Designing a World-Class Downstream Aluminium Plant - Innoval ...

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Typical Skills Requirements for a Downstream Plant • Managerial • Sales • Technical • Plant and Maintenance • Other ‣ Planning ‣ Scheduling ‣ Finance ‣ HR ‣ Sales manager for each major product group ‣ Technical Representatives at customer plants ‣ Metallurgists ‣ Engine ers ‣ Chemists ‣ Materials scientists ‣ Statistic cian ‣ Engineers ‣ Electrical ‣ Mechan nical ‣ Craftsmen ‣ Medical ‣ Fire protection ‣ Drivers Commercial-in-Confidence, © Innoval Technology Ltd IP08-006, Slide 28
Recruitment Issues • Graduates ‣ Need a good supply ppy of the correct disciplines ‣ They will need further development and training • Experienced Staff ‣ Internal transfer from other group operations (if they exist) ‣ Access to “early retirees” from world-class operations ‣ Head-hunt from competitors • Retention of Staff ‣ Risk of competitors headhunting your good people ‣ Threat to both existing and new companies ‣ May come from a related industry, eg Steel and aluminium rolling need similar skills ‣ Potential loss of knowledge Commercial-in-Confidence, © Innoval Technology Ltd IP08-006, Slide 29
Page 1 and 2: Designing, Mannin ng and Operating
Page 3 and 4: Innoval Technology Ltd
Page 5 and 6: Innoval Technology - Strategic Supp
Page 7 and 8: Methodical Approach • Market Anal
Page 9 and 10: Methodical Approach • Market Anal
Page 11 and 12: Can Body Stock - Thickness Reductio
Page 13 and 14: Can Body Stock - The Challenge of
Page 15 and 16: Summary of Sheet Rolling Process DC
Page 17 and 18: Making the Appropriate Technology C
Page 19 and 20: Plant Design - Capacity Calculation
Page 21 and 22: Plant Design - Optimising Layout of
Page 23 and 24: Cost Modelling • It is easy to bu
Page 25 and 26: Pre-Feasibility Study - Flow Diagra
Page 27: Typical Staff Requirements for a Do
Page 31 and 32: Training Example - Aluminium Rollin
Page 33 and 34: K-Map of Aluminium Extrusion Operat
Page 35 and 36: Achieving World d-Class Standards
Page 37 and 38: Benchmarking & Technical Audits •
Page 39 and 40: Summary • An efficient and viable
Page 41: Innoval Technology An independent c

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