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54676, MM7-GS100-DCA-1.0K - Balboa Direct

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<strong>GS100</strong> Tech Sheet<br />

<strong>Balboa</strong> Water Group<br />

System PN <strong>54676</strong><br />

System Model # <strong>MM7</strong>-<strong>GS100</strong>-<strong>DCA</strong>-<strong>1.0K</strong><br />

Software Version # 41<br />

EPN # 3449<br />

Base PCBA - PN 54677<br />

PCB VS100 - PN 22964 Rev B<br />

Base Panels<br />

VL200 (Mini) – PN 55123<br />

VL240 (MVP240) – PN 55080<br />

VL260 (MVP260) – PN 55081<br />

VL401 (LCD Lite Duplex) – PN 54665<br />

VL403 (LED Lite Duplex) – PN 54664<br />

Template used: 40749_A.pdf 02/26/2007<br />

<strong>54676</strong>_97_A.pdf 08/16/2010<br />

Page 1<br />

<strong>54676</strong>_97_A


Basic System Features and Functions<br />

Power Requirements<br />

• 230VAC, 1~, 16A, 50Hz<br />

• 3 wires (line, neutral, ground)<br />

System Outputs<br />

Setup 1 (As Manufactured)<br />

• 230V Pump 1, 2-Speed<br />

• 230V Ozone<br />

• 10V Spa Light<br />

• 230V 1.0kW Heater<br />

Additional Options<br />

• MoodEFX Lighting<br />

Connects to Spa Light terminal J20<br />

K5<br />

F5, F3A 250V<br />

J20<br />

G C<br />

• FiberEFX Lighting<br />

Connects to Spa Light terminal J20<br />

J13 J12<br />

J18<br />

U4<br />

J1<br />

F4<br />

J9<br />

K2<br />

S1<br />

TST RST<br />

J6 J43<br />

J7<br />

J8<br />

SWITCHBANK A<br />

SEN. A<br />

SEN. B<br />

Page 2<br />

<strong>54676</strong>_97_A


C<br />

G<br />

Basic System Features and Functions<br />

Any time you change a DIP Switch, other than A1, you must reset Persistent<br />

Memory for your new DIP Switch Settings changes to take effect. If you do<br />

not reset Persistent Memory, your system may function improperly.<br />

To reset Persistent Memory:<br />

• Power down by disconnecting power source from spa.<br />

• Put a jumper across J43, covering both pins. (See illustration below)<br />

• Power up by connecting power source to spa.<br />

• Wait until “ ” is displayed on your panel.<br />

• Power down again.<br />

• Remove jumper from J43 (May also move to cover 1 pin only)<br />

• Power up again.<br />

About Persistent Memory and Time of Day Retention:<br />

This system uses memory that doesn’t require a battery to store a variety of<br />

settings. What we refer to as Persistent Memory stores the filter settings,<br />

