40-535M.pdf - Pickering Interfaces

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USER MANUAL
ULTRA HIGH DENSITY MATRIX MODULE
(MODEL No. 40-535 / 536 / 537)
Issue 1.4 December 2012
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www.pickeringtest.com
ISO 9002
Reg No. FM38792
Ultra High Density MATRIX MODULE 40-535/536/537
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© Copyright (2012) Pickering Interfaces. All Rights Reserved.
No part of this publication may be reproduced, transmitted, transcribed, translated or stored in any form, or
by any means without the written permission of Pickering Interfaces.
Technical details contained within this publication are subject to change without notice.
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TECHNICAL SUPPORT
For Technical Support please contact Pickering Interfaces either by phone, fax, the website or via e-mail.
WARRANTY
All products manufactured by Pickering Interfaces are warranted against defective materials and workmanship for a period of two
years, excluding PXI chassis, from the date of delivery to the original purchaser. Any product found to be defective within this period
will, at the discretion of Pickering Interfaces be repaired or replaced.
Products serviced and repaired outside of the warranty period are warranted for ninety days.
Extended warranty and service are available. Please contact Pickering Interfaces by phone, fax, the website or via e-mail.
ENVIRONMENTAL POLICY
Pickering Interfaces operates under an environmental management system similar to ISO 14001.
Pickering Interfaces strives to fulfil all relevant environmental laws and regulations and reduce wastes and releases to the
environment. Pickering Interfaces aims to design and operate products in a way that protects the environment and the health and
safety of its employees, customers and the public. Pickering Interfaces endeavours to develop and manufacture products that can
be produced, distributed, used and recycled, or disposed of, in a safe and environmentally friendly manner.
Observe the Electrical Hazard Warning detailed in Section 8.
Observe the Electrostatic Sensitive Device Caution detailed in Section 8.
Worldwide Technical Support and Product Information
http://www.pickeringtest.com
Pickering Interfaces Headquarters
Stephenson Road Clacton-on-Sea CO15 4NL United Kingdom
Tel: +44 (0)1255-687900
Fax: +44 (0)1255-425349
E-Mail: sales@pickeringtest.com
Pickering Interfaces Inc.
2900 Northwest Vine Street
Grants Pass
Oregon 97526
USA
Tel: +1 541 471 0700
Fax: +1 541 471 8828
E-Mail: ussales@pickeringtest.com
Pickering Interfaces GmbH
Johann-Karg-Straße 30
D-85540
Haar-Salmdorf
Germany
Tel: +49 89 125 953 160
Fax: +49 89 125 953 189
E-Mail: desales@pickeringtest.com
Pickering Interfaces AB
Karl Nordströmsväg 31
432 53
Varberg
Sweden
Tel: +46 340-69 06 69
Fax: +46 340-69 06 68
E-Mail: ndsales@pickeringtest.com
Pickering Interfaces Inc.
(East Coast Regional Office)
67 South Bedford Street, Suite 400W
Burlington, Massachusetts 01803
USA
Tel: +1 781 229 5882
Fax: +1 781 272 0558
E-mail: ussales@pickeringtest.com
Pickering Interfaces s.r.o.
Smetanova 525
Trinec ˇ
739 61
Czech Republic
Tel: +42 0558 339 168
Fax: +42 0558 340 888
E-mail: cesales@pickeringtest.com
Pickering Interfaces SARL
6 Rue De La Mare Blanche
77186 Noisiel
Marne Le Vallee
France
Tel +33 1 60 53 55 50
Fax +33 1 60 53 55 99
email frsales@pickeringtest.com
Ultra High Density MATRIX MODULE 40-535/536/537
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CONTENTS
Copyright Statement...........................................................ii
Technical Support and Warranty........................................ iii
Contents (this page)............................................................v
Section 1
Technical Specification.......................................................1.1
Section 2
Technical Description.........................................................2.1
Functional Description.................................................. 2.1
Section 3
Installation...........................................................................3.1
Hardware Installation....................................................3.1
Software Installation.....................................................3.2
Section 4
Programming Guide............................................................4.1
Programming Options For Pickering PXI Cards........ 4.1
Module Architecture......................................................4.3
Programming The Module............................................ 4.4
Section 5
Connector Information........................................................5.1
Section 6
Trouble Shooting.................................................................6.1
Section 7
Maintenance Information....................................................7.1
Software Update............................................................7.1
Relay Lookup Table ......................................................7.2
Section 8
Warnings and Cautions......................................................8.1
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Section 1 - TECHNICAL SPECIFICATION
SECTION 1 - TECHNICAL SPECIFICATION
40-535/536/537
Ultra High Density Matrix Module
ULTRA HIGH DENSITY MATRIX
40-535/536/537
● Ultra High Density Reed Relay Matrix Modules
With Up To 368 Crosspoints
● Model 40-535: 92x4 Matrix
● Model 40-536: Dual 44x4 Matrix
● Model 40-537: 44x8 Matrix With Screened
Option
● 1-Slot PXI (CompactPCI) Module
● 1-Pole Switching
● Large Matrices Built Using Multiple Modules
● Uses High Reliability Pickering Ruthenium
Reed Relays For Maximum Performance
● Fast Operating Speed

Section 1 - TECHNICAL SPECIFICATION
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Switching Specification
Switch Type:
Max Switch Voltage:
Max Power:
Max Switch Current:
Max Carry Current:
Initial Path Resistance
On (Single Module):
Off (Single Module):
Thermal Offset:
Operate Time:
Release Time:
Expected Life
Low power load:
Full power load:
Relay Type
All 40-535/536/537 series modules are fitted with Reed
Relays (Ruthenium sputtered type), these offer very long life
with good low level switching performance and excellent
contact resistance stability.
Spare Reed Relays are built onto the circuit board to
facilitate easy maintenance with minimum downtime.
Pickering Electronics State-Of-The-Art Reed Relays
PXI Matrix modules are constructed using very high density
Reed Relays manufactured by our sister company Pickering
Electronics. For further information please visit:
www.pickeringrelay.com
Power Requirements
Ruthenium Reed
150VDC/100VAC
10W
0.5A
0.5A
10 9 Ω

