Molykote(R) Thread Pastes (Asia Products)
Molykote(R) Thread Pastes (Asia Products)
Molykote(R) Thread Pastes (Asia Products)
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<strong>Pastes</strong><br />
<strong>Molykote</strong> pastes consist of a high concentration of solid<br />
lubricants dispersed in oil for convenient application.<br />
In cases where oils and greases are squeezed out of the<br />
lubricating contact, solid lubricants form well adhering films,<br />
which prevent damages under extreme loads and low speeds.<br />
Major applications are initial assembly and running-in.<br />
14
<strong>Thread</strong> <strong>Pastes</strong> <strong>Pastes</strong><br />
Product<br />
HSC plus P 37<br />
Description<br />
Solid lubricant paste; contains no lead or nickel.<br />
Extremely pure, solid lubricant paste for bolted joints. It<br />
contains no lead, nickel, sulphur, chlorine or fluorine.<br />
Applications<br />
Features<br />
Composition<br />
Typical Properties<br />
Color<br />
Consistency, penetration, density, viscosity<br />
Unworked penetration<br />
Density at 20°C<br />
Base oil viscosity at 40°C<br />
Temperature<br />
Service temperature<br />
Drop point<br />
Load-carrying capacity,<br />
wear protection, service life<br />
Four-ball tester<br />
Weld load<br />
Wear scar under 400N load<br />
Wear scar under 800N load<br />
SRV test, type Optimol ball/plane, load 300N<br />
endurance test, friction coefficient<br />
Step load test, max. load<br />
Almen-Wieland Tester<br />
OK load<br />
Frictional force with OK load<br />
Fretting corrosion – Deyber tester<br />
Coefficient of friction<br />
Pressfit test<br />
Screw test in bolted connection<br />
Screw test in bolted connection<br />
Alloy Sopral P 40 aluminium<br />
Alloy Sopral P 40 aluminium<br />
Initial break-away torque of Alloy 1.7709,<br />
M-12 at 540°C<br />
Break-away torque after 21h at 300°C,<br />
Alloy Sopral 60<br />
Break-away torque after 21 hours at 1100°C<br />
Break-away torque after 21 hours at 300°C<br />
Resistance<br />
Water Resistance at 40°C<br />
Water Resistance at 90°C<br />
Corrosion protection<br />
SKF-Emcor method Degree of corrosion<br />
Salt spray test (50 µm thickness)<br />
Flow pressure at -40°C<br />
Oil separation, 7 days, 40°C<br />
Application method<br />
Packages<br />
mm/10<br />
g/ml<br />
mm 2 /s<br />
°C<br />
°C<br />
N<br />
mm<br />
mm<br />
µ<br />
N<br />
N<br />
N<br />
cycles<br />
µ<br />
µ thread<br />
µ head<br />
µ thread<br />
µ head<br />
Nm<br />
Nm<br />
Nm<br />
Nm<br />
h<br />
mbar<br />
%<br />
• For metal/metal combinations that are subjected to high<br />
temperatures and frictional contacts which, typically for<br />
bolted joints, are free from lead or nickel<br />
• Suitable for lubrication points with low speeds, subjected<br />
to high temperatures and corrosive effects, and also<br />
require a low and constant coefficient of friction. As a<br />
contact lubricant for electrically conducting components<br />
• Used successfully for stud bolts of gas and steam<br />
turbines, stud bolts of turbochargers of diesel engines,<br />
flanged connections in chemical and petrochemical<br />
plants<br />
• Can be used over a wide range of temperature<br />
(-30ºC to +1100ºC)<br />
• Enables non-destructive dismantling, even after long use<br />
at high temperatures<br />
• High load-carrying capacity<br />
• Due to stated coefficient of friction, defined pre-stressing<br />
forces for bolted joints can be achieved<br />
• Good corrosion protection<br />
• Good electrical conductivity<br />
• Mineral oil<br />
• Thickening agents<br />
• Solid lubricants<br />
• Metal powder (lead free)<br />
Copper<br />
250-280<br />
1.4<br />
-30 to +1100<br />
None<br />
4800<br />
0.6<br />
1.1<br />
20000<br />
1700<br />
0.14<br />
0.09<br />
120<br />
Clean, where possible, threads resp. contact surfaces.<br />
Apply paste liberally in order to obtain good seal. Do not<br />
mix paste with oil or grease.<br />
Aerosol: 400ml<br />
Tube: 100g<br />
Tins: 250g, 1kg<br />
Container: 5kg<br />
• Suitable for screws, nuts and bolts that are subjected to<br />
extremely high temperatures and which are made of<br />
heat-resistant or extremely heat-resistant steels, eg<br />
those made from nickel-based alloys<br />
• Used successfully for the bolted joints of gas and steam<br />
turbines and in power stations<br />
• Highly pure (less than 500mg of sulphur, less than<br />
200mg of chlorine and fluorine per kg of lubricant)<br />
• Can be used at temperatures up to +1400°C<br />
• Coefficient of friction in the range of oiled bolts<br />
• Low scatter of pre-stressing force on tightening<br />
• Avoidance of stress cracks and solder brittleness<br />
• Enables non-destructive loosening of bolted joints even<br />
after long use at high temperatures<br />
• Solid lubricants in practically sulphur free, partly<br />
synthetic oil<br />
• Thickener<br />
• Adhesion improver<br />
Grey-Black<br />
280-310<br />
1.2<br />
-40 to +1400<br />
4400<br />
1.7<br />
0.15<br />
0.09<br />
126<br />
Clean the thread with solvent, used bolts with wire brush.<br />
Spread paste liberally up to the root of the thread in order<br />
to obtain a good seal.<br />
Aerosol : 400ml<br />
Tin: 500g<br />
Container: 25kg<br />
Usable life and storage<br />
When stored at or below 20°C in the original unopened<br />
containers, this product has a usable life of 60 months<br />
from the date of production.<br />
When stored at or below 20°C in the original unopened<br />
containers, this product has a usable life of 60 months<br />
from the date of production.<br />
15
<strong>Thread</strong> <strong>Pastes</strong> <strong>Pastes</strong><br />
Product<br />
P 74 1000<br />
Description<br />
Applications<br />
Solid lubricant paste used in the assembly and fitting of a<br />
wide range of components such as metal threaded<br />
connections.<br />
• Suitable for a wide range of applications in the chemical,<br />
petrochemical, paper and automotive industry, and in<br />
engineering, wood and plastic processing<br />
• Used on bolted connections, sliding contact bearings,<br />
linear sliding guides, splined shafts, press-fit joints,<br />
exhaust bolts, spark plug threads, flanges and flange<br />
seals, door hinges, brake mechanisms and plate<br />
springs<br />
Solid lubricant paste for bolted metal joints; contains no<br />
lead or nickel.<br />
• Suitable for bolted joints that are subjected to high<br />
temperatures up to 650ºC and to corrosive effects, and<br />
which, after assembling and the initial operation, have to<br />
be re-tightened or disconnected. In order to ensure<br />
constant pre-stressing forces, uniform and steady<br />
coefficients of friction of the lubricant are necessary<br />
• Used successfully for cylinder head bolts, nozzle head<br />
screws of plastic injection molding machines, bolted<br />
joints in the chemical industry, and also for the tension<br />
rings of centrifuges<br />
Features<br />
Composition<br />
Typical Properties<br />
Color<br />
Consistency, penetration, density, viscosity<br />
Unworked penetration<br />
Density at 20°C<br />
Base oil viscosity at 40°C<br />
Temperature<br />
Service temperature<br />
Drop point<br />
Load-carrying capacity,<br />
wear protection, service life<br />
Four-ball tester<br />
Weld load<br />
Wear scar under 400N load<br />
Wear scar under 800N load<br />
SRV test, type Optimol ball/plane, load 300N<br />
endurance test, friction coefficient<br />
Step load test, max. load<br />
Almen-Wieland Tester<br />
OK load<br />
Frictional force with OK load<br />
Fretting corrosion – Deyber tester<br />
Coefficient of friction<br />
Pressfit test<br />
Screw test in bolted connection<br />
Screw test in bolted connection<br />
Alloy Sopral P 40 aluminium<br />
Alloy Sopral P 40 aluminium<br />
Initial break-away torque of Alloy 1.7709,<br />
M-12 at 540°C<br />
Break-away torque after 21h at 300°C,<br />
Alloy Sopral 60<br />
Break-away torque after 21 hours at 1100°C<br />
Break-away torque after 21 hours at 300°C<br />
Resistance<br />
Water Resistance at 40°C<br />
Water Resistance at 90°C<br />
Corrosion protection<br />
SKF-Emcor method Degree of corrosion<br />
Salt spray test (50 µm thickness)<br />
Flow pressure at -40°C<br />
Oil separation, 7 days, 40°C<br />
Application method<br />
Packages<br />
Usable life and storage<br />
mm/10<br />
g/ml<br />
mm 2 /s<br />
°C<br />
°C<br />
N<br />
mm<br />
mm<br />
µ<br />
N<br />
N<br />
N<br />
cycles<br />
µ<br />
µ thread<br />
µ head<br />
µ thread<br />
µ head<br />
Nm<br />
Nm<br />
Nm<br />
Nm<br />
h<br />
mbar<br />
%<br />
• Metal-free<br />
• Good corrosion protection<br />
• High load-carrying capacity<br />
• Coefficient of friction is of the same order as for oiled<br />
bolts<br />
• Low scattering of pre-tensioning force<br />
• Prevention of stress cracking and brittleness<br />
• Wide service temperature range<br />
• Solid lubricants<br />
• Synthetic oil<br />
• Thickener<br />
• Adhesion promoter<br />
Greyish black<br />
280-310<br />
1.21<br />
65<br />
-40 to +200 as a paste, up to + 1500 as a dry lubricant<br />
None<br />
4800<br />
1.1<br />
0.10<br />
1200<br />
0.14<br />
0.117<br />
0.078<br />
0.13<br />
0.094<br />
115<br />
12.5<br />
0<br />
0-1<br />
120<br />
approx. 400<br />
2.8<br />
Clean, where possible, threads resp. contact surfaces.<br />
Apply paste liberally in order to obtain good seal. Do not<br />
mix paste with oil or grease.<br />
Aerosol: 400ml<br />
Tins: 500g, 1kg<br />
Container: 25kg<br />
When stored at or below 20°C in the original unopened<br />
containers, this product has a usable life of 60 months<br />
from the date of production.<br />
• Can be used over a wide range of temperature<br />
(-30ºC to +650ºC)<br />
• High load-carrying capacity<br />
• Enables non-destructive dismantling, even after long use<br />
at high temperatures<br />
• Coefficient of friction unchanged in the area of oiled<br />
bolts, even after several bolt re-tightening and loosening<br />
processes<br />
• Good corrosion protection<br />
• Solid lubricants<br />
• Mineral oil<br />
• Thickener<br />
• Powdered metal<br />
Brown<br />
280-310<br />
1.26<br />
-30 to +650<br />
4800<br />
0.08<br />
20000<br />
2600<br />
0.13<br />
0.08<br />
135<br />
1<br />
Rub sufficient quantity of paste into the cleaned threads in<br />
order to achieve a good seal. Excess need not be removed.<br />
Do not mix with greases or oils.<br />
Aerosol: 400ml<br />
Tube: 100g<br />
Tins: 250g, 1kg<br />
Containers: 5kg, 25kg<br />
Drum: 180kg<br />
When stored at or below 20°C in the original unopened<br />
containers, this product has a usable life of 60 months<br />
from the date of production.<br />
16
Assembly <strong>Pastes</strong> <strong>Pastes</strong> Product<br />
D<br />
G-n plus<br />
Description<br />
Light-colored, solid lubricant paste for assembly and<br />
running-in of metallic components.<br />
Solid lubricant paste for the assembly and running-in of<br />
metal components.<br />
Applications<br />
Features<br />
Composition<br />
Typical Properties<br />
Color<br />
Consistency, penetration, density, viscosity<br />
Unworked penetration<br />
Density at 20°C<br />
Base oil viscosity at 25°C<br />
Temperature<br />
Service temperature<br />
Load-carrying capacity,<br />
wear protection, service life<br />
Four-ball tester<br />
Weld load<br />
Wear scar under 800N load<br />
Almen-Wieland machine<br />
OK load<br />
Frictional force with OK load<br />
Coefficient of friction<br />
Press-Fit test<br />
Screw test in bolted connection<br />
Screw test in bolted connection<br />
Resistance<br />
Water resistance, static, evaluation<br />
Corrosion protection<br />
SKF-Emcor method Degree of corrosion<br />
Fretting corrosion – Deyber tester<br />
Oil separation<br />
Oil separation, standard test<br />
Application method<br />
Packages<br />
Usable life and storage<br />
mm/10<br />
g/ml<br />
mm 2 /s<br />
°C<br />
N<br />
mm<br />
N<br />
N<br />
µ<br />
µ thread<br />
µ head<br />
cycles<br />
%<br />
• Sliding surfaces and friction contacts exposed to heavy<br />
loads, requiring "clean" lubrication, particularly at low<br />
speeds, and as a running-in lubricant<br />
• Used successfully, for example, on many friction<br />
contacts of electrical and domestic appliances,<br />
packaging and office machinery, precision instruments,<br />
machinery in foodstuffs and beverages industry, as well<br />
as in textile and plastics processing machinery<br />
• Wherever thin-film lubrication is impossible, the white<br />
multi-purpose grease paste <strong>Molykote</strong> ® DX Paste<br />
is recommended. This can also be applied with a brush<br />
or rag, and may even be applied with a grease gun<br />
• High load-carrying capacity<br />
• Prevents stick-slip and seizure<br />
• Good corrosion protection<br />
• Excellent protection against galling and fretting corrosion<br />
• Cleanness<br />
• Thickener<br />
• Mineral oil<br />
• Solid lubricants<br />
Whitish<br />
250-280<br />
1.2<br />
-25 to +250<br />
2600<br />
1.08<br />
20000<br />
0.10, no chatter<br />
1-90<br />
0<br />
36x10 6<br />
Apply thinly and evenly to clean surface using a brush,<br />
lint-free cloth or chamois leather.<br />
Do not mix with other greases or pastes.<br />
Aerosol: 400ml<br />
Tube: 50g<br />
Tins: 250g, 1kg<br />
Container: 5kg<br />
When stored at or below 20°C in the original unopened<br />
containers, this product has a usable life of 60 months<br />
from the date of production.<br />
• Press-fit production of all types of machine elements, as<br />
a running-in lubricant for new machines and gear-boxes<br />
• Permanent lubrication of machine elements that are<br />
moved only rarely or slightly and also for drilling, sawing<br />
and thread cutting<br />
• Used successfully for lubricating threaded spindles,<br />
splined shafts, toothed gears, worm and transmission<br />
gears, screws, valves, pumps, machine-tool guides and<br />
also for the tightening and fitting of roller bearings,<br />
washers, wheels, flanges and bolts<br />
• High pressure-absorption capacity<br />
• Low coefficient of friction, (µ = 0.09, no stick-slip)<br />
• Prevents frictional corrosion and scoring<br />
• Protection from stick-slip<br />
• Good anti-corrosion properties<br />
• Reduces frictional corrosion<br />
• Mineral oil<br />
• Solid lubricants<br />
• Thickener<br />
Black<br />
280-310<br />
1.35<br />
-25 to +450, with reduced air access +630<br />
2800<br />
0.75<br />
>20000<br />
2600<br />
0.08, no chatter<br />
0.12<br />
0.06<br />
2-90<br />
Apply thinly and evenly to clean surface using a brush,<br />
lint-free cloth or chamois leather. Burnishing improves<br />
adhesion.<br />
Do not mix with other greases or pastes.<br />
Tubes: 50g, 100g<br />
Tins: 250g, 500g, 1kg<br />
Containers: 5kg, 25kg, 50kg<br />
When stored at or below 20°C in the original unopened<br />
containers, this product has a usable life of 60 months<br />
from the date of production.<br />
17
Assembly <strong>Pastes</strong> <strong>Pastes</strong> Product<br />
G-Rapid plus<br />
U-n<br />
Description<br />
Applications<br />
Features<br />
Composition<br />
Typical Properties<br />
Color<br />
Consistency, penetration, density, viscosity<br />
Unworked penetration<br />
Density at 20°C<br />
Base oil viscosity at 25°C<br />
Temperature<br />
Service temperature<br />
Load-carrying capacity,<br />
wear protection, service life<br />
Four-ball tester<br />
Weld load<br />
Wear scar under 800N load<br />
Almen-Wieland machine<br />
OK load<br />
Frictional force with OK load<br />
Coefficient of friction<br />
Press-Fit test<br />
Screw test in bolted connection<br />
Screw test in bolted connection<br />
Resistance<br />
Water resistance, static, evaluation<br />
Corrosion protection<br />
SKF-Emcor method Degree of corrosion<br />
Fretting corrosion – Deyber tester<br />
Oil separation<br />
Oil separation, standard test<br />
Application method<br />
Packages<br />
Usable life and storage<br />
mm/10<br />
g/ml<br />
mm 2 /s<br />
°C<br />
N<br />
mm<br />
N<br />
N<br />
µ<br />
µ thread<br />
µ head<br />
cycles<br />
%<br />
Solid lubricating paste with particularly low friction<br />
coefficient for assembly and running-in of metallic<br />
components.<br />
• Suitable for the press-fit production of all types of<br />
machine elements, as a running-in lubricant for new<br />
machines and gears, as permanent lubrication of<br />
machine elements which are submitted to slight or<br />
intermittent movement only, as well as for drilling,<br />
sawing and thread-cutting<br />
• Used to lubricate threaded spindles, splined shafts,<br />
tooth gearing, worm gearing, moving screws, fittings,<br />
pumps, guides on machine tools, as well as for fitting ball<br />
and roller bearings, pulleys, wheel flanges and bolts<br />
• Low friction coefficient<br />
• High pressure-absorption capacity<br />
• Prevents seizure and scoring<br />
• Suppresses stick-slip<br />
• Reduces formation of fretting corrosion<br />
• Provides emergency running performance<br />
• Mineral oil<br />
• Solid lubricants<br />
Black<br />
255-275<br />
1.40<br />
-35 to +450<br />
5300<br />
>20000<br />
0.05, no chatter<br />
0.10<br />
0.06<br />
1-90<br />
Apply thinly and evenly to clean surface using a brush,<br />
lint-free cloth or chamois leather. When sprayed on,<br />
burnishing is not necessary.<br />
Do not mix with other greases or pastes.<br />
Aerosol: 400ml<br />
Tube: 50g<br />
Tins: 250g, 1kg<br />
Containers: 5kg, 25kg<br />
When stored at or below 20°C in the original unopened<br />
containers, this product has a usable life of 60 months<br />
from the date of production.<br />
Solid lubricant paste with synthetic carrier oil.<br />
• For assembling, running-in and permanent lubrication<br />
of components that are subjected to high temperatures<br />
• Suitable for the dry lubrication of bearings (low rotary<br />
speeds), slideways and joints that are subjected to<br />
temperatures exceeding 200°C. At higher temperatures<br />
the carrier volatilizes leaving virtually no residue, and<br />
the remaining dry, anti-friction film alone takes over the<br />
only lubrication up to +450°C - even beyond this in a<br />
protective gas atmosphere<br />
• As the paste has a synthetic oil base, it is also suitable<br />
for lubricating construction elements that consist of<br />
materials that are not resistant to mineral oils<br />
• Dry lubrication up to +450°C<br />
• Reduced friction and wear<br />
• Low coefficient of friction<br />
• High load-carrying capacity<br />
• Compatible with some types of natural rubber and<br />
plastics (test for compatibility required before use)<br />
• Polyalkylene glycol oil<br />
• Lithium soap<br />
• Solid lubricants<br />
Black<br />
250-280<br />
1.7<br />
-40 to +450, up to +630 with restricted air access<br />
3800<br />
0.8<br />
18000<br />
3160<br />
0.09, no chatter<br />
0.7<br />
Apply thinly and evenly to clean surface using a brush,<br />
lint-free cloth or chamois leather. Burnishing improves<br />
adhesion.<br />
Do not mix with other greases or pastes.<br />
Tube: 50g<br />
Tin: 1kg<br />
Container: 25kg<br />
When stored at or below 20°C in the original unopened<br />
containers, this product has a usable life of 60 months<br />
from the date of production.<br />
18
M 77<br />
Solid lubricant paste with silicone carrier oil.<br />
• Suitable for lubrication points with low to moderate loads<br />
and low speeds which are subjected to water and<br />
extreme temperatures. At temperatures above 230°C,<br />
the carrier volatilizes leaving virtually no residue, and the<br />
remaining dry sliding film itself takes over the lubrication<br />
up to +450°C<br />
• Suitable for lubricating parts consisting of materials that<br />
are not resistant to mineral oils<br />
• This product is used successfully on metal/metal<br />
combinations with frictional and contact surfaces, brake<br />
anchor plates and the brake pistons of disc brakes<br />
• Paste lubrication up to +230°C,<br />
dry lubrication up to +450°C<br />
• Good water resistance<br />
• Good volatilization properties<br />
• Compatible with many types of elastomers and plastics<br />
• Polyphenylmethyl siloxane oil<br />
• Lithium soap<br />
• Molybdenum disulphide<br />
Black - Grey<br />
280-330<br />
1.95<br />
125<br />
-45 to +230 (paste-like), up to +450 (dry)<br />
2000<br />
Clean the contact areas and apply with brush, spatula,<br />
grease gun or automatic lubricating device. Can be used in<br />
central lubricating systems.<br />
Do not mix with other greases ot pastes.<br />
Tin: 1kg<br />
When stored at or below 20°C in the original unopened<br />
containers, this product has a usable life of 60 months<br />
from the date of production.<br />
19
Grease <strong>Pastes</strong> <strong>Pastes</strong><br />
DX<br />
Product<br />
E<br />
Description<br />
Light-colored grease paste with solid lubricants for<br />
assembly and long-term lubrication of metallic components.<br />
Light-colored, solid lubricant paste.<br />
Applications<br />
Features<br />
Composition<br />
• Sliding surfaces and friction contacts exposed to heavy<br />
loads, requiring "clean" lubrication, especially at low to<br />
medium speeds<br />
• Used successfully, for example, on many friction<br />
contacts of electrical and domestic appliances,<br />
packaging and office machinery, precision instruments,<br />
machinery in foodstuffs and beverages industry, as well<br />
as in textile and plastics processing machinery<br />
• Particularly high load-carrying capacity<br />
• Good water and water wash-out resistance<br />
• Prevents stick-slip and seizure<br />
• Good corrosion protection<br />
• Excellent protection against galling<br />
• Cleanness<br />
• Mineral oil<br />
• Lithium soap<br />
• Solid lubricants<br />
• Corrosion inhibitor<br />
• For the long-term and permanent lubrication of<br />
metal/plastic and plastic/plastic combinations<br />
• Suitable for sliding bearings and sliding surfaces that<br />
are subject to high compressive loads made of dry<br />
metal/metal and plastic/plastic combinations, and also<br />
combinations of metal and oil-resistant rubber. The<br />
paste is particularly suitable for components made of<br />
fiberglass-reinforced plastic<br />
• Used successfully for automatically operated car aerials,<br />
vehicle seat adjusters, switches, ski attachments and<br />
furniture hinges. Also for sliding bearings, bushes and<br />
toothed gears in domestic appliances<br />
• Low coefficient of friction<br />
• High load-carrying capacity<br />
• Compatible with most plastics<br />
• No drop point, hence no melting or leakage from the<br />
lubrication point<br />
• Effective long-term lubrication, since it is very resistant<br />
to oxidation, and has little tendency to volatilize<br />
• Good low-temperature properties<br />
• Polyalphaolefine<br />
• Organic thickener<br />
• EP additive<br />
• Solid lubricants<br />
Typical Properties<br />
Color<br />
Consistency, penetration, density, viscosity<br />
NLGI consistency class<br />
Unworked penetration<br />
Worked penetration<br />
Density at 20°C<br />
Base oil viscosity at 40°C<br />
Temperature<br />
Service temperature<br />
Drop point<br />
Low temperature torque test at<br />
Initial break-away torque<br />
Torque after 20 minutes running time<br />
Kesternich method - flow pressure at -20°C<br />
Kesternich method - flow pressure at -30°C<br />
Deutsche Bahn AG test Stirrability at -35°C<br />
Load-carrying capacity, wear protection,<br />
service life<br />
Four-ball tester<br />
Weld load<br />
Wear scar under 400N load<br />
Wear scar under 800N load<br />
Almen-Wieland machine<br />
OK load<br />
Frictional force with OK load<br />
Coefficient of friction<br />
Press-Fit test<br />
Screw test in bolded connection<br />
Screw test in bolded connection<br />
Initial break-away torque (M12 with starting<br />
torque Ma=80Nm and heat treatment at 300°C,<br />
21h, bolt material: C 45, 8.8, mat.no. 1.0503)<br />
Steel ball against plastic (POM)<br />
SRV Optimol Oscillating endurance test<br />
Resistance<br />
Water resistance, static, evaluation<br />
Oxidation resistance, pressure drop 100h, 99°C<br />
Corrosion protection<br />
SKF-Emcor method Degree of corrosion<br />
Fretting corrosion - Deyber tester<br />
Salt spray test<br />
Oil separation, evaporation<br />
Oil separation standard test<br />
Application method<br />
mm/10<br />
mm/10<br />
g/ml<br />
mm 2 /S<br />
°C<br />
°C<br />
°C<br />
Nm<br />
Nm<br />
mbar<br />
mbar<br />
N<br />
mm<br />
mm<br />
N<br />
N<br />
µ<br />
µ thread<br />
µ head<br />
Nm<br />
µ<br />
µ<br />
bar<br />
h<br />
%<br />
White<br />
285-315<br />
1.1<br />
110<br />
-25 to +125<br />
-20<br />
124x10 -3<br />
63x10 -3<br />
200<br />
4800<br />
0.75<br />
20000<br />
1560<br />
0.10, no chatter<br />
2-90<br />
0.8<br />
2-3<br />
>36x10 6<br />
3.8<br />
By brush or lint-free cloth or grease gun to clean<br />
components. Can be used in centralized lubrication<br />
systems. Do not mix with other greases or pastes.<br />
Yellow<br />
2<br />
265-295<br />
1.20<br />
18<br />
-50 to +160<br />
>280<br />
-40<br />
200x10 -3<br />
82x10 -3<br />
4800<br />
0.5<br />
>20000<br />
1200<br />
0.04<br />
0.05<br />
1.4<br />
By brush or lint-free cloth onto clean surfaces. Due to the<br />
variations of plastics, compatibility tests should always be<br />
carried out prior to the final use.<br />
Do not mix with other greases or pastes.<br />
Packages<br />
Tube: 50g<br />
Tins: 250g, 1kg<br />
Containers: 5kg, 50kg<br />
Tin: 1kg<br />
Container: 20kg<br />
20<br />
Usable life and storage<br />
When stored at or below 20°C in the original unopened<br />
containers, this product has a usable life of 60 months<br />
from the date of production.<br />
When stored at or below 20°C in the original unopened<br />
containers, this product has a usable life of 60 months<br />
from the date of production.
