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13048 - Whelen Engineering

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®<br />

ENGINEERING COMPANY INC.<br />

Route 145, Winthrop Road,<br />

Chester, Connecticut 06412<br />

Phone: (860) 526-9504<br />

Fax: (860) 526-2009<br />

Internet: www.whelen.com<br />

Sales/Service e-mail: aviation@whelen.com<br />

Wingtip Power Supply Replacement for<br />

Cessna Citation 550, Serial #128 and above,<br />

S550 and 560 serial #0001-0256 without<br />

SB560-3308 applied, with 90159 Series<br />

Wingtip Strobe Light Assembly.<br />

90101 Series Strobe Light Power Supply<br />

Installation . . .<br />

1. On both wings of the aircraft, remove the<br />

wingtip access panel by unscrewing the<br />

mounting screws.<br />

2. Remove existing strobe light power supply<br />

from the wing-tip access cut-out by removing<br />

the four mounting screws. Disconnect cables<br />

from power supply.<br />

3. Install the two supplied mounting brackets<br />

(“A” and “B”) with lips on top of existing<br />

brackets, located inside wing-tip access cutout,<br />

and secure with the four mounting<br />

screws.<br />

IMPORTANT NOTE: When brackets are<br />

installed, insure that the upward slope is<br />

facing outboard of the wing.<br />

4. Connect the <strong>Whelen</strong> Strobe Light Power<br />

Supply to the connectors of the existing<br />

cables and install the power supply onto “A”<br />

and “B” mounting brackets with the<br />

connectors facing outboard. Secure the<br />

power supply with the four #8-32 MS51957-<br />

46mounting screws (supplied) to the “A” and<br />

“B” mounting brackets.<br />

5. Replace the wingtip access panel over the<br />

wingtip cut-out, and secure with the mounting<br />

screws.<br />

EXISTING<br />

BRACKET<br />

MOUNTING BRACKET<br />

LIPS ON TOP OF EXISTING<br />

BRACKETS<br />

MOUNTING BRACKET LIPS<br />

ON TOP OF EXISTING<br />

BRACKETS<br />

EXISTING<br />

BRACKET<br />

VIEW A-A<br />

MOUNT. BRACKETS “A” & “B” TO SLOPE UPWARD FACING OUTBOARD OF AIRCRAFT WING<br />

OUTBOARD<br />

EXISTING BRACKET<br />

MOUNTING BRACKET “B”<br />

INBOARD<br />

MOUNTING BRACKET “A”<br />

Aviation<br />

MOUNTING BRACKETS “A”<br />

AND “B” ARE TO SLOPE<br />

UPWARD FACING OUTBOARD<br />

OF AIRCRAFT WING<br />

OUTBOARD<br />

EXISTING MOUNTING SCREWS (QTY. 4) TO SECURE<br />

MOUNTING BRACKETS TO EXISTING BRACKETS<br />

EXISTING<br />

BRACKET<br />

BRACKET LIP<br />

NOTE: ACCESS CUT-OUT SHOWN IN<br />

ISOMETRIC DRAWINGS AS SEEN FROM<br />

BELOW THE AIRCRAFT’S WING<br />

BRACKET LIP<br />

MOUNTING BRACKET “B”<br />

PN / 11-170576-000<br />

MOUNTING BRACKET “A”<br />

PN / 11-170575-000<br />

©1997 <strong>Whelen</strong> <strong>Engineering</strong> Company Inc.<br />

Form No.<strong>13048</strong>C (052102)<br />

Page 1


Strobe Light Power Supply Installation Instructions (<strong>Whelen</strong> 90101 Series)<br />

