With Oil Through Generations - PKN Orlen
With Oil Through Generations - PKN Orlen
With Oil Through Generations - PKN Orlen
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with oil<br />
through<br />
generations<br />
1
ODDZIA STOWARZYSZENIA INYNIERÓW I TECHNIKÓW PRZEMYSU CHEMICZNEGO W POCKU<br />
with oil<br />
through<br />
generations<br />
text<br />
ALEKSANDER PUCHOWICZ<br />
archive postcards<br />
COLLECTION OF JERZY ZIELISKI<br />
POCK 2006<br />
3
causative institution<br />
BRANCH OFFICE OF THE SOCIETY OF CHEMICAL INDUSTRY ENGINEERS IN POCK<br />
09-411 Pock, ul. Chemików 7<br />
MAIN SPONSOR OF THE ALBUM<br />
THE SPONSOR OF THE ENGLISH VERSION EDITION<br />
ISBN 83-915827-4-4<br />
translation from Polish<br />
WOJCIECH JÓWIAK<br />
proofreading<br />
ANDRZEJ DOROBEK, JERRY TEMANSON, ALEKSANDER PUCHOWICZ<br />
graphic design<br />
typography and editing<br />
JACEK CZURYO i ZBIGNIEW CHLEWISKI (jzc)<br />
illustrative materials<br />
archive postcards from JERZY ZIELISKI’S collection (pp. 8-120)<br />
archive photographs from PIOTR GSIOR’S collection (p. 6)<br />
JERZY FALL (p. 134)<br />
M. SOKOOWSKI (p. 130)<br />
HALINA PUCIENNIK (p. 138, bottom of pp. 142, 144, 146)<br />
collections from SITPChem Pock archives<br />
printed and bound in<br />
Olsztyskie Zakady Graficzne SA<br />
editor<br />
SAMIZDAT ZOFII O<br />
mobile: [+48] 695 602 157; e-mail: samizdat@go2.pl<br />
First English edition<br />
Number of printed copies: 1500
The present album was published to commemorate<br />
the 150 th anniversary of the oil industry establishment<br />
on the territory of Poland.<br />
This book was written thanks to the interest shown<br />
by a group of long standing employees of the Production Complex<br />
of the Polish <strong>Oil</strong> Company ORLEN SA,<br />
and thanks to the initiative and engagement<br />
of Mr Eugeniusz Korsak–President of the Association<br />
of Pock <strong>Oil</strong> Industry Employees<br />
and Vice-president of the Pock Branch<br />
of the Polish Society of Chemical Industry Engineers,<br />
and Mr Aleksander Puchowicz, ORLEN’s retired engineer<br />
and the author of the text.<br />
The album “<strong>With</strong> <strong>Oil</strong> <strong>Through</strong> <strong>Generations</strong>” is a collection of unique<br />
photographs as well as a peculiar compendium of historical knowledge<br />
about the Polish oil industry presented through the prism of its worldwide<br />
development.<br />
This work is also to be a sign of our memory of all heroes of the pioneer<br />
times of oil production and processing, among others of the founder of the<br />
Polish oil industry–Ignacy ukasiewicz.<br />
We also included materials and documentation belonging<br />
to Mrs Alina Klocek, Mr Jerzy Zieliski’s private archive postcards<br />
as well as contemporary photographs of <strong>PKN</strong> ORLEN SA<br />
belonging to Mrs Halina Puciennik.<br />
The remaining pictures were included by courtesy<br />
of the Polish <strong>Oil</strong> Company ORLEN SA.<br />
We do hope that every reader, regardless of his/her age<br />
or professional interests, will find in this book the spirit of revolutionary<br />
changes accompanying the use of crude oil for the benefit of man in which<br />
the Poles have had their considerable share.<br />
PUBLISHER<br />
5
Ignacy ukasiewicz in his last<br />
years of life<br />
(Piotr Gsior’s collection).<br />
Honorata ukasiewicz, born<br />
Stacherska, Ignacy’s wife<br />
(Piotr Gsior’s collection).<br />
PREFACE<br />
We hereby hand over to our dear Readers an album to stop in time some moments<br />
from the past oil industry. We think we owe this to all those who, most frequently<br />
nameless, founded, developed and devoted their strength to that industry and<br />
sometimes made an offering of their lives.<br />
The year 2003–the year of ukasiewicz–was a good opportunity to remind the<br />
unparalleled accomplishments of this man, of his contemporaries and experts who<br />
grew up in the climate of innovation and hard work. Poland, being deprived of its<br />
independence and statehood, was a cradle of this industry and mattered much in the<br />
world of oil. Unfortunately, that world gradually began to disappear from us. However,<br />
some efforts undertaken in recent years to reduce our distance toward the avantgarde<br />
of the oil industry seem to augur well for the future.<br />
Out of the splendid history of the Polish oil industry we managed to protect and<br />
present only several photographs within this text. We tried to replenish them with<br />
texts based on studies drawn up by people coming from the Polish Society of Chemical<br />
Industrial Engineers as well as borrowed from the museum–a heritage park in Bóbrka<br />
and particularly from Historia polskiego przemysu naftowego [History of the Polish <strong>Oil</strong><br />
Industry] edited by Professor Ryszard Wolwowicz and published in 1994 in Brzozów<br />
and in 1995 in Cracow. We took pains to present our history against the background<br />
of our geopolitical history and to sketch it in the context of that industry position at<br />
a given time. We had a double, well-founded right in the post-war, modern history to<br />
write mainly about the Pock Refinery–the largest one in Poland and one of the biggest<br />
in Central and Eastern Europe. We entangled its history in the world trend. Thus, we<br />
wanted to avoid the suspicion of glorifying the Polish achievements or overestimating<br />
their meaning. Such an approach definitely made the task more difficult and therefore<br />
sometimes the narration may seem uneven and in many cases the author had to use<br />
professional jargon.<br />
Now Poland is coming back to the free world and faces the fate which we<br />
experience together with other European nations as one great family. However, while<br />
writing and illustrating the history of the Polish oil industry we cited much data and<br />
some information from the United States of Northern America because this is the<br />
country in which the oil business places itself as an undeniable leader and it is still<br />
supposed to take the lead of the great world oil and petrochemical industry. Whereas<br />
here, in Europe and in Poland, we do our best to keep pace with that powerful country.<br />
Every day writes a new history. It has already been 150 years since Ignacy<br />
ukasiewicz began the oil industry. This liquid means the future wealth of the country, it<br />
means the prosperity and success for its citizens, it is the new source of earnings for the poor people<br />
and a new branch of the industry which is going to bring abundant fruit. In this liquid<br />
ukasiewicz saw the wealth of his motherland and the people’s welfare. These prophetic<br />
words might not fully come true. History is a teacher, thus let its lessons help all of us<br />
to accomplish this task–a spiritual testament of this Great Pole. Looking forward to a<br />
friendly reception of this album, we do not run away from criticism. We wish all the<br />
Readers much satisfaction during its reading.<br />
I. TIMES OF OIL INDUSTRY PIONEERS<br />
Crude oil has been well-known since the oldest times<br />
The saga of petroleum which we celebrate here goes back to the most ancient<br />
epochs of 3000 B.C. to the Sumerians, as well as some other nations like Mesopotami,<br />
the Egyptians, the population of many Asian areas, of Europe and America all of<br />
whom have left evidence testifying to their use of oil which can be seen in the pyramids,<br />
in the famous processional road in Babylon, in notes about holy fires in some beliefs<br />
from the Caucasus. The walls of Jerycho and Babylon and, probably Noah’s Ark and<br />
Moses’ basket, contained the binding material in a form of bitumen. In the first<br />
7
Script placed under ukasiewicz’s<br />
statue together with<br />
a corner-stone in Krosno on<br />
September 30, 1928.<br />
Krosno–unveiling of<br />
ukasiewicz’s statue<br />
on October 23, 1932.<br />
century before Christ, the Greek historian Diodor described with enthusiasm the<br />
bitumen industry of the ancient Babylon. And the Roman naturalist Plinius in the<br />
first century A.D. mentioned the healing influence of mineral pitch in the treatment<br />
of wounds, cataracts, toothaches, rheumatism, fever and other ailments. In Homer’s<br />
Iliad there is a note about fire used by the Trojans. The Persian king Cyrus, before the<br />
occupation of Babylon, warned its defenders against the use of quickly spreading<br />
flames; probably the burning gases near Kirkuk came from that burning pit into<br />
which the Babylonian king Nabuchodonozor ordered the Israelis to be thrown.<br />
According to Plutarch the local population greeted Alexander the Great with<br />
illuminations. Many prominent literary works mention bitumen, including those by<br />
Aristotle, Herodot and Strabon before Christ or Dioskurides and Tacyt in the first<br />
centuries after Christ. Supposedly, oil was already being distilled in Alexandria in the<br />
early Christian epoch. The horrendous Greek fire–oleum incendiarum–had been used<br />
and the recipe for its production had been diligently guarded in Byzantium since the<br />
seventh century. The Middle Ages brought news about petroluem from the Arab<br />
cultural circle. We know such names as Masudi, Tabari or Karafi who wrote about it.<br />
In 1272 the famous traveller Marco Polo saw burning oil lamps in Baku. Prominent<br />
modern philosophers like F. Bacon, B. Ramazzini, A. Libavius, Macquer, de Saussure,<br />
Claire–Deville, J. Dumas and others wrote about oil. As early as in the beginning of<br />
the 18 th century, Burma had a blooming oil industry. At that time an amazed British<br />
ambassador reported about 500 oil wells providing product for the needs of about<br />
7 million consumers.<br />
Unfortunately, there is no equally ancient Polish written evidence about the<br />
occurence and use of oil as one can find in Babylonian, Egyptian, Jewish, Persian,<br />
Greek, Roman, Arabic or mediaeval European sources. There is, however, information<br />
from the 13 th century. The more recent data come from Jan Dugosz, and still more<br />
recent information, from ukasiewicz’s times, can be found in works by Stefan<br />
Falimierz, Hieronim Spiczyski, Marcin Siennik, Marcin of Urzdów (16 th century),<br />
Erazm Syxt, Konrad Archiatr, Wojciech Tylkowski, Stanisaw adowski, Jan Jonston<br />
(17 th century), Gabriel Rzczyski, Krzysztof Kluk, Baltazar Hacquet, in almanacs<br />
by Jakub Niegowiecki and Stanisaw Duczewski (18 th century). The writings of<br />
these authors contain a lot of information about exploration, production and even<br />
about processing and the use of oil in many localities of Podkarpacie–the Polish region<br />
near the Carphatian Mountains. Stanisaw Staszic in his work entitled O ziemiorodztwie<br />
Karpatów i innych gór i równin Polski [Earth Treasures of the Carpathian Mountains and<br />
other Polish Mountains and Plains] published in 1815 writes: ...on the very surface there is<br />
yellowish grey oil. The one collated from the top is used for lamps and candles. It lights easily,<br />
gives thick lampblack and burns out without leaving any remainders. It is the species called<br />
“naphta bitumen fluidissimum, levissimum, naphta...” In 1813 Joseph Hecker began crude<br />
oil distillation tests and in 1817 delivered distillate to illuminate the streets of<br />
Drohobycz, the barracks in Sambor and the salt mines in Truskawiec. In 1837, in<br />
Paris, the Frenchman Joseph Pelletier and the Pole Filip Walter performed the<br />
fractioned distillation of oil. The books by Franciszek Siarczyski of 1828 and<br />
J. B. Pusch’es of 1836 write about rock oil from the Galicia land. Numerous Polish<br />
scientists had already expressed their interest in oil by the beginning of the 19 th century.<br />
Why then count the “oil era” since ukasiewicz? Crude oil in Galicia, often selfactively<br />
streaming out to streams and rivers, was at that time used for oiling carts<br />
axis. When it was burnt its greasy remains were called maziuga. Soon ukasiewicz’s<br />
activities contributed to the situation that the outflow quantities were not sufficient<br />
and explorers started to reach to deeper geological layers. Poland, at that time being<br />
partitioned, did not have, unfortunately, such possibilities and capital as the mighty<br />
powers of the contemporary world.<br />
But let us eventually introduce that great personality. Let Jerzy Zieliski, a<br />
connoisseur and expert, speak with his colourful text.<br />
9
Krosno–a keepsake from the<br />
ceremony of unveiling of<br />
ukasiewicz’s statue<br />
on October 23, 1932.<br />
“Father” Ignacy ukasiewicz (1822-1882)<br />
On July 31, 1853 kerosene lamps were to flare up for the first time in the Lvov<br />
hospital. The makers of the new type of lighting were the local drugstore employees: a<br />
pharmacist Ignacy ukasiewicz and a tinsmith Adam Bratkowski. Their invention<br />
was to make the work of the hospital staff independent on the time of day–the hitherto<br />
existing operations were carried out exclusively in daylight. There came the moment<br />
of tests.<br />
ukasiewicz and Bratkowski, not too much domesticated with hospital, trod<br />
after a male nurse Bazyli tiptoeing and trying to make as little noise as possible.<br />
Bratkowski, who found himself in hospital for the first time in his life, looked around<br />
with curiosity. In the darkness of the evening he saw two rows of beds on which<br />
patients were lying or sitting. The beds were situated with their heads towards walls,<br />
out of which only one had several windows. The setting sun cast red glimmers on the<br />
white bedding and the sick people’s pale faces.<br />
–Mr Bazyli–ukasiewicz said with a whisper–have your old cressets lit. When doctors<br />
come we will blow them out and we will light the two olive cressets which are hanging on the hall<br />
walls.<br />
Both these flickers were hardly visible by the evening twilight.<br />
–What kind of light do you use when you operate here?–the pharmacist asked the nurse.<br />
–Operations are made only during the day.<br />
–And if you have to operate at night?<br />
–It hardly happens. We usually wait till the morning.<br />
–And if it is really necessary? Sometimes human life depends on an hour, a moment...<br />
–Ah, in such a case the doctor cuts a patient by candlelight but it is very uncomfortable.<br />
ukasiewicz did not ask any more questions because at that moment one could<br />
hear steps in the corridor and suddenly several persons stood on the threshold...<br />
–This is Mr ukasiewicz–the hospital director introduced the inventor.<br />
–Nice to meet you–the president reached out to ukasiewicz–I know from the director that<br />
you wish to offer your invention to the hospital. It is very nice, very nice... then show us please<br />
these wonders.<br />
–No wonders, Sir–ukasiewicz bowed modestly–it is a simple result of work and logical<br />
reasoning. Rock oil has such a property that by means of distillation it is possible to get light and<br />
clean liquid out of it. Let’s call it kerosene. That kerosene, when closed in a tank, from which a<br />
linen wick sticks out, burns wonderfully. As you see, gentlemen, the wick is located in a metal<br />
burner with which you can fix the flame. Here you are, I am lighting–he reached out for a<br />
burning dip with one hand, and with a second one he removed a transparent mica cylinder from<br />
the lamp. He adjoined the burning dip to the protruding wick and placed the cylinder back on<br />
the device.–Light the other one–he told Bratkowski, handing him the dip.–And let Mr Bazyli<br />
put out the cressets. Let’s wait a moment now until the lamps light up–he said fixing the flame<br />
height.<br />
Doctors and councillors looked at the scene curiously and with admiration. After<br />
a while the lamplight became brighter and lit up the whole great hall. ukasiewicz<br />
looked around and saw several pairs of sick people’s eyes gazing intently at him and<br />
the lamplight...<br />
Thirty minutes later the first night operation took place by the bright lamplight<br />
of ukasiewicz. This was on July 31, 1853. The operated patient was rescued.<br />
That scene from the Lvov hospital was described in the book Nafta... nafta...<br />
nafta [Kerosene... kerosene... kerosene] by Jerzy Kossowski. Who was that great inventor<br />
of an oil-lamp which saved Wadysaw Holecki’s life, the first patient operated on by<br />
such light?<br />
Ignacy ada ukasiewicz was born in 1822 in the village of Zaduszniki which is<br />
located by the Vistula river, about twenty kilometres from Mielec. Little Igna was<br />
baptized in the church in Padwa Narodowa. His parents–father Józef (court clerk)<br />
11
Kuryer Lteracko Naukowy–<br />
a supplement to Ilustrowany<br />
Kuryer Codzienny No. 295<br />
of October 24, 1932, about<br />
unveiling of ukasiewicz’s statue<br />
in Krosno.<br />
and mother Apolonia born wietlik (they got married in Gawuszowice)–lived on a<br />
lease in Zaduszniki village. However the lease did not bring them enough earnings to<br />
live on. Ignacy was sent out to take his first school lessons in Rzeszów. Having<br />
completed the fourth class of high school at the Piarists’ school in 1836 and after his<br />
father’s premature death (the same year), the family began wondering over Ignacy’s<br />
further education or whether to train him for an occupation. It turned out that the<br />
ukasiewicz family could not afford paying for Ignacy’s further education and he<br />
eventually was sent to a drugstore in acut (at Antoni Soboda’s) on apprenticeship<br />
which he completed in Rzeszów. Young ukasiewicz applied himself very much to<br />
learning the vocation. In 1841 he took up his first job in Hubla’s drugstore in Rzeszów.<br />
At that time, Ignacy engaged himself in national activity and actively took part in<br />
activities aimed at preparation of the peasants’ uprising. In 1846 he was arrested by<br />
the police in Rzeszów. However, he did not give in and despite drastic measures used<br />
by the police he refused to testify. He was transported to Lvov and put into the local<br />
prison where he behaved similarly. His comrades, Teofil Winiowski–a leader of the<br />
uprising in eastern Galicia–and Józef Kapuciski from Pilzno, were hanged in 1847.<br />
The fate turned out more gracious for ukasiewicz–during the so called Spring of<br />
Nations of 1848 he managed to leave the Lvov prison and began to work at Peter<br />
Mikolascha’s municipal drugstore. Being a novice pharmacist he decided to study<br />
more in the chosen occupation. In 1850 he set out for Cracow where he took up<br />
studies at the Faculty of Pharmacy at the Jagellonian University. It was there that for<br />
the first time he encountered the oil issues. Already at that time, lab experiments on<br />
crude oil had been made in order to produce clean kerosene. In order to investigate<br />
the problem further, ukasiewicz moved to Vienna and took up pharmaceutical studies<br />
at the University. In 1852 he graduated from the University and was granted the<br />
degree of Master of Pharmacy. Having completed those thorough studies, Ignacy<br />
ukasiewicz came back to Lvov and took the position of a dispenser in Peter Mikolasch’s<br />
drugstore Under Golden Star. Together with another pharmacist, Jan Zeh, he occupied<br />
himself with the distillation of petroleum which the Galician terrains from Krosno to<br />
Drohobycz were abundant in. Ludwik Tomanek wrote about those facts in his book<br />
commemorating the 75 th anniversary of the lighting of the first oil-lamp:<br />
When ukasiewicz was occupied with his chemist’s ordinary work, a Jew named Schreiner,<br />
an owner of a tavern from neighbouring Borysaw, turned up in Mikolasch’s drugstore. Schreiner<br />
noticed that local peasants boiled petroleum in large pots to thicken it and to make it more useful<br />
to lubricate carts. During boiling some yellowish liquid gathered on the pot lid and the barkeeper<br />
came upon an idea whether it would be possible to receive... vodka from it. Thus he brought<br />
samples of this liquid along with crude oil with a request to help him and give advice. Then<br />
ukasiewicz experienced something like a revelation. He decided to deal with distillation.<br />
Naturally, not in order to get spirits out of it but to explore it for other practical objectives.<br />
As a result of the research and experiments performed in the pharmaceutical<br />
laboratory, ukasiewicz and Zeh produced a product which the Galician pharmacists<br />
had already been importing from Italy and using for the production of medicines and<br />
cosmetics. The drugstore owner got interested in the received liquid from a<br />
pharmaceutical point of view. But the produced distillate did not enjoy much interest<br />
among other pharmacists and Mikolasch withdrew from further co-operation in its<br />
production. Hence ukasiewicz and Zeh engaged themselves in lab work out of the<br />
drugstore. This time they directed their interests towards the utilization of oil for<br />
lighting. After initial unsuccessful tests in this direction the two pharmacists entered<br />
into co-operation with a Lvov tinsmith, Adam Bratkowski, and working together<br />
they developed a new model of a lamp. The effect of that co-operation was the<br />
inflammation of the first oil-lamps in hospital in Lvov-yczakow in 1853. Soon<br />
afterwards the partnership of ukasiewicz–Zeh broke up. After that, at the beginning<br />
of 1854, Ignacy ukasiewicz moved to Gorlice. There, close to sources of petroleum,<br />
he leased a drugstore which was run by Tomanowicz.<br />
13
At the same time he distilled crude oil produced in the closest neighbourhood.<br />
However, still his main activity was running the drugstore: in 1856 he leased another<br />
drugstore, in Jaso, where he moved in 1858 and in 1859 he established a pharmacy<br />
near Brzostek. During his short stays in Gorlice and Jaso, ukasiewicz was very warmly<br />
welcomed by the local societies. When he decided to leave Gorlice, the local Jewish<br />
community expressed their readiness to pay for the lease of his drugstore–just to make<br />
ukasiewicz stay in the town. On June 12, 1861, Jaso granted “The Honourable<br />
Gentleman Ignacy ukasiewicz” the Honourable Citizen’s Diploma for the fact that<br />
he was always with faultless zeal and civil devotion and was always ready to be up to the<br />
confidence expressed towards him. Jerzy Kossowski, in his book Kerosene... keresene... kerosene,<br />
presented a scene of Karol Klobassa and Tytus Trzecieski meeting Ignacy ukasiewicz–<br />
an essential event for the history of the Polish oil industry:<br />
Klobassa was walking ahead. On the way he prepared a beautiful oration and from the<br />
threshold just wanted to start it but he disconcerted himself when in the dark shop [in ukasiewicz’<br />
drugstore in Gorlice–J. Z.] he perceived nobody. He started to grunt and to purr, surprised that<br />
the bell ringing at the door did not call out anybody from other rooms but he yet lost countenance<br />
when he spotted a small, grey-haired woman standing on the threshold with a black cap on.<br />
–Can I help you?–she asked with a silent and wafer-thin voice.<br />
–We would like, honourable lady, to see master ukasiewicz–said Klobassa bowing gallantly.<br />
–My son is busy now–the old lady replied–I will serve you myself if you want some readymade<br />
medicines. Unless you have some difficult recipe so please leave it and when you come in an<br />
hour it will be ready.<br />
–We came here not for any medicines, honourable madam–Karol bowed again. We would<br />
like to talk with mister ukasiewicz about important issues...<br />
–What kind of issues if I may know? My son has no secrets in front of me.<br />
–But these are gentlemen’s matters, dear madam...–mister Klobassa hesitated.<br />
–Surely again that politics!–sighed the old woman.–Please save him, at least with<br />
regard to my person! The boy was locked up in prison in Rzeszów and at the Carmelites in Lvov<br />
the whole two years... and then in Cracow...<br />
–Please calm down, madam–Trzecieski joined the discussion–We came here rather<br />
with a trade matter...<br />
At that moment behind the old woman’s back did stand a tall man with a slim<br />
face and a shaggy long beard. He had a tall forehead and his long hair was backcombed.<br />
–What can I do for you, gentlemen?–he asked in a deep, gentle voice.<br />
–My name is Klobassa–Karol bowed.<br />
–And my name is Trzecieski–Tytus echoed.<br />
–ukasiewicz–the newcomer introduced himself...<br />
The three men entered a low but spacious chamber in which on a wide table by<br />
the wall there stood rows of bottles and tubes, filled with liquids of all possible colours.<br />
Some strange machine was placed in the corner, on a deep chimney place, under wide<br />
eaves, consisting of a whole series of glass and metal tubes and pots.<br />
Meeting Tytus Trzecieski as well as Karol Klobassa–the owner of the oil-bearing<br />
fields in Bóbrka near Krosno changed Ignacy ukasiewicz’s direction of interests.<br />
They together decided to make investments in the exploration, production and<br />
processing of crude oil. Their joint endeavour was the establishment of an oil well<br />
which was founded in 1854 in Bóbrka forests. That historical event is commemorated<br />
with a big stone and a board with an inscription reading: To preserve the memory of the<br />
establishment of the rock oil well in Bóbrka in 1854. Ignacy ukasiewicz, November 4, 1872.<br />
The first oil distillery on the Polish land came into being in 1856 in Ulaszowice near<br />
Jaso, thanks to the initiative of ukasiewicz and Trzecieski. However soon after it<br />
started up it burnt down and the local population did not allow it to be rebuilt. Due<br />
to oil I lost my property and thanks to it I am going to recapture it–ukasiewicz is supposed<br />
to have said so. The next distillery was founded in Trzecieski’s estate in Polanka<br />
15
Reconstruction of an oil lamp<br />
on the basis of ukasiewicz’s<br />
design.<br />
(nowadays the district of Krosno)–it processed oil coming from the well in Bóbrka.<br />
Due to problems with oil transportation (it was carried in barrels on carts or sleighs)<br />
from Bóbrka to Polanka in 1865, ukasiewicz built and started up a bigger and more<br />
modern refinery located in Chorkówka near an oil well in Bóbrka. He moved and<br />
settled permanently there, with his wife, Honorata, a woman full of kindness (born<br />
Stacherska, a lawyer’s daughter from the Congress Kingdom of Poland) in the<br />
purchased manor-house. In 1870 the company of ukasiewicz-Trzecieski-Klobassa<br />
was wound up. Klobassa kept the oil well in Bóbrka, Trzecieski became the owner of<br />
neighbouring lands and ukasiewicz became the owner of the distillery in Chorkówka.<br />
Inseparable was that partnership of the three folks, who in unlimited mutual trust did not<br />
disappoint one another till the end, who without any formal contracts, depending only on oral<br />
agreement, turned over millions without even a shadow of misunderstanding–this text was<br />
written in a magazine Górnik [Miner] established by ukasiewicz in Gorlice which<br />
dealt with crude oil matters. ukasiewicz’s decision to settle down in Chorkówka<br />
began a new cycle of the newcomer’s life who came from the distant village of<br />
Zaduszniki located near Mielec.<br />
He inherited patriotism as well as sensibility to human misery and social injustice<br />
from his family home. Leading an affluent life in his region rich in petroleum he<br />
became both a philanthropist and a great social activist. Not taking personal part in<br />
the January Uprising he supported its participants and he would give them shelter.<br />
He took care of raising the political, social and cultural consciousness of the local<br />
population. He aimed at improving the level of education and professional knowledge<br />
among neighbouring folk. He became the founder of the people’s schools in Chorkówka<br />
and Bóbrka as well as in nearby Zrcin and eglce. In Chorkówka, he established a<br />
lace-making school which was run by his wife Honorata whereas in Ropianka he set<br />
up a drilling school. He used to found and support communal loan-societies and<br />
confraternity cash desks oriented on granting pensions and subsistence allowances to<br />
workers. He would support neighbouring parish-priests and orders through free<br />
deliveries of kerosene, and along with Karol Klobassa he financed the construction of<br />
a magnificent church in Zrcin. In 1873 he received the title of the Papal Chamberlain<br />
as well as Holy Gregory’s Medal from Pope Pius IX. It was decided to hand over this<br />
distinction to ukasiewicz in a special way.<br />
<strong>With</strong>out disclosing the aim of arrival, the following people arrived in Chorkówka:<br />
prelates of Przemysl cathedral, canons, deans, parish-priests–each festally garmented or with<br />
insignia on his breast. ukasiewicz did not know yet what was going on. Of course, he received<br />
the guests and entertained them hiding his surprise. In the court there was a home chapel–it was<br />
opened and a holy mass was celebrated there. After the mass “Father Ignacy” was surrounded by<br />
the whole ministers’ team and one of prelates declaring that he was the Holy Father’s delegate,<br />
having delivered a suitable address, read out the diploma.<br />
Ludwik Tomanek, in a similar and colourful way, described a solemn presentation<br />
to ukasiewicz (on his name’s day in 1878) of a medal commemorating the 25 th<br />
anniversary of his activity. Appropriate information was published by the whole Polish<br />
press, and a Vienna daily Neue Freie Presse, stressing that the Emperor had already<br />
honoured ukasiewicz with a 3 rd class iron crown medal, wrote:<br />
Austrian oil industrialists gathered on July 31 at the ceremony in the number of 80<br />
persons–clergy, officials, manufacturers, oil miners, engineers and ordinary workers–in order to<br />
express their gratitude to this persistently active man who through his fearless, untiring activity<br />
helped this Galician industry flourish and reach the level of competitiveness. After the Holy<br />
Mass ukasiewicz was handed over a gold medal with his faithful image as well as an album<br />
with photographs of almost all the manufacturers and clients. An elaborately made medal had<br />
the following inscription on its reverse side: “To the creator of the oil industry on his 25 th jubilee<br />
in 1878–manufacturers.” These ovations concern the man who along with his tough occupation<br />
and tiring work distinguished himself in the whole country with his humaneness, noble altruistic<br />
approach, understanding of charity objectives and thus gained his fellowmen’s respect.<br />
17
Gorlice–a market square with<br />
a town hall housing<br />
ukasiewicz’s first drug store;<br />
a postcard from the beginning of<br />
20 th century, printed by<br />
Ch. Kleingut in Gorlice<br />
(phototypography).<br />
Chorkówka near<br />
Krosno–a correspondence card of<br />
the <strong>Oil</strong> Refinery<br />
Fibich & Stawiarski of 1900.<br />
One should also know that in 1876, Ignacy ukasiewicz was elected Member of<br />
the National Parliament (Seym) in Lvov. There he mainly dealt with matters connected<br />
with the development of the oil industry–legal regulations, economic and social issues.<br />
In 1880, due to ukasiewicz’s initiative, the <strong>Oil</strong> Association was founded which under<br />
his presidency used to protect the interests of oil enterprises. He also got involved in<br />
matters connected with the Krosno district. ukasiewicz was chosen a member of the<br />
county department dealing with the building of roads and bridges and soon after his<br />
appointment he made the roads in Krosno district the best in the whole region of<br />
Galicia. People used to say then: In Krosno, district roads are paved with ukasiewicz’s<br />
guldens. ukasiewicz was also a tip-top farmer on his own farm: he used to raise purebred<br />
cattle, he kept a pedigree sheep-fold, he built fish-ponds, and he dealt with<br />
orcharding and bee-keeping. He particularly took a liking for orcharding–he himself<br />
planted fruit trees along roads and encouraged others to do the same by paying a<br />
gulden for every planted tree. “Father Ignacy,” as he was called, was a tip-top example<br />
to follow for his neighbouring peasants. The ukasiewicz couple did not have their<br />
own children. They adopted five-year-old Valentine whom they loved as their own<br />
child. They kept an open house. It was an asylum for numerous others after the 1863<br />
uprising, political wanderers as well as the youth who went there to spend their<br />
breaks or holidays and for whom Father Ignacy founded scholarships at national and<br />
foreign universities. But a good and beautiful life must end one day. Ignacy’s last years<br />
were so beautiful that his death was blessed–an eye-witness of ukasiewicz’s last hours<br />
wrote in Stranica Polska [The Polish Watch Tower] Gazeta Narodowa [National Gazette]<br />
reported his last moments life as follows: On December 31 the late Ignacy worked till 11<br />
p.m. complaining about his general incapacity, then he went to bed, and the New Year morning<br />
met him already with little consciousness. Pneumonia proceeded quickly and all the doctors’<br />
attempts were ineffective. About 11 a.m. he recognized nobody–fever developed more and more,<br />
he spoke in malignant fever the whole week, day and night throughout. Only sometimes it seemed<br />
that he came to himself for a short moment. His sight became more gentle and he recognized people<br />
standing by his bed and with a handshake blessed them for ever. Ignacy ukasiewicz died on<br />
January 7, 1882 in his 60 th year of life, full of creative strength. The funeral ceremonies<br />
were held in the presence of a crowd of almost four thousand people–officials, Krosno<br />
townsmen, oil workers, children, friends as well as a great number of clergy of various<br />
denominations. The ceremony took place in Zrcin, in the parish church of which<br />
ukasiewicz was a co-founder. He was buried in Zrcin cemetery. Honorata–a widow<br />
after Ignacy ukasiewicz died in 1898.<br />
The memory of Father ukasiewicz survives to our times in the Podkarpacie<br />
region. Krosno, which bestowed Ignacy ukasiewicz with the Citizen’s Title of Honour,<br />
also built him a beautiful statue by the well-known Cracovian sculptor, Jan Raszka.<br />
In the letter commemorating the laying of the corner-stone under the statue and<br />
duplicated in the form of a postcard, we can read: On September 30, 1928, in the tenth<br />
year of Poland’s Independence, when Ignacy Mocicki, Ph.D. was the President of the Republic<br />
of Poland, Kazimierz Bartel, Ph.D. was the Prime Minister, the First Marshal of Poland,<br />
Józef Pisudski was the Minister of Military Affairs and the Great spiritual leader of the<br />
Nation, General Sawoj-Skadkowski was the Minister of Internal Affairs, Engineer Eugeniusz<br />
Kwiatkowski was the Minister of Industry and Trade, Count Wojciech Gouchowski was the<br />
Lvov Province Governor, Emil Rappe was the head of Krosno district, Jdrzej Krukierek, M.P.<br />
was the Mayor of Krosno, whereas Rev. Micha Nowakowski was responsible for his parish<br />
souls–the corner-stone was laid under the statue of Ignacy ada–ukasiewicz, the Creator of<br />
the Polish oil industry, noble alms-giver, faultless citizen, inventor of crude oil distillation and<br />
the constructor of an oil-lamp,who connected the nobility of feelings with the power of knowledge.<br />
This statue will be built from offerings of these people who following the Great Pioneer drilled<br />
the extremely rich interiors of the Polish soil as well as owing to gifts of grateful citizens as a<br />
mark of acknowledgment of the noble initiative and civil virtues of Ignacy ukasiewicz for the<br />
good of the Country and the fame of the Polish Name. The statue was located on one of the<br />
19
town central squares. After half a century it was restored to the memory of generations–this<br />
is how Ilustrowany Kuryer Codzienny [Illustrated Daily Courier] entitled the article<br />
describing the ceremony of unveiling Ignacy ukasiewicz’s statue in Krosno on October<br />
23, 1932. Thirty years later the poet Jan Zych wrote:<br />
In a blown away apron,<br />
Fashioned in bronze,<br />
Cheerful and thoughtful<br />
Both in December and May.<br />
His beard and moustache<br />
Covered with patina<br />
And sparrows chirp<br />
On the oil-lamp<br />
Which he holds in his hand,<br />
When I arrive in Krosno<br />
To ukasiewicz I bow.<br />
The most vivid memory about ukasiewicz is still maintained at Podkarpacie.<br />
The Gorlice town-dwellers show visitors with pride the site commemorating the first<br />
street oil-lamp lit by ukasiewicz, and the Regional Museum in Gorlice collected<br />
many souvenirs that are connected with this pioneer-of-oil-industry’s stay in this<br />
town (among others, the first boiler for oil distillation). In Bóbrka (near Krosno)<br />
there are still some oil wells in operation which were drilled in ukasiewicz time. In<br />
1972, which was announced as the Year of Ignacy ukasiewicz, the Ignacy ukasiewicz<br />
Museum of <strong>Oil</strong> Industry was opened there. It is situated on the site of the historical<br />
oil well. The Podkarpacie Museum in Krosno accumulated a splendid collection of<br />
oil-lamps. The replica of ukasiewicz statue from Krosno decorates the hall of Academy<br />
of Mining and Metallurgy in Cracow. A bust of ukasiewicz was unveiled in Bóbrka<br />
(in the museum), in Gliwice (near a shrine with the first oil street lamp), in Cracow (in<br />
front of the seat of the <strong>Oil</strong> and Gas Exploration Company), in Pock in ukasiewicz<br />
street or in Rzeszów at the Technical University named after ukasiewicz. The town<br />
of Jaso commemorated ukasiewicz with a plaque with his face which was placed in<br />
the building housing his drugstore as well as in Ulaszowice where the oil distillery<br />
had operated till it burnt down. Pharmacists’ and oil-men’s associations as well as<br />
schools and hospitals bear Ignacy ukasiewicz’s name. As a tribute, 2003 was<br />
announced the year of Ignacy ukasiewicz.<br />
Jerzy Zieliski<br />
Schodnica (Poland’s former<br />
border land)–Pasieczki oil field;<br />
a postcard of 1903 printed by<br />
Julian Polak in Schodnica, on the<br />
basis of a photography by Stefan<br />
Borówka (phototypography).<br />
Schodnica (Poland’s former<br />
border land)–Zrb oil field;<br />
a postcard of 1903 printed by<br />
Julian Polak in Schodnica on the<br />
basis of a photography<br />
by Stefan Borówka<br />
(phototypography).<br />
The personage of Jan Józef Ignacy ukasiewicz is described by many authors<br />
and this is why we should let them speak. Professor Stanisaw Brzozowski, in his book<br />
The History of the Polish <strong>Oil</strong> Industry, reminds us that Ignacy’s father was Kosciusko’s<br />
uprising insurgent and in June 1845 Ignacy himself was sworn by Edward Dembowski<br />
and worked with devotion to prepare the uprising for which he was sentenced and<br />
imprisoned for 2 years. Professor Ryszard Wolwowicz in his report on 140 years of the<br />
Polish oil industry writes that a Polish colonel was the young boy’s first teacher. This<br />
climate shaped our hero who stayed faithful to patriotic traditions. As a mature man,<br />
he supported the January uprising in 1863 and castaways of insurgents’ units. Being<br />
a modest person, with a personality enticing his neighbours, as a co-funder of Zrcin<br />
church and a founder of many schools, a supplier of free oil for the temples of<br />
Podkarpacie as well as a philanthropist providing assistance for the orphaned and<br />
peasant children, he lived a worthy and Christian-like life. He served people with his<br />
advice and helped as an employer, Member of Parliament, member of the Town Council,<br />
president of associations, a guardian of schools and many other institutions. His friend<br />