TP 42 CU-7439 plus P 40<br />
Light-colored adhesive grease paste with solid lubricants<br />
for metallic friction combinations.<br />
• Sliding surfaces exposed to high pressure loadings and<br />
subject to the influence of water of metal machining<br />
emulsions<br />
• Recommended and successfully used by leading<br />
clamping-element manufacturers, especially for chucks<br />
on metal processing machines<br />
Copper paste for components subjected to high<br />
temperatures, high pressures and corrosive influences.<br />
• Well suited for all areas which need to be protected<br />
against water, steam and corrosion, e.g. brake<br />
mechanisms, flange seals, exhauster bolts<br />
Metal-free adhesive lubrication paste which can be used<br />
for all assembly and continuous lubricating jobs,<br />
particularly those exposed to corrosive environments such<br />
as splash water or humidity.<br />
• Assembly and threaded connections, spline shafts,<br />
mounting of bearings<br />
• Continuous lubrication: for various parts in brake<br />
systems, in brake rods, guide bolts. Axles of commercial<br />
vehicles, cams and plain bearings<br />
• Open Gears<br />
• Marine applications<br />
• High load-carrying capacity<br />
• Particularly adhesive<br />
• Particularly resistant to wash-out by water and metal<br />
machining emulsions<br />
• Prevents stick-slip<br />
• Good corrosion protection<br />
• Excellent protection against galling<br />
• Mineral oil<br />
• Synthetic oil<br />
• Lithium soap<br />
• Solid lubricants<br />
• Adhesion improver<br />
Light beige<br />
• Wide service temperature range<br />
• Good pressure resistance<br />
• Very adhesive and resistant against water wash-out<br />
• Good corrosion protection<br />
• Low evaporation<br />
• No drop point<br />
• Powdered copper<br />
• Partly synthetic oil<br />
• Inhibitor<br />
Copper colored<br />
• Excellent adhesion<br />
• Good corrosion protection<br />
• Good water resistance<br />
• Good antifretting<br />
• Assembly and continuous lubrication<br />
• Metal-free<br />
• Low water pollution class<br />
Dark green<br />
265-300<br />
1.19<br />
-25 to +250<br />
125<br />
-20<br />
224x10 -3<br />
59x10 -3<br />
740<br />
320-370<br />
1.0<br />
1100<br />
-30 to +650; as a paste up to +300<br />
None<br />
310-350<br />
900<br />
-40 to +230 as paste; -40 to +1200 as solid lubricant<br />
None<br />
960<br />
4<br />
3000<br />
0.9<br />
20000<br />
1710<br />
0.09<br />
2500<br />
1.0<br />
>20000<br />
0.07<br />
0.17<br />
0.10<br />
110<br />
3000<br />
0.94<br />
0.12<br />
0.16<br />
0.08<br />
2-90<br />
1-90<br />
0.13<br />
0-1<br />
0<br />
0<br />
25 x10 6<br />
500<br />
1.5<br />
By brush, cloth or grease gun.<br />
Do not mix with other greases or pastes.<br />
Tube: 100g<br />
Cartridge: 500g<br />
Tin: 1kg<br />
Container: 25kg<br />
When stored at or below 20°C in the original unopened<br />
containers, this product has a usable life of 60 months<br />
from the date of production.<br />
Contact surfaces should be cleaned. Then apply paste with<br />
a brush or cloth. Excess lubricant need not be removed.<br />
Can be used in grease guns and centralized lubrication<br />
systems. For disk brakes treat only the rear of the brake<br />
block. Do not mix with other greases or pastes.<br />
Aerosol: 400ml<br />
Tube: 100g<br />
Tins: 500g, 1kg<br />
Containers: 5kg, 25kg<br />
When stored at or below 20°C in the original unopened<br />
containers, this product has a usable life of 60 months<br />
from the date of production.<br />
The sliding surfaces should be cleaned. The paste should<br />
then be applied with a suitable brush, rag or grease gun.<br />
It should not be mixed with greases or oils.<br />
Aerosol: 400ml<br />
Tin: 1kg<br />
Containers: 5kg, 25kg<br />
When stored at or below 20°C in the original unopened<br />
containers, this product has a usable life of 60 months<br />
from the date of production. Do not mix with other greases<br />
or pastes.<br />
21
Metal Forming Forming Paste Paste Product<br />
HTP<br />
Description<br />
Solid lubricating paste for hot forming of metals.<br />
Applications<br />
Features<br />
Composition<br />
Typical Properties<br />
Color<br />
Penetration, density, viscosity<br />
Unworked penetration<br />
Density at 20°C<br />
Temperature<br />
Service temperature<br />
Load-carrying capacity, wear protection,<br />
service life<br />
Four-ball tester<br />
Weld load<br />
Wear scar under 800N load<br />
Almen-Wieland machine<br />
OK load<br />
Frictional force with OK load<br />
Application method<br />
Packages<br />
Usable life and storage<br />
mm/10<br />
g/ml<br />
°C<br />
N<br />
mm<br />
N<br />
N<br />
• Suitable for the lubrication of tools for hot forming,<br />
particularly on hot-flow presses and drop forging, also as<br />
a parting agent and slip additive at high temperatures<br />
• Used successfully for the hot bending of flat steel St 37<br />
or St 70, the rolling of the ends of vehicle leaf-springs,<br />
folding of sheet metal edges, hot rolling of cutters, and<br />
drop forging of flywheels made from St 37, as well as for<br />
the lubrication of separator plates on chipboard presses<br />
• High temperature resistance (up to 1150°C) as a dry<br />
lubricant<br />
• Reduces friction and wear<br />
• Reduces scoring<br />
• Increases service life of tools<br />
• Mineral oil<br />
• Thickener<br />
• Solid lubricant<br />
White<br />
250-280<br />
1.5<br />
-20 to +1150<br />
2200<br />
1.0<br />
20000<br />
2300<br />
Clean tools, then apply paste thinly and evenly with a<br />
brush, cloth or swab. Repeat from time to time as required.<br />
Do not mix with other greases or pastes.<br />
Container: 5kg<br />
When stored at or below 20°C in the original unopened<br />
containers, this product has a usable life of 60 months<br />
from the date of production.<br />
22
Greases<br />
No matter what your industry – Automotive, Food and<br />
Beverage, Power Generation, Pulp and Paper Manufacturing,<br />
Chemical, or Petrochemical, we have the exact products and<br />
services to support your business.<br />
A lubricating grease is a semi-solid product of the dispersion of<br />
a thickening agent in a liquid lubricant. The lubricating grease<br />
operates by releasing the lubricating fluid from the thickening<br />
agent and provides a way to supply a lubricant where the use of<br />
oil is not practical.<br />
<strong>Molykote</strong> high performance greases are designed and tailored<br />
for use under extreme conditions like extreme pressure, harsh<br />
chemical environment, low and high temperatures and all<br />
velocities. <strong>Molykote</strong> greases are based on mineral oils or<br />
synthetic fluids including silicone oils. A number of <strong>Molykote</strong><br />
greases contain special additives and/or solid lubricants like<br />
Molybdenium disulfide to provide effective lubrication.<br />
23
Mineral Oil Greases Oil Greases<br />
Multilub<br />
Product<br />
BR 2 plus<br />
Description<br />
Applications<br />
Features<br />
Composition<br />
High-performance grease for metal/metal combinations<br />
involving slow to fast movements and medium to high<br />
loadings.<br />
• Lubrication contacts with light to medium loadings and low<br />
to high speeds, even in the presence of moisture and spray<br />
• Used on roller bearings, plain bearings, sliding guides,<br />
roller guides, ball-and-socket joints, splined shafts and<br />
threaded spindles<br />
• Used for chassis lubrication on cranes, fork lift trucks<br />
and lifting apparatus<br />
• Good load-carrying capacity<br />
• Suitable for long-term lubrication by virtue of low oil<br />
evaporation<br />
• Good water wash-out resistance<br />
• Good corrosion protection (degree of corrosion 0-1 in<br />
the SKF-Emcor test)<br />
• Good oxidation resistance<br />
• Reduction of wear and scoring<br />
• Mineral oil<br />
• Lithium soap<br />
• EP additive<br />
• Corrosion inhibitor<br />
High performance grease with solid lubricants for<br />
metal/metal combinations involving slow to fast<br />
movements, particularly with medium to high loads.<br />
• Used successfully on roller bearings, plain bearings,<br />
sliding guides, roller guides, ball-and-socket joints,<br />
splined shafts and threaded spindles<br />
• High load-carrying capacity<br />
• Suitable for long-term lubrication<br />
• Good oxidation resistance<br />
• Emergency running properties, i.e. in the case of mixed<br />
friction providing of wear protection by solid lubricants<br />
and EP additives<br />
• Good protection against scaring (false Brinelling)<br />
• Good water wash-out resistance<br />
• Good corrosion protection<br />
• Good protection against fretting corrosion<br />
• Mineral oil<br />
• Lithium soap<br />
• Solid lubricants<br />
• EP additive<br />
• Corrosion inhibitor<br />
24<br />
Typical Properties<br />
Color<br />
Consistency, penetration, density, viscosity<br />
NLGI consistency class<br />
Unworked penetration<br />
Worked penetration<br />
Density at 20°C<br />
Base oil viscosity at 40°C<br />
Base oil viscosity at 100°C<br />
Temperature<br />
Service temperature<br />
Drop point<br />
Low temperature torque test<br />
Initial break-away torque<br />
Break-away torque<br />
Torque after 20 minutes running time<br />
Kesternich method - flow pressure at -20°C<br />
Kesternich method - flow pressure at -40°C<br />
Load-carrying capacity, wear protection,<br />
service life<br />
Four-ball tester<br />
Weld load<br />
Wear scar under 600N load<br />
Wear scar under 800N load<br />
FAG roller element bearing tester<br />
FE 9, 1500/6000-110, F 50<br />
FAG roller element bearing tester<br />
FE 9, 4500/6000-130, F 50<br />
Almen-Wieland machine<br />
OK load<br />
Frictional force with OK load<br />
Fretting corrosion – Deyber tester<br />
Coefficient of friction<br />
Steel ball against plastic surface<br />
(POM) Ø ball = 12.7mm, load = 6.3N,<br />
v = 10mm/s, 24h<br />
Resistance<br />
Water resistance, static evaluation step<br />
Oxidation resistance, pressure drop 100h, 99°C<br />
Corrosion protection<br />
SKF-Emcor method Degree of corrosion<br />
Oil separation - evaporation<br />
Standard test<br />
Oil bleeding, 24h, 100°C<br />
Oil evaporation, 24h, 100°C<br />
Speed<br />
DN value<br />
Application method<br />
Packages<br />
Usable life and storage<br />
mm/10<br />
mm/10<br />
g/ml<br />
mm 2 /s<br />
mm 2 /s<br />
°C<br />
°C<br />
Nm<br />
Nm<br />
Nm<br />
mbar<br />
mbar<br />
N<br />
mm<br />
mm<br />
h<br />
h<br />
N<br />
N<br />
µ<br />
bar<br />
%<br />
%<br />
%<br />
mm/min<br />
Yellowish beige<br />
2<br />
265-295<br />
0.87<br />
114<br />
-25 to +120<br />
2200<br />
0.8<br />
1<br />
450000<br />
Clean contact surfaces. Apply grease using a brush,<br />
spatula, grease gun or automatic lubricating system.<br />
Grease can be used in centralized lubrication systems.<br />
Do not mix with other greases.<br />
Tube: 100g<br />
Cartridge: 400g<br />
Tin: 1kg<br />
Containers: 5kg, 20kg, 50kg<br />
Drum: 180kg<br />
When stored at or below 20°C in the original unopened<br />
containers, this product has a usable life of 60 months<br />
from the date of production.<br />
Black<br />
2<br />
265-295<br />
0.89<br />
114<br />
-30 to +130, +150 for short periods<br />
>=175<br />
151x10 -3<br />
59x10 -3<br />
3600<br />
0.8<br />
121<br />
15500<br />
3150<br />
0.1<br />
0<br />
3.8<br />
450000<br />
Clean contact surfaces. Apply grease using a brush,<br />
spatula, grease gun or automatic lubricating system.<br />
Grease can be used in centralized lubrication systems.<br />
Do not mix with other greases.<br />
Tube: 100g<br />
Cartridge: 400g<br />
Tin: 1kg<br />
Container: 5kg, 25kg, 50kg<br />
Drum: 180kg<br />
Combi: 24 cartridges plus hand gun<br />
When stored at or below 20°C in the original unopened<br />
containers, this product has a usable life of 60 months<br />
from the date of production.
