Designing a World-Class Downstream Aluminium Plant - Innoval ...

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Example – Rolling Mill Capacity Calculations Product One Two Three Four Five Final gauge [mm] 0.1 0.22 0.5 0.8 2 Percent of production 33% 23% 22% 9% 13% Rolling time [min] 54 18 10 6 3 Handling time [min] 30 20 20 15 10 Overall capacity [ktonne/yr] 110 Product One Removal Final gauge [mm] 01 0.1 of heavy Percent of production 39% gauge Rolling time [min] 54 product Handling time [min] 30 Overall capacity [ktonne/yr] Two Three Four Five 022 0.22 05 0.5 08 0.8 28% 26% 7% 18 10 6 20 20 15 83 10% increase in pass speeds Product Final gauge [mm] Percent of production Rolling time [min] Handling time [min] Overall capacity [ktonne/yr] One Two Three Four Five 0.1 0.22 0.5 0.8 39% 28% 26% 7% 49 17 9 6 30 20 20 15 87 Commercial-in-Confidence, © Innoval Technology Ltd IP08-006, Slide 20
Plant Design – Optimising Layout of Equipment • Based on knowledge of world-class operations • Need to account for potential expansion • Ensure efficient process flow • Important safety considerations • WIP Calculations (buffer sizes, WIP storage around plant) ‣ “Discrete Event Simulation” , if necessa ary Commercial-in-Confidence, © Innoval Technology Ltd IP08-006, Slide 21
Page 1 and 2: Designing, Mannin ng and Operating
Page 3 and 4: Innoval Technology Ltd
Page 5 and 6: Innoval Technology - Strategic Supp
Page 7 and 8: Methodical Approach • Market Anal
Page 9 and 10: Methodical Approach • Market Anal
Page 11 and 12: Can Body Stock - Thickness Reductio
Page 13 and 14: Can Body Stock - The Challenge of
Page 15 and 16: Summary of Sheet Rolling Process DC
Page 17 and 18: Making the Appropriate Technology C
Page 19: Plant Design - Capacity Calculation
Page 23 and 24: Cost Modelling • It is easy to bu
Page 25 and 26: Pre-Feasibility Study - Flow Diagra
Page 27 and 28: Typical Staff Requirements for a Do
Page 29 and 30: Recruitment Issues • Graduates
Page 31 and 32: Training Example - Aluminium Rollin
Page 33 and 34: K-Map of Aluminium Extrusion Operat
Page 35 and 36: Achieving World d-Class Standards
Page 37 and 38: Benchmarking & Technical Audits •
Page 39 and 40: Summary • An efficient and viable
Page 41: Innoval Technology An independent c

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