and collaborator Teofil Merunowicz in the obituary devoted to him wrote: His main<br />
condition of happiness was to make others happy and to lead people to the good. Hundreds or<br />
maybe thousands of those who experienced his personal good deeds will keep him in their grateful<br />
21
Schodnica (Poland’s former<br />
border land)–Pasieczki oil field;<br />
a postcard of 1900 of an<br />
unknown author<br />
(chromolithography).<br />
Schodnica (Poland’s former<br />
border land)–an oil field;<br />
a postcard of 1899 printed by<br />
Karol Schwidernoch in Vienna<br />
(chromolithography).<br />
remembrance till the end of their lives. But first of all he deserves to be named as the best and<br />
noblest son of the whole nation. The Nation celebrates this great Pole with statues and<br />
monuments. The Polish Senate celebrated ukasiewicz with a resolution dated February<br />
19, 2003.<br />
The beginnings of oil industrial utilization in Galicia<br />
The last thirty years of ukasiewicz’s life were the pioneer years, full of work and<br />
activities thanks to which oil and its derivatives found wide and quickly growing<br />
application. Therefore, the memorable moment of lighting the first oil lamp at Lvov-<br />
yczaków hospital in 1853 marks the beginning of the Polish oil industry. ukasiewicz’s<br />
words cited in the foreword to this album perfectly illustrate what he believed in and<br />
his passion.<br />
Let us once again return to the events which took place in Peter Mikolasch’s<br />
(1805-1873) drugstore Pod Zot Gwiazd [Under the Gold Star] in Lvov in autumn<br />
1852, this time according to Melchior Wakowicz’s report from his book Sztafeta [Relay]:<br />
...in Mikolasch’s old drugstore, up to here existing in Lvov, ukasiewicz, an outcast of the Nations<br />
Springtide, found a shelter. [...] Abram Schreiner sneaked into the drugstore through the back<br />
door directly to the lab, a peasant following him with a shirt pulled out from his trousers,<br />
panting, and brought in a gallon of dark gunk. You, pharmacists, are learned people–said<br />
Schreiner. Here is something that can burn. What can burn if not spirit? Let you Sirs build a<br />
distillery on this lot so we shall be partners and let’s keep it in secret, shall we? A sweet picture<br />
came to Abram’s mind: he is an owner of the business, he takes spirit directly from the ground, if<br />
he could charge only five grejcars for one glass of vodka he would sleep on gold, anyway. In a less<br />
funny version Abram Schreiner and Lejba Stierman from Drohobycz brought some<br />
distillate from their own distillery with a request to specify its usefulness–thus studying<br />
the matter according to the Austrian pharmaceutical aspect both chemists, Ignacy<br />
ukasiewicz and Jan Zeh (1817-1897), affirmed the likeness of the stuff to the dear<br />
Italian patent medicine on rheumatism and other diseases, Oleum Petrae Rectificatum.<br />
ukasiewicz bought some oil which then was easily accessible in Peczeniyn. However,<br />
they could not find many customers–patent medicine was going out of use. Mikolasch<br />
quit the partnership, whereas the remaining two chemists further experimented outside<br />
the drugstore. At the turn of 1852 and 1853, as a result of fractioning, they received<br />
distillate up to 250 deg C. They refined it with sulphuric acid and soda. That was<br />
kerosene, long yet called new kamfina. Only a lamp was missing to reach success–this<br />
time, already without Zeh’s help, ukasiewicz with the tinsmith Adam Bratkowski<br />
performed arduous tests and experiments which were finished with final success.<br />
ukasiewicz was recognised as the lamp constructor (but in Vienna it was Dittmar who<br />
got a patent for the lamp of improved construction). Schreiner helped to make a deal<br />
with the hospital in Lvov where the lamps and 500 kg of oil were delivered. On July<br />
31 st , 1853, the famous day took place when Dr Zaorski operated on Wadysaw Cholecki<br />
by the new, bright light. That day marks the beginning of the world oil industry as well<br />
as the first day of the world oil transaction. Kerosene lamps were well received in<br />
Austria and they were further distributed to other European countries. ukasiewicz<br />
and Zeh got a patent for the so called “cleaned oil” on December 2 nd , 1853. This<br />
undoubtedly joint discovery Zeh attributed only to himself and in Ukraine he is perceived<br />
as the oil discoverer.<br />
ukasiewicz did not rest. He tried to arouse interest in kerosene by the Austrian<br />
railway authorities. The products used for lighting before kerosene were the following:<br />
tallow, spermaceti (cod liver oil), candles, bituminous oils made from roasted lignite<br />
and shales; so called fotogen or hydrokarbur (hydrocarbon) was distilled from them and,<br />
when mixed with rapeseed oil, it was known as pinolina, and when mixed with<br />
turpentine and alcohol–as kamfina in Germany, Russia, England, Scotland and in the<br />
USA. The famous German chemist Justus Liebig in 1863 still foresaw the development<br />
of lighting in that direction. Therefore ukasiewicz’s accomplishment is so epoch-<br />
23
Borysaw-Tustanowice (Poland’s<br />
former border land)–Rockefeller<br />
oil field; a postcard printed<br />
by Leon Rosenschein in<br />
Drohobycz in 1913<br />
(coloured phototypography).<br />
Borysaw (Poland’s former border<br />
land)–a view of oil rigs in<br />
a decorative vignette of stamps;<br />
a postcard printed by J. Klein in<br />
Cracow in 1908 to commemorate<br />
the 60 th anniversary of Kaiser<br />
Francis Joseph’s reign<br />
(coloured phototypography).<br />
making. On the other hand, gas lighting had been known since 1789–gas was made<br />
of coal. Kerosene was about 30% cheaper than German hydrocarbur. The first street<br />
oil lamp in the world flared up in Gorlice in 1854–that is where ukasiewicz lived as<br />
a tenant of a local drugstore. In 1854 he discovered oil in a forest near Bóbrka village<br />
and the first rock oil well in the world came into being there as well as the first oil<br />
distillery, which was commemorated by its founder with an obelisk laid in 1872 at<br />
the site where today there is a museum-heritage park and oil is still produced.<br />
ukasiewicz was recommended to Tytus Trzecieski (1811-1878), a well-off landowner<br />
from Polanka (district of Krosno) by influential officials from Lvov: Karol de Lance<br />
and Felicjan Laskowski. Thus, a training ground for testing new techniques and<br />
constantly growing oil yield came into being on the land belonging to ukasiewicz’s<br />
neighbour–Karol Klobassa Zrcki (1823-1886), the owner of Bóbrka as well as thanks<br />
to Klobassa and Trzecieski’s capital, ukasiewicz’s talent and technical skills of Adolf<br />
Jaboski (1825-1887) and Henryk Walter (1835-1921). In 1856 ukasiewicz founded<br />
his own distillery in Ulaszowice–today a district of Jaso–on the lot belonging to<br />
Tytus’ brother–Franciszek Trzecieski.<br />
Other claimants to the victor’s palm<br />
In 1857 the distillation of oil started in Romania which is recognised as the<br />
beginning of the Romanian oil industry.<br />
American literature dates the beginnings of the oil era for the year 1859 when<br />
the famous Drake drilled the first oil rig in Titusville in Pennsylvania and in 1861 the<br />
first refinery called <strong>Oil</strong> Creek was started up. When Drake was drilling that oil well,<br />
the streets of Bucharest were already lit with kerosene. Though in Russia, Burma and<br />
Canada oil was already earlier produced on the trading scale. It is Drake, and the year<br />
1859 which is recognised as the main date in the history of the world oil industry. The<br />
fast development of this new branch caused that in 1865 thousands of oil rigs and<br />
hundreds of refineries were in operation. Crude oil is the miracle of the 19 th century–<br />
similarly as steam was the miracle that changed the 18 th century. A lot of history of oil<br />
can be found in books by two Americans: Harvey O’Connor or Daniel Yergin, president<br />
of CERA, a well-known consultative company dealing with energy matters, and a<br />
laureate of a prestige Pulitzer prize in the USA in 1992 for the book The Prize (translated<br />
into Polish as Nafta, wadza, pienidze [<strong>Oil</strong>, Power, Money]).<br />
Great works of Galicia pioneers<br />
In 1858 at a local agricultural-industrial exhibition in Jaso, ukasiewicz presented<br />
crude oil from Bóbrka, kerosene in two varieties, oil for machines, gunk for axis oiling<br />
and for roof or fence protection against rotting, bitumen on floors in farm buildings<br />
and gudryna–raw material for production of wax candles. The exhibition was a success.<br />
These products were to be also awarded at the general exhibition in Vienna in 1873<br />
and at the national exhibition in Lvov in 1877.<br />
In 1859 the well-off and well-connected brothers Apolinary and Edward Zieliski<br />
(Edward Zieliski later became member of the National Government during the<br />
January Uprising) discovered abundant sources of waxless oil in Klczany. After some<br />
vicissitudes connected with that discovery, ukasiewicz quit the company dealing with<br />
processing of that oil. In 1860 a fire destroyed ukasiewicz’s refinery in Ulaszowice<br />
(peasants did not allow to rebuild it; remnants of foundations are still there) after<br />
which he left Jaso where he had been living after the departure from Gorlice in 1858.<br />
No longer did he run drugstores–the passion for oil completely absorbed him. However,<br />
some failures and the family tragedy–daughter’s death–almost caused his permanent<br />
departure to Lipno district in the Congress Kingdom. Then Trzecieski came back from<br />
abroad and together with Klobassa persuaded ukasiewicz to establish a new company<br />
of three, similarly as previously Trzecieski had set companies with each of them<br />
separately. The partnership lasted from 1861 to 1868–ukasiewicz quit it claiming<br />
25
Borysaw-Tustanowice (Poland’s<br />
former border land)–Stefania oil<br />
field; a postcard printed by Leon<br />
Rosenschein in Drohobycz in<br />
1913 (phototypography).<br />
Borysaw-Tustanowice–aszcz 1<br />
oil field; a postcard printed by<br />
Leon Rosenschein in Drohobycz<br />
in 1913 (phototypography).<br />
Borysaw-Tustanowice–a general<br />
view of oil fields;<br />
a postcard printed by Leon<br />
Rosenschein in Drohobycz in<br />
1908 (phototypography).<br />
that it brought too little profit and harmed his partners. He became the manager of<br />
Bóbrka oil well which soon became Klobassa’s property after Trzecieski’s resignation<br />
(probably in 1871). Klobassa gave ukasiewicz a free hand with regard to Bóbrka<br />
development. This is how that prominent though modest inventor was saved for the<br />
Polish oil history by these reasonable and trustworthy men. At that time ukasiewicz<br />
started up a refinery in Polanka (1861) and Chorkówka (1865). Soon, that pioneer<br />
period for ukasiewicz was to be completed. That refinery, being his last one, the<br />
largest and the best one in Galicia, after ukasiewicz’s death became the property of<br />
W. Stawiarski and W. Fibich and till 1904 was the facility in which the oil processing<br />
technology was being perfected–Similarly as the Bóbrka oil rig which was the best one<br />
in Galicia serving as a training ground and the school of specialists of oil industry.<br />
Initially, oil wells were dug out by hand and they were reinforced with wood.<br />
Henryk Walter, a graduate from Leoben, the January Uprising insurgent, an adviser to<br />
ukasiewicz, in 1862 used for the first time a free-fall drilling system for drilling through<br />
hard sandstone. In 1866 he imported a better version of Fabian’s jars for manual hammer<br />
drilling on a poling conductor. It is he who implemented the first methods of isolating<br />
water in underground deposits as well as applying a manual deep-seated pump. As far<br />
as laying out of bore-holes is concerned, ukasiewicz was assisted by a graduate from<br />
Freiberg, Juliusz Noth (1840-1922), who in turn recommended a German newcomer<br />
from the USA, Albert Fauck (1842-1919). It is Juliusz Noth and others who in the<br />
seventies of the 19 th century laid the foundations of oil geology as a trend of regional<br />
applied geology. In 1867 Albert Fauck introduced a steam drive for drill rigs and in<br />
1870-1872 the Pennsylvania rope method was applied in Klczany, Bóbrka and<br />
Ropienka. In 1868 there were already 84 oil wells in Bóbrka. One of these oil wells<br />
provided mineral water as in Iwonicz-Zdrój, where in 1874 a healing institution with a<br />
pump-room was founded to function till water depletion. After that the well turned<br />
out to be an oil-bearing one. Also, in Bóbrka a steam drive for pumps was used for the<br />
first time. Adolf Jaboski, the former exile to Siberia for conspiracy activities, in 1870<br />
was sent by ukasiewicz to the USA from where he had come back in 1873 with new<br />
and better drills. He also improved the method of water isolation.<br />
Not only oil wells, refineries, oil and its products but also written word were the<br />
fruit of these men’s work. In 1870 Antoni Teleyski published the book Olej skalny i<br />
jego zastosowanie w przemyle i yciu codziennym [Rock <strong>Oil</strong> and its Use in Industry and<br />
Everyday Life]. A year later Szczsny Morawski, in his book wiatek Boy i ycie na nim<br />
[God’s Small World and Life on it], described a visit in Bóbrka as well as an interview<br />
with ukasiewicz. In 1875 Edward Windakiewicz published a book Olej i wosk ziemny<br />
w Galicji [<strong>Oil</strong> and Earth Wax in Galicia], first in German (in Vienna) and then in Polish<br />
in Lvov. In 1880 in Cracow Arnulf Navratil published a book O nafcie i innych wyrobach<br />
galicyjskiego oleju skalnego [On <strong>Oil</strong> and Other Products from Galicia Rock <strong>Oil</strong>]. In Vienna<br />
Henryk Walter and Emil Dunikowski published the work Das Petroleumgebiet der<br />
galizischen Westkarpathen. In 1882 in Gorlice the first oil periodical called Górnik [Miner]<br />
was published. Thanks to the Krajowe Towarzystwo Naftowe [National <strong>Oil</strong> Company]<br />
which was founded in 1880 and chaired by ukasiewicz, a periodical Nafta [<strong>Oil</strong>] came<br />
into being. Adolf Jaboski in 1885 published a book Kopalnictwo naftowe [<strong>Oil</strong> Mining].<br />
The same year M. Malanko published a book Zarys kopalnictwa naftowego [An Outline<br />
of <strong>Oil</strong> Mining] in Stanisawów. R. Zaoziecki (1861-1916)–a disciple of professor<br />
Bronisaw Pawlewski (from Pock region) who was the author of Technologia nafty i<br />
wosku ziemnego [Technology of <strong>Oil</strong> and Earth Wax], published in 1891–wrote a book<br />
Technologia nafty do uytku organów kontroli skarbowej i fabrykantów [Technology of <strong>Oil</strong> for<br />
the Use of Treasury Control Organs and Manufacturers] in 1894. ukasiewicz did not<br />
publish anything and his notes commenting lab tests and experiments did not survive.<br />
In 1875 Windakiewicz founded 111 oil wells in Bóbrka: 60 were inoperative<br />
and 51 in operation, some of them were drilled down even to 450 m. At that time,<br />
however, less oil than in Borysaw was produced there, though this oil field was still in<br />
27
Borysaw-Tustanowice–a general<br />
view of No. III oil field; a<br />
postcard printed by<br />
Leon Rosenschein<br />
in Drohobycz in 1908<br />
(phototypography).<br />
Borysaw-Tustanowice–a general<br />
view of No. V oil field; a<br />
postcard printed by<br />
Leon Rosenschein<br />
in Drohobycz in 1913<br />
(phototypography).<br />
Borysaw-Tustanowice–a general<br />
view of No. VI oil field; a<br />
postcard printed by<br />
Leon Rosenschein<br />
in Drohobycz in 1913<br />
(coloured phototypography).<br />
second place. Windakiewicz enumerated the following localities in Galicia where oil<br />
was discovered and produced: Bóbrka, Powce, Ropianka, Siary, Skowa, Ropica,<br />
Harklowa and others. Borysaw, Bóbrka, Kryg, Lipinki, yny, Soboda Rungurska<br />
and a few other places were then the essential sources of oil. In 1874 in Borysaw an<br />
oil well Potok [Stream] produced about 40 tons of oil per day! That was a forecast of<br />
a new stage of oil industry development in Galicia.<br />
<strong>Oil</strong> processing was ukasiewicz’s domain. He covered a long road from his lab to<br />
the refinery in Ulaszowice, Klczany, Polanka and Chorkówka, from iron retort boilers<br />
to distillation processes heated with wood. Till 1862 in the process of refinement he<br />
had used smoky sulphuric acid and for leaching he had used wooden pots. Then,<br />
almost simultaneously with Americans, he applied agitators. He produced exceptionally<br />
good types of kerosene “Standard” and “White Standard” with which he interested<br />
Romanians and Americans. John Rockefeller himself supposedly visited him; an<br />
Austrian oil potentate Gustaw Wagemann certainly did it too. Initially he owned a<br />
few shops in Tarnów, Cracow and Warsaw, then he only ran a wholesale trading company.<br />
In 1866 ukasiewicz with his company partners established an oil well in<br />
Ropianka, in 1873–in Wójtowa, in 1874–in Ropa, in 1875–in Smereczne, in 1881–<br />
in Wilsznia. In the year of his death (1882) about 50,000 tons of oil were produced<br />
annually and the Chorkówka refinery processed 3000 tons of crude oil per year. In<br />
the Gorlice region, the largest as far as crude oil is concerned, oil was produced in<br />
almost 20 sites with operational refineries. In 1881 oil production reached 7300 tons,<br />
in 1883 as much as 51,000 tons and Poland was the third in the world after the USA<br />
and Russia. There are still three active oil wells dating from the 19 th century, including<br />
the oldest one in Wakowa from 1848; until recently, the oil from Wakowa was<br />
pumped directly into tank cars at the Olszanica railway station.<br />
Already during ukasiewicz’s life in Galicia there appeared his successor, also a<br />
pioneer of the Polish oil industry, Stanisaw Szczepanowski (1846-1900). This<br />
thoroughly educated young but already experienced man arrived in Galicia in 1879<br />
with the intention to help this poor province and it is the oil industry that filled him<br />
with hope. He selected the village of Soboda Rungurska (Koomyja district) for his<br />
activities and not the oil-bearing areas of Gorlice, Krosno or Borysaw. There was the<br />
so called government property where as early as 1771 the first oil well was dug out<br />
which in 1874 produced about 50 kg of crude oil daily. <strong>Oil</strong> was processed in distilleries<br />
in Kosowo and Peczeniyn. Szczepanowski also drilled an oil well and by applying the<br />
method of steam percussive drilling he reached considerable efficiencies of oil production.<br />
In 1880 in Soboda he established the first factory in Galicia manufacturing mining<br />
machines and equipment. In 1881 he produced a lot of oil and there was a problem<br />
with its storage–Soboda was the largest oil field in Galicia. One could notice the so<br />
called oil fever and a run on Soboda. Szczepanowski founded a company, took credits<br />
and in 1883 constructed the largest refinery in Galicia–in Peczeniyn–which for some<br />
time was the third refinery in Europe. It had tanks, oil pipeline, gas and a refinery<br />
wastes heating system. In 1884, thanks to deeper drilling, the production of oil greatly<br />
increased. At that time Szczepanowski assembled a group of serious businessmen and<br />
oil technicians. History quotes over 20 surnames. Szczepanowski engaged an insurgent,<br />
member of the National Government, an oil industry pioneer, Mikoaj Fedorowicz as<br />
well as managers from Ropa and Siary distilleries, Piotr Brzozowski and Felicjan<br />
odziski. Felicjan odziski, a technical manager of the company Wolski & Co. at<br />
the age of 85, together with his wife, were taken away by Russians to exile to Siberia<br />
where he died of hunger in 1941. Felicjan’s son, Wodzimierz odziski, was to continue<br />
his father’s work in the oil industry but he also experienced misfortunes at the times of<br />
the historical, national upheavals. His life included Pisudski’s legions, Russian exile,<br />
the Bolshevik revolution, then 20 years of free and independent Poland and again war.<br />
Such a fate touched millions of Poles. In 1887 Szczepanowski was ousted from Soboda<br />
and soon also from the refinery in Peczeniyn. In 1887-1889 he owned small oil wells<br />
29
An oil field in Potok<br />
near Krosno; a postcard printed<br />
by Bernard Fischbein in Krosno<br />
in 1900 (phototypography).<br />
An oil field in Potok<br />
near Krosno; a postcard printed<br />
by Bernard Fischbein in Krosno<br />
in 1910 (phototypography).<br />
in Równe and Wietrzno (Krosno district) and in 1889-1894 he had an oil rig in Siary<br />
near Gorlice–all of them managed by F. odziski. He was the first one who drilled in<br />
Bitków but without success. He also drilled with poor results in over 10 localities and<br />
just in Schodnica, where a shallow oil well had existed since 1855 (drilled by the owner,<br />
duke Schwarzenberg, and then Maria Lubomirska) and since 1888 Szczepanowski managed<br />
to attain from deeper wells better efficiency than in Borysaw or any other oil well of<br />
Galicia. But he also lost Schodnica. It was taken over by Wolski and Odrzywolski, Co.<br />
which in the period from 1893 to 1899 was owned Schodnica, Kosmacz, Grziowa,<br />
Kropiwnik, Paszowa, Truskawiec and then Borysaw, Tustanowice as well as the<br />
Mislisoare Valley and Campina-Busztenari in Romania. The whole Szczepanowski’s<br />
personnel came to Schodnica which soon became a pure Polish oil field in distinction<br />
from already international Borysaw. For his achievements Szczepanowski was rewarded<br />
at exhibitions in 1882 in Przemyl, in 1887 in Cracow, and in 1894 in Lvov for soil<br />
profiles, drill logs, geological maps, oil rig and for the best oil from Peczeniyn. To the<br />
advantage of the oil industry, he managed to conduct an action of customs protection,<br />
then the reduction of railway fares for oil products as well as the decrease of taxes in<br />
this industry. From 1886 to 1897, he was an MP at the Viennese parliament and from<br />
1889 till 1899 in the National Lower House. In 1884 he published the work Nafta i<br />
zoto, praca i boto [<strong>Oil</strong> and Gold, Work and Mud] and in 1888 Ndza w Galicji [Misery in<br />
Galicia] in which he criticized apathy and the lack of commitment. Then, in the<br />
period from 1890 to 1896 he worked in the editorial staff of the exclusive quarterly<br />
Ekonomista Polski [The Polish Economist] (Lvov) in which, thanks to his several press<br />
releases, he went down in history as a precursor of National Democracy. In 1891 he<br />
established, together with a poet Adam Asnyk, the Society of People’s School, he was<br />
also the creator of the Polish cooperatives’ head office in Galicia. The daily paper and<br />
the publishing house as well as his broad social activity got him enemies and his not<br />
always honest business practices made him a debtor and defendant. He was defended<br />
by such famous writers as Prus or Sienkiewicz. That opportunity was used by the<br />
foreign capitalists who mastered the oil industry. Szczepanowski and ukasiewicz<br />
were so different and alike at the same time–patriots, stubbornly aiming at their<br />
objectives, disinterested, modest and dedicated. Szczepanowski, like a meteor on the<br />
Galician firmament, bestowed an European flourish to the Polish oil industry. He<br />
inspired the young generation with his discoveries, but, being a straightforward man<br />
and despite his unusual abilities, he ended up as an unhappy person. ukasiewicz is<br />
commemorated with statues whereas Szczepanowski has a few streets named after<br />
him in Warsaw, Cracow and Pozna as well as a modest statue in the yczaków<br />
cemetery in Lvov. The greatness of this figure is not questioned by anybody–he was a<br />
symbol of our oil industry’s fight for independence, an exceptional personality who,<br />
together with ukasiewicz, somehow also deserved the eternal memory in the pantheon<br />
of great Poles.<br />
The turn of the 19 th and 20 th century was filled with a wave of oil discoveries in<br />
almost the whole Podkarpacie province. The following oil deposits were discovered at<br />
that time: Turzepole-Zmiennica (1883), Potok and Wakowa (1885), Krocienko<br />
and Witryów Homcza (1886), Biecz (1887), Wglówka (1888), Rudawka<br />
Rymanowska (1889), Iwonicz Zdrój (1890), Kobylany (1891), Turaszówka (1892),<br />
Stara Wie (1896), Grabownica (1898), Tarnawa Wielopole (1900) and Mokre (1913).<br />
Effective exploration was performed in the region of Borysaw–apart from Ratoczyn<br />
and Wolanka, oil was found in Tustanowice (1895) and Mranica (1911). Further<br />
eastwards the oil production was undertaken in Majdan, Pasieczna and Strzelbice<br />
(1886), Rypne-Dubie and Schodnica (1890), Urycz (1895), Bitkow, Kosmacz and<br />
Opaka (1899). The following oil wells were also active in that period: Gorlice, Glinik,<br />
Magdalena, Ropa, o, Ptna, Mcina, Kobylanka, Rozdziel, Wójtowa, Pagorzyn,<br />
Skowa, Powce, Librantowa, Wietrzno and Równe, Ropienka, Humniska,<br />
Klimkówka, Libusza, Dominikowice, Ropica Polska and Ropica Ruska.<br />
31
An oil field in Potok near Krosno;<br />
a postcard printed by<br />
Bernard Fischbein in Krosno in<br />
1907 (phototypography).<br />
An oil field in Potok near Krosno;<br />
a photographic postcard by<br />
R. Kaska from Krosno,<br />
about 1930.<br />
Shallow and primitive methods of oil production did not bring expected results<br />
in comparison with hammer drill methods applied with success on the other<br />
hemisphere. Therefore in the beginning of 1880 a partnership Jana founded with August<br />
Gorayski, Adam Skrzyski and ubieski invited a Canadian William Henry Mac Garvey<br />
(1843-1914), a pioneer, inventor, organizer and administrator, a man of steadfast will<br />
and great diligence who brought credit to the Polish oil industry. The company Bergheim<br />
(John Bergheim–a Viennese banker) & Mac Garvey in 1882 applied already famous<br />
Canadian drilling. At that time those areas went through the period of boom. Up till<br />
1894, the company built 370 oil wells in 43 localities of the total depth of 100 km. In<br />
1883 the company founded Fabryka Maszyn SA Glinik [Factory of Machines joint<br />
stock company Glinik] existing at present. The factory later became famous worldwide<br />
thanks to production of machines, oil well and mining equipment, refinery apparatuses<br />
and equipment, casts, constructions, tanks, barrels as well as overhauls and repairs.<br />
The company, later transformed into Galicyjskie Karpackie Naftowe Towarzystwo<br />
[Galician Carpathian <strong>Oil</strong> Company], established a plant in Tustanowice, the then centre<br />
of oil production. TEPEGE (today’s Naftomet), a production and repair company, was<br />
founded in Krosno. In other places the following firms worked for the oil industry<br />
being well provided: Towarzystwo Akcyjne L. Zieleniewski [Joint-stock Society<br />
L. Zieleniewski] in Cracow and Sanok, the factory Perkins-MacIntosh and Perkins in<br />
Stryj with its branch workshops in Borysaw and Tustanowice, the factory Roman<br />
Gierszyski in Tustanowice, a plant W. Wolski & K. Odrzywolski in Schodnica,<br />
workshops Dudziak-Mermon in Wolanka and workshops J. Dawidowicz in Borysaw,<br />
Warsztaty Mechaniczne Taran [Mechanical Workshops Taran] in Tustanowice.<br />
Additionally, oil wells workshop back-up facilities provided services in Borysaw and its<br />
later districts, Tustanowice, Mranica and Wolanka, as well as for oil rigs in Rypne,<br />
Bitkow, Nadwórna, Wakowa, Grabownica, Krocienko, Potok, Równe, Kryg and<br />
others.<br />
The scale of the gigantic jump which the oil industry has made since the 19 th century<br />
till today is presented in Table 1 (in thousands of barrels–1 metric tone equals 7.3 barrels).<br />
The cited quantities are outright indispensably necessary every day now! And also<br />
formerly–as one can see in the Table–we were the third oil power in the world!<br />
In 1900, less oil than presented in Table 1 was produced in Canada, Peru, Germany,<br />
Italy and Japan. Table 2 shows production and processing of oil in the period<br />
1905-1912 in thousands of metric tons in Galicia and Austria.<br />
<strong>Oil</strong> was quite often processed on the spot, near oil wells, in small distilleries. At<br />
that time in Podkarpacie province, from Klczany in the west to Soboda Rungurska in<br />
the east, there were over 60 distilleries and refineries of various sizes. Some authors<br />
claim that there could be over a hundred of them–they were founded and went bankrupt<br />
depending on the economic situation. Other studies state that there were about 80<br />
distilleries and refineries in 60 localities, whereas at the end of the 19 th c. there were<br />
about 40 refineries in working order. In 1910 there were only 35 and in 1926 only 29<br />
refineries. Some of them were commemorated with postcards. In 1885 Bergheim &<br />
Mac Garvey worked out a project to develop a distillery in Glinik into a comparatively<br />
large oil processing plant, the future <strong>Oil</strong> Refinery in Glinik for which the Factory of<br />
Machines functioning in the same place and under the joint management manufactured<br />
apparatuses, tanks, devices and other equipment necessary for the refinery operation.<br />
Significant refineries which were built at that time include Glinik Mariampolski (1886),<br />
Peczeniyn (1887), Jaso (1888), Targowiska (1890), Trzebinia (1895), Jedlicze (1902),<br />
Krosno (1905), Czechowice (1907) and Drohobycz (1912). Distillation equipment was<br />
very primitive at that time–gasoline which was thought useless, was poured into rivers<br />
or streams. The distillatory boilers covers were helmet-shaped–those were partial<br />
condensers which reduced the loss of valuable kerosene. Pipe coils were plunged in<br />
water and served as coolers. As early as 1890, the so called coke distillation was conducted<br />
in small boilers, which often burnt through. Refinements, products of wax and bitumens<br />
33
Krocienko near Krosno–an oil<br />
field. A postcard dated 1910,<br />
printed by Bernard Fischbein<br />
in Krosno (phototypography).<br />
Wglówka near Krosno–an oil<br />
field. A postcard dated 1914 and<br />
mailed in 1918, printed by<br />
Bernard Fischbein in Krosno<br />
(coloured phototypography).<br />
Grabownica near Brzozów–an oil<br />
field. A postcard by an unknown<br />
author, mailed in 1937.<br />
were added to the primitive distilleries. At the end of the 19 th c., kerosene made up<br />
75% of the oil products. There were five different types of kerosene produced at that<br />
time and their density was measured in the Beaume’s scale. In Poland in 1938, out of<br />
500,000 tons of processed crude oil, the demand for kerosene reached 100,000 tons.<br />
The oil industry operated much worse than the western one–the production went down,<br />
the risk of purchase of new licenses and systems rose. Refineries often changed their<br />
owners, they were rented, shut down for longer periods, there were fires, bankruptcies<br />
and later even the lack of feed stock. There is not sufficient information but it is known<br />
that the medium size and larger refineries were not Polish. In the region of Borysaw-<br />
Drohobycz there were about 30 distilleries and refineries. Till the end of World War I,<br />
Polish refineries used to export their products practically all over the world.<br />
In the period 1882-1910 the problem with gas, which was so uncomfortable<br />
and dangerous while drilling, was solved. First it was used for heating and lighting<br />
up of back-up facilities at oil fields.Then they drilled down to gas deposits and laid<br />
gas pipelines leading to refineries. A gas absorption plant belonging to engineers<br />
Wadysaw Szaynok (1876-1928) and Marian Wieleyski (1879-1945) was started<br />
up in 1914. However, the development of the gas industry was to take place later.<br />
The first stage of the history of the Polish oil industry ended in 1896 when<br />
Wadysaw Dugosz, the later organizer of “Falcon’s” military units and the leader of<br />
the Independence Committee, completed the first oil well in Borysaw called Na Potoku<br />
[By the Stream] with the output of 40 tons per day. In 1893 Mac Garvey explored oil<br />
in Tustanowice. In 1895 Mciski, Pocki, Sroczyski and Suszycki were looking for<br />
oil. Thanks to Dugosz’s discovery, a considerable portion of the drilling operations<br />
was moved eastwards and the Borysaw region entered history. Borysaw became the<br />
unofficial capital of the Polish oil industry. In 1901 the Karpackie Towarzystwo Naftowe<br />
[Carpathian <strong>Oil</strong> Company] and Nafta [<strong>Oil</strong>] oil wells produced a dozen or so thousand<br />
of tons of oil each. In 1904 in Tustanowice the oil rig Wilno [Vilnius] produced 400<br />
tons per day, and the oil well Litwa [Lithuania] 800 tons daily. That was the golden<br />
age of the Polish oil industry. Today already legendary oil well drilled in 1908–<strong>Oil</strong><br />
City–produced 2500 tons per day. Here are words of the then chronicle: ...in the first<br />
24 hours two pumps managed to pump 140 tank cars and at least the same quantity was spilled<br />
over in the fields. The production rapidly increased, more and more powerful oil rigs were built<br />
while larger and larger areas of fields were covered with spilled oil. On July 4, 1908 a powerful<br />
fire caused by lightning broke out and lasted three weeks–the glow was seen even<br />
from Sambor. Generally 127 oil wells from the region of eastern and western Podkarpacie<br />
are cited in materials on the Bóbrka heritage park. Apart from the above mentioned<br />
oil wells it is worth showing those from the vicinity of Bochnia, Krosno or even Stryj.<br />
<strong>Oil</strong> has been well-known for ages, coming from natural effluents and wells in the<br />
region of Scz, Gorlice, Krosno, Sanok, Sambor, Drohobycz, Nadwórna, Kosowo<br />
reaching up the Romanian Carpathians. In fact, as late as in 1861, the depth of oil<br />
wells reached 150 m., in 1881–230 m., in 1896–612 m. and 1273 m. in 1906. The<br />
depth of 2274 m. was reached in 1934 using the hammer drilling method.<br />
In 1860 a mineral called ozokeryt (ozokerite) was industrially produced. The name<br />
of that mineral was made up by an Austrian mineralogist Glockner in 1850. This<br />
mineral is found in very few places in the world and is commonly known as mineral<br />
wax, containing hydrocarbons of carbon atoms number from 29 to 55. Its melting<br />
temperature is 30-98 deg. C and it comes in 4 types which are used mainly for the<br />
production of candles. The main mining centers were Borysaw, Dwiniacz, Starunia<br />
and Truskawiec, but apart from them there were also about 15 sites of its occurrence<br />
in western Podkarpacie and 23 places in eastern Podkarpacie. In the peak year of<br />
1873 in the vicinity of Borysaw there were about 12,000 wells located. From one<br />
there was about 3 to 8 meters to another and supposedly about 10,500 people were<br />
employed there at that time; the majority of them were so called ebaks–collectors of<br />
oil and ozokerite crumbs. In that period the most mineral wax was produced, i.e.<br />
35
Iwonicz Zdrój near Krosno.<br />
A postcard printed by<br />
Wydawnictwo Turystyka<br />
in Krosno in 1939.<br />
about 20,000 tons which was exported to various regions of the world–in the whole<br />
history 400,000 tons is reported to have been produced. Only one mineral wax field<br />
in operation survived up to WW II in Borysaw.<br />
The second stage of the development of the Polish oil industry has had many<br />
heroes: Professor Rudolf Zuber (1858-1920), a world class geologist who contributed<br />
considerably to the growth of the Polish oil industry and especially the oil geology as<br />
well as to the development of Polish health resorts (spas), an engineer Wacaw Wolski<br />
(1865-1922), the inventor of the battering ram for deep drilling, August Gorayski<br />
(1832-1915); Wojciech Biechoski (1839-1926), an insurgent and the member of<br />
the National Government, cooperating with ukasiewicz in Krajowe Towarzystwo<br />
Naftowe [National <strong>Oil</strong> Company]; Zenon Turczynowicz-Suszycki (1840-1912), a<br />
fighter in the January Uprising in Lithuania, an expert and founder of the vocational<br />
school of Canadian drilling in 1885 as well as Stanisaw Olszewski (1852-1939),<br />
probably the most active person among the authors and editors of the technical press<br />
in the whole history of the Polish oil industry. It is worth mentioning that many<br />
people working in the oil industry made a serious contribution in the January Uprising–<br />
for example the owner of the properties in the Polish Kingdom and afterwards the<br />
owner of oil rigs in Galicia, cavalry major Bronisaw Deskur or an engineer of the oil<br />
industry, major Józef Leniecki.<br />
Shipment, transportation, storing and trade were run by firms of various sizes,<br />
with national and foreign capital, by strong and durable ones, weak and disappearing,<br />
and sometimes by fraudulent firms. Well-known companies were Premier, Galicia,<br />
Karpaty and tens of others. The technical level of those firms varied from very<br />
primitive to very high, the latter going to the credit of experts-graduates from<br />
mining academies in Leoben, Freiberg, Pribram, Lvov and from higher technical<br />
schools in Lvov, Prague or Vienna. Mining schools have existed in Ropienka, then in<br />
Wietrzno and Borysaw since 1885. Many books and works on the oil geology, the<br />
oil industry or oil law (including belle lettre ones) were published at that time. Several<br />
periodicals were dedicated to oil. After Górnik [Miner], published in 1882-1886 in<br />
Gorlice, the next was Przegld Górniczy, Naftowy i Techniczny [Mining Technical and<br />
Industrial Review], published since 1889; Nafta [<strong>Oil</strong>] in Lvov in 1893-1914; in 1894-<br />
1895 Sprawozdania Krajowego Towarzystwa Naftowego [Reports of the National <strong>Oil</strong><br />
Company] in Jaso; in 1900-1911 Polski Kalendarz Naftowy [Polish <strong>Oil</strong> Calendar]; in<br />
1911-1914 in Borysaw Ropa [<strong>Oil</strong>] in Polish and German; in 1912-1914 in Lvov<br />
bilingual Gazeta Naftowa [<strong>Oil</strong> Gazette]; in Drohobycz in 1912: Oleum. Przewodnik po<br />
Przemyle Naftowym [Oleum–the Guide <strong>Through</strong> the <strong>Oil</strong> Industry]; in 1912-1914 in<br />
Borysaw: Dzienne Wykazy Galicyjskiej Produkcji Ropy Naftowej [Daily Reports of the<br />
Galician <strong>Oil</strong> Production] whereas many other periodicals and papers edited columns<br />
or releases on oil.<br />
It is then that the creative life of Stanisaw Pilat (1881-1941) began. Having<br />
receired the degree of Ph.D. at Leipzig Technical University and after studies at home<br />
and abroad he began working in the Galicyjskie Towarzystwo Naftowe [Galician <strong>Oil</strong><br />
Company] in Borysaw in 1904. The next year he worked in the refinery at Pardubice,<br />
in 1906-1908 in Krosno refinery, then in the refinery Vega in Ploiesti, from 1909 to<br />
1918 in Drohobycz in the factory which later was named Polmin Refinery. Gaining<br />
experience while supervising motor oils distillation, he ran the assembly of deep vacuum<br />
distillation systems and plants. He also worked on methods of cleaning waste processing<br />
waters, he supervised the revamping of the future Polmin refinery and he worked on<br />
gasoline rectification using heat coming from burning of residues. His engineering<br />
design of the distillation process, ordered by the Pearsons company in 1912, was<br />
finally completed in the Mexican refinery of Minatitlan. Plants according to his knowhow<br />
were erected in Drohobycz and the patent of emulsion breaking was born there.<br />