ACCESS<br />

CUT-OUT<br />

MOUNTING<br />

BRACKET “B”<br />

AIRCRAFT<br />

SKIN<br />

OUTBOARD<br />

MOUNTING<br />

BRACKET “A”<br />

WHELEN STROBE<br />

LIGHT POWER SUPPLY<br />

OUTBOARD<br />

Four, #8-32 (MS51957-46)<br />

mounting screws to secure<br />

strobe light power supply<br />

to mounting brackets “A” & “B”<br />

CONNECTORS ON STROBE<br />

LIGHT POWER SUPPLY<br />

MUST FACE OUTWARD<br />

WHELEN STROBE<br />

LIGHT POWER SUPPLY<br />

WARNING! THE STROBE LIGHT POWER SUPPLY<br />

IS A HIGH VOLTAGE DEVICE. DO NOT REMOVE<br />

STROBE TUBES OR DISMANTLE THE STROBE<br />

LIGHT HEAD ASSEMBLIES WHILE IN OPERATION.<br />

IMPORTANT NOTE: CONNECT<br />

CABLES TO STROBE LIGHT<br />

POWER SUPPLY BEFORE<br />

INSERTING INSIDE ACCESS<br />

CUT-OUT AND SECURE TO<br />

MOUNTING BRACKETS.<br />

WAIT 10 MINUTES AFTER TURNING OFF POWER<br />

BEFORE STARTING WORK ON ANY TROUBLE<br />

SHOOTING.<br />

OUTBOARD<br />

WHELEN STROBE<br />

LIGHT POWER SUPPLY<br />

Form No.<strong>13048</strong>C<br />

Page 2


WHITE WIRE POSITIVE,<br />

(+ 28 VDC)<br />

BLACK WIRE NEGATIVE,<br />

(-) GROUND<br />

TO POWER SUPPLY<br />

WINGTIP SECTION<br />

WHELEN 90159 SERIES WINGTIP<br />

STROBE LIGHT ASSEMBLY<br />

WARNING! THE STROBE LIGHT POWER SUPPLY IS A HIGH VOLTAGE<br />

DEVICE DO NOT REMOVE STROBE TUBES OR DISMANTLE THE<br />

STROBE LIGHT HEAD ASSEMBLIES WHILE IN OPERATION.<br />

WAIT 10 MINUTES AFTER TURNING OFF POWER BEFORE STARTING<br />

WORK ON ANY TROUBLE SHOOTING.<br />

BASE PLATE MOUNTING SCREWS (4)<br />

#10-32 X ¾ INCH, PHILLIPS PAN HEAD<br />

(MS51958-65)<br />

LENS GASKET<br />

LENS<br />

Wingtip Anti-collision/<br />

Position Strobe Light Replacement<br />

for Cessna 550 and 560 Series . . .<br />

BASE PLATE<br />

ASSEMBLY<br />

1. Remove existing wingtip assembly.<br />

2. Clean all excess adhesive from opening and mounting surface.<br />

3. Fill lower hole, if any, with hardware included seperately.<br />

4. Position doubler plate inside wing behind opening.<br />

5. The position light wires should be fed through doubler plate.<br />

6. Observe polarity of existing position light wires, and connect to the wires of<br />

the <strong>Whelen</strong> light assembly, using DME-20 or equivilant.<br />

LENS RETAINER<br />

LENS RETAINER MOUNTING<br />

SCREWS (2), #10-32 X1INCH,<br />

PHILLIPS FLAT HEAD<br />

(MS51960-70)<br />

NOTE: AT INSTALLATION,<br />

MOUNTING SCREWS SHOULD BE<br />

TIGHTENED EVENLY TO A<br />

MAXIMUM OF 13 IN./LBS. OF<br />

TORQUE.<br />

NOTE: CONNECTION METHOD TO BE CERTIFIED FAA TYPE.<br />

7. Remove lens retainer, lens and gasket from base plate assembly.<br />

8. Using the two lens retainer mounting screws, temporarily attach the base<br />

assembly to the doubler plate to align into position for step 9.<br />

IMPORTANT! SCREWS SHOULD<br />

BE ALTERNATELY TIGHTENED<br />

UNTIL THE FINAL TORQUE VALUE<br />

HAS BEEN ACHIEVED.<br />

9. Permanently align and attach base plate assembly to doubler plate using the<br />

four base plate mounting screws.<br />

10. Remove the two lens retainer screws.<br />

11. Following the procedure provided for the mounting hardware, securely attach<br />

gasket, lens and lens retainer to base plate assembly, using the two lens<br />

