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E EXPERIENCE 28 - GF AgieCharmilles US

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33<br />

AGIE experience<br />

No <strong>28</strong> January 2007<br />

The tool data<br />

Name<br />

Finished part material<br />

Tool material<br />

Tool weight<br />

Tool working life<br />

Electrode material<br />

Electrode production<br />

EDM time<br />

24-fold injection mould<br />

POM plastic<br />

hardened steel<br />

1300 kg<br />

10 million injection moulding cycles<br />

copper<br />

95% high-speed milling,<br />

5% ED wire cutting<br />

35% of the total production time<br />

Oberflächengüte<br />

CCA 0.2 mm für Hauptschnitte<br />

CCX 0.1 mm für Nachschhnitte<br />

Surface quality VDI 21<br />

Position accuracy<br />

Look into the work area of an<br />

Agietron Hyperspark Exact 2<br />

with electrode and workpiece<br />

clamped in place.<br />

The 24-fold injection mould with<br />

various inside and outside mould<br />

cores, as well as ejectors.<br />

± 5 µm over the whole tool<br />

We would like to thank Sønderborg<br />

Værktøjsfabrik A/S, in particular<br />

their Managing Director<br />

Henrik Schwartz and also Poul<br />

Erik Skælbæk, Product Manager<br />

of A-V-N Maskin AS, for their<br />

kind support and helpful cooperation<br />

on this report.<br />

Responsible<br />

Sales Manager:<br />

Flavio Guadagnini,<br />

Agiesales<br />

“<br />

Not only are our tools precise. Our<br />

delivery times, our machines, all<br />

our employees' jobs are also<br />

precise. Precision is thus the company's<br />

philosophy and stands for<br />

forward-looking planning in our<br />

company. Our ED die-sinking manufacturing<br />

cell, consisting of two<br />

Agietron Hyperspark Exact 2 with<br />

robot in the middle, is the best<br />

example for also being a step<br />

ahead of the others in future, too.<br />

”<br />

Henrik Schwartz,<br />

Managing Director of<br />

Sønderborg Værktøjsfabrik A/S

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