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Section 1 - TECHNICAL SPECIFICATION
Programming
Pickering provide kernel, IVI and VISA (NI and Agilent) drivers
which are compatible with Windows XP/Vista and Windows
7 operating systems. The VISA driver is also compatible with
Real-Time Operating Systems such as LabVIEW RT. For other
RTOS support contact Pickering.
These drivers may be used with a variety of programming
environments and applications including:
• National Instruments products (LabVIEW, LabWindows/
CVI, Switch Executive, MAX, TestStand, etc.)
• Microsoft Visual Studio products (Visual Basic, Visual C+)
• Agilent VEE
• Mathworks Matlab
• Geotest ATE Easy • MTQ Testsolutions Tecap
Drivers for popular Linux distributions are available, other
environments are also supported, please contact Pickering
with specific enquiries.
PXI & CompactPCI Compliance
The module is compliant with the PXI Specification 2.2. Local
Bus, Trigger Bus and Star Trigger are not implemented.
Uses 33MHz 32-bit backplane interface.
Safety & CE Compliance
All modules are fully CE compliant and meet applicable EU
directives: Low-voltage safety EN61010-1:2001,
EMC Immunity EN61000-6-1:2001, Emissions EN55011:1998.
PXI & LXI Chassis Compatibility
Compatible with all chassis conforming to the 3U PXI and
3U cPCI specification. Compatible with Legacy and Hybrid
peripheral slots in a 3U PXI Express chassis.
Compatible with Pickering Interfaces LXI Modular Switching
chassis. For information on driving your switching solution in
an LXI environment refer to the LXI Product Guide.
Operating/Storage Conditions
Operating Conditions
Operating Temperature:
Humidity:
Altitude:
0°C to +55°C
Up to 90% non-condensing
5000m
Storage and Transport Conditions
Storage Temperature:
Humidity:
Altitude:
-20°C to +75°C
Up to 90% non-condensing
15000m
Latest Details
Please refer to our Web Site for Latest Product Details.
www.pickeringtest.com
Please refer to the Pickering
Interfaces “Connection
Solutions” catalog for the full list
of connector/cabling options,
including drawings, photos and
specifications. This is available in
either print or as a download.
Alternatively our web site has
dynamically linked connector/
cabling options, including pricing,
for all Pickering PXI modules.
Refer to the “PXI Product Guide”
for descriptions of Pickering
Interfaces’ comprehensive
range of PXI switching and
instrumentation modules,
including specifications and
product selection guides.
The Product Guide is available on
request or can be downloaded
from the Pickering website.
Ever wondered what PXI is all
about?
Pickering Interfaces’ “PXImate”
Explains the basics of PXI and
provides useful data for engineers
working on switch based test
systems.
The PXImate is available free on
request from the Pickering website.
The “PXI
Module Map”
- a simple foldout
selection
guide to all
Pickering’s
500+ PXI
Modules.
“The Big PXI Catalog” gives
full details of Pickering’s
entire range of PXI switch
modules, instrument
modules and support
products.
At over 500 pages, the Big
PXI Catalog is available on
request or can be downloaded
from the Pickering website.
PXI Switch & Instrumentation
Ultra High Pickering Density Interfaces MATRIX www.pickeringtest.com
MODULE 40-535/536/537
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Section 1 - TECHNICAL SPECIFICATION
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Section 2 - TECHNICAL DESCRIPTION
SECTION 2 - TECHNICAL DESCRIPTION
Functional Description
A functional block diagram is provided in Figure 2.1. The Ultra High Density Matrix Module is powered by a +5V input
via Compact PCI connector J1. The interface to the user test equipment is via the front panel mounted 96-way SCSI
type connector, J2. The module comprises one PCB populated with single pole reed relays which are energised via
control signals from relay drivers. The relay drivers are addressed by PCI bridge U1 to output the required signal.
Module configuration is determined by hardwired links and data stored in EEPROM U8. PCI Bridge U1 is configured
by EEPROM U2.
RELAY
DRIVERS
U10 TO U32
(40-535/536)
OR
RELAY
DRIVERS
U9 TO U31
(40-537)
COMPACT PCI
BUS
CONNECTOR
J1
96-WAY SCSI
CONNECTOR
J2
RELAY CONTACTS
RELAY COILS
MODULE
CONFIGURATION
U5, U6 AND U7
PCI BRIDGE
U1
TERMINATING
RESISTORS
R4 TO R15
+5V
0V
RELAY
DRIVERS
U101 TO U123
(40-535/536)
OR
RELAY
DRIVERS
U101 TO U132
(40-537)
PCI BRIDGE
CONFIGURATION
U2
Figure 2.1 - Ultra High Density Matrix Module (40-535/536/537): Functional Block Diagram
Ultra High Density MATRIX MODULE 40-535/536/537
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Section 2 - TECHNICAL DESCRIPTION
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Section 3 - INSTALLATION
SECTION 3 - INSTALLATION
Hardware Installation
CAUTION
Electrostatic discharge can damage the components on the module. To avoid such damage in handling the board,
touch the anti-static bag to a metal part of the chassis before removing the board from the bag.
Ensure that there is adequate ventilation in accordance with the PXI Specification.
The module should be installed in accordance with the following procedure:
1. Ensure that the system is turned OFF but still connected to mains so that it remains grounded.
2. Choose an appropriate slot in the rack.
3. Remove the blanking plate for the chosen slot.
4. Ensure that the injector/ejector handle is in its downward position. Align the module with the card guides on
the top and bottom of the slot.
WARNING: Do not raise the injector/ejector handle whilst inserting the module. The module will not insert
properly unless the handle is in its downward position.
5. Hold the handle whilst slowly sliding the module into the card guides until the handle catches on the injector/
ejector rail (refer to Figure 3.1).
6. Raise the injector/ejector handle until the module firmly seats into the backplane. The front panel of the
module should be flush with the front panel of the chassis.
7. Screw the front panel of the module to the front panel mounting rail.
8. In a system employing MXI-3 to connect a desktop PC to a PXI chassis or to link multiple chassis, power-up
the system as follows:
a. For a system comprising a PC and one chassis, power up the chassis before powering up the PC.
b. For a system comprising more than one chassis, turn ON the last chassis in the system followed by the
penultimate, etc, and finally turn ON the PC or chassis containing the system controller.
9. For Pickering Interfaces modular LXI installation there is no requirement to use any particular power up
sequence.
PXI / LXI Chassis
Figure 3.1 - Installing the
module into a PXI / cPCI / LXI
Chassis
Ultra High Density MATRIX MODULE 40-535/536/537
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Section 3 - INSTALLATION
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Software Installation
First install the appropriate Pickering PXI switch card drivers by running the installer program Setup.exe, either from
the CD-ROM supplied, or by downloading the latest version from our website http://www.pickeringtest.com - the
recommended method. There are different versions of the Setup program to suit different Windows versions and
software environments. Setup is accompanied by a ReadMe file containing additional installation information. A
single installation covers all cards in the System 40, System 45 and System 50 ranges.
When installation completes, the installed drivers’ ReadMe file is offered for display. It can also be displayed later
using a shortcut on the Programs>>Pickering menu.
If you are not a LabVIEW user you should choose the “full” version, and once that has been installed run the
LabVIEW Runtime Engine installer via the shortcut on the Programs>>Pickering menu. In the absence of LabVIEW
the Runtime Engine is required to support the Pickering Test Panels application.
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Section 4 - PROGRAMMING GUIDE
SECTION 4 - PROGRAMMING GUIDE
Programming options for Pickering Interfaces PXI Cards
Software drivers are supplied for Microsoft Windows XP/Vista/7 operating systems, with specific support for the
following development environments:
●●
●●
●●
●●
Microsoft Visual Studio (VB, C++, C#)
Borland C++
National Instruments LabWindows/CVI
National Instruments LabVIEW and LabVIEW RT
Windows drivers are supplied in the form of Dynamic Link Libraries, which should also be usable in any other
development environment that supports them.
Some recent drivers developed for the LXI platform are capable of addressing both PXI and LXI domains. Such
duality may be of help to users considering future migration from PXI based systems to LXI based systems, or
indeed systems containing both PXI and LXI components.
Programming for PXI
A number of different Windows drivers are available to meet particular system requirements, and should none of
these be suitable there is also the option of register-level programming. Drivers are generally ‘universal’, handling all
models in the System 40, 45 and 50 ranges; however some models that are not compliant with the Ivi Swtch class
cannot be used with the pi40iv IVI driver. The pipx40 and Pilpxi drivers are also applicable to certain models in the
System 41 (PXI Instruments) range - see these drivers’ System 41 support list.
Please note that this documentation is available in its most up-to-date form as HTML help files, fully hyperlinked for
easy access - both pipx40 and Pilpxi documents are included in the Pipx40vpp software installation.
IVI Driver for Windows - pi40iv
The pi40iv IVI (Interchangeable Virtual Instrument) driver supports all Pickering Interfaces PXI switch cards that
are consistent with the Iviswtch class model - as are the great majority of cards in the System 40/45/50 ranges. It
integrates well with LabWindows/CVI and LabVIEW, and is fully compatible with Switch Executive. It is also usable
in general-purpose programming environments such as Visual C++ and Visual Basic.
Prior installation of the VISA and IviEngine from National Instruments are required for the correct installation and
operation of this driver.
VISA Driver for Windows - pipx40
The pipx40 driver conforms to the VISA (Virtual Instrument Software Architecture) standard for programmable
instrumentation. Instrument control environments such as LabVIEW and LabWindows/CVI are based on VISA, and
pipx40 support libraries are provided for them.
Prior installation of VISA from National Instruments is required for the operation of this driver.
Where VISA is available, pipx40 can also be used in general-purpose programming environments such as Visual
C++ and Visual Basic. When IVI is not a system requirement this driver will often yield faster operation than the
pi40iv driver.
Direct I/ODriver for Windows - Pilpxi
The Pilpxi driver accesses cards directly, without using the VISA software layer, while offering similar overall
functionality to pipx40. It is most commonly used in general-purpose programming environments such as Visual
C++ and Visual Basic. Operating speed of the VISA and Direct I/O drivers is generally comparable.
Ultra High Density MATRIX MODULE 40-535/536/537
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Section 4 - PROGRAMMING GUIDE
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Register-level Programming
Where the supplied drivers are not suitable, register-level programming can be employed - for example:
●●
●●
●●
●●
If the functionality of the supplied drivers does not meet the application requirements
If security considerations demand full source-code for the application
In development environments that have alternate mechanisms for accessing PCI bus
For operating systems other than Windows
Programming for LXI
When Pickering PXI cards are inserted into an LXI Modular Chassis a different set of drivers is available.
IVI Driver for Windows - pi40iv
The pi40iv IVI also supports LXI inserted cards simply by changing the resource string to address string to the
appropriate address.
Direct I/ODriver for Windows - Piplx
The piplx driver is based on the PXI Direct IO driver pilpxi, but with added functionality to deal with the added need
to address the chassis using an IP address. It integrates well with LabWindows/CVI and LabVIEW, and is fully
compatible with Switch Executive. It is also usable in general-purpose programming environments such as Visual
C++ and Visual Basic.
Please note that this driver may also be used in the PXI domain. If the addressed card is in the local computer PCI/
PXI system, commands will be passed through to the PXI Direct IO driver. This mechanism allows the piplx driver
to be used for both PXI and LXI cards.
The LXI format offers additional interface options not available in PXI :
.NET
A .NET native driver is also available. Once again this may be used for both LXI and PXI card control.
SOAP
Pickering LXI products include a SOAP interface which is usable from a wide variety of platforms and languages.
SSH
Pickering LXI products include an SSH interface which allows remote command line access to control cards, or,
using a suitable package, programmatic control.
The user is advised to visit the Pickering web site for further details of all the above drivers, where documentation,
example programs, and further help with driver choice are available.
LabVIEW, LabWindows/CVI and Switch Executive are trademarks of National Instruments Corporation.
General Pickering Card Architecture
With most drivers, before programming a Pickering card it is important to understand the basic architecture of
Pickering cards.
The switches on a Pickering card are organized into logical sub-units, each sub-unit containing a set of objects of
similar type and use. These objects may be switches, digital outputs, digital inputs, resistors, power supplies etc,
depending on the nature of the specific card.
For example a simple matrix card will usually contain a single sub-unit containing the switches arranged in a
2-dimensional array. However a similar card with additional isolating relays connected to the matrix will contain
additional sub-units containing those isolation relays.
Low level drivers include functions to allow the programmer to query the card to ascertain the number of sub-units,
and the size and type of each sub-unit.
For full details of the driver functions available the programmer should refer to the documentation provided.
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Section 4 - PROGRAMMING GUIDE
MODULE Architecture
The 40-535 is a single 1-pole switching matrix with 92 connections on the X-axis and 4 connections on the Y-axis.
Connections are made by operating the relays at the crosspoints between X and Y lines allowing single X-Y
connections, or X-X connections using a Y line as a path. The 40-536 and 40-537, are controlled in the same way
but are a dual 16x8 matrix and a single 44x8 matrix respectively.
X1
X2
X3
X4
X5
X6
X7
X8
X9
X10
X11
X12
X13
X14
X15
X16
X17
X18
X19
X20
X21
X22
X23
X24
X25
X26
X27
X28
X29
X30
X90
X91
X92
Y1
Y2
Y3
Y4
MATRIX
CROSSPOINT
40-535-021 Single 92x4 1-Pole Matrix
X101
X102
X103
X104
X105
X106
X107
X108
X109
X110
X111
Y101
Y102
Y103
Y104
X201
X202
X203
X204
X205
X206
X207
X208
X209
X210
X211
X242
X243
X244
X142
X143
X144
MATRIX
CROSSPOINT
Y201
Y202
Y203
Y204
40-536-021 Dual 44x4 1-Pole Matrix
X1
X2
X3
X4
X5
X6
X7
X8
X9
X10
X11
X42
X43
X44
Y1
Y2
Y3
Y4
Y5
Y6
Y7
Y8
MATRIX
CROSSPOINT
40-537-021 Single 44x8 1-Pole Matrix
In the case of single matrices, the entire matrix is treated as a single programming sub-unit designated as Sub-
Unit 1. The dual matrix is divided into sub-units 1 and 2. The following page gives some simple examples using the
provided drivers: the IVI driver, the Direct IO driver, and the IVI compliant driver.
Ultra High Density MATRIX MODULE 40-535/536/537
Page 4.3