retainer screws. NOTE: Gasket should be aligned properly.<br />

13. Connect strobe power cable to strobe light power supply.<br />

Form No.<strong>13048</strong>C<br />

Page 3


.187 DIA.<br />

(4) MOUNTING HOLES<br />

.25<br />

4.13<br />

3.625 MTG.<br />

1<br />

3.12<br />

OUTPUT INPUT<br />

A=ANODE<br />

B=TRIGGER<br />

C=CATHODE<br />

A=POWER<br />

B=GROUND-<br />

C=SYNC.<br />

3.21<br />

.080<br />

MS3102R10SL-3S CONN.(REF) MS3102R10SL-3P CONN.(REF)<br />

OR EQUIVALENT<br />

OR EQUIVALENT<br />

WIRING<br />

WIRING<br />

A=ANODE<br />

B=TRIGGER<br />

C=CATHODE<br />

A=POWER(+)<br />

B=GROUND(-)<br />

C=SYNC.<br />

.25<br />

.95<br />

2<br />

INSTALL CAP<br />

AFTER FINAL<br />

TEST<br />

5.60<br />

5.100 MTG.<br />

3<br />

5.00<br />

1.36 TYP.<br />

4<br />

REV ECN DESCRIPTION DATE<br />

F<br />

8339 ADDED -02 & -03 UNITS 11/2/92<br />

G 8386 DELETED RIVETS<br />

11/17/92<br />

H 8464 ADDED NOTES<br />

12/10/92<br />

J 9254 ADDED SHEET #4<br />

6/15/93<br />

K 10100 CHGD SPECS 1/25/94<br />

L 10210 REV'D DWG & SPECS 2/17/94<br />

M 10714 ROTATE MS CONNECTORS 6/6/94<br />

N 11300 ADDED -05 ASSEMBLY 10/28/94<br />

P 11776 ADDED -06 ASSEMBLY 2/2/95<br />

R<br />

REVISED RADIATED SUSCEPT. NOTE<br />

14469<br />

5/22/96<br />

T 15283 ADDED -07 ASSEMBLY 10/24/96<br />

U 16256 REV'D RADIATED SUSCEPT. NOTE REV'D RADIATED EMISSIONS NOTE 3/4/97<br />

17398 ADDED -01 ASSEMBLY<br />

7/8/97<br />

W<br />

GENERAL NOTES:<br />

1. SPECIFICATIONS:<br />

INPUT VOLTAGE.........14 VDC or 28 VDC (TYP)<br />

INPUT CURRENT........4 AMPS or 2 AMPS<br />

FLASHRATE................45±5 BURSTS PER MIN.<br />

JOULES......................16,6,6,6<br />

WEIGHT......................1.7 lbs.<br />

34 JOULES WITHIN 405ms.<br />

ENERGY.....................22 JOULES WITHIN 200ms.<br />

(AVG)<br />

2. THIS POWER SUPPLY (P/N 01-0790101-04) USED WITH STROBE LIGHT<br />

PART NUMBERS 01-0790159-( ) MEETS THE MINIMUM REQUIREMENTS<br />

STATED IN FAR PART 23 & PART 25 FOR ANTI-COLLISION LIGHT SYSTEMS.<br />

ENVIRONMENTAL TEST REQUIREMENTS IN ACCORDANCE WITH RTCA/DO-160C:<br />

3. THE 01-0790101-04 POWER SUPPLY COMPLIES WITH THE FOLLOWING<br />

U<br />

R<br />

TEMPERATURE/ALTITUDE - SECT. 4, CAT. D2<br />

VIBRATION - SECT. 8, ROBUST (8.6)<br />

WATERPROOFNESS - SECT. 10, CAT. S<br />

FLUIDS SUSCEPTABILITY - SECT. 11, SPRAY TEST (11.4.1)<br />

SAND & DUST - SECT. 12, CAT. D<br />

SALT SPRAY - SECT. 14, CAT. S<br />

POWER INPUT - SECT. 16, CAT B<br />

VOLTAGE SPIKE - SECT. 17, CAT. B, PAR. 17.4<br />

AUDIO FREQUENCY CONDUCTED SUSPECT. - SECT. 18, CAT. B, PAR. 18.3.1<br />

MAGNETIC FIELDS INDUCED INTO EQ. - SECT. 19, CAT. B, PAR. 19.3.1<br />

SPIKES INDUCED INTO INTERCONN. CABLES - SECT. 19, CAT. B, PAR 19.3.4<br />

RADIATED AND CONDUCTED SUSCEPTABILITY - SECT. 20, CAT. U, PAR 20.4, 20.5<br />

RADIATED AND CONDUCTED EMISSIONS - SECT. 21, CAT. B, PAR. 21.3, 21.4<br />

4. FAA - STC, TSO - C96a APPROVED<br />

1 4 01-0267530-00<br />

POWER SUPPLY, HTS-CF-MS - MOD YAL14/28Q4516-1VA<br />

1 3<br />

10-0530592-02<br />

MFG. LABEL<br />

2 2 22-0430469-00 CAP PLUG<br />

1 1 10-0330445-00 INPUT OUTPUT LABEL<br />

01-0790101-04<br />

POWER SUPPLY, STROBE LIGHT (HTS-CF-MS)<br />

QTY. ITEM<br />

PART NUMBER<br />

DESCRIPTION<br />

1994<br />

WHELEN ENG. CO.<br />