A further period of his life, already in free Poland (1918-1939), brought a splendid<br />
development of that great man of Polish oil.<br />
37
Ratoczyn near Borysaw.<br />
Workshops and oil rigs<br />
of Galicyjsko-Karpackie<br />
Towarzystwo Naftowe (formerly<br />
Bergheim&Mac Garvey).<br />
A postcard of 1902 by Wilhelm<br />
Russ, a photographer from<br />
Drohobycz (phototypography)<br />
Galicyjsko-Karpackie<br />
Towarzystwo Naftowe (formerly<br />
Bergheim & Mac Garvey).<br />
Ratoczyn near Borysaw.<br />
A photo postcard of 1929<br />
by W. Selinger, a photographer<br />
from Borysaw.<br />
In 1902 the oil production on the Polish territory reached 576,000 tons. The<br />
period of oil overproduction began in the years 1902-1909. In 1903 the world produced<br />
25.64 mln tons of oil whereas Borysaw produced over 524.5 thousand tons. In 1908<br />
the process of integration started due to the economic crisis and growing costs of<br />
production. In 1909 a record of oil production in Galicia was set: 2,076,740 tons; it<br />
was 5.22% of the world production which at that time came up to 39.86 mln tons. In<br />
1910 the world oil production share was the following: USA–63.16%, Russia–21.87%,<br />
Galicia–4.06%, Dutch India–3.44% and Romania–3.11%.<br />
Thus, out of nearly 40 million tons of oil produced all over the world, Poland was<br />
the third power in this industry! High efficiency caused the drop of oil prices whereas<br />
the lack of storage capacities, fires and damages led to a crisis. Size reduction of<br />
enterprises–340 firms with 75 oil rigs–caused that around 1908 the process of integration<br />
was started mainly by foreign capital. The predominating companies then were the<br />
Galician Carpathian <strong>Oil</strong> Company, David Fanto und Co. and Nafta AG, and Galicia.<br />
This splendid past was outshined by achievements in other places on the globe.<br />
One might express his sorrow citing Petrarka (Petrarka–somehow an oil-sounding<br />
name), though the quotation is taken from completely different circumstances: tempo<br />
passato, perche non ritorna piu?, that such a beautiful time of development and enthusiasm<br />
does not want to come back to us in free Poland.<br />
The nineteenth century–world career of oil<br />
And yet the date of August 27 th , 1859, and Edwin Drake’s discovery of oil in Titusville,<br />
Pennsylvania, marks the beginning of the world oil history. Already in 1860, there were<br />
20 refineries in the USA. In 1865 (yet acting unofficially–officially since January 10, 1870),<br />
Standard <strong>Oil</strong> had 30 such plants and 5 years later reached 10% of the US market whereas<br />
in 1879 it had 90%! The scale of production affects costs, therefore three Standard <strong>Oil</strong><br />
refineries produced a quarter of the whole world oil output. In 1891 the largest world<br />
refinery in Whiting (Indiana) was erected (there at Amoco, now BP, much later constructed<br />
a crude oil distillation plant, a unit of 11 mln t/a, even a hundred years later was still the<br />
biggest one). 1866 marks the beginnings of oil pipelines. Tank cars and tank trucks came<br />
into effect at the end of the 19 th c. Tank ships already existed at that time. As early as<br />
1865, Standard <strong>Oil</strong> started to integrate refineries with the market and in 1891 they began<br />
to produce crude oil. Already in 1872, they started a price war thus eliminating competitors,<br />
they applied dumping of their firms, they used a trust system which is opposite to a<br />
shareholding system–dependent firms are stockholders. This company with its bad image<br />
was an object of numerous complaints and law suits. Exploration and drillings are very<br />
expensive–whereas production is relatively cheap. However, it is a risky business. <strong>Oil</strong><br />
processing requires much investments in a refinery. Eventually, trade and logistics give<br />
profits. The best situation is to have all of these elements in one hand and most preferably<br />
in many countries–then the risk is minimum. John D. Rockefeller, the founder of Standard<br />
<strong>Oil</strong> and probably the biggest figure of world oil, perfectly understood that logic. In 1880<br />
the company supplied petroleum products worldwide using sea tankers for transportation.<br />
The concern applied blue barrels (bbl) with capacity which in 1482 king Eduard IV ordered<br />
as the measure of herring fishing in the North Sea (nomen omen, these are not herrings<br />
which are weighed with this measure today), equal to 42 gallons, that is exactly 158.97<br />
litres which till today is accepted as the most basic oil capacity unit. <strong>With</strong>in 25 years from<br />
the first oil well drilling, this company became the largest exporter in the world, operating<br />
without any competitor! These are the things which the stunned world witnessed!<br />
<strong>Oil</strong> was discovered in many states in the USA–for example in California. Union<br />
<strong>Oil</strong> (today’s Unocal), which had existed since 1890, started oil production as early as in<br />
the 1890’s. Texas had produced oil already in 1892 and the oil boom caused that in<br />
1901 oil was cheaper than water. In the 1870’s and 1880’s, over half of the world oil<br />
export came from the USA: 90% by Standard <strong>Oil</strong> and, later, 10% by the Mellons, a<br />
bankers’ family with a lasting place in history.<br />
39
Borysaw (Poland’s former border<br />
land) Wolanka oil rigs,<br />
a postcard printed in 1900 by<br />
an unknown author, on the basis<br />
of a photography by<br />
Wilhelm Russ in Drohobycz<br />
(phototypography).<br />
Borysaw–a view of Mranica<br />
a postcard printed by J. Pilpl<br />
on the basis from Drohobycz<br />
(coloured phototypography).<br />
In Baku, oil was produced in rummaged wells and drilling was applied as late as<br />
1871/1872. In 1873 there were 20 refineries there, in 1880–already 200. In 1888<br />
Baku produced 80% of the oil quantity which was produced in the USA at that time.<br />
<strong>Oil</strong> export from here made up 31% of the world output. Batumi has been an oil<br />
harbour since 1883 through which oil was transported, among others, to the Fiume<br />
refinery (Rijeka) owned by the Rothschilds. The main export was performed that<br />
way. In 1875 the Nobel brothers arrived in Baku and in 1883 they already controlled<br />
51% of the oil market. Soon baron Rothschild’s Paris bank house joined them. Both<br />
groups quickly developed European networks and they broke the monopoly of Standard<br />
<strong>Oil</strong>. Powerful Germany, where Standard <strong>Oil</strong> was predominant, tried to reach for oil in<br />
Galicia and Romania to accomplish its military endeavors. That was the region where<br />
the Nobel brothers or the Rothschilds multiplied their fortunes. Our countryman,<br />
Witold Zglenicki from Mazovia province, went down in history for his accomplishments<br />
there. <strong>Oil</strong> was discovered on Borneo in 1897 and the next year a refinery was built<br />
there. <strong>Oil</strong> was also discovered on Sumatra where, since 1890, the Royal Dutch had<br />
been operating and was sponsored by the king.<br />
The Scottish firm Burmah <strong>Oil</strong>, established in 1866 (and known for its Castrol<br />
oils–now in BP) transported to India products from the refinery in Rangoon. Shell<br />
and Royal Dutch mastered over half of the trade with Russia and Asia.<br />
In the 19 th century baron Reuter, later to be well-known for his information<br />
agency, was looking for oil in Persia but without any success. In 1860 Russia wanted<br />
to occupy that country and in 1885 declared war against Afghanistan. Russia wanted<br />
to lay pipelines from Baku through Persia but England was against it. It reminds us<br />
of a bit less distant times, though...<br />
All these stories sound as if you heard about the gold rush–that was the pace and<br />
momentum of the desirous world. Kerosene was the product which replaced previously<br />
used lighting materials (tallow, spermaceti, coal and shale oils like fotogen, hydrokarbur,<br />
pinolina, kamfina) manufactured by the already then powerful industry; it was the<br />
19 th century miracle, like the steam engine which altered the 18 th century. <strong>Oil</strong><br />
distillation and refining processes were rapidly developing. The oil industry produced<br />
lubricants, wax, or candles; gas oil was refined into gas used for illumination or heating.<br />
Bitumen had already been known since 1890; gasoline was useless and dangerous–<br />
many fires and explosions were reported at those times. Fuels made of oil were used<br />
for the production of steam on ships and railway steam engines. Edison’s invention in<br />
1882, i.e. the electric bulb, caused the slow death of kerosene whereas Rudolph Diesel’s<br />
invention of his famous engine in 1897 and an eleven year older invention of a gasoline<br />
engine opened perspectives of a completely new world in which oil reigns up till<br />
today. <strong>Oil</strong> production, which in 1875 did not reach even 10 million barrels, in 1900<br />
was estimated to have reached about 146 million, that is about 20 million tons, out of<br />
which 50% came from Russia, a little less from the USA and about 300,000 tons<br />
from Poland. The rest came from Dutch India, Romania and Burma. In 1900, in the<br />
USA, there were already 8000 motor vehicles.<br />
<strong>Oil</strong> becomes indispensable... beginning of the 20 century<br />
The 20 th century brings fast progress–18 million electric bulbs shine in 1902<br />
and the first airplane was constructed in 1903. Henry Ford left Edison’s bulb factory<br />
and thanks to him in 1905 there were more combustion engines than steam and<br />
electric ones. The gasoline engine defeated other engines. The first filling station was<br />
built in the USA probably in 1907–previously gasoline was sold in shops. In 1909,<br />
American gas stations and workshops already sold 42% of the petrol and in 1911 the<br />
demand for petrol was bigger than for kerosene. Compression-ignition engines used<br />
fuel which was heavier than kerosene, i.e. gas oil (it was so called because that fuel<br />
was processed in illumination gas or heating gas retorts\; it was produced from shales<br />
and tars).<br />
41
Rypne near Dolina (Poland’s<br />
former border land), Podlasie XI<br />
oil rig; a postcard by an<br />
unknown author and mailed in<br />
1928; black and white print.<br />
Bitków (Poland’s former border<br />
land), a postcard printed<br />
by B. J. Harz in Nadwórno<br />
and mailed in 1903<br />
(phototypography).<br />
In 1911 the First Admiralty Lord, Winston Churchill, observing the growing<br />
German threat and its desire to rule the world, began to transfer Albion’s pride–the<br />
British fleet–from the Welsh coal driven engines into diesel oil ones.<br />
In the same year the USA Supreme Court (Sherman Antitrust Act) decreed the<br />
partition of the Standard <strong>Oil</strong> and as a result it stopped being a monopoly. But in 1907<br />
there was a new power–the joint Royal Dutch and Shell. In the USA, California<br />
produced the most oil, but in 1901 Texas became a leader (Beaumont, Spindletop).<br />
In 1901 Texas State refused to accept the merger of Texaco and Gulf <strong>Oil</strong>. At the<br />
beginning of 1906, over half of the oil produced in the USA came from Oklahoma. It<br />
was also produced in Ohio, Kansas and New Mexico.<br />
In the USA in 1912, there were 902,000 cars, in 1914–already 1.8 million.<br />
Roads were constructed and the demand for petrol was growing. In 1913 a process of<br />
thermal cracking (in UOP’s history it was 1914 and the famous Dubbs’ process) was<br />
implemented into refineries for the first time which considerably increased the quantity<br />
of produced petrol, improved its octane number and for 30 years it was the most<br />
desired process, the first process of conversion. This technology was sold to the refinery<br />
in Bratislava, to Romania, to Polish refineries, and then even to the USSR.<br />
The Baku industry was destroyed by the revolution of 1905. Shell and Exxon<br />
bought the oil fields from the Rothschilds and Nobels. In 1911 it became obvious that<br />
it was “upstream,” not “downstream” that brought the most profit, wealth and power.<br />
In the beginning of the 20 th century, Romanian oil was under control of Shell,<br />
Standard <strong>Oil</strong>, the Nobels and the Rothschilds as well as the Deutsche Bank. The<br />
Deutsche Bank used to sell Romanian oil to England through their company, British<br />
Petroleum, which together with the name was later taken over by today’s BP.<br />
<strong>Oil</strong> was discovered in the Middle East in 1901 when an Englishman D’Arcy got<br />
an exploration licence. In 1908 Persian oil was produced by Anglo-Persian (today<br />
BP). In 1912 a large refinery was built in Abadan. The same year a great figure,<br />
Talleyrand of oil, Gulbenkian, an Armenian, the architect of the oil policy in this<br />
region of the world and the founder of Turkish Petroleum, entered the history of oil.<br />
The region was under the Ottoman Empire reign.<br />
In 1910 a large amount of oil was found in Mexico (Tampico). There was also<br />
exploration in Venezuela.<br />
<strong>Oil</strong> and its role in World War I<br />
Soon oil was to turn out to be something exceptional. WW I was a war of people<br />
and machines driven by fuels coming from oil. Airplanes in the air, which for the first<br />
time were used by the Italians in 1911-912 in the battle of Tripolis against Turkey,<br />
horrendous German U-boots at seas, tanks (which someone described as the victory<br />
of a lorry over puffer train) on the ground–all these machines were used to kill and<br />
destroy. But the chronicles also cited positive events when e.g. 3000 Paris taxis<br />
transported men to the Marna battlefield. In 1914 Churchill decided, and the<br />
Parliament passed the decision, to purchase 51% of the shares of Anglo-Persian (now<br />
BP). As much as 67% of the oil was coming from the USA, which made up 80% of<br />
the allies’ demand. U-boots destroyed sea transportation causing fuel shortages. The<br />
Germans used 70 of the refineries in Romania. Germany tried and managed to occupy<br />
Baku which was defended by England from Persia. In 1917 the British army, to<br />
protect the Abadan refinery, conquered then Turkish Baghdad and Basra. In 1918<br />
the Turks captured Baku.<br />
When war broke out the Austrian authorities in Galicia, recognising the<br />
importance of the oil industry for the war needs, released workers from war duties for<br />
this industry. But in the meantime, war destroyed almost everything–Gorlice almost<br />
stopped to exist, in Borysaw and Tustanowice the Russians burnt down gigantic<br />
tanks and 170 oil wells. The oil industry workers came forward to the Polish Legions–<br />
the first army formations in reborn Poland.<br />
43
Bitków (Poland’s former border<br />
land), a view of oil rigs in a forest;<br />
a postcard printed by<br />
Wydawnictwo Artystów<br />
in Vienna and commissioned<br />
by E. Schreier from Stanisawów<br />
in 1924 (phototypography).<br />
All those facts showed the meaning of oil. The famous allies’ conference of<br />
November 11, 1918 (Versailles Treaty), recognised oil as the blood of war and victory,<br />
also foreseeing its great role in times of peace; the well-known Lord Curzon was<br />
gloryfing oil too. That date is memorable for many European nations. It is also the<br />
day of Poland’s independence. One might say that it happened thanks to oil. But we<br />
may add that surely it took place thanks to the Polish soldiers’ blood offering...<br />
II. THE TWENTIES, THE THIRTIES...<br />
The Second Polish Republic<br />
War destruction of 1914-1918 and later fights during 1918-1920 against Ukraine<br />
and later against the Soviet Russia strengthened the Republic. At that time, many oil<br />
men fought and fell (for example Wiktor Kulczycki who got a medal). However,<br />
already in the first year after the war the production reached 830,000 tons. Later it<br />
went down to 812,000 tons in 1925, 663,000 in 1930 and 553,000 in 1938. In 1919<br />
Poland had 28 oil fields in very dissipated structure. The Polish government, under<br />
the pressure of oil lobby–as we would say today–did not take advantage of the right<br />
to take over the property of the Central States’ citizens under clear statements of the<br />
Versaille Treaty. As a result the unheard-of wealth of the Austrian and German<br />
companies was taken over by suppositious French and other capital while 75% of the<br />
oil industry was in the hands of foreign capital, mainly of the French and the American<br />
one. In 1919 the Pastwowy Instytut Geologiczny [State Geological Institute] and<br />
Urzd Naftowy [<strong>Oil</strong> Authority] were founded. Konstanty Towiski (1876-1961), a<br />
prisoner and exile of Czarism, then a great figure of those times, after exploration<br />
made in Sumatra and Europe began to work in Borysaw and became a geological<br />
adviser to Polmin. He was an author of maps, publications and editor of many texts<br />
on oil mining and from 1938 a member of Polska Akademia Umiejtnoci [The Polish<br />
Academy of Skills]. He continued his career after WW II becoming a full professor<br />
and laureate of the state prize for prominent achievements in his field.<br />
From 1929 to 1930, oil drillings were conducted in almost 200 localities with a<br />
total of 100,000 m. every year. This meterage went down to 60,000 m. in the period<br />
of the Great World Crisis. In 1936, again, there was a visible growth from about<br />
100,000 m. to over 150,000 in 1938. In 1929 in the region of Jaso, 118 wells were<br />
drilled and 29 wells were in working order. In Stanisawów province 34 wells were<br />
drilled and production was obtained from 30. In 1931 fewer wells were drilled but in<br />
the Jaso region out of 58 wells only 7 were negative. Much success was achieved on<br />
old deposits. Gas was discovered in Roztoki. <strong>Oil</strong> was discovered in Tyrawa Solna in<br />
1930. The year 1932 brought production from 10 new wells in the Stanisawów<br />
province. There were few unsuccessful drillings. Similar results and discoveries in the<br />
old fields were also predominant in later years. Gas was also discovered in Strachocin<br />
and Szalowa. In 1936 oil was discovered in Lipie and Czarna near Ustrzyki, also in<br />
Mranica, in Leszcowate, Humniska, Zae, wierchowa. Other discoveries include<br />
Rzepiennki (1930), Magdalena (1931), Sanok-Zabotka (1933), Bystre (1934), Dolina<br />
(1935), Fellnerówka-Hanka (1936), Szalowa-Heddy (1939). Though the area of<br />
exploitation was extended in Borysaw, Rypne, Niebyow and Bitkow the production<br />
did not grow. Here is a list of explorating firms: Maopolska, Polmin-Pollon, Gazy<br />
Ziemne [Natural Gases], Pionier, Gazolina, Schmer J., Galicja. The company Pionier SA<br />
was founded in 1928 by strong oil firms, like Premier, Nafta, Karpaty, Fanto, Galicja,<br />
Standard Nobel, Vacuum <strong>Oil</strong> Co. and Polmin. Polmin was selected as an exploring<br />
company. As much as 85% of the wells were less than 600 metres deep and only<br />
2.8% were deeper than 1200 metres. The record-breaking Orów 1 was 2274 m. deep<br />
(1934), drilled by Pionier but did not produce industrial output. A geophysical survey<br />
was undertaken in 1929. About 10,000 km. 2 of the south east part of Poland was<br />
surveyed by means of a magnetic method, about 17,000 km. 2 from the Vistula river<br />
to Stanisawów was surveyed with a gravimetric method and over 12,000 km. 2 from<br />
45
Bitków–general view, on the left<br />
side there is an oil field office;<br />
a postcard printed by E. Schreier<br />
in Stanisawów in 1914<br />
(phototypography).<br />
Bitków–stone breaking plant<br />
and oil rig No. 27; a postcard<br />
printed by E. Schreier<br />
in Stanisawów in 1914<br />
(phototypography).<br />
Tarnów to the Romanian border was examined with a seismic method. In 1923 a rope<br />
drilling method was applied for the first time and since 1931 the Rotary system has<br />
been used. In 1931 K. Towiski, at the geologists’ conference in Lvov, quoted data<br />
on oil production in Poland in the period 1874-1928 (Table 3), which is interesting<br />
because 1928 is the half-way-mark in 150 years of the Polish oil history.<br />
The state of oil resources in the operational and potential oil wells was reported<br />
to reach 774,242 cisterns on December 31, 1936 (1 cistern equals 10 tons). Here is a<br />
list of oil fields in operating order in Poland by the end of 1938 (the age of oil wells in<br />
parentheses): Lipinki-Wójtowa–Libusza–Kryg–Kobylanka–Dominikowice (72),<br />
Gorlice (6), Biecz–Korczyna–Biecz (40), Ropica Polska–Siary–Skowa–Ropica Ruska–<br />
Mcina Wielka–Harklowa (67), Sobniów–Roztoki–Jaszczew–Sdkowa–Dobrucowa–<br />
Biakówka–Brzezówka–Mcinka (28), Potok–Turaszówka (47), Krosno–Krocienko<br />
(49), Bóbrka–Równe–Rogi–Wietrzno–Kobylany–ki (89), Iwonicz–Klimków–<br />
Lubatówka–Wulka–Posada (49), Ropianka, Zmiennica–Turze Pole–Górki–<br />
Strachocina–Wola Komborska (41), Stara Wie–Brzozów, Humniska–Grabownica–<br />
Lalin (41), Wglówka (49), Mokre (56), Witryów–Tyrawa Solna, Wakowa–<br />
Ropienka–Paszowa–Stakowa (51), odyna, Rajskie, Lipie–Czarna. We should also<br />
include here the whole area of Eastern Carpathians with Borysaw, Daszawa, Dolina,<br />
Rypne, Schodnica, Bitkow, Nadworna and others.<br />
The Polish oil industry in particular years is presented in Tables 4, 5 and 6.<br />
The interest in natural gas significantly increased and not only in gas accompanying<br />
oil production. Big gas resources were discovered in Daszawa, Sdkowa and Roztoki<br />
(1922), Strachocin (1928), Balicz (1934), Wierzbowiec (1935), Chodnowice and Opary<br />
(1938), as well as in other localities. Production reached the level of almost 0.5 billion<br />
of cubic metres per year (such an amount is used nowadays by Pock refinery to produce<br />
hydrogen!). The following pipelines were laid; in 1921: Winnica–Niegowice–Gorlice<br />
and Krosno–Iwonicz; in 1922: Daszawa–Stryj–Drohobycz; in 1929: Stryj–Mikoajów–<br />
Lvov; in 1933: Roztoki–Mocice and further to Niedomice, Strachocin–Sanok and<br />
from Roztoki through Sandomierz, Sdziszów to Starachowice, i.e. to the Central<br />
Industrial Region in 1937. The total length of high-pressure, long distance pipelines,<br />
without branches, was about 800 km. Gas was used to heat not only refineries but<br />
also three power stations: in Borysaw, Lvov and Mcin. Gas was used to produce<br />
casing-head gasoline (light naphtha)–from 463 tons in 1919 to almost 40,000 tons<br />
from 28 gasoline plants in 1938. Casing-head gasoline was valuable and dearer than<br />
the oil product of 0.55 to 0.655 density, increasing the profitability of oil wells. Another<br />
interesting thing is that LPG was produced through stabilization of gasoline which<br />
was exclusively a Polish invention. The company Gazolina, belonging to M. Wieleyski<br />
and W. Szaynok, developed many pioneer acomplishments; for example, they built<br />
the first pipelines, compressor stations and gasoline units. Under I. Mocicki’s patent<br />
they produced burners, reducers, fixtures and fittings. In 1932, using their liquid gas<br />
called Gazol, they “gasified” Gdynia. In the oil concern Malopolska LPG was called<br />
eteryna. The laboratory Metan belonging to Gazolina was later transformed into a<br />
R&D Chemical Institute in Lvov. The today’s Instytut Chemii Przemysowej [Institute<br />
of Industrial Chemistry] in Warsaw refers to that tradition.<br />
In 1919 the Mining Academy was established in Cracow. Lvov Technical University,<br />
engineering colleges, universities in Lvov, Cracow, Warsaw as well as foreign universities<br />
delivered the best industry experts. Several engineers’, technicians’ or drillers’<br />
associations came into being. Several professional superb works were published on<br />
geological subjects and mining, by Zuber, Nowak, Towiski, Bielski and others. There<br />
were professional periodicals like Metan (1919), Czasopismo Naftowe [<strong>Oil</strong> Periodical] (1920),<br />
Nafta [<strong>Oil</strong>] (1922), Dwutygodnik Naftowy [<strong>Oil</strong> Biweekly] (1924), Przemys Naftowy [<strong>Oil</strong><br />
Industry] (1926), Geologia i Statystyka Naftowa [Geology and <strong>Oil</strong> Statistics] (1932),<br />
Kopalnictwo Naftowe w Polsce [<strong>Oil</strong> Mining in Poland] (1934) and other numerous bulletins<br />
of various institutes and unions. Many conferences and meetings were held.<br />
47
Bitków–an oil rig and Sulimierski’s<br />
workshop; a postcard printed<br />
by E. Schreier in Stanisawów<br />
in 1914 (phototypography).<br />
Bitków–a postcard printed<br />
by a book shop in Nadwórna<br />
(owned by Aba Heller) in 1928,<br />
a print in the brown colour<br />
on the basis of a photography<br />
by L. & M. Heller.<br />
In homage to ukasiewicz’s tradition, his statues were built in many places.<br />
A most honourable oil distinction was set up and called the Ignacy ukasiewicz Medal.<br />
The following persons were honoured with this medal for their creative contribution<br />
to the establishment of the oil industry: Wadysaw Dugosz (1863-1937), the Polish<br />
president Prof. Ignacy Mocicki (1867-1946), a later prisoner of many concentration<br />
camps, Prof. Zygmunt Saryusz-Bielski (1869-1942) and post mortem Prof. Stanisaw<br />
Pilat (1881-1941).<br />
It is just Stanisaw Pilat who after liberation in November 1918 became the<br />
manager of the oil industry organization in Poland, being the director of the oilrefinery<br />
department in Polska Komisja Likwidacyjna [The Polish Liquidation<br />
Committee] which was taking over the remaining property after the Austro-Hungarian<br />
monarchy. Inclusion of the <strong>Oil</strong> Authority in the Ministry of Industry and Trade made<br />
him accept the position of a technical adviser at the Galician Carpathian <strong>Oil</strong> Company<br />
and then the post of a technical director of Dbrowa concern. When Lvov Technical<br />
University resumed its operation he was appointed lecturing professor of oil technology<br />
and in 1924 he became the chairman of a newly set up chair of oil technology and<br />
natural gas as well as of a small laboratory. In 1926 he interrupted his scholarly<br />
activity and took a position in the company Polmin in Drohobycz, offered to him by<br />
president Ignacy Mocicki and minister Edward Kwiatkowski. At his request, the<br />
government founded Syndykat Przemysu Naftowego [Syndicate of <strong>Oil</strong> Industry],<br />
including all Polish refineries in order to develop profitable solutions for the Polish oil<br />
industry as well as the sale at home and abroad of oil and oil products. In 1928 Pilat<br />
gave up chairing the Syndicate and in 1929 he left Polmin and came back to university.<br />
In his script, published in 1928 according to his lectures at the Faculty of Chemistry,<br />
we read: Petroleum is one of the most important mineral feedstocks of universal application in<br />
the economic life of civilized countries. First of all, it is almost the sole source of propelling means<br />
for combustion engines, which in the light of the present development of automobilism, air and sea<br />
navigation makes it a product of the first need. Moreover, petroleum makes up the raw material<br />
for the production of mineral lube oils and greases which condition the development of the machine<br />
industry. Products received from oil also serve as fuels, as high calorific liquid fuel for illumination,<br />
as grease and lube oil for all kinds of machines, and finally it serves various technical aims,<br />
including healing and cosmetics. And one more quotation of Prof. Pilat dedicated to<br />
managers of the oil industry and published in his monumental work Polska Odrodzona<br />
1918-1928 [Poland Reborn 1918-1928]: How and with what kind of the cheapest means<br />
can we obtain these products from petroleum which the army, railway, industry and everyday<br />
life need more and more? The answer should be sought in laboratories run by factories, technical<br />
universities, universities as well as in R&D departments of factories and oil refineries. The<br />
world publicity, membership in international scientific associations, his R&D school<br />
as well as extraordinary amount of, sometimes timeless, knowledge made Prof. Pilat<br />
the patron of Instytut Technologii Nafty [The Institute of <strong>Oil</strong> Technology] in Cracow<br />
whereas the chairs of oil at Lvov Technical University (today in Ukraine) as well as in<br />
Gliwice and Wroclaw consider themselves as heirs and continuators of his great<br />
achievements.<br />
Obsolete Polish refineries required modernization 75% of the oil industry<br />
belonged to the French and American big business. Production capacities of Polish<br />
refineries were about 50% greater than the national supply. In the 1920’s, the<br />
Americans constructed the first crude distillation unit (CDU), which was in fact a<br />
column with an evaporation chamber and a cold reflux downwards. In Poland, the<br />
first plant of this type was built in 1928 in the refinery Vacuum <strong>Oil</strong> Co. in Czechowice,<br />
in 1932 in the Jaso refinery and in 1938 in Polmin. After WW II this technology<br />
became present in all Polish refineries–the first largest CDU I and recently CDU III<br />
being in Pock. Crude oil treatment–emulsion breaking takes place e.g. according<br />
to prof. Pilat’s patent at the Jaso refinery. Dewaxing, acidic refinement and other<br />
types of treatment were typical then. About 1935 (worldwide already in 1920’s)<br />
49
Bitków–a postcard printed<br />
by a book shop in Nadwórna<br />
(owned by Aba Heller) in 1928,<br />
a print in the brown colour<br />
on the basis of a photography<br />
by L. & M. Heller.<br />
lead tetraethyl was added to petrol and this sufficed to increase the octane number.<br />
Thermal cracking was already in operation in the 1930’s in Czechowice, then in<br />
Drohobycz and in Gorlice. The refinery Polmin was the largest. It had long-distance<br />
pipelines of gas and oil, 500 tank cars meeting one third of the national demand.<br />
The next refineries after Polmin were Czechowice, Galicja in Drohobycz and the<br />
refinery in Trzebinia. From 1929, the refinery in Jaso was out of operation. In<br />
1938, there were 31 refineries in Poland but several of them were out of operation.<br />
The number of Polish refineries and gasoline plants as well as their production is<br />
shown in Table 7.<br />
According to somewhat different data, there were 15 large refineries in Poland<br />
during the inter war period. Their capacity varied from 10,000 to 200,000 tons per<br />
year of oil processing–in total 850,000 tons and 64 small refineries of total capacity of<br />
100,000. The processing capacities were developed from 950,000 to 1.2 mln t/y but<br />
in 1938 only 42% was utilized. There were almost as many owners as refineries. One<br />
of the largest refineries was concern Maopolska owned by Maopolska Grupa<br />
Francuskich Towarzystw Naftowych, Przemysowych i Handlowych [Malopolska<br />
Group of the French <strong>Oil</strong>, Industrial and Trade Companies] which after mergers<br />
assembled Galicyjsko-Karpackie Naftowe Towarzystwo Akcyjne d. Bergheim i Mac<br />
Garvey [Galician-Carpathian <strong>Oil</strong> Company, Bergheim and Mac Garvey], Dbrowa-<br />
Premier, Fanto, <strong>Oil</strong>, Naftowy Przemys Maopolski [Malopolska <strong>Oil</strong> Industry], Petrolea,<br />
Oleum and others. Maopolska owned 8 big refineries: two in Drohobycz, Dziedzice,<br />
Gorlice, Jedlicze, Rychcice, Trzebinia, Ustrzyki Dolne as well as power stations in<br />
Borysaw and Mcinka. The state-owned Polmin operated the largest refinery in<br />
Drohobycz and it also managed state-owned gas pipelines in Jaso as well as<br />
construction of the central gas pipeline in Sandomierz, a gasoline plant in Mocice<br />
and numerous oil wells in Roztoki, Sobniowo, Lipinki, Równe, Daszawa and Borysaw<br />
plus the majority of the country’s filling stations. The firm Gasolina had three refineries<br />
in the Borysaw region. The following firms owned one refinery each: Galicia in Lvov,<br />
Polska Nafta [Polish <strong>Oil</strong>] in Koomyja, Gazy Ziemne [Natural Gases] in Lvov, TEPEGE<br />
in Targowiska near Iwonicz plus foreign concerns: Standard Nobel in Libusza, Vacuum<br />
<strong>Oil</strong>, which also had a refinery in Czechowice as well as concern Potiq, with the refinery<br />
in Jaso. Production, national consumption and export of oil products are shown in<br />
Table 8.<br />
There is an evolutionary change in products quality. Cymogen and Rhigolen are<br />
names of C4-C5 mixtures; gasolines, i.e. light naphtha C6-C7 (gasolen, canadol with<br />
density 0.64-0.667 and boiling range 70-80 deg. C), were also called petroleum ether<br />
(also keroselen, rhygolen, Sheerwood <strong>Oil</strong> of 0.65-0.66 density and boiling range 40-<br />
70 deg. C), there are also solvent naphthas (naphtha C–safety oil, Dafourth <strong>Oil</strong>–of<br />
specific weight 0.667-0.707, boiling range 80-100 deg. C; naphtha B–ligroin–of<br />
density 0.707-0.720 and boiling range 80-120 deg. C; naphthal A of density 0.722-<br />
0.737 and boiling range 120-150 deg. C). In 1927 standardization was introduced.<br />
The following petrols are distinguished: gasolline, aircraft fuel, car fuel, agricultural,<br />
extraction and lacquer naphtha. Kerosene was still produced (kerosen, kerosin,<br />
petroleum–boiling in 150-300 deg. C). So much gas oils (in 1927 this oil was still<br />
called propelling oil) were needed during WW I that the production was not sufficient<br />
and solar oil (medium oil for lamps and engines, heavier than today’s gas oils, of flash<br />
point 80 deg. C and density 0.875-0.885) disappeared as an applied product. In<br />
1937, there were gas oils on sale but–judging by their specification–they were very<br />
heavy: oil I of density 0.94 and 50% of distillation to 350 deg. C; oil II–density to<br />
1.02 and 20% of distillation to 350 deg. C. Lubrication oils are the oldest. In Poland<br />
in 1915-1925, there was considerable development; in 1927 there were 15 groups of<br />
such oils, in 1927-1937 there was a next jump: viscosity and temperature properties<br />
were improved. Additives–detergents–entered the Polish market very slowly and with<br />
delay. Fuel oils were not produced before WW II. In 1900 the world production of<br />
51
Gorlice–a general view<br />
and an oil rig; a postcard of<br />
1898 of an unknown author<br />
and mailed in 1899<br />
(bicoloured phototypography).<br />
Ropica Ruska near Gorlice;<br />
a postcard of 1898 of<br />
an unknown author and mailed<br />
in 1899 (phototypography).<br />
bitumens reached only 26,000 tons, more than 50% in the USA. In 1925 Poland<br />
produced 34,000 tons of bitumens at 715,000 tons of oil processing.<br />
In the Austrian section of partitioned Poland the oil products trade was<br />
monopolized by French and Austrian big business plus some American companies.<br />
Automobilism starts to develop in the beginning of the 20 th century but in Poland<br />
that development really happens after WW I. After 1918, we lost the Russian market<br />
but in the former German and Russian section we also got rid of the American and<br />
Russian competition. Transportation, storing and distribution of oil products were<br />
conducted by many firms, for example by Petrolea. Several large firms–Polmin,<br />
Karpaty, Galicja, Standard-Nobel, Gazolina or Gazy Ziemne–owned filling stations.<br />
Since the turn of the centuries, this kind of fuel retail sale has already been known.<br />
On December 31, 1938, there were 55,000 motor vehicles registered (motorcycles,<br />
passenger cars, lorries and buses). In 1937 Poland had 8 cars per 10 thousand citizens,<br />
Romania–12, Austria–69, Czechoslovakia–71, Italy–95, Germany–214, Switzerland–<br />
222, Belgium–242, England–476, France–517. And now let us look at the currrent<br />
data–what a progress! Poland–270, EU–on the average 500, USA–600 cars, but no<br />
longer per 10,000 citizens but per 1000!<br />
In 1928, managements of the seven world-scale concerns divided the whole<br />
world into spheres of influence, establishing the cartel well-known as Seven Sisters<br />
(Standard <strong>Oil</strong> of New Jersey, Royal Dutch Shell, Gulf <strong>Oil</strong> Company, Texaco,<br />
Socony Mobil, Standard <strong>Oil</strong> of California, British Petroleum Company). Three of<br />
those “sisters” came from Standard <strong>Oil</strong> which was divided in 1911 by the US Supreme<br />
Court decree. In the beginning of the 21 st century, we have such giants as Exxon<br />
Mobil, Chevron Texaco formed from Gulf, Standard <strong>Oil</strong> of California and Texaco,<br />
Shell and BP remaining as they were. All these giants knew and know very well that<br />
it is the upstream which gives the biggest money. Of course, it requires big investments<br />
and taking risk in exploration and drilling. Refineries are also unusually expensive to<br />
built. The access to the market, also expensive in the building of the infrastructure,<br />
makes it possible to get the biggest profit. Possession of all structural constituents–so<br />
called vertical integration–gives the full control. During the interwar period, in Poland<br />
there was a company, Standard <strong>Oil</strong> of New Jersey, which sold the most oil products<br />
on the market in 1921. Polnobel, a company owned by the brothers of the famous<br />
Alfred Nobel, was affiliated to Standard <strong>Oil</strong> in 1925. Then there is Socony–Standard<br />
<strong>Oil</strong> Company of New York, which in 1931 took over Vacuum <strong>Oil</strong> (from 1959 it was<br />
Mobil <strong>Oil</strong> and since 1998 it has been Exxon Mobil). At that time, the only state<br />
refinery in Poland was Polmin. <strong>Oil</strong> products were exported through Gdansk but we<br />
had to build customs depots there because the international committee did not grant<br />
us those which were left by the Germans. There were storing capacities of 100,000<br />
tons–much more than an annual export from Poland. Shell, though it had a base<br />
there too, withdrew from our market. Small national demands made export in the<br />
1920’s quite considerable. Later it dropped to a dozen or so thousand tons per year.<br />
Prices were fixed and there were export quotas because the production capacities<br />
of the refineries were much bigger than the national demand. Table 9 presents export<br />
of petrol along with light naphtha [gazolina] plus wax. The domestic consumption of<br />
petrol and kerosene was very small; Table 10 presents the national average annual<br />
output, export and import in 1933-1937.<br />
World’s vivid development after the horrors of World War I<br />
After this war, the US economy became much stronger–in 1920 there were 9.2<br />
mln cars there, in 1929–already 23.1 mln That made up 78% of cars all over the<br />
world, one car per 5 persons, as in our country 70 years later! (respectively in Great<br />
Britain there was one car per 30 persons, in France–per 33, in Germany–per 102, in<br />
Japan–per 702, in the USSR–per 6130 persons!). Cars covered about 12,000 kilometres<br />
per annum. The quality of petrol sold in shops was often bad. Therefore refineries<br />
53
Kobylanka and Jedle near Gorlice;<br />
multipicture postcard of an<br />
unknown author, mailed in 1902<br />
(coloured phototypography).<br />
Lvov–a mail card of<br />
Galicyjsko-Karpackie Towarzystwo<br />
Naftowe (formerly<br />
Bergheim & Mac Garvey),<br />
mailed in 1933.<br />
implemented the petrol quality control through ownership of petrol stations and the<br />
sale of their brand products. Leasing of gas stations was already well-known during<br />
World War I. In 1919, gas stations and garages sold 85% of the petrol. In 1921,<br />
