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Molykote(R) Thread Pastes (Asia Products)

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<strong>Pastes</strong><br />

<strong>Molykote</strong> pastes consist of a high concentration of solid<br />

lubricants dispersed in oil for convenient application.<br />

In cases where oils and greases are squeezed out of the<br />

lubricating contact, solid lubricants form well adhering films,<br />

which prevent damages under extreme loads and low speeds.<br />

Major applications are initial assembly and running-in.<br />

14


<strong>Thread</strong> <strong>Pastes</strong> <strong>Pastes</strong><br />

Product<br />

HSC plus P 37<br />

Description<br />

Solid lubricant paste; contains no lead or nickel.<br />

Extremely pure, solid lubricant paste for bolted joints. It<br />

contains no lead, nickel, sulphur, chlorine or fluorine.<br />

Applications<br />

Features<br />

Composition<br />

Typical Properties<br />

Color<br />

Consistency, penetration, density, viscosity<br />

Unworked penetration<br />

Density at 20°C<br />

Base oil viscosity at 40°C<br />

Temperature<br />

Service temperature<br />

Drop point<br />

Load-carrying capacity,<br />

wear protection, service life<br />

Four-ball tester<br />

Weld load<br />

Wear scar under 400N load<br />

Wear scar under 800N load<br />

SRV test, type Optimol ball/plane, load 300N<br />

endurance test, friction coefficient<br />

Step load test, max. load<br />

Almen-Wieland Tester<br />

OK load<br />

Frictional force with OK load<br />

Fretting corrosion – Deyber tester<br />

Coefficient of friction<br />

Pressfit test<br />

Screw test in bolted connection<br />

Screw test in bolted connection<br />

Alloy Sopral P 40 aluminium<br />

Alloy Sopral P 40 aluminium<br />

Initial break-away torque of Alloy 1.7709,<br />

M-12 at 540°C<br />

Break-away torque after 21h at 300°C,<br />

Alloy Sopral 60<br />

Break-away torque after 21 hours at 1100°C<br />

Break-away torque after 21 hours at 300°C<br />

Resistance<br />

Water Resistance at 40°C<br />

Water Resistance at 90°C<br />

Corrosion protection<br />

SKF-Emcor method Degree of corrosion<br />

Salt spray test (50 µm thickness)<br />

Flow pressure at -40°C<br />

Oil separation, 7 days, 40°C<br />

Application method<br />

Packages<br />

mm/10<br />

g/ml<br />

mm 2 /s<br />

°C<br />

°C<br />

N<br />

mm<br />

mm<br />

µ<br />

N<br />

N<br />

N<br />

cycles<br />

µ<br />

µ thread<br />

µ head<br />

µ thread<br />

µ head<br />

Nm<br />

Nm<br />

Nm<br />

Nm<br />

h<br />

mbar<br />

%<br />

• For metal/metal combinations that are subjected to high<br />

temperatures and frictional contacts which, typically for<br />

bolted joints, are free from lead or nickel<br />

• Suitable for lubrication points with low speeds, subjected<br />

to high temperatures and corrosive effects, and also<br />

require a low and constant coefficient of friction. As a<br />

contact lubricant for electrically conducting components<br />

• Used successfully for stud bolts of gas and steam<br />

turbines, stud bolts of turbochargers of diesel engines,<br />

flanged connections in chemical and petrochemical<br />

plants<br />

• Can be used over a wide range of temperature<br />

(-30ºC to +1100ºC)<br />

• Enables non-destructive dismantling, even after long use<br />

at high temperatures<br />

• High load-carrying capacity<br />

• Due to stated coefficient of friction, defined pre-stressing<br />

forces for bolted joints can be achieved<br />

• Good corrosion protection<br />

• Good electrical conductivity<br />

• Mineral oil<br />

• Thickening agents<br />

• Solid lubricants<br />

• Metal powder (lead free)<br />

Copper<br />

250-280<br />

1.4<br />

-30 to +1100<br />

None<br />

4800<br />

0.6<br />

1.1<br />

20000<br />

1700<br />

0.14<br />

0.09<br />

120<br />

Clean, where possible, threads resp. contact surfaces.<br />

Apply paste liberally in order to obtain good seal. Do not<br />

mix paste with oil or grease.<br />

Aerosol: 400ml<br />

Tube: 100g<br />

Tins: 250g, 1kg<br />

Container: 5kg<br />

• Suitable for screws, nuts and bolts that are subjected to<br />

extremely high temperatures and which are made of<br />

heat-resistant or extremely heat-resistant steels, eg<br />

those made from nickel-based alloys<br />

• Used successfully for the bolted joints of gas and steam<br />

turbines and in power stations<br />

• Highly pure (less than 500mg of sulphur, less than<br />

200mg of chlorine and fluorine per kg of lubricant)<br />

• Can be used at temperatures up to +1400°C<br />

• Coefficient of friction in the range of oiled bolts<br />

• Low scatter of pre-stressing force on tightening<br />

• Avoidance of stress cracks and solder brittleness<br />

• Enables non-destructive loosening of bolted joints even<br />

after long use at high temperatures<br />

• Solid lubricants in practically sulphur free, partly<br />

synthetic oil<br />

• Thickener<br />

• Adhesion improver<br />

Grey-Black<br />

280-310<br />

1.2<br />

-40 to +1400<br />

4400<br />

1.7<br />

0.15<br />

0.09<br />

126<br />

Clean the thread with solvent, used bolts with wire brush.<br />

Spread paste liberally up to the root of the thread in order<br />

to obtain a good seal.<br />

Aerosol : 400ml<br />

Tin: 500g<br />

Container: 25kg<br />

Usable life and storage<br />

When stored at or below 20°C in the original unopened<br />

containers, this product has a usable life of 60 months<br />

from the date of production.<br />

When stored at or below 20°C in the original unopened<br />

containers, this product has a usable life of 60 months<br />

from the date of production.<br />

15


<strong>Thread</strong> <strong>Pastes</strong> <strong>Pastes</strong><br />

Product<br />

P 74 1000<br />

Description<br />

Applications<br />

Solid lubricant paste used in the assembly and fitting of a<br />

wide range of components such as metal threaded<br />

connections.<br />

• Suitable for a wide range of applications in the chemical,<br />

petrochemical, paper and automotive industry, and in<br />

engineering, wood and plastic processing<br />

• Used on bolted connections, sliding contact bearings,<br />

linear sliding guides, splined shafts, press-fit joints,<br />

exhaust bolts, spark plug threads, flanges and flange<br />

seals, door hinges, brake mechanisms and plate<br />

springs<br />

Solid lubricant paste for bolted metal joints; contains no<br />

lead or nickel.<br />

• Suitable for bolted joints that are subjected to high<br />

temperatures up to 650ºC and to corrosive effects, and<br />

which, after assembling and the initial operation, have to<br />

be re-tightened or disconnected. In order to ensure<br />

constant pre-stressing forces, uniform and steady<br />

coefficients of friction of the lubricant are necessary<br />

• Used successfully for cylinder head bolts, nozzle head<br />

screws of plastic injection molding machines, bolted<br />

joints in the chemical industry, and also for the tension<br />

rings of centrifuges<br />

Features<br />

Composition<br />

Typical Properties<br />

Color<br />

Consistency, penetration, density, viscosity<br />

Unworked penetration<br />

Density at 20°C<br />

Base oil viscosity at 40°C<br />

Temperature<br />

Service temperature<br />

Drop point<br />

Load-carrying capacity,<br />

wear protection, service life<br />

Four-ball tester<br />

Weld load<br />

Wear scar under 400N load<br />

Wear scar under 800N load<br />

SRV test, type Optimol ball/plane, load 300N<br />

endurance test, friction coefficient<br />

Step load test, max. load<br />

Almen-Wieland Tester<br />

OK load<br />

Frictional force with OK load<br />

Fretting corrosion – Deyber tester<br />

Coefficient of friction<br />

Pressfit test<br />

Screw test in bolted connection<br />

Screw test in bolted connection<br />

Alloy Sopral P 40 aluminium<br />

Alloy Sopral P 40 aluminium<br />

Initial break-away torque of Alloy 1.7709,<br />

M-12 at 540°C<br />

Break-away torque after 21h at 300°C,<br />

Alloy Sopral 60<br />

Break-away torque after 21 hours at 1100°C<br />

Break-away torque after 21 hours at 300°C<br />

Resistance<br />

Water Resistance at 40°C<br />

Water Resistance at 90°C<br />

Corrosion protection<br />

SKF-Emcor method Degree of corrosion<br />

Salt spray test (50 µm thickness)<br />

Flow pressure at -40°C<br />

Oil separation, 7 days, 40°C<br />

Application method<br />

Packages<br />

Usable life and storage<br />

mm/10<br />

g/ml<br />

mm 2 /s<br />

°C<br />

°C<br />

N<br />

mm<br />

mm<br />

µ<br />

N<br />

N<br />

N<br />

cycles<br />

µ<br />

µ thread<br />

µ head<br />

µ thread<br />

µ head<br />

Nm<br />

Nm<br />

Nm<br />

Nm<br />

h<br />

mbar<br />

%<br />

• Metal-free<br />

• Good corrosion protection<br />

• High load-carrying capacity<br />

• Coefficient of friction is of the same order as for oiled<br />

bolts<br />

• Low scattering of pre-tensioning force<br />

• Prevention of stress cracking and brittleness<br />

• Wide service temperature range<br />

• Solid lubricants<br />

• Synthetic oil<br />

• Thickener<br />

• Adhesion promoter<br />

Greyish black<br />

280-310<br />

1.21<br />

65<br />

-40 to +200 as a paste, up to + 1500 as a dry lubricant<br />

None<br />

4800<br />

1.1<br />

0.10<br />

1200<br />

0.14<br />

0.117<br />

0.078<br />

0.13<br />

0.094<br />

115<br />

12.5<br />

0<br />

0-1<br />

120<br />

approx. 400<br />

2.8<br />

Clean, where possible, threads resp. contact surfaces.<br />

Apply paste liberally in order to obtain good seal. Do not<br />

mix paste with oil or grease.<br />

Aerosol: 400ml<br />

Tins: 500g, 1kg<br />

Container: 25kg<br />

When stored at or below 20°C in the original unopened<br />

containers, this product has a usable life of 60 months<br />

from the date of production.<br />

• Can be used over a wide range of temperature<br />

(-30ºC to +650ºC)<br />

• High load-carrying capacity<br />

• Enables non-destructive dismantling, even after long use<br />

at high temperatures<br />

• Coefficient of friction unchanged in the area of oiled<br />

bolts, even after several bolt re-tightening and loosening<br />

processes<br />

• Good corrosion protection<br />

• Solid lubricants<br />

• Mineral oil<br />

• Thickener<br />

• Powdered metal<br />

Brown<br />

280-310<br />

1.26<br />

-30 to +650<br />

4800<br />

0.08<br />

20000<br />

2600<br />

0.13<br />

0.08<br />

135<br />

1<br />

Rub sufficient quantity of paste into the cleaned threads in<br />

order to achieve a good seal. Excess need not be removed.<br />

Do not mix with greases or oils.<br />

Aerosol: 400ml<br />

Tube: 100g<br />

Tins: 250g, 1kg<br />

Containers: 5kg, 25kg<br />

Drum: 180kg<br />

When stored at or below 20°C in the original unopened<br />

containers, this product has a usable life of 60 months<br />

from the date of production.<br />

16


Assembly <strong>Pastes</strong> <strong>Pastes</strong> Product<br />

D<br />

G-n plus<br />

Description<br />

Light-colored, solid lubricant paste for assembly and<br />

running-in of metallic components.<br />

Solid lubricant paste for the assembly and running-in of<br />

metal components.<br />

Applications<br />

Features<br />

Composition<br />

Typical Properties<br />

Color<br />

Consistency, penetration, density, viscosity<br />

Unworked penetration<br />

Density at 20°C<br />

Base oil viscosity at 25°C<br />

Temperature<br />

Service temperature<br />

Load-carrying capacity,<br />

wear protection, service life<br />

Four-ball tester<br />

Weld load<br />

Wear scar under 800N load<br />

Almen-Wieland machine<br />

OK load<br />

Frictional force with OK load<br />

Coefficient of friction<br />

Press-Fit test<br />

Screw test in bolted connection<br />

Screw test in bolted connection<br />

Resistance<br />

Water resistance, static, evaluation<br />

Corrosion protection<br />

SKF-Emcor method Degree of corrosion<br />

Fretting corrosion – Deyber tester<br />

Oil separation<br />

Oil separation, standard test<br />

Application method<br />

Packages<br />

Usable life and storage<br />

mm/10<br />

g/ml<br />

mm 2 /s<br />

°C<br />

N<br />

mm<br />

N<br />

N<br />

µ<br />

µ thread<br />

µ head<br />

cycles<br />

%<br />

• Sliding surfaces and friction contacts exposed to heavy<br />

loads, requiring "clean" lubrication, particularly at low<br />

speeds, and as a running-in lubricant<br />

• Used successfully, for example, on many friction<br />

contacts of electrical and domestic appliances,<br />

packaging and office machinery, precision instruments,<br />

machinery in foodstuffs and beverages industry, as well<br />

as in textile and plastics processing machinery<br />

• Wherever thin-film lubrication is impossible, the white<br />

multi-purpose grease paste <strong>Molykote</strong> ® DX Paste<br />

is recommended. This can also be applied with a brush<br />

or rag, and may even be applied with a grease gun<br />

• High load-carrying capacity<br />

• Prevents stick-slip and seizure<br />

• Good corrosion protection<br />

• Excellent protection against galling and fretting corrosion<br />

• Cleanness<br />

• Thickener<br />

• Mineral oil<br />

• Solid lubricants<br />

Whitish<br />

250-280<br />

1.2<br />

-25 to +250<br />

2600<br />

1.08<br />

20000<br />

0.10, no chatter<br />

1-90<br />

0<br />

36x10 6<br />

Apply thinly and evenly to clean surface using a brush,<br />

lint-free cloth or chamois leather.<br />

Do not mix with other greases or pastes.<br />

Aerosol: 400ml<br />

Tube: 50g<br />

Tins: 250g, 1kg<br />

Container: 5kg<br />

When stored at or below 20°C in the original unopened<br />

containers, this product has a usable life of 60 months<br />

from the date of production.<br />

• Press-fit production of all types of machine elements, as<br />

a running-in lubricant for new machines and gear-boxes<br />

• Permanent lubrication of machine elements that are<br />

moved only rarely or slightly and also for drilling, sawing<br />

and thread cutting<br />

• Used successfully for lubricating threaded spindles,<br />

splined shafts, toothed gears, worm and transmission<br />

gears, screws, valves, pumps, machine-tool guides and<br />

also for the tightening and fitting of roller bearings,<br />

washers, wheels, flanges and bolts<br />

• High pressure-absorption capacity<br />

• Low coefficient of friction, (µ = 0.09, no stick-slip)<br />

• Prevents frictional corrosion and scoring<br />

• Protection from stick-slip<br />

• Good anti-corrosion properties<br />

• Reduces frictional corrosion<br />

• Mineral oil<br />

• Solid lubricants<br />

• Thickener<br />

Black<br />

280-310<br />

1.35<br />

-25 to +450, with reduced air access +630<br />

2800<br />

0.75<br />

>20000<br />

2600<br />

0.08, no chatter<br />

0.12<br />

0.06<br />

2-90<br />

Apply thinly and evenly to clean surface using a brush,<br />

lint-free cloth or chamois leather. Burnishing improves<br />

adhesion.<br />

Do not mix with other greases or pastes.<br />

Tubes: 50g, 100g<br />

Tins: 250g, 500g, 1kg<br />

Containers: 5kg, 25kg, 50kg<br />

When stored at or below 20°C in the original unopened<br />

containers, this product has a usable life of 60 months<br />

from the date of production.<br />

17


Assembly <strong>Pastes</strong> <strong>Pastes</strong> Product<br />

G-Rapid plus<br />

U-n<br />

Description<br />

Applications<br />

Features<br />

Composition<br />

Typical Properties<br />

Color<br />

Consistency, penetration, density, viscosity<br />

Unworked penetration<br />

Density at 20°C<br />

Base oil viscosity at 25°C<br />

Temperature<br />

Service temperature<br />

Load-carrying capacity,<br />

wear protection, service life<br />

Four-ball tester<br />

Weld load<br />

Wear scar under 800N load<br />

Almen-Wieland machine<br />

OK load<br />

Frictional force with OK load<br />

Coefficient of friction<br />

Press-Fit test<br />

Screw test in bolted connection<br />

Screw test in bolted connection<br />

Resistance<br />

Water resistance, static, evaluation<br />

Corrosion protection<br />

SKF-Emcor method Degree of corrosion<br />

Fretting corrosion – Deyber tester<br />

Oil separation<br />

Oil separation, standard test<br />

Application method<br />

Packages<br />

Usable life and storage<br />

mm/10<br />

g/ml<br />

mm 2 /s<br />

°C<br />

N<br />

mm<br />

N<br />

N<br />

µ<br />

µ thread<br />

µ head<br />

cycles<br />

%<br />

Solid lubricating paste with particularly low friction<br />

coefficient for assembly and running-in of metallic<br />

components.<br />

• Suitable for the press-fit production of all types of<br />

machine elements, as a running-in lubricant for new<br />

machines and gears, as permanent lubrication of<br />

machine elements which are submitted to slight or<br />

intermittent movement only, as well as for drilling,<br />

sawing and thread-cutting<br />

• Used to lubricate threaded spindles, splined shafts,<br />

tooth gearing, worm gearing, moving screws, fittings,<br />

pumps, guides on machine tools, as well as for fitting ball<br />

and roller bearings, pulleys, wheel flanges and bolts<br />

• Low friction coefficient<br />

• High pressure-absorption capacity<br />

• Prevents seizure and scoring<br />

• Suppresses stick-slip<br />

• Reduces formation of fretting corrosion<br />

• Provides emergency running performance<br />

• Mineral oil<br />

• Solid lubricants<br />

Black<br />

255-275<br />

1.40<br />

-35 to +450<br />

5300<br />

>20000<br />

0.05, no chatter<br />

0.10<br />

0.06<br />

1-90<br />

Apply thinly and evenly to clean surface using a brush,<br />

lint-free cloth or chamois leather. When sprayed on,<br />

burnishing is not necessary.<br />

Do not mix with other greases or pastes.<br />

Aerosol: 400ml<br />

Tube: 50g<br />

Tins: 250g, 1kg<br />

Containers: 5kg, 25kg<br />

When stored at or below 20°C in the original unopened<br />

containers, this product has a usable life of 60 months<br />

from the date of production.<br />

Solid lubricant paste with synthetic carrier oil.<br />

• For assembling, running-in and permanent lubrication<br />

of components that are subjected to high temperatures<br />

• Suitable for the dry lubrication of bearings (low rotary<br />

speeds), slideways and joints that are subjected to<br />

temperatures exceeding 200°C. At higher temperatures<br />

the carrier volatilizes leaving virtually no residue, and<br />

the remaining dry, anti-friction film alone takes over the<br />

only lubrication up to +450°C - even beyond this in a<br />

protective gas atmosphere<br />

• As the paste has a synthetic oil base, it is also suitable<br />

for lubricating construction elements that consist of<br />

materials that are not resistant to mineral oils<br />

• Dry lubrication up to +450°C<br />

• Reduced friction and wear<br />

• Low coefficient of friction<br />

• High load-carrying capacity<br />

• Compatible with some types of natural rubber and<br />

plastics (test for compatibility required before use)<br />

• Polyalkylene glycol oil<br />

• Lithium soap<br />

• Solid lubricants<br />

Black<br />

250-280<br />

1.7<br />

-40 to +450, up to +630 with restricted air access<br />

3800<br />

0.8<br />

18000<br />

3160<br />

0.09, no chatter<br />

0.7<br />