TOLERANCE:<br />

UNLESS OTHERWISE SPECIFIED<br />

ANGLES ±1/2ANGLES °<br />

THIS DRAWING IS PROPRIETARY TO THE WHELEN ENGINEERING<br />

COMPANY ANY REPRODUCTION, DISCLOSURE OR USE OF THIS<br />

DRAWING WITHOUT WRITTEN AUTHORIZATION FROM WHELEN<br />

ENGINEERING COMPANY IS PROHIBITED.<br />

CUSTOMER CONTRACT NO. CALC. WT.<br />

PIONEERS IN SAFETY SIGNALS<br />

ENGINEERING COMPANY<br />

ROUTE 145<br />

CHESTER, CT 06412-0684<br />

TELEPHONE (203) 526-9504<br />

MATERIAL<br />

.XX = ±.03<br />

.XXX = ±.020<br />

DR. DATE<br />

JPA 2/18/94<br />

1.7 lbs. HTS - 90101 SERIES<br />

POWER SUPPLY ASSY.<br />

FINISH<br />

CH.<br />

DATE<br />

SCALE<br />

REL. DATE<br />

GPS<br />

10/28/94 NONE<br />

2/18/94<br />

ENG.<br />

DATE<br />

CAGE CODE DWG NO.<br />

REV SHEET OF<br />

VGC<br />

2/21/94<br />

APP.<br />

DATE<br />

VGC<br />

10402<br />

2 5<br />

10/28/94<br />

90101 W<br />

C<br />

#<br />

R<br />

Form No.<strong>13048</strong>C<br />

Page 4


.62<br />

3.06<br />

3.65<br />

(GLASS LENS)<br />

3.50<br />

(PLASTIC LENS)<br />

WINGTIP SECTION<br />

REF.<br />

1.89<br />

22"<br />

APPROX.<br />

26"<br />

APPROX.<br />

11 21 12<br />

11.03<br />

9.375<br />

LENS RETAINER MOUNTING SCREW<br />

(2) PLACES<br />

CLEARANCE HOLES FOR #10<br />

(2)PLACES<br />

.49<br />

1.6<br />

MS 3106F-10SL-3P<br />

3 PIN CONNECTOR<br />

A - ANODE<br />

B - TRIGGER<br />

C - CATHODE<br />

2.38<br />

.85 R.<br />

BLACK (GROUND)<br />

WHITE (POSITIVE)<br />

SHIELD GROUND: TO BE SECURED<br />

BY MOUNTING SCREW (ITEM 4)<br />

1<br />

3<br />

4<br />

5<br />

6<br />

7<br />

8<br />

4 13 14 15 16 17 18<br />

8<br />

19<br />

9.375<br />

3.45<br />

8.12<br />

19.11 R.<br />

7.65 R.<br />

MOUNTING CONFIGURATION<br />

9 20 22 10 2<br />

NOTE:<br />

MOUNTING SCREWS TO<br />

BE TIGHTENED EVENLY<br />

TO A MAXIMUM OF<br />

13 IN./LBS. OF TORQUE.<br />

IMPORTANT...<br />

SCREWS SHOULD BE<br />

ALTERNATELY TIGHTENED<br />

UNTIL THE FINAL TORQUE<br />

VALUE HAS BEEN<br />

ACHIEVED.<br />

REV ECN DESCRIPTION DATE<br />

REV ECN DESCRIPTION DATE<br />

.62 R.<br />

U<br />

V<br />

MIN. OPENING<br />

REQUIRED IN WINGTIP<br />

20986<br />

25628<br />

NOTES:<br />

ADD "STC", DELETED "PMA"<br />

ADDED TORQUE SPEC TO LENS<br />

RETAINER MTG SCREWS<br />

11/12/98<br />

5/20/02<br />

A<br />

B 8902 REV STROBE ASSY 1/19/93<br />

C<br />

D 9149 REMOVE GASKET 5/17/93<br />

E<br />

F 9526 ADD SHEET 2 8/27/93<br />

G<br />

8615<br />

9019<br />

9213<br />

9881<br />

REV'D SCREWS TO #6<br />

CHG P/N OF IT 5<br />

ADD SHIELD GRD<br />

UPDATE DWG<br />

1/19/93<br />

4/6/93<br />

6/3/93<br />

12/2/93<br />

H 10025 CHG 70603 TITLE 1/13/94<br />

11057 SEE SHEET 2<br />

9/7/94<br />

ADDED FAA NOTE<br />

K 11312<br />

11/1/94<br />

CHANGED P/N ITEM 5<br />

ADDED NEW ASSEMBLYS<br />

L 13203<br />

-05 THRU -08<br />

10/16/95<br />

CH. HDWARE, ADDED GASKET<br />

M 13401<br />

ADDED WEIGHTS 11/21/95<br />

N 13609<br />

P 14305<br />

R<br />

14470<br />

T 16349<br />

CHANGED MOUNTING HARDWARE<br />

2/5/96<br />

DELETED GASKET FOR GLASS LENS 4/24/96<br />

USE ITEM 7 GASKET<br />

REVISED RADIATED SUSCEPT. NOTE<br />

REV'D RADIATED SUSCEPT. NOTE<br />

REV'D RADIATED EMISSIONS NOTE<br />