Section 4 - PROGRAMMING GUIDE
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Programming The MODULE
Using The IVI Driver, Direct Driver or VISA Driver
This section provides some code fragments which show how to control the matrix using the IVI Driver, Direct Driver
or the VISA Driver.
Once the drivers are installed the manual “Sys40Prg.pdf” and driver help files which fully describes these functions
can be found in the Pickering folder(s) or the Pickering entries on your Start Menu.
The card must be opened before use and closed after using the following function calls:
Direct Driver - Open with PIL_OpenCards or PIL_OpenSpecifiedCard and close with PIL_CloseCards or
PIL_CloseSpecifiedCards respectively.
VISA Driver - Open with pipx40_init, and close with, pipx40_close.
Setting a Matrix Crosspoint:
Using the IVI driver:
Note: the following example is for bank 1 of a dual matrix. Bank 1 is identified as A, bank 2 would be identified as
B, and a single matrix would have no letter identifier.
pi40iv_Connect(vi, xA1, yA2); //set crosspoint x1, y2 to on
pi40iv_Disonnect(vi, xA1, yA2); //set crosspoint x1, y2 to off
Using the Pickering Direct driver:
DWORD SubUnit = 1; //select bank 1 (dual matrix) or whole matrix (single matrix)
PIL_ClearSub(CardNo, SubUnit); //clear all crosspoints to off state
PIL_OpCrosspoint(CardNo, SubUnit, 2, 1, 1); //set crosspoint x1, y2 to on
PIL_OpCrosspoint(CardNo, SubUnit, 2, 1, 0); //set crosspoint x1, y2 to off
Using the VISA driver:
ViUInt32 SubUnit = 1; //select bank 1 (dual matrix) or whole matrix (single matrix)
pipx40_clearSub(vi, SubUnit); //clear all crosspoints off state
pipx40_setCrosspointState (vi, SubUnit, 2, 1, VI_ON); //set crosspoint x1, y2 on
pipx40_setCrosspointState (vi, SubUnit, 2, 1, VI_OFF); //set crosspoint x1, y2 off
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Section 5 - CONNECTOR INFORMATION
SECTION 5 - CONNECTOR INFORMATION
X1
X3
X5
X7
X9
X11
X13
X15
X17
X19
X21
X23
X25
X27
X29
X31
X33
X35
X37
X39
X41
X43
X45
X47
X49
X51
X53
X55
X57
X59
X61
X63
X65
X67
X69
X71
X73
X75
X77
X79
X81
X83
X85
X87
X89
X91
Y2
Y4
49 1
50 2
51 3
52 4
53 5
54 6
55 7
56 8
57 9
58 10
59 11
60 12
61 13
62 14
63 15
64 16
65 17
66 18
67 19
68 20
69 21
70 22
71 23
72 24
73 25
74 26
75 27
76 28
77 29
78 30
79 31
80 32
81 33
82 34
83 35
84 36
85 37
86 38
87 39
88 40
89 41
90 42
91 43
92 44
93 45
94 46
95 47
96 48
X2
X4
X6
X8
X10
X12
X14
X16
X18
X20
X22
X24
X26
X28
X30
X32
X34
X36
X38
X40
X42
X44
X46
X48
X50
X52
X54
X56
X58
X60
X62
X64
X66
X68
X70
X72
X74
X76
X78
X80
X82
X84
X86
X88
X90
X92
Y1
Y3
Figure 5.1 - Pinout: 40-535-021 Single 1-Pole 92x4 Ultra High Density Matrix Module
(96-way male SCSI style micro-D connector)
Ultra High Density MATRIX MODULE 40-535/536/537
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Section 5 - CONNECTOR INFORMATION
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X101
X103
X105
X107
X109
X111
X113
X115
X117
X119
X121
X123
X125
X127
X129
X131
X133
X135
X137
X139
X141
X143
Y102
Y104
X201
X203
X205
X207
X209
X211
X213
X215
X217
X219
X221
X223
X225
X227
X229
X231
X233
X235
X237
X239
X241
X243
Y202
Y204
49 1
50 2
51 3
52 4
53 5
54 6
55 7
56 8
57 9
58 10
59 11
60 12
61 13
62 14
63 15
64 16
65 17
66 18
67 19
68 20
69 21
70 22
71 23
72 24
73 25
74 26
75 27
76 28
77 29
78 30
79 31
80 32
81 33
82 34
83 35
84 36
85 37
86 38
87 39
88 40
89 41
90 42
91 43
92 44
93 45
94 46
95 47
96 48
X102
X104
X106
X108
X110
X112
X114
X116
X118
X120
X122
X124
X126
X128
X130
X132
X134
X136
X138
X140
X142
X144
Y101
Y103
X202
X204
X206
X208
X210
X212
X214
X216
X218
X220
X222
X224
X226
X228
X230
X232
X234
X236
X238
X240
X242
X244
Y201
Y203
Figure 5.2 - Pinout: 40-536-021 Dual 1-Pole 44x4 Ultra High Density Matrix Module
(96-way male SCSI style micro-D connector)
Page 5.2
Ultra High Density MATRIX MODULE 40-535/536/537