the set temperature, and the heat mode.<br />

Persistent Memory is not used for Time of Day. Only models with a<br />

Serial Deluxe panel installed (VS5xxDZ and GS5xxDZ) can display the<br />

time. However, during power loss to the spa, the system will lose the<br />

correct time, and reset to 12:00 PM when power is restored.<br />

Power Up Display Sequence<br />

Upon power up, you should see the following on the display:<br />

• Three numbers in a row, which are the SSID (the System Softwar<br />

ID). The third display of these numbers is the Software Version,<br />

which should match the version of your system. For example, if<br />

three numbers are<br />

, that is a VS511SZ at version<br />

• Displayed next is: “ ” (indicating the system is configured for<br />

a heater between 3 and 6 kW) or “ ” (indicating the system is<br />

configured for a heater effectively* between 1 and 3 kW).<br />

“ ” should appear for all VS models running at 240VAC.<br />

“ ” should appear for all VS models running at 120VAC, as wel<br />

as all GS models. (*A heater which is rated at 4 kW at 240VAC w<br />

function as a 1 kW heater at 120VAC.)<br />

• “ ” will appear to signal the start of Priming Mode.<br />

At this point, the power up sequence is complete. Refer to the Refere<br />

Card for the VS or GS System model of your spa for information abou<br />

the spa operates from this point on, including how to adjust the Time<br />

Day if using a Serial Deluxe style panel.<br />

J43<br />

E.GND<br />

K6<br />

G C<br />

F4 FUSE .3A 250V<br />

J23<br />

K1<br />

W1<br />

SWITCHBANK<br />

T1A<br />

K3<br />

K2<br />

F2<br />

W4<br />

E.GND<br />

J50<br />

G C<br />

J6<br />

G C<br />

SWITCHBANK A<br />

F7<br />

J17/26<br />

S1 TST<br />

FUSE 20A 250V<br />

W7<br />

K8<br />

K9<br />

J43<br />

J2<br />

J1<br />

J46<br />

J60 J22<br />

J6 J7 J8<br />

S1 TST<br />

EXT. AUX. F<br />

RLY<br />

SEN. A SEN. B<br />

J47<br />

G C<br />

W2<br />

W3<br />

J1A<br />

J2A<br />

J29<br />

G C<br />

K5<br />

1 2 3<br />

U4 J12<br />

J20<br />

F1<br />

J10<br />

FUSE 3A 250V<br />

J18<br />

J13<br />

BALBOA INSTRUMENTS, INC. 2-SPD<br />

J44 VS500Z<br />

EXT RLY<br />

P/N 22972 REV D<br />

VAC MADE IN U.S.A<br />

COPYRIGHT 2005<br />

J43 on VS5xxZ and VS300 Series Main Board Shown.<br />

J43 on GS5xxZ Series is located in approximately the same position.<br />

J26<br />

J90<br />

J50<br />

LINE<br />

BLK AC<br />

W1<br />

K4<br />

K1<br />

VS100<br />

P/N 22964_B MADE IN U.S.A.<br />

© 2006<br />

PUMP<br />

T0.25A 250V<br />

<strong>Balboa</strong><br />

J58<br />

G C<br />

J23<br />

NEUTRAL<br />

F2<br />

J57<br />

HEATER<br />

OZONE<br />

J29<br />

G C<br />

WHT AC<br />

K3<br />

J9<br />

TST<br />

K2<br />

K5<br />

SWITCHBANK A<br />

F4<br />

J6 J43<br />

S1<br />

SWITCHBANK A<br />

RST<br />

J43 on VS100/<strong>GS100</strong> Series Main Board Shown.<br />

J13 J12<br />

J7<br />

SEN. A<br />

J20<br />

G C<br />

J18<br />

U4<br />

J8<br />

SEN. B<br />

Page 3<br />

<strong>54676</strong>_97_A


Wiring Configuration and DIP Settings<br />

Setup 1 (As Manufactured)<br />

• 230V Pump 1, 2-Speed<br />

• 10V Spa Light<br />

• 230V Ozone<br />

• 230V 1.0kW Heater<br />

• VL401 Main Panel<br />

Ozone runs with Pump 1 low-speed.<br />

HIPot Testing Note:<br />

Disconnect slip terminal with green<br />

wires from J90 prior to performing<br />

HiPot test. Failure to disconnect will<br />

cause a false failure of the test.<br />

Reconnect terminal to J90 after<br />

successful completion of HiPot test.<br />

J90<br />

J50<br />

F1, T20A 480V<br />

K4 K1<br />

W1<br />

PUMP<br />

T0.25A 250V<br />

J23<br />

2-Spd G C P1<br />

NEUTRAL<br />

F2<br />

J58 J57<br />

OZONE<br />

J29<br />

G C<br />

Ozone<br />

K3<br />

K5<br />

F5, F3A 250V<br />

J13 J12<br />

J18<br />

U4<br />

J20<br />

10V<br />

GLight<br />

C<br />

J1<br />

J26<br />

LINE<br />

TB1<br />

LINE<br />

NEUTRAL<br />

<strong>Balboa</strong><br />

VS100<br />

P/N 22964_B MADE IN U.S.A.<br />

© 2006<br />

1.0 kW<br />

J9<br />

K2<br />

F4<br />

S1<br />

TST RST<br />

J6 J43<br />

J7<br />

J8<br />

HEATER<br />

SWITCHBANK A<br />

SEN. A<br />

SEN. B<br />

WARNING: Main Power to system should be turned OFF BEFORE adjusting DIP switches.<br />

WARNING: Persistent Memory (J43) must be RESET to allow new DIP switch settings to take effect. (See Persistent Memory page)<br />

SSID #<br />

100<br />

59<br />

41<br />

A1, Test Mode OFF<br />

A2, Un, P1, LT, P1, TD, TE, TU LT<br />

A6, 50 Hz<br />

A7, Mode changes allowed<br />

A8, Degrees C<br />

J43<br />

A4, N/A (must be OFF) A9, P1-low timeout, Table 1<br />

A5, P1-high timeout, Table 1<br />

A10, High Low Amp mode<br />

Panel Button Assignments<br />

Panel Button Positions<br />

1=Pump 1=Unused1<br />

2=Light 2=Pump 1<br />

3=Temp Down<br />

4=Temp 4=Light Up<br />

1 2 3 4<br />

1<br />

4 2<br />

Page 4<br />

Memory<br />

Reset<br />

3<br />

Wiring Color Key<br />

Neutral (Common) AC Connections<br />

Special AC Connections<br />

Line AC Connections<br />

10 Volt Connections<br />

Relay Control Wires<br />

Board Connector Key<br />

1 Typically Line voltage<br />

2 Typically Line voltage for 2-speed pumps<br />

3 Neutral (Common)<br />

4 Ground<br />

Note flat sides in connector<br />

<strong>54676</strong>_97_A


DIP Switches and Jumpers Definitions<br />

SSID 100 59 41<br />

Base Model <strong>GS100</strong><br />

DIP Switch Key<br />

A1 Test Mode (normally OFF)<br />

A2 “ON” position: Button layout will be: Pump 1, Light, Temp Down, Temp Up *<br />