Apply thinly and evenly to clean surface using a brush,<br />

lint-free cloth or chamois leather. Burnishing improves<br />

adhesion.<br />

Do not mix with other greases or pastes.<br />

Tube: 50g<br />

Tin: 1kg<br />

Container: 25kg<br />

When stored at or below 20°C in the original unopened<br />

containers, this product has a usable life of 60 months<br />

from the date of production.<br />

18


M 77<br />

Solid lubricant paste with silicone carrier oil.<br />

• Suitable for lubrication points with low to moderate loads<br />

and low speeds which are subjected to water and<br />

extreme temperatures. At temperatures above 230°C,<br />

the carrier volatilizes leaving virtually no residue, and the<br />

remaining dry sliding film itself takes over the lubrication<br />

up to +450°C<br />

• Suitable for lubricating parts consisting of materials that<br />

are not resistant to mineral oils<br />

• This product is used successfully on metal/metal<br />

combinations with frictional and contact surfaces, brake<br />

anchor plates and the brake pistons of disc brakes<br />

• Paste lubrication up to +230°C,<br />

dry lubrication up to +450°C<br />

• Good water resistance<br />

• Good volatilization properties<br />

• Compatible with many types of elastomers and plastics<br />

• Polyphenylmethyl siloxane oil<br />

• Lithium soap<br />

• Molybdenum disulphide<br />

Black - Grey<br />

280-330<br />

1.95<br />

125<br />

-45 to +230 (paste-like), up to +450 (dry)<br />

2000<br />

Clean the contact areas and apply with brush, spatula,<br />

grease gun or automatic lubricating device. Can be used in<br />

central lubricating systems.<br />

Do not mix with other greases ot pastes.<br />

Tin: 1kg<br />

When stored at or below 20°C in the original unopened<br />

containers, this product has a usable life of 60 months<br />

from the date of production.<br />

19


Grease <strong>Pastes</strong> <strong>Pastes</strong><br />

DX<br />

Product<br />

E<br />

Description<br />

Light-colored grease paste with solid lubricants for<br />

assembly and long-term lubrication of metallic components.<br />

Light-colored, solid lubricant paste.<br />

Applications<br />

Features<br />

Composition<br />

• Sliding surfaces and friction contacts exposed to heavy<br />

loads, requiring "clean" lubrication, especially at low to<br />

medium speeds<br />

• Used successfully, for example, on many friction<br />

contacts of electrical and domestic appliances,<br />

packaging and office machinery, precision instruments,<br />

machinery in foodstuffs and beverages industry, as well<br />

as in textile and plastics processing machinery<br />

• Particularly high load-carrying capacity<br />

• Good water and water wash-out resistance<br />

• Prevents stick-slip and seizure<br />

• Good corrosion protection<br />

• Excellent protection against galling<br />

• Cleanness<br />

• Mineral oil<br />

• Lithium soap<br />

• Solid lubricants<br />

• Corrosion inhibitor<br />

• For the long-term and permanent lubrication of<br />

metal/plastic and plastic/plastic combinations<br />

• Suitable for sliding bearings and sliding surfaces that<br />

are subject to high compressive loads made of dry<br />

metal/metal and plastic/plastic combinations, and also<br />

combinations of metal and oil-resistant rubber. The<br />

paste is particularly suitable for components made of<br />

fiberglass-reinforced plastic<br />

• Used successfully for automatically operated car aerials,<br />

vehicle seat adjusters, switches, ski attachments and<br />

furniture hinges. Also for sliding bearings, bushes and<br />

toothed gears in domestic appliances<br />

• Low coefficient of friction<br />

• High load-carrying capacity<br />

• Compatible with most plastics<br />

• No drop point, hence no melting or leakage from the<br />

lubrication point<br />

• Effective long-term lubrication, since it is very resistant<br />

to oxidation, and has little tendency to volatilize<br />

• Good low-temperature properties<br />

• Polyalphaolefine<br />

• Organic thickener<br />

• EP additive<br />

• Solid lubricants<br />

Typical Properties<br />

Color<br />

Consistency, penetration, density, viscosity<br />

NLGI consistency class<br />

Unworked penetration<br />

Worked penetration<br />

Density at 20°C<br />

Base oil viscosity at 40°C<br />

Temperature<br />

Service temperature<br />

Drop point<br />

Low temperature torque test at<br />

Initial break-away torque<br />

Torque after 20 minutes running time<br />

Kesternich method - flow pressure at -20°C<br />

Kesternich method - flow pressure at -30°C<br />

Deutsche Bahn AG test Stirrability at -35°C<br />

Load-carrying capacity, wear protection,<br />

service life<br />

Four-ball tester<br />

Weld load<br />

Wear scar under 400N load<br />

Wear scar under 800N load<br />

Almen-Wieland machine<br />

OK load<br />

Frictional force with OK load<br />

Coefficient of friction<br />

Press-Fit test<br />

Screw test in bolded connection<br />

Screw test in bolded connection<br />

Initial break-away torque (M12 with starting<br />

torque Ma=80Nm and heat treatment at 300°C,<br />

21h, bolt material: C 45, 8.8, mat.no. 1.0503)<br />

Steel ball against plastic (POM)<br />

SRV Optimol Oscillating endurance test<br />

Resistance<br />

Water resistance, static, evaluation<br />

Oxidation resistance, pressure drop 100h, 99°C<br />

Corrosion protection<br />

SKF-Emcor method Degree of corrosion<br />

Fretting corrosion - Deyber tester<br />

Salt spray test<br />

Oil separation, evaporation<br />

Oil separation standard test<br />

Application method<br />

mm/10<br />

mm/10<br />

g/ml<br />

mm 2 /S<br />

°C<br />

°C<br />

°C<br />

Nm<br />

Nm<br />

mbar<br />

mbar<br />

N<br />

mm<br />

mm<br />

N<br />

N<br />

µ<br />

µ thread<br />

µ head<br />

Nm<br />

µ<br />

µ<br />

bar<br />

h<br />

%<br />

White<br />

285-315<br />

1.1<br />

110<br />

-25 to +125<br />

-20<br />

124x10 -3<br />

63x10 -3<br />

200<br />

4800<br />

0.75<br />

20000<br />

1560<br />

0.10, no chatter<br />

2-90<br />

0.8<br />

2-3<br />

>36x10 6<br />

3.8<br />

By brush or lint-free cloth or grease gun to clean<br />

components. Can be used in centralized lubrication<br />

systems. Do not mix with other greases or pastes.<br />

Yellow<br />

2<br />

265-295<br />

1.20<br />

18<br />

-50 to +160<br />

>280<br />

-40<br />

200x10 -3<br />

82x10 -3<br />

4800<br />

0.5<br />

>20000<br />

1200<br />

0.04<br />

0.05<br />

1.4<br />

By brush or lint-free cloth onto clean surfaces. Due to the<br />

variations of plastics, compatibility tests should always be<br />

carried out prior to the final use.<br />

Do not mix with other greases or pastes.<br />

Packages<br />

Tube: 50g<br />

Tins: 250g, 1kg<br />

Containers: 5kg, 50kg<br />

Tin: 1kg<br />

Container: 20kg<br />

20<br />

Usable life and storage<br />

When stored at or below 20°C in the original unopened<br />

containers, this product has a usable life of 60 months<br />

from the date of production.<br />

When stored at or below 20°C in the original unopened<br />

containers, this product has a usable life of 60 months<br />

from the date of production.


TP 42 CU-7439 plus P 40<br />

Light-colored adhesive grease paste with solid lubricants<br />

for metallic friction combinations.<br />

• Sliding surfaces exposed to high pressure loadings and<br />

subject to the influence of water of metal machining<br />

emulsions<br />

• Recommended and successfully used by leading<br />

clamping-element manufacturers, especially for chucks<br />

on metal processing machines<br />

Copper paste for components subjected to high<br />

temperatures, high pressures and corrosive influences.<br />

• Well suited for all areas which need to be protected<br />

against water, steam and corrosion, e.g. brake<br />

mechanisms, flange seals, exhauster bolts<br />

Metal-free adhesive lubrication paste which can be used<br />

for all assembly and continuous lubricating jobs,<br />

particularly those exposed to corrosive environments such<br />

as splash water or humidity.<br />

• Assembly and threaded connections, spline shafts,<br />

mounting of bearings<br />

• Continuous lubrication: for various parts in brake<br />

systems, in brake rods, guide bolts. Axles of commercial<br />

vehicles, cams and plain bearings<br />

• Open Gears<br />

• Marine applications<br />

• High load-carrying capacity<br />

• Particularly adhesive<br />

• Particularly resistant to wash-out by water and metal<br />

machining emulsions<br />

• Prevents stick-slip<br />

• Good corrosion protection<br />

• Excellent protection against galling<br />

• Mineral oil<br />

• Synthetic oil<br />

• Lithium soap<br />

• Solid lubricants<br />

• Adhesion improver<br />

Light beige<br />

• Wide service temperature range<br />

• Good pressure resistance<br />

• Very adhesive and resistant against water wash-out<br />

• Good corrosion protection<br />

• Low evaporation<br />

• No drop point<br />

• Powdered copper<br />

• Partly synthetic oil<br />

• Inhibitor<br />

Copper colored<br />

• Excellent adhesion<br />

• Good corrosion protection<br />

• Good water resistance<br />

• Good antifretting<br />

• Assembly and continuous lubrication<br />

• Metal-free<br />

• Low water pollution class<br />

Dark green<br />

265-300<br />

1.19<br />

-25 to +250<br />

125<br />

-20<br />

224x10 -3<br />

59x10 -3<br />

740<br />

320-370<br />

1.0<br />

1100<br />

-30 to +650; as a paste up to +300<br />

None<br />

310-350<br />

900<br />

-40 to +230 as paste; -40 to +1200 as solid lubricant<br />

None<br />

960<br />

4<br />

3000<br />

0.9<br />

20000<br />

1710<br />

0.09<br />

2500<br />

1.0<br />

>20000<br />

0.07<br />

0.17<br />

0.10<br />

110<br />

3000<br />

0.94<br />

0.12<br />

0.16<br />

0.08<br />

2-90<br />

1-90<br />

0.13<br />

0-1<br />

0<br />

0<br />

25 x10 6<br />

500<br />

1.5<br />

By brush, cloth or grease gun.<br />

Do not mix with other greases or pastes.<br />

Tube: 100g<br />

Cartridge: 500g<br />

Tin: 1kg<br />

Container: 25kg<br />

When stored at or below 20°C in the original unopened<br />

containers, this product has a usable life of 60 months<br />

from the date of production.<br />

Contact surfaces should be cleaned. Then apply paste with<br />

a brush or cloth. Excess lubricant need not be removed.<br />

Can be used in grease guns and centralized lubrication<br />

systems. For disk brakes treat only the rear of the brake<br />

block. Do not mix with other greases or pastes.<br />

Aerosol: 400ml<br />

Tube: 100g<br />

Tins: 500g, 1kg<br />

Containers: 5kg, 25kg<br />

When stored at or below 20°C in the original unopened<br />

containers, this product has a usable life of 60 months<br />

from the date of production.<br />

The sliding surfaces should be cleaned. The paste should<br />

then be applied with a suitable brush, rag or grease gun.<br />

It should not be mixed with greases or oils.<br />

Aerosol: 400ml<br />

Tin: 1kg<br />

Containers: 5kg, 25kg<br />

When stored at or below 20°C in the original unopened<br />

containers, this product has a usable life of 60 months<br />

from the date of production. Do not mix with other greases<br />

or pastes.<br />

21


Metal Forming Forming Paste Paste Product<br />

HTP<br />

Description<br />

Solid lubricating paste for hot forming of metals.<br />

Applications<br />

Features<br />

Composition<br />

Typical Properties<br />

Color<br />

Penetration, density, viscosity<br />

Unworked penetration<br />

Density at 20°C<br />

Temperature<br />

Service temperature<br />

Load-carrying capacity, wear protection,<br />

service life<br />

Four-ball tester<br />

Weld load<br />

Wear scar under 800N load<br />

Almen-Wieland machine<br />

OK load<br />

Frictional force with OK load<br />

Application method<br />

Packages<br />

Usable life and storage<br />

mm/10<br />

g/ml<br />

°C<br />

N<br />

mm<br />

N<br />

N<br />

• Suitable for the lubrication of tools for hot forming,<br />

particularly on hot-flow presses and drop forging, also as<br />

a parting agent and slip additive at high temperatures<br />

• Used successfully for the hot bending of flat steel St 37<br />

or St 70, the rolling of the ends of vehicle leaf-springs,<br />

folding of sheet metal edges, hot rolling of cutters, and<br />

drop forging of flywheels made from St 37, as well as for<br />

the lubrication of separator plates on chipboard presses<br />

• High temperature resistance (up to 1150°C) as a dry<br />

lubricant<br />

• Reduces friction and wear<br />

• Reduces scoring<br />

• Increases service life of tools<br />

• Mineral oil<br />

• Thickener<br />

• Solid lubricant<br />

White<br />

250-280<br />

1.5<br />

-20 to +1150<br />

2200<br />

1.0<br />

20000<br />

2300<br />

Clean tools, then apply paste thinly and evenly with a<br />

brush, cloth or swab. Repeat from time to time as required.<br />

Do not mix with other greases or pastes.<br />

Container: 5kg<br />

When stored at or below 20°C in the original unopened<br />

containers, this product has a usable life of 60 months<br />

from the date of production.<br />

22


Greases<br />

No matter what your industry – Automotive, Food and<br />

Beverage, Power Generation, Pulp and Paper Manufacturing,<br />

Chemical, or Petrochemical, we have the exact products and<br />

services to support your business.<br />

A lubricating grease is a semi-solid product of the dispersion of<br />

a thickening agent in a liquid lubricant. The lubricating grease<br />

operates by releasing the lubricating fluid from the thickening<br />

agent and provides a way to supply a lubricant where the use of<br />

oil is not practical.<br />

<strong>Molykote</strong> high performance greases are designed and tailored<br />

for use under extreme conditions like extreme pressure, harsh<br />

chemical environment, low and high temperatures and all<br />

velocities. <strong>Molykote</strong> greases are based on mineral oils or<br />

synthetic fluids including silicone oils. A number of <strong>Molykote</strong><br />

greases contain special additives and/or solid lubricants like<br />

Molybdenium disulfide to provide effective lubrication.<br />

23


Mineral Oil Greases Oil Greases<br />

Multilub<br />

Product<br />

BR 2 plus<br />

Description<br />

Applications<br />

Features<br />

Composition<br />

High-performance grease for metal/metal combinations<br />

involving slow to fast movements and medium to high<br />

loadings.<br />

• Lubrication contacts with light to medium loadings and low<br />

to high speeds, even in the presence of moisture and spray<br />

• Used on roller bearings, plain bearings, sliding guides,<br />

roller guides, ball-and-socket joints, splined shafts and<br />

threaded spindles<br />

• Used for chassis lubrication on cranes, fork lift trucks<br />

and lifting apparatus<br />

• Good load-carrying capacity<br />

• Suitable for long-term lubrication by virtue of low oil<br />

evaporation<br />

• Good water wash-out resistance<br />

• Good corrosion protection (degree of corrosion 0-1 in<br />

the SKF-Emcor test)<br />

• Good oxidation resistance<br />

• Reduction of wear and scoring<br />

• Mineral oil<br />

• Lithium soap<br />

• EP additive<br />

• Corrosion inhibitor<br />

High performance grease with solid lubricants for<br />

metal/metal combinations involving slow to fast<br />

movements, particularly with medium to high loads.<br />

• Used successfully on roller bearings, plain bearings,<br />

sliding guides, roller guides, ball-and-socket joints,<br />

splined shafts and threaded spindles<br />

• High load-carrying capacity<br />

• Suitable for long-term lubrication<br />

• Good oxidation resistance<br />

• Emergency running properties, i.e. in the case of mixed<br />

friction providing of wear protection by solid lubricants<br />

and EP additives<br />

• Good protection against scaring (false Brinelling)<br />

• Good water wash-out resistance<br />

• Good corrosion protection<br />

• Good protection against fretting corrosion<br />

• Mineral oil<br />

• Lithium soap<br />

• Solid lubricants<br />

• EP additive<br />

• Corrosion inhibitor<br />

24<br />

Typical Properties<br />

Color<br />

Consistency, penetration, density, viscosity<br />

NLGI consistency class<br />

Unworked penetration<br />

Worked penetration<br />

Density at 20°C<br />

Base oil viscosity at 40°C<br />

Base oil viscosity at 100°C<br />

Temperature<br />

Service temperature<br />

Drop point<br />

Low temperature torque test<br />

Initial break-away torque<br />

Break-away torque<br />

Torque after 20 minutes running time<br />

Kesternich method - flow pressure at -20°C<br />

Kesternich method - flow pressure at -40°C<br />

Load-carrying capacity, wear protection,<br />

service life<br />

Four-ball tester<br />

Weld load<br />

Wear scar under 600N load<br />

Wear scar under 800N load<br />

FAG roller element bearing tester<br />

FE 9, 1500/6000-110, F 50<br />

FAG roller element bearing tester<br />

FE 9, 4500/6000-130, F 50<br />

Almen-Wieland machine<br />

OK load<br />

Frictional force with OK load<br />

Fretting corrosion – Deyber tester<br />

Coefficient of friction<br />

Steel ball against plastic surface<br />

(POM) Ø ball = 12.7mm, load = 6.3N,<br />

v = 10mm/s, 24h<br />

Resistance<br />

Water resistance, static evaluation step<br />

Oxidation resistance, pressure drop 100h, 99°C<br />

Corrosion protection<br />

SKF-Emcor method Degree of corrosion<br />

Oil separation - evaporation<br />

Standard test<br />

Oil bleeding, 24h, 100°C<br />

Oil evaporation, 24h, 100°C<br />

Speed<br />

DN value<br />

Application method<br />

Packages<br />

Usable life and storage<br />

mm/10<br />

mm/10<br />

g/ml<br />

mm 2 /s<br />

mm 2 /s<br />

°C<br />

°C<br />

Nm<br />

Nm<br />

Nm<br />

mbar<br />

mbar<br />

N<br />

mm<br />

mm<br />

h<br />

h<br />

N<br />

N<br />

µ<br />

bar<br />

%<br />

%<br />

%<br />

mm/min<br />

Yellowish beige<br />

2<br />

265-295<br />

0.87<br />

114<br />

-25 to +120<br />

2200<br />

0.8<br />

1<br />

450000<br />

Clean contact surfaces. Apply grease using a brush,<br />

spatula, grease gun or automatic lubricating system.<br />

Grease can be used in centralized lubrication systems.<br />

Do not mix with other greases.<br />

Tube: 100g<br />

Cartridge: 400g<br />

Tin: 1kg<br />

Containers: 5kg, 20kg, 50kg<br />

Drum: 180kg<br />

When stored at or below 20°C in the original unopened<br />

containers, this product has a usable life of 60 months<br />

from the date of production.<br />

Black<br />

2<br />

265-295<br />

0.89<br />

114<br />

-30 to +130, +150 for short periods<br />

>=175<br />

151x10 -3<br />

59x10 -3<br />

3600<br />

0.8<br />

121<br />

15500<br />

3150<br />

0.1<br />

0<br />

3.8<br />

450000<br />

Clean contact surfaces. Apply grease using a brush,<br />

spatula, grease gun or automatic lubricating system.<br />

Grease can be used in centralized lubrication systems.<br />

Do not mix with other greases.<br />

Tube: 100g<br />

Cartridge: 400g<br />

Tin: 1kg<br />

Container: 5kg, 25kg, 50kg<br />

Drum: 180kg<br />

Combi: 24 cartridges plus hand gun<br />

When stored at or below 20°C in the original unopened<br />

containers, this product has a usable life of 60 months<br />

from the date of production.