ADDED ASSY'S -09 & -10<br />

ADDED ITEM # 22<br />

5/22/96<br />

3/13/97<br />

1. SPECIFICATIONS:<br />

POSITION LIGHT VOLTAGE......27.5V +/-0.5V<br />

FLASHTUBE.............................XENON<br />

2. UNIT COMPLIES WITH COLOR REQUIREMENTS OF FAR PART 25.1397(a).<br />

AVIATION RED, GREEN, AND WHITE.<br />

3. UNIT COMPLIES WITH FAR PART 25.1401 REQUIREMENTS USING AN APPROVED<br />

POWER SUPPLY OF 22 JOULES MINIMUM, 30 JOULES MAXIMUM.<br />

4. UNIT COMPLIES WITH THE FOLLOWING ENVIRONMENTAL TEST REQUIREMENTS<br />

IN ACCORDANCE WITH RTCA/DO-160 C:<br />

TEMPERATURE/ALTITUDE: SECT. 4, CATEGORY D2<br />

HUMIDITY: SECT. 6, CATEGORY C<br />

VIBRATION: SECT. 8, ROBUST (8.6)<br />

EXPLOSION: SECT. 9, CATEGORY A<br />

WATERPROOFNESS: SECT. 10, CATEGORY S<br />

FLUIDS SUSCEPTABILITY: SECT. 11, SPRAY TEST (11.4.1)<br />

SAND AND DUST: SECTION 12, CATEGORY D<br />

SALT SPRAY: SECT. 14, CATEGORY S<br />

POWER INPUT: SECTION 16, CATEGORY B<br />

VOLTAGE SPIKE: SECT. 17, CATEGORY B, PAR. 17.4<br />

AUDIO FREQENCY CONDUCTED SUSCEPTABILITY: SECT. 18, CAT. B, PAR. 18.3.1<br />

MAGNETIC FIELDS INDUCED INTO EQ.: SECTION 19, CAT. B, PAR. 19.3.1<br />

SPIKES INDUCED INTO INTERCONN. CABLES: SECT. 19, CAT. B, PAR. 19.3.4<br />

RADIATED AND CONDUCTED SUSCEPTABILITY: SECTION 20, CATEGORY U, PAR. 20.4, 20.5<br />

R RADIATED AND CONDUCTED EMISSIONS: SECTION 21, CATEGORY B, PAR. 21.3, 21.4<br />

5. FAA - STC, TSO-C30c AND TSO-C96a APPROVED.<br />

6. WEIGHTS: -05 & -06 W/GLASS LENS - 1.9 lbs.<br />

-01 & -02 W/PLASTIC LENS - 1.3 lbs.<br />

1 1 - - - - 22 68-4170665-34 LENS, GLASS EMI COATED<br />

1 1<br />

1 21 10-0530693-02 LABEL, MFG.<br />

1 1<br />

20<br />

68-4170665-30 LENS, GLASS<br />

2 2<br />

2 2 19 14-0050619-69<br />

#10-32 X 1" PHILLIPS FHMS<br />

18<br />

11-270587-001 RETAINER, LENS - POSITION LIGHT<br />

1 1 17 38-0125020-00<br />

1/8 x 1/2 FOAM PAD<br />

- 1<br />

16 68-4230020-50<br />

LENS, POSITION LIGHT - RED<br />

1 -<br />

15<br />

68-4230020-40 LENS, POSITION LIGHT - GREEN<br />

1 1<br />

1 14<br />

34A0428020-65 LAMP - W1290-28<br />

1 1<br />

1 13<br />

38-0230021-00 GASKET, LENS - POSITION LIGHT<br />

1 1<br />

1 12 10-0320776-00<br />

LABEL, MADE IN USA<br />

- -<br />

1 11 10-0530572-02<br />

LABEL, MFG. -01 & -02 ASSYS.<br />

- - 1 1 10 19-190154-001 RETAINER, PLASTIC LENS<br />

1 9<br />

68-4170581-3A<br />

LENS, PLASTIC<br />

4 4<br />

14-0050503-30<br />

SCREW, 6-32 X 1/2 PPHMS (MS51957-30)<br />

1 1<br />

38-0270590-00<br />

GASKET, LENS<br />

1 1<br />

14-0050503-32<br />

SCREW, 6-32 X 3/4 PPHSS (MS51957-32)<br />

1 1<br />

1 5 02-0270603-00<br />

STROBE ASSY - WINGTIP LIGHT<br />

4 4<br />

4 4 14-0050620-65<br />

#10-32 X 3/4" PPHMS<br />

1 1<br />

1 3 06-170600-000<br />

BASEPLATE ASSY, WINGTIP LIGHT<br />

1 1<br />

19-190187-001 RETAINER, GLASS LENS<br />

1 1<br />

07-790157-001<br />

DOUBLER PLATE<br />

* 01-0790159-10 RIGHT LIGHT ASSY. POS./ANTI-COLL. (EMI GLASS)<br />

01-0790159-09 LEFT LIGHT ASSY. POS./ANTI-COLL. (EMI GLASS)<br />

01-0790159-06 RIGHT LIGHT ASSY. POS./ANTI-COLL. (GLASS LENS)<br />

01-0790159-05 LEFT LIGHT ASSY. POS./ANTI-COLL. (GLASS LENS)<br />

01-0790159-02<br />

RIGHT LIGHT ASSY. POS./ANTI-COLL. (PLASTIC LENS)<br />

01-0790159-01<br />

LEFT LIGHT ASSY. POS./ANTI-COLL. (PLASTIC LENS)<br />