there were 12,000 stations, in 1927 there were 317,000 points of sale–these were<br />
small shops or garages. The expansion of petrol stations took place in the period<br />
1920-1939. Shell, for example, used to construct gas stations in 6 weeks and there<br />
were 10 days for the start up–that was quicker than it took to arrange formalities<br />
connected with the land lease. In 1929 there were 116,000 gas stations, in 1939–as<br />
many as 231,000! Many of them distributed free road maps (as it happens today),<br />
they employed mechanics and provided garage services. Refineries started to produce<br />
petrols of higher octane number. Since 1921, we have known lead tetraethyl which<br />
became blended with petrols two years later (in Poland from 1935). The automobile<br />
revolution became a fact, for instance by the end of the 20 th century in our country.<br />
New discoveries of big oil<br />
As early as in the 1920’s, there were fears that crude oil would soon run out. In<br />
1918, for example, oil wells were 1800 metres deep whereas in 1930 they reached<br />
3000 m. Reality quickly surprised pessimists. California, which in 1910 produced<br />
22% of the world oil output, experienced new discoveries: in 1921, Shell found oil<br />
and in 1923 a quarter of the world’s oil production and the majority of it was in the<br />
USA. In 1921 Mexico became the second country in the world with regard to oil<br />
production–in 1925 this country produced 160 mln tons. But the uprising of 1911<br />
and the infamous constitution of 1917 forecast problems for foreign firms which led<br />
to the deterioration of public and business relations, the drop of oil production by<br />
80% in 1927 and, finally, to the nationalization of the oil industry in 1938 by president<br />
Cardenas and the establishment of the firm Pemex (Petroleos Mexicanos) which even<br />
caused embargo on part of England. In 1920, the large refineries Aruba, Curacao of<br />
Amoco and Shell, were founded. In 1929, Venezuela became second after the USA in<br />
oil production. In 1922 this country passed a new oil law, contrary to Mexico. In the<br />
1920’s Venezuela entered the period of a great boom–55% of its oil production was<br />
exported to the USA but after the world crisis it had to look for new markets in<br />
Europe.<br />
After World War I, the victorious powers executed a new division of interest<br />
zones in Turkish Petroleum–France replaced the Deutsche Bank, however it did not<br />
get Mosul which was still occupied by Great Britain. In 1924, they established the<br />
state company CFP (Compagnie Francais des Petroles–the ancestor of today’s Total,<br />
which was set up by Fina and Elf together). CFP groups 90 banks and firms. France<br />
had access to the oil fields in the Middle East and in 1928 it passed a new oil law–<br />
controllable prices which protected the market. In 1925, under the pressure of the<br />
USA, also American oil companies gained access to the Middle East oil fields. <strong>Oil</strong> in<br />
Saudi Arabia (this name has been in force since 1932 with the coming of the Sauds<br />
dynasty) was discovered in 1924; Socal (today’s Chevron) was there from 1922 and it<br />
discovered oil and constructed a refinery on Bahrain island in 1932. But, according to<br />
BP, geologists it is Albania, not Saudi Arabia and its territory, which has splendid<br />
prospects to discover big oil. In 1927 BP discovered the oil fields in Kirkuk and set<br />
up the company IPC (Iraq Petroleum Co.) in Mesopotamia (since 1925 this region<br />
has been named Iraq). It is present in Anglo-Iranian (in 1935 Persia was renamed as<br />
Iran). Soon the Persian Gulf, treasures of which have been so far caught by the pearldivers<br />
only, was to become famous for its oil. There was big oil in Damman–the city<br />
of Dhahran was founded and in 1939 the harbour, pipeline and refinery of Ras Tanura<br />
were built. In 1938 Gulf <strong>Oil</strong>–a company owned by the Mellons family–discovered<br />
the giant oil field Burgan in Kuwait. But oil from the “golden crescent” region from<br />
Iran to Arabia was not for all–Italy, Japan and Germany did not get a licence there.<br />
Italy had their own national concern Agip (Azienda Generali Italiana Petroli), which<br />
55
Dziedzice–a view of Schodnica<br />
oil refinery; a postcard printed<br />
by Karol Schwidernoch in Vienna<br />
and mailed in 1898<br />
(coloured phototypography).<br />
Dziedzice–Schodnica refinery;<br />
a postcard of 1915 printed by<br />
“B.I.M.” printing house.<br />
in the 1930’s shared Italy’s market equally with Shell and Esso (Exxon). In 1934<br />
Japan introduced the market adjustment law–Exxon, Shell and Mobil had 60% of<br />
the Japanese market. In 1913 Germany had Bergius’s process to produce fuel from<br />
coal (in 1931 the Nobel Prize for Bergius and Bosch) as well as the Fischer-Tropsch<br />
process 10 years later and the first plant in 1927 (Bergius’ petrol was better). In 1926<br />
Exxon became a partner and in 1929 it erected a new unit in Louisiana. Due to<br />
Hitler’s program from 1932, on September 1, 1939, Germany had 14 factories and<br />
other 6 were still being built. Apart from that, there was 18,000 m. 3 of synthetic<br />
petrol per day which makes twice more petrol than we produce now at the Pock<br />
refinery! In 1927 the Soviet NEP (Nowaja Ekonomiczeskaja Politika–New Economic<br />
Policy) got rid of the foreign firms in Baku. In 1937, small Bolivia confiscated the<br />
branch of Standard <strong>Oil</strong>. In 1923, the Prime Minister Churchill wanted to merge BP<br />
and Shell but soon gave up that intention. Regardless of that fact, oil companies were<br />
already very strong–in 1924, at a secret conference and with the participation of the<br />
British government, they executed the final division of the spheres of interest and<br />
concluded an agreement called As Is (market sharing, production quotas, prices) for<br />
which even after 30 years they were sued though without consequences. Thus we<br />
witnessed geopolitics which till the present day animates the activities of great powers.<br />
Paradoxically–the liquidation of Standard <strong>Oil</strong> strengthened that industry. <strong>Oil</strong> is now<br />
a strategic challenge because, afterwards, it shaped the whole 20 th century.<br />
The great world crisis slowed down the world economy. Thermal cracking doubled<br />
the production of petrol and suddenly there was too much oil! There began a fight for<br />
a customer–a New Deal–initiated by president Franklin Roosevelt in the 1930’s,<br />
which brought quota system and market adjustments. As in a mirror, all that is bad<br />
in life was reflected in the oil industry. Nationalism is an example of such a phenomenon.<br />
Therefore, sometimes in crisis, alcohol is added to petrol.<br />
The world was full of tensions and strong nationalisms led to wars. In 1935 Italy<br />
was threatened with an embargo by the world community for its invasion on Ethiopia.<br />
Japan had also been fighting for Lebensraum since 1931 (Manchuria, 1937–war against<br />
China); the USA did not react though it made Japan economically dependent.<br />
A lot of new technologies–for World War II?<br />
Ideas for rent–this is the title of the history of the UOP company (Universal <strong>Oil</strong><br />
Products). This enterprise not only created history but during its functioning was not<br />
free from mistakes. UOP, with much effort, developed completely new techniques in<br />
oil processing. Experience prompts that in order to work out a new process one should<br />
solve at least 60-100 different problems, often coming from distant scientific branches<br />
in order to apply these new solutions in practice. The company has been existing<br />
since 1914 and has developed the famous process of thermal cracking as well as<br />
employed, among others, a prominent practicing scientist–Gustav Egloff, the son of<br />
an emigrant and probably the most important person of the period. But probably the<br />
best period in UOP’s existence began after 1930, when a world conference grouping<br />
4500 persons of science and practice from 50 countries was held in the German<br />
Reichstag. Experts foretold that the US oil deposits would run out within 20 years<br />
because such a lot of petrol was needed. They saw the solution in catalysis process<br />
which was to resolve the problem of the expected lack of petrol. Coal was to be a<br />
solution and rescue–IG (Industriegemeinschaft) Farben and Standard <strong>Oil</strong> of New<br />
Jersey (Exxon) were to become leaders. But it was not these companies which were to<br />
become healers of the more and more fuel-consuming economy. Ipatieff (original<br />
English spelling), already then a famous chemist, in czarist Russia was responsible for<br />
explosives and for gas-masks against war gases during WW I. It is in his brother’s<br />
house in Jekaterynburg that the whole czarist family of the Romanov dynasty were<br />
brutally murdered by Lenin’s order. Ipatieff, being a czarist general but also a famous<br />
chemist, was saved, also by Lenin’s order, and become a member of the presidium of<br />
57
Limanowa–a railway station with<br />
tank cars servicing<br />
a refinery in Sowliny;<br />
a postcard from 1917 printed by<br />
M. Olszewski in Limanowa<br />
(phototypography).<br />
<strong>Oil</strong> refinery in Sowliny near<br />
Limanowa; a postcard printed<br />
by M. Olszewski in Limanowa<br />
in 1916 (phototypography).<br />
the Highest Council as a manager of the administration of chemical industry with a<br />
task to build modern chemistry. Being the only non-communist in this government,<br />
he took to work with enthusiasm because, as he said, governments come and go whereas<br />
people stay. Working as the ambassador of sciences at the Academy of Sciences, he used<br />
to go abroad freely–18 times he was a consultant of Bayerische Stickstoffwerke. Stalin’s<br />
repressions reached several of his students and co-workers–he also became a suspect,<br />
so, reasonably, did not come back to the USSR from the above mentioned congress.<br />
And thus he found himself in UOP. That company also employed Hans Tropsch and<br />
a Russian emigrant Vladimir Haensel. In UOP, a Polish emigrant Herman Pines<br />
accidentally discovered the reaction of alkylation. These great scientists, through their<br />
research, contributed to the creative progress in the history of oil. Ipatieff and Pines<br />
devoted themselves to pure chemistry. Isomerisation was their work, but at that time<br />
it was an unwanted process because isobutane is very volatile–but in the course of<br />
time it turned out very important. The polymerisation unit, which was completed in<br />
1934, yielded petrol with the octane number 81, i.e. racing gasoline. Dubbs’ process<br />
cracks hydrocarbons molecules, whereas this process “glues” them. In 1937 Sun <strong>Oil</strong><br />
built the first catalytic cracking with “magic clay” by project of the French engineer<br />
Eugene J. Houdry. In 1937 Time named Vladimir Ipatieff the greatest expert of catalysis<br />
reaction in oil refining. After his refusal to return to the USSR (his disciple, ambassador<br />
Trojanowski, persuaded him to do so), Ipatieff’s son, also professor of chemistry,<br />
renounced his father in 1936 and the Soviet Academy of Sciences crossed out Ipatieff<br />
from its membership.<br />
In 1936 in the USA, there were 28 mln cars and for the first time they used more<br />
cracking petrol than straight-run one, thanks to the progress of techniques.<br />
Polymerisation was the only catalytic process in refineries. UOP worked out a synthetic<br />
catalyst for cracking in the solid bed–it was the continuation of Tropsch’s research.<br />
Standard <strong>Oil</strong>’s successors developed a fluidal cracking process and they established a<br />
consortium to deal with the cracking process, consisting of Standard <strong>Oil</strong>, BP, Shell<br />
and UOP. The civil war in Spain showed the important role of aviation for which<br />
high-octane petrol became vital–it improved the compression ratio, speed, lifting<br />
capacity and load capacity. Thanks to polymerisation, isooctene and isooctane of 100<br />
octane number was produced. It was produced by Shell–then one of UOP’s owners–<br />
for the engine of 260 mph. In 1937, UOP included that process in its offer. Also Shell<br />
instituted the alkylation process by Ipatieff, recognized by UOP as a useless one in<br />
practice. It was also Shell which began to produce isobutane from butane, modifying<br />
Ipatieff’s isomerisation catalyst. It meant more feed for alkylation. No one other than<br />
Ipatieff contributed more to the production of high octane petrol–said the President of the<br />
American Chemical Society in 1937. Recapitulating, it was UOP’s R&D work which<br />
developed feed materials to produce explosives, rubber and detergents–here especially<br />
Pines’ work. It is also worth remembering about Ker rubber from Dbica (Poland),<br />
which was handed over to UCC (Union Carbide Corp.) during WW II as well as abou<br />
the Pole Szuszkiewicz’s contribution. UOP sold its licences for 500 units with the<br />
total output of 32 mln tons per year under Dubbs’ licence as well as for polymerisation<br />
units. In 1937 the licence on polymerisation reached Saratov, Ufa and Groznyj in the<br />
USSR, in 1938–Japan (they terminated that contract!); Department of State’s<br />
acceptance was always granted. The allied forces lost access to 95% of natural rubber<br />
after Japan’s attack on Pearl Harbour on December 7, 1941. In 1940 Dow Chemical<br />
produced butadiene on the basis of UOP’s licence. UOP also developed a patent on<br />
the production of toluene from n-heptane, necessary to manufacture TNT<br />
(trinitrotoluene). During WW I 68,000 tons of coal were used to derive TNT. WW II<br />
needed as much as 1.35 mln tons of TNT–this time it was produced from oil processing.<br />
Fischer-Tropsch petrol attained 87-91 octane number. The allied forces administered<br />
petrol with an octane number even up to 100. During WW II the Americans needed<br />
14 times more petrol daily than they sent to Europe during WW I! Just after the<br />
59
Glinik Mariampolski near<br />
Gorlice–oil refinery<br />
of Galicyjsko-Karpackie<br />
Towarzystwo Naftowe (formerly<br />
Bergheim & Mac Garvey);<br />
a postcard printed in 1900<br />
by Aleksander Lecker in Gorlice<br />
and mailed in 1906<br />
(coloured phototypography).<br />
An oil refinery in Glinik<br />
Mariampolski near Gorlice;<br />
a postcard printed by<br />
S. Engelberg in 1910<br />
(coloured print).<br />
attack on Pearl Harbour the authorities ordered to make available the patents of<br />
alkylation with sulphur acid, cracking and reforming (Hydroforming ® ). Standard <strong>Oil</strong>’s<br />
Hydroforming ® was developed on the basis of the German patent from before the<br />
war. It did not crack, however, like the thermal reforming (they knew this process<br />
from the 1920’s), but it provided necessary octanes and TNT precursor which played<br />
such a role during WW II. Following the exchange of patents, UOP knew that process<br />
and studied it very hard. Costs and economics, however, were very important to<br />
justify its implementation. At that time, UOP used alkylation (with sulphur acid) on<br />
Trinidad. Hydrofluoric acid (HF) had already been discovered for that application (it<br />
was terribly dangerous to handle). In 1942 the Petroleum Administration of War<br />
undertook an action Quick 100-Octane. About 400 refineries of 20 mln tons per year<br />
participated in it. Chemists were very much interested in triptan–2,2,3-trimethylbutane,<br />
i.e. hydrocarbon of the highest then known octane number. They<br />
could produce it but there was no engine to use it. On August 1, 1943 a very important<br />
and tragic operation took place in which 178 alkylate-driven bombers took off from<br />
Libya to bomb Ploiesti which produced one-third of the Nazis fuels. One fourth of<br />
the 1733 men did not come back and only 33 airplanes were still able to fly. But<br />
fortunately, they managed to destroy the fuel centre. Since 1942, the war had used<br />
200 mln tons of oil products, including 5 mln tons of aviation petrol. Ipatieff, the<br />
great Russian chemist like omonosov and Mendeleyev about whom we learn at<br />
school, died in 1952, in his 85 th year of life. But, according to the president of the<br />
American Chemical Society, it is he who had a much bigger influence on chemistry<br />
and prosperity than the two others. In 1965 the USSR Academy of Sciences<br />
rehabilitated him. Egloff died in 1955. In 1959 Dubbs, Egloff and Ipatieff were<br />
commemorated in the Refining Hall of Fame in Titusville.<br />
In 1940 Japan attacked the French Indo-China (Vichy’s government did not<br />
oppose it) but in 1941 the USA froze Japanese assets. It worked as an embargo<br />
because that country was not able to pay. In 1943 Japan had access to 25 mln tons of<br />
oil per annum from the Dutch India which it was occupying, though in 1942 the<br />
refinery on Borneo was destroyed to avoid its being taken over by the Japanese.<br />
However Caltex (ChevronTexaco) discovered oil Minas on Sumatra in 1941. The US<br />
submarines destroyed sea transportations so successfully that due to the lack of oil,<br />
alcohol and vegetable oils were added to fuels in 1944. Yet as late as in the 1950’s, oil<br />
made up only 7% of the energy source in Japan, i.e. less than wood! We all know<br />
what was the outcome of the war with Japan.<br />
Poland experienced so many disasters that they would suffice for many<br />
generations. The Poles’ fate, for centuries, meant tragedies of repeated fights, uprisings<br />
and wars for freedom resulting in deceases and destruction. Also men-of-oil were part<br />
of that history. Again, it is difficult to enumerate those who may have been forgotten.<br />
It is worth providing some examples of heroic and patriotic behaviour. For example,<br />
Jozef Ostoja Ostaszewski, later an assistant professor of the <strong>Oil</strong> Institute, fought in<br />
the war of 1939. Several confined scientists managed to escape internment and escaped<br />
to the West. Among them was engineer Kazimierz Kachlik. Here are several members<br />
of the underground resistance movement: Ryszard Wolwowicz, Jacek Soyski and<br />
Józef Pietrusza. Over one thousand of oil workers lost their lives in WW II, for example,<br />
Wodzimierz odziski, son of Felicjan, as well as Professor Stanisaw Pilat who was<br />
shot dead by a German firing squad in Lvov at Wuleckie Heights.<br />
Thus, oil and the history of wars intermingle. <strong>Oil</strong>, as ill-omened and destructive<br />
as the A-bomb, became a weapon in the fights for domination. Petrols which were<br />
used in WW II had octane numbers 75 and 87. The Germans used synthetic petrols<br />
in 46% but in 1943 that number increased to 57%. German tanks were petroldriven<br />
in comparison to gas oil-driven Soviet tanks. The lack of petrol held back<br />
Rommel in Africa but also Patton in Europe. Allied forces used petrol with an octane<br />
number of 100. The merits of such fuel (at octane number 100 an engine power is<br />
61
An oil refinery in Glinik<br />
Mariampolski near Gorlice;<br />
a postcard printed<br />
by S. Engelberg in 1910<br />
(coloured print).<br />
An oil refinery in Glinik<br />
Mariampolski near Gorlice;<br />
a postcard printed in 1910<br />
by Mutual Help Teachers’<br />
Association in Gorlice,<br />
printed by L. Weis in Budapest.<br />
increased by about 15-30%) helped them to gain advantage in the war. It is a cliché<br />
that possession of oil means to have power. Then, citing the most famous oil-man in<br />
history, Rockefeller, commonly perceived as the embodiment of wealth and malice<br />
but later a well-known philantropist, who said, It brought more good than evil to the<br />
world, one might wonder whether it is true.<br />
III. THE WORLD AFTER WORLD WAR II<br />
After WW II rapid development again<br />
WW I and WW II proved that oil is the “blood of war” and that oil equals<br />
power. President Roosevelt was to understand the importance of the Arab oil much<br />
later–even the Italian air-raids on the refinery at Ras Tanura in 1941 did not suffice to<br />
alter it. However, it is he who through his diplomacy handed over Iran to Great<br />
Britain, he who recognised Iraq and Kuwait as common authority zones and assigned<br />
Saudi Arabia to the American firms. Northern Iran stayed in the Soviet hands till<br />
1947. In Saudi Arabia the Aramco company was founded in 1944. A third of its<br />
assets were possessed by the USA. After the proclamation of the state of Israel in<br />
1948, Saudi Arabia, in 1950, was granted military guarantees from the USA.<br />
How much the oil production grew, in relation to the data in Table 6 within just<br />
several years! In 1945 the USA produced 235 mln tons, the USSR–204 mln tons,<br />
Iran–180, Mexico–60 and Venezuela–44 mln tons. When WW II was over, some<br />
journalist asked Gustaw Egloff on the phone, Is it the end of the refinery industry–do we<br />
need it now? Hearing long explanations he said to a collegue sitting aside: OK., Gasoline<br />
Gus (Egloff) is still talking. Although in the period 1940-1949 a number of filling<br />
stations went down in the USA but after 1946, the country had undergone a boom:<br />
it produced over 2 mln cars and in 1947 already 3.5 mln In 1950 in the USA there<br />
were 50.3 mln personal vehicles (other data claim 45 mln in 1948), the world along<br />
with the USA had 53 mln personal cars. However, within the period 1947-1948 the<br />
USA had bigger oil import than export. In 1956 the American authorities elaborated<br />
a program to build 60,000 kilometres of highways–thus the railway lost the market.<br />
In 1940 cracking units processed about 2 mln tons per annum and 25 mln five years<br />
later. The first UOP’s fluid catalytic cracking was started up in 1947 and several<br />
years later there were 50 such units. In 1947, there was one of the most tragic<br />
catastrophes in the US history. In Texas City fires and explosions spread starting from<br />
ammonium nitrate through the ammunition warehouse to the refinery like a small<br />
atomic bomb. It cost the lives of many people.<br />
Poland after WW II<br />
Poland, after WW II, only apparently was a victorious country–it was horribly<br />
devastated with incredible material, human and territorial losses.<br />
The oil-bearing areas were reduced to Carpathian Przedgórze [mountain foothills],<br />
despite that in 1945 oil production reached 86,000 tons (other source reported<br />
106,000)–an admirable accomplishment having considered both invaders’ robbery<br />
during the war. During the 1950’s, oil production rose to 189,000 and to 195,000 in<br />
the 1960’s. There was a need to enter new territories for exploration. In 1946, the<br />
first drillings took place in Kujawy province and salt was discovered in Kodawa and<br />
Inowrocaw. Aleksandrów Kujawski was a site of search. These works were stopped<br />
in 1950. In 1955 oil exploration was resumed in Ni Polski [Polish Lowland] and in<br />
Ostrzeszów. In 1956 a branch office of Polskie Górnictwo Naftowe i Gazownictwo<br />
(PGNiG) [Polish <strong>Oil</strong> and Gas Exploration Company] was founded in Pia and<br />
afterwards in Zielona Góra and in Toru. The Polish Lowland provided oil from fifteen<br />
deposits, the first oil well being built in 1961 in Rybaki near Krosno Odrzaskie; in<br />
1961-1965 production reached 75,700 tons. The best result was in 1974, when it<br />
reached 562,000 tons. There is the Grobla oil field in the Carpathian region and<br />
Kamie Pomorski at Ni Polski. The largest gas production–7.5 bln cubic metres–<br />
63
<strong>Oil</strong> refinery in Trzebinia;<br />
a postcard of 1910 signed<br />
“B.K.Sch.”; a colouful print.<br />
Borek–oil refinery Jedlicze (built<br />
on fields of Borek village);<br />
unknown author;<br />
a postcard mailed in 1904<br />
(phototypography).<br />
was in 1978 and the best period of 1976-1980 oil production reached 917,000 tons.<br />
The Polish Lowland was rich in gas–its supplies, up till 1987, reached 110 bln cubic<br />
metres from sixty deposits with production starting in the 1970’s with the annual<br />
output of 3.3 billion cubic metres. The 1980’s witnessed a fall in production.<br />
The demolished Polish refineries were rebuilt mainly thanks to the initiative of<br />
the local population and sometimes in defiance of the authorities’ opinion. After<br />
WW II, oil processing took place only at the Jedlicze refinery. On August 7, 1944,<br />
the Americans almost completely bombed the Trzebinia Refinery and many people<br />
were killed. Rebuilding took place in the period 1952-1953–then it was the largest<br />
refinery in Poland. It produced, among others, naphthene acids, technical fats and<br />
later it utilised old tyres. Till 1960, Trzebinia produced 100,000 tons of bitumens<br />
per annum. The refinery in Czechowice, which was also bombed by the Americans<br />
(August 20, 1944), was rebuilt comparatively late, then it was revamped. The Polish<br />
south refineries were modernized. The world refineries applied new technologies<br />
already in the 1940’s. Electrodehydrators for oil cleaning before distillation were<br />
introduced after the war–in Czechowice and Trzebinia under the Russian licence.<br />
The selective furfural refining process was introduced in the Jedlicze and Czechowice<br />
refineries. Deasphaltisation with propane was applied in the Jedlicze refinery. They<br />
produced petroleum jelly, greases and waxes. Bitumen blowing, which was wellknown<br />
already before WW II, was used in all refineries. The Jaso refinery<br />
manufactured carbon black which is necessary for the production of tyres and additives<br />
for lube oils. <strong>Oil</strong> processing in the Polish refineries is shown in Table 11. It could be<br />
interesting to show data on employment in the oil industry in Poland just after the<br />
war and later–Tables 12 and 13.<br />
After the war, there was not enough crude oil for five existing refineries. The<br />
West announced embargos and the USSR produced too little oil. The big oil<br />
Romaszkino was discovered in 1958. Poland, being a country of coal, tended to<br />
disregard the oil industry. <strong>Oil</strong> products were imported mainly from the USSR. The<br />
Russians sold us Austrian oil–till they left Austria in 1955–as their war reparations.<br />
In international trade we imported products from the East: exporting of surplus<br />
goods to the West was necessary to get foreign currency. Table 14 represents import<br />
and export of oil and petroleum products.<br />
The world oil consumption gained enormous acceleration. In 1952, oil<br />
processing reached 680 mln tons. After 1945, we can see the beginning of the<br />
development of the petrochemical industry–about five hundred products were<br />
produced in 7 mln tons is (about 1% of oil’s worth). Fifty years of automobilism<br />
development had passed and the market needed high-octane number petrol due to<br />
the fact that the compression ratio in engines rose from 5 to 9-10 to get better unit<br />
power. During the war, the allied forces used 100 octane number aviation petrol<br />
which gave them an advantage over German air forces which were still using<br />
synthetic petrol of lower octane number and well-known since 1932. Lube oils with<br />
additives work 5-7 times longer than fine mineral oils. In Poland after July 1 st ,<br />
1958, petrol had MON (Motor Octane Number) from 55 to 80 and it contained<br />
much lead tetraethyl–up to 1.4 g/kg. After July 15 th , 1966, leaded petrols 78 and<br />
94 were in force (in this case the method is RON–Research Octane Number) and<br />
they had up to 1.2 g/l of lead tetraethyl. After general electrification of the country,<br />
kerosene almost vanished from the market but on the other hand there appeared<br />
jet fuel. On the turn of the 60’s and 70’s, the refinery in Glinik started the production<br />
of aviation fuel ATK under international standards. There were several kinds of<br />
gas oil which were different in relation to the presently produced oil! At that time<br />
world refineries applied other methods of refining (selective, hydrogen, i.e.<br />
hydrofining or hydrodesulphurisation), there were destructive processes, reforming,<br />
isomerisation and alkylation. All these chemical processes brought about progresses<br />
which engine constructors were waiting for.<br />
65
Jaso–an oil refinery in<br />
Niegowice; a postcard printed<br />
by Juliusz Krischer in Jaso<br />
in 1906<br />
(coloured phototypography).<br />
<strong>Oil</strong> refinery in Jaso; a postcard<br />
printed in Jaso in 1915<br />
(phototypography).<br />
The world and its new technologies<br />
New refinery technologies were being developed very quickly which we have<br />
come to know also from the Pock refinery. In 1947, Haensel developed a reforming<br />
process with a platinum catalyst but the road to success was to be very long. He<br />
discovered poisoning of the catalyst by sulphur compounds. He also discovered a positive<br />
influence of chlorine and fluorine. The thermal reforming gave 70% of petrol efficiency<br />
and an octane number over 70. The new process mentioned raised yield to 90% and<br />
an octane number over 80. In 1947, Platforming ® process caused resistance even in<br />
the sales department of UOP. It took over two years to implement the new technology<br />
and in four months a desperate customer started to adopt a small unit and demonstrated<br />
it to prejudiced and distrustful experts. The test was not started–liner had to be added.<br />
The problem of precipitation of sulfide iron was solved by radial flow on the catalyst.<br />
They got an octane number 93 at 95% efficiency! The following slogan was created,<br />
they even apply platinum to get the best petrol. The end of 1949 brought ten licences. They<br />
poisoned a catalyst with arsenic. Shell bought this process for its refineries. In the<br />
Smithsonian Institution in Washington, they placed three models of UOP units:<br />
thermal cracking, polymerization and Platforming ® . Together with Dow Chemical,<br />
they developed a process of production called Udex ® . Aromatics turned out useful<br />
during the Korean war. Antioxidants were elaborated–it was a remedy against the<br />
harmful influence of the ozone upon tyres. In 1954 UOP along with Union <strong>Oil</strong><br />
developed a process of hydrodesulphurisation called Unifining ® , which opened the<br />
road for processing of sour oils. At that time UOP offered fifteen processes!<br />
World’s years of anxiety<br />
Apart from many other elements, the Marshall plan, which was devoted to<br />
European countries ruined by WW II, assumed deliveries of 20% demand for oil<br />
during a severe winter of 1947, due to a general shortage of coal. That plan was an<br />
incentive to give up coal. In 1946 Europe imported 77% of its oil from the West but<br />
already in 1951 80% was imported from the Middle East.<br />
Yet the 1950’s were not calm. In 1951 there was the nationalization of the Iranian<br />
oil industry and the state founded NIOC (National Iranian <strong>Oil</strong> Co.). Great Britain<br />
embargoed Iran for nationalization and shut down the Abadan refinery. In 1950 as<br />
much as 40% of the aviation petrol was sent to the Korean war just from Abadan,<br />
then the largest refinery in the world. In 1952 the Iranian oil production immediately<br />
fell to 1 mln tons per annum whereas the world needed 650 mln tons per annum.<br />
British and American companies as well as the French CFP resumed their activities<br />
They received compensations. In 1957 ENI (Ente Nazionale Idrocarburi) entered the<br />
Iranian market offering better conditions. It was its president, Enrico Mattei, who<br />
opposed the hegemony of the “7 sisters” (that is how he called the leading world’s oil<br />
concerns). He owned the newspaper Il Giorno, maintained politicians from the Christian<br />
Democracy and violated the principle of 50:50 from Venezuela and other countries.<br />
ENI was established in 1953. The great Enrico Mattei avoided British mediation in<br />
the oil purchase and traded with Iran and Russia. He died in 1962. His concern took<br />
up the national Agip and expanded thanks to the discovery of gas. ENI and its SNAM<br />
Progetti (Societa Nazionale Ante Metanopoli–Projects) played a huge role in the<br />
building of the Polish refinery industry here in Pock as well as in Gdask. Then<br />
Amoco discovered oil near the now famous terminal on the island of Kharg. The wars<br />
of Israel with its neighbours started with the war with Egypt in 1956. The same year<br />
president Nasser nationalized the Suez Canal. English Prime Minister Disraeli had<br />
bought 44% of that Canal with Rothschild’s money in 1875. Almost two thirds of<br />
the oil sailed through the Canal to Europe but after India’s regaining independence<br />
the Channel did not matter so much for the British. The USA refused to fund the<br />
Aswan dam but in 1959 the USSR provided funds for that project.<br />
67
Jaso–a railway bridge on Wisoka<br />
river (in the background you see a<br />
refinery); printed by Koo<br />
Towarzystwa Szkoy Ludowej<br />
in Jaso and mailed in 1914<br />
(phototypography).<br />
Niegowice (Jaso)–oil destillery;<br />
printed in 1900 by J. Zajczkowski<br />
in Jaso (phototypography).<br />
Jean Paul Getty, a well-off townsman, in 1953 discovered oil in Arabia. Getty’s<br />
company was later purchased by Texaco for the huge sum of 10.2 billion dollars.<br />
Iraq, which operated an export pipeline to Haifa (built in the period of the British<br />
Mandate), in 1958 laid a pipeline through Syria. In 1950 gas consumption in the<br />
USA rose quickly to 71 billion cubic metres which made up 2.5 times as much as<br />
in 1946. In 1959 Exxon and Shell found large gas deposits in Groeningen in<br />
Holland. In 1958 there was a start-up of the great basin Volga-Ural and cheap oil<br />
flooded the markets. Big oil was also discovered in Libya in 1959 where oil was<br />
produced by such companies as Occidental, Marathon, Conoco and Amerada Hess.<br />
Lenin’s friend, Armand Hammer, produced 40 mln tons per annum there–then<br />
he was the sixth in the world! The fact of oil discovery in Libya had an indirect<br />
influence on the establishment of OPEC resulting from great oil concerns’ policy<br />
of the so called posted price which pushed the reduction of oil prices. <strong>Oil</strong> production<br />
costs in Venezuela were on the level of 0.8 dollar per barrel, and in the Arab<br />
countries only 0.2 dollar per barrel. This is why it was Venezuela which exerted<br />
the biggest pressure on the founding of OPEC. That organization was established<br />
on September 10, 1960, in Baghdad but initially it did not play much of a role in<br />
the world.<br />
And in Poland...<br />
Polski Monopol Naftowy [The Polish <strong>Oil</strong> Monopoly] was established on July 27,<br />
1944, and in February 1945 its name was altered into Centrala Produktów Naftowych<br />
(CPN) [<strong>Oil</strong> Products Head Office] which was incorporated in 1999 into Polski Koncern<br />
Naftowy ORLEN SA [Polish <strong>Oil</strong> Company ORLEN joint stock company]. At the end<br />
of 1945, there were 73 depots of oil products and 26 filling stations. The sale reached<br />
121,800 tons, there was a significant import from the USSR and deliveries from<br />
UNRRA. Till 1957, filling stations were equipped with hand distributors and then<br />
with electric ones. In 1955 CPN operated 679 stations, in 1960–1005, then that<br />
growth was rather slow, reaching 1335 stations in 1986. Generally, stations were located<br />
22.5 km. from one another, covering on average 234 square kilometres and sold over<br />
2000 tons of fuels per annum. In 1968, 296 stations began filling up cylinders with<br />
LPG. In 1986, beside CPN, there were over 1000 sale points supplying fuels for rural<br />
and transportation enterprises. There were also 16,902 garage stations but they sold<br />
only 5% of the fuels and the rest was sold by CPN. The developing economy needed<br />
more and more oil products. Here is some statistics relating to the 5-years cumulative<br />
national consumption: 1945-1950–2.6 mln tons, 1951-1955–6.1, 1956-1960–10.<br />
Table 15 clearly shows the shortages of the domestic output if we look at the origin of<br />
those products.<br />
Meanwhile, at the beginning of the 1960’s, oil processing reached a level of 1 mln<br />
tons per annum, import of fuels reached two thirds of their consumption and the<br />
number of filling stations exceeded one thousand. The idea of a new refinery<br />
construction, reducing our dependence on oil products import, was very logical. In<br />
1954, the Polish authorities began to consider the construction of a new complex<br />
processing 1 mln tons of oil per annum; it would be delivered from Austria by railway<br />
or by sea from Iran and then transported to a refinery situated in the south of Poland.<br />
For a long time, the oil industry had been under the supervision of The Ministry of<br />
Mining, then Mining and Power Engineering, and here it did not have a big chance of<br />
development. But as late as 1958, when the oil industry was transferred to the Ministry<br />
of Chemistry, they started considering the intention to build a new, so called sixth<br />
refinery. These plans took concrete shape following the decision dated October 14,<br />
1958, on laying the pipeline called Przyja [Friendship]. It was undertaken on the<br />
basis of a common arrangement within the confines of RWPG [Council of Mutual<br />
Economic Assistance–Comecon] after the start-up of the gigantic oil production from<br />
the basin Volga-Ural. Ten localities were considered for the new refinery erection:<br />
69
Trzebinia, including a refinery;<br />
a postcard of 1900 printed by<br />
B. Schunert in Oberstephansdorf<br />
(chromolitography).<br />
Trzebinia, including a refinery;<br />
a postcard of 1899 printed by<br />
Karol Schwidernoch in Vienna<br />
(chromolitography).<br />
Makinia, uków, Siedlce, Wgrów, Wyszków, Wyszogród, Pock, Lubartów, Warka<br />
and Puawy. Finally, Pock was selected.<br />
Since the time of the erection of Nowa Huta [New Ironworks] in Cracow it was<br />
to be the greatest investment. The construction decision was taken on January 5,1959,<br />
by the Economic Committee of the Government (KERM). In general, around big<br />
industrial complexes of the oil sector there appear and develop urban agglomerations,<br />
as is shown by many foreign examples. The Pock refinery was originally planned to<br />
process the first 2 mln t/a, then 4 and then 6 mln t/a of oil. Petrochemical plants were<br />
to be erected here for the first time in Poland–as it turned out, it was the only time.<br />
Kazimierz Kachlik was the general designer, Antoni Rogucki was the general manager<br />
of the construction, Pawe Nowak–the future general manager of the new refinery,<br />
assisted by Jakub Tomaszewicz, Henryk Kozdrowicz, Wiesaw Kosut and several<br />
others. A detailed report describing the history of the refinery construction is presented<br />
in a monograph Pocka Petrochemia 1960-1985 [Pock Petrochemical Works 1960-1985],<br />
which releases the Author from the obligation of very detailed reporting. This is why<br />
it will be a short presentation.<br />
The pipeline Friendship was solemnly started up on December 28, 1963, and<br />
the first oil arrived in the Pock refinery on April 21, 1964 (that was obviously a<br />
political anniversary, the 19 th anniversary of the conclusion of a Friendship Treaty<br />
with the USSR; anniversaries were very popular then). On the memorable day of<br />
August 17, 1964, the first oil distillation products were produced from CDU I<br />
plant. Chronicles state that CDU I reached its full output capacity within 4 days. A<br />
week later (August 23), the first train with oil products left the refinery. In December<br />
1964, Reforming I plant was put into operation. The ceremony of the official startup<br />
