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Defence Aluminium – Plate Products - Aleris

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<strong>Defence</strong> <strong>Aluminium</strong> <strong>–</strong> Extruded <strong>Products</strong><br />

Alloys and capabilities<br />

<strong>Aleris</strong> in Europe operates a number of<br />

extrusion plants, two of which are dedicated<br />

to the manufacturing of high performance<br />

extruded rod, bars and shapes<br />

for the defence industry.<br />

The extrusion plants <strong>Aleris</strong> Aluminum<br />

Bonn GmbH (Germany) and <strong>Aleris</strong> Aluminum<br />

Duffel BVBA (Belgium) are equipped<br />

with sophisticated production equipment<br />

utilizing all the necessary machinery for<br />

the production of approved defence extruded<br />

products.<br />

In order to produce small, medium size,<br />

wide and heavy extrusions, either as<br />

open or hollow sections out of 5xxx, 6xxx<br />

and 7xxx series alloys, various extrusion<br />

presses are operating in direct or indirect<br />

mode up to 90 MN.<br />

<strong>Defence</strong> extrusion alloys*<br />

2618A 6005A 7003 7022<br />

5049 6060 7010 7049<br />

5059 Alustar ® 6061 7020 7075<br />

5083 6082 7021 7175<br />

* According to AA or EN AW<br />

All alloys are subject to profi le size and geometry<br />

Other alloys on request<br />

Weight of compact solids<br />

Alloy mm in mm in mm in mm in mm in<br />

du 40 1.57 60 2.36 89 3.50 225 8.86 560 22.05<br />

2xxx / 5xxx / 7xxx Min. weight (kg/m; lbs/ft) 1.0 0.67 1.5 1.01 2.4 1.61 11.8 7.93 26.6 17.87<br />

Max. weight (kg/m; lbs/ft) 102.5 68.9 102.5 68.9 102.5 68.9 102.5 68.9 350.0 235.2<br />

6xxx Min. weight (kg/m; lbs/ft) 0.6 0.40 1.0 0.67 1.5 1.01 7.6 5.11 10.0 6.72<br />

Max. weight (kg/m; lbs/ft) 102.5 68.9 102.5 68.9 102.5 68.9 102.5 68.9 350.0 235.2<br />

High strength alloys are heat-treated in<br />

one of the most modern horizontal solution-heat-treatment<br />

furnaces, built by<br />

Ebner with an annual capacity of about<br />

4,900 tons. Based on a highly sophisticated<br />

quenching system, as well as a<br />

800 tons-stretcher for straightening and<br />

stress relieving <strong>–</strong> <strong>Aleris</strong>’ new equipment<br />

allows the production of complex shapes<br />

with nearly no distortion. It increases<br />

<strong>Aleris</strong>’ production capacity to a larger<br />

range of sizes and shapes and brings<br />

<strong>Aleris</strong>’ process capability to a higher<br />

level for the entire product range.<br />

Weight of wide compact solids<br />

W<br />

Alloy mm in mm in mm in mm in mm in<br />

W x H 120 x 70 4.72 x 2.76 150 x 30 5.91 x 1.18 194 x 30 7.64 x 1.18 700 x 120 27.56 x 4.72 700 x 180 27.56 x 7.09<br />

730 x 120 28.74 x 4.72<br />

750 x 60 29.53 x 2.36<br />

2xxx / 5xxx Min. weight<br />

7xxx (kg/m; lbs/ft)<br />

Max. weight<br />

5.9 3.96 3.8 2.55 5.9 3.96 26.6 17.87 - -<br />

(kg/m; lbs/ft) 102.5 68.9 102.5 68.9 102.5 68.9 350.0 235.2 350.0 235.2<br />

6xxx Min. weight<br />

(kg/m; lbs/ft) 3.8<br />

Max. weight<br />

2.55 2.5 1.68 3.8 2.55 10.0 6.72 10.0 6.72<br />

(kg/m; lbs/ft) 102.5 68.9 102.5 68.9 102.5 68.9 350.0 235.2 350.0 235.2<br />

d u<br />

H<br />

<strong>Defence</strong> <strong>Aluminium</strong> 11

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