Longterm 2 plus<br />

Longterm W 2<br />

TTF 52<br />

Lubricating grease for metal/metal combinations with slow<br />

to medium-fast movements especially with high loads.<br />

• Used successfully for bearings, spline profiles and<br />

clutches in highly stressed motor vehicles, tractors,<br />

cranes, earth-moving machines, conveyor belts and<br />

forklift trucks<br />

• Also where there is a risk of fretting corrosion, groove<br />

formation (Brinell effect) or moisture<br />

White lubricating grease for metal/metal combinations with<br />

slow to fast movements and medium loads.<br />

• Used successfully for bearings in machinery used in the<br />

food and pharmaceutical industries, in textile and paper<br />

making machines, domestic appliances and mechanical<br />

precision instruments<br />

High performance grease for metal/metal combinations<br />

with slow to fast movements and moderate to high<br />

stresses, especially at low temperatures.<br />

• Used successfully for sliding and roller bearings,<br />

gear systems in transport vehicles, in cold stores,<br />

and also for equipment and instruments used in the<br />

meteorological service. In addition it conforms to<br />

BWB 9150-12-174-2260<br />

• High load-carrying capacity<br />

• Suitable for long-term lubrication<br />

• In mixed friction it provides wear protection due to solid<br />

lubricants and EP (extreme pressure) additives<br />

• Good adhesion strength<br />

• Good protection against corrosion<br />

• Good load-carrying capacity<br />

• Suitable for long-term lubrication since it has no<br />

tendency to oxidize<br />

• Wear protection through solid lubricants<br />

• Good adhesion strength due to incorporated adhesion<br />

improver<br />

• Good corrosion protection (corrosion step 0-1 in the<br />

SKF-Emcor test)<br />

• Prevents the formation of frictional corrosion<br />

• No drop point, hence no melting or leakage from the<br />

lubrication point<br />

• Grease remains soft and usable down to -52°C<br />

• Possesses wear-reducing and anti-seize properties due<br />

to incorporated solid lubricants<br />

• Contains no lead or nickel<br />

• Mineral oil<br />

• Lithium soap<br />

• Solid lubricants<br />

• EP additive<br />

• Corrosion inhibitor<br />

• Adhesion improver<br />

• Mineral oil<br />

• Lithium soap<br />

• Solid lubricants<br />

• Adhesion improver<br />

• Mineral oil<br />

• Inorganic thickener<br />

• Solid lubricants<br />

• Corrosion inhibitor<br />

• Adhesion improver<br />

Black<br />

White<br />

Black<br />

2<br />

2<br />

1<br />

265-295<br />

0.9<br />

265<br />

265-295<br />

0.9<br />

125<br />

310-340<br />

0.92<br />

23<br />

-25 to +110, +130 for short periods<br />

>=175<br />

-30 to +110, +130 for short periods<br />

>=180<br />

-52 to +100<br />

None<br />

420x10 -3<br />

35x10 -3<br />

125x10 -3<br />

44x10 -3<br />

153x10 -3<br />

18x10 -3<br />

3800<br />

2400<br />

2400<br />

1.0<br />

100<br />

1.4<br />

155<br />

2.0<br />

20000<br />

3200<br />

7500<br />

1540<br />

0.3<br />

1-90<br />

0-1<br />

0-1<br />

1.7<br />

3.3<br />

0.5<br />

6.8<br />

250000<br />

Clean contact surfaces. Apply grease using a brush,<br />

spatula, grease gun or automatic lubricating system.<br />

Grease can be used in centralized lubrication systems.<br />

Do not mix with other greases.<br />

Cartridge: 400g<br />

Tin: 1kg<br />

Containers: 5kg, 25kg, 50kg<br />

Drum: 180kg<br />

Combi: 24 cartridges plus hand gun<br />

450000<br />

Clean contact surfaces. Apply grease using a brush,<br />

spatula, grease gun or automatic lubricating system.<br />

Grease can be used in centralized lubrication systems.<br />

Do not mix with other greases.<br />

Cartridge: 400g<br />

Tin: 1kg<br />

Containers: 5kg, 25kg, 50kg<br />

Drum: 180kg<br />

Clean contact surfaces. Apply grease using a brush,<br />

spatula, grease gun or automatic lubricating system.<br />

Grease can be used in centralized lubrication systems.<br />

Do not mix with other greases.<br />

Tube: 100g<br />

Tin: 1kg<br />

When stored at or below 20°C in the original unopened<br />

containers, this product has a usable life of 60 months<br />

from the date of production.<br />

When stored at or below 20°C in the original unopened<br />

containers, this product has a usable life of 60 months<br />

from the date of production.<br />

When stored at or below 20°C in the original unopened<br />

containers, this product has a usable life of 60 months<br />

from the date of production.<br />

25


Mineral Oil Greases Oil Greases<br />

Product<br />

FB 180 X5-6020<br />

Description<br />

Applications<br />

Features<br />

High performance grease for metal/metal combinations<br />

involving slow to medium-fast movements and light to<br />

heavy loadings, particularly at high temperatures.<br />

• Suitable for lubrication points with light to heavy loadings<br />

and low to medium speeds, particularly those exposed to<br />

continuous high temperatures<br />

• Used successfully on plain and roller bearings of<br />

conveyor installations in drying kilns, vulcanizing plants,<br />

heating installations, fans and electric motors<br />

• Contains no lead or nickel<br />

• Suitable for long-term lubrication due to low oil<br />

evaporation and low tendency towards oxidation<br />

• Emergency running properties and reduction of wear by<br />

virtue of incorporated solid lubricants<br />

• No drop point: consequently no melting or run-out from<br />

lubrication point<br />

• Good water wash-out resistance<br />

High duty mineral oil grease containing solid lubricants.<br />

• Sliding contact bearings in audio and video recorders,<br />

CD players and cameras, gears of household machines,<br />

photocopiers and other office machinery<br />

• Good pressure resistance<br />

• Good water resistance<br />

• Very low coefficient of friction<br />

• Compatible with many plastics and elastomers<br />

• Well suited for fibre reinforced plastics<br />

Composition<br />

• Mineral oil<br />

• Inorganic thickener<br />

• Corrosion inhibitor<br />

• Solid lubricants<br />

• White oil<br />

• Lithium soap<br />

• Solid lubricants<br />

Typical Properties<br />

Color<br />

Consistency, penetration, density, viscosity<br />

NLGI consistency class<br />

Unworked penetration<br />

Worked penetration<br />

Density at 20°C<br />

Base oil viscosity at 40°C<br />

Base oil viscosity at 100°C<br />

Temperature<br />

Service temperature<br />

Drop point<br />

Low temperature torque test<br />

Initial break-away torque<br />

Break-away torque<br />

Torque after 20 minutes running time<br />

Kesternich method - flow pressure at -20°C<br />

Kesternich method - flow pressure at -40°C<br />

Load-carrying capacity, wear protection,<br />

service life<br />

Four-ball tester<br />

Weld load<br />

Wear scar under 600N load<br />

Wear scar under 800N load<br />

FAG roller element bearing tester<br />

FE 9, 1500/6000-110, F 50<br />

FAG roller element bearing tester<br />

FE 9, 4500/6000-130, F 50<br />

Almen-Wieland machine<br />

OK load<br />

Frictional force with OK load<br />

Fretting corrosion – Deyber tester<br />

Coefficient of friction<br />

Steel ball against plastic surface<br />

(POM) Ø ball = 12.7mm, load = 6.3N,<br />

v = 10mm/s, 24h<br />

Resistance<br />

Water resistance, static evaluation step<br />

Oxidation resistance, pressure drop 100h, 99°C<br />

Corrosion protection<br />

SKF-Emcor method Degree of corrosion<br />

Oil separation - evaporation<br />

Standard test<br />

Oil bleeding, 24h, 100°C<br />

Oil evaporation, 22h, 99°C<br />

Speed<br />

DN value<br />

Application method<br />

mm/10<br />

mm/10<br />

g/ml<br />

mm 2 /s<br />

mm 2 /s<br />

°C<br />

°C<br />

Nm<br />

Nm<br />

Nm<br />

mbar<br />

mbar<br />

N<br />

mm<br />

mm<br />

h<br />

h<br />

N<br />

N<br />

µ<br />

bar<br />

%<br />

%<br />

%<br />

mm/min<br />

Black<br />

2<br />

265-295<br />

0.86<br />

260<br />

-30 to +160, +180 for short periods<br />

None<br />

593x10 -3<br />

68x10 -3<br />

2200<br />

1.3<br />

20000<br />

3085<br />

0-1<br />

2.0<br />

Clean contact surfaces. Apply grease using a brush,<br />

spatula, grease gun or automatic lubricating system.<br />

Grease can be used in centralized lubrication systems.<br />

Do not mix with other greases.<br />

White<br />

1-2<br />

300-330<br />

0.93<br />

80<br />

-30 to +130<br />

208<br />

3200<br />

0.45<br />

0.01<br />

0.01<br />

0<br />

5.2<br />

4.0<br />

0.7<br />

Clean contact surfaces. Apply grease using a brush, grease<br />

gun or automatic lubricating system. Grease can be used in<br />

centralized lubrication systems. Do not mix with other greases.<br />

Due to the many plastics available, compatibility and performance<br />

tests should always be carried out with the material<br />

specified and the lubricant selected prior to their final use.<br />

Packages<br />

Usable life and storage<br />

Tin: 1kg<br />

Container: 25kg<br />

When stored at or below 20°C in the original unopened<br />

containers, this product has a usable life of 60 months<br />

from the date of production.<br />

Tin: 1kg<br />

Container: 16kg<br />

When stored at or below 20°C in the original unopened<br />

containers, this product has a usable life of 36 months<br />

from the date of production.<br />

26


1102<br />

For gas taps and cocks with metal, glass and plastic<br />

combinations.<br />

• Used successfully with natural gas stop-cocks of main<br />

and secondary lines in domestic equipment,<br />

instantaneous water heaters and similar equipment<br />

• Lubrication of smaller taps made of metal, glass or<br />

plastic<br />

• Highly resistant to water<br />

• No drop point therefore no melting or leakage from<br />

lubrication points<br />

• Mineral oil<br />

• Inorganic thickener<br />

• Solid lubricants<br />

Black<br />

approx. 3<br />

205-240<br />

0.96<br />

900<br />

42<br />

0 to +160, short term +220<br />

None<br />

Longterm 00<br />

Fluid grease for the lubrication of highly stressed<br />

transmissions with metal gears.<br />

• Closed gears that are subjected to frictional corrosion<br />

and moisture<br />

• Used successfully for gears that are subjected to<br />

frictional corrosion and moisture<br />

• Extremely high load-carrying capacitiy<br />

• Resistant to galling through mixed friction.<br />

• Wear protection due to solid lubricants and extreme<br />

pressure (EP) additives<br />

• Extremely adhesive due to incorporated adhesion<br />

improver<br />

• Good protection against corrosion<br />

• Contains no lead or nickel<br />

• Mineral oil<br />

• Lithium soap<br />

• Solid lubricants<br />

• Corrosion inhibitor<br />

• Adhesion improver<br />

• EP additives<br />

Black<br />

00<br />

400-430<br />

0.93<br />

300<br />

-40 to +110<br />

190<br />

G 67<br />

Soft, adhesive extreme pressure solid lubricant grease.<br />

• Spur gear systems, load chains, settling shims, springs,<br />

shaft-hub connection, encapsulated joints, gears, linear<br />

motion guides<br />

• Excellent protection against fretting corrosion<br />

• Good load carrying capacity<br />

• High level of protection against wear<br />

• Particularly adhesive<br />

• Mineral oil<br />

• Lithium soap<br />

• Adhesion improver<br />

• Solid lubricants<br />

Beige<br />

1<br />

310-340<br />

1.12<br />

115<br />

-25 to +120<br />

155<br />

1120x10 -3<br />

220x10 -3<br />

340<br />

2100<br />

0.85<br />

3400<br />

0.9<br />

4800<br />

0.75<br />

14500<br />

1300<br />

12000<br />

20000<br />

>36x10 6<br />

0.08<br />

0-90<br />

1.3<br />

0.0<br />

1-90<br />

0.3<br />

1 (sea water)<br />

2.5<br />

0-1<br />

4.3<br />

Clean contact surfaces. Apply grease using a brush, grease<br />

gun or automatic lubricating system. Grease can be used<br />

in centralized lubrication systems.<br />

Do not mix with other greases.<br />

Due to the many plastics available, compatibility and performance<br />

tests should always be carried out with the material<br />

specified and the lubricant selected prior to their final use.<br />

Tube: 50g<br />

Tin: 1kg<br />

Container: 25kg<br />

When stored at or below 20°C in the original unopened<br />

containers, this product has a usable life of 60 months<br />

from the date of production.<br />

Clean contact surfaces. Apply grease using a brush,<br />

spatula, grease gun or automatic lubricating system.<br />

Grease can be used in centralized lubrication systems.<br />

Do not mix with other greases.<br />

Containers: 5kg, 50kg<br />

When stored at or below 20°C in the original unopened<br />

containers, this product has a usable life of 60 months<br />

from the date of production.<br />

Clean contact surfaces. Apply grease using a brush,<br />

spatula, grease gun or automatic lubricating system.<br />

Grease can be used in centralized lubrication systems.<br />

Do not mix with other greases.<br />

Cartridge: 400g<br />

Tin: 1kg<br />

Container: 50kg<br />

When stored at or below 20°C in the original unopened<br />

containers, this product has a usable life of 60 months<br />

from the date of production.<br />

27


Mineral Oil Greases Oil Greases<br />

Description<br />

Applications<br />

Features<br />

Composition<br />

Typical Properties<br />

Color<br />

Consistency, penetration, density, viscosity<br />

NLGI consistency class<br />

Unworked penetration<br />

Worked penetration<br />

Density at 20°C<br />

Base oil viscosity at 40°C<br />

Base oil viscosity at 100°C<br />

Temperature<br />

Service temperature<br />

Drop point<br />

Low temperature torque test<br />

Initial break-away torque<br />

Break-away torque<br />

Torque after 20 minutes running time<br />

Kesternich method - flow pressure at -20°C<br />

Kesternich method - flow pressure at -40°C<br />

Load-carrying capacity, wear protection,<br />

service life<br />

Four-ball tester<br />

Weld load<br />

Wear scar under 600N load<br />

Wear scar under 800N load<br />

FAG roller element bearing tester<br />

FE 9, 1500/6000-110, F 50<br />

FAG roller element bearing tester<br />

FE 9, 4500/6000-110, F 50<br />

Almen-Wieland machine<br />

OK load<br />

Frictional force with OK load<br />

Fretting corrosion – Deyber tester<br />

Coefficient of friction<br />

Steel ball against plastic surface<br />

(POM) Ø ball = 12.7mm, load = 6.3N,<br />

v = 10mm/s, 24h<br />

Resistance<br />

Water resistance, static evaluation step<br />

Oxidation resistance, pressure drop 100h, 99°C<br />

Corrosion protection<br />

SKF-Emcor method Degree of corrosion<br />

Oil separation - evaporation<br />

Standard test<br />

Oil bleeding, 24h, 100°C<br />

Oil evaporation, 24h, 100°C<br />

Speed<br />

DN value<br />

Application method<br />

Packages<br />

mm/10<br />

mm/10<br />

g/ml<br />

mm 2 /s<br />

mm 2 /s<br />

°C<br />

°C<br />

Nm<br />

Nm<br />

Nm<br />

mbar<br />

mbar<br />

N<br />

mm<br />

mm<br />

h<br />

h<br />

N<br />

N<br />

µ<br />

bar<br />

%<br />

%<br />

%<br />

mm/min<br />

Product<br />

165 LT 1122<br />

Gearwheel grease for the lubrication of highly stressed<br />

open gears and reducing gears made of metal, with a<br />

peripheral speed of up to 2.5 m/s.<br />

• Open gears that are subjected to high stresses and bad<br />

weather effects<br />

• Successfully used in crushing plants and in transmission<br />

gears and threaded spindles of heavy, crank-driven<br />

presses<br />

• Extremely high load-carrying capacity<br />

• Wear protection and reduction of existing pitting in gear<br />

teeth flanks during operation, due to the solid lubricants<br />

incorporated in the grease. Extremely adhesive due to<br />

build-in adhesion improver<br />

• Good protection against corrosion (corrosion index 0<br />

when tested using the SKF-Emcor method)<br />

• Contains no lead or nickel<br />

• Mineral oil<br />

• Lithium soap<br />

• Solid lubricants<br />

• Corrosion inhibitor<br />

• Adhesion improver<br />

• EP additives<br />

Black<br />

240-270<br />

0.96<br />

320<br />

-25 to +120<br />

175<br />

880x10 -3<br />

115x10 -3<br />

1350<br />

4400<br />

1.2<br />

20000<br />

2900<br />

2-90<br />

0.2<br />

0<br />

1.2<br />

Clean contact surfaces. Apply grease using a hard brush<br />

or a spatula. Do not mix with other greases.<br />

Tin: 1kg<br />

Container: 5kg<br />

Synthetic grease with solid lubricants.<br />

• Used for initial lubrication of chains with hollow pins<br />

equipped with grease nipples, e.g. high tenter clamp<br />

chains in the textile industry and conveyor chains in food<br />

sterilizer units<br />

• Also used for gear drives and open gears, sliding<br />

bearings operating at low speeds and high temperatures,<br />

such as bearings in drying systems and calendaring<br />

machines used in various industrial processes<br />

• Emergency lubrication<br />

• High pressure resistance<br />

• High wear protection<br />

• Extremely adhesive<br />

• Resistance against water<br />

• Synthetic oil<br />

• Solid lubricants<br />

• Inorganic thickener<br />

• Adhesion improver<br />

Black<br />

250-280<br />

0.95<br />

1500<br />

+10 to +160<br />

2600<br />

0.9<br />

18000<br />

Clean contact surfaces.<br />

Chains: Fill chain pins with grease, relubricate through<br />

grease nippels.<br />

Gears and sliding contacts: Apply grease by spatula, brush<br />

or grease gun.<br />

Do not mix with other greases.<br />

Aerosol: 400ml<br />

Container: 25kg<br />

Usable life and storage<br />

When stored at or below 20°C in the original unopened<br />

containers, this product has a usable life of 60 months<br />

from the date of production.<br />

When stored at or below 20°C in the original unopened<br />

containers, this product has a usable life of 60 months<br />

from the date of production.<br />

28


MKL-N<br />

Mineral oil grease with solid lubricants dispersed in solvent.<br />

• Used for lubrication of chains<br />

• Penetration<br />

• Adhesion<br />

• Protection against wear<br />

• Corrosion protection<br />

• Ageing stability<br />

• Mineral oil<br />

• Inhibitors<br />

• Adhesion improver<br />

• Solid lubricants<br />

• Solvents<br />

Black<br />

0.87<br />

1200<br />

0.9<br />

0-1<br />

Apply thinly to clean, dry surfaces using a brush or the<br />

aerosol can. Small chains can also be dipped. The chain<br />

can be used after solvent evaporation (approx. 30 min).<br />

Aerosol: 400ml<br />

Tin: 1kg<br />

Container: 5kg<br />

When stored at or below 20°C in the original unopened<br />

containers, this product has a usable life of 36 months<br />

from the date of production.<br />