took place on December 21, 1964. Experts from the old refineries from the<br />
south of Poland helped start up the Pock refinery and Henryk Kozdrowicz supervised<br />
the start-up. His team consisted of experienced “oil men,” including Kazimierz<br />
Wawszczak and Józef Pikulski. CDU I was managed by Ludwik Chrapkowski and<br />
Reforming by Wodzimierz Derecki. In 1966, the first stage with a more complex oil<br />
processing with a conversion unit, catalytic cracking, and bitumens was completed.<br />
The development of the catalytic cracking process took place in the USA at the<br />
beginning of WW II. That famous process, due to its excellent economics, is sometimes<br />
called “a device to make money in the refinery” arrived in Poland through the USSR<br />
and it is only at the Pock refinery. On the basis of the Minister’s decision dated<br />
August 21, 1969, several design assumptions from the Initial Engineering Design<br />
document were altered and the following processes were given up: dodecyl benzene,<br />
glycerol, isoprene rubber, urea, surfactants, sulphuric acid, ethylbenzene and wax.<br />
<strong>Oil</strong> processing capacity was fixed to reach 5.6 million tons per year.<br />
As early as on August 7, 1968, Reforming II was started up, CDU II was already<br />
in operation, in 1969 a lube oil complex, and on August 16, 1971, Reforming III<br />
started working. It was plain to see that 6 million tons of oil was too little. This is why<br />
on October 10, 1972, the Minister of Chemistry decided to expand the production<br />
complex to 12 million tons of oil per year. Up untill 1975, there were other CDUs of<br />
3 million tons per year each. The first 50 million tons of oil was processed on May 24,<br />
1974, one hundred million tons on July 21, 1978, on November 12, 1982–150 million<br />
tons, etc. The most oil was processed in 1978: 12,866,619 tons. The operation of<br />
delayed coking unit was unsuccessful. In 1975 the plant was ultimately shut down.<br />
Later there were more such “retired” plants.<br />
New wave of innovations in the world<br />
The period of 1959-1975 is called “the golden age of innovations” for the refinery<br />
industry. It is then that most of the currently used processes were developed:<br />
Platforming CCR ® (Continuous Catalyst Regeneration), the separation of n-paraffins by<br />
adsorption Molex ® , p-xylene Parex ® (UOP’s names of processes), FCC (Fluid Catalytic<br />
71
Krosno refinery; a postcard<br />
ordered by Bernard Fischbein<br />
in Krosno and printed<br />
by the firm Weis Leopold<br />
in Budapest in 1910<br />
(varnished phototypography).<br />
Krosno refinery; a postcard<br />
ordered by Bernard Fischbein<br />
in Krosno and printed<br />
by the firm Weis Leopold<br />
in Budapest in 1910<br />
(varnished phototypography).<br />
Cracking) was improved and we witness the mature processes of hydrocracking and<br />
isomerization. There are treatment processes elaborated for all cuts yielded from oil<br />
processing (for example Merox ® or deasphaltization), including aromatics and detergents<br />
LAB (Linear Alkyl Benzenes). The properties of water adsorption and desorption from<br />
natural zeolite were discovered in 1756 by the Swede Cronstedt and he appropriately<br />
called the mineral (from Greek Zeo, to boil and lithos, a stone that released water<br />
reversibly). In 1949 the research programme Linde was initiated (Linde was an affiliate<br />
of UCC) and the UCC company introduced molecular sieves on the market in 1954<br />
and later it was done together with UOP. In 1962 Mobil applied variant X to the<br />
cracking catalyst (Mobil was granted 159 patents for synthetic zeolite catalysts and<br />
among the inventors there is a Polish sounding surname, Edward Rosiski). Mobil<br />
company is honored in the National Hall of Famous US Inventors. In the 1960’s the<br />
first applications of PSA (Pressure Swing Adsorption) took place; they were later<br />
improved. Then UOP developed isomerization Butamer ® and Penex ® . Here in Pock<br />
we use almost all these renown processes and therefore I do not treat their enumeration<br />
as advertising of UOP! In the 1970’s, there were modifications in the cracking process<br />
into “riser cracking.” Then a full combustion was applied instead of CO burning. In<br />
1961 a series of UOP’s hydrocracking process variants was implemented: Isomax ®<br />
with Chevron and Unicracking ® with Unocal. In 1967 Chevron, for the first time,<br />
introduced the chemical element rhenium to platinum reforming catalyst and applied<br />
low pressure. In 1967 the Amoco process was applied (as in Gdask) but afterwards<br />
CCR became unbeatable because interruption and the shortage of hydrogen for various<br />
refinery units every 6 months did not threaten the continuity of operation. It really<br />
was a breakthrough in refineries though initially it was not perceived very well.<br />
Surprisingly, 20 years later there were 186 such units operating in 41 countries. But<br />
probably the most popular was the Merox ® process–since 1960, 1650 such facilities<br />
have been built! The process Udex ® was applied in over 100 plants though very<br />
quickly, i.e. in 1962, it was replaced with Shell Sulfolane ® production of aromatics<br />
process, later modified by UOP. The majority of the world aromatics was manufactured<br />
with these processes. Also some European processes are well-known here, for example<br />
Arosolvan ® , which is in operation in Pock. There also appeared such processes as<br />
ethylbenzene production Alkar ® , cumene or even phenol. The end of the 1950’s<br />
brought the Molex ® process; the Pacol ® dehydrogenation process was a break-through.<br />
A similar process is Olex ® which was worked out in 1968. A new family of processes<br />
called Sorbex ® was proposed. Since 1971, the process Parex ® has been applied in 54<br />
plants in 20 countries. Tatoray ® and Isomar ® complete the range of heavier aromatics<br />
conversion. Ipatieff’s catalyst was applied for the production of tetramer and<br />
dodecylbenzene but in the 1960’s there were ecologists’ protests against detergents<br />
yielded by those processes. It is an important fact that the General Initial Engineering<br />
Design document for the Pock refinery forecast the construction of a dodecylbenzene<br />
plant. After 1975 ethers plants were erected; the first ether plant–MTBE (Methyl<br />
Tertiary Buthyl Ether)–was started up in 1974 in Ravenna. The Cyclar ® process was<br />
worked out together with BP. Dehydrogenation process Oleflex ® was added later.<br />
Cheap oil<br />
The 1960’s brought more and more oil from California and Libya. In 1969,<br />
Libya produced and exported even more oil than Saudi Arabia. <strong>Oil</strong> was very cheap,<br />
similarly to the Soviet oil which spoiled the market. In 1961 the British army left the<br />
Persian Gulf. After the 1967 war (and after 1973), the political and military situation<br />
in the Middle East became very tense. It resulted in an oil embargo by the Arab<br />
countries imposed on Israel’s supporters. It contributed to a wave of nationalization<br />
of the oil industry–it was nationalized in Libya, Iraq, Iran and Kuwait. In 1972<br />
Venezuela passed a new oil law. In 1980, Saudi Arabia took over Aramco–hereinafter<br />
called Saudi Aramco. The 1960’s for the first time witnessed a special contract in<br />
73
Drohobycz (Poland’s former<br />
border land); a light naphtha<br />
recovery plant; a postcard<br />
printed by J. Pilpl in Drohobycz<br />
in 1914 on the basis<br />
of Lieberman’s photography.<br />
Drohobycz; tanks at the light<br />
naphtha recovery plant;<br />
a postcard printed by<br />
Leon Rosenchein in Drohobycz<br />
in 1911 (phototypography).<br />
Indonesia: PSA (Production Sharing Agreement). In 1962, Japan introduced a new<br />
oil law and the almighty ministry MITI (Ministry of International Trade and Industry)<br />
controlled the course of development of the national industry and eventually already<br />
at the end of the 1960’s about 70% of the energy came from oil. In 1955, Europe<br />
obtained 70% of its energy from coal and only 23% from oil; in 1972 the proportions<br />
got reversed–22% came from coal and 60% from oil. The Western Europe refinery<br />
capacities rose from 220 to 550 mln tons/y in 1960-1967. Cheap oil was accessible<br />
everywhere. <strong>Oil</strong> exploration entered areas where climate created additional difficulties.<br />
In the USSR, oil is in Siberia. Phillips Petroleum explored oil in the North Sea because<br />
its geology was like Groeningen; after some time Phillips Petroleum wanted to<br />
stop exploration but in 1969 it came across the Ekofisk field at a depth of 3000 m.<br />
In 1970, BP discovered the Forties oil field and several new discoveries followed.<br />
In 1971, Exxon and Shell developed Brent oil which nowadays serves as the basic<br />
oil indicator for the whole world trade. In the sea the production conditions are<br />
extreme–17 m. high waves and 110 km./h wind. In spite of such circumstances,<br />
they managed to reach a depth of 6000 m. while waves were 30 m. high and the<br />
wind blew at 200 km./h. The history of oil exploration in Alaska had been none the<br />
less fascinating. The “big oil” was discovered on December 26, 1967, and that was<br />
1.5 times more than West Texas, the biggest oil field in North America (after the<br />
Saudi giant Ghawar and the Kuwaiti Burgan fields) discovered in 1930. In 1977, an<br />
oil pipeline of 1300 km. connected that region with the northern states. In the 1980’s,<br />
the output rose to 100 mln t/y. It was going to be the most important oil-bearing<br />
region for the USA. Even today that region causes severe polemics whether or not to<br />
expand oil exploration to other areas.<br />
There were more and more cars in the world: in 1960 there were 98.3 mln<br />
vehicles (in the USA 61.7 mln) and in 1970 193.4 mln (89.2 mln) respectively. In<br />
1972, some US statistics report the number of 119 mln cars! The number of filling<br />
stations in the period 1959-1969 rose because four times more fuel was needed than<br />
in 1939. The 1960’s witnessed the idea of franchising–nets of company stations; there<br />
appeared large stations with fast service, customers got special credit cards from large<br />
oil firms, free maps, and free car service; there were also snack bars and customers<br />
were becoming more loyal. A station in 1969 filled up a 20 gal. tank within 1-2<br />
minutes which would have been sufficient for cleaning a windscreen and for the<br />
payment. As early as in 1914 there were free maps available at the stations–today it<br />
is a rarity. The construction of the net of highways between states was completed.<br />
In the USA in 1958-1973, the government established import quotas which were<br />
to protect American firms producing oil. The beginning of the 1970’s marked the<br />
energy crisis in the USA. Although gas was sold on a regulated market, it was too<br />
cheap. Therefore, there were not enough investments, like in California. Atomic energy<br />
gained many followers. The peak load of oil production in the USA–552 mln tons–<br />
took place in 1972 and already in 1973 import reached the level of 300 mln tons. In<br />
1969 the USA had 263 refineries for 600 million t/y. In 1968 oil processing in the USA<br />
reached 559.5 mln tons; in EEC countries–293.8 mln; in USSR 230–million t/y and<br />
102.6 million t/y in Japan. The world needed almost 2 bln tons of oil! The world steel<br />
production reached about 500 million t/y. The published attempt at comparing<br />
incomparable GNP data (Gross National Product) per capita from that period provided<br />
the following figures: almost $1000 in USA, $600 in Western Europe, $500 in socialist<br />
countries and $200 in Japan. At that time, Saudi Arabia produced 420 million tons<br />
per year which made up 21% of oil world production. In 1972 the USA needed three<br />
times more oil then in 1948, Europe–15 times more. Poland needed yet more–about<br />
50 times more. At that time the energy consumption in the US refineries reached<br />
10%, calculating with regard to oil. The hydrocracking plant of 3.1 mln tons/y was<br />
operating in Richmond and 30 plants processed, in total, 18.5 million t/y; in Europe<br />
such plants operate in Germany, Finland, the USSR and in BP’s firm in Grangemouth.<br />
75
Drohobycz; State light naphtha<br />
recovery plant; a postcard<br />
printed by J. Pilpl in Drohobycz<br />
in 1910 (phototypography).<br />
Drohobycz–Austria refinery of<br />
Towarzystwo Akcyjne dla<br />
Przemysu Naftowego;<br />
a postcard printed by<br />
J. Pilpl in Drohobycz and mailed<br />
in 1914 (phototypography).<br />
Drohobycz–Austria refinery;<br />
a postcard printed<br />
by Leon Rosenchein<br />
in Drohobycz in 1910<br />
(coloured phototypography).<br />
In 1965 Western Europe got 42% of its fuel oil from processed oil and in 1975 it was<br />
going to reach 60%. Atomic energy began to play a very important role in the<br />
production of electricity and thus decreased the consumption of coal. This was the<br />
time when the Roman Club, a trust of brains grouping over a hundred distinguished<br />
scientists, announced its forecast in which it foresaw that in the year 2000 there<br />
would practically be no hydrocarbons available.<br />
The world growth of the petrochemical industry<br />
In 1950 the already powerful chemical industry reached an annual turnover of<br />
about 30 bln USD, in 1968–already 145 bln USD and spent 8%-10% of its turnover<br />
on investments and from 2 invested dollars received 1 additional dollar of turnover per<br />
year. Petrochemistry, which was based on petroleum products as its raw materials, was<br />
the predominant part and a driving force. The basic product of petrochemistry–ethylene–<br />
in 1968 was produced in the quantity of 13 million tons which made up almost twice<br />
as much as in 1965. In 1966-1967, 26 ethylene plants were started up, including 18 at<br />
the capacity of 200,000 t/y. When the Olefin I Plant was started up in Pock in 1971,<br />
the average capacity was 300,000 t/y and there were also plants of 500,000 t/y! The<br />
Cologne–Frankfurt ethylene pipeline 156 km. long and of 450,000 t/y was laid further<br />
to Antwerp, Rotterdam and Lorraine. Polyethylene LDPE (Low Density Poly Ethylene),<br />
the history of which began with ICI patent (Imperial Chemical Industries) in 1937, was<br />
applied as an insulation of suboceanic cables in 1938 and 1939 and produced on a mass<br />
industrial scale in England in 1942 and in the USA in 1943. It was also successfully<br />
used for HF (High Frequency) cable radars. Also, the German Lupolen dates back to<br />
1942. At the end of the war, they produced 4500 t/y, in 1966 the world could produce<br />
as much as 2.7 million t/y (the USA 1.2 million t) and in 1968-1969 the world production<br />
capacities reached 5 million t/y! The industry applied other types of those processes–<br />
medium-pressure and low-pressure HDPE (High Density Poly Ethylene) and soon<br />
the linear LLDPE (Linear Low Density Poly Ethylene). In 1970 the European HDPE<br />
production capacities reached almost 0.6 million t/y, the USA–0.4 million t/y, Japan–<br />
0.2 million t/y, the whole world–1.2 million t/y on Ziegler catalysts and 1.1 million t/y<br />
with the Phillips Petroleum process. Polypropylene, the invention of the Italian professor<br />
Natta, the youngest member of the polyolefins family, in 1969 in the USA reached the<br />
production output of about 0.5 million t/y, in Japan–over 250,000 t/y but 7 firms’ total<br />
output was 0.454 million t/y. Soon the world production capacities reached 1.3<br />
million t/y. Earlier came the era of plastics! In 1955 an average new car had 5 kg of<br />
plastics in its structure and 10 years later already 16 kg. In 1968 Brazil used 1.5 kg of<br />
plastics per capita, similarly to Poland. The world produced 20 million t/y whereas in<br />
1948 it was only 1 million! In 1969 Japan produced over 4 million t/y of plastics and the<br />
USA–8 million t/y. Butadiene, which was a very important chemical from the military<br />
point of view, in 1968 in the USA was produced in the amount of 1.5 million t/y, in<br />
Japan–in 400,000 t/y, and Western Europe–in 765,000 t/y. In 1968 the firm ICI was<br />
the second chemical company in the world, Hoechst was the fifth, Bayer the sixth, BASF<br />
the eighth and Dow Chemical the eleventh. How different is today’s hierarchy !<br />
Polish beginnings of the petrochemical industry<br />
The use of oil as a chemical raw material–the key notion included in the name<br />
“petrochemistry”–dates back to a very modest starting point: the production of 75<br />
tons of isopropanol in 1925. On February 25, 1968, the Pock Refinery and<br />
Petrochemical Works produced cumene, phenol and acetone from propylene and<br />
benzene. On December 31, 1969, the process of hydrocarbons pyrolysis (steam<br />
cracking) for ethylene production was initiated. Nowadays, the production of ethylene<br />
makes up the basic foundation of the petrochemical industry, a measure of civilization<br />
development. Still, a much deeper meaning was attributed, from the local point of<br />
view, to a new butadiene plant started up in 1970, which manufactured a militarily<br />
77
Borysaw–wax fields and oil rigs<br />
on Potok; a postcard printed<br />
by an unknown author in 1900<br />
on the basis of a photo<br />
by Wilhelm Russ in Drohobycz<br />
and mailed in 1901<br />
(phototypography).<br />
Borysaw–stock corporation<br />
for wax and earth oil<br />
and Galicia Credit Bank;<br />
a postcard printed<br />
by an unknown author in 1902<br />
on the basis of a photo<br />
by Wilhelm Russ in Drohobycz<br />
(phototypography).<br />
Borysaw–Mikucki & Perutz oil<br />
field; a postcard printed<br />
by Leon Rosenschein<br />
in Drohobycz in 1904<br />
(phototypography).<br />
essential raw material for the production of rubber, which in turn is necessary for the<br />
tyre and rubber industry. These licences were purchased, thanks to intense diplomatic<br />
efforts, in spite of the US embargo. The production of ethylene, propylene, ethylene<br />
oxide and glycols was started up. On July 21, 1971, a polyethylene unit was started<br />
up, and then, aromatics, polypropylene and paraxylene plants. In 1976, the refinery<br />
units were added: II Catalytic Cracking (FCC) and HF Alkylation which were<br />
connected with the petrochemical part by means of propylene from FCC and gas feed<br />
stocks prepared in the petrochemical part of the works for alkylation. The capacities<br />
of polyolefins were expanded. A large Olefin II unit enabled the increase of the<br />
production of ethylene, among others for Wocawek Chemical Works and its polymers,<br />
as well as obtaining more butadiene and benzene. The most recent facility, started up<br />
on September 20, 1983, was Ethylene Oxide II plant together with the production of<br />
ethylene glycols, though the idea of a polyester plant construction in Pia was given<br />
up. And here in Poland, where coal over shadowed everything, the climax of<br />
petrochemistry was in the 1970’s when the era of plastics flourished. We were granted<br />
only 15 years of the petrochemical industry development and it is in the second half<br />
of the 20 th century that this branch of industry became the basics of chemical industry.<br />
Professor Taniewski stressed the fact that 95% of the organic synthesis products is of<br />
petrochemical origin, not to mention hydrogen and sulphur from oil and gas which<br />
are commonly produced. The petrochemical industry, through its activating influence<br />
upon the development of other industries, significantly contributed to the growing<br />
general prosperity worldwide. Then, maybe now, together with the world chemical<br />
potentate, Basell, the Polish petrochemical industry will regain its grandeur.<br />
...and the golden age of refinery<br />
Chroniclers define with nostalgia the 1970’s as the golden years for refineries. At<br />
that time, we produced 1.5 million t/y of bitumens. In 1972, a decision was undertaken<br />
to erect a refinery in Gdansk. The Italian SNAM Progetti was the general contractor<br />
and the start-up took place on July 1, 1976. Crude oil came from the Middle East.<br />
The southern refineries did not develop so quickly. The Czechowice refinery was hit<br />
by a great fire in 1971. In the period from 1976 to 1981, there were attempts to<br />
consolidate those refineries: three south-east refineries and two Silesian ones were<br />
merged into two groups but that experiment brought little effect. Here we can mention<br />
some interesting personal careers, for example Zdzisaw Tomasik, Ph.D., the future<br />
professor at Wrocaw Technical University, was the general manager of the Czechowice<br />
refinery for a short time, before that Kazimierz Kachlik was the manager’s deputy,<br />
Kazimierz Klk, the future minister and diplomat, became the manager after the<br />
great fire and afterwards was also the general manager in Pock. General managers in<br />
Gdask and Pock were Woroniecki and Nikiewicz. Professor Kotowski, Wadysaw<br />
Wawak, Czesaw Dolasiski and Konrad Jaskóa also contributed to the history of<br />
the Pock complex.<br />
“<strong>Oil</strong> Shocks”–oil weapon of oil producers<br />
The oil shock of 1973 hit the developed countries unexpectedly enough. As ten<br />
years before, during the Cubian crisis, the USA and the USSR introduced a nuclear<br />
alert but negotiations prevented a global conflict. Just afterwards, the recession of<br />
1975 hit the USA very hard–GNP dropped by 6% in comparison with 1973. In<br />
1974 Japan, for the first time after the war, experienced a set-back of economic<br />
development. <strong>Oil</strong> prices rose shockingly–since then it is well known that their level<br />
should be balanced: if they are too high then other forms of energy and its sources<br />
would have become more profitable and oil would have stayed untouched, as the<br />
famous Sheik Yamani used to tell his countrymen. In 1973 the OECD (Organization<br />
for the Economic Cooperation and Development) established the IEA (International<br />
Energy Agency). In fact, oil disappeared from the power industry. France introduced a<br />
79
Borysaw oil rigs; a postcard<br />
printed by J. Klein<br />
in Cracow in 1908<br />
(coloured phototypography).<br />
Borysaw-Horodyszcze–<br />
a postcard printed<br />
by Wydawnictwo Wspóczesna<br />
Sztuka in Przemyl in 1910<br />
(varnished phototypography).<br />
prohibition of fuels advertisement which lasted 15 years. The IEA worked out the<br />
strategies of oil savings but, on the other hand, they recommended high tech for Japan<br />
or atomic and coal energy for France. There was a common hatred towards the oil firms<br />
in the USA for their profits. The Senate committee investigated the matter, though<br />
profits came mainly from upstream activity. President Gerald Ford’s gigantic plan of<br />
1975 assumed the construction of 200 atomic power stations, 250 coal mines, 150 coal<br />
power stations, 30 large refineries and 20 factories producing synthetic fuels–but it all<br />
was too expensive and eventually only TAPS (Trans Alaskan Petroleum System) pipeline<br />
from Alaska for 10 bln USD was completed. The standard CAFE (Corporate Average<br />
Fuel Economy), which was introduced in 1975 to save fuels in the USA, resulted in the<br />
decrease of gasoline consumption from 18 l/100 km. to half of that 10 years later.<br />
Mexico, which in 1972 produced only 25 million tons of oil, discovered new oil<br />
fields located more deeply–after 1973 oil was present in Campeche Bay (in the Mexican<br />
sate Tabasco), in an oil field called Reforma or “Little Kuwait;” in 1976 oil production<br />
increased to 41.5 million tons and in 1980 it reached 95 million tons. But the bank crisis<br />
in 1982 marked the end of prosperity. However, at the turn of the 1970’s and 1980’s, oil<br />
from Mexico was available. Canada also had oil. Venezuelan PdVSA (Petroleos de<br />
Venezuela SA) has been the second oil company in oil producing countries, after Saudi<br />
Aramco since 1976, Pemex was the third. Since 1983, Venezuela has granted licenses on<br />
oil exploration and production but now president Chavez tends to stop that trend.<br />
Yet a more severe crisis was caused in Iran by the Islamic revolution–the oil<br />
price converted into the present currency value, including inflation rate, exceeded<br />
90 USD/bbl! In 1979 in the USA, drivers waited in queues for petrol–what a rare<br />
picture! In 1978 oil made up 53% of the world energy and fell to 43% in 1983!<br />
President Carter announced an odd plan: “energy–a moral equivalent of war”–its acronym<br />
sounds to jokers as something like a cat’s call. During the crisis, the market share<br />
system was in force. The programme at the beginning of the 1980’s with the<br />
participation of Unocal, Occidental and Exxon was oriented on bituminous shales,<br />
coal and similar feed stocks–and so synthetic oil entered the market. Saudi Arabia<br />
increased oil production to 525 million tons and it reported a record income. In<br />
1979, there was a breakdown of an atomic power station at Three Mile Island near<br />
Middletown, Pennsylvania, and that fact marked “stop” to atomic power. Diversification<br />
of activities in companies became fashionable after the oil shocks. At that<br />
time, Nigeria nationalized its BP’s assets due to BP’s trade contacts with South Africa.<br />
Russia was fighting in Afghanistan. Iraq, which imposed an embargo on Egypt in<br />
1979 the peace treaty in Camp David, in 1980 attacked Iran (in 1981 Israel destroyed<br />
the Iraqi atomic weapon systems), which reduced much oil inflow onto the market.<br />
<strong>Oil</strong> became dear again and there was a general recession. OPEC reduced oil production<br />
from 1.55 million bbl/d to 0.9 million bbl/d and respectively decreased quotas for its<br />
members to preserve high prices. Saudi Arabia played a special, so called buffer role,<br />
swing producer. The following countries exported oil: Indonesia, Nigeria, Egypt,<br />
Malaysia, Angola; China produced its own oil in 1980’s. In 1983 Great Britain<br />
produced as much oil as Algeria, Libya and Nigeria together. Competition made oil<br />
prices fall. The world decreased oil consumption from 2.6 bln tons in 1979 to 2.3 bln<br />
tons. After 1982, a new system of oil trading was initiated, i.e. spot trading and oil<br />
entered the world stock exchanges.<br />
Poland at that time...<br />
Poland experienced a so called “steered development of planned economy” but<br />
the privately-owned vehicles started to play an important role as petrol consumers.<br />
Table 16 presents data on the number of vehicles on the basis of statistical information<br />
provided by the State Insurance Company PZU.<br />
The oil products consumption in a 5 year period raised quickly: 1961-1965: 18.8<br />
million tons; 1966-1970: 32.2 million; 1971-1975 49.4 million and in 1976-1980:<br />
81
Borysaw–tank cars being filled<br />
with petroleum; a postcard<br />
printed in 1910 by J. Klein in<br />
Cracow (phototypography).<br />
Borysaw–Popiele oil field;<br />
a postcard printed in 1908<br />
by Leon Rosenschein in<br />
Drohobycz (phototypography).<br />
71.4 million tons whereas in 1981-1985 that consumption fell to 62.1 million. <strong>Through</strong><br />
these 5 years the cumulative volumes look considerable but they are hardly on the<br />
level of an annual consumption in Spain with a comparable number in population!<br />
This is a measure of our technological gap and staying out of the main development<br />
stream of the European countries which are not too rich, anyway. Table 17 provides<br />
more precise data for Poland.<br />
The long-distance pipelines going through Pock were started up in 1968 to<br />
dispatch motor fuels. In 1986 they pumped 4.9 million tons. In 1985 CPN’s [<strong>Oil</strong><br />
Products Trading Agency] turnover reached 22.5 million tons: by pipelines–4.9 million,<br />
by railway–12.5, by tank trucks–4.5 and by ships–0.6 million tons.<br />
<strong>Oil</strong> import played a significant role in foreign trade. Table 18 presents oil import<br />
in thousands of tons.<br />
In 1963, the first section of “Friendship” crude oil pipeline was started and in<br />
1973 it was necessary to start the next section. The really big oil import from the<br />
west started in 1973, from Algeria, Libya, Iran, Iraq and for re-export from Nigeria<br />
and Angola. Sea oil transportation was little; a bigger one started after 1975. It is<br />
then fhat Poland bought 6 oil tankers. The peak of import, and import in general,<br />
took place in 1980. but after that year Poland lacked foreign currency. This is why in<br />
1980 a pipeline from Pock to Gdask was set in motion. Seller’s special prices were<br />
applied in oil purchase from the USSR; in 1985 it reached the level of world prices.<br />
The world was still in an oil crisis after the Iranian revolution. Almost 50% of the<br />
refineries were shut down in the developed countries because of the oil price, so far<br />
the highest in history. If corrected by the inflation index, in 2002 it would have<br />
reached over 90 USD/bbl and till 1986 it had not dropped below 50 USD. The<br />
socialist economy could not have survived such a blow.<br />
Import and export of oil products (in thousands t) is presented in Table 19.<br />
<strong>Oil</strong> import from the west was small but qualitatively important–mainly high<br />
class lube oils and additives were imported. The high import in 1973-1975 from<br />
Eastern Europe was paid in US dollars and therefore it was considered as trading with<br />
the west. Gas oil was exported to Western Europe as a light fuel oil. There was a<br />
quick rise in export of petrochemical products during the 1980’s, among others to<br />
Asia. However, fuel oil was dominant in export. On the home market, there was<br />
almost no demand because the Polish economy was based on coal, whereas other<br />
countries replaced coal with fuel oil. In the end of the 1970’s, the national consumption<br />
of fuel oil considerably rose and in the beginning of 1980’s it fell to 400,000-500,000<br />
tons/y. Gas oil L-II was exported to western recipients as heating oil and its national<br />
consumption was small. Table 20 represents export data.<br />
During the 1970’s, the surpplus of petrols was exported, including those with<br />
higher octane number (91, 94 or 98) than the ones used here. In 1975 and 1976<br />
these were base petrols and naphtha (Table 21).<br />
Export was ephemeral and fuels were intended for export during off-season.<br />
There was a shortage of storage capacities. In the 1980’s, the Gdask Refinery began<br />
exporting base oils. Export of petrochemicals from 90,000 tons in 1980 reached<br />
155,000 tons in 1985, exclusively to the West (propylene, aromatics, glycols, plastics<br />
and others). The assigned oil processing–being a form of export and trade in general–<br />
also took place in Polish refineries. Table 22 shows once again oil processing volume<br />
and import of finished oil products.<br />
The world after crisis... oil concerns<br />
At that time, integration of firms provided fewer advantages: there were firms<br />
with “value gaps” (the difference between a firm’s value and its shares) and a new<br />
kind of “war” broke out: wars through taking over. Such firms as Cities Service,<br />
Conoco, Marathon, Getty and Gulf were taken over by others. Many firms went<br />
bankrupt, for example Cities Service in 1982 in the US, being the 19 th in rank, was<br />
83
Sporne near Krosno–Noe oil field;<br />
an unknown author’s<br />
photograph of 1910.<br />
bought out by Hammer which in 1981 also bought Occidental. Conoco, which<br />
formerly belonging to Standard <strong>Oil</strong>, and in 1981 purchased by DuPont. In 1983,<br />
Chevron bought Gulf <strong>Oil</strong> for the huge sum of 13.2 bln USD.<br />
...petrol stations<br />
During the 1970’s and the 1980’s, the consumption of petrol decreased. Fewer<br />
new stations were built but they were more expensive, more modern, they had intercom<br />
to communicate with customers, remote control and self-service (the change of fire<br />
protection law made its development possible). Free services disappeared. In the USA,<br />
the number of gas stations dropped by about 50,000. In 1978, 68 mln customers had<br />
credit cards for oil firms. Gas stations still sold car parts but garages and car showrooms,<br />
by the end of the 1970’s, started to take over more and more of that business. In 1978,<br />
the law protected small business and it forbade the largest 16 oil concerns to sell their<br />
petrol at their own stations. Thus franchising with the exclusive right to sell one’s own<br />
brand name became less profitable. In 1980 there was a drop of about 30% of the gas<br />
stations and a “divorce” law ordered the refineries to sell a lease their stations (then it<br />
was possible to sell 2 brands). Generally, in 1982 franchising was developing very<br />
fast–they sold cars or tyres in this way. There were two opposite theories, i.e. dual<br />
distribution (i.e. wholesale+retail), also defined as “bad birds of prey” or vertical<br />
integration. Tests showed that integration was more effective, however it depended<br />
on the sale of petrol more than other goods and services. In 1980 there were 121.6<br />
mln cars in the USA and 320 mln worldwide.<br />
...refineries<br />
In the 1970’s, the refinery industry in the USA and Europe differed with respect<br />
to the complexity level of oil processing, i.e. the proportion of conversion processes<br />
capacity towards the quantity of processed oil. For example, in the USA the yield of<br />
fuel oil from crude oil was lower and amounted only to 20.2% (residues: on the average,<br />
6% in the USA and 55% in Europe). In the USA, they produced as much as 50%<br />
petrol from oil, whereas in Europe only 14%. In the beginning of the 1970’s, the<br />
processing capacities of the fluidal catalytic cracking process in Europe reached only<br />
6% with regard to processed oil and 1% in hydrocracking, whereas in the USA it was<br />
48% and 4% respectively. The percentage of reforming and hydrodesulphurisation<br />
processes was also higher in the USA–22% and 32%, against 13% and 23% in Europe.<br />
The processes of visbreaking, coking, alkylation and polymerisation, quite rare in<br />
Europe, were already applied. Reforming units used 7-10% of their capacities for the<br />
production of aromatics; two thirds of them came from that origin, the rest–from<br />
steam crackers. A stricter work regime and more improved catalysts were applied.<br />
Dealkylation of toluene to benzene lost its economic efficiency quite quickly because<br />
in Europe the production of ethylene from naphtha produced a lot of benzene. The<br />
first modern export refineries of the “all hydrogen” new era were constructed in Kuwait,<br />
with hydrocracking–as in Pock–of the distillates and residues facilities (Shuaiba–<br />
Isomax ® and H-<strong>Oil</strong> ® ). Catalytic cracking was accompanied with more and more common<br />
refinements: new catalysts, heat utilization, improved regeneration, power recovery,<br />
hydrodesulphurisation of feed stock, and propylene recovery. In this way, the cheaper<br />
cracking process technology defended itself not to give way to considerably more<br />
expensive hydrocracking process. Obviously, the development of the refinery industry<br />
was also accompanied with more or less serious catastrophes: for example, in Feyzin,<br />
the next one in Texas City (butadiene plant), explosions at ethylene plant in Geleen<br />
and in the control room of the German VEBA company.<br />
Already in the 1970’s the refinery in Pock was exceptional. It followed the<br />
American, rather than the European pattern of oil processing. Before the start-up of<br />
the FCC II unit in 1976, the refinery produced about 1/3 of its fuel oil from the<br />
processed oil feed stock. As early as in the 1970’s, we tried to produce unleaded<br />
85
Borysaw (Poland’s former border<br />
land); oil refinery<br />
of Galicyjsko-Karpackie<br />
Towarzystwo Naftowe (formerly<br />
Bergheim & Mac Garvey),<br />
a postcard printed<br />
by Leon Rosenschein<br />
in Drohobycz in 1904<br />
(phototypography).<br />
Tustanowice (Poland’s former<br />
border land); explosion of <strong>Oil</strong><br />
City–the biggest oil rig;<br />
a postcard printed<br />
by Leon Rosenschein in<br />
Drohobycz in 1908<br />
(phototypography).<br />
petrol of 91 octane. The development of the Complex finished at that time, after<br />
building the commissioned plants of Olefins II and the second plant of ethylene oxide<br />
and glycols. It is worth reminding people here of the exceptionally successful start-up<br />
of the olefins plant!<br />
...ecology becomes priority<br />
The last 50 years of the oil industry were marked by stronger and stronger emphasis<br />
put on ecology. This notion was coined by Haeckel during the 19 th century; the science<br />
combines elements of physical, biological and sociological sciences. In 1935, Tansley<br />
defined the ecosystem. Daniel Yergin distinguished the first impact of ecology as the<br />
moment of departure from the predominant role of coal, the second impact being the<br />
set-back of atomic energy development and the present third phase consisting in<br />
general pro-ecological legislation.<br />
The CAA law (Clean Air Act) passed in 1970 in the USA, assumed a 90% reduction<br />
of carbon oxide, hydrocarbons and nitrogen oxides in exhaust gases within 5 years. In<br />
1974, car producers started to mount a catalytic converter made from precious metals,<br />
which required the use of petrol without lead. There was a problem of sulphur content<br />
because vehicles emitted aerosols of sulphuric and sulphurous acids as well as sulfates.<br />
It immediately turned out that unleaded petrols had lower octane numbers, petrol<br />
consumption rose and there was a shortage of gasoline. Generally, Europe aimed only<br />
at the limitation of lead content in petrols from 0.4 to 0.15 g/l. It was later that it was<br />
claimed that gasolines of 95 and 98 octane numbers meant optimum from the point<br />
of view of their production and consumption. In 1967, earlier than in the USA, Japan<br />
passed the environmental protection law which was less severe than the American<br />
one. Afterwards, many changes in the petrol quality requirements took place. After<br />
the elimination of lead in 1989, they lowered the RVP level and in 1992 the content of<br />
benzene. But it is Europe which is the leader in raising fuels specifications. The WWFC<br />
(World-Wide Fuel Charter), grouping car manufacturers strives for the unification of<br />
fuel quality and standards in the whole world.<br />
Levelling of the development chances?<br />
The world was aiming at the leveling of the discrepancies in the economic<br />
development. UNIDO Declaration from Lima of March 1975, confirmed by the UN<br />
General Assembly, assumed the achievement of 25% of the world industrial production<br />
by developing countries. Petrochemistry, which was widely perceived as the animating<br />
power of progress, in 1950 reached 3.5 mln tons of production and 70 mln in 1976–<br />
an average growth rate of 14% p.a. within 25 years! It was developing cyclically,<br />
which was affected by mutual substitution of products and emerging new technologies.<br />
The chemical, organic industry was the first industry of intensive R&D. Already at<br />
the end of the 1940’s, industry began to move away from coal and in the direction of<br />
eight basic chemical products which could be manufactured more cheaply from crude<br />
oil and gas: ethylene, propylene, butadiene, benzene, toluene, xylene ammonia and<br />
methanol. In 1950 the petrochemical industry consumed less than 1% of all the oil<br />
but in 1976 it was about 4.5-5%. The processing industry based on petrochemicals<br />
could be built more cheaply then, creating many new jobs. Since the 19 th c. Germany,<br />
