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Netherlands: high-tech fastening for high-speed track ... - Hilti

Netherlands: high-tech fastening for high-speed track ... - Hilti

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Magazine Fall/Winter 2005<br />

Worldwide<br />

Page 9<br />

Vienna’s hidden<br />

power plant<br />

In the Austrian capital of Vienna,<br />

where the Danube canal<br />

begins, one will find the Nussdorf<br />

dam facility. A hydroelectric generating<br />

station is now being installed,<br />

although practically invisible<br />

from the outside, within the<br />

dam system, that is under protection<br />

as an historic facility. The<br />

power plant will be outfitted with<br />

12 matrix turbines, a new and<br />

more economical <strong>tech</strong>nology <strong>for</strong><br />

generating electricity. The small<br />

turbines can be installed in existing<br />

water plants with only slight<br />

construction activity, and generate<br />

a very <strong>high</strong> per<strong>for</strong>mance in<br />

spite of the limited height that the<br />

water will fall.<br />

To guarantee the stability of the<br />

turbines that will function underwater,<br />

anchors were used to fasten<br />

them to the baseplate. The construction<br />

company completing<br />

the work drilled the baseplate<br />

holes with the <strong>Hilti</strong> DD 250-E<br />

diamond coring system and then<br />

filled them with <strong>Hilti</strong> HIT-RE 500<br />

injectable mortar. To ensure that<br />

no air bubbles “sneak in”, the<br />

workers also used <strong>Hilti</strong> HIT-SZ<br />

build up plugs. For the threaded<br />

rods, that were rotated into the<br />

mortar to a depth of 1000 mm<br />

(39 in), tractive <strong>for</strong>ce of 220 kN<br />

was calculated <strong>for</strong> a center<br />

distance of more than 60 cm<br />

(24 in) and water saturation. For<br />

threaded rods with an anchorage<br />

depth of 500 mm (19.5 in) the<br />

load is 140 kN.<br />

The small power plant in Vienna’s<br />

Nussdorf section will produce<br />

some 24.6 million kilowatt hours<br />

of energy a year in almost total<br />

secrecy, supplying approximately<br />

10,000 Vienna households with<br />

clean energy.<br />

<strong>Hilti</strong> anchors<br />

a safe ride<br />

The <strong>Hilti</strong> HVZ dynamic<br />

adhesive anchor<br />

system directs the<br />

<strong>for</strong>ces generated by<br />

the simulator cabin<br />

into the concrete.<br />

Once installed here, small turbines will generate electricity<br />

<strong>for</strong> 10,000 Vienna households.<br />

In developing the increasingly<br />

complex interface between people<br />

and machines, simulator testing<br />

is the preferred tool in vehicle manufacturing.<br />

Of particular interest is<br />

how the test subject handles operating<br />

elements in dangerous situations.<br />

But this can only be tested if<br />

the driver and ambient environment<br />

are not endangered. Driving simulation<br />

is the perfect development<br />

tool <strong>for</strong> allowing critical situations<br />

to be created and reproduced without<br />

the threat of danger.<br />

The department of vehicle <strong>tech</strong>nology<br />

at the Technische Universität<br />

München has introduced a dynamic<br />

truck-driving simulator. The movement<br />

system gives the driver the<br />

sense of acceleration and of driving<br />

through curves and can move the<br />

nearly one ton driver’s cab in all directions<br />

in a <strong>high</strong>ly dynamic manner.<br />

The dynamic <strong>for</strong>ces that develop<br />

must always be safely<br />

directed toward the concrete base<br />

material. <strong>Hilti</strong> mastered the requirements.<br />

For the limited thickness<br />

of the base material and the<br />

<strong>high</strong>ly dynamic normal loads, the<br />

correct products were the <strong>Hilti</strong><br />

HVU-TZ adhesive capsule and the<br />

<strong>Hilti</strong> HAS-TZ anchor rod with the<br />

dynamic set and the <strong>Hilti</strong> HIT-HY<br />

150 injectable mortar. Together<br />

these items <strong>for</strong>m the <strong>Hilti</strong> HVZ dynamic<br />

adhesive anchor system,<br />

which corresponds to German approval<br />

standards*.<br />

* DIBt approval Z-21.3-1692

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