pickering
Section 5 - CONNECTOR INFORMATION
X1
GND
X3
X5
GND
X7
X9
GND
X11
X13
GND
X15
X17
GND
X19
X21
GND
X23
X25
GND
X27
X29
GND
X31
X33
GND
X35
X37
GND
X39
X41
GND
X43
-
GND
-
-
GND
-
-
GND
-
Y1
GND
Y3
Y5
GND
Y7
49 1
50 2
51 3
52 4
53 5
54 6
55 7
56 8
57 9
58 10
59 11
60 12
61 13
62 14
63 15
64 16
65 17
66 18
67 19
68 20
69 21
70 22
71 23
72 24
73 25
74 26
75 27
76 28
77 29
78 30
79 31
80 32
81 33
82 34
83 35
84 36
85 37
86 38
87 39
88 40
89 41
90 42
91 43
92 44
93 45
94 46
95 47
96 48
X2
GND
X4
X6
GND
X8
X10
GND
X12
X14
GND
X16
X18
GND
X20
X22
GND
X24
X26
GND
X28
X30
GND
X32
X34
GND
X36
X38
GND
X40
X42
GND
X44
-
GND
-
-
GND
-
-
GND
GND
Y2
GND
Y4
Y6
GND
Y8
Figure 5.3 - Pinout: 40-537-021 & 40-537-021-S Single 1-Pole 44x8 Ultra High Density
Matrix Module (96-way male SCSI style micro-D connector)
Note: On the screened version, reed relay screen is
connected to the the front panel ground (GND).
Ultra High Density MATRIX MODULE 40-535/536/537
Page 5.3

Section 5 - CONNECTOR INFORMATION
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THIS PAGE INTENTIONALLY BLANK
Page 5.4
Ultra High Density MATRIX MODULE 40-535/536/537

pickering
SECTION 6 - TROUBLE SHOOTING
SECTION 6 - TROUBLESHOOTING
Installation Problems
The Plug & Play functionality of Pickering switch cards generally ensures trouble-free installation.
If you do experience any installation problems you should first ensure that all cards are properly seated in their slots.
Improperly mated cards may go undetected by the operating system, or may be detected as a card of an unknown
type. They can also cause the computer to freeze at various stages in the boot sequence.
If your system employs MXI-3 you should check the integrity of all MXI-3 links. When the system is powered up, and
during Windows start-up, you should expect to see periodic activity on the MXI-3 RX/TX (yellow) indicators, clearing
to leave only the PWR/LNK (green) LEDs illuminated. The RX/TX indicators should show activity when you attempt
to access a card.
Diagnostic Utility
The Pickering Diagnostic Utility (accessible through the Programs>>Pickering>>PXI Utilities menu) generates a
diagnostic report of the system’s PCI configuration, highlighting any potential configuration problems. Specific details
of all installed Pickering switch cards are included. All the installed Pickering switch cards should be listed in the
“Pilpxi information” section - if one or more cards is missing it may be possible to determine the reason by referring to
the PCI configuration dump contained in the report, but interpretation of this information is far from straightforward,
and the best course is to contact Pickering support: support@pickeringtest.com, if possible including a copy of the
diagnostic report.
In the “VISA information” section, if VISA is not installed it’s absence will be reported. This does not affect operation
using the Direct I/O driver, and is not a problem unless you wish to use VISA. VISA is a component of National
Instruments LabWindows/CVI and LabVIEW, or is available as a standalone environment.
If VISA is present and is of a sufficiently recent version, the section “Pipx40 information” should present a listing
similar to “Pilpxi information”.
Please note that the Diagnostic Utility cannot access cards if they are currently opened by some other application,
such as the Test Panels or Terminal Monitor.
Ultra High Density MATRIX MODULE 40-535/536/537 Page 6.1