29


Semi-synthetic Greases Greases<br />

Product<br />

G 68 PG 75<br />

Description<br />

Applications<br />

Features<br />

Composition<br />

Typical Properties<br />

Color<br />

Penetration, density, viscosity<br />

NLGI consistency class<br />

Worked penetration<br />

Density at 20°C<br />

Base oil viscosity at 40°C<br />

Temperature<br />

Service temperature<br />

Drop point<br />

Low temperature torque test<br />

Initial break-away torque<br />

Torque after 20 minutes running time<br />

Kesternich method - flow pressure at -20°C<br />

Load-carrying capacity, wear protection,<br />

service life<br />

Four-ball tester<br />

Weld load<br />

Wear scar under 400N load<br />

Wear scar under 600N load<br />

Almen-Wieland machine<br />

OK load<br />

Coefficient of friction<br />

Steel ball against plastic surface (POM)<br />

dia (ball) = 12.7mm; load = 5N;<br />

v = 10cm/s, 24h<br />

Resistance<br />

Oxidation resistance, pressure drop 100h, 99°C<br />

Corrosion protection<br />

SKF Emcor method - Degree of corrosion<br />

Oil separation<br />

standard test<br />

Oil bleeding, 24h, 100°C<br />

Oil evaporation, 24h, 100°C<br />

Application method<br />

Packages<br />

Usable life and storage<br />

mm/10<br />

g/ml<br />

mm 2 /s<br />

°C<br />

°C<br />

Nm<br />

Nm<br />

mbar<br />

N<br />

mm<br />

mm<br />

N<br />

µ<br />

bar<br />

%<br />

%<br />

%<br />

Partly synthetic grease for enclosed steel and plastic<br />

gears.<br />

• Used in gears of electrical toothbrushes and paper<br />

shredders<br />

• High water resistance<br />

• Low coefficient of friction<br />

• Good compatibility with most plastics<br />

• Mineral oil<br />

• Polyalphaolefine<br />

• Lithium soap<br />

• EP additives<br />

• Solid lubricants<br />

Beige<br />

2-3<br />

250-280<br />

0.85<br />

75<br />

-30 to +140<br />

190<br />

1900<br />

0.75<br />

18500<br />

0.014<br />

0.1<br />

0<br />

3.4<br />

Clean contact surfaces. Apply grease using a brush,<br />

spatula, grease gun or automatic lubricating system.<br />

Grease can be used in centralized lubrication systems.<br />

Do not mix with other greases.<br />

Containers: 5kg, 25kg<br />

When stored at or below 20°C in the original unopened<br />

containers, this product has a usable life of 60 months<br />

from the date of production.<br />

Lubricating grease for plastic/plastic and plastic/metal<br />

combinations with slow to medium-fast movements and<br />

light loads.<br />

• Used on vehicle track-rod joints<br />

• Suitable for long-term lubrication<br />

• Good low temperature characteristics<br />

(usable down to -40°C)<br />

• Very low coefficient of friction<br />

• Compatible with many plastics and elastomers<br />

• Mineral oil<br />

• Polyalphaolefine<br />

• Lithium soap<br />

• Solid lubricants<br />

Beige<br />

approx. 2<br />

270-300<br />

0.86<br />

32<br />

-40 to +130<br />

>190<br />

222x10 -3<br />

36x10 -3<br />

280<br />

1300<br />

0.8<br />

0.02<br />

1-2<br />

4.8<br />

2.4<br />

0.2<br />

Clean contact surfaces. Apply grease using a brush,<br />

grease gun or automatic lubricating system. Grease can<br />

be used in centralized lubrication systems.<br />

Do not mix with other greases.<br />

Due to the many plastics available, compatibility and performance<br />

tests should always be carried out with the material<br />

specified and the lubricant selected prior to their final use.<br />

Tin: 1kg<br />

Containers: 5kg, 25kg<br />

When stored at or below 20°C in the original unopened<br />

containers, this product has a usable life of 60 months<br />

from the date of production.<br />

30


Synthetic Greases, Greases, PAO PAO<br />

EM-30L, EM-30LG<br />

Product<br />

EM-50L<br />

Description<br />

Applications<br />

Features<br />

Composition<br />

Typical Properties<br />

Color<br />

Consistency, density, viscosity<br />

NLGI consistency class<br />

Worked penetration<br />

Density at 20°C<br />

Base oil viscosity at 40°C<br />

Base oil viscosity at 100°C<br />

Specific gravity at 25°C<br />

Temperature<br />

Service temperature<br />

Drop point<br />

Low temperature torque test<br />

Low temperature torque test at -40°C<br />

Starting torque<br />

Torque after 20 minutes running time<br />

Low temperature torque test at -50°C<br />

Initial break-away torque<br />

Torque after 20 minutes running time<br />

Kesternich method - flow pressure at -20°C<br />

Load-carrying capacity, wear protection,<br />

service life<br />

Four ball tester<br />

Weld load<br />

Weld load<br />

Wear scar under 400N load<br />

Almen-Wieland machine<br />

OK load<br />

Coefficient of friction<br />

Steel ball against plastic surface<br />

(POM) Ø ball = 12.7mm; load = 6.3N;<br />

v = 10mm/s; 24h<br />

Dn value<br />

Resistance<br />

Oxidation resistance, pressure drop 100h, 99°C<br />

Corrosion protection<br />

SKF-Emcor method Degree of corrosion<br />

Oil separation – evaporation<br />

Standard test<br />

Oil bleeding, 24h, 100°C<br />

Oil evaporation, 22h, 99°C<br />

Application method<br />

Packages<br />

Usable life and storage<br />

mm/10<br />

g/ml<br />

mm 2 /s<br />

mm 2 /s<br />

g/ml<br />

°C<br />

°C<br />

Nm<br />

Nm<br />

Nm<br />

Nm<br />

mbar<br />

kg<br />

N<br />

mm<br />

N<br />

µ<br />

mm/min<br />

bar<br />

%<br />

%<br />

%<br />

High performance greases for plastic/plastic, plastic/metal<br />

and rubber/metal combinations involving slow and<br />

medium-fast movements and medium to heavy loadings.<br />

• Suitable for lubrication points with medium to heavy<br />

loadings and low to medium speeds<br />

• Contains no lead or nickel<br />

• High load carrying capacity<br />

• Suitable for long-term lubrication by virtue of low oil<br />

evaporation and low tendency towards oxidation<br />

• Low friction coefficient<br />

• Compatible with most plastics and elastomers<br />

• Polyalphaolefine<br />

• Lithium soap<br />

• Solid lubricants<br />

EM-30L: White, EM-30LG: Light Green<br />

1<br />

310-340<br />

0.90<br />

90<br />

-45 to +150<br />

195<br />

110 x 10 -3<br />

51 x 10 -3<br />

177 x 10 -3<br />

77 x 10 -3<br />

80<br />

3800<br />

0.4<br />

16000<br />

0.05<br />

0.02<br />

2-3<br />

9.2<br />

5.0<br />

0.4<br />

Clean contact surfaces. Apply grease using a brush,<br />

spatula or automatic lubricating system. Grease can be<br />

used in centralized lubrication systems.<br />

Do not mix with other greases.<br />

Due to the many different plastics available, compatibility<br />

and performance tests should always be carried out with<br />

the material specified and the lubricant selected, prior to<br />

their final use.<br />

Tin: 1kg<br />

Container: 16kg<br />

When stored at or below 20°C in the original unopened<br />

containers, these products have a usable life of 36 months<br />

from the date of production.<br />

Synthetic hydrocarbon oil/lithium soap grease. It has<br />

excellent compatibility with plastics such as polyacetals<br />

and polyamides, and is formulated for enhanced surface<br />

adhesion and noise damping.<br />

• Designed for plastic/plastic and plastic/metal lubrication<br />

in electromechanical applications such as small gears<br />

and moving components in printers, tape recorders and<br />

CD players<br />

• Wide service temperature range<br />

• Compatible with many plastics<br />

• Good lubricity<br />

• Formulated for enhanced surface adhesion<br />

• Noise damping<br />

• Polyalphaolefine<br />

• Lithium soap<br />

White/semi-transparent<br />

1<br />

310-340<br />

0.84<br />

1050<br />

-40 to +150<br />

195<br />

300 x 10 -3<br />

140 x 10 -3<br />

1400<br />

0.7<br />

0.12<br />

0.02<br />

1<br />

4.9<br />

2.5<br />

0.3<br />

Clean contact surfaces. Apply grease using a brush,<br />

spatula or automatic lubricating system.<br />

Do not mix with other greases.<br />

Due to the many different plastics available, compatibility<br />

and performance tests should always be carried out with<br />

the material specified and the lubricant selected, prior to<br />

their final use.<br />

Tin: 1kg<br />

Container: 16kg<br />

When stored at or below 20°C in the original unopened<br />

containers, this product has a usable life of 36 months<br />

from the date of production.<br />

31


Synthetic Greases, Greases, PAO PAO<br />

EM-60L<br />

Product<br />

YM-102<br />

Description<br />

Applications<br />

Low temperature synthetic grease containing solid<br />

lubricants.<br />

• Auto-focus of video cameras, electrical motors<br />

operating at low temperatures<br />

Synthetic lithium soap-based grease.<br />

• Heavy duty grease for plastic/plastic and plastic/metal<br />

pairs at low to moderate speeds to high loads (e.g. highly<br />

stressed plastic gears in cars and in audio-video units)<br />

Features<br />

• Extremely low torque at low temperatures<br />

• High pressure resistance<br />

• Low coefficient of friction<br />

• Compatible with most plastics<br />

• Suitable for long term lubrication<br />

• Broad service temperature range<br />

• Good plastic compatibility<br />

• High load carrying capacity<br />

• Low coefficient of friction<br />

• Free from molybdenum disulphide<br />

Composition<br />

Typical Properties<br />

Color<br />

Consistency, density, viscosity<br />

NLGI consistency class<br />

Worked penetration<br />

Density at 20°C<br />

Base oil viscosity at 40°C<br />

Base oil viscosity at 100°C<br />

Specific gravity at 25°C<br />

Temperature<br />

Service temperature<br />

Drop point<br />

Low temperature torque test<br />

Low temperature torque test at -40°C<br />

Starting torque<br />

Torque after 20 minutes running time<br />

Low temperature torque test at -50°C<br />

Initial break-away torque<br />

Torque after 20 minutes running time<br />

Kesternich method - flow pressure at -20°C<br />

Load-carrying capacity, wear protection,<br />

service life<br />

Four ball tester<br />

Weld load<br />

Weld load<br />

Wear scar under 400N load<br />

Almen-Wieland machine<br />

OK load<br />

Coefficient of friction<br />

Steel ball against plastic surface<br />

(POM) Ø ball = 12.7mm; load = 6.3N;<br />

v = 10mm/s; 24h<br />

Dn value<br />

Resistance<br />

Oxidation resistance, pressure drop 100h, 99°C<br />

Corrosion protection<br />

SKF-Emcor method Degree of corrosion<br />

Oil separation – evaporation<br />

Standard test<br />

Oil bleeding, 24h, 100°C<br />

Oil evaporation, 22h, 99°C<br />

Application method<br />

Packages<br />

Usable life and storage<br />

mm/10<br />

g/ml<br />

mm 2 /s<br />

mm 2 /s<br />

g/ml<br />

°C<br />

°C<br />

Nm<br />

Nm<br />

Nm<br />

Nm<br />

mbar<br />

kg<br />

N<br />

mm<br />

N<br />

µ<br />

mm/min<br />

bar<br />

%<br />

%<br />

%<br />

• Polyalphaolefine<br />

• Lithium soap<br />

• Solid lubricants<br />

White<br />

1<br />

310-340<br />

0.88<br />

18<br />

-60 to +130<br />

195<br />

39 x 10 -3<br />

20 x 10 -3<br />

3100<br />

0.8<br />

16500<br />

0.06<br />

0.02<br />

6.2<br />

5.0<br />

0.3<br />

Clean contact surfaces. Apply grease using a brush,<br />

spatula, grease gun or automatic lubricating system.<br />

Do not mix with other greases.<br />

Due to the many different plastics available, compatibility<br />

and performance tests should always be carried out with<br />

the material specified and the lubricant selected, prior to<br />

their final use.<br />

Tin:1kg<br />

Container: 15kg<br />

When stored at or below 20°C in the original unopened<br />

containers, this product has a usable life of 36 months<br />

from the date of production.<br />

• Polyalphaolefine<br />

• Lithium soap<br />

• Solid lubricants<br />

Yellow<br />

1-2<br />

285-315<br />

0.91<br />

29<br />

-50 to +150<br />

195<br />

78 x 10 -3<br />

34 x 10 -3<br />

4200<br />

0.4<br />

0.03<br />

0.02<br />

0<br />

4.1<br />

3.8<br />

0.2<br />

Clean contact surfaces. Apply grease using a brush,<br />

spatula or automatic lubricating system. Grease can be<br />

used in centralized lubrication systems.<br />

Do not mix with other greases.<br />

Due to the many different plastics available, compatibility<br />

and performance tests should always be carried out with<br />

the material specified and the lubricant selected, prior to<br />

their final use.<br />

Tin: 1kg<br />

Container: 16kg<br />

When stored at or below 20°C in the original unopened<br />

containers, this product has a usable life of 36 months<br />

from the date of production.<br />

32


YM-103<br />

G-4500<br />

G-4700<br />

High performance grease for metal/metal, metal/plastic<br />

and plastic/plastic combinations, involving slow to fast<br />

movements and medium to heavy loads.<br />

• Suitable for frictional contacts involving medium to heavy<br />

loads and low to high speeds, particularly those which<br />

have to remain fully serviceable at low temperatures<br />

• Used successfully on the adjusting gear of rear-view<br />

mirrors in cars; in car steering systems and videorecorders<br />

• Contains no lead or nickel<br />

• Suitable for long-term lubrication by virtue of low<br />

tendency towards oxidation<br />

• High load carrying capacity<br />

• Good water-wash-out resistance<br />

• Low-starting torque<br />

• Compatible with many plastics and elastomers<br />

• Polyalphaolefine<br />

• Lithium soap<br />

• Solid lubricants<br />

Specialty lubricant that combines the benefits of wide<br />

operating temperature and broad compatibility with varied<br />

materials.<br />

• Long-term lubrication for assembly and maintenance<br />

• Can be used in food-processing applications involving<br />

mixers, motors, conveyors, low-temperature equipment,<br />

packaging machines and many other applications in or<br />

out of the food processing industry where a white grease<br />

may be desirable. Such applications may involve<br />

furniture, instrumentation, photo and optical equipment<br />

• Multi-purpose capabilities<br />

• Wide temperature operating range<br />

• Broad compatibility<br />

• Complies with FDA Regulation 21 CFR 1789.3570 as a<br />

lubricant with incidental food contact<br />

• Polyalphaolefine<br />

• Aluminium complex thickeners<br />

• Solid lubricants<br />

Specialty lubricant that combines the benefits of wide<br />

operating temperature and broad compatibility with varied<br />

materials.<br />

• Long-term lubrication for assembly and maintenance<br />

• Can be used in most non-food related grease<br />

applications such as metal working machines, motors,<br />

fans, blowers, conveyors, wheel bearings and custom<br />

machinery where heavy duty, long-lasting lubrication is<br />

desired<br />

• Multi-purpose capabilities<br />

• Wide temperature operating range<br />

• Broad compatibility<br />

• Meets Cinncinnati Machine P-64, Ford ESA-MIC75-B,<br />

GM998525H<br />

• Polyalphaolefine<br />

• Lithium complex thickeners<br />

• Solid lubricants<br />

Yellow<br />

1-2<br />

285-315<br />

0.9<br />

29<br />

-45 to +150<br />

195<br />

White<br />

280<br />

30<br />

5.6<br />

0.84<br />

-51 to +163<br />

271<br />

Black<br />

280<br />

30<br />

5.6<br />

0.87<br />

-40 to +177<br />

285<br />

93 x 10 -3<br />

49 x 10 -3<br />

900 x 10 -3<br />

2300 x 10 -3<br />

5200<br />

0.4<br />

315<br />

0.5<br />

400<br />

0.35<br />

0.02<br />

325000<br />

350000<br />

3.2<br />

3.0<br />

0.2<br />

Clean contact surfaces. Apply grease using a brush,<br />

spatula or automatic lubricating system. Grease can be<br />

used in centralized lubrication systems.<br />

Do not mix with other greases.<br />

Due to the many different plastics available, compatibility<br />

and performance tests should always be carried out with<br />

the material specified and the lubricant selected, prior to<br />

their final use.<br />

Tin: 1kg<br />

Container: 16kg<br />

When stored at or below 20°C in the original unopened<br />

containers, this product has a usable life of 36 months<br />

from the date of production.<br />

2.5<br />

0.2<br />

Clean contact surfaces. Apply grease using a brush,<br />

spatula, grease gun or automatic lubricating system.<br />

Grease can be used in centralized lubrication systems.<br />

Do not mix with other greases.<br />

Tube: 85g<br />

Cartridge: 400g<br />

Container: 16kg<br />

When stored at or below 20°C in the original unopened<br />

containers, this product has a usable life of 60 months<br />

from the date of production.<br />

3.8<br />

0.5<br />

Clean contact surfaces. Apply grease using a brush,<br />

spatula, grease gun or automatic lubricating system.<br />

Grease can be used in centralized lubrication systems.<br />

Do not mix with other greases.<br />

Tube: 85g<br />

Cartridge: 400g<br />

Container: 16kg<br />

When stored at or below 20°C in the original unopened<br />

containers, this product has a usable life of 60 months<br />

from the date of production.<br />

33


Synthetic Greases, Greases, PAO PAO<br />

EM-D110<br />

Product<br />

PG-661<br />

Description<br />

Applications<br />

Features<br />

Composition<br />

Typical Properties<br />

Colour<br />

Consistency, density, viscosity<br />

NLGI consistency class<br />

Worked penetration<br />

Density at 20°C<br />

Base oil viscosity at 40°C<br />

Specific gravity at 25°C<br />

Temperature<br />

Service temperature<br />

Drop point<br />

Low temperature torque test<br />

Low temperature torque test at -40°C<br />

Starting torque<br />

Torque after 20 minutes running time<br />

Low temperature torque test at -50°C<br />

Initial break-away torque<br />

Torque after 20 minutes running time<br />

Kesternich method - flow pressure at -20°C<br />

Load-carrying capacity, wear protection<br />

service life<br />

Four ball tester<br />

Weld load<br />

Weld load<br />

Wear scar under 400N load<br />

Almen-Wieland machine<br />

OK load<br />

Coefficient of friction<br />

Steel ball against plastic surface<br />

(POM) µ= Ø ball = 12.7mm; load = 6.3N;<br />

v = 10mm/s; 24h<br />

Dn value<br />

Resistance<br />

Oxidation resistance, pressure drop 100h, 99°C<br />

Corrosion protection<br />

SKF-Emcor method Degree of corrosion<br />

Oils separation - evaporation<br />

Standard test<br />

Oil bleeding, 24h, 100°C<br />

Oil evaporation, 22h, 99°C<br />

Application method<br />

Packages<br />

Usable life and storage<br />

mm/10<br />

g/ml<br />

mm 2 /s<br />

g/ml<br />

°C<br />

°C<br />

Nm<br />

Nm<br />

Nm<br />

Nm<br />

mbar<br />

kg<br />

N<br />

mm<br />

N<br />

mm/min<br />

bar<br />

%<br />

%<br />

%<br />

<strong>Molykote</strong> EM-D110 is designed for plastic parts with better<br />