“OFF” position: Button layout will be: Unused, Pump 1, Temp, Light<br />

A3 “ON” position: use Mini Panel *<br />

“OFF” position: use Lite Duplex or Digital Duplex panel<br />

A4 N/A (must be OFF)<br />

A5 Pump 1 high-speed timeout, see Table 1<br />

Table 1 Pump 1 Timeouts<br />

A6 “ON” position: 50Hz operation<br />

“OFF” position: 60Hz operation<br />

A5 A9 Low-spd Hi-spd<br />

A7 “ON” position: Standard mode only<br />

OFF OFF 2 hours 15 min<br />

“OFF” position: Std/Ecn/Sleep mode changes allowed<br />

ON OFF 2 hours 30 min<br />

A8 “ON” position: temperature is displayed in degrees Celsius<br />

OFF ON 15 min 15 min<br />

“OFF” position: temperature is displayed in degrees Fahrenheit<br />

ON ON 30 min 30 min<br />

A9 Pump 1 low-speed timeout, see Table 1<br />

A10 “ON” position: heater is disabled while the high-speed pump is running (low amperage mode)<br />

“OFF” position: heater can run while the high-speed pump is running (high amperage mode)<br />

* Panels with button layout are not compatible when A2 or A3 is ON.<br />

Note: No blower or second pump available.<br />

Jumper Key<br />

J43 When jumper is placed on 2 pins during power-up, system will reset persistent memory.<br />

Leave on 1 pin only to enable persistent memory feature.<br />

WARNING:<br />

• Setting DIP switches incorrectly may cause abnormal system behavior and/or damage to system components.<br />

• Refer to Switchbank illustration on Wiring Configuration page for correct settings for this system.<br />

• Contact <strong>Balboa</strong> if you require additional configuration pages added to this tech sheet.<br />

Panel Button Positions<br />

A3: OFF<br />

1 2 3 4<br />

1<br />

4 2<br />

3<br />

A3:ON<br />

1<br />

2 3 4<br />

A2: OFF<br />

Panel Button Assignments<br />

1=Unused<br />

2=Pump 1<br />

3=Temp<br />

4=Light<br />

A2:ON<br />

1=Pump 1<br />

2=Light<br />

3=Temp Down<br />

4=Temp Up<br />

Page 5<br />

<strong>54676</strong>_97_A


Ozone Connections<br />

Note: A special tool is required to remove the pins from the connector body once they are snapped in place.<br />

Check with your <strong>Balboa</strong> Account Manager for information on purchasing a pin-removal tool.<br />

<strong>Balboa</strong> Ozone connector configuration for 230VAC 50Hz:<br />

Black or Brown Line Conductor<br />

Empty<br />

White or Blue Neutral Conductor<br />

Empty<br />

L<br />

N<br />

Flat sides of sockets as shown<br />

J50 J90<br />

K4<br />

K1<br />

PUMP<br />

J23<br />

Circ.Pump<br />

G C<br />

OZONE<br />

J29<br />

K5<br />

Not used<br />

Neutral - White or Blue conductor<br />

Not used<br />

Line - Black or Brown conductor<br />

F2<br />

Page 6<br />

<strong>54676</strong>_97_A


Duplex Panel Configurations<br />

Heat<br />

SETUP (AS MANUFACTURED)<br />

Jets Light Cool Warm<br />

VL403 (Lite Digital)<br />

PN 54664 with Overlay PN 11884<br />

• Connects to Main Panel terminal J1<br />

DIP switch A3 must be OFF<br />

Jets Light Cool Warm<br />

VL401 (Lite Digital)<br />

PN 54665 with Overlay PN 11885<br />

• Connects to Main Panel terminal J1<br />

Heat<br />

Jets Light Cool Warm<br />

DIP switch A3 must be ON<br />

VL200 (Mini Panel)<br />

PN 55123 with Overlay PN 11852<br />

• Connects to Main Panel terminal J1<br />

OPTIONAL PANELS<br />

VL240 (MVP240)<br />

PN 55080 with Overlay PN 11745<br />

• Connects to Main Panel terminal J1<br />

Jets<br />

Light<br />

Cool<br />

Warm<br />

Jets<br />

Light<br />

Cool<br />

Warm<br />

VL260 (MVP260)<br />

PN 55081 with Overlay PN 11746<br />

• Connects to Main Panel terminal J1<br />

Page 7<br />

<strong>54676</strong>_97_A

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