SECTION 6 - TROUBLE SHOOTING
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THIS PAGE INTENTIONALLY BLANK
Page 6.2
Ultra High Density MATRIX MODULE 40-535/536/537

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Section 7 - MAINTENANCE INFORMATION
SECTION 7 - MAINTENANCE INFORMATION
SOFTWARE UPDATE
For PXI modules operating in a PXI chassis, no module software updates are required. For the latest version of
the driver please refer to our web site www.pickeringtest.com where links to our Software Download page will
provide the latest version of the driver software for the various programming environments encountered.
For PXI modules which are supported in one of Pickering Interfaces’ Modular LXI Chassis (such as the 60-102
and 60-103) no module software update is required. If the module was introduced after the LXI chassis was
manufactured the module may not be recognized, in this case the chassis firmware may need upgrading. This
is a simple process which is described in the manual for the Modular LXI Chassis.
RELAY LOOK-UP TABLES
Tables 7.1, 7.2, 7.3 and 7.4 on the following pages provide a cross reference between the signal paths of the 40-535
and 40-537 Ultra High Density Matrix Modules and the physical relays on the PCBs. These tables can be used in
the fault finding process and should be used in conjunction with the PCB layout diagrams of the motherboard and
daughterboard in Figures 7.1 and 7.2 (40-535) and Figures 7.3 and 7.4 (40-537) to identify the position of faulty
relays.
NOTE: Relays on the motherboard are highlighted in blue and relays on the daughterboard are highlighted in yellow.
NOTE
The high density of relays on this module means that the replacement of faulty relays should only be
carried out by qualified personnel using the correct equipment. If qualified personnel or the correct
equipment are unavailable please return the module to Pickering Interfaces for repair.
Ultra High Density MATRIX MODULE 40-535/536/537
Page 7.1

Section 7 - MAINTENANCE INFORMATION
pickering
TABLE 7.1 - 92x4 Ultra High Density Matrix 40-535-021 Relay Numbering - Motherboard
Matrix
Matrix
Matrix
Matrix
Crosspoint Relay Crosspoint Relay Crosspoint Relay Crosspoint
No.
No.
No.
X Y X Y X Y X Y
1 1 1 1 2 47 1 3 93 1 4 139
2 1 2 2 2 48 2 3 94 2 4 140
3 1 3 3 2 49 3 3 95 3 4 141
4 1 4 4 2 50 4 3 96 4 4 142
5 1 5 5 2 51 5 3 97 5 4 143
6 1 6 6 2 52 6 3 98 6 4 144
7 1 7 7 2 53 7 3 99 7 4 145
8 1 8 8 2 54 8 3 100 8 4 146
9 1 9 9 2 55 9 3 101 9 4 147
10 1 10 10 2 56 10 3 102 10 4 148
11 1 11 11 2 57 11 3 103 11 4 149
12 1 12 12 2 58 12 3 104 12 4 150
13 1 13 13 2 59 13 3 105 13 4 151
14 1 14 14 2 60 14 3 106 14 4 152
15 1 15 15 2 61 15 3 107 15 4 153
16 1 16 16 2 62 16 3 108 16 4 154
17 1 17 17 2 63 17 3 109 17 4 155
18 1 18 18 2 64 18 3 110 18 4 156
19 1 19 19 2 65 19 3 111 19 4 157
20 1 20 20 2 66 20 3 112 20 4 158
21 1 21 21 2 67 21 3 113 21 4 159
22 1 22 22 2 68 22 3 114 22 4 160
23 1 23 23 2 69 23 3 115 23 4 161
24 1 24 24 2 70 24 3 116 24 4 162
25 1 25 25 2 71 25 3 117 25 4 163
26 1 26 26 2 72 26 3 118 26 4 164
27 1 27 27 2 73 27 3 119 27 4 165
28 1 28 28 2 74 28 3 120 28 4 166
29 1 29 29 2 75 29 3 121 29 4 167
30 1 30 30 2 76 30 3 122 30 4 168
31 1 31 31 2 77 31 3 123 31 4 169
32 1 32 32 2 78 32 3 124 32 4 170
33 1 33 33 2 79 33 3 125 33 4 171
34 1 34 34 2 80 34 3 126 34 4 172
35 1 35 35 2 81 35 3 127 35 4 173
36 1 36 36 2 82 36 3 128 36 4 174
37 1 37 37 2 83 37 3 129 37 4 175
38 1 38 38 2 84 38 3 130 38 4 176
39 1 39 39 2 85 39 3 131 39 4 177
40 1 40 40 2 86 40 3 132 40 4 178
41 1 41 41 2 87 41 3 133 41 4 179
42 1 42 42 2 88 42 3 134 42 4 180
43 1 43 43 2 89 43 3 135 43 4 181
44 1 44 44 2 90 44 3 136 44 4 182
45 1 45 45 2 91 45 3 137 45 4 183
Relay
No.
46 1 46 46 2 92 46 3 138 46 4 184
Page 7.2
Ultra High Density MATRIX MODULE 40-535/536/537

pickering
Section 7 - MAINTENANCE INFORMATION
TABLE 7.2 - 92x4 Ultra High Density Matrix 40-535-021 Relay Numbering - Daughterboard
Matrix
Matrix
Matrix
Matrix
Crosspoint Relay Crosspoint Relay Crosspoint Relay Crosspoint
No.
No.
No.
X Y X Y X Y X Y
47 1 1 47 2 47 47 3 93 47 4 139
48 1 2 48 2 48 48 3 94 48 4 140
49 1 3 49 2 49 49 3 95 49 4 141
50 1 4 50 2 50 50 3 96 50 4 142
51 1 5 51 2 51 51 3 97 51 4 143
52 1 6 52 2 52 52 3 98 52 4 144
53 1 7 53 2 53 53 3 99 53 4 145
54 1 8 54 2 54 54 3 100 54 4 146
55 1 9 55 2 55 55 3 101 55 4 147
56 1 10 56 2 56 56 3 102 56 4 148
57 1 11 57 2 57 57 3 103 57 4 149
58 1 12 58 2 58 58 3 104 58 4 150
59 1 13 59 2 59 59 3 105 59 4 151
60 1 14 60 2 60 60 3 106 60 4 152
61 1 15 61 2 61 61 3 107 61 4 153
62 1 16 62 2 62 62 3 108 62 4 154
63 1 17 63 2 63 63 3 109 63 4 155
64 1 18 64 2 64 64 3 110 64 4 156
65 1 19 65 2 65 65 3 111 65 4 157
66 1 20 66 2 66 66 3 112 66 4 158
67 1 21 67 2 67 67 3 113 67 4 159
68 1 22 68 2 68 68 3 114 68 4 160
69 1 23 69 2 69 69 3 115 69 4 161
70 1 24 70 2 70 70 3 116 70 4 162
71 1 25 71 2 71 71 3 117 71 4 163
72 1 26 72 2 72 72 3 118 72 4 164
73 1 27 73 2 73 73 3 119 73 4 165
74 1 28 74 2 74 74 3 120 74 4 166
75 1 29 75 2 75 75 3 121 75 4 167
76 1 30 76 2 76 76 3 122 76 4 168
77 1 31 77 2 77 77 3 123 77 4 169
78 1 32 78 2 78 78 3 124 78 4 170
79 1 33 79 2 79 79 3 125 79 4 171
80 1 34 80 2 80 80 3 126 80 4 172
81 1 35 81 2 81 81 3 127 81 4 173
82 1 36 82 2 82 82 3 128 82 4 174
83 1 37 83 2 83 83 3 129 83 4 175
84 1 38 84 2 84 84 3 130 84 4 176
85 1 39 85 2 85 85 3 131 85 4 177
86 1 40 86 2 86 86 3 132 86 4 178
87 1 41 87 2 87 87 3 133 87 4 179
88 1 42 88 2 88 88 3 134 88 4 180
89 1 43 89 2 89 89 3 135 89 4 181
90 1 44 90 2 90 90 3 136 90 4 182
91 1 45 91 2 91 91 3 137 91 4 183
Relay
No.
92 1 46 92 2 92 92 3 138 92 4 184
Ultra High Density MATRIX MODULE 40-535/536/537
Page 7.3

