Designing a World-Class Downstream Aluminium Plant - Innoval ...

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Assess Technical Challenges for Chosen Products • Products vary in their complexity and in their difficulty of manufacture • The products determine what equipment is required in the plant ‣ Type of rolling or extrusion equipment ‣ Type of finishing operations Example – Can Body Stock (CBS) A single can line manufactures 2,000 cans per minute (1 billion per year) 10,000 tonnes of aluminium per year (2 x 14 tonne coils per day) Some may think this is a simple product … BUT actually it is technically demanding Commercial-in-Confidence, © Innoval Technology Ltd IP08-006, Slide 10
Can Body Stock - Thickness Reduction and Tighter Control Coca-Cola’s First All Aluminium Can, 1967 (weight 21g) Coca-Cola Aluminium Can, 2009 (weight 12g) Commercial-in-Confidence, © Innoval Technology Ltd IP08-006, Slide 11
Page 1 and 2: Designing, Mannin ng and Operating
Page 3 and 4: Innoval Technology Ltd
Page 5 and 6: Innoval Technology - Strategic Supp
Page 7 and 8: Methodical Approach • Market Anal
Page 9: Methodical Approach • Market Anal
Page 13 and 14: Can Body Stock - The Challenge of
Page 15 and 16: Summary of Sheet Rolling Process DC
Page 17 and 18: Making the Appropriate Technology C
Page 19 and 20: Plant Design - Capacity Calculation
Page 21 and 22: Plant Design - Optimising Layout of
Page 23 and 24: Cost Modelling • It is easy to bu
Page 25 and 26: Pre-Feasibility Study - Flow Diagra
Page 27 and 28: Typical Staff Requirements for a Do
Page 29 and 30: Recruitment Issues • Graduates
Page 31 and 32: Training Example - Aluminium Rollin
Page 33 and 34: K-Map of Aluminium Extrusion Operat
Page 35 and 36: Achieving World d-Class Standards
Page 37 and 38: Benchmarking & Technical Audits •
Page 39 and 40: Summary • An efficient and viable
Page 41: Innoval Technology An independent c

Designing a World-Class Downstream Aluminium Plant - Innoval ...

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