compatibity<br />

• Plastic lubrication in automotive parts, electronics<br />

assembly, precision instruments, Audio equipment, office<br />

machines<br />

• It is used for noise damping of plastic gears and improve<br />

feeling of moving parts<br />

• Compatible with many plastics<br />

• Formulated for enhanced surface adhesion and noise<br />

damping<br />

• Low oil bleeding, good for the use does not like stain.<br />

• Not cause the dielectric problem because of non-silicone<br />

product<br />

• Poly olefine<br />

• Lithium soap<br />

• PTFE Solid lubricants<br />

White<br />

0-1<br />

340-370 (unworked)<br />

0.86<br />

9850<br />

-10 to +150<br />

+195<br />

0.02<br />

2.5<br />

0.2<br />

Clean contact surfaces. Apply grease using a brush,<br />

spatula, grease gun or automatic lubricating system.<br />

Grease can be used in centralized lubrication systems.<br />

Do not mix with other greases.<br />

Tin: 1kg<br />

When stored at or below 20°C in the original unopened<br />

container, this product has a usable life of 60 months from<br />

the date of production.<br />

High performance lithium soap grease containing several<br />

kinds of solid lubricants in a non-silicone, synthetic oil.<br />

Prevents contamination to surroundings, contact problem,<br />

and lubrication problem due to dry grease.<br />

Provides both low torque at low temperature and noise<br />

elimination of plastic gears.<br />

• Lubrication for audio-visual equipments, precision and<br />

optical appliances<br />

• Lubrication for various automotive actuators<br />

• Lubrication where non-oil spreading is required<br />

• Little oil spreading<br />

• Good compatibility with plastics<br />

• High load carrying capacity<br />

• Anti-corrosive<br />

• Synthetic oil<br />

• Lithium soap<br />

• Solid lubricants<br />

Light green<br />

1<br />

300-340<br />

0.88<br />

200<br />

-40 to +150<br />

+195<br />

130 x 10 -3<br />

69 x 10 -3<br />

0.6<br />

3.0<br />

0.2<br />

Clean contact surfaces. Apply grease using a brush,<br />

spatula, grease gun or automatic lubricating system.<br />

Grease can be used in centralized lubrication systems.<br />

Do not mix with other greases.<br />

Tin: 1kg<br />

Container: 16kg<br />

When stored at or below 20°C in the original unopened<br />

container, this product has a usable life of 60 months from<br />

the date of production.<br />

34


PG-662<br />

PG-663<br />

6166<br />

High performance lithium soap grease containing several<br />

kinds of solid lubricants in a non-silicone, synthetic oil.<br />

Prevents contamination to surroundings, contact problem,<br />

and lubrication problem due to dry grease.<br />

High load carrying capacity and can be used metal to meta<br />

lubrication as well as plastic to plastic lubrication.<br />

• Lubrication for audio-visual equipment, precisions and<br />

optical appliances<br />

• Lubrication for various automotive actuators<br />

• Lubrication where non-oil spreading is required<br />

High performance lithium soap grease containing several<br />

kinds of solid lubricants in a non-silicone, synthetic oil.<br />

Outstanding non-oil spreading property.<br />

Provides both log life-time lubrication and good<br />

compatibility with plastics.<br />

• Lubrication for audio-visual equipment, precisions and<br />

optical appliances<br />

• Lubrication for various automotive actuators<br />

• Lubrication where non-oil spreading is required<br />

High performance lithium soap grease containing several<br />

kinds of solid lubricants in synthetic hydrocarbon oil.<br />

Good compatibility with plastics, noise prevention and<br />

provides and adequate sliding torque.<br />

• Little oil spreading<br />

• High load carrying capacity<br />

• Low torque<br />

• Good compatibility with plastics and rubber<br />

• Little oil spreading<br />

• Wide temperature range<br />

• Low torque<br />

• Good compatibility with plastics and rubber<br />

• Wide temperature range<br />

• Excellent adhesive property<br />

• Good compatibility with plastics and rubber<br />

• Synthetic oil<br />

• Lithium soap<br />

• Solid lubricants<br />

Yellow-green<br />

1-2<br />

285-315<br />

0.90<br />

29<br />

White<br />

1<br />

310-340<br />

0.87<br />

29<br />

White<br />

1<br />

310-340 (unworked)<br />

0.86<br />

1300<br />

-45 to +150<br />

+195<br />

-50 to +130<br />

+195<br />

-40 to 130<br />

+195<br />

78 x 10 -3<br />

39 x 10 -3<br />

64 x 10 -3<br />

29 x 10 -3<br />

660 x 10 -3<br />

310 x 10 -3<br />

5100<br />

0.40<br />

1900<br />

0.50<br />

0.39<br />

0.02<br />

0.02<br />

0.02<br />

3.5<br />

0.1<br />

Clean contact surfaces. Apply grease using a brush,<br />

spatula, grease gun or automatic lubricating system.<br />

Grease can be used in centralized lubrication systems.<br />

Do not mix with other greases.<br />

Tin: 1 kg<br />

When stored at or below 20°C in the original unopened<br />

containers, this product has a usable life of 60 months from<br />

the date of production.<br />

5.0<br />

0.5<br />

Clean contact surfaces. Apply grease using a brush,<br />

spatula, grease gun or automatic lubricating system.<br />

Grease can be used in centralized lubrication systems.<br />

Do not mix with other greases.<br />

Tin: 1kg<br />

Container: 16kg<br />

When stored at or below 20°C in the original unopened<br />

container, this product has a usable life of 60 months<br />

from the date of production.<br />

1.5<br />

0.2<br />

Clean contact surfaces. Apply grease using a brush,<br />

spatula, grease gun or automatic lubricating system.<br />

Grease can be used in centralized lubrication systems.<br />

Do not mix with other greases.<br />

Tin: 1kg<br />

When stored at or below 20°C in the original unopened<br />

container, this product has a usable life of 60 months<br />

from the date of production.<br />

35


Synthetic Greases, Greases, POE POE<br />

BG 20<br />

Product<br />

Description<br />

Applications<br />

Features<br />

Composition<br />

Typical Properties<br />

Color<br />

Consistency, density, viscosity<br />

Unworked penetration<br />

Density at 20°C<br />

Base oil viscosity at 40°C<br />

Temperature<br />

Service temperature<br />

Drop point<br />

Low temperature torque test<br />

Low temperature torque test at -20°C<br />

Starting torque<br />

Torque after 20 minutes running time<br />

Low temperature torque test at -50°C<br />

Starting torque<br />

Torque after 20 minutes running time<br />

Load-carrying capacity, wear protection,<br />

service life<br />

Four-ball tester<br />

Weld load<br />

Wear scar under 800N load<br />

Almen-Wieland machine<br />

OK load<br />

Frictional force with OK load<br />

FAG rolling element bearing tested FE9,<br />

1500/6000/160, average value<br />

Speed<br />

DN value<br />

Corrosion protection<br />

SKF-Emcor method Degree of corrosion<br />

Oil separation<br />

Standard test<br />

Application method<br />

Packages<br />

Usable life and storage<br />

mm/10<br />

g/ml<br />

mm 2 /s<br />

°C<br />

°C<br />

Nm<br />

Nm<br />

Nm<br />

Nm<br />

N<br />

mm<br />

N<br />

N<br />

h<br />

mm/min<br />

%<br />

High performance grease for metal/metal combinations<br />

involving rapid movements and medium to heavy loadings.<br />

• Suitable for lubrication points with medium to heavy<br />

loadings and high to very high speeds, particularly when<br />

they are also exposed to high temperatures<br />

• Used successfully on clutch release bearings, blower<br />

and calender-roller bearings and electric motor bearings<br />

• Contains no lead or nickel<br />

• High load carrying capacity<br />

• Suitable for long-term lubrication by virtue of low oil<br />

evaporation and low tendency towards oxidation<br />

• Wide service temperature range (-45°C to +180°C;<br />

for short periods up to +200°C)<br />

• Suitable for very high rotational speeds<br />

(DN value 750000)<br />

• Ester oil<br />

• Lithium complex thickener<br />

• EW/AW-Additive<br />

• Oxidation inhibitor<br />

Beige<br />

240-270<br />

1.01<br />

55<br />

-45 to +180, up to +200 for short periods<br />

>295<br />

207x10 -3<br />

130x10 -3<br />

530x10 -3<br />

130x10 -3<br />

2400<br />

1.0<br />

20000<br />

2250<br />

662<br />

750000<br />

1-2<br />

1.2<br />

Clean contact surfaces. Apply grease using a brush,<br />

spatula or automatic lubricating system. Grease can<br />

be used in centralized lubrication systems.<br />

Do not mix with other greases.<br />

Tin: 1kg<br />

Containers: 5kg, 50kg<br />

When stored at or below 20°C in the original unopened<br />

containers, this product has a usable life of 60 months<br />

from the date of production.<br />

36


Synthetic Greases, Greases, Fluorosilicone Fluorosilicone<br />

Product<br />

FS 1292 FS 3451<br />

Description<br />

Applications<br />

Features<br />

Composition<br />

Typical Properties<br />

Color<br />

Consistency, density, viscosity<br />

NLGI consistency class<br />

Worked penetration<br />

Density at 20°C<br />

Base oil viscosity at 25°C<br />

Temperature<br />

Service temperature<br />

Drop point<br />

Low temperature torque test<br />

Low temperature torque test at -20°C<br />

Initial break-away torque<br />

Torque after 20 minutes running time<br />

Low temperature torque test at -30°C<br />

Initial break-away torque<br />

Torque after 20 minutes running time<br />

Low temperature torque test at -40°C<br />

Initial break-away torque<br />

Torque after 20 minutes running time<br />

Kesternich method – flow pressure at -20°C<br />

Load carrying capacity, wear protection,<br />

service life<br />

Four ball tester<br />

Weld load<br />

Almen-Wieland machine<br />

OK load<br />

Frictional force with OK load<br />

FAG rolling bearing test equipment,<br />

FE9, 1500/6000/180, F 50<br />

Resistance<br />

Water resistance, static evaluation step<br />

Oxidation resistance, pressure drop 100h, 99°C<br />

Oil separation<br />

Standard test<br />

Application method<br />

Packages<br />

Usable life and storage<br />

mm/10<br />

g/ml<br />

mm 2 /s<br />

°C<br />

°C<br />

Nm<br />

Nm<br />

Nm<br />

Nm<br />

Nm<br />

Nm<br />

mbar<br />

N<br />

N<br />

N<br />

h<br />

bar<br />

%<br />

Extreme pressure, high temperature fluoro-silicone grease.<br />

• Lubricating grease for metal/metal combinations with<br />

slow to medium-fast movements and medium loads<br />

over a wide temperature range<br />

• Particularly suitable for long-term lubrication by virtue<br />

of its extremely low tendency towards oxidation<br />

• High drop point (>250°C); consequently reduced risk<br />

of melting and run-out from lubrication point<br />

• Wide service temperature range (-40°C to +200°C;<br />

for short periods up to +230°C)<br />

• High resistance to water and water washout<br />

• Resistant to mineral oil, fuels and many chemicals<br />

• Fluorosilicone oil<br />

• Organic thickener<br />

Whitish<br />

1-2<br />

280-340<br />

1.28<br />

1000<br />

-40 to +200, up to +230 for short periods<br />

>250<br />

118 x10 -3<br />

41 x10 -3<br />

856x10 -3<br />

56x10 -3<br />

3400<br />

0.3<br />

Clean contact surfaces. Apply grease using a brush,<br />

grease gun or automatic lubricating system. Grease can<br />

be used in centralized lubrication systems. Do not mix with<br />

other greases.<br />

Tube: 100g<br />

Tin: 1kg<br />

Containers: 5kg, 25kg<br />

When stored at or below 20°C in the original unopened<br />

containers, this product has a usable life of 60 months<br />

from the date of production.<br />

Heavy duty, chemically resistant, high temperature<br />

fluoro-silicone grease.<br />

• Lubricating grease for metal/metal combinations with<br />

slow to medium-fast movements and medium to high<br />

loads over a wide temperature range. Particularly<br />

suitable in harsh environments found with chemicals,<br />

acids and alkalis<br />

• High oxidation resistance<br />

• High drop point<br />

• Wide service temperature range<br />

(-40°C to +230°C)<br />

• High resistance to water and water washout<br />

• Resistant to most solvents and chemicals<br />

• Fluorosilicone oil<br />

• PTFE thickener<br />

White<br />

2<br />

265-295<br />

1.50<br />

1000<br />

-40 to +230<br />

>260<br />

615 x10 -3<br />

70 x10 -3<br />

3200<br />

20000<br />

250<br />

0<br />

Clean contact surfaces. Apply grease using a brush,<br />

spatula, grease gun or automatic lubricating system.<br />

Grease can be used in centralized lubrication systems.<br />

Do not mix with other greases.<br />

Tube: 100g<br />

Tin: 1kg<br />

When stored at or below 20°C in the original unopened<br />

containers, this product has a usable life of 36 months<br />

from the date of production.<br />

37


Synthetic Greases, Greases, Fluorosilicone Fluorosilicone<br />

Product<br />

FS 3452<br />

Description<br />

Applications<br />

Features<br />

Composition<br />

Typical Properties<br />

Color<br />

Consistency, density, viscosity<br />

NLGI consistency class<br />

Worked penetration<br />

Density at 20°C<br />

Base oil viscosity at 25°C<br />

Temperature<br />

Service temperature<br />

Drop point<br />

Low temperature torque test<br />

Low temperature torque test at -20°C<br />

Initial break-away torque<br />

Torque after 20 minutes running time<br />

Low temperature torque test at -30°C<br />

Initial break-away torque<br />

Torque after 20 minutes running time<br />

Low temperature torque test at -40°C<br />

Initial break-away torque<br />

Torque after 20 minutes running time<br />

Kesternich method – flow pressure at -20°C<br />

Load carrying capacity, wear protection,<br />

service life<br />

Four ball tester<br />

Weld load<br />

Almen-Wieland machine<br />

OK load<br />

Frictional force with OK load<br />

FAG rolling bearing test equipment,<br />

FE9, 1500/6000/180, F 50<br />

Resistance<br />

Water resistance, static evaluation step<br />

Oxidation resistance, pressure drop 100h, 99°C<br />

Oil separation<br />

Standard test<br />

Application method<br />

Packages<br />

Usable life and storage<br />

mm/10<br />

g/ml<br />

mm 2 /s<br />

°C<br />

°C<br />

Nm<br />

Nm<br />

Nm<br />

Nm<br />

Nm<br />

Nm<br />

mbar<br />

N<br />

N<br />

N<br />

h<br />

bar<br />

%<br />

Lubricating and sealing grease for metal/metal,<br />

metal/plastic and metal/elastomer combinations involving<br />

slow movements and heavy loadings over very wide<br />

temperature ranges, particularly under unfavorable<br />

environmental influences.<br />

• Suitable for the above friction contacts and service<br />

conditions<br />

• Successfully used on valves, mechanical seals and<br />

pumps, ball-and socket-joints, bearings, on loading<br />

arms for ships and vacuum contained equipment<br />

• Low evaporation<br />

• High oxidation resistance<br />

• Wide service temperature range (-30°C to +230°C)<br />

• High resistance to water and water washout<br />

• Resistant to most solvents and chemicals<br />

• Compatible with many plastics and elastomers<br />

• Fluorosilicone oil<br />

• PTFE thickener<br />

White<br />

2-3<br />

240-280<br />

1.47<br />

10000<br />

-30 to +230<br />

>220<br />

392x10 -3<br />

94 x10 -3<br />

280<br />

4400<br />

15500<br />

3500<br />

0-90<br />

0.0<br />

2.8<br />

Clean contact surfaces. Apply grease using a brush or<br />

grease gun. Do not mix with other greases.<br />

Due to the many plastics available compatibility and<br />

performance tests should always be carried out with the<br />

material specified and the lubricant selected prior to their<br />

final use.<br />

Tube: 100g<br />

Tin: 1kg<br />

When stored at or below 20°C in the original unopened<br />

containers, this product has a usable life of 60 months<br />

from the date of production.<br />

38


Synthetic Greases, Greases, PFPE PFPE Product<br />

HP-870<br />

HP-300<br />

Description<br />

Applications<br />

Features<br />

Composition<br />

Typical Properties<br />

Color<br />

Consistency, density, viscosity<br />

NLGI consistency class<br />

Worked penetration<br />

Density at 20°C<br />

Base oil viscosity at 25°C<br />

Specific gravity<br />

Temperature<br />

Service temperature<br />

Drop point<br />

Low temperature torque test<br />

Low temperature torque test at -20°C<br />

Initial break-away torque<br />

Torque after 20 minutes running time<br />

Low temperature torque test at -30°C<br />

Initial break-away torque<br />

Torque after 20 minutes running time<br />

Low temperature torque test at -40°C<br />

Initial break-away torque<br />

Torque after 20 minutes running time<br />

Load-carrying capacity, wear protection,<br />

service life<br />

Four ball tester<br />

Weld load<br />

Wear scar under 400N load<br />

Wear scar under 1200N load<br />

Almen-Wieland machine<br />

OK load<br />

Frictional force with OK load<br />

Resistance<br />

Water resistance, static evaluation step<br />

Water wash-out at 38°C, 1h<br />

Oxidation resistance, pressure drop 100h, 99°C<br />

Vapor pressure, base oil at 20°C<br />

Corrosion protection<br />

SKF-Emcor method Degree of corrosion<br />

Oil separation<br />

Standard test<br />

Evaporation at 200°C/1000 hours<br />

Application method<br />

Packages<br />

Usable life and storage<br />

mm/10<br />

g/ml<br />

mm 2 /s<br />

g/ml<br />

°C<br />

°C<br />

Nm<br />

Nm<br />

Nm<br />

Nm<br />

Nm<br />

Nm<br />

N<br />

mm<br />

mm<br />

N<br />

N<br />

%<br />

bar<br />

torr<br />

%<br />

%<br />

Fully fluorinated grease, provides extraordinary<br />

Performance under extreme conditions.<br />

• Used successfully, for example, for sliding and roller<br />

bearings in refrigeration plants, in pump and fan<br />

bearings, and also for charging equipment in the<br />

chemical and petrochemical industry<br />

• Suitable for long-term lubrication<br />

• High loading capacity<br />

• Can be used over a wide temperature range<br />

(-35 to +250 and up to +280°C for a short period)<br />

• Highly resistant to water<br />

• Resistant to many chemicals<br />

• Compatible with many plastics and elastomers<br />

• Perfluorinated polyether<br />

• PTFE thickener<br />

• Temperature resistant corrosion inhibitor<br />

White<br />

2<br />

265-295<br />

1.96<br />

-35 to +250, up to +280°C for short periods<br />

None<br />

540 x 10 -3<br />

28 x 10 -3<br />

3400<br />

1.3<br />

13000<br />

3500<br />

0-90<br />

2 x10 -6<br />

4<br />

1.7<br />

3.0<br />

Clean contact surfaces. Apply grease using a brush,<br />

spatula, grease gun or automatic lubricating system.<br />

Do not mix with other greases.<br />

Due to the many plastics available compatibility and<br />

performance tests should always be carried out with the<br />

material specified and the lubricant selected prior to their<br />

final use.<br />

Plastic bottle: 100g<br />

Cartridge: 750g<br />

When stored at or below 20°C in the original unopened<br />

containers, this product has a usable life of 60 months<br />

from the date of production.<br />

Fully fluorinated grease, provides extraordinary<br />

performance under extreme conditions.<br />

• <strong>Molykote</strong> HP-300 Grease is designed for use in wide<br />

temperature range and/or high-vacuum operations<br />

such as semiconductor applications<br />

• Low vapor pressure (base oil)<br />

• Excellent chemical and solvent resistance<br />

• Outstanding high temperature stability<br />

• Good compatibility with elastomers and plastics<br />

• Low temperature service capability<br />

• Perfluoropolyether (PFPE) oil<br />

• Polytetrafluoroethylene (PTFE) thickener<br />

White<br />

2<br />

265-295<br />

2.0<br />

Continuous: -65 to +250, up to +280°C for short periods<br />

None<br />

41 x 10 -3<br />

18 x 10 -3<br />

110x10 -3<br />

36x10 -3<br />

3300<br />

1.1<br />

0.0<br />

4 x 10 -10<br />

1.0<br />

Clean contact surfaces. Apply grease using a brush,<br />

grease gun or automatic lubricating system. Do not mix<br />

with other greases.<br />

Plastic bottles: 100g, 500g<br />

When stored at or below 20°C in the original unopened<br />

containers, this product has a usable life of 36 months<br />

from the date of production.<br />

39


Synthetic Greases, Greases, PFPE PFPE Product<br />

HP-500 6169<br />

Description<br />

Applications<br />

Features<br />

Composition<br />

Typical Properties<br />

Colour<br />

Consistency, density, viscosity<br />

NLGI consistency class<br />

Worked penetration<br />

Density at 20°C<br />

Base oil viscosity at 25°C<br />

Specific gravity<br />

Temperature<br />

Service temperature<br />

Drop point<br />

Low temperature torque test<br />

Low temperature torque test at -20°C<br />

Initial break-away torque<br />

Torque after 20 minutes running time<br />

Low temperature torque test at -30°C<br />

Initial break-away torque<br />

Torque after 20 minutes running time<br />

Low temperature torque test at -40°C<br />

Initial break-away torque<br />

Torque after 20 minutes running time<br />

Load-carrying capacity, wear protection<br />

service life<br />

Four ball tester<br />

Weld load<br />

Wear scar under 400N load<br />

Wear scar under 1200N load<br />

Almen-Wieland machine<br />

OK load<br />

Frictional force with OK load<br />

Resistance<br />

Water resistance, static evaluation step<br />

Water wash-out at 38°C, 1h<br />

Oxidation resistance, pressure drop 100h, 99°C<br />

Vapor pressure, base oil at 20°C<br />

Corrosion protection<br />

SKF-Emcor method Degree of corrosion<br />

Oils separation - evaporation<br />

Standard test<br />

Evaporation at 200°C/1000hours<br />

Application method<br />

Packages<br />

Usable life and storage<br />

mm/10<br />

g/ml<br />

mm 2 /s<br />

g/ml<br />

°C<br />

°C<br />

Nm<br />

Nm<br />

Nm<br />

Nm<br />

Nm<br />

Nm<br />

N<br />

mm<br />

mm<br />

N<br />

N<br />

%<br />

bar<br />

torr<br />

%<br />

%<br />

Fully fluorinated grease provides extraordinary<br />

performance under extreme conditions.<br />

• Can be used under harsh conditions such as high<br />

temperatures, corrosive, solvent, liquefied natural<br />

gasses, high vacuum, etc.<br />

• Clean room equipment and semiconductor<br />

manufacturing equipment where the vaporization of the<br />

lubricating material in undesirable.<br />

• Compatible with most plastics<br />

• Excellent stability at high temperatures<br />

• Superior resistance to chemicals and solvents<br />

• Minimal deterioration due to oxidation, appropriate for<br />

long-term lubrication<br />

• Low vapor pressure<br />

• Perfluoro polyether<br />

• PTFE thickener<br />

White<br />

2<br />

280<br />

2.0<br />

-20 to +250<br />

340 x 10 -3<br />

180 x 10 -3<br />

3400<br />

0.9<br />

2x10 -6<br />

0.4<br />

3.0<br />

Clean contact surfaces. Apply grease using a brush,<br />

spatula, grease gun or automatic lubricating system.<br />

Do not mix with other greases.<br />

Plastic bottles: 100g, 500g<br />

When stored at or below 20°C in the original unopened<br />

container, this product has a usable life of 60 months<br />

from the date of production.<br />

Special lubricant designed for stainless valves for LNG and<br />