Page 7.4
Section 7 - MAINTENANCE INFORMATION
pickering
Ultra High Density MATRIX MODULE 40-535/536/537
Figure 7.1 - 40-535/536 Ultra High Density Matrix Module Motherboard Layout
J4
RL1
RL2
RL3
RL4
RL5
RL6
RL7
RL8
RL9
RL10
RL11
RL12
RL13
RL14
RL15
RL16
RL17
RL18
RL19
RL20
RL21
RL22
RL23
RL24
RL25
RL26
RL27
RL28
RL29
RL30
RL31
RL32
RL33
RL34
RL35
RL36
RL37
RL38
RL39
RL40
RL41
RL42
RL43
RL44
RL45
RL46
RL47
RL48
RL49
RL50
RL51
RL52
RL53
RL54
RL55
RL56
RL57
RL58
RL59
RL60
RL61
RL62
RL63
RL64
RL65
RL66
RL67
RL68
RL69
RL70
RL71
RL72
RL73
RL74
RL75
RL76
RL77
RL78
RL79
RL80
RL81
RL82
RL83
RL84
RL85
RL86
RL87
RL88
RL89
RL90
RL91
RL92
RL93
RL94
RL95
RL96
RL97
RL98
RL99
RL100
RL101
RL102
RL103
RL104
RL105
RL106
RL107
RL108
RL109
RL110
RL111
RL112
RL113
RL114
RL115
RL116
RL117
RL118
RL119
RL120
RL121
RL122
RL123
RL124
RL125
RL126
RL127
RL128
RL129
RL130
RL131
RL132
RL133
RL134
RL135
RL136
RL137
RL138
RL139
RL140
RL141
RL142
RL143
RL144
RL145
RL146
RL147
RL148
RL149
RL150
RL151
RL152
RL153
RL154
RL155
RL156
RL157
RL158
RL159
RL160
RL161
RL162
RL163
RL164
RL165
RL166
RL167
RL168
RL169
RL170
RL171
RL172
RL173
RL174
RL175
RL176
RL177
RL178
RL179
RL180
RL181
RL182
RL183
RL184
J1
LK1LK2
A
A
A
A
B
B
B
B
B
LK3 LK4
LK7
LK8
LK5 LK6
C D E
C
D
pickering
+
J2
J3
R5
R6
R7
R8
R9
R10
R11
R12
R13
R14
C3
C1
R15
R4
U1
U21
C31
U22
C32
U23
C33
U24
C34
U25
C35
U26
C36
U27
C37
U28
C38
U9
C19
C8
C9
C18
C17
U6
U5
R3
U7
C16
R2
C7
C6
C42
C5
U29
C39
U10
C20
U30
C40
U11
C21
U31
C41
U12
C22
U17
C27
U13
C23
U18
C28
U14
C24
U19
C29
U15
C25
U20
C30
U16
C26
R1
U2 or
U8
U3
C15
U4
C13
C14
C12
C4
C2
+
C10
SPARE
SPARE
J103
J102
C101
U101
C105
U105
C106
U106
C107
U107
C112
C108
U108
C113
C109
U109
C114
C110
U110
C115
C111
U111
C116
U112
C117
U113
C118
U114
C119
U115
C120
U116
U103
C103
U102
C102
U117
U118
U119
U120
U121
U122
U123
C121
C122
C123
U104
C104
RL1
RL2
RL3
RL4
RL5
RL6
RL7
RL8
RL9
RL10
RL11
RL12
RL13
RL14
RL15
RL16
RL17
RL18
RL19
RL20
RL21
RL22
RL23
RL24
RL25
RL26
RL27
RL28
RL29
RL30
RL31
RL32
RL33
RL34
RL35
RL36
RL37
RL38
RL39
RL40
RL41
RL42
RL43
RL44
RL45
RL46
RL47
RL48
RL49
RL50
RL51
RL52
RL53
RL54
RL55
RL56
RL57
RL58
RL59
RL60
RL61
RL62
RL63
RL64
RL65
RL66
RL67
RL68
RL69
RL70
RL71
RL72
RL73
RL74
RL75
RL76
RL77
RL78
RL79
RL80
RL81
RL82
RL83
RL84
RL85
RL86
RL87
RL88
RL89
RL90
RL91
RL92
RL93
RL94
RL95
RL96
RL97
RL98
RL99
RL100
RL101
RL102
RL103
RL104
RL105
RL106
RL107
RL108
RL109
RL110
RL111
RL112
RL113
RL114
RL115
RL116
RL117
RL118
RL119
RL120
RL121
RL122
RL123
RL124
RL125
RL126
RL127
RL128
RL129
RL130
RL131
RL132
RL133
RL134
RL135
RL136
RL137
RL138
RL139
RL140
RL141
RL142
RL143
RL144
RL145
RL146
RL147
RL148
RL149
RL150
RL151
RL152
RL153
RL154
RL155
RL156
RL157
RL158
RL159
RL160
RL161
RL162
RL163
RL164
RL165
RL166
RL167
RL168
RL169
RL170
RL171
RL172
RL173
RL174
RL175
RL176
RL177
RL178
RL179
RL180
RL181
RL182
RL183
RL184
Figure 7.2 - 40-535/536 Ultra High Density Matrix Module Daughterboard Layout