QUANTITY ITEM PART NUMBER DESCRIPTION<br />

THIS DRAWING IS PROPRIETARY TO THE WHELEN ENG. CO. INC., ANY<br />

REPRODUCTION, DISCLOSURE OR USE OF THIS DRAWING WITHOUT<br />

WRITTEN AUTHORIZATION FROM WHELEN ENG. CO. INC. IS PROHIBITED<br />

ENGINEERING COMPANY INC.<br />

ROUTE 145<br />

CHESTER, CT 06412-0684<br />

TELEPHONE (860) 526-9504<br />

MATERIAL<br />

FINISH<br />

POSITION/ANTI-COLLISION<br />

WINGTIP LIGHT<br />

TOLERANCE: UNLESS OTHERWISE SPECIFIED<br />

ANGLES ± 1/2°<br />

.XX=±.02<br />

.XXX=±.002<br />

C 1994 WHELEN ENG. CO. INC. CAGE CODE 10402<br />

DR.<br />

CH.<br />

ENG.<br />

APP.<br />

JAN<br />

GPS<br />

JAN<br />

VGC<br />

SCALE<br />

DATE<br />

11/30/92<br />

90159 V<br />

NONE<br />

RELEASE DATE<br />

11/1/94<br />

1 2<br />

DWG NO. REV ISSUE SHEET OF<br />

-<br />

2<br />

1<br />

1<br />

1<br />

-<br />

-<br />

4<br />

1<br />

4<br />

1<br />

1<br />

1<br />

T<br />

-<br />

2<br />

1<br />

1<br />

1<br />

-<br />

-<br />

4<br />

1<br />

4<br />

1<br />

1<br />

1<br />

*<br />

1<br />

1<br />

-<br />

1<br />

1<br />

1<br />

-<br />

-<br />

1<br />

1<br />

*<br />

1<br />

1<br />

1<br />

1<br />

-<br />

1<br />

1<br />

-<br />

-<br />

1<br />

1<br />

*<br />

-<br />

-<br />

1<br />

-<br />

1<br />

1<br />

1<br />

1<br />

1<br />

1<br />

4<br />

1<br />

1<br />

1<br />

4<br />

1<br />

-<br />

1<br />

*<br />

-<br />

-<br />

1<br />

1<br />

-<br />

4<br />

1<br />

1<br />

-<br />

1<br />

*<br />

8<br />

7<br />

6<br />

2<br />

1<br />

J<br />

R<br />

Form No.<strong>13048</strong>C<br />

Page 5


.62<br />

3.06<br />

3.50<br />

(PLASTIC LENS)<br />

22"<br />

APPROX.<br />

26"<br />

APPROX.<br />

11.03<br />

9.375<br />

22"<br />

APPROX.<br />

2.38<br />

.85 R.<br />

19.11 R.<br />

MIN. OPENING<br />

REQUIRED IN WINGTIP<br />

7.65 R.<br />

MOUNTING CONFIGURATION<br />

25<br />

26<br />

13<br />

.62 R.<br />

11057 CHG TAIL LIGHT SHIELD<br />

9/7/94<br />

ADDED FAA NOTE<br />

K 11312<br />

CHANGED P/N ITEM 3<br />

11/1/94<br />

ADDED NEW ASSEMBLYS<br />

L 13203<br />

-05 THRU -08 10/16/95<br />

CHANGED HARDWARE, ADDED GASKET<br />

13401<br />

ADDED WEIGHTS<br />

11/21/95<br />

DEL GASKET FOR GLASS LENS<br />

P 14302<br />

USE ITEM 10 GASKET<br />

4/24/96<br />

NOTES:<br />

R 14470 REVISED RADIATED SUSCEPT. NOTE 5/22/96<br />

REVISED RADIATED SUSCEPT. NOTE<br />

1. SPECIFICATIONS:<br />

T<br />

REVISED RADIATED EMISSIONS NOTE<br />

16349<br />

3/13/97<br />

ADDED ASSY'S -11 AND -12<br />

POSITION LIGHT VOLTAGE......27.5V 0.5V<br />

ADDED ITEM #30<br />

FLASHTUBE.............................XENON<br />

2. UNIT COMPLIES WITH COLOR REQUIREMENTS OF FAR PART 25.1397(a).<br />

AVIATION RED, GREEN, AND WHITE.<br />

3. UNIT COMPLIES WITH FAR PART 25.1401 REQUIREMENTS USING AN APPROVED<br />

POWER SUPPLY OF 22 JOULES MINIMUM, 30 JOULES MAXIMUM.<br />

4. UNIT COMPLIES WITH THE FOLLOWING ENVIRONMENTAL TEST REQUIREMENTS<br />

IN ACCORDANCE WITH RTCA/DO-160 C:<br />

TEMPERATURE/ALTITUDE: SECT. 4, CATEGORY D2<br />

HUMIDITY: SECT. 6, CATEGORY C<br />

VIBRATION: SECT. 8, ROBUST (8.6)<br />

EXPLOSION: SECT. 9, CATEGORY A<br />

WATERPROOFNESS: SECT. 10, CATEGORY S<br />

