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Designing a World-Class Downstream Aluminium Plant - Innoval ...

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Cost Modelling<br />

• It is easy to build a simple Excel-based cost model ... BUT …<br />

• Need realistic model inputs based on experience and expert calculation<br />

‣ Product recovery vs year from startup<br />

‣ Efficient staff levels<br />

‣ R&D costs (~0.5% of turnover typical)<br />

• Calculation l of Capital Costs (CAPEX)<br />

‣ Inclusion of all key and ancilliary equipment<br />

• Calculation of Operating Costs (OPEX)<br />

‣ Requires a good understanding of the processs<br />

‣ Computer models can be used to predict utilit<br />

y usage (electricity, gas, etc.)<br />

• Useful to attribute costs correctly to different products<br />

• More complex tools can be used to analyse the model (e.g. Monte Carlo)<br />

Commercial-in-Confidence, © <strong>Innoval</strong> Technology Ltd<br />

IP08-006, Slide 23

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