Longterm 2 plus<br />
Longterm W 2<br />
TTF 52<br />
Lubricating grease for metal/metal combinations with slow<br />
to medium-fast movements especially with high loads.<br />
• Used successfully for bearings, spline profiles and<br />
clutches in highly stressed motor vehicles, tractors,<br />
cranes, earth-moving machines, conveyor belts and<br />
forklift trucks<br />
• Also where there is a risk of fretting corrosion, groove<br />
formation (Brinell effect) or moisture<br />
White lubricating grease for metal/metal combinations with<br />
slow to fast movements and medium loads.<br />
• Used successfully for bearings in machinery used in the<br />
food and pharmaceutical industries, in textile and paper<br />
making machines, domestic appliances and mechanical<br />
precision instruments<br />
High performance grease for metal/metal combinations<br />
with slow to fast movements and moderate to high<br />
stresses, especially at low temperatures.<br />
• Used successfully for sliding and roller bearings,<br />
gear systems in transport vehicles, in cold stores,<br />
and also for equipment and instruments used in the<br />
meteorological service. In addition it conforms to<br />
BWB 9150-12-174-2260<br />
• High load-carrying capacity<br />
• Suitable for long-term lubrication<br />
• In mixed friction it provides wear protection due to solid<br />
lubricants and EP (extreme pressure) additives<br />
• Good adhesion strength<br />
• Good protection against corrosion<br />
• Good load-carrying capacity<br />
• Suitable for long-term lubrication since it has no<br />
tendency to oxidize<br />
• Wear protection through solid lubricants<br />
• Good adhesion strength due to incorporated adhesion<br />
improver<br />
• Good corrosion protection (corrosion step 0-1 in the<br />
SKF-Emcor test)<br />
• Prevents the formation of frictional corrosion<br />
• No drop point, hence no melting or leakage from the<br />
lubrication point<br />
• Grease remains soft and usable down to -52°C<br />
• Possesses wear-reducing and anti-seize properties due<br />
to incorporated solid lubricants<br />
• Contains no lead or nickel<br />
• Mineral oil<br />
• Lithium soap<br />
• Solid lubricants<br />
• EP additive<br />
• Corrosion inhibitor<br />
• Adhesion improver<br />
• Mineral oil<br />
• Lithium soap<br />
• Solid lubricants<br />
• Adhesion improver<br />
• Mineral oil<br />
• Inorganic thickener<br />
• Solid lubricants<br />
• Corrosion inhibitor<br />
• Adhesion improver<br />
Black<br />
White<br />
Black<br />
2<br />
2<br />
1<br />
265-295<br />
0.9<br />
265<br />
265-295<br />
0.9<br />
125<br />
310-340<br />
0.92<br />
23<br />
-25 to +110, +130 for short periods<br />
>=175<br />
-30 to +110, +130 for short periods<br />
>=180<br />
-52 to +100<br />
None<br />
420x10 -3<br />
35x10 -3<br />
125x10 -3<br />
44x10 -3<br />
153x10 -3<br />
18x10 -3<br />
3800<br />
2400<br />
2400<br />
1.0<br />
100<br />
1.4<br />
155<br />
2.0<br />
20000<br />
3200<br />
7500<br />
1540<br />
0.3<br />
1-90<br />
0-1<br />
0-1<br />
1.7<br />
3.3<br />
0.5<br />
6.8<br />
250000<br />
Clean contact surfaces. Apply grease using a brush,<br />
spatula, grease gun or automatic lubricating system.<br />
Grease can be used in centralized lubrication systems.<br />
Do not mix with other greases.<br />
Cartridge: 400g<br />
Tin: 1kg<br />
Containers: 5kg, 25kg, 50kg<br />
Drum: 180kg<br />
Combi: 24 cartridges plus hand gun<br />
450000<br />
Clean contact surfaces. Apply grease using a brush,<br />
spatula, grease gun or automatic lubricating system.<br />
Grease can be used in centralized lubrication systems.<br />
Do not mix with other greases.<br />
Cartridge: 400g<br />
Tin: 1kg<br />
Containers: 5kg, 25kg, 50kg<br />
Drum: 180kg<br />
Clean contact surfaces. Apply grease using a brush,<br />
spatula, grease gun or automatic lubricating system.<br />
Grease can be used in centralized lubrication systems.<br />
Do not mix with other greases.<br />
Tube: 100g<br />
Tin: 1kg<br />
When stored at or below 20°C in the original unopened<br />
containers, this product has a usable life of 60 months<br />
from the date of production.<br />
When stored at or below 20°C in the original unopened<br />
containers, this product has a usable life of 60 months<br />
from the date of production.<br />
When stored at or below 20°C in the original unopened<br />
containers, this product has a usable life of 60 months<br />
from the date of production.<br />
25
Mineral Oil Greases Oil Greases<br />
Product<br />
FB 180 X5-6020<br />
Description<br />
Applications<br />
Features<br />
High performance grease for metal/metal combinations<br />
involving slow to medium-fast movements and light to<br />
heavy loadings, particularly at high temperatures.<br />
• Suitable for lubrication points with light to heavy loadings<br />
and low to medium speeds, particularly those exposed to<br />
continuous high temperatures<br />
• Used successfully on plain and roller bearings of<br />
conveyor installations in drying kilns, vulcanizing plants,<br />
heating installations, fans and electric motors<br />
• Contains no lead or nickel<br />
• Suitable for long-term lubrication due to low oil<br />
evaporation and low tendency towards oxidation<br />
• Emergency running properties and reduction of wear by<br />
virtue of incorporated solid lubricants<br />
• No drop point: consequently no melting or run-out from<br />
lubrication point<br />
• Good water wash-out resistance<br />
High duty mineral oil grease containing solid lubricants.<br />
• Sliding contact bearings in audio and video recorders,<br />
CD players and cameras, gears of household machines,<br />
photocopiers and other office machinery<br />
• Good pressure resistance<br />
• Good water resistance<br />
• Very low coefficient of friction<br />
• Compatible with many plastics and elastomers<br />
• Well suited for fibre reinforced plastics<br />
Composition<br />
• Mineral oil<br />
• Inorganic thickener<br />
• Corrosion inhibitor<br />
• Solid lubricants<br />
• White oil<br />
• Lithium soap<br />
• Solid lubricants<br />
Typical Properties<br />
Color<br />
Consistency, penetration, density, viscosity<br />
NLGI consistency class<br />
Unworked penetration<br />
Worked penetration<br />
Density at 20°C<br />
Base oil viscosity at 40°C<br />
Base oil viscosity at 100°C<br />
Temperature<br />
Service temperature<br />
Drop point<br />
Low temperature torque test<br />
Initial break-away torque<br />
Break-away torque<br />
Torque after 20 minutes running time<br />
Kesternich method - flow pressure at -20°C<br />
Kesternich method - flow pressure at -40°C<br />
Load-carrying capacity, wear protection,<br />
service life<br />
Four-ball tester<br />
Weld load<br />
Wear scar under 600N load<br />
Wear scar under 800N load<br />
FAG roller element bearing tester<br />
FE 9, 1500/6000-110, F 50<br />
FAG roller element bearing tester<br />
FE 9, 4500/6000-130, F 50<br />
Almen-Wieland machine<br />
OK load<br />
Frictional force with OK load<br />
Fretting corrosion – Deyber tester<br />
Coefficient of friction<br />
Steel ball against plastic surface<br />
(POM) Ø ball = 12.7mm, load = 6.3N,<br />
v = 10mm/s, 24h<br />
Resistance<br />
Water resistance, static evaluation step<br />
Oxidation resistance, pressure drop 100h, 99°C<br />
Corrosion protection<br />
SKF-Emcor method Degree of corrosion<br />
Oil separation - evaporation<br />
Standard test<br />
Oil bleeding, 24h, 100°C<br />
Oil evaporation, 22h, 99°C<br />
Speed<br />
DN value<br />
Application method<br />
mm/10<br />
mm/10<br />
g/ml<br />
mm 2 /s<br />
mm 2 /s<br />
°C<br />
°C<br />
Nm<br />
Nm<br />
Nm<br />
mbar<br />
mbar<br />
N<br />
mm<br />
mm<br />
h<br />
h<br />
N<br />
N<br />
µ<br />
bar<br />
%<br />
%<br />
%<br />
mm/min<br />
Black<br />
2<br />
265-295<br />
0.86<br />
260<br />
-30 to +160, +180 for short periods<br />
None<br />
593x10 -3<br />
68x10 -3<br />
2200<br />
1.3<br />
20000<br />
3085<br />
0-1<br />
2.0<br />
Clean contact surfaces. Apply grease using a brush,<br />
spatula, grease gun or automatic lubricating system.<br />
Grease can be used in centralized lubrication systems.<br />
Do not mix with other greases.<br />
White<br />
1-2<br />
300-330<br />
0.93<br />
80<br />
-30 to +130<br />
208<br />
3200<br />
0.45<br />
0.01<br />
0.01<br />
0<br />
5.2<br />
4.0<br />
0.7<br />
Clean contact surfaces. Apply grease using a brush, grease<br />
gun or automatic lubricating system. Grease can be used in<br />
centralized lubrication systems. Do not mix with other greases.<br />
Due to the many plastics available, compatibility and performance<br />
tests should always be carried out with the material<br />
specified and the lubricant selected prior to their final use.<br />
Packages<br />
Usable life and storage<br />
Tin: 1kg<br />
Container: 25kg<br />
When stored at or below 20°C in the original unopened<br />
containers, this product has a usable life of 60 months<br />
from the date of production.<br />
Tin: 1kg<br />
Container: 16kg<br />
When stored at or below 20°C in the original unopened<br />
containers, this product has a usable life of 36 months<br />
from the date of production.<br />
26
1102<br />
For gas taps and cocks with metal, glass and plastic<br />
combinations.<br />
• Used successfully with natural gas stop-cocks of main<br />
and secondary lines in domestic equipment,<br />
instantaneous water heaters and similar equipment<br />
• Lubrication of smaller taps made of metal, glass or<br />
plastic<br />
• Highly resistant to water<br />
• No drop point therefore no melting or leakage from<br />
lubrication points<br />
• Mineral oil<br />
• Inorganic thickener<br />
• Solid lubricants<br />
Black<br />
approx. 3<br />
205-240<br />
0.96<br />
900<br />
42<br />
0 to +160, short term +220<br />
None<br />
Longterm 00<br />
Fluid grease for the lubrication of highly stressed<br />
transmissions with metal gears.<br />
• Closed gears that are subjected to frictional corrosion<br />
and moisture<br />
• Used successfully for gears that are subjected to<br />
frictional corrosion and moisture<br />
• Extremely high load-carrying capacitiy<br />
• Resistant to galling through mixed friction.<br />
• Wear protection due to solid lubricants and extreme<br />
pressure (EP) additives<br />
• Extremely adhesive due to incorporated adhesion<br />
improver<br />
• Good protection against corrosion<br />
• Contains no lead or nickel<br />
• Mineral oil<br />
• Lithium soap<br />
• Solid lubricants<br />
• Corrosion inhibitor<br />
• Adhesion improver<br />
• EP additives<br />
Black<br />
00<br />
400-430<br />
0.93<br />
300<br />
-40 to +110<br />
190<br />
G 67<br />
Soft, adhesive extreme pressure solid lubricant grease.<br />
• Spur gear systems, load chains, settling shims, springs,<br />
shaft-hub connection, encapsulated joints, gears, linear<br />
motion guides<br />
• Excellent protection against fretting corrosion<br />
• Good load carrying capacity<br />
• High level of protection against wear<br />
• Particularly adhesive<br />
• Mineral oil<br />
• Lithium soap<br />
• Adhesion improver<br />
• Solid lubricants<br />
Beige<br />
1<br />
310-340<br />
1.12<br />
115<br />
-25 to +120<br />
155<br />
1120x10 -3<br />
220x10 -3<br />
340<br />
2100<br />
0.85<br />
3400<br />
0.9<br />
4800<br />
0.75<br />
14500<br />
1300<br />
12000<br />
20000<br />
>36x10 6<br />
0.08<br />
0-90<br />
1.3<br />
0.0<br />
1-90<br />
0.3<br />
1 (sea water)<br />
2.5<br />
0-1<br />
4.3<br />
Clean contact surfaces. Apply grease using a brush, grease<br />
gun or automatic lubricating system. Grease can be used<br />
in centralized lubrication systems.<br />
Do not mix with other greases.<br />
Due to the many plastics available, compatibility and performance<br />
tests should always be carried out with the material<br />
specified and the lubricant selected prior to their final use.<br />
Tube: 50g<br />
Tin: 1kg<br />
Container: 25kg<br />
When stored at or below 20°C in the original unopened<br />
containers, this product has a usable life of 60 months<br />
from the date of production.<br />
Clean contact surfaces. Apply grease using a brush,<br />
spatula, grease gun or automatic lubricating system.<br />
Grease can be used in centralized lubrication systems.<br />
Do not mix with other greases.<br />
Containers: 5kg, 50kg<br />
When stored at or below 20°C in the original unopened<br />
containers, this product has a usable life of 60 months<br />
from the date of production.<br />
Clean contact surfaces. Apply grease using a brush,<br />
spatula, grease gun or automatic lubricating system.<br />
Grease can be used in centralized lubrication systems.<br />
Do not mix with other greases.<br />
Cartridge: 400g<br />
Tin: 1kg<br />
Container: 50kg<br />
When stored at or below 20°C in the original unopened<br />
containers, this product has a usable life of 60 months<br />
from the date of production.<br />
27
Mineral Oil Greases Oil Greases<br />
Description<br />
Applications<br />
Features<br />
Composition<br />
Typical Properties<br />
Color<br />
Consistency, penetration, density, viscosity<br />
NLGI consistency class<br />
Unworked penetration<br />
Worked penetration<br />
Density at 20°C<br />
Base oil viscosity at 40°C<br />
Base oil viscosity at 100°C<br />
Temperature<br />
Service temperature<br />
Drop point<br />
Low temperature torque test<br />
Initial break-away torque<br />
Break-away torque<br />
Torque after 20 minutes running time<br />
Kesternich method - flow pressure at -20°C<br />
Kesternich method - flow pressure at -40°C<br />
Load-carrying capacity, wear protection,<br />
service life<br />
Four-ball tester<br />
Weld load<br />
Wear scar under 600N load<br />
Wear scar under 800N load<br />
FAG roller element bearing tester<br />
FE 9, 1500/6000-110, F 50<br />
FAG roller element bearing tester<br />
FE 9, 4500/6000-110, F 50<br />
Almen-Wieland machine<br />
OK load<br />
Frictional force with OK load<br />
Fretting corrosion – Deyber tester<br />
Coefficient of friction<br />
Steel ball against plastic surface<br />
(POM) Ø ball = 12.7mm, load = 6.3N,<br />
v = 10mm/s, 24h<br />
Resistance<br />
Water resistance, static evaluation step<br />
Oxidation resistance, pressure drop 100h, 99°C<br />
Corrosion protection<br />
SKF-Emcor method Degree of corrosion<br />
Oil separation - evaporation<br />
Standard test<br />
Oil bleeding, 24h, 100°C<br />
Oil evaporation, 24h, 100°C<br />
Speed<br />
DN value<br />
Application method<br />
Packages<br />
mm/10<br />
mm/10<br />
g/ml<br />
mm 2 /s<br />
mm 2 /s<br />
°C<br />
°C<br />
Nm<br />
Nm<br />
Nm<br />
mbar<br />
mbar<br />
N<br />
mm<br />
mm<br />
h<br />
h<br />
N<br />
N<br />
µ<br />
bar<br />
%<br />
%<br />
%<br />
mm/min<br />
Product<br />
165 LT 1122<br />
Gearwheel grease for the lubrication of highly stressed<br />
open gears and reducing gears made of metal, with a<br />
peripheral speed of up to 2.5 m/s.<br />
• Open gears that are subjected to high stresses and bad<br />
weather effects<br />
• Successfully used in crushing plants and in transmission<br />
gears and threaded spindles of heavy, crank-driven<br />
presses<br />
• Extremely high load-carrying capacity<br />
• Wear protection and reduction of existing pitting in gear<br />
teeth flanks during operation, due to the solid lubricants<br />
incorporated in the grease. Extremely adhesive due to<br />
build-in adhesion improver<br />
• Good protection against corrosion (corrosion index 0<br />
when tested using the SKF-Emcor method)<br />
• Contains no lead or nickel<br />
• Mineral oil<br />
• Lithium soap<br />
• Solid lubricants<br />
• Corrosion inhibitor<br />
• Adhesion improver<br />
• EP additives<br />
Black<br />
240-270<br />
0.96<br />
320<br />
-25 to +120<br />
175<br />
880x10 -3<br />
115x10 -3<br />
1350<br />
4400<br />
1.2<br />
20000<br />
2900<br />
2-90<br />
0.2<br />
0<br />
1.2<br />
Clean contact surfaces. Apply grease using a hard brush<br />
or a spatula. Do not mix with other greases.<br />
Tin: 1kg<br />
Container: 5kg<br />
Synthetic grease with solid lubricants.<br />
• Used for initial lubrication of chains with hollow pins<br />
equipped with grease nipples, e.g. high tenter clamp<br />
chains in the textile industry and conveyor chains in food<br />
sterilizer units<br />
• Also used for gear drives and open gears, sliding<br />
bearings operating at low speeds and high temperatures,<br />
such as bearings in drying systems and calendaring<br />
machines used in various industrial processes<br />
• Emergency lubrication<br />
• High pressure resistance<br />
• High wear protection<br />
• Extremely adhesive<br />
• Resistance against water<br />
• Synthetic oil<br />
• Solid lubricants<br />
• Inorganic thickener<br />
• Adhesion improver<br />
Black<br />
250-280<br />
0.95<br />
1500<br />
+10 to +160<br />
2600<br />
0.9<br />
18000<br />
Clean contact surfaces.<br />
Chains: Fill chain pins with grease, relubricate through<br />
grease nippels.<br />
Gears and sliding contacts: Apply grease by spatula, brush<br />
or grease gun.<br />
Do not mix with other greases.<br />
Aerosol: 400ml<br />
Container: 25kg<br />
Usable life and storage<br />
When stored at or below 20°C in the original unopened<br />
containers, this product has a usable life of 60 months<br />
from the date of production.<br />
When stored at or below 20°C in the original unopened<br />
containers, this product has a usable life of 60 months<br />
from the date of production.<br />
28
MKL-N<br />
Mineral oil grease with solid lubricants dispersed in solvent.<br />
• Used for lubrication of chains<br />
• Penetration<br />
• Adhesion<br />
• Protection against wear<br />
• Corrosion protection<br />
• Ageing stability<br />
• Mineral oil<br />
• Inhibitors<br />
• Adhesion improver<br />
• Solid lubricants<br />
• Solvents<br />
Black<br />
0.87<br />
1200<br />
0.9<br />
0-1<br />
Apply thinly to clean, dry surfaces using a brush or the<br />
aerosol can. Small chains can also be dipped. The chain<br />
can be used after solvent evaporation (approx. 30 min).<br />
Aerosol: 400ml<br />
Tin: 1kg<br />
Container: 5kg<br />
When stored at or below 20°C in the original unopened<br />
containers, this product has a usable life of 36 months<br />
from the date of production.<br />
29
Semi-synthetic Greases Greases<br />
Product<br />
G 68 PG 75<br />
Description<br />
Applications<br />
Features<br />
Composition<br />
Typical Properties<br />
Color<br />
Penetration, density, viscosity<br />
NLGI consistency class<br />
Worked penetration<br />
Density at 20°C<br />
Base oil viscosity at 40°C<br />
Temperature<br />
Service temperature<br />
Drop point<br />
Low temperature torque test<br />
Initial break-away torque<br />
Torque after 20 minutes running time<br />
Kesternich method - flow pressure at -20°C<br />
Load-carrying capacity, wear protection,<br />
service life<br />
Four-ball tester<br />
Weld load<br />
Wear scar under 400N load<br />
Wear scar under 600N load<br />
Almen-Wieland machine<br />
OK load<br />
Coefficient of friction<br />
Steel ball against plastic surface (POM)<br />
dia (ball) = 12.7mm; load = 5N;<br />
v = 10cm/s, 24h<br />
Resistance<br />
Oxidation resistance, pressure drop 100h, 99°C<br />
Corrosion protection<br />
SKF Emcor method - Degree of corrosion<br />
Oil separation<br />
standard test<br />
Oil bleeding, 24h, 100°C<br />
Oil evaporation, 24h, 100°C<br />
Application method<br />
Packages<br />
Usable life and storage<br />
mm/10<br />
g/ml<br />
mm 2 /s<br />
°C<br />
°C<br />
Nm<br />
Nm<br />
mbar<br />
N<br />
mm<br />
mm<br />
N<br />
µ<br />
bar<br />
%<br />
%<br />
%<br />
Partly synthetic grease for enclosed steel and plastic<br />
gears.<br />
• Used in gears of electrical toothbrushes and paper<br />
shredders<br />
• High water resistance<br />
• Low coefficient of friction<br />
• Good compatibility with most plastics<br />
• Mineral oil<br />
• Polyalphaolefine<br />
• Lithium soap<br />
• EP additives<br />
• Solid lubricants<br />
Beige<br />
2-3<br />
250-280<br />
0.85<br />
75<br />
-30 to +140<br />
190<br />
1900<br />
0.75<br />
18500<br />
0.014<br />
0.1<br />
0<br />
3.4<br />
