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Laboratory test of FBG interrogators for wind turbine blade monitoring

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Load measurements <strong>of</strong> <strong>blade</strong>s<br />

Fibre Optics, ready <strong>for</strong> implementation?<br />

Theo Verbruggen<br />

Wind Turbine Condition Monitoring Workshop, October 8-9, 2009<br />

www.ecn.nl


Contents<br />

• Applications<br />

• Principles<br />

• Suppliers<br />

• Tests<br />

• Hardware developments<br />

• S<strong>of</strong>tware developments<br />

• Conclusions<br />

2 16-10-2009


Applications <strong>of</strong> <strong>blade</strong> load measurments<br />

Blade load measurements<br />

can be used <strong>for</strong> :<br />

• Load measurements <strong>for</strong><br />

certification<br />

• Turbine control<br />

• Blade <strong>monitoring</strong><br />

• Operation and<br />

maintenance<br />

3 16-10-2009


4 16-10-2009<br />

Principles <strong>of</strong> <strong>FBG</strong>-based measurements


Principles<br />

WDM: Wavelength Division Multiplexing<br />

TDM: Time Division multiplexing<br />

5 16-10-2009


Suppliers<br />

• Smart Fibres<br />

TDM<br />

• Insensys<br />

TDM<br />

• HBM<br />

WDM<br />

• (Micron Optics)<br />

WDM<br />

6 16-10-2009


User experience<br />

What is demonstrated…<br />

7 16-10-2009


User experience<br />

Or even more...<br />

8 16-10-2009


User experience<br />

And this are the details….<br />

9 16-10-2009


User experience<br />

•Inaccuracies in strain<br />

•Large differences <strong>for</strong><br />

opposite locations<br />

•Spikes / missing data<br />

•Strain modulation on<br />

temperature measurements<br />

•Unreliable instrumentation<br />

•Complex repair due to<br />

required skills and tools<br />

•Long installation time<br />

Still promising!<br />

But how to proceed?<br />

10 16-10-2009


Still promising!<br />

But how to proceed?<br />

• Selection <strong>of</strong> reliable interrogator which meets<br />

requirements <strong>for</strong> in house developments and on site<br />

<strong>test</strong>ing<br />

• Development <strong>of</strong> user friendly sensor assembly, suitable<br />

<strong>for</strong> on site installation<br />

• Development <strong>of</strong> user friendly data processing and<br />

interface<br />

11 16-10-2009


Selection <strong>of</strong> interrogator<br />

• Accuracy / resolution / long<br />

term stability<br />

• Thermal sensitivity<br />

• Acceleration / environmental<br />

conditions<br />

• Stability during operation /<br />

polarization effects<br />

• Reliability / robustness<br />

Reference grating (AOS)<br />

12 16-10-2009


Accuracy / resolution<br />

Single micro strain simulator<br />

13 16-10-2009


Thermal sensitivity<br />

Climate room<br />

14 16-10-2009


15 16-10-2009<br />

Acceleration


16 16-10-2009<br />

Polarization


Remarks interrogator<br />

• Required accuracy not ensured<br />

• Long term stability not ensured<br />

• Thermal effects found<br />

• Acceleration effects minimal<br />

• Polarization effects (Strong!)<br />

• Reliability / robustness<br />

• Strong sensitivity <strong>for</strong> Bragg grating properties<br />

• Strong effects due to attenuation<br />

But we made our choice <strong>for</strong> our sensor development<br />

17 16-10-2009


Sensor developments<br />

Experience:<br />

• Complicated installation<br />

- Skilled personnel / not certified<br />

- Special tools<br />

• Time consuming<br />

- Gluing process<br />

- Curing time and fixation<br />

• Result<br />

- Not robust<br />

- Prone to damage<br />

• Inaccuracies<br />

-Strain<br />

- Temperature<br />

18 16-10-2009


Sensors development<br />

Requirements:<br />

• Life time > 20 years<br />

• Easy installation<br />

• No drift<br />

• Temperature compensation<br />

• No (re-)calibration<br />

• Easy replaceable<br />

• Robust<br />

These requirements are met by the ECN sensor development<br />

19 16-10-2009


S<strong>of</strong>tware development (Blade <strong>monitoring</strong>)<br />

Purpose<br />

• Fully automatic<br />

• Very limited data to be<br />

stored<br />

• Robust to measurement<br />

faults<br />

• Applicable <strong>for</strong> various<br />

plat<strong>for</strong>ms<br />

• Applicable <strong>for</strong> various<br />

<strong>turbine</strong>s<br />

• Auto-reporting / warning<br />

• Friendly user interface<br />

20 16-10-2009


Conclusions<br />

• Load measurements are essential <strong>for</strong><br />

various <strong>wind</strong> applications<br />

• Fibre Bragg grating is still promising and<br />

still expensive<br />

• Users friendly components still required<br />

• Data processing / reduction essential <strong>for</strong><br />

<strong>monitoring</strong> applications<br />

21 16-10-2009


22 16-10-2009<br />

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