pickering
Section 7 - MAINTENANCE INFORMATION
TABLE 7.3 - 44x8 Ultra High Density Matrix 40-537 Relay Numbering - Motherboard
Matrix
Matrix
Matrix
Matrix
Crosspoint Relay Crosspoint Relay Crosspoint Relay Crosspoint
No.
No.
No.
X Y X Y X Y X Y
1 1 1 7 1 49 13 1 97 19 1 145
1 2 2 7 2 50 13 2 98 19 2 146
1 3 3 7 3 51 13 3 99 19 3 147
1 4 4 7 4 52 13 4 100 19 4 148
1 5 5 7 5 53 13 5 101 19 5 149
1 6 6 7 6 54 13 6 102 19 6 150
1 7 7 7 7 55 13 7 103 19 7 151
1 8 8 7 8 56 13 8 104 19 8 152
2 1 9 8 1 57 14 1 105 20 1 153
2 2 10 8 2 58 14 2 106 20 2 154
2 3 11 8 3 59 14 3 107 20 3 155
2 4 12 8 4 60 14 4 108 20 4 156
2 5 13 8 5 61 14 5 109 20 5 157
2 6 14 8 6 62 14 6 110 20 6 158
2 7 15 8 7 63 14 7 111 20 7 159
2 8 16 8 8 64 14 8 112 20 8 160
3 1 17 9 1 65 15 1 113 21 1 161
3 2 18 9 2 66 15 2 114 21 2 162
3 3 19 9 3 67 15 3 115 21 3 163
3 4 20 9 4 68 15 4 116 21 4 164
3 5 21 9 5 69 15 5 117 21 5 165
3 6 22 9 6 70 15 6 118 21 6 166
3 7 23 9 7 71 15 7 119 21 7 167
3 8 24 9 8 72 15 8 120 21 8 168
4 1 25 10 1 73 16 1 121 22 1 169
4 2 26 10 2 74 16 2 122 22 2 170
4 3 27 10 3 75 16 3 123 22 3 171
4 4 28 10 4 76 16 4 124 22 4 172
4 5 29 10 5 77 16 5 125 22 5 173
4 6 30 10 6 78 16 6 126 22 6 174
4 7 31 10 7 79 16 7 127 22 7 175
4 8 32 10 8 80 16 8 128 22 8 176
5 1 33 11 1 81 17 1 129 23 1 177
5 2 34 11 2 82 17 2 130 23 2 178
5 3 35 11 3 83 17 3 131 23 3 179
5 4 36 11 4 84 17 4 132 23 4 180
5 5 37 11 5 85 17 5 133 23 5 181
5 6 38 11 6 86 17 6 134 23 6 182
5 7 39 11 7 87 17 7 135 23 7 183
5 8 40 11 8 88 17 8 136 23 8 184
6 1 41 12 1 89 18 1 137
6 2 42 12 2 90 18 2 138
6 3 43 12 3 91 18 3 139
6 4 44 12 4 92 18 4 140
6 5 45 12 5 93 18 5 141
6 6 46 12 6 94 18 6 142
6 7 47 12 7 95 18 7 143
6 8 48 12 8 96 18 8 144
Relay
No.
Ultra High Density MATRIX MODULE 40-535/536/537
Page 7.5

Section 7 - MAINTENANCE INFORMATION
pickering
TABLE 7.4 - 44x8 Ultra High Density Matrix 40-537 Relay Numbering - Daughterboard
Matrix
Matrix
Matrix
Matrix
Matrix
Crosspoint Relay Crosspoint Relay Crosspoint Relay Crosspoint Relay Crosspoint
No.
No.
No.
No.
X Y X Y X Y X Y X Y
24 1 1 31 1 57 38 1 113 — — 169 — — 225
24 2 2 31 2 58 38 2 114 — — 170 — — 226
24 3 3 31 3 59 38 3 115 — — 171 — — 227
24 4 4 31 4 60 38 4 116 — — 172 — — 228
24 5 5 31 5 61 38 5 117 — — 173 — — 229
24 6 6 31 6 62 38 6 118 — — 174 — — 230
24 7 7 31 7 63 38 7 119 — — 175 — — 231
24 8 8 31 8 64 38 8 120 — — 176 — — 232
25 1 9 32 1 65 39 1 121 — — 177 — — 233
25 2 10 32 2 66 39 2 122 — — 178 — — 234
25 3 11 32 3 67 39 3 123 — — 179 — — 235
25 4 12 32 4 68 39 4 124 — — 180 — — 236
25 5 13 32 5 69 39 5 125 — — 181 — — 237
25 6 14 32 6 70 39 6 126 — — 182 — — 238
25 7 15 32 7 71 39 7 127 — — 183 — — 239
25 8 16 32 8 72 39 8 128 — — 184 — — 240
26 1 17 33 1 73 40 1 129 — — 185 — — 241
26 2 18 33 2 74 40 2 130 — — 186 — — 242
26 3 19 33 3 75 40 3 131 — — 187 — — 243
26 4 20 33 4 76 40 4 132 — — 188 — — 244
26 5 21 33 5 77 40 5 133 — — 189 — — 245
26 6 22 33 6 78 40 6 134 — — 190 — — 246
26 7 23 33 7 79 40 7 135 — — 191 — — 247
26 8 24 33 8 80 40 8 136 — — 192 — — 248
27 1 25 34 1 81 41 1 137 — — 193 — — 249
27 2 26 34 2 82 41 2 138 — — 194 — — 250
27 3 27 34 3 83 41 3 139 — — 195 — — 251
27 4 28 34 4 84 41 4 140 — — 196 — — 252
27 5 29 34 5 85 41 5 141 — — 197 — — 253
27 6 30 34 6 86 41 6 142 — — 198 — — 254
27 7 31 34 7 87 41 7 143 — — 199 — — 255
27 8 32 34 8 88 41 8 144 — — 200 — — 256
28 1 33 35 1 89 42 1 145 — — 201
28 2 34 35 2 90 42 2 146 — — 202
28 3 35 35 3 91 42 3 147 — — 203
28 4 36 35 4 92 42 4 148 — — 204
28 5 37 35 5 93 42 5 149 — — 205
28 6 38 35 6 94 42 6 150 — — 206
28 7 39 35 7 95 42 7 151 — — 207
28 8 40 35 8 96 42 8 152 — — 208
29 1 41 36 1 97 43 1 153 — — 209
29 2 42 36 2 98 43 2 154 — — 210
29 3 43 36 3 99 43 3 155 — — 211
29 4 44 36 4 100 43 4 156 — — 212
29 5 45 36 5 101 43 5 157 — — 213
29 6 46 36 6 102 43 6 158 — — 214
29 7 47 36 7 103 43 7 159 — — 215
29 8 48 36 8 104 43 8 160 — — 216
30 1 49 37 1 105 44 1 161 — — 217
30 2 50 37 2 106 44 2 162 — — 218
30 3 51 37 3 107 44 3 163 — — 219
30 4 52 37 4 108 44 4 164 — — 220
30 5 53 37 5 109 44 5 165 — — 221
30 6 54 37 6 110 44 6 166 — — 222
30 7 55 37 7 111 44 7 167 — — 223
30 8 56 37 8 112 44 8 168 — — 224
Relay
No.
Page 7.6
Ultra High Density MATRIX MODULE 40-535/536/537