LPG.<br />

• Provide the proper sealing for long period and prolong<br />

the maintenance period of valves. Non-in flammability<br />

improve the safety of working environment<br />

• Decrease friction and wear. Prolong the intervals of<br />

grease supplement and gas cock replacement. Minimize<br />

the possibility of leakage problem<br />

• Can be used for long period because of non-solubility to<br />

most chemicals and petroleum<br />

• Not to be dissolved by LNG and LPG<br />

• Excellent lubricity at extreme low temperature<br />

• Not inflammable<br />

• Superior sealing capability with high viscosity<br />

• Meet the grease specification of the Gas Cock Standard,<br />

JIZ S2120<br />

• Perfluoro polyether<br />

• PTFE thickener<br />

White<br />

3<br />

210-250<br />

2.0<br />

-60 to +250<br />

59 x 10 -3<br />

20 x 10 -3<br />

170 x 10 -3<br />

49 x 10 -3<br />

3600<br />

1.0<br />

4 x 10 -10<br />

0.5<br />

1.3<br />

Tin: 1kg<br />

40


Synthetic Grease, Grease Silicone Silicone<br />

Product<br />

Description<br />

Applications<br />

Features<br />

Composition<br />

Typical Properties<br />

Color<br />

Consistency, penetration, density, viscosity<br />

NLGI consistency class<br />

Worked penetration<br />

Unworked penetration<br />

Density at 20°C<br />

Base oil viscosity at 25°C<br />

Temperature<br />

Service temperature<br />

Drop point<br />

Low temperature torque test<br />

Initial break-away torque<br />

Torque after 20 minutes running time<br />

Kesternich method - flow pressure at -20°C<br />

Load carrying capacity, wear protection,<br />

service life<br />

Four ball tester<br />

Weld load<br />

FAG rolling element bearing tester FE9,<br />

1500/6000-150, F 50<br />

Resistance<br />

Water resistance, static evaluation step<br />

Oxidation resistance, pressure drop 100h, 99°C<br />

Coefficient of friction<br />

Steel ball against plastic surface (POM)<br />

Ø ball = 12.7mm load = 6.3N, v = 10mm/s, 24h<br />

Corrosion protection<br />

SKF-Emcor method - degree of corrosion<br />

Oil Separation<br />

Standard test<br />

Separation, 24 hours, 150°C<br />

Application method<br />

Packages<br />

Usable life and storage<br />

mm/10<br />

mm/10<br />

g/ml<br />

mm 2 /s<br />

°C<br />

°C<br />

Nm<br />

Nm<br />

mbar<br />

N<br />

h<br />

bar<br />

µ<br />

%<br />

%<br />

33 Light 41<br />

Lubricating grease for metal/metal, metal/plastic<br />

combinations involving slow to medium-fast movements<br />

and light load, especially over a wide range of<br />

temperatures.<br />

• Used successfully for rollers in mobile refrigerating<br />

equipment and refrigerating plants, control cables,<br />

electric clocks, motors, windscreen wiper motors, vehicle<br />

starter motors, photographic and optical equipment,<br />

surveying instruments<br />

• High oxidation resistance<br />

• Wide service temperature range (-73°C to +180°C)<br />

• Good low temperature performance<br />

• Compatible with many plastics<br />

• Water resistant<br />

• Silicone oil<br />

• Lithium soap<br />

Pink<br />

1<br />

300-340<br />

1.0<br />

100<br />

-73 to +180<br />

220<br />

(at -73°C) 130x10 -3<br />

(at -73°C) 13x10 -3<br />

1400<br />

3.2<br />

Clean contact surfaces. Apply grease using a brush,<br />

spatula, grease gun or automatic lubricating system.<br />

Grease can be used in centralized lubrication systems.<br />

Do not mix with other greases.<br />

Due to the many plastics available, compatibility and<br />

performance tests should always be carried out with the<br />

material specified and the lubricant selected prior to their<br />

final use.<br />

Tube: 100g<br />

Tin: 1kg<br />

Containers: 25kg, 50kg<br />

Drum: 180kg<br />

When stored at or below 20°C in the original unopened<br />

containers, this product has a usable life of 60 months<br />

from the date of production.<br />

Silicone grease for very high temperature applications at<br />

low speeds.<br />

• Suitable for rolling-element bearings in oven conveyors,<br />

kiln cars and pumps for molten salts, governor linkage of<br />

steam turbines<br />

• Non-melting<br />

• High temperature stability<br />

• High oxidation resistance<br />

• Good resistance against water wash-out<br />

• Silicone oil<br />

• Carbon black<br />

• Corrosion inhibitor<br />

Black<br />

approx. 2<br />

260-300<br />

1.1<br />

316<br />

-20 to +290<br />

None<br />

(at -20°C) 136x10 -3<br />

(at -20°C) 80x10 -3<br />

1500<br />

1-90<br />

0.4<br />

2.6<br />

Clean contact surfaces. Apply grease using a brush,<br />

spatula, grease gun or automatic lubricating system.<br />

Grease can be used in centralized lubrication systems.<br />

Do not mix with other greases.<br />

Tube: 100g<br />

Tin: 1kg<br />

Containers: 5kg, 25kg<br />

When stored at or below 20°C in the original unopened<br />

containers, this product has a usable life of 60 months<br />

from the date of production.<br />

41


Synthetic Grease, Grease Silicone Silicone<br />

Product<br />

44 Light 44 Medium<br />

Description<br />

High temperature bearing grease.<br />

High temperature bearing grease.<br />

Applications<br />

• Suitable for rolling-element bearings in oven fans, driers,<br />

conveyors, clutch release bearings, plastic components<br />

• Suitable for rolling-element bearings in oven fans, driers,<br />

conveyors, clutch release bearings, plastic components<br />

Features<br />

Composition<br />

• Low evaporation<br />

• High oxidation resistance<br />

• Good resistance to water wash-out<br />

• Compatible with many plastics<br />

• Wide service temperature range<br />

• Silicone oil<br />

• Lithium soap<br />

• Low evaporation<br />

• High oxidation resistance<br />

• Good resistance to water wash-out<br />

• Compatible with many plastics<br />

• Wide service temperature range<br />

• Silicone oil<br />

• Lithium soap<br />

Typical Properties<br />

Color<br />

Consistency, penetration, density, viscosity<br />

NLGI consistency class<br />

Worked penetration<br />

Unworked penetration<br />

Density at 20°C<br />

Base oil viscosity at 25°C<br />

Temperature<br />

Service temperature<br />

Drop point<br />

Low temperature torque test<br />

Initial break-away torque<br />

Torque after 20 minutes running time<br />

Kesternich method - flow pressure at -20°C<br />

Load carrying capacity, wear protection,<br />

service life<br />

Four ball tester<br />

Weld load<br />

FAG rolling element bearing tester FE9,<br />

1500/6000-150, F 50<br />

Resistance<br />

Water resistance, static evaluation step<br />

Oxidation resistance, pressure drop 100h, 99°C<br />

Coefficient of friction<br />

Steel ball against plastic surface (POM)<br />

Ø ball = 12.7mm load = 6.3N, v = 10mm/s, 24h<br />

Corrosion protection<br />

SKF-Emcor method - degree of corrosion<br />

Oil Separation<br />

Standard test<br />

Separation, 24 hours, 150°C<br />

Application method<br />

Packages<br />

mm/10<br />

mm/10<br />

g/ml<br />

mm 2 /s<br />

°C<br />

°C<br />

Nm<br />

Nm<br />

mbar<br />

N<br />

h<br />

bar<br />

µ<br />

%<br />

%<br />

Brown<br />

1-2<br />

290-330<br />

1.02<br />

125<br />

-40 to +200<br />

>210<br />

(at -40°C) 225x10 -3<br />

(at -40°C) 60x10 -3<br />

110<br />

0<br />

2.4<br />

Clean contact surfaces. Apply grease using a brush,<br />

spatula, grease gun or automatic lubricating system.<br />

Grease can be used in centralized lubrication systems.<br />

Do not mix with other greases.<br />

Due to the many plastics available, compatibility and<br />

performance tests should always be carried out with the<br />

material specified and the lubricant selected prior to their<br />

final use.<br />

Containers: 5kg, 45kg<br />

Brown<br />

2-3<br />

240-280<br />

1.03<br />

125<br />

-40 to +200<br />

>210<br />

(at -40°C) 336x10 -3<br />

(at -40°C) 124x10 -3<br />

110<br />

0.1<br />

1.4<br />

Clean contact surfaces. Apply grease using a brush,<br />

spatula, grease gun or automatic lubricating system.<br />

Grease can be used in centralized lubrication systems.<br />

Do not mix with other greases.<br />

Due to the many plastics available, compatibility and<br />

performance tests should always be carried out with the<br />

material specified and the lubricant selected prior to their<br />

final use.<br />

Tube: 100g<br />

Tin: 1kg<br />

Containers: 5kg, 25kg<br />

Usable life and storage<br />

When stored at or below 20°C in the original unopened<br />

containers, this product has a usable life of 60 months<br />

from the date of production.<br />

When stored at or below 20°C in the original unopened<br />

containers, this product has a usable life of 60 months<br />

from the date of production.<br />

42


7348<br />

PG 21<br />

PG 54<br />

High temperature silicone grease for rolling-element<br />

bearings.<br />

• Used successfully on bearings in driers and on conveyor<br />

chains of wood coatings plants. Also suitable for<br />

sterilizers<br />

• Low evaporation<br />

• High oxidation resistance<br />

• Good long term lubrication<br />

• High drop point<br />

• Water resistant<br />

• Silicone oil<br />

• Lithium complex thickener<br />

• Anti-oxidant<br />

• Solid lubricants<br />

High performance grease for plastic/plastic and<br />

plastic/metal combinations involving slow to medium-fast<br />

movements and light to medium loadings.<br />

• Suitable for friction contacts with low to medium loadings<br />

and speeds which have to remain serviceable through a<br />

wide temperature range<br />

• Used on control cables, water pumps, bearing bushes,<br />

gearwheels, slideways and other plastic parts in<br />

domestic appliances, toys and electrical appliances<br />

• High oxidation resistance<br />

• Wide service temperature range (-50°C to +190°C)<br />

• High water resistance<br />

• Excellent corrosion protection<br />

• Compatible with many plastics and elastomers<br />

• Silicone oil<br />

• Lithium complex thickener<br />

High performance grease for plastic/plastic, plastic/metal<br />

and rubber/metal combinations involving slow to mediumfast<br />

movements and light to medium loadings.<br />

• Suitable for lubrication points with low to medium<br />

loadings and speeds<br />

• Used in silent block bushings, video and audio cassettes,<br />

water-pump packings, brake-caliper guide bolts, control<br />

cables and on sliding-contact surfaces of washing<br />

machines and dishwashers<br />

• High oxidation resistance<br />

• Wide service temperature range (-50°C to +180°C)<br />

• Good low temperature performance<br />

• Low coefficient of friction<br />

• Good corrosion protection<br />

• Excellent compatibility with most plastics and elastomers<br />

• Silicone oil<br />

• Lithium complex thickener<br />

• Solid lubricants<br />

• EP additive<br />

Light beige<br />

2<br />

265-295<br />

1.09<br />

500<br />

-20 to +230; +250 for short periods<br />

>290<br />

White<br />

2<br />

265-295<br />

0.96<br />

200<br />

-50 to +190<br />

250<br />

(at -20°C) 39x10 -3<br />

(at -20°C) 15x10 -3<br />

210<br />

White<br />

2-3<br />

245-275<br />

1.02<br />

200<br />

-50 to +180<br />

250<br />

(at -50°C) 120x10 -3<br />

(at -50°C) 90x10 -3<br />

280<br />

1500<br />

1600<br />

2000<br />

1-90<br />

0.1<br />

0.1<br />

0.1<br />

0.04<br />

1.9<br />

Clean contact surfaces. Apply grease using a brush,<br />

spatula, grease gun or automatic lubricating system.<br />

Grease can be used in centralized lubrication systems.<br />

Do not mix with other greases.<br />

Cartridge: 400g<br />

Tin: 1kg<br />

Container: 25kg<br />

When stored at or below 20°C in the original unopened<br />

containers, this product has a usable life of 60 months<br />

from the date of production.<br />

0<br />

4.5<br />

Clean contact surfaces. Apply grease using a brush,<br />

spatula, grease gun or automatic lubricating system.<br />

Grease can be used in centralized lubrication systems.<br />

Do not mix with other greases.<br />

Due to the many plastics available, compatibility and<br />

performance tests should always be carried out with the<br />

material specified and the lubricant selected prior to their<br />

final use.<br />

Tin: 1kg<br />

Containers: 5kg, 25kg<br />

Drum: 180kg<br />

When stored at or below 20°C in the original unopened<br />

containers, this product has a usable life of 60 months<br />

from the date of production.<br />

0-1<br />

Clean contact surfaces. Apply grease using a brush,<br />

spatula, grease gun or automatic lubricating system.<br />

Grease can be used in centralized lubrication systems.<br />

Do not mix with other greases.<br />

Due to the many plastics available, compatibility and<br />

performance tests should always be carried out with the<br />

material specified and the lubricant selected prior to their<br />

final use.<br />

Tube: 100g<br />

Tin: 1kg<br />

Containers: 5kg, 25kg<br />

Drum: 180kg<br />

When stored at or below 20°C in the original unopened<br />

containers, this product has a usable life of 60 months<br />

from the date of production.<br />

43


Synthetic Grease, Grease Silicone Silicone<br />

Product<br />

822 M 55 M<br />

Description<br />

Applications<br />

Features<br />

Composition<br />

High performance grease for metal/metal, metal/plastic<br />

and metal/elastomer combinations.<br />

• Friction combinations with low stresses and low to<br />

moderate speeds which have to function over a wide<br />

temperature range in a wet or moist atmosphere<br />

• Used successfully for vehicle servo brakes and seal<br />

rings in pneumatic and hydraulic systems<br />

• Low evaporation<br />

• Wide service temperature range (-40°C to +200°C)<br />

• Good corrosion protection properties<br />

• Compatible with many plastics and elastomers<br />

• Silicone oil<br />

• Lithium soap<br />

Silicone based lubricant for O-rings.<br />

• Dynamic lubrication between rubber and metal parts in<br />

pneumatic systems in aircraft, automotive and general<br />

industrial applications<br />

• High oxidation resistance<br />

• Wide service temperature range (-65°C to +175°C)<br />

• Good corrosion protection<br />

• Compatible with many plastics and elastomers<br />

• Silicone oil<br />

• Ester<br />

• Lithium soap<br />

Typical Properties<br />

Color<br />

Consistency, penetration, density, viscosity<br />

NLGI consistency class<br />

Worked penetration<br />

Unworked penetration<br />

Density at 20°C<br />

Base oil viscosity at 25°C<br />

Temperature<br />

Service temperature<br />

Drop point<br />

Low temperature torque test<br />

Initial break-away torque<br />

Torque after 20 minutes running time<br />

Kesternich method - flow pressure at -20°C<br />

Load carrying capacity, wear protection,<br />

service life<br />

Four ball tester<br />

Weld load<br />

FAG rolling element bearing tester FE9,<br />

1500/6000-150, F 50<br />

Resistance<br />

Water resistance, static evaluation step<br />

Oxidation resistance, pressure drop 100h, 99°C<br />

Coefficient of friction<br />

Steel ball against plastic surface (POM)<br />

Ø ball = 12.7mm load = 6.3N, v = 10mm/s, 24h<br />

Corrosion protection<br />

SKF-Emcor method - degree of corrosion<br />

Oil Separation<br />

Standard test<br />

Separation, 24 hours, 150°C<br />

Application method<br />

Packages<br />

Usable life and storage<br />

mm/10<br />

mm/10<br />

g/ml<br />

mm 2 /s<br />

°C<br />

°C<br />

Nm<br />

Nm<br />

mbar<br />

N<br />

h<br />

bar<br />

µ<br />

%<br />

%<br />

Whitish<br />

approx. 2<br />

250-280<br />

1.03<br />

400<br />

-40 to +200<br />

(at -40°C) 307x10 -3<br />

(at -40°C) 106x10 -3<br />

0<br />

1.6<br />

0.5<br />

Clean contact surfaces. Apply grease using a brush,<br />

spatula, grease gun or automatic lubricating system.<br />

Grease can be used in centralized lubrication systems.<br />

Do not mix with other greases.<br />

Due to the many plastics available, compatibility and<br />

performance tests should always be carried out with the<br />

material specified and the lubricant selected prior to their<br />

final use.<br />

Container: 20kg<br />

When stored at or below 20°C in the original unopened<br />

containers, this product has a usable life of 60 months<br />

from the date of production.<br />

Pink<br />

approx. 2<br />

260-300<br />

0.96<br />

100<br />

-65 to +175<br />

205<br />

(at -65°C) 325x10 -3<br />

(at -65°C) 35x10 -3<br />

0.1<br />

0.03<br />

0<br />

0.9<br />

Clean contact surfaces. Apply grease using a brush,<br />

spatula, grease gun or automatic lubricating system.<br />

Grease can be used in centralized lubrication systems.<br />

Do not mix with other greases.<br />

Due to the many plastics available, compatibility and<br />

performance tests should always be carried out with the<br />

material specified and the lubricant selected prior to their<br />

final use.<br />

Tube: 100g<br />

Tin: 1kg<br />

Container: 25kg<br />

When stored at or below 20°C in the original unopened<br />

containers, this product has a usable life of 60 months<br />

from the date of production.<br />

44


Dow Corning ® Compounds<br />

Dow Corning silicone compounds are grease-like lubricants<br />

containing silicone fluids and inert silica fillers. They are<br />

resistant to oxidation and thermal degradation while<br />

maintaining their properties over a wide temperature range.<br />

They are designed as release agents and may be used as O-ring<br />

assembly lubricants, non-conductors of electricity, non-curing<br />

sealants and as assembly lubricants for plastic and rubber<br />

parts. Silicone compounds may be used for applications where<br />

they function in a dual role as both lubricant and sealant.<br />

45


Compounds<br />

Dow Corning ® Product<br />

Dow Corning ® 111 Dow Corning ® 4<br />

Description<br />

Applications<br />

Valve lubricant and sealant.<br />

• Lubrication for control and pressure plug valves, water<br />

softener and faucet valves<br />

• Sealant for vacuum and pressure systems<br />

• Sealant for outdoor equipment (also shipboard) subject<br />

to washing and harsh environmental exposure: meters,<br />

electrical service entrance and underground<br />

connections<br />

• Chemical barrier coating<br />

• Rubber and plastic O-rings, gaskets and seals<br />

Grease like material containing an inert silica filler in<br />

combination with selected polydimethyl silicone fluids.<br />

• A moisture proof seal for aircraft, automotive and marine<br />

ignition systems and spark plug connections,<br />

disconnection junctions in electrical wiring systems also<br />

in electrical assemblies and terminals<br />

• Used as a seal in lubricant for cable connectors, battery<br />

terminals, rubber door seals, switches and rubber and<br />

plastic O-rings and as assembly lubricant for various<br />

metal-on-plastic and metal-on-rubber combinations<br />

Features<br />

• Good resistance to most chemicals<br />

• Wide service temperature range (-40°C to +200°C)<br />

• Low vapor pressure<br />

• Low volatility<br />

• Excellent water resistance<br />

• High dielectric strength<br />

• Moisture resistant<br />

• Good thermal oxidation and chemical stability<br />

• Meets MIL-S-8660C<br />

• Retains its grease like consistency from -55°C to +200°C<br />

• Odorless<br />

• Highly water repellent<br />

Composition<br />

Typical Properties<br />

Physical nature<br />

Color<br />

Penetration, density<br />

Density at 25°C<br />

Penetration unworked<br />

Penetration, worked 60, max.<br />

Temperature<br />

Service temperature range<br />

Drop point<br />

Oil separation - evaporation<br />

Bleed 24 hours/200°C , max.<br />

Bleed 30 hours/200°C, max.<br />

Evaporation 24 hours/200°C, max.<br />

Evaporation 30 hours/200°C, max.<br />

Electrical Properties<br />

Dielectric strength, 1.27 mm gap<br />

Permittivity at 100Hz<br />

Dissipation factor at 100Hz<br />

Volume resistivity at 23°C<br />

Arc resistance<br />

Application method<br />

Packages<br />

Usable life and storage<br />

g/ml<br />

mm/10<br />

mm/10<br />

°C<br />

°C<br />

%<br />

%<br />

%<br />

%<br />

kV/mm<br />

Ohm.cm<br />

seconds<br />

• Silicone oil<br />

• Inorganic thickener<br />

• Additives<br />

Stiff compound<br />

White to light grey, translucent<br />

175 to 210<br />

260<br />

-40 to +200<br />

None<br />

0.5<br />

2.0<br />

This product can be applied by hand, specially designed<br />

automated equipment, brushing or wiping. Certain designs<br />

of grease guns may seize up with silicone compounds; test<br />

prior to use.<br />

Tubes: 100g, 150g<br />

Tin: 1kg<br />

Containers: 3.6kg, 5kg, 25kg<br />

When stored at or below 20°C in the original unopened<br />

containers, this product has a usable life of 60 months<br />

from the date of production.<br />

White, translucent<br />

1.0<br />

220<br />

310<br />

-55 to +200<br />

None<br />

6.0<br />

2.0<br />

16<br />

3.1<br />

0.0025<br />

0.10 x 10 15<br />

120<br />

This product can be applied by hand, specially designed<br />

automated equipment, brushing or wiping. Certain designs<br />

of grease guns may seize up with silicone compounds; test<br />

prior to use.<br />

Tube: 150g<br />

Containers: 3.6kg, 18.1kg, 25kg<br />

Drum: 199.5kg<br />

When stored in the original unopened containers, this<br />

product has a usable life of 36 months from the date of<br />

production.<br />

46


Dow Corning ® 7<br />

Polydimethylsiloxane polymer.<br />

Rubber industry:<br />

• Lubricant and preservative for tight fitting parts: they<br />

slide into place quickly and easily<br />

• For difficult release job, e.g. battery cases<br />

Plastic industry:<br />

• Release agent for epoxy resins, polystyrenes, PVC,<br />

polyesters and other plastic materials<br />

Foundry and smelting industries:<br />

• Breaking-in of new or freshly cleaned shells, for core<br />

molds<br />

Other industries:<br />

• Release agent for TNT, rocket propellants, ram heads<br />

and other parts of extruders<br />

• Release agent in forming integral seals for clay tiles<br />

• Heat stable; withstand molding temperatures up to<br />

+200°C<br />

• Minimizes build up on molds due to heat stability and<br />

resistance to oxidation<br />

• Efficient-low quantities required<br />

• Inert to metals and most plastic and organic materials<br />

• Insoluble in water, methanol, ethanol, glycerol, and<br />

mineral oil<br />

White, translucent<br />

1.1<br />

250<br />

270<br />

Up to +200<br />

7.0<br />

2.0<br />

This product may be applied by brushing or wiping. Diluted,<br />

this product may be applied by brushing, wiping or<br />

spraying. Suitable solvents (diluents) include xylene,<br />

mineral spirits, perchloroethylene and methyl ethyl ketone.<br />

Carton: 150g<br />

Containers: 3.6kg, 18.1kg<br />

When stored at or below 25°C in the original unopened<br />

containers, this product has a usable life of 60 months<br />

from the date of production.<br />

47


Oils / Dispersions<br />

Oils<br />

<strong>Molykote</strong> oils are either based on hydrocracked mineral oils or<br />