France, Great Britain and the USA developed carbochemistry. At the end of WW II,<br />
all basic petrochemicals were well-known and produced. But only the USA produced<br />
a lot of oil–other countries did not have any reason to change their raw material base.<br />
Soon the number of refineries rose 2.5 times more quickly than the GNP. Also the era<br />
of coal seemed to end. Europe and Japan, competing against the USA, had to erect<br />
big, world-scale units and the technical progress became faster and faster. Professor<br />
Marian Taniewski (Przemys Chemiczny [Chemical Industry] 1987, vol. 5, p. 223) who<br />
was mentioned earlier, described this process in the following way: The structure of the<br />
industrial organic synthesis, defined from the point of view of the type of feed stock, is very simple.<br />
87
Borysaw (Poland’s former border<br />
land); 8000 oil fielders striking<br />
in 1904; a postcard printed<br />
by Leon Rosenschein<br />
in Drohobycz in 1904<br />
(phototypography).<br />
Over 95% of the world production is based on oil and natural gas. Less than 5% of the products<br />
are produced from coal and renewable resources of the agricultural or animal origin.<br />
The world production of synthetic materials in millions of tons is shown in Table 2<br />
and the production of the main petrochemicals in thousands tons is in Table 24 while<br />
Table 25 displays production shares of particular regions in the world production.<br />
The production of plastics in the period of 1950-1970 doubled every 5 years. Later<br />
that growth was only about 50%. In production of synthetic fibers, the growth was<br />
from 5 to 11%, in production of synthetic rubber from 17 to 23% annually in our part<br />
of Europe! In 1977 the USA together with Europe and Japan had 92% of the ethylene<br />
production capacities, 93% of the butadiene and 97% of the benzene of the whole<br />
world. In 1976 the world resources of oil were estimated at 87,606 million tons, including<br />
50,160 million in the Middle East. Eastern Europe, which was next after the Middle<br />
East, had 11,109 million tons–more than North America with 5116 million and<br />
Western Europe with 3353 million tons. The consumption of oil reached 2879 million<br />
tons. In 1974, plastics made up 58% of the petrochemicals, with 14% for fibers,<br />
rubber and detergents each. In the USA, the value was added in the following way:<br />
9 USD/bbl to the price of a barrel when processed at the refinery and 13 USD/bbl<br />
when petrol is the final product. However, with regard to petrochemicals like glycerol<br />
(this product was included in the general preliminary design for the Pock complex<br />
and now–what an ironic twist of fate!–its production has grown in view of the biodiesel<br />
production increasing so dynamically at present!), it was already 50 USD/bbl! Further<br />
processing gives the value of 100 or even 200 USD/bbl and, what is more, the<br />
development of other industries. There were over 200 products of petrochemistry<br />
manufactured in big quantities.<br />
Unfortunately, the world did not follow the Lima Declaration but went towards<br />
globalisation.<br />
Is there a good energy policy?<br />
The analysis and data presented in the American Petroleum Institute (API)<br />
materials entitled <strong>Oil</strong> and the USA federal government policy after WW II is very interesting<br />
and instructive. The main objective of that policy is the assurance of the state energy<br />
security, also for the correction of any free market distortions, i.e. too high fuel<br />
consumption and excessive dependance upon import. In 1948, the USA became the<br />
oil net importer because the national production was more expensive. Therefore, in<br />
1955 the state introduced the control of import, which lasted till 1973. Such policy<br />
resulted in granting production or consumption percentage limits; import licenses<br />
were awarded and quotas established. It was ineffective and in 1959 they started to<br />
introduce changes: refineries were granted limits inversely proportional to their<br />
processing capacity. Then small size firms, or newly established ones, or petrochemical<br />
companies were granted preferences for the import from other countries. And again<br />
it turned out ineffective–import grew to 1/3 of the consumption which generally cost<br />
consumers about 50% more than in the free market circumstances.<br />
The oil prices and quotas control in the period from 1971 to 1981 were part of<br />
the control system of prices and remuneration. Price control of other goods lasted till<br />
1974, while oil prices were under control till 1981. Contingencies were for small<br />
firms and prices were established on the basis of costs which were lower than the<br />
world prices of fuels. It resulted in the redistribution of income from manufacturers<br />
to consumers. Small refineries took advantage of that situation but when the control<br />
was lifted, they went bankrupt because they could not bear competition. Further<br />
results of price control consisted in petrol shortages, excess of heating oil, and low<br />
efficiency of refineries and distribution. Natural gas prices were also under control<br />
from 1954 even till 1993, which was motivated by its natural monopoly character.<br />
The results were the following: consumers’ subsiding, excessive consumption and<br />
ineffectiveness. Therefore in 1975 the new law on CAFE was necessary for new car<br />
89
Równe near Krosno;<br />
a postcard printed in 1910<br />
by L. Majewski–a photographer<br />
in Tarnów and Iwonicz<br />
(coloured phototypography).<br />
Równe near Krosno–an oil field;<br />
a postcard printed in 1935<br />
by an unknown author on the<br />
basis of a photography<br />
by St. Mucha in Cracow.<br />
models, in 1978–encouragement of power engineering and industry to give up oil and<br />
gas in favour of coal. Then, unexpectedly, there was an excess of gas and in 1986 the<br />
prohibition was lifted. On the other hand, ecologists fought against the use of coal. The<br />
establishment of IEA caused the founding of SPR (Strategic Petroleum Reserves) in<br />
1975, as well as strategic oil reserves, stored at the cost of the state. Those reserves were<br />
used, so far, only once in 1991. Thanks to a worldwide coordinated action after Iraq’s<br />
invasion on Kuwait, it was possible to maintain oil prices on a decent level. Alternative<br />
fuels were a consequence of the shocking growth of oil prices. In 1980, the state company<br />
producing synthetic fuels was established. They planned to produce 100 million tons in<br />
1992. They erected three coal gasification plants and one for production of synthetic oil<br />
from bituminous shales. However, only oil prices which equaled 30-40 USD/bbl would<br />
make this production profitable, so in 1986 they gave up these projects.<br />
Excise duty–its federal share–was mainly spent on highway construction. Then<br />
it rose considerably and from 1990, in some part, it also went into the budget. Federal<br />
lands were hardly made available to oil and gas companies for leasing and there one<br />
could find 85% of the undiscovered oil and 40% of the gas, but the public opinion<br />
did not allow the learing for environmental reasons. Since 1980, the national park<br />
ANWR (Alaska National Wildlife Refugee) in Alaska has been a very controversial<br />
issue in this context. Since the 1970’s, oil companies have been criticiled for<br />
monopolistic practices. They have tried to vertically divide integrated firms in three<br />
parts. It related to such large ones as those of oil production over 5 million t/y or<br />
refineries processing over 15 million t/y. The principle was that pipelines could not be<br />
their property. In some states they were even forbidden to own gas stations!<br />
Generally, such energy policy did not find acknowledgement. Environmental<br />
interventions were recognised as well-founded, when there was domination of one<br />
entity or dishonest price practices as well as in circumstances when intervention itself<br />
did not cause significant distortions.<br />
Regulated market<br />
The American gasoline market was regulated with so called “concentration”<br />
(which the Ministry of Justice associated with domination, monopoly or lack of<br />
competition). It was measured with the Herfindahl index (the sum of squared shares<br />
on the market can’t be higher that 0.18) or the Herfindahl-Hirschman index (the<br />
share of the 4 largest firms below 50%, then 70%). The west was the most concentrated<br />
region–4 concerns possessed over 50%. Half of the USA the gasoline production<br />
came from the south, almost 1/4 from the north-eastern states and import was oriented<br />
mainly towards the eastern coast where the consumption was the biggest and the<br />
production was smaller than 30% of the consumption. Also, the north-east states<br />
production met only 3/4 of their needs, the west met its demand in over 90% and the<br />
south exported 2/3 of its production mainly eastwards. Pipelines transported 74% of<br />
the consumed gasoline. The period 1977-1989 resulted in a profit rate (net profit to<br />
capital) considerably lower than for firms of other trades and thus out from 314<br />
refineries in 1981, in 1989 there were only 183 and nobody erected new ones any<br />
more. Investments were mostly spent on more complex oil processing and revamping<br />
of existing facilities as well as rehabilitation of the distribution grid. The wholesale<br />
margins of profit were not high. Business was made only on world-scale refineries–<br />
over 10 million t/y and above. All 10 leading US concerns had over half of the<br />
production capacities, each of them with over 25 million t/y of the oil processing.<br />
But market adjustments were made all the time. In 1981 prices went down so the<br />
“minimum prices” were legally in force but being discordant with principles of the<br />
free market and free competition. That is why they can be subject to antimonopolistic<br />
interventions for “dishonest trading,” dumping and equal prices. A lock-up of profit<br />
margins was in force in the period 1973-1981. The experiment of small retailers’<br />
protection turned out costly and it did not hold back their bankruptcies.<br />
91
Ropienka near Sanok–an oil rig;<br />
a photographic postcard of 1901.<br />
Peczeniyn (Poland’s former<br />
border land); the first oil refinery<br />
in Galicia; a postcard printed<br />
in 1905 by Moses Schlossberg<br />
in Peczeniyn (colour printing).<br />
Finally, the 1980’s brought the liberalization of the oil industry in the USA as<br />
well as in Europe.<br />
Twenty years earlier... than today–and afterwards<br />
Thus the world had over 700 refineries, not too complex, without the deepened<br />
processing technology, and in the 1980’s about 200 of them were shut down. It is<br />
assumed that hydrocarbons were really under control of only about 100 companies<br />
from 20 countries.<br />
In 1985, the USA got out of the recession and the economy was at its prime.<br />
Great Britain experienced extended privatization and Prime Minister Margaret<br />
Thatcher dissolved the state-owned British National <strong>Oil</strong> Co., which from 1975 had<br />
had 51% of the shares of the oil fields of the British sector in the North Sea and it fixed<br />
prices in order not to support OPEC. France acted towards a free market and resigned<br />
from the state economy; thus the world economy grew without the oil “drive.” Europe<br />
bought gas from the USSR. There were large quantities of stored oil and oil began to<br />
disappear as a subject. It became an issue as any other issue. Saudi Arabia, playing the<br />
role of a buffer of the oil market, sold only 110 million t/y, which was only half of its<br />
quota because other OPEC countries exceeded their quotas. For Saudi Arabia, it meant<br />
only 1/5 of the output which it had produced 5 years before. In such a situation of<br />
decreased income a brilliant idea was born, i.e. netback, to defend exported quantities.<br />
This meant sharing the profit margin with refineries. Thus, in 1985 trade was intensified<br />
and at last refineries had money. Prices fell, the British state treasury suttered a loss and<br />
that was the third oil shock–such a different and reversed one. The index oil price for the<br />
western hemisphere, WTI (West Texas Intermediate) dropped to 10 USD/bbl, Arab oil<br />
cost only 6 USD/bbl and world players started to struggle for markets. The government<br />
of Norway resigned because its income from oil was decreased by 80%–the free market<br />
had developed too far. History repeated itself: overproduction, prices fluctuation, quotas,<br />
waste of energy, capital and oil. Only a decrease in production could be the medicine but<br />
no company wanted to start by itself. Everybody cursed Saudi Arabia; Sheik Yamani,<br />
who for 24 years was the architect of his country’s oil policy, lost his ministerial portfolio.<br />
But OPEC agreed to a compromise: they “gave back” 50 bln USD to importers and in<br />
1986 the economic growth was still maintained and the world inflation declined. In<br />
1988 Saudi Arabia established joint companies with Shell and Texaco in the USA and<br />
could process 30 million t/y of its own oil (in 1985 only 1.3 million t/y). Similar actions<br />
were undertaken by Mexico and Venezuela founding firms in the USA (Venezuela also in<br />
Europe–Ruhroel in 1980 in Germany and Nynas with the Finnish Neste, known for<br />
bitumens). In Saudi Arabia, one of the Japanese companies could produce oil which<br />
covered 15% of the import demand of this 99% dependent-on-oil-import country.<br />
Thus another philosophy turned out to be victorious in international relations–<br />
one could see the willingness to prefer economy issues over politics and an air of<br />
cooperation, not confrontation.<br />
The year 1989, “baptized” as annus mirabilis–was a miraculous year in the end<br />
“cold war” and petrol in the USA was the cheapest since WW II. <strong>Oil</strong> reserves were<br />
increased, somehow with an administrative move, to 140 bln tons in 1990 from 94<br />
bln in 1984 and two thirds were located in the Persian Gulf countries. In 1990, the<br />
USA consumed about 100 million t/y of oil less than in 1986 but import was growing<br />
and the margin of energy security was shrinking. In 1990, the world had 440.7<br />
million personal cars, including the USA with its 147.9 million.<br />
The last decade and...<br />
In 1991, 7 of the largest OECD countries paid to their budgets the total of 200<br />
bln USD as fuel taxes, which meant 1/3 of their oil products value. Europe applied<br />
fiscal policy to the largest extent. As a result, the USA and Canada increased their<br />
taxes. Much of these taxes were spent on various subsidies. Thus relations got distorted<br />
93
Borysaw-Tustanowice (Poland’s<br />
former border land); a fire<br />
of <strong>Oil</strong> City oil rig; a postcard<br />
printed in 1905 on the basis of<br />
Tadeusz Rybkowski’s watercolour<br />
by J. Czernecki in Wieliczka.<br />
and fuel competitiveness in the integrating world at growing free trade worsened.<br />
Surely they shaped the consumption of oil, its price and exporters’ profits. The USA<br />
had the largest consumption of oil per capita, even three times higher than the other<br />
leading economies of the world.<br />
In the meantime, Iraq attacks Kuwait and again oil becomes a commodity which<br />
must be struggled for, like in the whole 20 th c. 600 oil wells flared, from 200 million t/y<br />
of Kuwait production 150 million t/y was out, prices grew, but OPEC and IEA mastered<br />
that dangerous situation. Russia had 60% of its export income from oil and gas, the oil<br />
industry lost its exceptional role and it became like any other industry. Germany and the<br />
Pacific countries were capable of developing without oil and Japan with its huge import<br />
became the world’s banker. Ecology became more and more important as well as gas<br />
and alternative fuels. The conflict between energy and environment, about the limits of<br />
development and about cooperation, was more and more vivid.<br />
...time for changes in Russia<br />
The 1990’s brought the beginning of the restructuring of the Russian oil industry<br />
after the fall of the USSR. That process lasted till 1995 but even at present great<br />
changes are taking place. As a consequence, 12 big oil companies, usually vertically<br />
integrated, were established. At the end of 1991, the largest of them, Lukoil, was<br />
founded. However, the production of oil fell drastically–from a record of 616 million<br />
t/y in the 1980’s to a level of below 300 million t/y. It is only recently that the<br />
production has been growing and has exceeded 350 mln t/y. Many large projects to<br />
produce oil with international partners were undertaken, for example in the Republic<br />
the Komi, in the region of Archangielsk, or recently with Exxon in Sakhalin, and<br />
there are many small projects under way. The most spectacular event was the second<br />
BP’s entry into the Russian companies. This time the TNK [Tiumieskaja Nieftianaja<br />
Kompanija] had already controlled Sidanco since 2001 and had established the thirdin-size<br />
company in Russia in which BP’s 50% marked the largest direct foreign<br />
investment, FDI of 6.75 bln USD! Before that, in 1996, Arco (now belonging to BP)<br />
joined Lukoil with 7.99% shares. In 1998, Lukoil took over the shares in the Romanian<br />
refinery Teleajen (Petrotel) and Bulgarian Burgas (Neftochim) and in 1999 the refinery<br />
Odessa in Ukraine; it is also present in the USA. Other Russian companies also manifest<br />
strong tendencies of expansion. In 2002, Yukos bought shares in the Lithuanian refinery<br />
Mazieikiai from which an American company Williams withdrew (it had been there<br />
since 1998). Yukos also bought shares in the Slovak company operating an oil pipeline.<br />
Yukos also used to deliver oil to Poland. In Lithuania, there is an active company<br />
Sibur–a petrochemical agenda of Gazprom, which is also present in Hungary and the<br />
Ukraine. Russian capital is also involved in the Belorussian refineries. Slavnieft’s shares<br />
were passed to TNK and Sibnieft. Surgutnieftiegaz and Sibnieft (the latter was to<br />
join Yukos twice) belong to the largest companies in Russia. Russia increased its oil<br />
export capabilities; not long ago, it was the second oil exporter in the world. It operates<br />
a pipeline to Novorossiysk, also for Caspian oil, and a new pipeline to the Baltic coast.<br />
It uses the harbour in Primorsk, pipelines through Poland, Lithuania, Latvia as well<br />
as transports oil by rail through Estonia–one of few countries in the world that use<br />
shale oil. There are plans to lay pipelines from Russia to Japan and China, with a final<br />
harbour in Murmansk. Russia tried to join WTO (World Trade Organization) but it<br />
does not want to raise (and to make them more real) its internal oil and gas prices (till<br />
2007) which are 5-6 times lower than the world prices (raising them is the condition<br />
to join WTO). However, Russia’s refineries and its net sale are slowly rehabilitating.<br />
...and oil is still a strategic commodity<br />
<strong>Oil</strong>, which determined the past century being the most valuable of goods, in the<br />
1990’s initially had a rather moderate price, lower than 20 $/bbl which was due to<br />
the Russian and south Asian crisis at the turn of 1997, and throughout 1998 it was<br />
95
Borysaw-Tustanowice (Poland’s<br />
former border land);<br />
oil rigs in fire; a postcard printed<br />
by Leon Rosenschein<br />
in Drohobycz in 1908<br />
(phototypography).<br />
Borysaw-Tustanowice;<br />
explosion of <strong>Oil</strong> City oil rig<br />
(250 tank cars daily output);<br />
a postcard printed by<br />
Zygmunt Tabak in Borysaw<br />
in 1908 (phototypography).<br />
even cheaper than $10/bbl Afterwards, its price grew to a level which, since 2000,<br />
has initiated worries of the next oil shock. In 2003, the strike in Venezuela and the<br />
intervention in Iraq hoisted the oil prices. Speculations on “the new order” in Iraq<br />
foretold the comeback to moderate prices but still there is no stabilization there.<br />
Strikes in Nigeria or OPEC policy causes that prophecies do not want to come true<br />
and the price of $30/bbl is quite probable. There is an obvious need for compromise<br />
in petroleum prices–there are opinions that its fall by 10 USD/bbl from the level of<br />
30 USD/bbl could cause the world GDP growth of about 0.5%! However, in 1998<br />
the OPEC countries, with $150 bln of income a year before, earned about $50 bln<br />
less, the least since 1972, which caused definite negative results for investments in<br />
this industry, not to mention various serious social consequences. In 1996, the world<br />
needed 3.6 bln tons of oil and although that demand hardly incresed recently (to 3.8<br />
bln/y), specialists forecast that in 2010 the demand would reach 4.5 bln tons and do<br />
not foresee a peak of production till that year.<br />
The Middle East stays a neuralgic region of the world and a hermetically closed<br />
area as far as foreign investments in the oil sector are concerned. Only Kuwait with<br />
its resources of oil, its export and export of oil products, including petrochemical<br />
ones, professionally administers the received benefits and manages its oil assets more<br />
as a corporation than as a state, accumulating funds and investing in foreign enterprises.<br />
Saudi Arabia made a decisive step, opening for foreign investments (Shell and Total)<br />
the huge area of 200,000 km. 2 of desert for gas (not oil) exploration and production.<br />
However, the Caspian oil raises hopes. All big oil concerns came back to Baku. The<br />
yet larger deposits of Kazakhstan–currently exploited Tengiz and powerful Kashagan–<br />
are going to play a serious role in the world in the next decade. All key international<br />
corporations are present there. Recently, one could observe their objection against<br />
Chinese firms’ entry into that market. Pipelines are a problem, because the existing<br />
ones do not suffice. The construction of the basic pipeline through Turkey to the deep<br />
harbour Ceyhan is in its initial stage. In 1996, they discovered “big oil” in the deep<br />
waters in West Africa and in the deep waters of the Gulf; the latter discovery did not<br />
arouse special optimism, even though a new drilling record, at the depth of almost<br />
3000 m. from the ocean bottom, was established, thus improving Brazilian<br />
achievements (the best so far). The technology of oil production has undergone essential<br />
improvements. The method of horizontal drilling was introduced even on a dozen or<br />
so kilometres. There are FPSO systems (Floating, Production, Storage, Offloading)<br />
instead of immovable platforms, which, like the Norwegian Troll placed in May 1996,<br />
that weighed 1 million tons and was 472 m. high, surpassed everything that man has<br />
made in the world, even the Egyptian pyramids. So oil is produced not only in Africa<br />
(Nigeria, Libya, Algeria, Gabon) but also in Egypt, Sudan, Chad, Equatorial Guinea,<br />
in the tiny states of San Tome and Principe, in Morocco and in Angola (the “big oil”<br />
discovered by Exxon in 1998). Alaska in North America may become open to<br />
exploration under the energy bill which, despite the US engagement in Iraq, is<br />
nowadays intensely and legislatively elaborated. Canada has new oil fields (Hibernia<br />
and Terra Nova) near New Foundland. There are big deposits of heavy oils, shales<br />
and sand. There have been new investments in the production of synthetic oil since<br />
1997. There is already considerable production of synthetic crudes. Yet Venezuela has<br />
larger resources of heavy oils, surpassing the current oil reserves in the world. In the<br />
Orinoco Belt their deposits have been assessed at 170 bln tons. This country opened<br />
itself to foreign investments in 1995 but recently, under Hugo Chavez’s presidency,<br />
developmental projects have been moderated. Mexico, with its new president, can<br />
attract foreign investments, however it requires constitutional amendments. Ecuador,<br />
Colombia, Peru and Mexico are also oil countries. In 1997 the Petrobras’ (Petroleo<br />
Brasileiro) monopoly was finished (by an act of law); it had lasted since 1953. Since<br />
1991, Argentina has introduced liberalization of the oil industry. But there are not<br />
significant resources of oil there–Brazil is a net importer of oil and gas. Argentina has<br />
97
Tustanowice (Poland’s former<br />
border land); a general view<br />
of the oil field;<br />
<strong>Oil</strong> City–the biggest oil rig;<br />
a postcard printed<br />
by Leon Rosenschein<br />
in Drohobycz in 1903<br />
(phototypography).<br />
surpluses of gas. <strong>Oil</strong> fever, which spread across the Falkland Islands in 1995, was<br />
gone after ineffective drillings. In 1996, similar hopes turned out futile in Greenland.<br />
China produces much, yet its demand is bigger than its own supplies and it is still<br />
growing fast. Since 1992, this country has been a net importer of oil. Norway, not<br />
long ago being the second producer, now the third largest exporter of oil in the<br />
world, following the pattern of some Arab countries, manages an impressive oil fund.<br />
There are many changes in the North Sea–for example, the ENI concern bought<br />
assets from Fortum, and BP sold its legendary oil field the Forties. The British press<br />
deliberates that its oil supplies are almost “dry.” Instead, in 1996 the largest oil<br />
deposit in the western part of the European continent–in Italy, in the region Val<br />
d’Agri–was discovered. German companies, which possessed rather small resources<br />
and production, have recently sold them–Preussag to OMV (Oestrreichische<br />
Minaraloelverwaltung) in New Zealand and Deminex to PetroCanada.<br />
New quality of fuels and other environmental challenges<br />
On October 1, 1993, the USA, on the basis of CAAA (Clean Air Act Amendment),<br />
introduced gas oil including maximum 500 ppm (ppm–part per million=0.0001%)<br />
of sulphur. And 3 years later, on October 1, 1996, the same law was in force in the<br />
European Union. On January 1, 1995, the USA implemented the first stage of using<br />
RFG gasoline (RFG–Reformulated Gasoline), containing oxygen compounds<br />
(oxygenates). These changes in quality are based on research–in the USA on the<br />
programme AQIRP (Air Quality Improvement Research Programme), in the European<br />
Union on the programme Auto <strong>Oil</strong> (1995). These programmes proved the<br />
contamination of many urban areas with nitrogen oxides emissions and volatile organic<br />
compounds which together set up photochemical smog; they also proved high releases<br />
of particulates from vehicles, particularly from compression-ignition engines. These<br />
changes turned out insufficient and in 1997 there was a decision to do additional<br />
research–the Auto <strong>Oil</strong> II Project. Further reduction of the content of sulphur<br />
compounds (until the achievement of low sulphur fuels and tightening of other<br />
parameters of fuels quality) was implemented very quickly (Directive 98/70/EC and<br />
its amendments–2003/17/EC). This is also postulated by the World Wide Fuel Charter<br />
from 2002. For refineries it means the necessity of bearing serious investments which<br />
are very expensive–the alternative is to go out of business. Here is a list of international<br />
legal acts and projects which set very high requirements with regard to emissions and<br />
atmosphere purity: the so called Montreal Protocol, prohibition of production and<br />
use of chlorinated and fluorinated hydrocarbons in the European Union since 1995,<br />
the Kyoto Protocol on the reduction of greenhouse gases emission (1997), a directive<br />
from 2001 restricting the release of acid gases (sulphur and nitrogen oxides) by large<br />
power engineering facilities–LCCP (Large Carbon Combustion Plants), and the<br />
programme “clean air for Europe”–CAFE or acts on protection of water and soil. All<br />
these legislative measures make up severe requirements and big challenges for oil<br />
companies. The refineries of tomorrow must certainly be much more expensive. There<br />
will be limits of greenhouse gases emissions GHG for companies and trading them<br />
will meau something like an additional tax (Poland approved of the obligation of 6%<br />
reduction of such emissions). Other fuels, the so called alternative ones, became a<br />
serious subject of political debates. Biofuels make up such a challenge that they are<br />
more and more widely discussed and introduced onto the US market in large quantities<br />
(in the form of ethanol) and in Europe (tert-buthyl ether from ethanol, ETBE, and<br />
biodiesel); the same goes for the recommendations of the Directive 2003/30/EC.<br />
USA and Europe execute large R&D projects dealing with the applying of hydrogen<br />
in fuel cells–the idea which has been well-known since 1839. The first economy in<br />
the world based on hydrogen energy is to be introduced in Iceland. Hydrogen gas<br />
station were opened there. Several European cities implemented pilotage programme<br />
with such drives for city bus fleets. Also, hybrid vehicles are quite popular–cars powered<br />
99
Tustanowice (Poland’s former<br />
border land); a fire of the biggest<br />
oil rig <strong>Oil</strong> City; a postcard<br />
printed by Leon Rosenschein<br />
in Drohobycz<br />
in 1908 and mailed in 1915<br />
(varnished phototypography).<br />
by conventional fuel and electric current. Those examples are enough, not to mention<br />
new designs of engines which also may require other fuel specifications.<br />
Contemporary times–the Third Republic of Poland<br />
The years immediately preceding the political changes in Poland and Eastern<br />
Europe were a period of general economic breakdown for our country. The sale of oil<br />
products for private car owners had already been under control for many years. The<br />
unreal prices, lack of goods, growing hyperinflation and the lack of foreign currency<br />
haunted the country, like the proverbial 7 Egyptian plagues.<br />
The first years of the III Republic, since 1989, brought many changes but the so<br />
called payment hold-ups (delayed payments), high exchange rate of the dollar, high<br />
inflation and high interest on credits did not mean normality. Foreign entities and<br />
private entrepreneurs entered the market.<br />
After 1993, on the basis of amended law, foreign companies could also explore<br />
oil and gas in Poland. In 1996, PGNiG (Polish <strong>Oil</strong> and Gas Exploration Company)<br />
discovered oil fields in the BMB region–Bamówko-Mostno-Buszewo–with 7 bln m. 3<br />
of gas and 10 million tons of oil for recovery. There maybe twice as much oil near<br />
Gorzów. The oil field Midzychód contains 6 million tons of condensate and 36 bln m. 3<br />
of gas. The Petrobaltic company produces significant quantities of oil from the Polish<br />
shelf of the Baltic Sea. Totally there are 13.6 mln tons of oil, including 12.5 million in<br />
the Polish Lowland and 157.4 bln m. 3 of gas. Specialists forecast that in the period<br />
2005-2020 it will be possible to discover 2-5 million tons of oil and an additional<br />
10% from the foreign concessions in Poland. Table 26 presents the current petroleum<br />
production in Poland.<br />
In 2001, professional literature claimed the world supplies of 141 bln tons of oil<br />
and production of 3.19 bln, whereas in Poland those figures are 15 million tons and<br />
0.85 million tons respectively.<br />
Completely different data about oil in Poland are taken from a different source<br />
(J. Siewierski, wiat Paliw [The world of Fuels] No. 6(24) November-December 2002,<br />
p. 6-10)–Table 27. Data for 2002 here and in the next tables from the same source<br />
make up only an estimate. Table 28 shows import of oils.<br />
After an initial period of diversification of oil exporters, among others, to reduce<br />
sulphur dioxide from the <strong>PKN</strong> ORLEN’s heat and power generating plant, when the<br />
Russian oil made up only 80% of imported oil, we came back to processing Russian<br />
oil almost exclusively–already in 2000 it was 93%, in 2001 95%, and in 2002 the<br />
pipeline Friendship transported 95.5% of imported oil. Presently, Russia is an important<br />
stabilizer of the world oil market, second exporter after Saudi Arabia. Its export has<br />
been incessantly growing since 1994 and the pipeline Friendship makes up the main<br />
route of transportation. Table 29 presents average annual oil world prices. The influence<br />
of oil prices on the world economy has often been much discussed. Though the world<br />
economy has became less sensitive to “oil shocks” which caused world crises in 1973<br />
and 1979-1980, it is estimated that the growth of the oil price by $10/bbl can reduce<br />
the world gross product by about 0.5%! The Polish economy, being insufficiently<br />
effective with regard to GDP per capita, may be much more susceptible to such changes.<br />
In the period of constitutional transformation, refineries had to change their<br />
strategies–generally into pro-market policy oriented towards the customer and profit.<br />
The Gdask Refinery Works quickly became a one-man partnership of the State<br />
Treasury (a kind of private enterprise during the transition period). That company<br />
began to import oil and fuels on its own as well as it entered the retail market. The<br />
Mazovian Refinery and Petrochemical Works in Pock (MZRiP) entered the same<br />
trend somewhat later. Earlier it had completed some new projects–in 1991 the<br />
production plant of methyl-tert-buthyl ether (MTBE) was started up basing only on<br />
Pock solutions and the design which was developed by OBR–Orodek Badawczo<br />
Rozwojowy [R&D Center] and ZBP–Zakadowe Biuro Projektów [Company’s<br />
101
Kamionna near Bochnia–Maria<br />
oil rig; a postcard printed<br />
by Wadysaw Gargul<br />
in Bochnia, mailed in 1909<br />
(phototypography).<br />
Krosno–an oil field; a postcard<br />
printed in 1939 by M. Monheit<br />
in Krosno (reprint by<br />
Wydawnictwo Salonu Malarzy<br />
Polskich in Cracow)–one colour<br />
print.<br />
Engineering Office]. In order to revamp the polypropylene units, they implemented a<br />
prototype, unsuccessful, foreign know-how pelleting system which was later adapted<br />
for compounded polymers. Then hydrodesulphurisation of the gas oil (HON V)<br />
plant was completed also on the basis of the aforesaid engineering. In 1990, a<br />
contract on imported reforming of naphtha with continuous regeneration of the<br />
catalyst was a precedent (Refroming V). At that time, in order to get profitable<br />
foreign credit without a government guarantee, like the German one established<br />
for GDR (German Democratic Republic) in Kreditanstalt fuer Wiederaufbau,<br />
bordered on a miracle, because neither indebted Poland nor its enterprises had<br />
creditworthiness–the world agencies like Standard & Poor’s, Moody’s or Fitch IBCA<br />
had not set a rating for us yet. Here it is worth remembering that thanks to the<br />
then management’s decisiveness and persistance, the project was completed in spite<br />
of its being questioned by the Najwysza Izba Kontroli [Supreme Control Authority]<br />
and some political forces.<br />
Numerous contacts with the world technology in the whole history of the refinery<br />
in Pock favoured the staff’s growth of skills. Technical progress developed itself and<br />
the staff was innovative. About 100 units and 100 products entered the market along<br />
with over 2000 factories. The following units were revamped: CDU, HON, phenol,<br />
polypropylene, ether and olefins. The design loads of cracking and hydrocracking as<br />
well as water deionisation units were exceeded. Several units were upgraded. New<br />
products were introduced to the production schedule–new petrols, gas oils, jet fuel,<br />
basic lube oils, bitumens, o-xylene, solvents, polymers, bi-axially oriented<br />
polypropylene film, new techniques in maintenance departments and computerization.<br />
Much was done due to the establishment of the national R&D institutions, especially<br />
OBR in Pock, which was founded at the beginning of 1972. Environmental protection<br />
became a motor of changes. Culture and sport could be developed.<br />
The refinery industry in the III Republic faced completely new challenges. Beside<br />
economic objectives, environmental protection became an object of the highest concern<br />
and inspiration for undertaken actions. In the 1990’s in Pock, a two billion dollars’<br />
investment programme was executed which included hydrocracking of distillates,<br />
hydrocracking of residues, a hydrogen unit, hydrogen recovery, a network of gas and<br />
new units of CDU, Reformings with continuous regeneration of the catalyst–the<br />
mentioned V and a newer VI, hydrodesulphurisation of gas oils–V and a very modern<br />
VI, isomerisation of light naphtha, an ether plant (now ETBE from ethanol); numerous<br />
other units were revamped and expanded and the whole complex was modernized<br />
and rehabilitated. It is as if an additional refinery had been built and revamped<br />
thoroughly. Here is a list of undertakings, projects and programmes which compelled<br />
the Pock complex to be a leader in its field: EU strategies of fighting acid gases<br />
emission to prevent the pollution of air as well as acidification of the water and soil,<br />
ozone strategy against tropospheric ozone, harmful for old people and children (this<br />
ozone is in mundane cosset, do not confuse it with the stratospheric ozone which was<br />
destroyed by the forbidden chlorinated had fluorinated hydrocarbons, forbidden by<br />
the Montreal Convention for causing the so called “ozone hole”), and formation of<br />
smog, global action following the Kyoto Protocol, hindering the climate change,<br />
keeping the standards of imission recommended by the World Health Organization,<br />
results of audit programmes Auto <strong>Oil</strong> I and II, standards of exhaust gas emitted by<br />
cars Euro 3, 4, 5, World Wide Fuel Charter, a packet of EU directives “Clean Air For<br />
Europe” (CAFE), requirements to use the best pro-ecological technologies and the<br />
action Responsible Care or requirements of ISO standards 9000 and 14,000. We<br />
must also diligently follow new emerging and announced technologies of car<br />
manufacturers: SIDI–Spark Ignition Direct Injection, CAI–Compressed Auto Ignition<br />
in gasoline motors, HCCI–Homogeneous Combustion Compression Ignition in Diesel<br />
engines, low sulphur fuels to be obligatory from 2009, upgrading additives, hybrid drives,<br />
alternative fuels including biofuels and hydrogen in fuel cells, also for vehicles, etc. Here<br />
103
Krosno region oil-field–Ignacy<br />
oil rig; a postcard printed<br />
by Towarzystwo Szkoy Ludowej<br />
in Krosno in 1938, printed<br />
in the St. Wojciech Printing<br />
House in Pozna.<br />
Krosno–an oil field;<br />
an unknown author’s postcard<br />
printed in 1935.<br />
Kryg near Gorlice–oil fields;<br />
a postcard printed<br />
by H. Nebenzahl in Gorlice<br />
in 1900 on the basis of A. Müller<br />
(phototypography).<br />
is a list of dates illustrating the heroic strive for the implementation of new oil<br />
products in Poland:<br />
1991 • the production of Eurosuper 95 petrol (in 1994 it was awarded a prize Teraz<br />
Polska [Now Poland]);<br />
1992 • the reduction of lead content in petrol to 0.15 g/l;<br />
• the production of jet fuel according to international standards Jet A l instead<br />
of PSM-2;<br />
1993 • the production of light fuel oil Ekoterm;<br />
1994 • the production of leaded petrol 94A with reduced lead content to 0.12 g/l<br />
with addition of alcohol;<br />
• the production of premium gasoline Super Plus 98;<br />