Clean contact surfaces. Apply grease using a brush,<br />
spatula, grease gun or automatic lubricating system.<br />
Grease can be used in centralized lubrication systems.<br />
Do not mix with other greases.<br />
Containers: 5kg, 25kg<br />
When stored at or below 20°C in the original unopened<br />
containers, this product has a usable life of 60 months<br />
from the date of production.<br />
Lubricating grease for plastic/plastic and plastic/metal<br />
combinations with slow to medium-fast movements and<br />
light loads.<br />
• Used on vehicle track-rod joints<br />
• Suitable for long-term lubrication<br />
• Good low temperature characteristics<br />
(usable down to -40°C)<br />
• Very low coefficient of friction<br />
• Compatible with many plastics and elastomers<br />
• Mineral oil<br />
• Polyalphaolefine<br />
• Lithium soap<br />
• Solid lubricants<br />
Beige<br />
approx. 2<br />
270-300<br />
0.86<br />
32<br />
-40 to +130<br />
>190<br />
222x10 -3<br />
36x10 -3<br />
280<br />
1300<br />
0.8<br />
0.02<br />
1-2<br />
4.8<br />
2.4<br />
0.2<br />
Clean contact surfaces. Apply grease using a brush,<br />
grease gun or automatic lubricating system. Grease can<br />
be used in centralized lubrication systems.<br />
Do not mix with other greases.<br />
Due to the many plastics available, compatibility and performance<br />
tests should always be carried out with the material<br />
specified and the lubricant selected prior to their final use.<br />
Tin: 1kg<br />
Containers: 5kg, 25kg<br />
When stored at or below 20°C in the original unopened<br />
containers, this product has a usable life of 60 months<br />
from the date of production.<br />
30
Synthetic Greases, Greases, PAO PAO<br />
EM-30L, EM-30LG<br />
Product<br />
EM-50L<br />
Description<br />
Applications<br />
Features<br />
Composition<br />
Typical Properties<br />
Color<br />
Consistency, density, viscosity<br />
NLGI consistency class<br />
Worked penetration<br />
Density at 20°C<br />
Base oil viscosity at 40°C<br />
Base oil viscosity at 100°C<br />
Specific gravity at 25°C<br />
Temperature<br />
Service temperature<br />
Drop point<br />
Low temperature torque test<br />
Low temperature torque test at -40°C<br />
Starting torque<br />
Torque after 20 minutes running time<br />
Low temperature torque test at -50°C<br />
Initial break-away torque<br />
Torque after 20 minutes running time<br />
Kesternich method - flow pressure at -20°C<br />
Load-carrying capacity, wear protection,<br />
service life<br />
Four ball tester<br />
Weld load<br />
Weld load<br />
Wear scar under 400N load<br />
Almen-Wieland machine<br />
OK load<br />
Coefficient of friction<br />
Steel ball against plastic surface<br />
(POM) Ø ball = 12.7mm; load = 6.3N;<br />
v = 10mm/s; 24h<br />
Dn value<br />
Resistance<br />
Oxidation resistance, pressure drop 100h, 99°C<br />
Corrosion protection<br />
SKF-Emcor method Degree of corrosion<br />
Oil separation – evaporation<br />
Standard test<br />
Oil bleeding, 24h, 100°C<br />
Oil evaporation, 22h, 99°C<br />
Application method<br />
Packages<br />
Usable life and storage<br />
mm/10<br />
g/ml<br />
mm 2 /s<br />
mm 2 /s<br />
g/ml<br />
°C<br />
°C<br />
Nm<br />
Nm<br />
Nm<br />
Nm<br />
mbar<br />
kg<br />
N<br />
mm<br />
N<br />
µ<br />
mm/min<br />
bar<br />
%<br />
%<br />
%<br />
High performance greases for plastic/plastic, plastic/metal<br />
and rubber/metal combinations involving slow and<br />
medium-fast movements and medium to heavy loadings.<br />
• Suitable for lubrication points with medium to heavy<br />
loadings and low to medium speeds<br />
• Contains no lead or nickel<br />
• High load carrying capacity<br />
• Suitable for long-term lubrication by virtue of low oil<br />
evaporation and low tendency towards oxidation<br />
• Low friction coefficient<br />
• Compatible with most plastics and elastomers<br />
• Polyalphaolefine<br />
• Lithium soap<br />
• Solid lubricants<br />
EM-30L: White, EM-30LG: Light Green<br />
1<br />
310-340<br />
0.90<br />
90<br />
-45 to +150<br />
195<br />
110 x 10 -3<br />
51 x 10 -3<br />
177 x 10 -3<br />
77 x 10 -3<br />
80<br />
3800<br />
0.4<br />
16000<br />
0.05<br />
0.02<br />
2-3<br />
9.2<br />
5.0<br />
0.4<br />
Clean contact surfaces. Apply grease using a brush,<br />
spatula or automatic lubricating system. Grease can be<br />
used in centralized lubrication systems.<br />
Do not mix with other greases.<br />
Due to the many different plastics available, compatibility<br />
and performance tests should always be carried out with<br />
the material specified and the lubricant selected, prior to<br />
their final use.<br />
Tin: 1kg<br />
Container: 16kg<br />
When stored at or below 20°C in the original unopened<br />
containers, these products have a usable life of 36 months<br />
from the date of production.<br />
Synthetic hydrocarbon oil/lithium soap grease. It has<br />
excellent compatibility with plastics such as polyacetals<br />
and polyamides, and is formulated for enhanced surface<br />
adhesion and noise damping.<br />
• Designed for plastic/plastic and plastic/metal lubrication<br />
in electromechanical applications such as small gears<br />
and moving components in printers, tape recorders and<br />
CD players<br />
• Wide service temperature range<br />
• Compatible with many plastics<br />
• Good lubricity<br />
• Formulated for enhanced surface adhesion<br />
• Noise damping<br />
• Polyalphaolefine<br />
• Lithium soap<br />
White/semi-transparent<br />
1<br />
310-340<br />
0.84<br />
1050<br />
-40 to +150<br />
195<br />
300 x 10 -3<br />
140 x 10 -3<br />
1400<br />
0.7<br />
0.12<br />
0.02<br />
1<br />
4.9<br />
2.5<br />
0.3<br />
Clean contact surfaces. Apply grease using a brush,<br />
spatula or automatic lubricating system.<br />
Do not mix with other greases.<br />
Due to the many different plastics available, compatibility<br />
and performance tests should always be carried out with<br />
the material specified and the lubricant selected, prior to<br />
their final use.<br />
Tin: 1kg<br />
Container: 16kg<br />
When stored at or below 20°C in the original unopened<br />
containers, this product has a usable life of 36 months<br />
from the date of production.<br />
31
Synthetic Greases, Greases, PAO PAO<br />
EM-60L<br />
Product<br />
YM-102<br />
Description<br />
Applications<br />
Low temperature synthetic grease containing solid<br />
lubricants.<br />
• Auto-focus of video cameras, electrical motors<br />
operating at low temperatures<br />
Synthetic lithium soap-based grease.<br />
• Heavy duty grease for plastic/plastic and plastic/metal<br />
pairs at low to moderate speeds to high loads (e.g. highly<br />
stressed plastic gears in cars and in audio-video units)<br />
Features<br />
• Extremely low torque at low temperatures<br />
• High pressure resistance<br />
• Low coefficient of friction<br />
• Compatible with most plastics<br />
• Suitable for long term lubrication<br />
• Broad service temperature range<br />
• Good plastic compatibility<br />
• High load carrying capacity<br />
• Low coefficient of friction<br />
• Free from molybdenum disulphide<br />
Composition<br />
Typical Properties<br />
Color<br />
Consistency, density, viscosity<br />
NLGI consistency class<br />
Worked penetration<br />
Density at 20°C<br />
Base oil viscosity at 40°C<br />
Base oil viscosity at 100°C<br />
Specific gravity at 25°C<br />
Temperature<br />
Service temperature<br />
Drop point<br />
Low temperature torque test<br />
Low temperature torque test at -40°C<br />
Starting torque<br />
Torque after 20 minutes running time<br />
Low temperature torque test at -50°C<br />
Initial break-away torque<br />
Torque after 20 minutes running time<br />
Kesternich method - flow pressure at -20°C<br />
Load-carrying capacity, wear protection,<br />
service life<br />
Four ball tester<br />
Weld load<br />
Weld load<br />
Wear scar under 400N load<br />
Almen-Wieland machine<br />
OK load<br />
Coefficient of friction<br />
Steel ball against plastic surface<br />
(POM) Ø ball = 12.7mm; load = 6.3N;<br />
v = 10mm/s; 24h<br />
Dn value<br />
Resistance<br />
Oxidation resistance, pressure drop 100h, 99°C<br />
Corrosion protection<br />
SKF-Emcor method Degree of corrosion<br />
Oil separation – evaporation<br />
Standard test<br />
Oil bleeding, 24h, 100°C<br />
Oil evaporation, 22h, 99°C<br />
Application method<br />
Packages<br />
Usable life and storage<br />
mm/10<br />
g/ml<br />
mm 2 /s<br />
mm 2 /s<br />
g/ml<br />
°C<br />
°C<br />
Nm<br />
Nm<br />
Nm<br />
Nm<br />
mbar<br />
kg<br />
N<br />
mm<br />
N<br />
µ<br />
mm/min<br />
bar<br />
%<br />
%<br />
%<br />
• Polyalphaolefine<br />
• Lithium soap<br />
• Solid lubricants<br />
White<br />
1<br />
310-340<br />
0.88<br />
18<br />
-60 to +130<br />
195<br />
39 x 10 -3<br />
20 x 10 -3<br />
3100<br />
0.8<br />
16500<br />
0.06<br />
0.02<br />
6.2<br />
5.0<br />
0.3<br />
Clean contact surfaces. Apply grease using a brush,<br />
spatula, grease gun or automatic lubricating system.<br />
Do not mix with other greases.<br />
Due to the many different plastics available, compatibility<br />
and performance tests should always be carried out with<br />
the material specified and the lubricant selected, prior to<br />
their final use.<br />
Tin:1kg<br />
Container: 15kg<br />
When stored at or below 20°C in the original unopened<br />
containers, this product has a usable life of 36 months<br />
from the date of production.<br />
• Polyalphaolefine<br />
• Lithium soap<br />
• Solid lubricants<br />
Yellow<br />
1-2<br />
285-315<br />
0.91<br />
29<br />
-50 to +150<br />
195<br />
78 x 10 -3<br />
34 x 10 -3<br />
4200<br />
0.4<br />
0.03<br />
0.02<br />
0<br />
4.1<br />
3.8<br />
0.2<br />
Clean contact surfaces. Apply grease using a brush,<br />
spatula or automatic lubricating system. Grease can be<br />
used in centralized lubrication systems.<br />
Do not mix with other greases.<br />
Due to the many different plastics available, compatibility<br />
and performance tests should always be carried out with<br />
the material specified and the lubricant selected, prior to<br />
their final use.<br />
Tin: 1kg<br />
Container: 16kg<br />
When stored at or below 20°C in the original unopened<br />
containers, this product has a usable life of 36 months<br />
from the date of production.<br />
32
YM-103<br />
G-4500<br />
G-4700<br />
High performance grease for metal/metal, metal/plastic<br />
and plastic/plastic combinations, involving slow to fast<br />
movements and medium to heavy loads.<br />
• Suitable for frictional contacts involving medium to heavy<br />
loads and low to high speeds, particularly those which<br />
have to remain fully serviceable at low temperatures<br />
• Used successfully on the adjusting gear of rear-view<br />
mirrors in cars; in car steering systems and videorecorders<br />
• Contains no lead or nickel<br />
• Suitable for long-term lubrication by virtue of low<br />
tendency towards oxidation<br />
• High load carrying capacity<br />
• Good water-wash-out resistance<br />
• Low-starting torque<br />
• Compatible with many plastics and elastomers<br />
• Polyalphaolefine<br />
• Lithium soap<br />
• Solid lubricants<br />
Specialty lubricant that combines the benefits of wide<br />
operating temperature and broad compatibility with varied<br />
materials.<br />
• Long-term lubrication for assembly and maintenance<br />
• Can be used in food-processing applications involving<br />
mixers, motors, conveyors, low-temperature equipment,<br />
packaging machines and many other applications in or<br />
out of the food processing industry where a white grease<br />
may be desirable. Such applications may involve<br />
furniture, instrumentation, photo and optical equipment<br />
• Multi-purpose capabilities<br />
• Wide temperature operating range<br />
• Broad compatibility<br />
• Complies with FDA Regulation 21 CFR 1789.3570 as a<br />
lubricant with incidental food contact<br />
• Polyalphaolefine<br />
• Aluminium complex thickeners<br />
• Solid lubricants<br />
Specialty lubricant that combines the benefits of wide<br />
operating temperature and broad compatibility with varied<br />
materials.<br />
• Long-term lubrication for assembly and maintenance<br />
• Can be used in most non-food related grease<br />
applications such as metal working machines, motors,<br />
fans, blowers, conveyors, wheel bearings and custom<br />
machinery where heavy duty, long-lasting lubrication is<br />
desired<br />
• Multi-purpose capabilities<br />
• Wide temperature operating range<br />
• Broad compatibility<br />
• Meets Cinncinnati Machine P-64, Ford ESA-MIC75-B,<br />
GM998525H<br />
• Polyalphaolefine<br />
• Lithium complex thickeners<br />
• Solid lubricants<br />
Yellow<br />
1-2<br />
285-315<br />
0.9<br />
29<br />
-45 to +150<br />
195<br />
White<br />
280<br />
30<br />
5.6<br />
0.84<br />
-51 to +163<br />
271<br />
Black<br />
280<br />
30<br />
5.6<br />
0.87<br />
-40 to +177<br />
285<br />
93 x 10 -3<br />
49 x 10 -3<br />
900 x 10 -3<br />
2300 x 10 -3<br />
5200<br />
0.4<br />
315<br />
0.5<br />
400<br />
0.35<br />
0.02<br />
325000<br />
350000<br />
3.2<br />
3.0<br />
0.2<br />
Clean contact surfaces. Apply grease using a brush,<br />
spatula or automatic lubricating system. Grease can be<br />
used in centralized lubrication systems.<br />
Do not mix with other greases.<br />
Due to the many different plastics available, compatibility<br />
and performance tests should always be carried out with<br />
the material specified and the lubricant selected, prior to<br />
their final use.<br />
Tin: 1kg<br />
Container: 16kg<br />
When stored at or below 20°C in the original unopened<br />
containers, this product has a usable life of 36 months<br />
from the date of production.<br />
2.5<br />
0.2<br />
Clean contact surfaces. Apply grease using a brush,<br />
spatula, grease gun or automatic lubricating system.<br />
Grease can be used in centralized lubrication systems.<br />
Do not mix with other greases.<br />
Tube: 85g<br />
Cartridge: 400g<br />
Container: 16kg<br />
When stored at or below 20°C in the original unopened<br />
containers, this product has a usable life of 60 months<br />
from the date of production.<br />
3.8<br />
0.5<br />
Clean contact surfaces. Apply grease using a brush,<br />
spatula, grease gun or automatic lubricating system.<br />
Grease can be used in centralized lubrication systems.<br />
Do not mix with other greases.<br />
Tube: 85g<br />
Cartridge: 400g<br />
Container: 16kg<br />
When stored at or below 20°C in the original unopened<br />
containers, this product has a usable life of 60 months<br />
from the date of production.<br />
33
Synthetic Greases, Greases, PAO PAO<br />
EM-D110<br />
Product<br />
PG-661<br />
Description<br />
Applications<br />
Features<br />
Composition<br />
Typical Properties<br />
Colour<br />
Consistency, density, viscosity<br />
NLGI consistency class<br />
Worked penetration<br />
Density at 20°C<br />
Base oil viscosity at 40°C<br />
Specific gravity at 25°C<br />
Temperature<br />
Service temperature<br />
Drop point<br />
Low temperature torque test<br />
Low temperature torque test at -40°C<br />
Starting torque<br />
Torque after 20 minutes running time<br />
Low temperature torque test at -50°C<br />
Initial break-away torque<br />
Torque after 20 minutes running time<br />
Kesternich method - flow pressure at -20°C<br />
Load-carrying capacity, wear protection<br />
service life<br />
Four ball tester<br />
Weld load<br />
Weld load<br />
Wear scar under 400N load<br />
Almen-Wieland machine<br />
OK load<br />
Coefficient of friction<br />
Steel ball against plastic surface<br />
(POM) µ= Ø ball = 12.7mm; load = 6.3N;<br />
v = 10mm/s; 24h<br />
Dn value<br />
Resistance<br />
Oxidation resistance, pressure drop 100h, 99°C<br />
Corrosion protection<br />
SKF-Emcor method Degree of corrosion<br />
Oils separation - evaporation<br />
Standard test<br />
Oil bleeding, 24h, 100°C<br />
Oil evaporation, 22h, 99°C<br />
Application method<br />
Packages<br />
Usable life and storage<br />
mm/10<br />
g/ml<br />
mm 2 /s<br />
g/ml<br />
°C<br />
°C<br />
Nm<br />
Nm<br />
Nm<br />
Nm<br />
mbar<br />
kg<br />
N<br />
mm<br />
N<br />
mm/min<br />
bar<br />
%<br />
%<br />
%<br />
<strong>Molykote</strong> EM-D110 is designed for plastic parts with better<br />
compatibity<br />
• Plastic lubrication in automotive parts, electronics<br />
assembly, precision instruments, Audio equipment, office<br />
machines<br />
• It is used for noise damping of plastic gears and improve<br />
feeling of moving parts<br />
• Compatible with many plastics<br />
• Formulated for enhanced surface adhesion and noise<br />
damping<br />
• Low oil bleeding, good for the use does not like stain.<br />
• Not cause the dielectric problem because of non-silicone<br />
product<br />
• Poly olefine<br />
• Lithium soap<br />
• PTFE Solid lubricants<br />
White<br />
0-1<br />
340-370 (unworked)<br />
0.86<br />
9850<br />
-10 to +150<br />
+195<br />
0.02<br />
2.5<br />
0.2<br />
Clean contact surfaces. Apply grease using a brush,<br />
spatula, grease gun or automatic lubricating system.<br />
Grease can be used in centralized lubrication systems.<br />
Do not mix with other greases.<br />
Tin: 1kg<br />
When stored at or below 20°C in the original unopened<br />
container, this product has a usable life of 60 months from<br />
the date of production.<br />
High performance lithium soap grease containing several<br />
kinds of solid lubricants in a non-silicone, synthetic oil.<br />
Prevents contamination to surroundings, contact problem,<br />
and lubrication problem due to dry grease.<br />
Provides both low torque at low temperature and noise<br />
elimination of plastic gears.<br />
• Lubrication for audio-visual equipments, precision and<br />
optical appliances<br />
• Lubrication for various automotive actuators<br />
• Lubrication where non-oil spreading is required<br />
• Little oil spreading<br />
• Good compatibility with plastics<br />
• High load carrying capacity<br />
• Anti-corrosive<br />
• Synthetic oil<br />
• Lithium soap<br />
• Solid lubricants<br />
Light green<br />
1<br />
300-340<br />
0.88<br />
200<br />
-40 to +150<br />
+195<br />
130 x 10 -3<br />
69 x 10 -3<br />
0.6<br />
3.0<br />
0.2<br />
Clean contact surfaces. Apply grease using a brush,<br />
spatula, grease gun or automatic lubricating system.<br />
Grease can be used in centralized lubrication systems.<br />
Do not mix with other greases.<br />
Tin: 1kg<br />
Container: 16kg<br />
When stored at or below 20°C in the original unopened<br />
container, this product has a usable life of 60 months from<br />
the date of production.<br />
34
PG-662<br />
PG-663<br />
6166<br />
High performance lithium soap grease containing several<br />
kinds of solid lubricants in a non-silicone, synthetic oil.<br />
Prevents contamination to surroundings, contact problem,<br />
and lubrication problem due to dry grease.<br />
High load carrying capacity and can be used metal to meta<br />
lubrication as well as plastic to plastic lubrication.<br />
• Lubrication for audio-visual equipment, precisions and<br />
optical appliances<br />
• Lubrication for various automotive actuators<br />
• Lubrication where non-oil spreading is required<br />
High performance lithium soap grease containing several<br />
kinds of solid lubricants in a non-silicone, synthetic oil.<br />
Outstanding non-oil spreading property.<br />
Provides both log life-time lubrication and good<br />
compatibility with plastics.<br />
• Lubrication for audio-visual equipment, precisions and<br />
optical appliances<br />
• Lubrication for various automotive actuators<br />
• Lubrication where non-oil spreading is required<br />
High performance lithium soap grease containing several<br />
kinds of solid lubricants in synthetic hydrocarbon oil.<br />
Good compatibility with plastics, noise prevention and<br />
provides and adequate sliding torque.<br />
• Little oil spreading<br />
• High load carrying capacity<br />
• Low torque<br />
• Good compatibility with plastics and rubber<br />
• Little oil spreading<br />
• Wide temperature range<br />
• Low torque<br />