FLUIDS SUSCEPTABILITY: SECT. 11, SPRAY TEST (11.4.1)<br />

SAND AND DUST: SECTION 12, CATEGORY D<br />

SALT SPRAY: SECT. 14, CATEGORY S<br />

POWER INPUT: SECTION 16, CATEGORY B<br />

VOLTAGE SPIKE: SECT. 17, CATEGORY B, PAR. 17.4<br />

AUDIO FREQENCY CONDUCTED SUSCEPTABILITY: SECT. 18, CAT. B, PAR. 18.3.1<br />

MAGNETIC FIELDS INDUCED INTO EQ.: SECTION 19, CAT. B, PAR. 19.3.1<br />

SPIKES INDUCED INTO INTERCONN. CABLES: SECT. 19, CAT. B, PAR. 19.3.4<br />

RADIATED AND CONDUCTED SUSCEPTABILITY: SECTION 20, CATEGORY U, PAR. 20.4, 20.5<br />

RADIATED AND CONDUCTED EMISSIONS: SECTION 21, CATEGORY B, PAR. 21.3, 21.4<br />

5. FAA - STC, TSO-C30c AND TSO-C96a APPROVED.<br />

J<br />

1 2 7<br />

3.65<br />

(GLASS LENS)<br />

WINGTIP SECTION<br />

REF.<br />

1.89<br />

14<br />

29<br />

15<br />

8<br />

9.375<br />

CLEARANCE HOLES FOR #10<br />

(2)PLACES<br />

3.45<br />

LENS RETAINER MOUNTING SCREW<br />

(2) PLACES<br />

.49 8.12<br />

1.6<br />

MS 3106F-10SL-3P<br />

3 PIN CONNECTOR<br />

A - ANODE<br />

B - TRIGGER<br />

C - CATHODE<br />

BLACK (GROUND)<br />

WHITE (POSITIVE)<br />

SHIELD GROUND: TO BE SECURED<br />

BY MOUNTING SCREW (ITEM 8)<br />

NOTE:<br />

PLACE BETWEEN LAMPHOLDER<br />

AND MOUNTING SURFACE<br />

3 4 5<br />

6<br />

23<br />

8<br />

24<br />

9<br />

10<br />

11<br />

27<br />

30<br />

12<br />

28<br />

NOTE:<br />

MOUNTING SCREWS TO<br />

BE TIGHTENED EVENLY<br />

TO A MAXIMUM OF<br />

13 IN./LBS. OF TORQUE.<br />

16<br />

17<br />

18 20<br />

21<br />

19<br />

9<br />

22<br />

IMPORTANT...<br />

SCREWS SHOULD BE<br />

ALTERNATELY TIGHTENED<br />

UNTIL THE FINAL TORQUE<br />

VALUE HAS BEEN<br />

ACHIEVED.<br />

REV ECN DESCRIPTION DATE<br />

REV ECN DESCRIPTION DATE<br />

20986<br />

25628<br />

ADD "STC", DELETED "PMA" 11/12/98 F 9526 ADD SHEET 2 (W\TAILIGHT) 8/27/93<br />

ADDED TORQUE SPEC TO LENS<br />

RETAINER MTG SCREWS<br />

5/20/02<br />

9881 UPDATE DWG<br />

12/2/93<br />

H 10025 ADD TAIL LIGHT SHIELD 1/13/94<br />

N 13609 CHANGED MOUNTING HARDWARE 2/5/96<br />

6. WEIGHTS: -07 & -08 W/GLASS LENS - 2.0 lbs.<br />

-03 & -04 W/PLASTIC LENS - 1.4 lbs.<br />

1 1 - - - - 30 68-4170665-34 LENS, GLASS EMI COATED<br />

1 1<br />

- - 29 1 10-0530694-02 LABEL, MFG.<br />

1 1<br />

28 19-190187-001<br />

RETAINER, GLASS LENS<br />

- -<br />

- - 27 68-4170665-30<br />

LENS, GLASS<br />

1 1<br />

1 1 26 70-0350567-00 SHIELD, TAIL LIGHT - WINGTIP<br />

1 1<br />

1 1<br />

25 21-11091202-0<br />

GROMMET<br />

2 2<br />

2 2 24 14-0050503-27 SCREW, 6-32 X 5/16 PPHSS<br />

1 1<br />

1 1<br />

23 16-0400910-03<br />

FLATWASHER, #4 BRASS<br />

22<br />

14-0050503-32<br />

SCREW, 6-32 X 3/4 PPHSS (MS51957-32)<br />

1 1<br />

1 21 11-270587-001<br />

RETAINER, LENS - POSITION LIGHT<br />

1 1<br />

1 1 20 38-0125020-00 1/8 x 1/2 FOAM PAD<br />

1 19 68-4230020-50<br />

LENS, POSITION LIGHT - RED<br />

18<br />

68-4230020-40<br />

LENS, POSITION LIGHT - GREEN<br />

17<br />

34A0428020-65<br />

LAMP - W1290-28<br />

16<br />

38-0230021-00<br />

GASKET, LENS - POSITION LIGHT<br />

15<br />

10-0320776-00 LABEL, MADE IN USA<br />

14<br />

10-0530692-02 LABEL, MFG.<br />

2 2<br />

13<br />

14-0050619-69 #10-32 X 1" PHILLIPS FHMS<br />

- -<br />

12 19-190154-001<br />