• the production of Ekodiesel–gas oil of 0.2% sulphur content;<br />
• the production of city almost sulphurless gas oil (in 1996 a prize: Now<br />
Poland, in 1997, “Leader of the Polish ecology” prize);<br />
1995 • the production of unleaded universal petrol U-95 at CPN;<br />
1998 • the production of Ekodiesel Plus gas oil with the content of 0.05% of sulphur;<br />
• the production of light fuel oil Ekoterm Plus with the content up to 0.2% of<br />
sulphur;<br />
1999 • Polish Standards became identical with European EN 228 for petrols and<br />
EN 590 for gas oils;<br />
2000 • from 2003 fuels meet EU standards and quality, the end of production of<br />
leaded petrol, Ekodiesel Plus 50 gas oil fulfils EU quality requirements which<br />
were to be achieved in 2005 with maximum content of 0.005% of sulphur (in<br />
November 2001, distinction in the III edition of the contest called “The<br />
European Medal” by the Committee of European Integration and the Polish<br />
Business Centre Club), the new version of city gas oil ONM “Standard 25”<br />
(Grand Prix of the V International Fair “<strong>Oil</strong> and Gas 2000,” a prize “Golden<br />
Wheels of the Municipal Transport” in September 2001, at the Exhibition of<br />
Municipal Transport during the International ódz Fair).<br />
In 1999 CPN merged with Pock Petrochemia SA and thus Polski Koncern<br />
Naftowy–<strong>PKN</strong> [Polish <strong>Oil</strong> Company] was established. The same year, this new<br />
company entered the Warsaw Stock Exchange. In terms of Polish circumstances,<br />
<strong>PKN</strong> is a leading concern but in the oil world it is not large. It has no upstream which<br />
is the main source of profits, often more profitable by the order of magnitude for the<br />
same oil quantity. Fortunately there is petrochemistry which increases added value<br />
processing of about 8% oil, which is above the world’s average. There is a majority<br />
share in Anwil Wocawek and together with this company <strong>PKN</strong> ORLEN produces<br />
over 50% of plastics. There is an agreement with Basell Holding and we began a<br />
project to significantly increase the production of polyolefins. The refinery complex<br />
in Pock is one of the leading ones–it ranks among the 10 largest refineries on the list<br />
of 100 EU refineries, so called supersites, and is one of the most complex ones. In its<br />
Capital Group, it has shares in Gdask Naftoport (oil harbour), IKS Solino storing oil<br />
and fuels in its caverns. ORLEN has also expanded the grid of filling stations in<br />
Germany.<br />
Table 30 presents the production of motor petrols and gas oils in Poland. Recently,<br />
there has been a break down in the increase trend which is confirmed by the drop of<br />
car sales. In Poland, despite quite a descent number of passenger cars, with even a<br />
lower number in comparison to our southern neighbours, the situation is far from the<br />
western standards–there is still a big potential for growth. At the turn of the centuries,<br />
we withdrew leaded petrol but, on the other hand, some low grade products appeared<br />
on the market. Gas oils also have strongly diverse quality, especially with regard to<br />
sulphur content–apart from products of the highest world class with 50 ppm of sulphur.<br />
There are also products of larger but admissible content of sulphur. Table 31 shows<br />
the sale of such products and their import.<br />
105
Marcinkowice near Jaso–an oil<br />
field; a postcard of 1910 printed<br />
by Karol Schwidernoch in Vienna<br />
(phototypography).<br />
Rogi near Krosno–an oil field;<br />
a postcard of 1910 printed by<br />
L. Majewski–a photographer in<br />
Tarnów and Iwonicz<br />
(coloured phototypography).<br />
The home market, after the liberation of prices in 1997 and the later annulment<br />
of customs duties, became a competitive market with 1968 filling stations run by<br />
<strong>PKN</strong> ORLEN SA and with 302 filling stations belonging to the Gdask refinery, 276<br />
BP’s stations with the grid of German Aral, 210 stations of the Norwegian Statoil<br />
with the Swedish Preem taken over, 205 Shell’s stations with the German DEA taken<br />
over, 51 Jet stations belonging to ConocoPhillips, 38 Esso stations of ExxonMobil<br />
and 27 stations of Neste, the Finnish Fortum concern, as well as a large number of<br />
private and independent petrol stations. The Polish market also presents a very dynamic<br />
growth of consumption of relatively cheap, low excised autogas: propane-butane<br />
LPG. In 2000 Poland almost set the European record of LPG volume, equal to 1.175<br />
mln tons, and, in 2001, 1.39 million tons, from the import of 0.877 and 1.127<br />
respectively, including Autogas of 0.55 and 0.7 million tons respectively! The market<br />
of gas oil is similarly misshapen by “the black economy” and illegal use of light fuel<br />
oil to drive Diesel engines. In spite of several attempts, in fact, there is no monitoring<br />
of the market through the effective quality controls and inspections, although directive<br />
EU 98/70/EC as well as 2003/17/EC oblige to effective monitoring and quality control.<br />
In the case of the southern refineries, still processing oil thanks to fiscal privileges, the<br />
moment of truth slowly approaches–they start looking for market niches. The<br />
investment plans undertaken in the refineries of Gorlice, Jedlicze and Trzebinia seem<br />
to confirm the choice of the proper option. Still unfinished or not even started<br />
privatization processes impede the situation of the whole sector. The situation of<br />
completely “dicky” market is overlapped with a recently passed act on biofuels with<br />
its unprecedented compulsion of using components of agricultural origin, bioetanol<br />
and biodiesel, which are more expensive than those of oil origin; the are used in<br />
considerable quantities which is a rear precedent in the civilized world. In view of this<br />
difficult market and being confronted with dishonest practices of various entities, the<br />
Polish refineries are more and more interested in export–vide Table 32.<br />
In the national market for 3 quarters of 2002, <strong>PKN</strong> ORLEN presents better<br />
results than the remaining refineries in oil processing and production of fuels. Here<br />
are its shares on the home market: 75.9% in oil import, 71.0% in oil processing,<br />
73.8% in production of motor petrol, 70.6% in production of gas oil, 72.7% in<br />
production of light fuel oil, 74.4% in the sale of petrols excluding import, 68.2% in<br />
the sale of gas oil excluding import and 72.0% in the sale of light fuel oil, also without<br />
import. In addition, it is, as was mentioned before, the only manufacturer of<br />
petrochemicals in Poland, also with a strong position on the national market in lube<br />
oils, bitumens and solvents. <strong>PKN</strong> ORLEN SA is present on the stock exchange. The<br />
company publishes more detailed data which are generally accessible and this is why<br />
it exempts the chronicler from the duty of going into details.<br />
The most recent years...<br />
It is worth tracing the most recent years for our orientation on how complex and<br />
quickly changing is the world in which we live and how difficult it is to find a stately<br />
place in it.<br />
The processing capacities of refineries from 1 bln tons in 1950, 4 bln tons in<br />
1980, 3.6 bln tons in 1986 reach up to 4.1 bln tons at present, i.e. 10 times more<br />
than in 1939! The world demand for oil is to grow 1.6% annually, according to IEA<br />
prognoses–up to 89 million bbl/d in 2010, oil is to cost $21/bbl and refinery capacities<br />
are to grow about 1.3% per year. Many companies quit downstream activities.<br />
Potentially, the strongest oil organization–OPEC–has only 10% of the world refinery<br />
capacities, but, on the other hand, as much as 40% of the oil market and 77% of the<br />
oil resources. In 1995, the world petrochemical industry produced 175 million tons<br />
of basic products, including 65% of olefins, 21% of aromatics and 14% of methanol.<br />
There is an expected amount of 275 million tons to be processed in 2005. Ethylene<br />
production capacities exceeded 100 million t/y long ago. Europe has the strongest<br />
107
Rogi near Krosno–an oil field;<br />
a postcard printed in 1910<br />
by Bernard Fischbein in Krosno<br />
(phototypography).<br />
chemical industry but does not have many so called comparative advantages coming,<br />
for example, from the possession of cheap feedstock base for its development. Europe<br />
produces 40 million t/y of plastics, similarly to the USA, and has 1/4 of the world<br />
production. In the USA an unusual plant was started up–BASF (Badische Anilin und<br />
Soda-Fabrik) Fina in Port Arthur with 817,000 t/y of ethylene and 884,000 t/y of<br />
propylene, with the process of metathesis to increase the output of the latter. The<br />
Canadians, who enjoy superb conditions for this industry development built a plant<br />
of 900,000 t/y of ethylene in Joffre and this is the largest centre with 2.5 million t/y<br />
of this product in the world. South Korea, which within three decades built a refinery<br />
industry from almost zero to 122 million t/y, was ranked sixth in 1997 in the world<br />
with its refinery Yukong of 40.5 million t/y being the largest in the world until recently.<br />
In the 1970’s, South Korea made petrochemistry their national industry and it is the<br />
fifth in the production of ethylene in the world. However, nowadays that country is<br />
not able to keep pace with the new conditions of business. New powers appeared–<br />
Singapore became the regional centre of that industry. Other countries of that region,<br />
especially China, develop quickly and after joining WTO they got development stimuli.<br />
However, the greatest development of petrochemistry is in the Middle East. In 2003<br />
the leading petrochemical company of that region, SABIC (Saudi Arabian Basic<br />
Industries Company), bought the petrochemical part of the Dutch DSM (Dutch Staats<br />
Mijnen), having its assets also in Germany. In Europe there appeared a South African<br />
Sasol, a company established in 1950, being the only company in the world operating<br />
Fischer-Tropsch technology and the present renaissance of that process opens<br />
perspectives for the excellent GTL (Gas-to-Liquids) fuels for that company. Sasol<br />
purchased German Condea. In 1996, Exxon and UCC founded a joint enterprise in<br />
the polythene process called Unipol. In fact, there is a true race of great firms in R&D<br />
on new catalysts for polymerisation of ethylene. Many companies look for chances in<br />
building petrochemistry because the recent optimistic forecasts assumed the rate of<br />
growth of refinery production on the average of 2% annually, and the petrochemical<br />
production–of 5% annually (though today it is not true) because petrochemistry<br />
develops more quickly than the refinery business. Petrochemical companies began<br />
the process of mergers as the first ones. In 1995, a company Borealis was established<br />
with Statoil and Neste assets (today there is OMV instead of Neste) as well as Montell<br />
which later was to become in 100% the property of Shell, the ancestor of Basell,<br />
which was founded from the joint assets of Montell, Elenac and Targor, the latter two<br />
the property of BASF.<br />
...in Central Europe<br />
In 1997 the plans to expand the petrochemical works in Litvinov, belonging to<br />
Unipetrol in the Czech Republic and TVK (Tisza Vegyi Plant) in Hungary started to<br />
by developed. The same year, Dow Chemical solemnly and finally overtook Boehlen,<br />
just off the Polish border. In 1999, it merged with Union Carbide Corp. (UCC) and<br />
probably became the most global petrochemical concern. Transformations in the<br />
Eastern and Central European countries from the beginning of the 1990’s were an<br />
obvious consequence of constitutional changes. The establishment of the company<br />
MOL (Magyar Olaj Gazipari Rt.) in Hungary, its privatization in 1995 and investments<br />
in upstream and downstream as, in 1998 in the process of coking for the refinery<br />
Duna DKV, reduction of costs and outsourcing e.g., accountancy outside of MOL<br />
head office, its taking over of a part of petrochemical industry (TVK), later in 1999 of<br />
Slovnaft (now owned in 70%), whose bonds were taken over by employees in 1995,<br />
and investments of about 500 million USD–these are visible signs of modern strategy<br />
of oil companies of this region. Restructuring of oil industry in the Czech Republic,<br />
started in 1993, was completed in 1996 with taking over of 49% of Ceska Rafinerska<br />
by Agip, Conoco and Shell. These investments caused, among others, the start-up of<br />
fluidal catalytic cracking plant in Kralupy under UOP license. Even in Slovenia, which<br />
109
Rogi near Krosno–an oil field;<br />
a postcard of 1910 by an<br />
unknown author with a mistaken<br />
caption “Równe”<br />
(phototypography).<br />
Zboiska near Krosno; a postcard<br />
printed in 1900 by J. Wein<br />
(phototypography).<br />
has a refinery in Lendava of only 0.5 million t/y, in 1995 a company Petrol was<br />
privatized. The Romanian oil industry, beside Lukoil, was entered by OMV, which<br />
recently has bought Rompetrol, the oil company second in size. OMV also holds<br />
about 10% of MOL shares. In this part of Europe the Turkish companies Petkim and<br />
Tupras were taken over as well as Greek Hellenic Petroleum, the quick expansion of<br />
which “swallowed” the Macedonian refinery OKTA, and filling stations in Montenegro<br />
and on Cyprus. The Croatian INA (Industrija Nafte) was entered by MOL. And what<br />
about the Gdask Refinery and its capital group “LOTOS?” What about <strong>PKN</strong> ORLEN<br />
SA? Time is running fast and we may not keep pace with the world...<br />
...and the rest of Europe<br />
In countries where the oil industry reached maturity long ago, one could observe<br />
how much brand names matter; at the same time, independent gas stations were<br />
going bankrupt. In Great Britain in 1995-1997, there was a price war and many<br />
independent stations disappeared. In the European Union in 1997 malls had only<br />
4.8% of the petrol shares but with regard to sales, it was 14.8%, which was more<br />
than any oil concern. In France, it was a total of 48.9% and in Great Britain 22%!<br />
Thus, nearby refineries merged for the optimization of their production sale–like, for<br />
example, refineries Esso and OMW (Oberrheinische Mineraloelwerke) in Karlsruhe<br />
with the Bavarian refineries Ingolstadt and Vohburg in Bayernoil in 1997, or in 1999<br />
refineries Agip, Erg Augusta and Priolo on Sicily. In 1998, Shell and Statoil traded<br />
parts of their assets of the super-refinery Pernis, which had been expanded to the sum<br />
of $2 bln in the last years of the 20 th c.; the same was true about the most recently<br />
erected refinery in Europe (not taking into account the refinery Mider Leuna,<br />
constructed in 1997 on the streugth not too “clean,” political French-German<br />
relations), the one in Mongstad which has a residue coking. Since 1997 it has been<br />
operating a rare RCC facility (Residue Catalytic Cracking) of 2 million t/y. In 2001<br />
Statoil was privatized as one of the last oil companies in Europe, though in the past it<br />
often acted as a private company, growing and expanding its operations beyond<br />
Norway, investing in upstream in many places of the globe, in downstream in our<br />
part of Europe and buying, for example, a number of petrol stations in Ireland. The<br />
only refinery in Ireland was taken over by a large independent concern Tosco from<br />
the USA, which, in turn, was taken over by Phillips Petroleum. In 1999, Conoco was<br />
sold by DuPont on the stock exchange. In 2000, Phillips sold its petrochemical business<br />
to Chevron and then it itself merged with Conoco. All these examples are specially<br />
listed here to show the exceptional tempo and the variety of changes in this difficult<br />
oil world, looking for new development chances. Foreign capital began to flow to<br />
refineries in Europe: the refinery Goeteborg, long ago called OK Petroleum and then<br />
Preem (well-known in Poland but non existent now), was taken over by an Arab oil<br />
concern in 1994. In 1996 the Kuwaiti KPC (Kuwait Petroleum Company), well<br />
known in many countries of Europe for its Q8 stations grid, bought 50% of the<br />
refinery Milazzo. Saudi Aramco bought 50% of Motor <strong>Oil</strong> Hellas in Corinth and 600<br />
Avin stations in Greece. The investment fund from Abu Dhabi is in OMV. Earlier in<br />
Europe, there were Lybian Tamoil and Holborn, etc. which were bought out. A private<br />
company Petroplus was expanding; since 1998, it had been buying refineries in<br />
Holland, Switzerland and Wales as well as terminals and pipelines in France. In 1995,<br />
Neste started selling its bonds. This company, one of the best in Europe, is famous for<br />
superb quality fuels from its refineries. It is perhaps the first company in posttransformation<br />
Poland which in 1997 started up the first plant in Europe in Porvoo<br />
on Chevron licence of 50,000 t/y of lube oils with extra high viscosity indexes. These<br />
lube oils are not of Group I or II but of the third Group, which is the highest for<br />
mineral oils, comparable with synthetic poly alfa olefins oils of Group IV. And it is<br />
this company which suddenly altered its strategy, quitting upstream on the North<br />
Sea, and since 1998 has established Fortum conglomerate with the Finnish electric<br />
111
An oil rig in Stryj (Poland’s<br />
former border land), a postcard<br />
printed in 1898<br />
(chromolithography).<br />
Stryj (Poland’s former border<br />
land), a factory of drilling<br />
machines; a postcard printed by<br />
Karol Schwidernoch in Vienna<br />
in 1900 (chromolitography).<br />
power company. It is not the first case in the history of changes in the company<br />
profile. The pride of the British crown for 70 years–ICI concern–having quit<br />
petrochemistry and other sections of chemistry and having taken to life sciences found<br />
itself in a lousy position. After similar change in the Hoechst company–one of the top<br />
three chemical companies in Germany and the world–this company (now called<br />
Aventis) is more succssful. Not only oil companies face bad fate but also the wellknown<br />
engineering company (also in Poland) ABB (ASEA Brown Boveri), for many<br />
years recognized as one of the best managed companies, struggles for survival.<br />
Great manoeuvres were observed in big oil concerns in the middle of the 1990’s<br />
and a notion of “financial engineering” was created. A report published in the USA in<br />
1998 showed that as many as 12 out of 16 great American companies in the field of<br />
downstream “destroyed the value.” Value creation for company shareholders is a<br />
business canon in the Anglo-Saxon culture. It is different from previous Japanese<br />
philosophy oriented on the unity of employees and the company, or from the European<br />
approach which is in-between in that it takes into account social matters, especially<br />
the local ones. The “third road,” as in Johnson & Johnson, with gradation of validity<br />
from customer through partners and suppliers, workers, commune up to shareholders,<br />
also does not seem to assure success in the 21 st century.<br />
Mergers of great entities<br />
Mergers and acquisitions, alliances, taking over–all these processes have intensified<br />
enormously. In the period 1996-2000, the value of such transactions in the oil industry<br />
was about 500 bln USD, which was more than in the past 95 years of the previous<br />
century!<br />
BP’s spectacular merger with Amoco in 1998 began apparently a new era in the<br />
world of oil. BP survived difficult years of 1992-1995–its splendid history started<br />
from Iran, Iraq, Kuwait through Libya, Algeria, the North Sea, the USA, Alaska,<br />
now Russia, the Caspian Sea and China–and after that merger plus having taken over<br />
Arco and Castrol, and recently Aral and VEBA from Germany and being very strong<br />
there, became one of the biggest oil concerns in the world with the market capitalization<br />
usually close to $200 bln! It is worth mentioning that it is BP which applied NIR<br />
(Near Infrared) technology of petrol blending as the first company in the world (the<br />
technology was also implemented in Pock) and in 1997 it joined its patent rights<br />
with the American company Ashland (now Marathon Ashland).<br />
The merger of Exxon and Mobil just after that (also in 1998) established a still<br />
more powerful oil giant–concern No. 1 in the world, with its market capitalization<br />
sometimes exceeding $300 bln! These are among the biggest successors of Standard<br />
<strong>Oil</strong>, from another epoch. Before that, Mobil tried to merge its European assets with<br />
BP but this adventure did not last too long. Apart from exceptional successes in its<br />
glorious history (for example joint-venture with Shell in 1996 called Infineum), Exxon<br />
also experienced less praiseworthy moments, e.g. when, in 1952 the authorities<br />
conducted an investigation of IG Farben’s business relations and the division of markets<br />
in 1924. The concern was punished for the famous catastrophe of the tanker Exxon<br />
Valdez in Alaska. That accident even nowadays is the reason for opponents to protest<br />
against further exploration there. In Canada, there is a strong company which is<br />
Imperial <strong>Oil</strong>, a branch of Exxon.<br />
Shell, one of the great three concerns, ranking alongside BP, had not made such<br />
great acquisitions. However, since 1997 it has been present together with Texaco in<br />
the US refineries. Now it has taken over shares of Texaco, it also took over the largest<br />
independent British firm in the North Sea, Enterprise <strong>Oil</strong>. In Germany in 2001, it<br />
took over the assets of RWE DEA. It is probably the most global company in the oil<br />
sector. It is particularly strong, among others, in Nigeria through the alliance with<br />
NNPC (Nigerian National Petroleum Company) and in Australia, thanks to its shares<br />
in the largest independent company Woodside, let alone the USA. Shell company has<br />
113
A stock worth 1000 Polish marks<br />
issued by Zachodnio-Maopolska<br />
Akcyjna Spóka Naftowa<br />
i Gazowa in Cracow in 1923;<br />
printed by Piller-Neumann in<br />
Lvov (litography).<br />
also had same shameful moments in its history, e.g. pro-Nazi sympathies of its then<br />
President and violation of human rights in Nigeria.<br />
The fourth power, approximately half as big as the companies of “the great<br />
three,” is French-Belgian Total, which was the result of the merger of French Total,<br />
CFP’s heir, with Belgian Fina in 1998, and taking over of the French Elf Aquitaine in<br />
1999. That is the biggest company in Europe, and as far as its refinery capacities are<br />
concerned, absolutely predominant in France. Total holds shares in the Spanish CEPSA<br />
(Compana Espanola del Petroleo SA) which is the second in this country after Repsol.<br />
It is also present in the Lindsay refinery in England.<br />
The joint Chevron and Texaco Companies (2001), with comparatively<br />
underrepresented in Europe, compete with Total and ENI for leadership. Phillips<br />
along with Conoco are also close to this hierarchy. The merger of the Russian concerns<br />
Yukos and Sibnieft could set up a giant with even larger resources than those of<br />
Chevron Texaco.<br />
In 1996, the Italian ENI entered the stock exchange. Before that, it survived the<br />
period of marriage and divorce with Montedison after the event ful history of its<br />
petrochemical daughter-company EniChem. Great fusions turned out unsuccessful<br />
for this company though it has strong relationships with Russia and the Caspian<br />
region. It purchased a lot of assets in the North Sea including a big independent<br />
British company, Lasmo. It also entered the Portugese market merging with the power<br />
engineering firm Gulp, which was established there as a result of restructurization in<br />
1998, taking up, among others, the refinery company Petrogal.<br />
Repsol completes the review of great firms; it came into being as a result of<br />
transformation in Spain, as a predominant entity, at the end of the 1980’s. Repsol<br />
quickly crossed country borders. In 1996, it first bought Astra in Argentina and then<br />
in 1999 the greatest company there–YPF (Yacimientos Petroleos Fiscales). After the<br />
economical crisis in Argentine, Repsol YPF suffered hard times but it certainly will<br />
survive this crisis.<br />
The Norwegian Statoil is a strong company that represents everything which, in<br />
the last 30 years of the Norwegian oil history, was achieved. Here also is a significant<br />
firm called Norsk Hydro, which took over a part of the assets of Saga Petroleum.<br />
However, it is not these companies but the state molochs from OPEC countries<br />
with gigantic resources of oil as well as underappreciated Russian oil concerns which<br />
are the potential oil giants. In 2000, three Chinese oil firms entered the stock exchange<br />
and immediately PetroChina, Sinopec and CNOOC (China National Offshore <strong>Oil</strong><br />
Company) joined the team of the greatest energy concerns of the world.<br />
The world after a hundred years–where is it heading for?<br />
The world has changed much during the last hundred years–the British Empire<br />
was at the peak of its power a hundred years ago. During that time the US GNP per<br />
capita grew 5 times, even in India it rose twice, including inflation. At that time<br />
Germany was a threat towards Great Britain, now China with its unparalleled speed<br />
of economic growth seems to threaten the US power. Only seemingly nothing has<br />
changed–the 10 richest countries are still the same ones, only the USA went ahead<br />
while Russia fell back. <strong>Oil</strong>, which these two countries have always had in abundant<br />
resources, served them so differently! The energy sector is an avant-garde of<br />
globalization. Globalization is an irreversible process because it reduces costs.<br />
Meanwhile, the fall of Enron and the scandals connected with it question the confidence<br />
towards the ethical side of the operations of great concerns, which is an indispensable<br />
factor in the globalization process. A new paradigm of big concerns’ operation is<br />
being discussed. Investors often see only half of companies’ value at stock exchanges<br />
but the unmesureable elements, such as their culture of workmanship and operation,<br />
leadership, innovativeness, quality and strategy execution are not seen. Sustainable<br />
development is vital. The European Union wants to be the most broad-minded and<br />
115
Polanka (Krosno)–a palace built<br />
in 1808, a seat of general<br />
manager of an oil company<br />
“Maopolska” in Lvov; an<br />
unknown author’s photography<br />
made in 1930.<br />
Polanka (Krosno)–a dining room<br />
in the palace belonging<br />
to general manager of<br />
an oil company “Maopolska”<br />
in Lvov; an unknown author’s<br />
photography made in 1930.<br />
Polanka (Krosno)–a building of<br />
the head office of the oil<br />
company “Maopolska–West<br />
Branch Office;” an unknown<br />
author’s photography<br />
made in 1930.<br />
liberal market in the world in order to be able to become an economic leader. Starting<br />
from July 1, 2004, all institutional organizations and since July 1, 2007, all other<br />
companies may enjoy an open EU energy market. It concerns gas and its enormous<br />
resources, even without hydrates, as well as electric power. Already now, oligopolies<br />
are being founded. The European Union is criticized for the weakness of its economic<br />
policy. Its public debt has been growing for years and 50% of its GNP is spent on<br />
public expenses. Its productiveness has fallen and the potential of economic growth<br />
diminishes. In addition, there are loud calls with regard to the policy in favour of<br />
renewable fuels against fossil ones. In 2001, the WEC (World Economic Congress) in<br />
Davos argued that in the period 1950-1998 the world economy grew 6 times, export<br />
of goods 19 times, and in spite of that in the world trade, which is worth 6800 bln<br />
USD, only 1/4 of the world production was traded.<br />
Several impressions–memento for the future<br />
The fate of the world economy and individual countries depend on the secure<br />
delivery of energy, especially crude oil, which was particularly clearly visible during the<br />
so called oil shocks causing crises of the world economy. Fiscality lets states “suck”<br />
huge money into the budget from excise duties and taxes. An oil company in today’s<br />
market economy has to create value for stockholders, though in the past there were<br />
several examples of ruining such a value. Production and investment plans must be<br />
done for 10-20 years ahead in unforeseeable surroundings while investments are<br />
expensive and any mistakes cost even more. This is why every bit of information must<br />
be taken into account in the planning of a company’s strategy. While reading this<br />
book, it is plainly seen that after a change of lighting technology from kerosene to an<br />
electric bulb a possible scenario is likely to take place with conventional, fossil fuels:<br />
hydrogen fuel cells driven vehicles are slowly going to replace fossil ones–already<br />
nowadays there are such vehicles. Energy forecasts assume that this kind of energy<br />
will become widely accessible after 2020. But it is easy to make a mistake–the prognosis<br />
of the Roman Club is a good example when over a hundred famous scientists and<br />
scholars of the world at the end of the 1960’s forecast that hydrocarbons resources<br />
would run out soon and a complete twilight of the world oil industry would take<br />
place. Another impression concerns biofuels. In Poland, they try to base that technology<br />
on obsolete distilleries and the production of FAME (Fatty Acid Methyl Esters), due<br />
to lack of capital, on small, thrifty entities. This reminds us of the aforesaid illusions<br />
connected with the beginnings of the Polish oil industry. Again, history probably will<br />
not teach us anything, as it used to happen, anyway.<br />
Consolidation of companies is a characteristic phenomenon of our times. In the<br />
oil and gas sector–which is worth repeating–the value of mergers, fusions, take overs,<br />
canvassing, joint ventures etc. in the last 5 years of the 20 th century (1996-2000)<br />
reached over 500 bln USD (as much as almost 3 years of the Polish GNP!) which is<br />
more than throughout the previous 95 years! This “fashion” came from America.<br />
Consolidated, great oil concerns, three of them with market capitalisation usually<br />
over 200 bln USD, as well as a number of smaller companies, but with the value of<br />
order of magnitude higher than <strong>PKN</strong> ORLEN’s 2 bln USD, as competitors have not<br />
only theoretical superiority resulting from their financial power. Globalization is their<br />
strategy. In the phenomenon of globalization its followers appeal to its conformity<br />
with the man’s social nature. They present its advantages coming from the integration<br />
of economies. Its opponents criticize the expansion of international capital and its<br />
privileged use of fruits of the technological revolution in the world of unequal chances<br />
and merciless competition. A powerful cartel of oil exporters grouped in OPEC which<br />
is keeping, in the name of another ideology, the world economy in tight grip, provides<br />
a different kind of data. Namely, within 40 years, the average GNP per capita of the<br />
20 richest states, being 15 times higher than that of the 20 poorest states, underwent<br />
duplication (“the rich become richer and the poor become poorer”). But according to<br />
117
Polanka (Krosno)–employees of<br />
the oil company<br />
“Maopolska–West Branch<br />
Office” in front of the head office;<br />
an unknown author’s<br />
photography made in 1930.<br />
Polanka (Krosno)–a house of<br />
office workers of the oil company<br />
“Maopolska;” an unknown<br />
author’s photography<br />
made in 1930.<br />
Polanka (Krosno)–a house<br />
of manual workers of the oil<br />
company “Maopolska;”<br />
an unknown author’s<br />
photography made in 1930.<br />
economists, the only way to progress leads through globalization which will enfeeble<br />
the role of national businesses; it will increase the role of international organizations<br />
and cooperation, it will add an extra value of ethical dimension and will have to<br />
awaken the feeling of ethics of global concerns. It is going to change the world and<br />
create men’s new mentality. The president of the British Petroleum, Sir John Browne,<br />
awarded with a noble title by the Queen, in one of his university lectures at Harvard<br />
proved to the listeners the advantages of globalization, reminding them that during<br />
the first half of the 20 th century the then 1 billion of the world divided population<br />
could achieve only 1% growth of GNP per capita annually. During the second half of<br />
the century, open world community of 3.5 bln or more doubled this result and increased<br />
the world trade value by 1700%! It is probably unlikely to hold back or stop the<br />
processes of the global integration and open cooperation. This is why we worry when<br />
we look at the slow and still unfinished processes of the Polish oil sector transformation.<br />
In contrast, the Hungarian oil concern MOL has been operating for over 10 years,<br />
and has a wider base of operation with its upstream and majority of shares in the<br />
Slovak refinery Slovnaft. In short-term, the concern’s strategy for 2005 assumes<br />
EBIDTA profit of over 1 bln USD and an impressive coefficient of capital return<br />
(ROACE) of 17%. Another regional player, the Austrian OMV, has recently acquired<br />
licences for upstream (oil and gas) in Bulgaria, New Zealand, Pakistan and is arranging<br />
the purchase of shares in two refineries in Romania. Theoreticians see in the oil industry<br />
a so called “old economy” with declining importance and set it against quickly<br />
developing “new tech” (telecommunication, media, IT). <strong>Oil</strong> is, however, still a basic<br />
resource of the world energy–still 38% of the energy comes from oil, 25% from coal,<br />
24% from natural gas and only less than 7% from hydropower and atomic power.<br />
Thus, one cannot imagine the world without oil. The present history of oil runs fast.<br />
It requires incessant follow-up actions and undertaking of appropriate actions for the<br />
development and value incresing of such companies as <strong>PKN</strong> ORLEN SA. The world<br />
of oil is somehow, and not in a small degree, shaped by politicians. Let us not get<br />
offended–understanding of people’s needs, various dependences, tendencies, knowledge<br />
of forecasts, applied fiscal regime, etc.–such education and training would turn out<br />
advantageous and certainly not only for the Polish political class. History, also presented<br />
in this short draft, quotes more than enough examples to prove this thesis. Thus, let<br />
the Year of ukasiewicz become an opportunity to remind these old and well-known<br />
truths; his words cited in the foreward, a kind of his testament, will then really have<br />
a chance to come true.<br />
We may look at the past with pride. There is documentary evidence of almost<br />
400 Poles’ share in the development of the oil industry and spreading it to all parts of<br />
the world. Among them there are outstanding persons, just to mention a few: Zygmunt<br />
Bielski (1869-1944), Professor of Lvov Technical University and then the Academy of<br />
Mining–in Iraq, the Czech Republic and Albania; Karol Bohdanowicz (1865-1947),<br />
Professor of the Academy of Mining–in Iran, in the Ural Mountains and Siberia;<br />
Edward Kiliski, Ph.D. (1899-1931), great grandson of John, the famous shoemaker,<br />
who discovered the rich resources of oil in Edmonton, Canada; Pawe Potocki (?-1924)–<br />
an outstanding expert in Baku, honoured with Lenin’s medal; five members of the<br />
Rylski family–Baku multimillionaires till the revolution in 1917; Leon Syroczyski<br />
(1844-1925), the January Uprising insurgent, Professor of Lvov Technical<br />
University and its rector–active in the area beyond the Caucasus; Stanisaw Wyrobek<br />
(1903-1979), who discovered gas and oil in the North Sea; Franciszek Zamoyski<br />
(1877-1969), Member of Parliament, working in Caucasus region in Mexico; Witold<br />
Zglenicki (1850-1904)–well-known in Baku; the Zuber family; Stanisaw Abamowicz<br />
(1905-?), known in Polmin oil fields and a pilot in France and England (Wing 300),<br />
and then a mayor in Australia; Micha Szopiak–in 1905 drilled the first oil well in<br />
Ecuador; Hilary Ortyski (1907-1974)–in Turkey, in Algeria he found oil in Hassi<br />
Messaoud, awarded with the the Legion of Honour; Jerzy Strzetelski (1874-1943)–<br />
119
in Groznyi and Baku, a prisoner in 1917-1921, then in Albania, Greece, Italy, Romania,<br />
working for Anglo-Persian successfully found oil in Iran, Iraq, Syria; Zdzisaw Tomasik<br />
(1902-1970) a graduate from the Sorbonne, worked in Austria and Germany; Damian<br />
Wandycz (1892-1974) a chemist and oil activist in Romania and London, since 1951<br />
the director of the Józef Pisudski Institute in New York; Stanisaw Weigner (1886-<br />
1935) a geologist in Colombia who worked for CFP; the Wieleyskis and many<br />
others. They were everywhere...<br />
BIBLIOGRAPHY<br />
Historia, dzie dzisiejszy i perspektywy górnictwa naftowego w Polsce. 2003 Rok Ignacego ukasiewicza. Seminarium<br />
i wystawa w Senacie RP 15 stycznia 2003, CD.<br />
Koski Wiesaw, Pocka petrochemia 1960-1985, Mazowieckie Zakady Rafineryjne i Petrochemiczne, Pock<br />
1986.<br />
140 lat przemysu naftowego w Polsce – historia i perspektywy. Materiay z konferencji naukowo-technicznej,<br />
Bóbrka, 20. 08. 1993.<br />
Materiay z II Krajowego Zjazdu Branowego Przemysu Naftowego i Gazowniczego “ Nafta-Gaz ‘97, ”<br />
Cracow 1997.<br />
Nafta Gaz, 2001, vol. 12.<br />
Naftowy Kurier Karpacki, 1993, vol. 12.<br />
Remsberg Charles and Hal Higdon, Ideas for Rent–The UOP Story, UOP 1994.<br />
Soaski Józef [ed.], Bóbrka – Naftowe dziedzictwo, Krosno 1996.<br />
Wiek Nafty. Zeszyty naukowo-historyczne Muzeum Przemysu Naftowego i Gazowniczego im. Ignacego<br />
ukasiewicza w Bóbrce, nr 1/93, 3/96, 2-4/2002.<br />
Wolwowicz Ryszard [ed.], Historia polskiego przemysu naftowego, t. I i II, Brzozów–Cracow 1994, 1995.<br />
Yergin Daniel, The Prize–The Epic Quest for <strong>Oil</strong>, Money & Power, Simon & Schuster, New York–London–<br />
Toronto–Sydney–Tokyo–Singapore 1992.<br />
Author’s own information, data and collections.<br />
Krosno–fuel and lub oils supply<br />
point of Polmin company during<br />
a car rally<br />
Warsaw-Lvov-Cracow-Warsaw;<br />
a photo postcard by R. Kasko<br />
from Krosno (1936).<br />
Wisa (Cieszyn Silesia)–filling<br />
station of “Karpaty”<br />
company located by the health<br />
resort house; a photo postcard<br />
by Tadeusz Kubisz from Cieszyn<br />
(1938).<br />
121
IV. FROM THE MAZOVIAN REFINERY AND PETROCHEMICAL<br />
WORKS TO POLSKI KONCERN NAFTOWY ORLEN SA<br />
A rich though not very long history of one oil company<br />
Certificate of location<br />
of the Mazovian Refinery and<br />
Petrochemical Works in Pock<br />
(MZRiP) of February 25, 1960.<br />
Opening ceremony of MZRiP<br />
in 1964.<br />
A good cause does not require many words<br />
(old saying by an anonymous author)<br />
Introduction<br />
In this part of our draft of the history of the oil industry in the world and in<br />
Poland, we have decided to present how crude oil arrived in Pock and how the work<br />
of ukasiewicz found its crowning achievement in his motherland. The reasons already<br />