• Good compatibility with plastics and rubber<br />
• Wide temperature range<br />
• Excellent adhesive property<br />
• Good compatibility with plastics and rubber<br />
• Synthetic oil<br />
• Lithium soap<br />
• Solid lubricants<br />
Yellow-green<br />
1-2<br />
285-315<br />
0.90<br />
29<br />
White<br />
1<br />
310-340<br />
0.87<br />
29<br />
White<br />
1<br />
310-340 (unworked)<br />
0.86<br />
1300<br />
-45 to +150<br />
+195<br />
-50 to +130<br />
+195<br />
-40 to 130<br />
+195<br />
78 x 10 -3<br />
39 x 10 -3<br />
64 x 10 -3<br />
29 x 10 -3<br />
660 x 10 -3<br />
310 x 10 -3<br />
5100<br />
0.40<br />
1900<br />
0.50<br />
0.39<br />
0.02<br />
0.02<br />
0.02<br />
3.5<br />
0.1<br />
Clean contact surfaces. Apply grease using a brush,<br />
spatula, grease gun or automatic lubricating system.<br />
Grease can be used in centralized lubrication systems.<br />
Do not mix with other greases.<br />
Tin: 1 kg<br />
When stored at or below 20°C in the original unopened<br />
containers, this product has a usable life of 60 months from<br />
the date of production.<br />
5.0<br />
0.5<br />
Clean contact surfaces. Apply grease using a brush,<br />
spatula, grease gun or automatic lubricating system.<br />
Grease can be used in centralized lubrication systems.<br />
Do not mix with other greases.<br />
Tin: 1kg<br />
Container: 16kg<br />
When stored at or below 20°C in the original unopened<br />
container, this product has a usable life of 60 months<br />
from the date of production.<br />
1.5<br />
0.2<br />
Clean contact surfaces. Apply grease using a brush,<br />
spatula, grease gun or automatic lubricating system.<br />
Grease can be used in centralized lubrication systems.<br />
Do not mix with other greases.<br />
Tin: 1kg<br />
When stored at or below 20°C in the original unopened<br />
container, this product has a usable life of 60 months<br />
from the date of production.<br />
35
Synthetic Greases, Greases, POE POE<br />
BG 20<br />
Product<br />
Description<br />
Applications<br />
Features<br />
Composition<br />
Typical Properties<br />
Color<br />
Consistency, density, viscosity<br />
Unworked penetration<br />
Density at 20°C<br />
Base oil viscosity at 40°C<br />
Temperature<br />
Service temperature<br />
Drop point<br />
Low temperature torque test<br />
Low temperature torque test at -20°C<br />
Starting torque<br />
Torque after 20 minutes running time<br />
Low temperature torque test at -50°C<br />
Starting torque<br />
Torque after 20 minutes running time<br />
Load-carrying capacity, wear protection,<br />
service life<br />
Four-ball tester<br />
Weld load<br />
Wear scar under 800N load<br />
Almen-Wieland machine<br />
OK load<br />
Frictional force with OK load<br />
FAG rolling element bearing tested FE9,<br />
1500/6000/160, average value<br />
Speed<br />
DN value<br />
Corrosion protection<br />
SKF-Emcor method Degree of corrosion<br />
Oil separation<br />
Standard test<br />
Application method<br />
Packages<br />
Usable life and storage<br />
mm/10<br />
g/ml<br />
mm 2 /s<br />
°C<br />
°C<br />
Nm<br />
Nm<br />
Nm<br />
Nm<br />
N<br />
mm<br />
N<br />
N<br />
h<br />
mm/min<br />
%<br />
High performance grease for metal/metal combinations<br />
involving rapid movements and medium to heavy loadings.<br />
• Suitable for lubrication points with medium to heavy<br />
loadings and high to very high speeds, particularly when<br />
they are also exposed to high temperatures<br />
• Used successfully on clutch release bearings, blower<br />
and calender-roller bearings and electric motor bearings<br />
• Contains no lead or nickel<br />
• High load carrying capacity<br />
• Suitable for long-term lubrication by virtue of low oil<br />
evaporation and low tendency towards oxidation<br />
• Wide service temperature range (-45°C to +180°C;<br />
for short periods up to +200°C)<br />
• Suitable for very high rotational speeds<br />
(DN value 750000)<br />
• Ester oil<br />
• Lithium complex thickener<br />
• EW/AW-Additive<br />
• Oxidation inhibitor<br />
Beige<br />
240-270<br />
1.01<br />
55<br />
-45 to +180, up to +200 for short periods<br />
>295<br />
207x10 -3<br />
130x10 -3<br />
530x10 -3<br />
130x10 -3<br />
2400<br />
1.0<br />
20000<br />
2250<br />
662<br />
750000<br />
1-2<br />
1.2<br />
Clean contact surfaces. Apply grease using a brush,<br />
spatula or automatic lubricating system. Grease can<br />
be used in centralized lubrication systems.<br />
Do not mix with other greases.<br />
Tin: 1kg<br />
Containers: 5kg, 50kg<br />
When stored at or below 20°C in the original unopened<br />
containers, this product has a usable life of 60 months<br />
from the date of production.<br />
36
Synthetic Greases, Greases, Fluorosilicone Fluorosilicone<br />
Product<br />
FS 1292 FS 3451<br />
Description<br />
Applications<br />
Features<br />
Composition<br />
Typical Properties<br />
Color<br />
Consistency, density, viscosity<br />
NLGI consistency class<br />
Worked penetration<br />
Density at 20°C<br />
Base oil viscosity at 25°C<br />
Temperature<br />
Service temperature<br />
Drop point<br />
Low temperature torque test<br />
Low temperature torque test at -20°C<br />
Initial break-away torque<br />
Torque after 20 minutes running time<br />
Low temperature torque test at -30°C<br />
Initial break-away torque<br />
Torque after 20 minutes running time<br />
Low temperature torque test at -40°C<br />
Initial break-away torque<br />
Torque after 20 minutes running time<br />
Kesternich method – flow pressure at -20°C<br />
Load carrying capacity, wear protection,<br />
service life<br />
Four ball tester<br />
Weld load<br />
Almen-Wieland machine<br />
OK load<br />
Frictional force with OK load<br />
FAG rolling bearing test equipment,<br />
FE9, 1500/6000/180, F 50<br />
Resistance<br />
Water resistance, static evaluation step<br />
Oxidation resistance, pressure drop 100h, 99°C<br />
Oil separation<br />
Standard test<br />
Application method<br />
Packages<br />
Usable life and storage<br />
mm/10<br />
g/ml<br />
mm 2 /s<br />
°C<br />
°C<br />
Nm<br />
Nm<br />
Nm<br />
Nm<br />
Nm<br />
Nm<br />
mbar<br />
N<br />
N<br />
N<br />
h<br />
bar<br />
%<br />
Extreme pressure, high temperature fluoro-silicone grease.<br />
• Lubricating grease for metal/metal combinations with<br />
slow to medium-fast movements and medium loads<br />
over a wide temperature range<br />
• Particularly suitable for long-term lubrication by virtue<br />
of its extremely low tendency towards oxidation<br />
• High drop point (>250°C); consequently reduced risk<br />
of melting and run-out from lubrication point<br />
• Wide service temperature range (-40°C to +200°C;<br />
for short periods up to +230°C)<br />
• High resistance to water and water washout<br />
• Resistant to mineral oil, fuels and many chemicals<br />
• Fluorosilicone oil<br />
• Organic thickener<br />
Whitish<br />
1-2<br />
280-340<br />
1.28<br />
1000<br />
-40 to +200, up to +230 for short periods<br />
>250<br />
118 x10 -3<br />
41 x10 -3<br />
856x10 -3<br />
56x10 -3<br />
3400<br />
0.3<br />
Clean contact surfaces. Apply grease using a brush,<br />
grease gun or automatic lubricating system. Grease can<br />
be used in centralized lubrication systems. Do not mix with<br />
other greases.<br />
Tube: 100g<br />
Tin: 1kg<br />
Containers: 5kg, 25kg<br />
When stored at or below 20°C in the original unopened<br />
containers, this product has a usable life of 60 months<br />
from the date of production.<br />
Heavy duty, chemically resistant, high temperature<br />
fluoro-silicone grease.<br />
• Lubricating grease for metal/metal combinations with<br />
slow to medium-fast movements and medium to high<br />
loads over a wide temperature range. Particularly<br />
suitable in harsh environments found with chemicals,<br />
acids and alkalis<br />
• High oxidation resistance<br />
• High drop point<br />
• Wide service temperature range<br />
(-40°C to +230°C)<br />
• High resistance to water and water washout<br />
• Resistant to most solvents and chemicals<br />
• Fluorosilicone oil<br />
• PTFE thickener<br />
White<br />
2<br />
265-295<br />
1.50<br />
1000<br />
-40 to +230<br />
>260<br />
615 x10 -3<br />
70 x10 -3<br />
3200<br />
20000<br />
250<br />
0<br />
Clean contact surfaces. Apply grease using a brush,<br />
spatula, grease gun or automatic lubricating system.<br />
Grease can be used in centralized lubrication systems.<br />
Do not mix with other greases.<br />
Tube: 100g<br />
Tin: 1kg<br />
When stored at or below 20°C in the original unopened<br />
containers, this product has a usable life of 36 months<br />
from the date of production.<br />
37
Synthetic Greases, Greases, Fluorosilicone Fluorosilicone<br />
Product<br />
FS 3452<br />
Description<br />
Applications<br />
Features<br />
Composition<br />
Typical Properties<br />
Color<br />
Consistency, density, viscosity<br />
NLGI consistency class<br />
Worked penetration<br />
Density at 20°C<br />
Base oil viscosity at 25°C<br />
Temperature<br />
Service temperature<br />
Drop point<br />
Low temperature torque test<br />
Low temperature torque test at -20°C<br />
Initial break-away torque<br />
Torque after 20 minutes running time<br />
Low temperature torque test at -30°C<br />
Initial break-away torque<br />
Torque after 20 minutes running time<br />
Low temperature torque test at -40°C<br />
Initial break-away torque<br />
Torque after 20 minutes running time<br />
Kesternich method – flow pressure at -20°C<br />
Load carrying capacity, wear protection,<br />
service life<br />
Four ball tester<br />
Weld load<br />
Almen-Wieland machine<br />
OK load<br />
Frictional force with OK load<br />
FAG rolling bearing test equipment,<br />
FE9, 1500/6000/180, F 50<br />
Resistance<br />
Water resistance, static evaluation step<br />
Oxidation resistance, pressure drop 100h, 99°C<br />
Oil separation<br />
Standard test<br />
Application method<br />
Packages<br />
Usable life and storage<br />
mm/10<br />
g/ml<br />
mm 2 /s<br />
°C<br />
°C<br />
Nm<br />
Nm<br />
Nm<br />
Nm<br />
Nm<br />
Nm<br />
mbar<br />
N<br />
N<br />
N<br />
h<br />
bar<br />
%<br />
Lubricating and sealing grease for metal/metal,<br />
metal/plastic and metal/elastomer combinations involving<br />
slow movements and heavy loadings over very wide<br />
temperature ranges, particularly under unfavorable<br />
environmental influences.<br />
• Suitable for the above friction contacts and service<br />
conditions<br />
• Successfully used on valves, mechanical seals and<br />
pumps, ball-and socket-joints, bearings, on loading<br />
arms for ships and vacuum contained equipment<br />
• Low evaporation<br />
• High oxidation resistance<br />
• Wide service temperature range (-30°C to +230°C)<br />
• High resistance to water and water washout<br />
• Resistant to most solvents and chemicals<br />
• Compatible with many plastics and elastomers<br />
• Fluorosilicone oil<br />
• PTFE thickener<br />
White<br />
2-3<br />
240-280<br />
1.47<br />
10000<br />
-30 to +230<br />
>220<br />
392x10 -3<br />
94 x10 -3<br />
280<br />
4400<br />
15500<br />
3500<br />
0-90<br />
0.0<br />
2.8<br />
Clean contact surfaces. Apply grease using a brush or<br />
grease gun. Do not mix with other greases.<br />
Due to the many plastics available compatibility and<br />
performance tests should always be carried out with the<br />
material specified and the lubricant selected prior to their<br />
final use.<br />
Tube: 100g<br />
Tin: 1kg<br />
When stored at or below 20°C in the original unopened<br />
containers, this product has a usable life of 60 months<br />
from the date of production.<br />
38
Synthetic Greases, Greases, PFPE PFPE Product<br />
HP-870<br />
HP-300<br />
Description<br />
Applications<br />
Features<br />
Composition<br />
Typical Properties<br />
Color<br />
Consistency, density, viscosity<br />
NLGI consistency class<br />
Worked penetration<br />
Density at 20°C<br />
Base oil viscosity at 25°C<br />
Specific gravity<br />
Temperature<br />
Service temperature<br />
Drop point<br />
Low temperature torque test<br />
Low temperature torque test at -20°C<br />
Initial break-away torque<br />
Torque after 20 minutes running time<br />
Low temperature torque test at -30°C<br />
Initial break-away torque<br />
Torque after 20 minutes running time<br />
Low temperature torque test at -40°C<br />
Initial break-away torque<br />
Torque after 20 minutes running time<br />
Load-carrying capacity, wear protection,<br />
service life<br />
Four ball tester<br />
Weld load<br />
Wear scar under 400N load<br />
Wear scar under 1200N load<br />
Almen-Wieland machine<br />
OK load<br />
Frictional force with OK load<br />
Resistance<br />
Water resistance, static evaluation step<br />
Water wash-out at 38°C, 1h<br />
Oxidation resistance, pressure drop 100h, 99°C<br />
Vapor pressure, base oil at 20°C<br />
Corrosion protection<br />
SKF-Emcor method Degree of corrosion<br />
Oil separation<br />
Standard test<br />
Evaporation at 200°C/1000 hours<br />
Application method<br />
Packages<br />
Usable life and storage<br />
mm/10<br />
g/ml<br />
mm 2 /s<br />
g/ml<br />
°C<br />
°C<br />
Nm<br />
Nm<br />
Nm<br />
Nm<br />
Nm<br />
Nm<br />
N<br />
mm<br />
mm<br />
N<br />
N<br />
%<br />
bar<br />
torr<br />
%<br />
%<br />
Fully fluorinated grease, provides extraordinary<br />
Performance under extreme conditions.<br />
• Used successfully, for example, for sliding and roller<br />
bearings in refrigeration plants, in pump and fan<br />
bearings, and also for charging equipment in the<br />
chemical and petrochemical industry<br />
• Suitable for long-term lubrication<br />
• High loading capacity<br />
• Can be used over a wide temperature range<br />
(-35 to +250 and up to +280°C for a short period)<br />
• Highly resistant to water<br />
• Resistant to many chemicals<br />
• Compatible with many plastics and elastomers<br />
• Perfluorinated polyether<br />
• PTFE thickener<br />
• Temperature resistant corrosion inhibitor<br />
White<br />
2<br />
265-295<br />
1.96<br />
-35 to +250, up to +280°C for short periods<br />
None<br />
540 x 10 -3<br />
28 x 10 -3<br />
3400<br />
1.3<br />
13000<br />
3500<br />
0-90<br />
2 x10 -6<br />
4<br />
1.7<br />
3.0<br />
Clean contact surfaces. Apply grease using a brush,<br />
spatula, grease gun or automatic lubricating system.<br />
Do not mix with other greases.<br />
Due to the many plastics available compatibility and<br />
performance tests should always be carried out with the<br />
material specified and the lubricant selected prior to their<br />
final use.<br />
Plastic bottle: 100g<br />
Cartridge: 750g<br />
When stored at or below 20°C in the original unopened<br />
containers, this product has a usable life of 60 months<br />
from the date of production.<br />
Fully fluorinated grease, provides extraordinary<br />
performance under extreme conditions.<br />
• <strong>Molykote</strong> HP-300 Grease is designed for use in wide<br />
temperature range and/or high-vacuum operations<br />
such as semiconductor applications<br />
• Low vapor pressure (base oil)<br />
• Excellent chemical and solvent resistance<br />
• Outstanding high temperature stability<br />
• Good compatibility with elastomers and plastics<br />
• Low temperature service capability<br />
• Perfluoropolyether (PFPE) oil<br />
• Polytetrafluoroethylene (PTFE) thickener<br />
White<br />
2<br />
265-295<br />
2.0<br />
Continuous: -65 to +250, up to +280°C for short periods<br />
None<br />
41 x 10 -3<br />
18 x 10 -3<br />
110x10 -3<br />
36x10 -3<br />
3300<br />
1.1<br />
0.0<br />
4 x 10 -10<br />
1.0<br />
Clean contact surfaces. Apply grease using a brush,<br />
grease gun or automatic lubricating system. Do not mix<br />
with other greases.<br />
Plastic bottles: 100g, 500g<br />
When stored at or below 20°C in the original unopened<br />
containers, this product has a usable life of 36 months<br />
from the date of production.<br />
39
Synthetic Greases, Greases, PFPE PFPE Product<br />
HP-500 6169<br />
Description<br />
Applications<br />
Features<br />
Composition<br />
Typical Properties<br />
Colour<br />
Consistency, density, viscosity<br />
NLGI consistency class<br />
Worked penetration<br />
Density at 20°C<br />
Base oil viscosity at 25°C<br />
Specific gravity<br />
Temperature<br />
Service temperature<br />
Drop point<br />
Low temperature torque test<br />
Low temperature torque test at -20°C<br />
Initial break-away torque<br />
Torque after 20 minutes running time<br />
Low temperature torque test at -30°C<br />
Initial break-away torque<br />
Torque after 20 minutes running time<br />
Low temperature torque test at -40°C<br />
Initial break-away torque<br />
Torque after 20 minutes running time<br />
Load-carrying capacity, wear protection<br />
service life<br />
Four ball tester<br />
Weld load<br />
Wear scar under 400N load<br />
Wear scar under 1200N load<br />
Almen-Wieland machine<br />
OK load<br />
Frictional force with OK load<br />
Resistance<br />
Water resistance, static evaluation step<br />
Water wash-out at 38°C, 1h<br />
Oxidation resistance, pressure drop 100h, 99°C<br />
Vapor pressure, base oil at 20°C<br />
Corrosion protection<br />
SKF-Emcor method Degree of corrosion<br />
Oils separation - evaporation<br />
Standard test<br />
Evaporation at 200°C/1000hours<br />
Application method<br />
Packages<br />
Usable life and storage<br />
mm/10<br />
g/ml<br />
mm 2 /s<br />
g/ml<br />
°C<br />
°C<br />
Nm<br />
Nm<br />
Nm<br />
Nm<br />
Nm<br />
Nm<br />
N<br />
mm<br />
mm<br />
N<br />
N<br />
%<br />
bar<br />
torr<br />
%<br />
%<br />
Fully fluorinated grease provides extraordinary<br />
performance under extreme conditions.<br />
• Can be used under harsh conditions such as high<br />
temperatures, corrosive, solvent, liquefied natural<br />
gasses, high vacuum, etc.<br />
• Clean room equipment and semiconductor<br />
manufacturing equipment where the vaporization of the<br />
lubricating material in undesirable.<br />
• Compatible with most plastics<br />
• Excellent stability at high temperatures<br />
• Superior resistance to chemicals and solvents<br />
• Minimal deterioration due to oxidation, appropriate for<br />
long-term lubrication<br />
• Low vapor pressure<br />
• Perfluoro polyether<br />
• PTFE thickener<br />
White<br />
2<br />
280<br />
2.0<br />
-20 to +250<br />
340 x 10 -3<br />
180 x 10 -3<br />
3400<br />
0.9<br />
2x10 -6<br />
0.4<br />
3.0<br />
Clean contact surfaces. Apply grease using a brush,<br />
spatula, grease gun or automatic lubricating system.<br />
Do not mix with other greases.<br />
Plastic bottles: 100g, 500g<br />
When stored at or below 20°C in the original unopened<br />
container, this product has a usable life of 60 months<br />
from the date of production.<br />
Special lubricant designed for stainless valves for LNG and<br />
LPG.<br />
• Provide the proper sealing for long period and prolong<br />
the maintenance period of valves. Non-in flammability<br />
improve the safety of working environment<br />
• Decrease friction and wear. Prolong the intervals of<br />
grease supplement and gas cock replacement. Minimize<br />
the possibility of leakage problem<br />
• Can be used for long period because of non-solubility to<br />
most chemicals and petroleum<br />
• Not to be dissolved by LNG and LPG<br />
• Excellent lubricity at extreme low temperature<br />
• Not inflammable<br />
• Superior sealing capability with high viscosity<br />
• Meet the grease specification of the Gas Cock Standard,<br />
JIZ S2120<br />
• Perfluoro polyether<br />
• PTFE thickener<br />
White<br />
3<br />
210-250<br />
2.0<br />
-60 to +250<br />
59 x 10 -3<br />
20 x 10 -3<br />
170 x 10 -3<br />
49 x 10 -3<br />
3600<br />
1.0<br />
4 x 10 -10<br />
0.5<br />
1.3<br />
Tin: 1kg<br />
40
Synthetic Grease, Grease Silicone Silicone<br />
Product<br />
Description<br />
Applications<br />
Features<br />
Composition<br />
Typical Properties<br />
Color<br />
Consistency, penetration, density, viscosity<br />
NLGI consistency class<br />
Worked penetration<br />
Unworked penetration<br />
Density at 20°C<br />
Base oil viscosity at 25°C<br />
Temperature<br />
Service temperature<br />
