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Webasto Air Top HL32 D Workshop Manual

A workshop manual for all versions of the series HL24/32 Petrol and Diesel as as Air Top 24/32 Petrol and Diesel heaters.

A workshop manual for all versions of the series HL24/32 Petrol and Diesel as as Air Top 24/32 Petrol and Diesel heaters.

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http://sales.butlertechnik.com/webasto/webasto-air-heater-spare-parts/hl32<br />

4 Troubleshooting (Quick Diagnosis)<br />

Troubleshooting is facilitated by using the testing device (see sect. 7.2).<br />

Heater shuts down in its 'fault lock out' mode (applies only to HL 24/32 if equipped with el. control unit SG 1561)<br />

NO<br />

Switch on heater<br />

Is operation Indicator H1<br />

Illuminated?<br />

YES Is voltage okay<br />

(~ 10,5 V,wlth the engine<br />

switched off, measured at<br />

I<br />

I<br />

battery during glowing period)?<br />

I<br />

-<br />

Charge<br />

Check electric leads, operation indicator H1 and fuaea F1<br />

battery<br />

Is fuse F2 okay? Check electric leads for earth connection Check glow plug Replace fuse F2<br />

I<br />

I<br />

la fuse F1 okay? Check drive unit and electric leads toreanh connection and short circuit Replace fuse F1<br />

I<br />

Is glow plug operating Check electric leads and connections for I- Chack glow plug Check electrical<br />

property? nterruptlona control unit<br />

I<br />

Is metering pump cycling -i Stan-up ls Interrupted due to fault lock-out Chack flame detector and electric leads for earth<br />

(alter 30 sec. of preheating)<br />

connection and ahonclrcult<br />

properly?<br />

Stan-up continues, Checkaafety Chack Check Check<br />

- metering pump fella lo themloatatand aatety electn>nlc metering<br />

- - -<br />

,....._<br />

cycle electric leads switch control pump<br />

unit<br />

I<br />

Is drive unit operating?<br />

Check drive unit and electric leads<br />

I<br />

Is exhaust pipe gattlng hot Metering pump Empty tank Check fuel line for Check metarlng<br />

(=combustion In healer)? - - - falls lo supply fuel kinks and leaks -<br />

pump with dllmper<br />

Check exhaust pipe and combustion air lines<br />

- for unabstructedpaaaage<br />

I<br />

Does glow plugahul off within Chackflamedelector(-sact.6.1.7)<br />

thaaafetytlme(90aec.)? - and electric leads<br />

I<br />

H Checkdellveryraleofmelerlngpump<br />

Check fuel system Integration<br />

(suction height, underpreuure In tank).<br />

Observa lnatallatlon lnatructlona.<br />

Does heater •hut down In It•<br />

fault lock-out mode alter ehort<br />

heatlngopentlon(flame<br />

fellure)?<br />

H Check co, value and adjust, replace drive unit, 11 necnury<br />

H Checkpert·loadlftllltor<br />

10<br />

Drive unit shutadown<br />

Metering pumpcontlnuea to cycle<br />

Part-load realator not In·<br />

- Drive resumes operation end heeler atana up again -<br />

stalled or not connected<br />

Heater shuts down again<br />

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