RETAINER, PLASTIC LENS<br />

11<br />

68-4170581-3A LENS, PLASTIC<br />

1 1<br />

10<br />

38-0270590-00 GASKET, LENS<br />

14-0050503-30<br />

SCREW, 6-32 X 1/2 PPHSS (MS51957-30)<br />

4 4<br />

14-0050620-65<br />

#10-32 X 3/4" PPHMS<br />

1 1<br />

1 1<br />

34-0428070-64<br />

LAMP, ESG HALOGEN 28V<br />

1 1<br />

14-0050531-08<br />

SCREW, 2-56 X 5/8 PPHM (MS51957-08)<br />

1 1<br />

1 1<br />

02-0250546-00<br />

LAMPHOLDER ASSY, TAIL LIGHT (WINGTIP)<br />

1 1<br />

13-0050517-02<br />

NUT, 2-56 SELF-LOCKING (MS21042-02)<br />

02-0270603-00 STROBE ASSY, WINGTIP LIGHT<br />

06-170600-001 BASEPLATE ASSY, WINGTIP LIGHT<br />

07-790177-001 DOUBLER PLATE<br />

01-0790159-12<br />

RIGHT LIGHT ASSY. POS./ANTI-COLL/TAIL (EMI GLASS)<br />

01-0790159-11<br />

LEFT LIGHT ASSY. POS./ANTI-COLL/TAIL (EMI GLASS)<br />

01-0790159-08<br />

RIGHT LIGHT ASSY. POS./ANTI-COLL/TAIL (GLASS LENS)<br />

01-0790159-07<br />

LEFT LIGHT ASSY. POS./ANTI-COLL/TAIL (GLASS LENS)<br />

01-0790159-04 RIGHT LIGHT ASSY. POS./ANTI-COLL/TAIL (PLASTIC LENS)<br />

01-0790159-03<br />

LEFT LIGHT ASSY. POS./ANTI-COLL/TAIL (PLASTIC LENS)<br />

QUANTITY ITEM PART NUMBER DESCRIPTION<br />

THIS DRAWING IS PROPRIETARY TO THE WHELEN ENG. CO. INC., ANY<br />

REPRODUCTION, DISCLOSURE OR USE OF THIS DRAWING WITHOUT<br />

WRITTEN AUTHORIZATION FROM WHELEN ENG. CO. INC. IS PROHIBITED<br />

ENGINEERING COMPANY INC.<br />

ROUTE 145<br />

CHESTER, CT 06412-0684<br />

TELEPHONE (860) 526-9504<br />

MATERIAL<br />

FINISH<br />

POSITION/ANTI-COLLISION<br />

WINGTIP LIGHT<br />

TOLERANCE: UNLESS OTHERWISE SPECIFIED<br />

ANGLES ± 1/2°<br />

.XX=±.02<br />

.XXX=±.002<br />

C 1993 WHELEN ENG. CO. INC. CAGE CODE 10402<br />

DR.<br />

JNELSON<br />

CH. GPS<br />

ENG.<br />

JNELSON<br />

APP. VGC<br />

SCALE<br />

DATE<br />

7/29/93<br />

90159 V<br />

NONE<br />

RELEASE DATE<br />

11/1/94<br />

2 2<br />

DWG NO. REV ISSUE SHEET OF<br />

1<br />

1<br />

2<br />

1<br />

1<br />

-<br />

1<br />

1<br />

1<br />

1<br />

-<br />

2<br />

-<br />

-<br />

1<br />

4<br />

4<br />

1<br />

1<br />

1<br />

1<br />

1<br />

*<br />

1<br />

1<br />

2<br />

1<br />

1<br />

1<br />

-<br />

1<br />

1<br />

1<br />

-<br />

2<br />

-<br />

-<br />

1<br />

4<br />

4<br />

1<br />

1<br />

1<br />

1<br />

1<br />

*<br />

T<br />

R<br />

1<br />

1<br />

1<br />

1<br />

1<br />

-<br />

1<br />

1<br />

1<br />

1<br />

-<br />

-<br />

4<br />

1<br />

1<br />

1<br />

1<br />

1<br />

*<br />

1<br />

1<br />

1<br />

1<br />

1<br />

1<br />

1<br />

-<br />

1<br />

1<br />

1<br />

-<br />

-<br />

4<br />

1<br />

1<br />

1<br />

1<br />

1<br />

*<br />

-<br />

1<br />

1<br />

-<br />

1<br />

1<br />

1<br />

1<br />

1<br />

2<br />

1<br />

1<br />

1<br />

4<br />

4<br />

1<br />

1<br />

1<br />

1<br />

1<br />

*<br />

U<br />

V<br />

-<br />

1<br />

-<br />

1<br />

1<br />

1<br />

1<br />

2<br />

1<br />

1<br />

1<br />

4<br />

4<br />

1<br />

1<br />

1<br />

1<br />

1<br />

*<br />

9<br />

8<br />

7<br />

6<br />

5<br />

4<br />

3<br />

2<br />

1<br />

G<br />

M<br />

R<br />

Form No.<strong>13048</strong>C<br />

Page 6

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