Drop point<br />
Low temperature torque test<br />
Initial break-away torque<br />
Torque after 20 minutes running time<br />
Kesternich method - flow pressure at -20°C<br />
Load carrying capacity, wear protection,<br />
service life<br />
Four ball tester<br />
Weld load<br />
FAG rolling element bearing tester FE9,<br />
1500/6000-150, F 50<br />
Resistance<br />
Water resistance, static evaluation step<br />
Oxidation resistance, pressure drop 100h, 99°C<br />
Coefficient of friction<br />
Steel ball against plastic surface (POM)<br />
Ø ball = 12.7mm load = 6.3N, v = 10mm/s, 24h<br />
Corrosion protection<br />
SKF-Emcor method - degree of corrosion<br />
Oil Separation<br />
Standard test<br />
Separation, 24 hours, 150°C<br />
Application method<br />
Packages<br />
Usable life and storage<br />
mm/10<br />
mm/10<br />
g/ml<br />
mm 2 /s<br />
°C<br />
°C<br />
Nm<br />
Nm<br />
mbar<br />
N<br />
h<br />
bar<br />
µ<br />
%<br />
%<br />
33 Light 41<br />
Lubricating grease for metal/metal, metal/plastic<br />
combinations involving slow to medium-fast movements<br />
and light load, especially over a wide range of<br />
temperatures.<br />
• Used successfully for rollers in mobile refrigerating<br />
equipment and refrigerating plants, control cables,<br />
electric clocks, motors, windscreen wiper motors, vehicle<br />
starter motors, photographic and optical equipment,<br />
surveying instruments<br />
• High oxidation resistance<br />
• Wide service temperature range (-73°C to +180°C)<br />
• Good low temperature performance<br />
• Compatible with many plastics<br />
• Water resistant<br />
• Silicone oil<br />
• Lithium soap<br />
Pink<br />
1<br />
300-340<br />
1.0<br />
100<br />
-73 to +180<br />
220<br />
(at -73°C) 130x10 -3<br />
(at -73°C) 13x10 -3<br />
1400<br />
3.2<br />
Clean contact surfaces. Apply grease using a brush,<br />
spatula, grease gun or automatic lubricating system.<br />
Grease can be used in centralized lubrication systems.<br />
Do not mix with other greases.<br />
Due to the many plastics available, compatibility and<br />
performance tests should always be carried out with the<br />
material specified and the lubricant selected prior to their<br />
final use.<br />
Tube: 100g<br />
Tin: 1kg<br />
Containers: 25kg, 50kg<br />
Drum: 180kg<br />
When stored at or below 20°C in the original unopened<br />
containers, this product has a usable life of 60 months<br />
from the date of production.<br />
Silicone grease for very high temperature applications at<br />
low speeds.<br />
• Suitable for rolling-element bearings in oven conveyors,<br />
kiln cars and pumps for molten salts, governor linkage of<br />
steam turbines<br />
• Non-melting<br />
• High temperature stability<br />
• High oxidation resistance<br />
• Good resistance against water wash-out<br />
• Silicone oil<br />
• Carbon black<br />
• Corrosion inhibitor<br />
Black<br />
approx. 2<br />
260-300<br />
1.1<br />
316<br />
-20 to +290<br />
None<br />
(at -20°C) 136x10 -3<br />
(at -20°C) 80x10 -3<br />
1500<br />
1-90<br />
0.4<br />
2.6<br />
Clean contact surfaces. Apply grease using a brush,<br />
spatula, grease gun or automatic lubricating system.<br />
Grease can be used in centralized lubrication systems.<br />
Do not mix with other greases.<br />
Tube: 100g<br />
Tin: 1kg<br />
Containers: 5kg, 25kg<br />
When stored at or below 20°C in the original unopened<br />
containers, this product has a usable life of 60 months<br />
from the date of production.<br />
41
Synthetic Grease, Grease Silicone Silicone<br />
Product<br />
44 Light 44 Medium<br />
Description<br />
High temperature bearing grease.<br />
High temperature bearing grease.<br />
Applications<br />
• Suitable for rolling-element bearings in oven fans, driers,<br />
conveyors, clutch release bearings, plastic components<br />
• Suitable for rolling-element bearings in oven fans, driers,<br />
conveyors, clutch release bearings, plastic components<br />
Features<br />
Composition<br />
• Low evaporation<br />
• High oxidation resistance<br />
• Good resistance to water wash-out<br />
• Compatible with many plastics<br />
• Wide service temperature range<br />
• Silicone oil<br />
• Lithium soap<br />
• Low evaporation<br />
• High oxidation resistance<br />
• Good resistance to water wash-out<br />
• Compatible with many plastics<br />
• Wide service temperature range<br />
• Silicone oil<br />
• Lithium soap<br />
Typical Properties<br />
Color<br />
Consistency, penetration, density, viscosity<br />
NLGI consistency class<br />
Worked penetration<br />
Unworked penetration<br />
Density at 20°C<br />
Base oil viscosity at 25°C<br />
Temperature<br />
Service temperature<br />
Drop point<br />
Low temperature torque test<br />
Initial break-away torque<br />
Torque after 20 minutes running time<br />
Kesternich method - flow pressure at -20°C<br />
Load carrying capacity, wear protection,<br />
service life<br />
Four ball tester<br />
Weld load<br />
FAG rolling element bearing tester FE9,<br />
1500/6000-150, F 50<br />
Resistance<br />
Water resistance, static evaluation step<br />
Oxidation resistance, pressure drop 100h, 99°C<br />
Coefficient of friction<br />
Steel ball against plastic surface (POM)<br />
Ø ball = 12.7mm load = 6.3N, v = 10mm/s, 24h<br />
Corrosion protection<br />
SKF-Emcor method - degree of corrosion<br />
Oil Separation<br />
Standard test<br />
Separation, 24 hours, 150°C<br />
Application method<br />
Packages<br />
mm/10<br />
mm/10<br />
g/ml<br />
mm 2 /s<br />
°C<br />
°C<br />
Nm<br />
Nm<br />
mbar<br />
N<br />
h<br />
bar<br />
µ<br />
%<br />
%<br />
Brown<br />
1-2<br />
290-330<br />
1.02<br />
125<br />
-40 to +200<br />
>210<br />
(at -40°C) 225x10 -3<br />
(at -40°C) 60x10 -3<br />
110<br />
0<br />
2.4<br />
Clean contact surfaces. Apply grease using a brush,<br />
spatula, grease gun or automatic lubricating system.<br />
Grease can be used in centralized lubrication systems.<br />
Do not mix with other greases.<br />
Due to the many plastics available, compatibility and<br />
performance tests should always be carried out with the<br />
material specified and the lubricant selected prior to their<br />
final use.<br />
Containers: 5kg, 45kg<br />
Brown<br />
2-3<br />
240-280<br />
1.03<br />
125<br />
-40 to +200<br />
>210<br />
(at -40°C) 336x10 -3<br />
(at -40°C) 124x10 -3<br />
110<br />
0.1<br />
1.4<br />
Clean contact surfaces. Apply grease using a brush,<br />
spatula, grease gun or automatic lubricating system.<br />
Grease can be used in centralized lubrication systems.<br />
Do not mix with other greases.<br />
Due to the many plastics available, compatibility and<br />
performance tests should always be carried out with the<br />
material specified and the lubricant selected prior to their<br />
final use.<br />
Tube: 100g<br />
Tin: 1kg<br />
Containers: 5kg, 25kg<br />
Usable life and storage<br />
When stored at or below 20°C in the original unopened<br />
containers, this product has a usable life of 60 months<br />
from the date of production.<br />
When stored at or below 20°C in the original unopened<br />
containers, this product has a usable life of 60 months<br />
from the date of production.<br />
42
7348<br />
PG 21<br />
PG 54<br />
High temperature silicone grease for rolling-element<br />
bearings.<br />
• Used successfully on bearings in driers and on conveyor<br />
chains of wood coatings plants. Also suitable for<br />
sterilizers<br />
• Low evaporation<br />
• High oxidation resistance<br />
• Good long term lubrication<br />
• High drop point<br />
• Water resistant<br />
• Silicone oil<br />
• Lithium complex thickener<br />
• Anti-oxidant<br />
• Solid lubricants<br />
High performance grease for plastic/plastic and<br />
plastic/metal combinations involving slow to medium-fast<br />
movements and light to medium loadings.<br />
• Suitable for friction contacts with low to medium loadings<br />
and speeds which have to remain serviceable through a<br />
wide temperature range<br />
• Used on control cables, water pumps, bearing bushes,<br />
gearwheels, slideways and other plastic parts in<br />
domestic appliances, toys and electrical appliances<br />
• High oxidation resistance<br />
• Wide service temperature range (-50°C to +190°C)<br />
• High water resistance<br />
• Excellent corrosion protection<br />
• Compatible with many plastics and elastomers<br />
• Silicone oil<br />
• Lithium complex thickener<br />
High performance grease for plastic/plastic, plastic/metal<br />
and rubber/metal combinations involving slow to mediumfast<br />
movements and light to medium loadings.<br />
• Suitable for lubrication points with low to medium<br />
loadings and speeds<br />
• Used in silent block bushings, video and audio cassettes,<br />
water-pump packings, brake-caliper guide bolts, control<br />
cables and on sliding-contact surfaces of washing<br />
machines and dishwashers<br />
• High oxidation resistance<br />
• Wide service temperature range (-50°C to +180°C)<br />
• Good low temperature performance<br />
• Low coefficient of friction<br />
• Good corrosion protection<br />
• Excellent compatibility with most plastics and elastomers<br />
• Silicone oil<br />
• Lithium complex thickener<br />
• Solid lubricants<br />
• EP additive<br />
Light beige<br />
2<br />
265-295<br />
1.09<br />
500<br />
-20 to +230; +250 for short periods<br />
>290<br />
White<br />
2<br />
265-295<br />
0.96<br />
200<br />
-50 to +190<br />
250<br />
(at -20°C) 39x10 -3<br />
(at -20°C) 15x10 -3<br />
210<br />
White<br />
2-3<br />
245-275<br />
1.02<br />
200<br />
-50 to +180<br />
250<br />
(at -50°C) 120x10 -3<br />
(at -50°C) 90x10 -3<br />
280<br />
1500<br />
1600<br />
2000<br />
1-90<br />
0.1<br />
0.1<br />
0.1<br />
0.04<br />
1.9<br />
Clean contact surfaces. Apply grease using a brush,<br />
spatula, grease gun or automatic lubricating system.<br />
Grease can be used in centralized lubrication systems.<br />
Do not mix with other greases.<br />
Cartridge: 400g<br />
Tin: 1kg<br />
Container: 25kg<br />
When stored at or below 20°C in the original unopened<br />
containers, this product has a usable life of 60 months<br />
from the date of production.<br />
0<br />
4.5<br />
Clean contact surfaces. Apply grease using a brush,<br />
spatula, grease gun or automatic lubricating system.<br />
Grease can be used in centralized lubrication systems.<br />
Do not mix with other greases.<br />
Due to the many plastics available, compatibility and<br />
performance tests should always be carried out with the<br />
material specified and the lubricant selected prior to their<br />
final use.<br />
Tin: 1kg<br />
Containers: 5kg, 25kg<br />
Drum: 180kg<br />
When stored at or below 20°C in the original unopened<br />
containers, this product has a usable life of 60 months<br />
from the date of production.<br />
0-1<br />
Clean contact surfaces. Apply grease using a brush,<br />
spatula, grease gun or automatic lubricating system.<br />
Grease can be used in centralized lubrication systems.<br />
Do not mix with other greases.<br />
Due to the many plastics available, compatibility and<br />
performance tests should always be carried out with the<br />
material specified and the lubricant selected prior to their<br />
final use.<br />
Tube: 100g<br />
Tin: 1kg<br />
Containers: 5kg, 25kg<br />
Drum: 180kg<br />
When stored at or below 20°C in the original unopened<br />
containers, this product has a usable life of 60 months<br />
from the date of production.<br />
43
Synthetic Grease, Grease Silicone Silicone<br />
Product<br />
822 M 55 M<br />
Description<br />
Applications<br />
Features<br />
Composition<br />
High performance grease for metal/metal, metal/plastic<br />
and metal/elastomer combinations.<br />
• Friction combinations with low stresses and low to<br />
moderate speeds which have to function over a wide<br />
temperature range in a wet or moist atmosphere<br />
• Used successfully for vehicle servo brakes and seal<br />
rings in pneumatic and hydraulic systems<br />
• Low evaporation<br />
• Wide service temperature range (-40°C to +200°C)<br />
• Good corrosion protection properties<br />
• Compatible with many plastics and elastomers<br />
• Silicone oil<br />
• Lithium soap<br />
Silicone based lubricant for O-rings.<br />
• Dynamic lubrication between rubber and metal parts in<br />
pneumatic systems in aircraft, automotive and general<br />
industrial applications<br />
• High oxidation resistance<br />
• Wide service temperature range (-65°C to +175°C)<br />
• Good corrosion protection<br />
• Compatible with many plastics and elastomers<br />
• Silicone oil<br />
• Ester<br />
• Lithium soap<br />
Typical Properties<br />
Color<br />
Consistency, penetration, density, viscosity<br />
NLGI consistency class<br />
Worked penetration<br />
Unworked penetration<br />
Density at 20°C<br />
Base oil viscosity at 25°C<br />
Temperature<br />
Service temperature<br />
Drop point<br />
Low temperature torque test<br />
Initial break-away torque<br />
Torque after 20 minutes running time<br />
Kesternich method - flow pressure at -20°C<br />
Load carrying capacity, wear protection,<br />
service life<br />
Four ball tester<br />
Weld load<br />
FAG rolling element bearing tester FE9,<br />
1500/6000-150, F 50<br />
Resistance<br />
Water resistance, static evaluation step<br />
Oxidation resistance, pressure drop 100h, 99°C<br />
Coefficient of friction<br />
Steel ball against plastic surface (POM)<br />
Ø ball = 12.7mm load = 6.3N, v = 10mm/s, 24h<br />
Corrosion protection<br />
SKF-Emcor method - degree of corrosion<br />
Oil Separation<br />
Standard test<br />
Separation, 24 hours, 150°C<br />
Application method<br />
Packages<br />
Usable life and storage<br />
mm/10<br />
mm/10<br />
g/ml<br />
mm 2 /s<br />
°C<br />
°C<br />
Nm<br />
Nm<br />
mbar<br />
N<br />
h<br />
bar<br />
µ<br />
%<br />
%<br />
Whitish<br />
approx. 2<br />
250-280<br />
1.03<br />
400<br />
-40 to +200<br />
(at -40°C) 307x10 -3<br />
(at -40°C) 106x10 -3<br />
0<br />
1.6<br />
0.5<br />
Clean contact surfaces. Apply grease using a brush,<br />
spatula, grease gun or automatic lubricating system.<br />
Grease can be used in centralized lubrication systems.<br />
Do not mix with other greases.<br />
Due to the many plastics available, compatibility and<br />
performance tests should always be carried out with the<br />
material specified and the lubricant selected prior to their<br />
final use.<br />
Container: 20kg<br />
When stored at or below 20°C in the original unopened<br />
containers, this product has a usable life of 60 months<br />
from the date of production.<br />
Pink<br />
approx. 2<br />
260-300<br />
0.96<br />
100<br />
-65 to +175<br />
205<br />
(at -65°C) 325x10 -3<br />
(at -65°C) 35x10 -3<br />
0.1<br />
0.03<br />
0<br />
0.9<br />
Clean contact surfaces. Apply grease using a brush,<br />
spatula, grease gun or automatic lubricating system.<br />
Grease can be used in centralized lubrication systems.<br />
Do not mix with other greases.<br />
Due to the many plastics available, compatibility and<br />
performance tests should always be carried out with the<br />
material specified and the lubricant selected prior to their<br />
final use.<br />
Tube: 100g<br />
Tin: 1kg<br />
Container: 25kg<br />
When stored at or below 20°C in the original unopened<br />
containers, this product has a usable life of 60 months<br />
from the date of production.<br />
44
Dow Corning ® Compounds<br />
Dow Corning silicone compounds are grease-like lubricants<br />
containing silicone fluids and inert silica fillers. They are<br />
resistant to oxidation and thermal degradation while<br />
maintaining their properties over a wide temperature range.<br />
They are designed as release agents and may be used as O-ring<br />
assembly lubricants, non-conductors of electricity, non-curing<br />
sealants and as assembly lubricants for plastic and rubber<br />
parts. Silicone compounds may be used for applications where<br />
they function in a dual role as both lubricant and sealant.<br />
45
Compounds<br />
Dow Corning ® Product<br />
Dow Corning ® 111 Dow Corning ® 4<br />
Description<br />
Applications<br />
Valve lubricant and sealant.<br />
• Lubrication for control and pressure plug valves, water<br />
softener and faucet valves<br />
• Sealant for vacuum and pressure systems<br />
• Sealant for outdoor equipment (also shipboard) subject<br />
to washing and harsh environmental exposure: meters,<br />
electrical service entrance and underground<br />
connections<br />
• Chemical barrier coating<br />
• Rubber and plastic O-rings, gaskets and seals<br />
Grease like material containing an inert silica filler in<br />
combination with selected polydimethyl silicone fluids.<br />
• A moisture proof seal for aircraft, automotive and marine<br />
ignition systems and spark plug connections,<br />
disconnection junctions in electrical wiring systems also<br />
in electrical assemblies and terminals<br />
• Used as a seal in lubricant for cable connectors, battery<br />
terminals, rubber door seals, switches and rubber and<br />
plastic O-rings and as assembly lubricant for various<br />
metal-on-plastic and metal-on-rubber combinations<br />
Features<br />
• Good resistance to most chemicals<br />
• Wide service temperature range (-40°C to +200°C)<br />
• Low vapor pressure<br />
• Low volatility<br />
• Excellent water resistance<br />
• High dielectric strength<br />
• Moisture resistant<br />
• Good thermal oxidation and chemical stability<br />
• Meets MIL-S-8660C<br />
• Retains its grease like consistency from -55°C to +200°C<br />
• Odorless<br />
• Highly water repellent<br />
Composition<br />
Typical Properties<br />
Physical nature<br />
Color<br />
Penetration, density<br />
Density at 25°C<br />
Penetration unworked<br />
Penetration, worked 60, max.<br />
Temperature<br />
Service temperature range<br />
Drop point<br />
Oil separation - evaporation<br />
Bleed 24 hours/200°C , max.<br />
Bleed 30 hours/200°C, max.<br />
Evaporation 24 hours/200°C, max.<br />
Evaporation 30 hours/200°C, max.<br />
Electrical Properties<br />
Dielectric strength, 1.27 mm gap<br />
Permittivity at 100Hz<br />
Dissipation factor at 100Hz<br />
Volume resistivity at 23°C<br />
Arc resistance<br />
Application method<br />
Packages<br />
Usable life and storage<br />
g/ml<br />
mm/10<br />
mm/10<br />
°C<br />
°C<br />
%<br />
%<br />
%<br />
%<br />
kV/mm<br />
Ohm.cm<br />
seconds<br />
• Silicone oil<br />
• Inorganic thickener<br />
• Additives<br />
Stiff compound<br />
White to light grey, translucent<br />
175 to 210<br />
260<br />
-40 to +200<br />
None<br />
0.5<br />
2.0<br />
This product can be applied by hand, specially designed<br />
automated equipment, brushing or wiping. Certain designs<br />
of grease guns may seize up with silicone compounds; test<br />
prior to use.<br />
Tubes: 100g, 150g<br />
Tin: 1kg<br />
Containers: 3.6kg, 5kg, 25kg<br />
When stored at or below 20°C in the original unopened<br />
containers, this product has a usable life of 60 months<br />
from the date of production.<br />
White, translucent<br />
1.0<br />
220<br />
310<br />
-55 to +200<br />
None<br />
6.0<br />
2.0<br />
16<br />
3.1<br />
0.0025<br />
0.10 x 10 15<br />
120<br />
This product can be applied by hand, specially designed<br />
automated equipment, brushing or wiping. Certain designs<br />
of grease guns may seize up with silicone compounds; test<br />
prior to use.<br />
Tube: 150g<br />
Containers: 3.6kg, 18.1kg, 25kg<br />
Drum: 199.5kg<br />
When stored in the original unopened containers, this<br />
product has a usable life of 36 months from the date of<br />
production.<br />
46
Dow Corning ® 7<br />
Polydimethylsiloxane polymer.<br />
Rubber industry:<br />
• Lubricant and preservative for tight fitting parts: they<br />
slide into place quickly and easily<br />
• For difficult release job, e.g. battery cases<br />
Plastic industry:<br />
• Release agent for epoxy resins, polystyrenes, PVC,<br />
polyesters and other plastic materials<br />
Foundry and smelting industries:<br />
• Breaking-in of new or freshly cleaned shells, for core<br />
molds<br />
Other industries:<br />