synthetic fluids. Both types are supplied with performance<br />

enhancing additives. <strong>Molykote</strong> oils are suited for most plant<br />

maintenance applications.<br />

Dispersions<br />

<strong>Molykote</strong> dispersions are finely divided solid lubricants<br />

suspended in lubricating fluids. They are preferred where<br />

it is necessary to apply solid lubricants in liquid form to<br />

units in operation or to otherwise inaccessible points. Some<br />

dispersions serve as antiwear and extreme pressure additives<br />

for lubricating oils like gear and engine oils.<br />

48


Semi-Synthetic Oils Oils<br />

CO 220<br />

Product<br />

S-1500<br />

Description<br />

Applications<br />

Features<br />

Composition<br />

Typical Properties<br />

Color<br />

Density, viscosity<br />

Density at 15°C<br />

Density at 20°C<br />

Viscosity at 40°C<br />

Viscosity at 100°C<br />

Viscosity index<br />

Temperature<br />

Service temperature<br />

Flash point<br />

Evaporation rate after 24 hours at 200°C<br />

Oxidation resistance after 4 hours at 200°C,<br />

200ml O 2/minute, weight loss<br />

Load-carrying capacity, wear protection,<br />

service life<br />

Four-ball tester (VKA)<br />

Weld load<br />

Four-ball tester (1 hour/400N/1200rpm)<br />

wear scar diameter<br />

Wear scar under 800N load<br />

SRV coefficient of friction (200N, 1mm, 50Hz,<br />

50ºC)<br />

Almen-Wieland machine<br />

OK load<br />

Application method<br />

Packages<br />

Usable life and storage<br />

g/cm 3<br />

g/ml<br />

mm 2 /s<br />

mm 2 /s<br />

°C<br />

°C<br />

%<br />

%<br />

N<br />

mm<br />

mm<br />

N<br />

Chain oil.<br />

• Suitable for lubrication of chains<br />

• Low evaporation<br />

• Contains no solvents<br />

• Synthetic oil<br />

• Antioxidant<br />

• EP additives<br />

Brownish, transparent<br />

0.94<br />

220<br />

1800<br />

0.8<br />

18000<br />

Clean contact surfaces. Apply with a brush, spray can,<br />

spray gun, drop-feed oiler or conventional metering<br />

devices. This product can also be applied by dipping.<br />

Container: 5l, 20l<br />

When stored at or below 20°C in the original unopened<br />

containers, this product has a usable life of 60 months<br />

from the date of production.<br />

Semi-synthetic oil for lubricating metal chains even at high<br />

temperatures (+200ºC).<br />

• Suitable and used for oil-lubricated chains in lacquering<br />

plants and drying installations<br />

• Wide service temperature range (-10°C to +200°C)<br />

• Longer lubrication intervals even at high temperatures<br />

• Low evaporation rate<br />

• Mixture of mineral and synthetic oils<br />

• Corrosion inhibitors<br />

• EP additives<br />

• Oxidation inhibitors<br />

Yellowish, transparent<br />

0.92<br />

90-110<br />

10-12<br />

>100<br />

-10 to +200<br />

>240<br />


Synthetic Oils Oils<br />

S-1501<br />

Product<br />

S-1502<br />

Description<br />

Applications<br />

Features<br />

Composition<br />

Synthetic oil for lubricating metal chains even at very high<br />

temperatures (+250ºC).<br />

• Suitable and used for oil-lubricated chains in lacquering<br />

plants and drying installations<br />

• Wide service temperature range (-25°C to +250°C)<br />

• Longer lubrication intervals even at very high<br />

temperatures (up to +250°C)<br />

• Low evaporation rate<br />

• Mixture of synthetic oils<br />

• Corrosion inhibitors<br />

• EP additives<br />

• Oxidation inhibitors<br />

Synthetic oil for lubricating metal chains even at very high<br />

temperatures (+250ºC). Very low coefficient of friction.<br />

• All kind of oil lubricated chains<br />

• Suitable and used for oil-lubricated chains in lacquering<br />

plants and drying installations<br />

• Wide service temperature range (-30°C to +250°C)<br />

• Longer lubrication intervals even at very high<br />

temperatures (up to +250°C)<br />

• Very low coefficient of friction<br />

• Mixture of synthetic oils<br />

• Friction improver additives<br />

• Corrosion inhibitors<br />

• EP additives<br />

• Oxidation inhibitors<br />

Typical Properties<br />

Color<br />

Density, viscosity<br />

Density at 15°C<br />

Density at 20°C<br />

Viscosity at 40°C<br />

Viscosity at 100°C<br />

Viscosity index<br />

Temperature<br />

Service temperature<br />

Flash point<br />

Evaporation rate after 24 hours at 200°C<br />

Oxidation resistance after 4 hours at 200°C,<br />

200ml O 2/minute, weight loss<br />

Load-carrying capacity, wear protection,<br />

service life<br />

Four-ball tester (VKA)<br />

Weld load<br />

Four-ball tester (1 hour/400N/1200rpm)<br />

wear scar diameter<br />

Wear scar under 800N load<br />

SRV coefficient of friction (200N, 1mm, 50Hz,<br />

50ºC)<br />

Almen-Wieland machine<br />

OK load<br />

Application method<br />

g/cm 3<br />

g/ml<br />

mm 2 /s<br />

mm 2 /s<br />

°C<br />

°C<br />

%<br />

%<br />

N<br />

mm<br />

mm<br />

N<br />

Yellowish, transparent<br />

0.98<br />

125-140<br />

10.5-12.5<br />

-25 to +250<br />

>250<br />


S-1503<br />

Synthetic oil for lubricating highly stressed metal chains<br />

even at very high temperatures (+250ºC). Very low<br />

coefficient of friction.<br />

• All kind of oil lubricated chains<br />

• Suitable and used for oil-lubricated chains in lacquering<br />

plants and drying installations<br />

• Wide service temperature range (-20°C to +250°C)<br />

• Longer lubrication intervals even at very high<br />

temperatures (up to +250°C)<br />

• Very low coefficient of friction<br />

• Mixture of synthetic oils<br />

• Friction improver additives<br />

• Corrosion inhibitors<br />

• EP additives<br />

• Oxidation inhibitors<br />

Greenish, transparent<br />

0.97<br />

200-240<br />

220<br />

15.5-17.5<br />

-20 to +250<br />

>250<br />


Dispersions<br />

Description<br />

Applications<br />

Product<br />

Omnigliss Spray<br />

Quick-action penetrating agent incorporating corrosion<br />

protection, water-repellent and lubricating properties.<br />

• Suitable for frictional contacts, running at low to medium<br />

speeds, which are not equipped with grease nipples or<br />

oiling holes<br />

• Used on joints, levers, chains and other components of<br />

transport and conveyor equipment, textile machinery,<br />

automatic filling units and all types of packaging<br />

equipment<br />

M 55 Plus<br />

Black dispersion of solid lubricants in mineral oil.<br />

• Used successfully as an additive for mineral oils<br />

Features<br />

Composition<br />

Typical Properties<br />

Color<br />

Density, viscosity<br />

Density at 20°C<br />

Viscosity (4 Din 53211)<br />

Viscosity at 40°C<br />

Base oil viscosity at 40°C<br />

Temperature<br />

Service temperature range<br />

Load-carrying capacity, wear protection,<br />

service life<br />

Four–ball tester (VKA)<br />

Weld load<br />

Wear scar under 800N load<br />

Almen-Wieland machine<br />

OK load<br />

Particle size<br />

Particle size<br />

Application method<br />

Packages<br />

Usable life and storage<br />

g/ml<br />

s<br />

mm 2 /s<br />

mm 2 /s<br />

°C<br />

mm<br />

N<br />

N<br />

µm<br />

• Good penetration<br />

• Water repellent<br />

• High pressure resistance<br />

• Temporary corrosion protection<br />

• Mineral oil<br />

• Solid lubricants<br />

• Corrosion inhibitors<br />

• Stabilizer<br />

Light amber<br />

0.84<br />

11.8<br />

-30 to +80<br />

1.1<br />

2900<br />

Shake before use. Can be applied with a brush, oil can,<br />

spray can, hand-held or compressed-air spraying<br />

equipment, or by dipping. On badly corroded parts, allow<br />

longer to react. Repeat if necessary.<br />

Aerosol: 400ml<br />

Plastic bottle: 500ml<br />

Tin: 5l<br />

When stored at or below 20°C in the original unopened<br />

containers, this product has a usable life of 60 months<br />

from the date of production.<br />

• Increases load carrying capacity<br />

• Reduces friction and wear<br />

• Reduces running noise<br />

• Improves running-in<br />

• Emergency running properties<br />

• Prevents and reduces pitting in gears<br />

• Mineral oil<br />

• Molybdenum disulphide<br />

• Dispersant<br />

Black<br />

0.91<br />

73.2<br />

Depends on the oil to which <strong>Molykote</strong> M55 Plus is added<br />

1.35<br />

3000<br />

Add to lubricating and gear oils in quantity of 5% by<br />

volume; for particularly high stress add 10% by volume.<br />

Do not add to aqueous metalworking emulsion. Suitable<br />

for use in all lubricating systems, such as drip oilers, central<br />

lubricating systems, etc.<br />

Use undiluted to improve the operation of hot-boxes.<br />

Tins: 1l, 5l<br />

Container: 20l<br />

When stored at or below 20°C in the original unopened<br />

containers, this product has a usable life of 18 months<br />

from the date of production.<br />

52


M 30<br />

Black dispersion of solid lubricants in synthetic oil.<br />

• Used successfully on chains and rollers of conveyor<br />

belts<br />

• Fluid lubrication up to +200°C<br />

• Dry lubrication up to +450°C<br />

• No resinification<br />

557<br />

Extreme-pressure, dry film lubricant provides exceptional<br />

release and lubricating properties<br />

• In steel production where it can increase slitter-blade life,<br />

resulting in clean, square edges<br />

• In aluminum production where it can lengthen the life of<br />

tools and dies, improve surface finish, lubricate sliding<br />

surfaces and surfaces during extruding, deep drawing or<br />

spinning<br />

• In machine shops where it can improve surface finishes;<br />

extend the life of cutting tools, taps, dies, drills, slitters,<br />

and forming tools; reduce wear and reduce stick-slip or<br />

metal seizure on bearings, slides, cams adjusting<br />

screws, guides and ways<br />

• For textile, paper and woodworking industries where it<br />

can reduce wear and friction and reduce product staining<br />

from spinning frames, knives, scissors, punches, chain,<br />

conveyors or material-handling equipment<br />

• For rubber and plastic industries where it can reduce<br />

sticking, pickup or product contamination from handling<br />

equipment, knives, conveyors or sliding surfaces<br />

• Colorless<br />

• Nonstaining<br />

• Synthetic oil<br />

• Molybdenum disulphide<br />

• Dispersant<br />

Black<br />

• Waxlike, extreme-pressure lubricant<br />

• Supplied as liquid or aerosol<br />

• Remains as wax film after solvent<br />

• Evaporation<br />

Clear<br />

1.0<br />

120<br />

Fluid lubrication up to +200; dry lubrication up to +450<br />

-40 to +43<br />

1.02<br />

2000<br />

0.85<br />

1200<br />

20000<br />

Clean areas of contact before first application. Apply using<br />

brush, oil can, spray gun or drip oiler. Can also be used with<br />

metering equipment and automatic spray devices. Do not<br />

mix with grease or oils.<br />

Can be applied using brush, dipping aerosol can or<br />

automatic luibricator. Only a very thin film is needed for<br />

maximum results. The film is useful immediately after the<br />

solvent evaporates.<br />

Can: 1.5kg<br />

Container: 20kg<br />

When stored at or below 20°C in the original unopened<br />

containers, this product has a usable life of 12 months<br />

from the date of production.<br />

Spray: 312g<br />

Container: 15.1kg<br />

When stored at or below 25°C in the original unopened<br />

containers, this product has a usable life of 60 months<br />

from the date of production.<br />

53


Dispersion, Metal Forming Metal Forming<br />

Product<br />

HTF<br />

Description<br />

Applications<br />

Features<br />

Composition<br />

Typical Properties<br />

Color<br />

Density, viscosity<br />

Density at 20°C<br />

Viscosity (4 DIN 53211)<br />

Temperature<br />

Service temperature range (temperature<br />

resistance of solid lubricants)<br />

Load-carrying capacity, wear protection,<br />

service life<br />

Four–ball tester (VKA)<br />

Weld load<br />

Wear scar under 800N load<br />

Application method<br />

Packages<br />

Usable life and storage<br />

g/ml<br />

s<br />

°C<br />

N<br />

mm<br />

White dispersion of solid lubricants in mineral oil.<br />

• Separation and lubrication at high temperatures.<br />

• Used successfully for the hot-rolling of tools and the<br />

drop-forging of taper plugs made from Ms 58<br />

• High load-carrying properties<br />

• Formation of a separating lubricant layer between tool<br />

and machine<br />

• Wide temperature range (-20°C to +1150°C)<br />

• The mineral oil content volatilizes at high temperatures<br />

without leaving any residue<br />

• Extends the service life of tools<br />

• Mineral oil<br />

• Solid lubricant<br />

• Stabilizer<br />

• Thickener<br />

White<br />

0.86<br />

29<br />

-20 to +1150<br />

2100<br />

1.5<br />

Stir well before use. Apply, without thinning, by means<br />

of a brush or spray, to cleaned machines or tool. Can<br />

also be applied using automatic spray units (tube cross<br />

section >3 mm).<br />

Can: 5kg<br />

When stored at or below 20°C in the original unopened<br />

containers, this product has a usable life of 12 months<br />

from the date of production.<br />

54


Fluorosilicone<br />

Product<br />

FS 1265 Fluid<br />

Description<br />

Applications<br />

Features<br />

Composition<br />

Fluorosilicone fluid designed for lubricating in harsh environments.<br />

• Typically used as a lubricating oil in vacuum pumps handling reactive gases<br />

• In high- and low-temperature bearings<br />

• In bearings subjected to washing by fuels or solvents<br />

• In vapor cycle engines such as those handling steam or Freon ®<br />

• As a base fluid for thickening greases<br />

• Resists oxidation, harsh chemicals, fuels, wide temperature ranges<br />

• Available in 300, 1000 and 10000 cSt<br />

• Service temperature range of -40 to 204°C<br />

Fluorosilicone oil<br />

Fluorosilicone oil<br />

Fluorosilicone oil<br />

Typical Properties<br />

Color<br />

Density, viscosity<br />

Viscosity at -18°C<br />

Viscosity at 100°C<br />

Viscosity at 204°C<br />

Viscosity Temperature Coefficient<br />

Viscosity Index<br />

Specific Gravitiy at 25°C<br />

Temperature<br />

Service temperature range<br />

Melt point<br />

Pour Point<br />

Flash point, closed cup<br />

Fire point<br />

Gel time at 200°C<br />

Coefficient of thermal expansion 25 to 204°C<br />

Volatility<br />

After 4 hours at 200°C<br />

After120 hours at 200°C<br />

Surface Tension<br />

Application method<br />

cSt<br />

cSt<br />

cSt<br />

°C<br />

°C<br />

°C<br />

°C<br />

°C<br />

hours<br />

%<br />

%<br />

Dynes<br />

per cm<br />

Viscosity Grade,<br />

300 centistokes at 25°C<br />

Clear to straw<br />

5500<br />

30<br />

5.5<br />

0.84<br />

220<br />

1.25<br />

-40 to +204<br />

-48<br />

-43<br />

260<br />

>315<br />

552<br />

0.949 x 10 -3<br />

2.0 weight loss<br />

18.0 weight loss<br />

25.7<br />

Viscosity Grade,<br />

1000 centistokes at 25°C<br />

Clear to straw<br />

22000<br />

74<br />

11.5<br />

1.28<br />

-40 to +204<br />

-40<br />

-41<br />

304<br />

>315<br />

576<br />

1.5 weight loss<br />

5.0 weight loss<br />

26.1<br />

Viscosity Grade,<br />

10000 centistokes at 25°C<br />

Clear to straw<br />

440000<br />

690<br />

80<br />

1.30<br />

-40 to +204<br />

-32<br />

-1<br />

315<br />

>315<br />

336<br />

28.7<br />

Packages<br />

Pails: 4.5kg; 22.7kg net weight.<br />

Usable life and storage<br />

When stored in original, unopened containers at room temperature, the product has a shelf life of 48 months<br />

from date of manufacture.<br />

55


Corrosion Protection Protection Oil Oil<br />

Supergliss<br />

Product<br />

Description<br />

Applications<br />

Features<br />

Composition<br />

Typical Properties<br />

Color<br />

Density, viscosity<br />

Density at 20°C<br />

Viscosity at 40°C<br />

Load-carrying capacity, wear protection<br />

Four-ball tester (VKA)<br />

Weld load<br />

Wear scar at 400N load<br />

Corrosion protection<br />

Salt spray test<br />

Application method<br />

Packages<br />

Usable life and storage<br />

g/ml<br />

mm 2 /s<br />

N<br />

mm<br />

h<br />

Lubricating oil with penetrating properties.<br />

• Simplify dismantling of rusty components<br />

• Used as corrosion protection<br />

• Penetration<br />

• Rust loosening properties<br />

• Lubrication<br />

• Corrosion protection<br />

• Mineral Oil<br />

• Adhesion improver<br />

• Solvent<br />

• Corrosion inhibitors<br />

• Propellant<br />

Bright, transparent<br />

0.83<br />

3.6<br />

1400<br />

0.9<br />

8<br />

Can be applied by means of a brush, oil can or spray can<br />

or hand-operated spray equipment. When used as a<br />

corrosion protection, apply thinly and uniformly to the<br />

cleaned areas. Depending on the environmental conditions<br />

repeat the process form time to time.<br />

Aerosol: 400ml<br />

When stored at or below 20°C in the original unopened<br />

containers, this product has a usable life of 60 months<br />

from the date of production.<br />

56


Mineral oil Oil<br />

Multigliss<br />

Product<br />

Description<br />

Dispersion with penetrating properties.<br />

Applications<br />

Features<br />

Composition<br />

Typical Properties<br />

Color<br />

Density, viscosity<br />

Density at 20°C<br />

Viscosity<br />

Load-carrying capacity, wear protection<br />

Four-ball tester (VKA)<br />

Weld load<br />

Wear scar under 400N load<br />

Application method<br />

Packages<br />

Usable life and storage<br />

g/ml<br />

s<br />

N<br />

mm<br />

• Penetration<br />

• Rust loosening properties<br />

• Lubrication<br />

• Mineral oil<br />

• Solid lubricants<br />

• Stabilizers<br />

• Solvent<br />

• Corrosion inhibitor<br />

Transparent<br />

0.85<br />

12.5<br />

1200<br />

0.72<br />

Shake before use. Can be applied with brush, oil can, spray<br />

can, hand-held or compressed-air spraying equipment or<br />

by dipping. On badly corroded parts, allow longer to react.<br />

Repeat if necessary.<br />

Aerosol: 400ml<br />

Containers: 500cc, 5l<br />

When stored at or below 20°C in the original unopened<br />

containers, this product has a usable life of 60 months<br />

from the date of production.<br />

57


Coatings<br />

<strong>Molykote</strong> Anti-Friction Coatings (AF-Coatings) are paint-like<br />

products. They contain, instead of a coloring pigment, submicron<br />

sized particles of solid lubricants dispersed through carefully<br />

selected resin blends and solvents. Important for the lubricating<br />

and corrosion protection properties are the choice of the right<br />

raw materials and the volume concentration of the lubricant<br />

content. In addition to greases and oils, or where possible, as<br />

replacement of those hydrodynamic lubricants, <strong>Molykote</strong> AF-<br />