pickering
Section 7 - MAINTENANCE INFORMATION
C31
C32
C33
C34
C35
C36
C37
C38
C19
U21
U22
U23
U24
U25
U26
U27
U28
U9
RL8
RL16
RL24
RL7
RL15
RL23
RL6
RL14
RL22
RL5
RL13
RL21
RL4
RL12
RL20
RL3
RL11
RL19
RL2
RL10
RL18
RL1
RL9
RL17
U29
U30
C39
C40
U10
U11
C20
C21
U6
U5
C18
C17
pickering
J3
J1
J4
RL32
RL40
RL48
RL56
RL64
RL72
RL80
RL88
RL96
RL104
RL112
RL120
RL128
RL136
RL144
RL152
RL160
RL168
RL176
RL184
RL31
RL39
RL47
RL55
RL63
RL71
RL79
RL87
RL95
RL103
RL111
RL119
RL127
RL135
RL143
RL151
RL159
RL167
RL175
RL183
RL30
RL38
RL46
RL54
RL62
RL70
RL78
RL86
RL94
RL102
RL110
RL118
RL126
RL134
RL142
RL150
RL158
RL166
RL174
RL182
RL29
RL37
RL45
RL53
RL61
RL69
RL77
RL85
RL93
RL101
RL109
RL117
RL125
RL133
RL141
RL149
RL157
RL165
RL173
RL181
RL28
RL36
RL44
RL52
RL60
RL68
RL76
RL84
RL92
RL100
RL108
RL116
RL124
RL132
RL140
RL148
RL156
RL164
RL172
RL180
RL27
RL35
RL43
RL51
RL59
RL67
RL75
RL83
RL91
RL99
RL107
RL115
RL123
RL131
RL139
RL147
RL155
RL163
RL171
RL179
RL26
RL34
RL42
RL50
RL58
RL66
RL74
RL82
RL90
RL98
RL106
RL114
RL122
RL130
RL138
RL146
RL154
RL162
RL170
RL178
RL25
RL33
RL41
RL49
RL57
RL65
RL73
RL81
RL89
RL97
RL105
RL113
RL121
RL129
RL137
RL145
RL153
RL161
RL169
RL177
C9
C8
C42
C7
U31
U17
U18
U19
U20
C41
C27
C28
C39
C40
C6
U12
U13
U14
U15
U16
U1
C22
C23
C24
C25
C26
C5
SPARE RL185 SPARE RL186
SPARE RELAYS
U7
U2 or
U8
C10
R4
R5
R6
R7
R8
R9
R10
R11
R12
R13
R14
R15
C3
C1
+
R1
C16
R2
R3
C15
U3
C14
C13
C12
C2
U4
J2
C4
+
Figure 7.3 - 40-537 Ultra High Density Matrix Module Motherboard Layout
U112 U113 U114 U115 U116 U117 U118 U119 U120 U121 U122 U123 U124 U125 U126 U127 U128 U129 U130
J101
C112
C113 C114 C115 C116 C117 C118 C119 C120 C121 C122 C123 C124 C125 C126 C127 C128 C129 C130
U131
+
C126A
C111
RL249
RL241
RL233
RL225
RL217
RL209
RL201
RL193
RL185
RL177
RL169
RL161
RL153
RL145
RL137
RL129
RL121
RL113
RL105
RL97
RL89
RL81
RL73
RL65
RL57
RL49
RL41
RL33
RL25
RL17
RL9
RL1
C131
U132
U111
C110
U110
RL250
RL242
RL234
RL226
RL218
RL210
RL202
RL194
RL186
RL178
RL170
RL162
RL154
RL146
RL138
RL130
RL122
RL114
RL106
RL98
RL90
RL82
RL74
RL66
RL58
RL50
RL42
RL34
RL26
RL18
RL10
RL2
C132
C109
U109
RL251
RL243
RL235
RL227
RL219
RL211
RL203
RL195
RL187
RL179
RL171
RL163
RL155
RL147
RL139
RL131
RL123
RL115
RL107
RL99
RL91
RL83
RL75
RL67
RL59
RL51
RL43
RL35
RL27
RL19
RL11
RL3
C108
U108
C107
U107
RL252
RL244
RL236
RL228
RL220
RL212
RL204
RL196
RL188
RL180
RL172
RL164
RL156
RL148
RL140
RL132
RL124
RL116
RL108
RL100
RL92
RL84
RL76
RL68
RL60
RL52
RL44
RL36
RL28
RL20
RL12
RL4
C106
U106
RL253
RL245
RL237
RL229
RL221
RL213
RL205
RL197
RL189
RL181
RL173
RL165
RL157
RL149
RL141
RL133
RL125
RL117
RL109
RL101
RL93
RL85
RL77
RL69
RL61
RL53
RL45
RL37
RL29
RL21
RL13
RL5
C105
U105
C104
U104
RL254
RL246
RL238
RL230
RL222
RL214
RL206
RL198
RL190
RL182
RL174
RL166
RL158
RL150
RL142
RL134
RL126
RL118
RL110
RL102
RL94
RL86
RL78
RL70
RL62
RL54
RL46
RL38
RL30
RL22
RL14
RL6
J102
C103
C102
U103
U102
RL255
RL247
RL239
RL231
RL223
RL215
RL207
RL199
RL191
RL183
RL175
RL167
RL159
RL151
RL143
RL135
RL127
RL119
RL111
RL103
RL95
RL87
RL79
RL71
RL63
RL55
RL47
RL39
RL31
RL23
RL15
RL7
SPARE
SPARE
C101
U101
RL256
RL248
RL240
RL232
RL224
RL216
RL208
RL200
RL192
RL184
RL176
RL168
RL160
RL152
RL144
RL136
RL128
RL120
RL112
RL104
RL96
RL88
RL80
RL72
RL64
RL56
RL48
RL40
RL32
RL24
RL16
RL8
C127A
+
C125A
Figure 7.4 - 40-537 Ultra High Density Matrix Module Daughterboard Layout
Ultra High Density MATRIX MODULE 40-535/536/537
Page 7.7

Section 7 - MAINTENANCE INFORMATION
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Page 7.8
Ultra High Density MATRIX MODULE 40-535/536/537

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Section 8 - WARNINGS & CAUTIONS
SECTION 8 - WARNINGS AND CAUTIONS
Warning – Hazardous Environments
This product is not specifically designed for use in hazardous
environments, for example in explosive atmospheres. If the product is to
be used in hazardous environments we recommend that the user ensures
suitable protective measures are taken.
WARNING - DANGER OF ELECTRIC SHOCK
THIS MODULE MAY CONTAIN HAZARDOUS VOLTAGES. BEFORE REMOVING
THE MODULE FROM THE RACK REMOVE ALL SUPPLIES.
CAUTION – Handling of Electrostatic-Sensitive Semiconductor Devices
Certain semiconductor devices used in this equipment are liable to damage due to static
voltage. Observe the following precautions when handling these devices in their unterminated
state, or sub-units containing these devices:
1. Persons removing sub-units from an equipment using these devices must be earthed by a
wrist strap and a resistor at the point provided on the equipment.
2. Soldering irons used during the repair operations must be low voltage types with earthed
tips and isolated from the mains voltage by a double insulated transformer.
3. Outer clothing worn must be unable to generate static charges.
4. Printed Circuit Boards (PCBs) fitted with these devices must be stored and transported in
anti-static bags.
Ultra High Density MATRIX MODULE 40-535/536/537
Page 8.1

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Page 8.2
Ultra High Density MATRIX MODULE 40-535/536/537