• Release agent for TNT, rocket propellants, ram heads<br />
and other parts of extruders<br />
• Release agent in forming integral seals for clay tiles<br />
• Heat stable; withstand molding temperatures up to<br />
+200°C<br />
• Minimizes build up on molds due to heat stability and<br />
resistance to oxidation<br />
• Efficient-low quantities required<br />
• Inert to metals and most plastic and organic materials<br />
• Insoluble in water, methanol, ethanol, glycerol, and<br />
mineral oil<br />
White, translucent<br />
1.1<br />
250<br />
270<br />
Up to +200<br />
7.0<br />
2.0<br />
This product may be applied by brushing or wiping. Diluted,<br />
this product may be applied by brushing, wiping or<br />
spraying. Suitable solvents (diluents) include xylene,<br />
mineral spirits, perchloroethylene and methyl ethyl ketone.<br />
Carton: 150g<br />
Containers: 3.6kg, 18.1kg<br />
When stored at or below 25°C in the original unopened<br />
containers, this product has a usable life of 60 months<br />
from the date of production.<br />
47
Oils / Dispersions<br />
Oils<br />
<strong>Molykote</strong> oils are either based on hydrocracked mineral oils or<br />
synthetic fluids. Both types are supplied with performance<br />
enhancing additives. <strong>Molykote</strong> oils are suited for most plant<br />
maintenance applications.<br />
Dispersions<br />
<strong>Molykote</strong> dispersions are finely divided solid lubricants<br />
suspended in lubricating fluids. They are preferred where<br />
it is necessary to apply solid lubricants in liquid form to<br />
units in operation or to otherwise inaccessible points. Some<br />
dispersions serve as antiwear and extreme pressure additives<br />
for lubricating oils like gear and engine oils.<br />
48
Semi-Synthetic Oils Oils<br />
CO 220<br />
Product<br />
S-1500<br />
Description<br />
Applications<br />
Features<br />
Composition<br />
Typical Properties<br />
Color<br />
Density, viscosity<br />
Density at 15°C<br />
Density at 20°C<br />
Viscosity at 40°C<br />
Viscosity at 100°C<br />
Viscosity index<br />
Temperature<br />
Service temperature<br />
Flash point<br />
Evaporation rate after 24 hours at 200°C<br />
Oxidation resistance after 4 hours at 200°C,<br />
200ml O 2/minute, weight loss<br />
Load-carrying capacity, wear protection,<br />
service life<br />
Four-ball tester (VKA)<br />
Weld load<br />
Four-ball tester (1 hour/400N/1200rpm)<br />
wear scar diameter<br />
Wear scar under 800N load<br />
SRV coefficient of friction (200N, 1mm, 50Hz,<br />
50ºC)<br />
Almen-Wieland machine<br />
OK load<br />
Application method<br />
Packages<br />
Usable life and storage<br />
g/cm 3<br />
g/ml<br />
mm 2 /s<br />
mm 2 /s<br />
°C<br />
°C<br />
%<br />
%<br />
N<br />
mm<br />
mm<br />
N<br />
Chain oil.<br />
• Suitable for lubrication of chains<br />
• Low evaporation<br />
• Contains no solvents<br />
• Synthetic oil<br />
• Antioxidant<br />
• EP additives<br />
Brownish, transparent<br />
0.94<br />
220<br />
1800<br />
0.8<br />
18000<br />
Clean contact surfaces. Apply with a brush, spray can,<br />
spray gun, drop-feed oiler or conventional metering<br />
devices. This product can also be applied by dipping.<br />
Container: 5l, 20l<br />
When stored at or below 20°C in the original unopened<br />
containers, this product has a usable life of 60 months<br />
from the date of production.<br />
Semi-synthetic oil for lubricating metal chains even at high<br />
temperatures (+200ºC).<br />
• Suitable and used for oil-lubricated chains in lacquering<br />
plants and drying installations<br />
• Wide service temperature range (-10°C to +200°C)<br />
• Longer lubrication intervals even at high temperatures<br />
• Low evaporation rate<br />
• Mixture of mineral and synthetic oils<br />
• Corrosion inhibitors<br />
• EP additives<br />
• Oxidation inhibitors<br />
Yellowish, transparent<br />
0.92<br />
90-110<br />
10-12<br />
>100<br />
-10 to +200<br />
>240<br />
Synthetic Oils Oils<br />
S-1501<br />
Product<br />
S-1502<br />
Description<br />
Applications<br />
Features<br />
Composition<br />
Synthetic oil for lubricating metal chains even at very high<br />
temperatures (+250ºC).<br />
• Suitable and used for oil-lubricated chains in lacquering<br />
plants and drying installations<br />
• Wide service temperature range (-25°C to +250°C)<br />
• Longer lubrication intervals even at very high<br />
temperatures (up to +250°C)<br />
• Low evaporation rate<br />
• Mixture of synthetic oils<br />
• Corrosion inhibitors<br />
• EP additives<br />
• Oxidation inhibitors<br />
Synthetic oil for lubricating metal chains even at very high<br />
temperatures (+250ºC). Very low coefficient of friction.<br />
• All kind of oil lubricated chains<br />
• Suitable and used for oil-lubricated chains in lacquering<br />
plants and drying installations<br />
• Wide service temperature range (-30°C to +250°C)<br />
• Longer lubrication intervals even at very high<br />
temperatures (up to +250°C)<br />
• Very low coefficient of friction<br />
• Mixture of synthetic oils<br />
• Friction improver additives<br />
• Corrosion inhibitors<br />
• EP additives<br />
• Oxidation inhibitors<br />
Typical Properties<br />
Color<br />
Density, viscosity<br />
Density at 15°C<br />
Density at 20°C<br />
Viscosity at 40°C<br />
Viscosity at 100°C<br />
Viscosity index<br />
Temperature<br />
Service temperature<br />
Flash point<br />
Evaporation rate after 24 hours at 200°C<br />
Oxidation resistance after 4 hours at 200°C,<br />
200ml O 2/minute, weight loss<br />
Load-carrying capacity, wear protection,<br />
service life<br />
Four-ball tester (VKA)<br />
Weld load<br />
Four-ball tester (1 hour/400N/1200rpm)<br />
wear scar diameter<br />
Wear scar under 800N load<br />
SRV coefficient of friction (200N, 1mm, 50Hz,<br />
50ºC)<br />
Almen-Wieland machine<br />
OK load<br />
Application method<br />
g/cm 3<br />
g/ml<br />
mm 2 /s<br />
mm 2 /s<br />
°C<br />
°C<br />
%<br />
%<br />
N<br />
mm<br />
mm<br />
N<br />
Yellowish, transparent<br />
0.98<br />
125-140<br />
10.5-12.5<br />
-25 to +250<br />
>250<br />
S-1503<br />
Synthetic oil for lubricating highly stressed metal chains<br />
even at very high temperatures (+250ºC). Very low<br />
coefficient of friction.<br />
• All kind of oil lubricated chains<br />
• Suitable and used for oil-lubricated chains in lacquering<br />
plants and drying installations<br />
• Wide service temperature range (-20°C to +250°C)<br />
• Longer lubrication intervals even at very high<br />
temperatures (up to +250°C)<br />
• Very low coefficient of friction<br />
• Mixture of synthetic oils<br />
• Friction improver additives<br />
• Corrosion inhibitors<br />
• EP additives<br />
• Oxidation inhibitors<br />
Greenish, transparent<br />
0.97<br />
200-240<br />
220<br />
15.5-17.5<br />
-20 to +250<br />
>250<br />
Dispersions<br />
Description<br />
Applications<br />
Product<br />
Omnigliss Spray<br />
Quick-action penetrating agent incorporating corrosion<br />
protection, water-repellent and lubricating properties.<br />
• Suitable for frictional contacts, running at low to medium<br />
speeds, which are not equipped with grease nipples or<br />
oiling holes<br />
• Used on joints, levers, chains and other components of<br />
transport and conveyor equipment, textile machinery,<br />
automatic filling units and all types of packaging<br />
equipment<br />
M 55 Plus<br />
Black dispersion of solid lubricants in mineral oil.<br />
• Used successfully as an additive for mineral oils<br />
Features<br />
Composition<br />
Typical Properties<br />
Color<br />
Density, viscosity<br />
Density at 20°C<br />
Viscosity (4 Din 53211)<br />
Viscosity at 40°C<br />
Base oil viscosity at 40°C<br />
Temperature<br />
Service temperature range<br />
Load-carrying capacity, wear protection,<br />
service life<br />
Four–ball tester (VKA)<br />
Weld load<br />
Wear scar under 800N load<br />
Almen-Wieland machine<br />
OK load<br />
Particle size<br />
Particle size<br />
Application method<br />
Packages<br />
Usable life and storage<br />
g/ml<br />
s<br />
mm 2 /s<br />
mm 2 /s<br />
°C<br />
mm<br />
N<br />
N<br />
µm<br />
• Good penetration<br />
• Water repellent<br />
• High pressure resistance<br />
• Temporary corrosion protection<br />
• Mineral oil<br />
• Solid lubricants<br />
• Corrosion inhibitors<br />
• Stabilizer<br />
Light amber<br />
0.84<br />
11.8<br />
-30 to +80<br />
1.1<br />
2900<br />
Shake before use. Can be applied with a brush, oil can,<br />
spray can, hand-held or compressed-air spraying<br />
equipment, or by dipping. On badly corroded parts, allow<br />
longer to react. Repeat if necessary.<br />
Aerosol: 400ml<br />
Plastic bottle: 500ml<br />
Tin: 5l<br />
When stored at or below 20°C in the original unopened<br />
containers, this product has a usable life of 60 months<br />
from the date of production.<br />
• Increases load carrying capacity<br />
• Reduces friction and wear<br />
• Reduces running noise<br />
• Improves running-in<br />
• Emergency running properties<br />
• Prevents and reduces pitting in gears<br />
• Mineral oil<br />
• Molybdenum disulphide<br />
• Dispersant<br />
Black<br />
0.91<br />
73.2<br />
Depends on the oil to which <strong>Molykote</strong> M55 Plus is added<br />
1.35<br />
3000<br />
Add to lubricating and gear oils in quantity of 5% by<br />
volume; for particularly high stress add 10% by volume.<br />
Do not add to aqueous metalworking emulsion. Suitable<br />
for use in all lubricating systems, such as drip oilers, central<br />
lubricating systems, etc.<br />
Use undiluted to improve the operation of hot-boxes.<br />
Tins: 1l, 5l<br />
Container: 20l<br />
When stored at or below 20°C in the original unopened<br />
containers, this product has a usable life of 18 months<br />
from the date of production.<br />
52
M 30<br />
Black dispersion of solid lubricants in synthetic oil.<br />
• Used successfully on chains and rollers of conveyor<br />
belts<br />
• Fluid lubrication up to +200°C<br />
• Dry lubrication up to +450°C<br />
• No resinification<br />
557<br />
Extreme-pressure, dry film lubricant provides exceptional<br />
release and lubricating properties<br />
• In steel production where it can increase slitter-blade life,<br />
resulting in clean, square edges<br />
• In aluminum production where it can lengthen the life of<br />
tools and dies, improve surface finish, lubricate sliding<br />
surfaces and surfaces during extruding, deep drawing or<br />
spinning<br />
• In machine shops where it can improve surface finishes;<br />
extend the life of cutting tools, taps, dies, drills, slitters,<br />
and forming tools; reduce wear and reduce stick-slip or<br />
metal seizure on bearings, slides, cams adjusting<br />
screws, guides and ways<br />
• For textile, paper and woodworking industries where it<br />
can reduce wear and friction and reduce product staining<br />
from spinning frames, knives, scissors, punches, chain,<br />
conveyors or material-handling equipment<br />
• For rubber and plastic industries where it can reduce<br />
sticking, pickup or product contamination from handling<br />
equipment, knives, conveyors or sliding surfaces<br />
• Colorless<br />
• Nonstaining<br />
• Synthetic oil<br />
• Molybdenum disulphide<br />
• Dispersant<br />
Black<br />
• Waxlike, extreme-pressure lubricant<br />
• Supplied as liquid or aerosol<br />
• Remains as wax film after solvent<br />
• Evaporation<br />
Clear<br />
1.0<br />
120<br />
Fluid lubrication up to +200; dry lubrication up to +450<br />
-40 to +43<br />
1.02<br />
2000<br />
0.85<br />
1200<br />
20000<br />
Clean areas of contact before first application. Apply using<br />
brush, oil can, spray gun or drip oiler. Can also be used with<br />
metering equipment and automatic spray devices. Do not<br />
mix with grease or oils.<br />
Can be applied using brush, dipping aerosol can or<br />
automatic luibricator. Only a very thin film is needed for<br />
maximum results. The film is useful immediately after the<br />
solvent evaporates.<br />
Can: 1.5kg<br />
Container: 20kg<br />
When stored at or below 20°C in the original unopened<br />
containers, this product has a usable life of 12 months<br />
from the date of production.<br />
Spray: 312g<br />
Container: 15.1kg<br />
When stored at or below 25°C in the original unopened<br />
containers, this product has a usable life of 60 months<br />
from the date of production.<br />
53
Dispersion, Metal Forming Metal Forming<br />
Product<br />
HTF<br />
Description<br />
Applications<br />
Features<br />
Composition<br />
Typical Properties<br />
Color<br />
Density, viscosity<br />
Density at 20°C<br />
Viscosity (4 DIN 53211)<br />
Temperature<br />
Service temperature range (temperature<br />
resistance of solid lubricants)<br />
Load-carrying capacity, wear protection,<br />
service life<br />
Four–ball tester (VKA)<br />
Weld load<br />
Wear scar under 800N load<br />
Application method<br />
Packages<br />
Usable life and storage<br />
g/ml<br />
s<br />
°C<br />
N<br />
mm<br />
White dispersion of solid lubricants in mineral oil.<br />
• Separation and lubrication at high temperatures.<br />
• Used successfully for the hot-rolling of tools and the<br />
drop-forging of taper plugs made from Ms 58<br />
• High load-carrying properties<br />
• Formation of a separating lubricant layer between tool<br />
and machine<br />
• Wide temperature range (-20°C to +1150°C)<br />
• The mineral oil content volatilizes at high temperatures<br />
without leaving any residue<br />
• Extends the service life of tools<br />
• Mineral oil<br />
• Solid lubricant<br />
• Stabilizer<br />
• Thickener<br />
White<br />
0.86<br />
29<br />
-20 to +1150<br />
2100<br />
1.5<br />
Stir well before use. Apply, without thinning, by means<br />
of a brush or spray, to cleaned machines or tool. Can<br />
also be applied using automatic spray units (tube cross<br />
section >3 mm).<br />
Can: 5kg<br />
When stored at or below 20°C in the original unopened<br />
containers, this product has a usable life of 12 months<br />
from the date of production.<br />
54
Fluorosilicone<br />
Product<br />
FS 1265 Fluid<br />
Description<br />
Applications<br />
Features<br />
Composition<br />
Fluorosilicone fluid designed for lubricating in harsh environments.<br />
• Typically used as a lubricating oil in vacuum pumps handling reactive gases<br />
• In high- and low-temperature bearings<br />
• In bearings subjected to washing by fuels or solvents<br />
• In vapor cycle engines such as those handling steam or Freon ®<br />
• As a base fluid for thickening greases<br />
• Resists oxidation, harsh chemicals, fuels, wide temperature ranges<br />
• Available in 300, 1000 and 10000 cSt<br />
• Service temperature range of -40 to 204°C<br />
Fluorosilicone oil<br />
Fluorosilicone oil<br />
Fluorosilicone oil<br />
Typical Properties<br />
Color<br />
Density, viscosity<br />
Viscosity at -18°C<br />
Viscosity at 100°C<br />
Viscosity at 204°C<br />
Viscosity Temperature Coefficient<br />
Viscosity Index<br />
Specific Gravitiy at 25°C<br />
Temperature<br />
Service temperature range<br />
Melt point<br />
Pour Point<br />
Flash point, closed cup<br />
Fire point<br />
Gel time at 200°C<br />
Coefficient of thermal expansion 25 to 204°C<br />
Volatility<br />
After 4 hours at 200°C<br />
After120 hours at 200°C<br />
Surface Tension<br />
Application method<br />
cSt<br />
cSt<br />
cSt<br />
°C<br />
°C<br />
°C<br />
°C<br />
°C<br />
hours<br />
%<br />
%<br />
Dynes<br />
per cm<br />
Viscosity Grade,<br />
300 centistokes at 25°C<br />
Clear to straw<br />
5500<br />
30<br />
5.5<br />
0.84<br />
220<br />
1.25<br />
-40 to +204<br />
-48<br />
-43<br />
260<br />
>315<br />
552<br />
0.949 x 10 -3<br />
2.0 weight loss<br />
18.0 weight loss<br />
25.7<br />
Viscosity Grade,<br />
1000 centistokes at 25°C<br />
Clear to straw<br />
22000<br />
74<br />
11.5<br />
1.28<br />
-40 to +204<br />
-40<br />
-41<br />
304<br />
>315<br />
576<br />
1.5 weight loss<br />
5.0 weight loss<br />
26.1<br />
Viscosity Grade,<br />
10000 centistokes at 25°C<br />
Clear to straw<br />
440000<br />
690<br />
80<br />
1.30<br />
-40 to +204<br />
-32<br />
-1<br />
315<br />
>315<br />
336<br />
28.7<br />
Packages<br />
Pails: 4.5kg; 22.7kg net weight.<br />
Usable life and storage<br />
When stored in original, unopened containers at room temperature, the product has a shelf life of 48 months<br />
from date of manufacture.<br />
55
Corrosion Protection Protection Oil Oil<br />
Supergliss<br />
Product<br />
Description<br />
Applications<br />
Features<br />
Composition<br />
Typical Properties<br />
Color<br />
Density, viscosity<br />
Density at 20°C<br />
Viscosity at 40°C<br />
Load-carrying capacity, wear protection<br />
Four-ball tester (VKA)<br />
Weld load<br />
Wear scar at 400N load<br />
Corrosion protection<br />
Salt spray test<br />
Application method<br />
Packages<br />
Usable life and storage<br />
g/ml<br />
mm 2 /s<br />
N<br />
mm<br />
h<br />
Lubricating oil with penetrating properties.<br />
• Simplify dismantling of rusty components<br />
• Used as corrosion protection<br />
• Penetration<br />
• Rust loosening properties<br />
• Lubrication<br />
• Corrosion protection<br />
• Mineral Oil<br />
• Adhesion improver<br />
• Solvent<br />
• Corrosion inhibitors<br />
• Propellant<br />
Bright, transparent<br />
0.83<br />
3.6<br />
1400<br />
0.9<br />
8<br />
Can be applied by means of a brush, oil can or spray can<br />
or hand-operated spray equipment. When used as a<br />
corrosion protection, apply thinly and uniformly to the<br />
cleaned areas. Depending on the environmental conditions<br />
repeat the process form time to time.<br />
Aerosol: 400ml<br />
When stored at or below 20°C in the original unopened<br />
containers, this product has a usable life of 60 months<br />
from the date of production.<br />
56
Mineral oil Oil<br />
Multigliss<br />
Product<br />
Description<br />
Dispersion with penetrating properties.<br />
Applications<br />
Features<br />
Composition<br />
Typical Properties<br />
Color<br />
Density, viscosity<br />
Density at 20°C<br />
Viscosity<br />
Load-carrying capacity, wear protection<br />
Four-ball tester (VKA)<br />
Weld load<br />
Wear scar under 400N load<br />
Application method<br />
Packages<br />
Usable life and storage<br />
g/ml<br />
s<br />
N<br />
mm<br />
• Penetration<br />
• Rust loosening properties<br />
• Lubrication<br />
• Mineral oil<br />
• Solid lubricants<br />
• Stabilizers<br />
• Solvent<br />
• Corrosion inhibitor<br />
Transparent<br />
0.85<br />
12.5<br />
1200<br />
0.72<br />
Shake before use. Can be applied with brush, oil can, spray<br />
can, hand-held or compressed-air spraying equipment or<br />
by dipping. On badly corroded parts, allow longer to react.<br />
Repeat if necessary.<br />
Aerosol: 400ml<br />
Containers: 500cc, 5l<br />
When stored at or below 20°C in the original unopened<br />
containers, this product has a usable life of 60 months<br />
from the date of production.<br />
57
Coatings<br />
<strong>Molykote</strong> Anti-Friction Coatings (AF-Coatings) are paint-like<br />
products. They contain, instead of a coloring pigment, submicron<br />
sized particles of solid lubricants dispersed through carefully<br />
selected resin blends and solvents. Important for the lubricating<br />
and corrosion protection properties are the choice of the right<br />
raw materials and the volume concentration of the lubricant<br />
content. In addition to greases and oils, or where possible, as<br />
replacement of those hydrodynamic lubricants, <strong>Molykote</strong> AF-<br />
Coatings form a slippery film, which covers all surface roughness<br />
and thus protects against surface to surface friction (e.g.<br />
metal to metal, plastic to metal, plastic to plastic) even under<br />
extreme loads. They are applied by conventional painting<br />
techniques: e.g. spraying, dip-spinning or brushing.<br />
58
Dry Film Film Lubricant Lubricant<br />
Product<br />
PTFE-N-UV 106<br />
Description<br />
Air-curing dry lubricant.<br />
Heat-curing dry lubricant.<br />
Applications<br />
Features<br />
Composition<br />