Coatings form a slippery film, which covers all surface roughness<br />

and thus protects against surface to surface friction (e.g.<br />

metal to metal, plastic to metal, plastic to plastic) even under<br />

extreme loads. They are applied by conventional painting<br />

techniques: e.g. spraying, dip-spinning or brushing.<br />

58


Dry Film Film Lubricant Lubricant<br />

Product<br />

PTFE-N-UV 106<br />

Description<br />

Air-curing dry lubricant.<br />

Heat-curing dry lubricant.<br />

Applications<br />

Features<br />

Composition<br />

Typical Properties<br />

Color<br />

Physical Properties<br />

Density at 20°C<br />

Viscosity at 20°C (DIN3 cup)<br />

Viscosity at 20°C (DIN4 cup)<br />

Non-volatile content<br />

Temperature<br />

Service temperature range<br />

Drying time at 20 °C<br />

Curing time<br />

Load-carrying capacity, wear protection,<br />

service life<br />

Falex load-carrying capacity<br />

LFW-1, rotating<br />

F=2860N, n=72 rpm, v=7.9m/minute<br />

Number of revolutions x1000 to µ=0.1<br />

LFW-1, rotating<br />

F=680 N, n= 72 rpm, v=7.9 m/min<br />

Number of revolutions x1000 to µ=0.1<br />

LFW-1, oscillating<br />

F=900N, frequency=89.5osc./min.<br />

No. of oscillations to µ=0.08<br />

Corrosion protection<br />

Fretting corrosion - Deyber tester<br />

Salt spray test<br />

Application method<br />

Packages<br />

Usable life and storage<br />

g/ml<br />

s<br />

s<br />

%<br />

°C<br />

min<br />

min./°C<br />

N<br />

h<br />

• Suitable for rubber guides, sliding doors, furniture<br />

hinges, small mechanisms in office machines and<br />

sunroof seals<br />

• For nearly all material combinations such as<br />

metal/metal, plastic/metal, plastic/plastic combinations<br />

involving slow to medium movements and low loads<br />

• The UV indicator enables the end user to readily inspect<br />

and confirm, using UV inspection lamps, that the product<br />

has been applied to the substrate<br />

• Very low coefficient of friction<br />

• Colorless, therefore non-staining<br />

• Detectable on the surface<br />

• PTFE<br />

• Binder<br />

• Solvent<br />

• Ultra-Violet indicator<br />

Colorless<br />

0.87<br />

12<br />

23<br />

-180 to +240<br />

5-10<br />

120/20<br />

b=6*<br />

p=30*<br />

s=10*<br />

Stir the Anti-friction Coating thoroughly before applying by<br />

spraying, dipping, centrifuging or brushing. Recommended<br />

dry film thickness: 5 to 20µm.<br />

Aerosol: 400ml<br />

Containers: 5kg, 25kg<br />

When stored at or below 20°C in the original unopened<br />

containers, this product has a usable life of 24 months<br />

from the date of production.<br />

• For smooth coating of metal/metal combinations<br />

• Maintenance-free, permanent lubrication of highly<br />

stressed friction combinations with low speeds or<br />

oscillating operation<br />

• Used where design construction prevents the use of oil<br />

or grease or where the risk of soiling is undesirable<br />

• This product is used successfully for the dry lubrication<br />

of locks, hinges, joints, magnetic armatures and for the<br />

anti-seizure coating of engine and gear components<br />

• Low coefficient of friction<br />

• High load carrying capacity<br />

• Protection from corrosion<br />

• Good adhesion<br />

• Can be painted over<br />

• Solid lubricants<br />

• Organic binder<br />

• Solvent<br />

Dark grey<br />

1.16<br />

42<br />

41<br />

-70 to +250<br />

60/150, 30/180<br />

p=13600*<br />

s=11300*<br />

p=187*<br />

p=409*<br />

2<br />

Stir the Anti-friction Coating thoroughly before applying by<br />

spraying, dipping, centrifuging or brushing. Recommended<br />

dry film thickness: 5 to 20µm.<br />

Tin: 500g<br />

Container: 5kg<br />

When stored at or below 20°C in the original unopened<br />

containers, this product has a usable life of 12 months<br />

from the date of production.<br />

* Surface pretreatment: b=blanc, p=phosphated, s=sandblasted<br />

59


Dry Film Film Lubricant Lubricant<br />

Product<br />

D 321 R D 708<br />

Description<br />

Air-curing dry lubricant.<br />

Heat-curing dry lubricant.<br />

Applications<br />

Features<br />

• For metal/metal combinations with slow to medium fast<br />

movements and high loads<br />

• Suitable for the permanent lubrication of highly stressed<br />

sliding guides with low sliding speeds, oscillating<br />

movements or intermittent operation<br />

• Improving the running-in process and for lubrication<br />

under high vacuum and at extreme temperatures<br />

• Used successfully for cylinder-head bolts, toaster guides,<br />

car mirror adjustment mechanisms, high voltage<br />

switches, for the running in of highly stressed gear wheel<br />

• Emergency lubricant for parts of the rotor head of wind<br />

energy installations and for groove-free cold extrusion of<br />

steel<br />

• Air drying<br />

• Avoidance of stick-slip<br />

• High ageing resistance<br />

• For plastic/metal and metal/metal combinations for low to<br />

medium loads<br />

• Used on parts for door and locking mechanisms, safety<br />

belts, springs, hinges, pins, and washers<br />

• Suitable for office machines and precision mechanics<br />

• Outstanding corrosion protection<br />

• Good aesthetics<br />

Composition<br />

Typical Properties<br />

Color<br />

Physical Properties<br />

Density at 20°C<br />

Viscosity at 20°C (DIN3 cup)<br />

Viscosity at 20°C (DIN4 cup)<br />

Non-volatile content<br />

Temperature<br />

Service temperature range<br />

Drying time at 20 °C<br />

Curing time<br />

Load-carrying capacity, wear protection,<br />

service life<br />

Falex load-carrying capacity<br />

LFW-1, rotating<br />

F=2860N, n=72 rpm, v=7.9m/minute<br />

Number of revolutions x1000 to µ=0.1<br />

LFW-1, rotating<br />

F=680 N, n= 72 rpm, v=7.9 m/min<br />

Number of revolutions x1000 to µ=0.1<br />

LFW-1, oscillating<br />

F=900N, frequency=89.5osc./min.<br />

No. of oscillations to µ=0.08<br />

Corrosion protection<br />

Fretting corrosion - Deyber tester<br />

Salt spray test<br />

g/ml<br />

s<br />

s<br />

%<br />

°C<br />

min<br />

min./°C<br />

N<br />

h<br />

• Solid lubricants<br />

• Solvents<br />

• Binder<br />

Grey-black<br />

1.07<br />

29<br />

-180 to +450<br />

5<br />

b=4500*<br />

p=12500*<br />

s=6800*<br />

b=212*<br />

p=146*<br />

s=306*<br />

b=178*<br />

p=400*<br />

s=362*<br />

• Solid lubricants<br />

• Organic binder<br />

• Solvent<br />

Black<br />

0.95<br />

12<br />

28<br />

-180 to +240<br />

10<br />

20/200<br />

s=2250*<br />

On request<br />

1x10 6<br />

s=120*<br />

Coefficient of friction<br />

Press-Fit test, µ =<br />

Screw test: Erichsen, µ thread<br />

Screw test: Erichsen, µ head<br />

Application method<br />

Packages<br />

Usable life and storage<br />

0.075<br />

Stir the Anti-friction Coating thoroughly before applying by<br />

spraying, dipping, centrifuging or brushing. Recommended<br />

dry film thickness: 5 to 20µm.<br />

Aerosol: 400ml<br />

Tin: 1kg<br />

Container: 5kg<br />

When stored at or below 20°C in the original unopened<br />

containers, this product has a usable life of 24 months<br />

from the date of production.<br />

0.12<br />

0.12<br />

Stir the Anti-friction Coating thoroughly before applying by<br />

spraying, dipping, centrifuging or brushing. Recommended<br />

dry film thickness: 5 to 20µm.<br />

Container: 18l<br />

When stored at or below 20°C in the original unopened<br />

containers, this product has a usable life of 6 months<br />

from the date of production.<br />

60<br />

* Surface pretreatment: b=blanc, p=phosphated, s=sandblasted


3400 A Leadfree<br />

Heating curing dry lubricant.<br />

• Sliding contact of metal/metal combinations with slow to<br />

moderately fast movements and high loads<br />

• Used successfully in automotive applications such as:<br />

Pins, springs and bearings surfaces in brakes, body<br />

hinges and linkages<br />

• Moving parts in locks, switches, ventilation controls and<br />

servo mechanisms<br />

• Under the hood linkages exposed to dust, moisture,<br />

fuels, oils and other contaminants<br />

• Hinge pins, sleeve bearings and cams<br />

• Servo mechanism and instrument bearing<br />

• <strong>Thread</strong>ed connections and fasteners<br />

• Excellent lubrication<br />

• Excellent corrosion protection<br />

• Good solvent resistance<br />

• High load carrying capacity<br />

• Excellent adhesion to metal<br />

• Low coefficient of friction<br />

• High resistance to oil and fuels<br />

• Solid lubricants<br />

• Organic binder<br />

• Solvents<br />

Grey<br />

1.2<br />

42<br />

-200 to +430<br />

10<br />

30/200<br />

p=16000*<br />

p=48000*<br />

p=50000*<br />

p = >500* (spraying / dipping)<br />

p = >240* (dip - spinning)<br />

Stir the Anti-friction Coating thoroughly before applying by<br />

spraying, dipping, centrifuging or brushing. Recommended<br />

dry film thickness: 5 to 20µm.<br />

Tin: 500g<br />

Container: 5kg<br />

When stored at or below 20°C in the original unopened<br />

containers, this product has a usable life of 24 months<br />

from the date of production.<br />

61


Dry Film Film Lubricant Lubricant<br />

Product<br />

3402 C D 3484<br />

Description<br />

Applications<br />

Air-curing dry lubricant.<br />

• Excellent combination of corrosion protection and<br />

lubrication<br />

• Used on main axle threads of drill hammers, spindles<br />

Heat-curing, anti-friction coating.<br />

• Sliding contacts of metal/metal combinations with slow<br />

to moderately fast movements and moderate to high<br />

loads<br />

• Used successfully for carburetor springs, lorry-coupling<br />

sleeves, toothed gears and parts of car safety belts and<br />

car-boot lock parts<br />

• Bolts and levers in tractors and construction machines<br />

Features<br />

Composition<br />

Typical Properties<br />

Color<br />

Physical properties<br />

Density at 20°C<br />

Viscosity at 20°C (DIN3 cup)<br />

Viscosity at 20°C (DIN4 cup)<br />

Non-volatile content<br />

pH at 20°C<br />

Temperature<br />

Service temperature range<br />

Curing time<br />

Drying time at 20°C<br />

Load-carrying capacity, wear protection,<br />

service life<br />

Falex load-carrying capacity<br />

g/ml<br />

s<br />

s<br />

%<br />

°C<br />

min./°C<br />

min.<br />

N<br />

• Excellent corrosion protection<br />

• Excellent lubricity<br />

• Air-curing<br />

• High load carrying capacity and wear resistance<br />

• Solid lubricants<br />

• Organic binder<br />

• Corrosion inhibitor<br />

• Solvent<br />

Grey<br />

1.08<br />

47<br />

34.5<br />

-200 to +310<br />

120/20<br />

15<br />

s=10700*<br />

• Combines excellent lubricating effect with good<br />

corrosion protection<br />

• Fast curing, hence particularly suitable for series<br />

production operations<br />

• High load carrying capacity<br />

• High abrasion resistance, hence long service life<br />

• Solid lubricants<br />

• Organic binders<br />

• Solvents<br />

Grey-black<br />

1.11<br />

18<br />

35<br />

-70 to +250<br />

10/170, 5/200<br />

b=12500*<br />

LFW-1, rotating<br />

F=680 N, n= 72 rpm, v=7.9 m/min<br />

Number of revolutions x1000 to µ=0.1<br />

LFW-1, rotating<br />

F=2860N, n=72 rpm, v=7.9m/min.<br />

No. of revolutions x1000 to µ=0.1<br />

LFW-1, oscillating<br />

F=900N, frequency=89.5osc/min.<br />

No. of oscillations µ=0.08<br />

Corrosion protection<br />

Fretting corrosion - Deyber tester<br />

Salt spray test<br />

Resistance<br />

Radiation resistance<br />

Coefficient of friction<br />

Screw test: Erichsen, µ thread<br />

Screw test: Erichsen, µ head<br />

Application method<br />

Packages<br />

Usable life and storage<br />

h<br />

rad<br />

s=45*<br />

s=25*<br />

10 8<br />

Stir the Anti-friction Coating thoroughly before applying by<br />

spraying, dipping, centrifuging or brushing. Recommended<br />

dry film thickness: 5 to 20µm.<br />

Tin: 500g<br />

Container: 5kg<br />

When stored at or below 20°C in the original unopened<br />

containers, this product has a usable life of 60 months<br />

from the date of production.<br />

b=298000*<br />

p=126000*<br />

s=149000*<br />

b=90000*<br />

p=245000*<br />

s=306000*<br />

18<br />

Stir the Anti-friction Coating thoroughly before applying by<br />

spraying, dipping, centrifuging or brushing. Recommended<br />

dry film thickness: 5 to 20µm.<br />

Tin: 500g<br />

Container: 5kg, 50kg<br />

When stored at or below 20°C in the original unopened<br />

containers, this product has a usable life of 60 months<br />

from the date of production.<br />

62<br />

* Surface pretreatment: b=blanc, p=phosphated, s=sandblasted


7400<br />

Air-curing dry lubricant.<br />

7405<br />

Heat-curing dry lubricant.<br />

7409<br />

Heat-curing dry lubricant.<br />

• Sliding contacts of metal/metal combinations with slow<br />

to moderately fast movements and high loads<br />

• Suitable for improving the running-in of gearboxes,<br />

sliding bearings and sliding guides<br />

• For running-in car transmission shafts, for the<br />

maintenance-free, permanent, non-soiling lubrication of<br />

threaded sleeves of car seat adjusting mechanisms, and<br />

for the cold working of steel<br />

• Free from flammable solvents<br />

• Water-based, environmentally friendly<br />

• High load_carrying capacity<br />

• Low coefficient of friction<br />

• Solid lubricants<br />

• Inhibitor<br />

• Organic binder<br />

• Water<br />

• Stabilizers<br />

• For metal/metal and metal/plastic combinations with<br />

slow to moderately fast movements and low to medium<br />

loads<br />

• Suitable for car door locks, small parts of cameras,<br />

cylinder head bolts and self-tapping screws<br />

• Avoidance of stick-slip<br />

• Resistant to oil, grease and solvents<br />

• Good corrosion protection<br />

• Electrically insulating<br />

• Low coefficient of friction<br />

• Resistant to adhesion and abrasion<br />

• Solid lubricants<br />

• Organic binder<br />

• Solvent<br />

• Sliding contacts of metal/metal combinations with slow<br />

to moderately fast movements and moderate to high<br />

loads<br />

• Suitable for oscillating movements or intermittent<br />

operations. For improving the running-in process, for<br />

permanent lubrication at high temperatures and also<br />

where oils and greases cannot be used<br />

• Used successfully for piston rings and tappets of<br />

combustion engines, magnetic armatures of vehicle<br />

starter motors, parts of vehicle brakes, locks, hinges<br />

and pumps<br />

• Corrosion protector for hydraulic and pneumatic parts<br />

• Outstanding lubrication, coupled with corrosion<br />

protection properties<br />

• Resistant to oil, grease, solvents and many other<br />

chemicals<br />

• Avoidance of fretting corrosion<br />

• Solid lubricants<br />

• Organic binder<br />

• Solvent<br />

Dark grey<br />

1.16<br />

24<br />

30<br />

8<br />

-70 to +200<br />

5/90, 10/50, 40/23<br />

15<br />

Yellowish, transparent<br />

1.04<br />

-70 to +200<br />

60/120<br />

Greyish black<br />

1.10<br />

80<br />

31<br />

-70 to +380<br />

30/220, 120/150<br />

p=11300*<br />

s=7900*<br />

b=8000*<br />

p=63*<br />

s=14700*<br />

p=343*<br />

p=364*<br />

p=76*<br />

p=4*<br />

p=214*<br />

10x10 6<br />

36x10 6<br />

10 9<br />

Stir the Anti-friction Coating thoroughly before applying by<br />

spraying, dipping, centrifuging or brushing. Recommended<br />

dry film thickness: 5 to 20µm.<br />

Tin: 500g<br />

Container: 5kg<br />

When stored between -10°C and 40°C in the original<br />

unopened containers, this product has a usable life of<br />

12 months from the date of production.<br />

0.13<br />

0.09<br />

Stir the Anti-friction Coating thoroughly before applying by<br />

spraying, dipping, centrifuging or brushing. Recommended<br />

dry film thickness: 5 to 20µm.<br />

Tin: 500g<br />

Container: 5kg<br />

When stored at or below 23°C in the original unopened<br />

containers , this product has a usable life of 60 months<br />

from the date of production.<br />

Stir the Anti-friction Coating thoroughly before applying by<br />

spraying, dipping, centrifuging or brushing. Recommended<br />

dry film thickness: 5 to 20µm.<br />

Tin: 500g<br />

Container: 5kg<br />

When stored at or below 20°C in the original unopened<br />

containers, this product has a usable life of 60 months<br />

from the date of production.<br />

63


Corrosion Protection Protection Product<br />

Metal Protector Plus<br />

Description<br />

Applications<br />

Corrosion protection coating.<br />

• Corrosion protection for metal parts which have to be<br />

stored or transported<br />

Features<br />

Composition<br />

Typical Properties<br />

Color<br />

Physical properties<br />

Density at 20°C<br />

Flash point<br />

Temperature<br />

Service temperature range<br />

Coefficient of friction<br />

Press-Fit test µ=<br />

Corrosion protection<br />

Salt spray test<br />

Application method<br />

Packages<br />

Usable life and storage<br />

g/ml<br />

°C<br />

°C<br />

h<br />

• Long-term corrosion protection<br />

• Transparent coating<br />

• Low coefficient of friction<br />

• Synthetic wax<br />

• Corrosion inhibitor<br />

• Solvent<br />

• Contains white spirit<br />

Transparent<br />

0.84<br />

28<br />

0.12<br />

510<br />

Clean contact surfaces. Stir/shake thoroughly before<br />

applying by spraying, dipping, centrifuging or brushing.<br />

Recommended dry film thickness: minimum 5-20µm.<br />

Aerosol: 400ml<br />

Containers: 5kg, 20kg<br />

When stored at or below 20°C in the original unopened<br />

containers, this product has a usable life of 60 months<br />

from the date of production.<br />

64


Powder-Dry lubricants lubricants<br />

Product<br />

Microsize<br />

Z<br />

Description<br />

Applications<br />

Features<br />

Composition<br />

<strong>Molykote</strong> Microsize effectively lubricates metal surfaces of<br />

all kinds in many difficult and extreme environments e.g.<br />

metal/metal pairings at extreme loads and slow speeds or<br />

metal/plastic pairings at low loads and low to medium<br />

speeds.<br />

• Coating of metallic friction contacts which cannot be<br />

sufficiently lubricated with oil or grease due to high<br />

loads, low speed or unfavorable environmental<br />

influences<br />

• For finely finished surfaces and highly alloyed steels with<br />

dense structure <strong>Molykote</strong> Microsize Powders is the<br />

preferred product. Incorporation as a friction reducing<br />

additive in plastic elastomers and sintered metals<br />

• Reduction of friction and wear<br />

• Excellent adhesion on metal surfaces<br />

• Extreme pressure resistance<br />

• Resistant to oxidation<br />

• Wide service temperature range<br />

• Molybdenum disulphide<br />

<strong>Molykote</strong> Z effectively lubricates metal surfaces of all kinds<br />

in many difficult and extreme environments e.g.<br />

metal/metal pairings at extreme loads and slow speeds or<br />

metal/plastic pairings at low loads and low to medium<br />

speeds.<br />

• Coating of metallic friction contacts which cannot be<br />

sufficiently lubricated with oil or grease due to high<br />

loads, low speed or unfavorable environmental<br />

influences<br />

• Reduction of friction and wear<br />

• Excellent adhesion on metal surfaces<br />

• Extreme pressure resistance<br />

• Resistant to oxidation<br />

• Wide service temperature range<br />

• Molybdenum disulphide<br />

Typical Properties<br />

Color<br />

Temperature<br />

Service temperature range<br />

In hydrogen atmosphere<br />

In vacuum<br />

In inert gas (argon)<br />

Density, viscosity<br />

Density at 20°C<br />

Load-carrying capacity, wear protection,<br />

service life<br />

Almen Wieland machine<br />

OK load<br />

Coefficient of friction<br />

Press-fit test<br />

Particle size (Fischer)<br />

Application method<br />

Packages<br />

Usable life and storage<br />

°C<br />

°C<br />

°C<br />

°C<br />

g/ml<br />

N<br />

µ<br />

µm<br />

Black<br />

-185 to +450<br />

up to +700<br />

up to +1100<br />

up to +1300<br />

4.80<br />

>20000<br />

0.06<br />

0.65-0.75<br />

Burnish onto degreased, dry surfaces. Small parts can be<br />

tumbled. For plastics, elastomers and sintered metals mix<br />

into formulation before molding.<br />

Tin: 1kg<br />

Containers: 5kg, 25kg<br />

When stored at or below 20°C in the original unopened<br />

containers, this product has a usable life of 60 months<br />

from the date of production.<br />

Black<br />

-185 to +450<br />

up to +700<br />

up to +1100<br />

up to +1300<br />

4.80<br />

>20000<br />

0.05, no chatter<br />

3-4<br />

Burnish onto degreased, dry surfaces. Small parts can be<br />

tumbled. For plastics, elastomers and sintered metals mix<br />

into formulation before molding.<br />

Tin: 1kg<br />

Containers: 5kg, 25kg, 50kg<br />

Drum: 100kg<br />

When stored at or below 20°C in the original unopened<br />

containers, this product has a usable life of 60 months<br />

from the date of production.<br />

65

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