Typical Properties<br />
Color<br />
Physical Properties<br />
Density at 20°C<br />
Viscosity at 20°C (DIN3 cup)<br />
Viscosity at 20°C (DIN4 cup)<br />
Non-volatile content<br />
Temperature<br />
Service temperature range<br />
Drying time at 20 °C<br />
Curing time<br />
Load-carrying capacity, wear protection,<br />
service life<br />
Falex load-carrying capacity<br />
LFW-1, rotating<br />
F=2860N, n=72 rpm, v=7.9m/minute<br />
Number of revolutions x1000 to µ=0.1<br />
LFW-1, rotating<br />
F=680 N, n= 72 rpm, v=7.9 m/min<br />
Number of revolutions x1000 to µ=0.1<br />
LFW-1, oscillating<br />
F=900N, frequency=89.5osc./min.<br />
No. of oscillations to µ=0.08<br />
Corrosion protection<br />
Fretting corrosion - Deyber tester<br />
Salt spray test<br />
Application method<br />
Packages<br />
Usable life and storage<br />
g/ml<br />
s<br />
s<br />
%<br />
°C<br />
min<br />
min./°C<br />
N<br />
h<br />
• Suitable for rubber guides, sliding doors, furniture<br />
hinges, small mechanisms in office machines and<br />
sunroof seals<br />
• For nearly all material combinations such as<br />
metal/metal, plastic/metal, plastic/plastic combinations<br />
involving slow to medium movements and low loads<br />
• The UV indicator enables the end user to readily inspect<br />
and confirm, using UV inspection lamps, that the product<br />
has been applied to the substrate<br />
• Very low coefficient of friction<br />
• Colorless, therefore non-staining<br />
• Detectable on the surface<br />
• PTFE<br />
• Binder<br />
• Solvent<br />
• Ultra-Violet indicator<br />
Colorless<br />
0.87<br />
12<br />
23<br />
-180 to +240<br />
5-10<br />
120/20<br />
b=6*<br />
p=30*<br />
s=10*<br />
Stir the Anti-friction Coating thoroughly before applying by<br />
spraying, dipping, centrifuging or brushing. Recommended<br />
dry film thickness: 5 to 20µm.<br />
Aerosol: 400ml<br />
Containers: 5kg, 25kg<br />
When stored at or below 20°C in the original unopened<br />
containers, this product has a usable life of 24 months<br />
from the date of production.<br />
• For smooth coating of metal/metal combinations<br />
• Maintenance-free, permanent lubrication of highly<br />
stressed friction combinations with low speeds or<br />
oscillating operation<br />
• Used where design construction prevents the use of oil<br />
or grease or where the risk of soiling is undesirable<br />
• This product is used successfully for the dry lubrication<br />
of locks, hinges, joints, magnetic armatures and for the<br />
anti-seizure coating of engine and gear components<br />
• Low coefficient of friction<br />
• High load carrying capacity<br />
• Protection from corrosion<br />
• Good adhesion<br />
• Can be painted over<br />
• Solid lubricants<br />
• Organic binder<br />
• Solvent<br />
Dark grey<br />
1.16<br />
42<br />
41<br />
-70 to +250<br />
60/150, 30/180<br />
p=13600*<br />
s=11300*<br />
p=187*<br />
p=409*<br />
2<br />
Stir the Anti-friction Coating thoroughly before applying by<br />
spraying, dipping, centrifuging or brushing. Recommended<br />
dry film thickness: 5 to 20µm.<br />
Tin: 500g<br />
Container: 5kg<br />
When stored at or below 20°C in the original unopened<br />
containers, this product has a usable life of 12 months<br />
from the date of production.<br />
* Surface pretreatment: b=blanc, p=phosphated, s=sandblasted<br />
59
Dry Film Film Lubricant Lubricant<br />
Product<br />
D 321 R D 708<br />
Description<br />
Air-curing dry lubricant.<br />
Heat-curing dry lubricant.<br />
Applications<br />
Features<br />
• For metal/metal combinations with slow to medium fast<br />
movements and high loads<br />
• Suitable for the permanent lubrication of highly stressed<br />
sliding guides with low sliding speeds, oscillating<br />
movements or intermittent operation<br />
• Improving the running-in process and for lubrication<br />
under high vacuum and at extreme temperatures<br />
• Used successfully for cylinder-head bolts, toaster guides,<br />
car mirror adjustment mechanisms, high voltage<br />
switches, for the running in of highly stressed gear wheel<br />
• Emergency lubricant for parts of the rotor head of wind<br />
energy installations and for groove-free cold extrusion of<br />
steel<br />
• Air drying<br />
• Avoidance of stick-slip<br />
• High ageing resistance<br />
• For plastic/metal and metal/metal combinations for low to<br />
medium loads<br />
• Used on parts for door and locking mechanisms, safety<br />
belts, springs, hinges, pins, and washers<br />
• Suitable for office machines and precision mechanics<br />
• Outstanding corrosion protection<br />
• Good aesthetics<br />
Composition<br />
Typical Properties<br />
Color<br />
Physical Properties<br />
Density at 20°C<br />
Viscosity at 20°C (DIN3 cup)<br />
Viscosity at 20°C (DIN4 cup)<br />
Non-volatile content<br />
Temperature<br />
Service temperature range<br />
Drying time at 20 °C<br />
Curing time<br />
Load-carrying capacity, wear protection,<br />
service life<br />
Falex load-carrying capacity<br />
LFW-1, rotating<br />
F=2860N, n=72 rpm, v=7.9m/minute<br />
Number of revolutions x1000 to µ=0.1<br />
LFW-1, rotating<br />
F=680 N, n= 72 rpm, v=7.9 m/min<br />
Number of revolutions x1000 to µ=0.1<br />
LFW-1, oscillating<br />
F=900N, frequency=89.5osc./min.<br />
No. of oscillations to µ=0.08<br />
Corrosion protection<br />
Fretting corrosion - Deyber tester<br />
Salt spray test<br />
g/ml<br />
s<br />
s<br />
%<br />
°C<br />
min<br />
min./°C<br />
N<br />
h<br />
• Solid lubricants<br />
• Solvents<br />
• Binder<br />
Grey-black<br />
1.07<br />
29<br />
-180 to +450<br />
5<br />
b=4500*<br />
p=12500*<br />
s=6800*<br />
b=212*<br />
p=146*<br />
s=306*<br />
b=178*<br />
p=400*<br />
s=362*<br />
• Solid lubricants<br />
• Organic binder<br />
• Solvent<br />
Black<br />
0.95<br />
12<br />
28<br />
-180 to +240<br />
10<br />
20/200<br />
s=2250*<br />
On request<br />
1x10 6<br />
s=120*<br />
Coefficient of friction<br />
Press-Fit test, µ =<br />
Screw test: Erichsen, µ thread<br />
Screw test: Erichsen, µ head<br />
Application method<br />
Packages<br />
Usable life and storage<br />
0.075<br />
Stir the Anti-friction Coating thoroughly before applying by<br />
spraying, dipping, centrifuging or brushing. Recommended<br />
dry film thickness: 5 to 20µm.<br />
Aerosol: 400ml<br />
Tin: 1kg<br />
Container: 5kg<br />
When stored at or below 20°C in the original unopened<br />
containers, this product has a usable life of 24 months<br />
from the date of production.<br />
0.12<br />
0.12<br />
Stir the Anti-friction Coating thoroughly before applying by<br />
spraying, dipping, centrifuging or brushing. Recommended<br />
dry film thickness: 5 to 20µm.<br />
Container: 18l<br />
When stored at or below 20°C in the original unopened<br />
containers, this product has a usable life of 6 months<br />
from the date of production.<br />
60<br />
* Surface pretreatment: b=blanc, p=phosphated, s=sandblasted
3400 A Leadfree<br />
Heating curing dry lubricant.<br />
• Sliding contact of metal/metal combinations with slow to<br />
moderately fast movements and high loads<br />
• Used successfully in automotive applications such as:<br />
Pins, springs and bearings surfaces in brakes, body<br />
hinges and linkages<br />
• Moving parts in locks, switches, ventilation controls and<br />
servo mechanisms<br />
• Under the hood linkages exposed to dust, moisture,<br />
fuels, oils and other contaminants<br />
• Hinge pins, sleeve bearings and cams<br />
• Servo mechanism and instrument bearing<br />
• <strong>Thread</strong>ed connections and fasteners<br />
• Excellent lubrication<br />
• Excellent corrosion protection<br />
• Good solvent resistance<br />
• High load carrying capacity<br />
• Excellent adhesion to metal<br />
• Low coefficient of friction<br />
• High resistance to oil and fuels<br />
• Solid lubricants<br />
• Organic binder<br />
• Solvents<br />
Grey<br />
1.2<br />
42<br />
-200 to +430<br />
10<br />
30/200<br />
p=16000*<br />
p=48000*<br />
p=50000*<br />
p = >500* (spraying / dipping)<br />
p = >240* (dip - spinning)<br />
Stir the Anti-friction Coating thoroughly before applying by<br />
spraying, dipping, centrifuging or brushing. Recommended<br />
dry film thickness: 5 to 20µm.<br />
Tin: 500g<br />
Container: 5kg<br />
When stored at or below 20°C in the original unopened<br />
containers, this product has a usable life of 24 months<br />
from the date of production.<br />
61
Dry Film Film Lubricant Lubricant<br />
Product<br />
3402 C D 3484<br />
Description<br />
Applications<br />
Air-curing dry lubricant.<br />
• Excellent combination of corrosion protection and<br />
lubrication<br />
• Used on main axle threads of drill hammers, spindles<br />
Heat-curing, anti-friction coating.<br />
• Sliding contacts of metal/metal combinations with slow<br />
to moderately fast movements and moderate to high<br />
loads<br />
• Used successfully for carburetor springs, lorry-coupling<br />
sleeves, toothed gears and parts of car safety belts and<br />
car-boot lock parts<br />
• Bolts and levers in tractors and construction machines<br />
Features<br />
Composition<br />
Typical Properties<br />
Color<br />
Physical properties<br />
Density at 20°C<br />
Viscosity at 20°C (DIN3 cup)<br />
Viscosity at 20°C (DIN4 cup)<br />
Non-volatile content<br />
pH at 20°C<br />
Temperature<br />
Service temperature range<br />
Curing time<br />
Drying time at 20°C<br />
Load-carrying capacity, wear protection,<br />
service life<br />
Falex load-carrying capacity<br />
g/ml<br />
s<br />
s<br />
%<br />
°C<br />
min./°C<br />
min.<br />
N<br />
• Excellent corrosion protection<br />
• Excellent lubricity<br />
• Air-curing<br />
• High load carrying capacity and wear resistance<br />
• Solid lubricants<br />
• Organic binder<br />
• Corrosion inhibitor<br />
• Solvent<br />
Grey<br />
1.08<br />
47<br />
34.5<br />
-200 to +310<br />
120/20<br />
15<br />
s=10700*<br />
• Combines excellent lubricating effect with good<br />
corrosion protection<br />
• Fast curing, hence particularly suitable for series<br />
production operations<br />
• High load carrying capacity<br />
• High abrasion resistance, hence long service life<br />
• Solid lubricants<br />
• Organic binders<br />
• Solvents<br />
Grey-black<br />
1.11<br />
18<br />
35<br />
-70 to +250<br />
10/170, 5/200<br />
b=12500*<br />
LFW-1, rotating<br />
F=680 N, n= 72 rpm, v=7.9 m/min<br />
Number of revolutions x1000 to µ=0.1<br />
LFW-1, rotating<br />
F=2860N, n=72 rpm, v=7.9m/min.<br />
No. of revolutions x1000 to µ=0.1<br />
LFW-1, oscillating<br />
F=900N, frequency=89.5osc/min.<br />
No. of oscillations µ=0.08<br />
Corrosion protection<br />
Fretting corrosion - Deyber tester<br />
Salt spray test<br />
Resistance<br />
Radiation resistance<br />
Coefficient of friction<br />
Screw test: Erichsen, µ thread<br />
Screw test: Erichsen, µ head<br />
Application method<br />
Packages<br />
Usable life and storage<br />
h<br />
rad<br />
s=45*<br />
s=25*<br />
10 8<br />
Stir the Anti-friction Coating thoroughly before applying by<br />
spraying, dipping, centrifuging or brushing. Recommended<br />
dry film thickness: 5 to 20µm.<br />
Tin: 500g<br />
Container: 5kg<br />
When stored at or below 20°C in the original unopened<br />
containers, this product has a usable life of 60 months<br />
from the date of production.<br />
b=298000*<br />
p=126000*<br />
s=149000*<br />
b=90000*<br />
p=245000*<br />
s=306000*<br />
18<br />
Stir the Anti-friction Coating thoroughly before applying by<br />
spraying, dipping, centrifuging or brushing. Recommended<br />
dry film thickness: 5 to 20µm.<br />
Tin: 500g<br />
Container: 5kg, 50kg<br />
When stored at or below 20°C in the original unopened<br />
containers, this product has a usable life of 60 months<br />
from the date of production.<br />
62<br />
* Surface pretreatment: b=blanc, p=phosphated, s=sandblasted
7400<br />
Air-curing dry lubricant.<br />
7405<br />
Heat-curing dry lubricant.<br />
7409<br />
Heat-curing dry lubricant.<br />
• Sliding contacts of metal/metal combinations with slow<br />
to moderately fast movements and high loads<br />
• Suitable for improving the running-in of gearboxes,<br />
sliding bearings and sliding guides<br />
• For running-in car transmission shafts, for the<br />
maintenance-free, permanent, non-soiling lubrication of<br />
threaded sleeves of car seat adjusting mechanisms, and<br />
for the cold working of steel<br />
• Free from flammable solvents<br />
• Water-based, environmentally friendly<br />
• High load_carrying capacity<br />
• Low coefficient of friction<br />
• Solid lubricants<br />
• Inhibitor<br />
• Organic binder<br />
• Water<br />
• Stabilizers<br />
• For metal/metal and metal/plastic combinations with<br />
slow to moderately fast movements and low to medium<br />
loads<br />
• Suitable for car door locks, small parts of cameras,<br />
cylinder head bolts and self-tapping screws<br />
• Avoidance of stick-slip<br />
• Resistant to oil, grease and solvents<br />
• Good corrosion protection<br />
• Electrically insulating<br />
• Low coefficient of friction<br />
• Resistant to adhesion and abrasion<br />
• Solid lubricants<br />
• Organic binder<br />
• Solvent<br />
• Sliding contacts of metal/metal combinations with slow<br />
to moderately fast movements and moderate to high<br />
loads<br />
• Suitable for oscillating movements or intermittent<br />
operations. For improving the running-in process, for<br />
permanent lubrication at high temperatures and also<br />
where oils and greases cannot be used<br />
• Used successfully for piston rings and tappets of<br />
combustion engines, magnetic armatures of vehicle<br />
starter motors, parts of vehicle brakes, locks, hinges<br />
and pumps<br />
• Corrosion protector for hydraulic and pneumatic parts<br />
• Outstanding lubrication, coupled with corrosion<br />
protection properties<br />
• Resistant to oil, grease, solvents and many other<br />
chemicals<br />
• Avoidance of fretting corrosion<br />
• Solid lubricants<br />
• Organic binder<br />
• Solvent<br />
Dark grey<br />
1.16<br />
24<br />
30<br />
8<br />
-70 to +200<br />
5/90, 10/50, 40/23<br />
15<br />
Yellowish, transparent<br />
1.04<br />
-70 to +200<br />
60/120<br />
Greyish black<br />
1.10<br />
80<br />
31<br />
-70 to +380<br />
30/220, 120/150<br />
p=11300*<br />
s=7900*<br />
b=8000*<br />
p=63*<br />
s=14700*<br />
p=343*<br />
p=364*<br />
p=76*<br />
p=4*<br />
p=214*<br />
10x10 6<br />
36x10 6<br />
10 9<br />
Stir the Anti-friction Coating thoroughly before applying by<br />
spraying, dipping, centrifuging or brushing. Recommended<br />
dry film thickness: 5 to 20µm.<br />
Tin: 500g<br />
Container: 5kg<br />
When stored between -10°C and 40°C in the original<br />
unopened containers, this product has a usable life of<br />
12 months from the date of production.<br />
0.13<br />
0.09<br />
Stir the Anti-friction Coating thoroughly before applying by<br />
spraying, dipping, centrifuging or brushing. Recommended<br />
dry film thickness: 5 to 20µm.<br />
Tin: 500g<br />
Container: 5kg<br />
When stored at or below 23°C in the original unopened<br />
containers , this product has a usable life of 60 months<br />
from the date of production.<br />
Stir the Anti-friction Coating thoroughly before applying by<br />
spraying, dipping, centrifuging or brushing. Recommended<br />
dry film thickness: 5 to 20µm.<br />
Tin: 500g<br />
Container: 5kg<br />
When stored at or below 20°C in the original unopened<br />
containers, this product has a usable life of 60 months<br />
from the date of production.<br />
63
Corrosion Protection Protection Product<br />
Metal Protector Plus<br />
Description<br />
Applications<br />
Corrosion protection coating.<br />
• Corrosion protection for metal parts which have to be<br />
stored or transported<br />
Features<br />
Composition<br />
Typical Properties<br />
Color<br />
Physical properties<br />
Density at 20°C<br />
Flash point<br />
Temperature<br />
Service temperature range<br />
Coefficient of friction<br />
Press-Fit test µ=<br />
Corrosion protection<br />
Salt spray test<br />
Application method<br />
Packages<br />
Usable life and storage<br />
g/ml<br />
°C<br />
°C<br />
h<br />
• Long-term corrosion protection<br />
• Transparent coating<br />
• Low coefficient of friction<br />
• Synthetic wax<br />
• Corrosion inhibitor<br />
• Solvent<br />
• Contains white spirit<br />
Transparent<br />
0.84<br />
28<br />
0.12<br />
510<br />
Clean contact surfaces. Stir/shake thoroughly before<br />
applying by spraying, dipping, centrifuging or brushing.<br />
Recommended dry film thickness: minimum 5-20µm.<br />
Aerosol: 400ml<br />
Containers: 5kg, 20kg<br />
When stored at or below 20°C in the original unopened<br />
containers, this product has a usable life of 60 months<br />
from the date of production.<br />
64
Powder-Dry lubricants lubricants<br />
Product<br />
Microsize<br />
Z<br />
Description<br />
Applications<br />
Features<br />
Composition<br />
<strong>Molykote</strong> Microsize effectively lubricates metal surfaces of<br />
all kinds in many difficult and extreme environments e.g.<br />
metal/metal pairings at extreme loads and slow speeds or<br />
metal/plastic pairings at low loads and low to medium<br />
speeds.<br />
• Coating of metallic friction contacts which cannot be<br />
sufficiently lubricated with oil or grease due to high<br />
loads, low speed or unfavorable environmental<br />
influences<br />
• For finely finished surfaces and highly alloyed steels with<br />
dense structure <strong>Molykote</strong> Microsize Powders is the<br />
preferred product. Incorporation as a friction reducing<br />
additive in plastic elastomers and sintered metals<br />
• Reduction of friction and wear<br />
• Excellent adhesion on metal surfaces<br />
• Extreme pressure resistance<br />
• Resistant to oxidation<br />
• Wide service temperature range<br />
• Molybdenum disulphide<br />
<strong>Molykote</strong> Z effectively lubricates metal surfaces of all kinds<br />
in many difficult and extreme environments e.g.<br />
metal/metal pairings at extreme loads and slow speeds or<br />
metal/plastic pairings at low loads and low to medium<br />
speeds.<br />
• Coating of metallic friction contacts which cannot be<br />
sufficiently lubricated with oil or grease due to high<br />
loads, low speed or unfavorable environmental<br />
influences<br />
• Reduction of friction and wear<br />
• Excellent adhesion on metal surfaces<br />
• Extreme pressure resistance<br />
• Resistant to oxidation<br />
• Wide service temperature range<br />
• Molybdenum disulphide<br />
Typical Properties<br />
Color<br />
Temperature<br />
Service temperature range<br />
In hydrogen atmosphere<br />
In vacuum<br />
In inert gas (argon)<br />
Density, viscosity<br />
Density at 20°C<br />
Load-carrying capacity, wear protection,<br />
service life<br />
Almen Wieland machine<br />
OK load<br />
Coefficient of friction<br />
Press-fit test<br />
Particle size (Fischer)<br />
Application method<br />
Packages<br />
Usable life and storage<br />
°C<br />
°C<br />
°C<br />
°C<br />
g/ml<br />
N<br />
µ<br />
µm<br />
Black<br />
-185 to +450<br />
up to +700<br />
up to +1100<br />
up to +1300<br />
4.80<br />
>20000<br />
0.06<br />
0.65-0.75<br />
Burnish onto degreased, dry surfaces. Small parts can be<br />
tumbled. For plastics, elastomers and sintered metals mix<br />
into formulation before molding.<br />
Tin: 1kg<br />
Containers: 5kg, 25kg<br />
When stored at or below 20°C in the original unopened<br />
containers, this product has a usable life of 60 months<br />
from the date of production.<br />
Black<br />
-185 to +450<br />
up to +700<br />
up to +1100<br />
up to +1300<br />
4.80<br />
>20000<br />
0.05, no chatter<br />
3-4<br />
Burnish onto degreased, dry surfaces. Small parts can be<br />
tumbled. For plastics, elastomers and sintered metals mix<br />
into formulation before molding.<br />
Tin: 1kg<br />
Containers: 5kg, 25kg, 50kg<br />
Drum: 100kg<br />
When stored at or below 20°C in the original unopened<br />
containers, this product has a usable life of 60 months<br />
from the date of production.<br />
65