described in the preface authorize us to special treatment of this ancestor’s history as<br />
well as of today’s <strong>PKN</strong> ORLEN SA. The reader may find numerous mentions allowing<br />
us to make direct comparisons of various human fates, events, acts or facts experienced<br />
by us and others, yet, even risking repetitions here we shall write about MZRiP–<br />
Mazowieckie Zakady Rafineryjne i Petrochemiczne in Pock, afterwards called<br />
Petrochemia Pock SA [Petrochemical Works in Pock joint stock company] and finally<br />
Polski Koncern Naftowy ORLEN SA. The author hopes that this short history of the<br />
evolutionary transformations which has led to the establishment of the European<br />
scale concern will induce readers to reflections and musing.<br />
Reasons and beginnings, characteristic general features<br />
The decision to construct the so called sixth refinery about 50 years ago was a<br />
logical consequence of execution of industrialization doctrine which was promoted for<br />
confrontational purposes against the hostile imperialism by helmsmen of the stateship in the<br />
world conquered by confessors of new ideologies. The development of the Polish economy,<br />
which was so much destroyed in the last war, required more and more energy and<br />
fuels. Table 15 clearly shows, as was stressed in the proper place of part III, that in<br />
1960 import already made up two thirds of the national demand for oil and its<br />
products. In addition, the world had a new motor of development–petrochemistry,<br />
which in Poland was then unknown and probably no one foresaw its unusual growth<br />
at that time.<br />
The choice of Pock for the location for this sixth refinery was made out of 10<br />
sites as we wrote earlier in the book, referring to Wiesaw Koski’s monography<br />
published by MZRiP. In the book by Mrs Alina Klocek, even fourteen localities are<br />
mentioned, i.e. additionally Koo, Konin, Ostroka and Tczew–as well as the location<br />
in the former German factory of synthetic petrol in Blachownia lska is discussed.<br />
Most probably it is the scheduled route of the future oil pipeline which affected the<br />
decision to select Pock. The study also cites the fact that the Soviet experts accepted<br />
the location of the complex on the eastern side of the Vistula River. Apologists of<br />
that undertaking found twelve reasons for that location. Here we can add as a<br />
perverse thesis one more, the thirteenth reason: if Cracow got New Ironworks [Nowa<br />
Huta], then Pock should also have its “cathedral of socialism,” with a strong centre<br />
of the working-class. Social changes were the essential element of the internal policy,<br />
anyway. In the previous parts of the book, formal decisions, dates of important<br />
events as well as their heroes were mentioned. In this part of the book, we will not<br />
come back to dates, names or numbers but instead we are going to focus on the<br />
general presentation of rules and mechanisms as well as their reasons which have<br />
led to the present state.<br />
The construction of the refinery, ten years after the Cracow New Ironworks, of<br />
equally great scope, meant much more advanced professionalism. Even today, after<br />
four decades, among people accustomed to uninterrupted presence of building sites<br />
at the Pock complex (maybe except nearly ten years in the 1980’s), that pioneer time<br />
123
Central Workshops will soon<br />
be built here.<br />
Cracking I Unit.<br />
of building arouses admiration and acknowledgement. Great challenges required<br />
great men’s contribution. Especially Antoni Rogucki is a figure–symbol of those<br />
unnamed heroes–a builder, the manager of Petrobudowa, who was responsible and<br />
had the honour to found a production complex without precedence in the history of<br />
our country.<br />
Even today, the technological and engineering solutions introduced at that time<br />
in Poland (reforming, cracking, coking) arouse respect. Though coking did not turn<br />
out a success, it was not the originators’ fault, the real cause being imperfect technology.<br />
The common use of coking in the USA, the USRR and Romania took and takes place<br />
and the recent start up of such a unit at the main MOL refinery in Szazhalombatta<br />
also proves that it was the right decision with regard to Pock. Special homage should<br />
be paid to the chief project engineers’ accomplishments, to Mr Kazimierz Kachlik<br />
(already mentioned as a veteran) and Ludwik Kossowicz, Ph.D., as people responsible<br />
for the investment decisions in Pock.<br />
The method of the Pock complex construction consisted in multiplication of<br />
units, in adding next repeatable modules, which in consequence periodically caused<br />
the presence of six (with some omissions) CDUs, reforming of naphtha,<br />
hydrodesulphurisation of gas oils (HON), whereas two parallel units, as a rule being<br />
of various generations, are found quite often. For example, Fluidal Catalytic Cracking,<br />
FCC I, as well as the more modern FCC II, differed in the output efficiency of white<br />
products, 72.5 and 87.5% respectively, including petrols 23.3 and 50.3%. Both plants<br />
underwent several revamping operations which resulted in significant improvements.<br />
The layout of production facilities, which were constructed as independent entities,<br />
with their own control rooms, tanks and various auxiliary systems, was far from the<br />
later concepts, especially with regard to energy consumption reduction during<br />
operation. But from a safety point of view, losses were minimalized in case of failures.<br />
It fully met the military requirements of assets security which is even nowadays<br />
supported by insurance companies. This reasonable type of architecture of the refinery<br />
and petrochemical complex, along with its self-sufficiency in supply in utilities, plus<br />
the services needed for the complex, in consequence led to unusually complicated<br />
industrial organism. Hence the task to optimise the operation of the complex became<br />
extremely difficult which was experienced by KBC’s specialists, who have achieved a<br />
rather moderate result. Another challenge was to obtain a low rate of employment, is<br />
essential nowadays, as well as competitively low production costs which are possible<br />
to attain, among others, thanks to outsourcing.<br />
Appropriate certificates of location, establishment of the enterprise MZRiP under<br />
construction and approval of the General Preliminary Engineering document by the<br />
KERM resolution 419/60, were simultaneously followed by the passing of resolution<br />
420/60 about the development of the Pock city infrastructure.<br />
And thus, here, by the Vistula river, a well-known scenario of formation of a<br />
large municipal agglomeration was repeated. The town-creating role of industry has<br />
always interested demographers of the past epoch and eulogists of its glory. Pock<br />
industrialization increased the number of town-dwellers in the period 1960-1970<br />
from 42,798 to 72,336, i.e. by 69% which is the largest increase, if we consider the<br />
list of 79 largest towns and cities in Poland. MZRiP’s construction was accompanied<br />
with advantages as well as tensions caused by the insufficient meeting of people’s<br />
needs. Animated liveliness of the city, numerous foreign visits, wide contacts with the<br />
western world and modern technology were not to be ignored. On the other hand,<br />
the complaints about the environmental pollution, or hidden tragedies caused by<br />
health reasons, alerted the authorities and inhabitants.<br />
The growth of demand for oil and its products was huge in the world and in<br />
Poland, the economy was unsaturated, and this brought about the continuous<br />
necessity of its development–it was always cheaper to invest here than expose a<br />
poor country to bigger expenses in other virgin areas, which we call grass roots. It did<br />
125
Phenol and Acetone Plants.<br />
CDU I, 1965.<br />
Head office is being erected.<br />
not matter that under such policy–as the Anglo-Saxons say–“all eggs are in one<br />
basket.” Let me repeat here the comparison of the oil consumption growth rate in<br />
1948 and 1972–in Poland it grew 50 times and in Japan even more, 137 times! The<br />
1970’s were to be a golden age for refineries but if they really were, they lasted very<br />
briefly. The famous “programme of preference of the chemical industry in the national<br />
economy,” i.e. assuming a serious growth of production of olefins, aromatics, ethylene<br />
oxide, glycols, butadiene, plastics, synthetic fibres, rubber as well as other chemical<br />
products for agriculture, food industry, building industry, health system and other<br />
needs, finally was not executed. The world events and the political requirements<br />
concerning the shortcomings of the economy which was resistant to central planners’<br />
commands quickly ordered the authorities to introduce an “economic manoeuvre,”<br />
coupons system for basic life products and, finally, the nightmare of martial law.<br />
Thus, it practically led to the bankruptcy of “the great ideas of socialism.” However,<br />
a few relicts of the said programme have survived–Olefins II as well as ethylene<br />
oxide and glycol II plants. Thus the Polish People’s Republic, in short, contributed<br />
to the first thirty years of the history of the Pock Complex. But these are only<br />
general features. Life, in comparison to such a briefly presented description, was<br />
much richer in events though it really accelerated in the III Polish Republic.<br />
Feed stocks, products and engineering processes<br />
in the Pock Complex<br />
Petroleum from Russia has been flowing incessantly for almost forty years to<br />
the Pock industrial complex. During this time, over twenty oil brands of various<br />
origin have been processed, and their share has reached about 15% of the whole<br />
volume of processed feed stock. It is just this oil, despite its recently less profitable<br />
price difference towards other oils, which is still the most convenient feed stock.<br />
The Complex adjusted itself to such sour oil which, in fact, is the most commonly<br />
produced in the world. Russia with its growing oil export, the attitude towards<br />
OPEC, most recent appeals to OPEC countries to increase production in order to<br />
reduce excessive prices as well as the key oil export route, despite some new trails–<br />
still seem to induce confidence. There are a few companies which deliver oil to<br />
Poland. The most recent long-term contracts, as we read in annual reports, have<br />
been with two companies: J&S and the Russian Yukos, each 40% of our demand.<br />
The energy security of our country is fortunately assured by connection to the PERN<br />
pipeline grid leading to Naftoport-Gdansk oil docks and ORLEN’s holding of<br />
48.72% of its shares. Naftoport is capable of the freight-handling of 23 million tons<br />
of oil annually. It is quite astonishing and worth recalling that in the context of the<br />
energy consumption by the then economy, the peak oil processing in our Industrial<br />
complex history was in 1978, with almost 12.9 million tons of crude oil! Recent<br />
years of completely different times of automobilism development in the Polish society,<br />
let us reach the result close to that from 25 years ago–12.5 million tons in 2000 with<br />
the highest share of sweet crude. Afterwards, its percentage dropped to 10.5% in<br />
2001 and 3% in 2002. Another fact worth noting is 75 years of presence of CDU<br />
technology which is described in Chapter II, with the largest in Poland CDU III unit.<br />
Also, here the last oil distillation unit in Poland, CDU VI, was built. In the meantime,<br />
the desolate CDU I and V were shut down. Other CDUs were expanded or revamped<br />
in the 1990s everybody being aware of their key importance for the Company’s results.<br />
At present, the total oil processing capacity of all CDUs is 17.8 million tons per year.<br />
Natural gas, as a rule being present in activities of oil companies, became a feed<br />
stock when the production of hydrogen was started up–its consumption is more or<br />
less the same as the whole pre-war annual, national production. Will natural gas be<br />
also widely used in the Polish (Pock) power industry?<br />
Motor fuels have always been and still are products of basic importance for an<br />
oil company. Today the market, i.e. motorized customers decide about it. The<br />
127
Aromatics Extraction Plant.<br />
Reforming I Plant in 1963.<br />
statistics quoted earlier in Chapter II and III certainly shows a huge increase trend<br />
in the automobilism development worldwide, which is also visible in Poland today.<br />
In comparison with 1937, there are over three hundred times more cars per one<br />
thousand persons and thus presents at least 70 years distance. The Polish<br />
consumption of petrol is much lower in comparison with already quoted Hitler’s<br />
Germany during the war and its twice higher abilities in production of synthetic<br />
petrol than the present production of the Pock complex. Obviously, fuels have<br />
undergone changes. The career of lead tetraethyl is over–in Poland it lasted for 65<br />
years. The end of the 20 th century brought the end of the production of leaded<br />
petrol. The technology of petrol production is complete and does not differ from<br />
the world standards. The automatic, computer-based system of blending, based on<br />
a very modern NIR (Near Infrared) spectroscopy and built in recent years, blends<br />
petrols from high octane reformate, cracked gasoline, alkylate, isomerisate, ether<br />
and a packet of additives as the basic streams in accordance with detailed recipes.<br />
The new act on biofuels was to force producers to add not only ether ethyl-tertbuthyl<br />
(ETBE) (since 2001 it has been produced in Pock from agricultural, subsided<br />
ethanol and isobuthylene cut) but also ethyl alcohol, which strongly complicates<br />
logistic operations on the main bulk of petrols (petrols with alcohol cannot be<br />
transported by means of far-reaching pipelines or be kept as strategic and military<br />
reserves). Pock gas oils with sulphur content below 50 ppm (since 2000) meet the<br />
severest world specifications of EU directives to be observed, in fact, from 2005. It<br />
can be achieved, thanks to hydrodesulphurisation units. Three such units were<br />
revamped and replenished with HON V and HON VI installations. An additional<br />
hydrocracking unit, recently significantly expanded, produces a perfect quality<br />
summer gas oil, whereas HON VI improves the properties of winter gas oils. Packets<br />
of additives are obviously obligatory. Therefore, it is no wonder that the true<br />
revolution in the quality of motor fuels, brought to Poland in the last ten years<br />
when we, without any delay, followed Europe, results in numerous prizes and<br />
distinctions, presented earlier in this book. It is worth stressing the pertinence and<br />
skills of taking proper decisions. Here again our complex writes its name in the<br />
economies of Europe with their decreasing demand for petrol and growing demand<br />
for gas oils. This is particularly visible in the increasing demand for Diesel engine<br />
passenger cars and in the forecasts relating to the sale of more than half a general<br />
quantity of such cars, recognized in the EU as a method to reduce the consumption<br />
of fuel and emission of greenhouse gases from the transport sector, which is the<br />
major consumer of liquid fuels. Here again it is worth citing the act on biofuels<br />
recommending the addition of rapeseed oil methyl ester (FAME), the production<br />
of which is in fact starting. <strong>PKN</strong> ORLEN in its Capital Group is initiating the<br />
construction of two such projects. Here a by-product, glycerol, will be produced,<br />
which, as has already been mentioned, was to be synthetically manufactured in<br />
Pock according to the original plans for MZRiP. History sometimes goes strange<br />
ways–it is difficult to be a prophet in one’s own country. In order to achieve the<br />
new quality of fuels, following EU directive 2003/17/EC, <strong>PKN</strong> ORLEN SA has<br />
already started the construction of a cracked gasoline desulphurisation unit. The<br />
erection of HON VII unit for production of practically sulphur-free fuels has already<br />
been launched. In order to observe the requirements of EU Directive 2003/30/EC<br />
on biofuels, any investments in, for example, ethers, will depend only on<br />
attractiveness and profitability as well as on assuring the stability of fiscal solutions<br />
and assistance (excise duty reduction and/or total exemption).<br />
Two different phenomena, unknown for the economy of the Polish People’s<br />
Republic, appeared in the III Polish Republic. The unusual popularity of LPG is one<br />
of them, especially for passenger car engines. Fiscal solutions created this economic<br />
situation; an interesting fact, though, is that similarly lower rates of excise duty<br />
introduced in the EU countries did not cause such a boom for this kind of fuel. This<br />
129
Catalytic Cracking I Plant<br />
(1962-1963).<br />
Engineers at work.<br />
proves that our impoverished society must bear the excessive burden of excise duty<br />
on fuel prices (in EU these duties are even higher, and Directive 2003/96/EC defines<br />
higher minimum rates of excise tax for their harmonisation). On this particular market,<br />
ORLEN is a powerful player.<br />
Light heating oil experiences even more unusual career, nowadays being a very<br />
common fuel for heating our houses, housing estates, greenhouses, etc. In the 1970s,<br />
we could read only in the professional press about domestic oil used in the USA and<br />
we might be surprised with oil waste, having abundant quantities of coal in Poland.<br />
Now Ekoterm Plus from Pock meets all requirements of the EU. It contains the<br />
necessary packet of additives. On the other hand, it is not a mystery that unfortunately<br />
this fuel is often used as propellent by those who avoid fiscal restrictions.<br />
The vacuum residue, in the part which provides fuel proper for heating and<br />
providing electric power for the complex by its own heat and power station, undergoes<br />
desulphurisation and partial conversion to the product which can be further processed<br />
in the catalytic cracking unit, mainly oriented towards petrol. Heavy fuel oil, which<br />
in the future–under the EU directives–may contain a maximum 1% sulphur or which<br />
may be sold only to recipients possessing desulphurisation units for flue gases meeting<br />
standards of sulphur dioxide emission (also defined in the appropriate EU directive),<br />
is going to become a problem in the future when the level of oil processing exceeds<br />
today’s level.<br />
Lubricating oils and bitumens are important products of refineries, increasing<br />
their added value. The 1990’s brought revamping of Lube <strong>Oil</strong> units, construction of<br />
a completely new dewaxing unit by means of mixture of methylethylketone and<br />
toluene solvents. The old unit called Acetobenzen (its name coming from the mixture<br />
solvent components: acetone, benzene and toluene), with its faulty filters and a series<br />
of unsuccessful experiments with a prototype of COBR filter in Cracow, could be<br />
totally shut down after 25 years of operation. That vicious circle of impotence was<br />
broken with the brave decicion in those difficult times. Petrochemia Pock SA moved<br />
further on and established a company for production and distribution of lube oils<br />
called Petro-<strong>Oil</strong> (today ORLEN-<strong>Oil</strong>). A similar solution was implemented with<br />
bitumens–the modern unit called Biturox was erected on Poerner’s licence and a<br />
company ORLEN Asfalt has recently been founded. Again, the Pock complex produces<br />
over 0.5 million tons of bitumens per year and the new company plans to reach the<br />
output of 750,000 tons. Thus the refinery oil processing, which e.g. in 2002 gave<br />
52% of income, produced 64% of the whole profit.<br />
The use of oil to produce definite chemical products through petrochemical<br />
processes, contrary to refinery processes (the manufacture of energy products, lube<br />
oils and bitumens), is thought to be a more effective utilization of crude oil giving<br />
products which are more deeply processed. Sometimes the idea of petrochemistry is<br />
wrongly referred to, for example, the Gdansk Refinery, or other companies dealing<br />
with the exclusively refinery processing of oil, which is done in all Polish refineries<br />
except the Pock one.<br />
Petrochemical processing of feedstocks coming from oil practically goes only in<br />
two directions: towards olefins and aromatics. Further on the road towards more<br />
usable end products, there are plenty of combinations leading to a large variety of<br />
goods. Thus it is not especially surprising that the decisions of the Chemical Industry<br />
Minister dated 1965, assumed the production of, among others, detergents and<br />
it is as late as in 1971 that, for the first time, we heard the enigmatic expression<br />
“petrochemical production.” At that time, Olefins I Plant was already in operation<br />
and Aromatics Extraction Unit was being built. However, like almost ten years before<br />
in Owicim Plant, the butadiene plant was the key notion for authorities, so important<br />
for the rubber and tyre industry and so indispensable to the army. But in Pock, the<br />
first petrochemical products which appeared in 1968 were cumene and later phenol<br />
plus acetone. Strictly speaking, only a smaller part of the mentioned products originated<br />
131
Catalytic Cracking I Plant<br />
(1962-1963).<br />
Pyrolysis and Separation<br />
of Pyrolitic Gases Plant<br />
(Olefins I).<br />
Chamber coking unit in 1965.<br />
from propylene separated from FCC I stream, whereas benzene, needed for this process<br />
in considerable “majority,” approximately 70 to 30, was purchased from the<br />
carbochemistry–coke oven benzol processing, coming from coal. But really the<br />
Aromatics Extraction Unit (soon to be revamped) made phenol and acetone truly<br />
petrochemical products. Then, in the course of deeper processing of these precursors,<br />
also some other Polish chemical companies produced nylon (Stilon) fibres and other<br />
products (from phenol), like bakelite as well as the organic glass, well-known as<br />
Plexiglas (from acetone).<br />
One could “smell” the great petrochemistry when Olefins II Plant was started<br />
up in 1980. So far it has been the largest event of Polish petrochemistry and probably<br />
of the whole Polish chemistry. The chemical industry in the EU countries is the second<br />
industry with regard to income volume. In Germany and the USA, it is the leader of<br />
export which is basically important for the modernity of products manufactured by<br />
other industries. A successful start-up of the Plant, already mentioned in Chapter III,<br />
was conducted by the company’s later president, Konrad Jaskóa. Ethylene from Pock<br />
flows via a pipeline to Anwil Wocawek. In 2002, that chemical company, from<br />
ethylene and chlorine coming from salt which is mined by IKS Solino (Inowrocaw<br />
Salt-Mines), reached a record production of polyvinyl chloride, PVC (one of the most<br />
well-known plastics), of 23,8440 tons. Another product from Olefins Plant and FCC<br />
II, propylene, is the basic feedstock for the export hit of Nitrogen Works in Kdzierzyn–<br />
Oxo alcohols. The end of only 15 years’ period of petrochemistry development in<br />
Pock, and obviously in Poland, took place in 1983, along with the construction of<br />
Ethylene Oxide and Glycol II Plants. Olefins II Plant was expanded in 1990 by<br />
20%–from 300,000 to 360,000 tons/y of ethylene–which let the small and desolete<br />
Olefin I Unit be shut off, without a damage to the general balance. At present, Olefins<br />
II Plant is being significantly revamped at a cost of 250 mln euros to 700,000 tons/y<br />
of ethylene and this makes up a prelude of unusual, historical development of<br />
petrochemistry in Poland–in times when this mature industry practically does not<br />
develop in Europe.<br />
And thus we have come to the biggest petrochemical endeavour in this part of<br />
Europe. On March 1, 2003, <strong>PKN</strong> ORLEN SA concluded a joint venture contract<br />
(50:50) with Basell Europe Holdings B.V., the leader of polyolefins production in<br />
Europe and the second largest company in the world, established from petrochemical<br />
assets of BASF and Shell. The contract assumes the construction of two world-scale<br />
plants: one producing 320,000 tons/y of HDPE polyethylene and the other producing<br />
400,000 tons of polypropylene. The cost of an investment at 300 mln euros. The<br />
expected IRR is to bring 18%. This gigantic undertaking, a visible symbol of<br />
globalization in our country, can be viewed as an enormous success of the Board of<br />
Directors. It is an impressive progress if we compare the levels of plastics consumption<br />
per capita in Poland, similar to Brasil, and equal to 1.5 kg in 1968. Nowadays, 35<br />
years later, for the first time in Pock, the annual border line of 300,000 tons of<br />
polyolefins was exceeded (157,700 tons of polyethylene and 142,800 tons of<br />
polypropylene in 2002). The petrochemical complex produces, therefore, almost 8<br />
kilograms of plastics per capita in Pock and, along with Anwil Plant in which ORLEN<br />
has 76% of the shares, it makes 13 kilograms. This huge joint-venture investment<br />
increases that volume by 18 kilograms per person. Decades of civilization negligences<br />
are being made up, although slowly. However, these comparisons show the power of<br />
the progress.<br />
The statistics of plastics production in Pock clearly shows its stepwise growth–<br />
from 30,000 tons/y of polyethylene from the first unit and the later added another<br />
unit of 100,000 t/y; for polypropylene, that growth began from 30,000 t/y from<br />
the first unit, another similar unit added, up to today’s state after expansion by<br />
about 150%. This expansion was not simple–the new extrusion line from the<br />
beginning of the 1990’s, as well as formerly bought coloration unit, were not<br />
133
Reforming I Plant being built.<br />
We have processed 100 million tons<br />
of crude oil...<br />
successful. The substitute production of compounded polymers also did not bring<br />
amazing results. The production of bi-axially oriented polypropylene film was the<br />
beginning of a difficult road which was finished with founding of a joint venture with<br />
Flexpol Company. At present, <strong>PKN</strong> ORLEN SA is considering the sale of its minority<br />
shares in that company. Film is an interesting subject for considerations concerning<br />
the barriers of entry and survival in a business without tradition and markets.<br />
Technical gases, oxygen and nitrogen, as well as heat sold to the city in the form<br />
of hot water, complete the palette of products. Periodically, an excess of electrical<br />
power was also sold to the national power grid.<br />
The Company’s management has always chosen modern and up-to-date<br />
technological solutions and processes for its units and plants. For example, the UOP’s<br />
processes are very common here: reforming, cracking, hydrocracking, alkylation,<br />
isomerisation and hydrogen recovery. Also, the Italian oil concern ENI and its sister<br />
companies played an important role in the building of the Polish refinery industry.<br />
That cooperation started with the construction of combined Reforming I, Ethylene<br />
Oxide and Glycol units. These business contacts were successfully continued during<br />
execution of the big development programme from the end of the 1990’s. Several<br />
investments were executed in cooperation with German contractors, e.g., Extraction<br />
of Aromatics Arosolvan, p-xylene manufacture processes, Olefins I or Reforming V<br />
designed and delivered by Mannesmann in the beginning of the 1990’s. The contract<br />
on Reforming V was concluded in the conditions of high risk for the German company,<br />
in light of existing payments holdups in our economy and the lack of any rating<br />
defining our creditworthiness. Credit taken from KfW Bank, which was also active in<br />
the reconstruction and rebuilding of GDR, turned out to be superb help on the part<br />
of our powerful western neighbour. French IFP, today Axens, is well-known in Pock<br />
for its Vacuum Residue Hydrodesulphurisation and Hydrogenation of Steam Cracked<br />
Gasoline units. There were also American companies, like ABB Lummus Global<br />
(Olefins II), the Japanese companies (Toyo, Mitsui, Nippon Zeon) as well as some<br />
Soviet ones. There were also such giants as Shell (Ethylene Oxide II) and small ones<br />
from countries of the former Comecon. There were also Polish designs and processes,<br />
such as the very successful projects from the 1990’s: MTBE, HON V or expansion of<br />
polypropylene plant.<br />
It is worth reminding that the exceptional pattern of the Pock refinery was<br />
already visible in the 1970’s. It did not follow patterns of the Soviet or European<br />
refineries with their simple processing and the largest yield of fuel oil but it followed<br />
the American refineries with processes of conversion as well as units increasing their<br />
added value.<br />
The climate of innovativeness in the Pock complex and its openness to the world<br />
were exceptional, if we consider the reality of the Polish People’s Republic. As a result<br />
of courageous investment programmes, worth over 2 billion USD, this Cinderella has<br />
been transformed into an attractive smart unmarried woman as if touched by a fairy’s<br />
wand.<br />
The period of transformation has radically changed the company<br />
In the communist economy, till 1989, law forbade individual companies to make<br />
investment decisions–this was reserved only for central, ministerial planners. Now the<br />
situation has changed dramatically. Among the principal legal acts which are in force in<br />
the III Polish Republic with regard to companies, is the act on privatization of public<br />
enterprises and the Commercial Code, Energy Law relating to companies of our industry,<br />
Articles of Corporation, required licences, an act on obligatory reserves, acts on quality<br />
of products and services, on protection of environment, on technical supervision, and<br />
antimonopolistic acts as well as acts and directives of the European Union.<br />
The transformation period, although peaceful, was not free of pressing upon<br />
personal changes. It is easy to understand–it was in fact a bloodless revolution and<br />
135
.<br />
A labyrinth of stairs, ladders<br />
and platforms marks the route<br />
for employees.<br />
A picteresque element of the<br />
unit.<br />
This plant hides thousands of<br />
points and sites in which<br />
technological processes<br />
can be controlled and monitored<br />
by the staff often without leaving<br />
the control room.<br />
Industrial landscape and<br />
the setting sun.<br />
normally such revolutions bring various executive staff sweepings. However, during<br />
such events the people’s justice is even blinder. The dispute about the contract on<br />
Reforming V crossed the limits of common sense, whereas that relating to<br />
polypropylene extrusion was a bit more moderated.<br />
Finding itself in the new economic surroundings after 1989, our concern at first<br />
faced severe competition. Big oil concerns as well as small companies appeared on the<br />
Polish market. Agents, such as oil purchasing Ciech and fuels selling CPN, were<br />
slowly deprived of their monopolistic role and their margins of profit bacame attractive<br />
for taking over by MZRiP. The company was forced to independent functioning on<br />
the market. Its marketing department had to be set up and developed. The free<br />
market economy had its price: the first MZRiP filling station in Pock, with<br />
environmently friendly solutions of vapours recovery while unloading and tanking of<br />
fuels, did not turn out a successful experience as well as some businesses with insolvent<br />
customers. For a long time, the justice administration has had much work with these<br />
matters, however, without the acknowledgement of MZRiP workers’ guilt.<br />
Our concern began to purchase oil independently at the beginning of the 1990’s.<br />
A short-term credit from a foreign bank, one of the newcomers to Poland, was taken<br />
to execute that first independent deal. Slowly, payments congestions stopped being a<br />
nightmare.<br />
Building of our concern’s presence on the market consisted in offering of new,<br />
high quality fuels, winning partners for establishment of franchised grid of petrol<br />
stations, building of LPG filling plants, fuels wholesalers, wholesalers of plastics,<br />
starting up of our own fuel filling terminal with modern environment friendly system<br />
of fuels vapours recovery, with bottom filling of trucks in sealed closed loop, purchasing<br />
of our own tank trucks and providing services by means of them. In the course of the<br />
growth of the company’s market position (since July 1, 1993, it was called Petrochemia<br />
Pock SA, a company fully owned by the State Treasury) Regional Market Operators<br />
and Regional Trade Offices were established. At the end of 1998, Petrochemia operated<br />
a grid of 500 filling stations including 87 of its own. Moreover, there were 8 LPG<br />
companies of Petrogaz and 10 gas filling plants which sold about two thirds LPG<br />
produced by Petrochemia. In 1998, the sale structure looked peculiar: 23.4% was<br />
sold through its own grid, 20% through the agency of CPN, 5.9% by means of the<br />
Southern refineries, 9.4% was bought by great companies and the remaining 41.3%<br />
was bought by other customers. It was clearly visible that Petrochemia Pock SA<br />
achieved success in the execution of pro-market strategy and, finally, it won the<br />
competition with CPN’s monopoly–in the liberalized and free, after deregulation,<br />
fuel market existing in Poland since 1997!<br />
Petrochemia Pock paid much attention to quality policy. It was granted ISO<br />
9002 certificate as one of the first ones in its trade. It was the proof of carefulness<br />
about its processes and products quality, arousing customers’ trust. This helped<br />
establish a strong market position on the national territory where the Company was<br />
a leader, also with regard to its revenues.<br />
Modernization or expansion of the concern was taking place in all spheres.<br />
Petrochemia Pock revamped and rehabilitated production facilities (catalytic cracking)<br />
or plants producing utilities. Traditional control system was replaced with DCS<br />
computerized control system delivered by the best suppliers of such equipment and<br />
advanced measuring techniques were introduced. Computerization entered offices.<br />
The company bought, trained and started up the system SAP R/3 of management,<br />
book-keeping with numerous modules for cost control and materials handling. Trading<br />
departments got access to Reuter’s links and cooperating banks. The executive and<br />
managerial personnel attended many trainings and got specialized knowledge. In<br />
1994, over 2700 employees participated in professional trainings. Public relations<br />
acquired special meaning, just like advertising and sponsoring: granting of money<br />
for the second bridge in Pock, charitable actions, donations for housing and culture,<br />
137
Nature does not shun big<br />
industry.<br />
including a spectacular gesture of donation of the king Stanisaw August’s portrait<br />
from Bacciarelli’s study to Warsaw azienki, where it had its place about 200 years<br />
ago. Moreover, Petrochemia finacially supported the local medical facilities, schools,<br />
Technician’s House, public library, cultural organizations, sports and some important<br />
events.<br />
Employees were and are upgrading their qualifications. In 1998, about 10% of<br />
the staff had higher education and 43% had secondary technical education. It meant<br />
that the educated employees made up the majority of the total number of the staff.<br />
The act on restructuring of enterprises of 1990, intended to increase their value<br />
before privatization, necessitated a special programme in the company. This programme<br />
assumed appointment of business entities as profit centres; algo a meticulous costanalysis<br />
and controlling system was introduced. In the beginning, daughter-companies<br />
were set apart: Designing Office, Transportation Company, Social Services and others.<br />
Our concern began to execute capital investments and establish the Capital Group<br />
with its pearls: Naftoport, Anwil, IKS Solino, Polkomtel, Petrotel and in Germany–<br />
Chemiepetrol. The Fire Brigade and Chemical Rescue Services remained in concern’s<br />
structures but the Security Guard Service was outsourced in the form of Petro-Ochrona.<br />
Additionally, several LLCs (limited liability companies) were seperated from the<br />
maintenance departments of the concern. These included maintenance companies for<br />
the repair and overhauling, of mechanical, instrument and electrical engineering<br />
services.<br />
The protection of the environment became an absolute priority. Already in the<br />
beginning of the transformation process, about 40% of the investment budget was<br />
spent on that objective. That effort resulted in granting ISO 14001–the certificate of<br />
meeting international standards. Our concern also joined a programme called Responsible<br />
Care, which a group of Canadian enterprises proposed in 1984 with regard to chemical<br />
industry companies. The programme consisted in the monitoring of emissions through<br />
automatic stations as well as manual measurements, audits and it became an everyday<br />
routine. Our concern developed and implemented the policy of environmental<br />
protection; with regard to technical development, concern applied and applies the<br />
principles of sustainable development. For example, in our heat and power generation<br />
plant and CDUs furnaces, we have applied low NO x<br />
emission burners with reduced<br />
emission of nitrogen oxides. In order to reduce water consumption, we introduced<br />
the system of recycling of treated industrial sewage, which was acknowledged and<br />
awarded with a golden medal at the Innovative Fairs in Brussels in 1997. In order<br />
to meet requirements set by the authorities, the company worked out and<br />
implemented the so called Ecology Improvement Programme. The same year, the<br />
environmental protection expenditures even reached 80% of the whole investment<br />
budget. Annual environmental reports are published and then analysed and discussed<br />
by the experts’ team.<br />
In 1997, at the conference “<strong>Oil</strong> and Gas” in Cracow, the president of Petrochemia<br />
Pock SA was honoured with the ukasiewicz Medal–an unusually prestigous award<br />
in Poland in the oil industry. Of course, all Petrochemia’s employees of all professions<br />
of every work station contributed to this act of distinction.<br />
Polish <strong>Oil</strong> Company ORLEN, joint stock company<br />
The oil sector has waited a long time for discussions over a programme of its<br />
transformation to get materialized into concrete decisions about its development. It<br />
had lasted since the first years of the system transformation. Many foreign advisory<br />
and consultancy firms participated in this process but without constructive<br />
conclusions. In the meantime, the Hungarian MOL was building its power, the Czech<br />
refineries were sold to a consortium of strong western oil firms, the refinery in Lithuania<br />
was sold to the Americans, the Schwedt refinery in the former GDR was privatized<br />
and a new refinery in Mider Leuna in Germany near our border was started up. Also,<br />
139
.<br />
A clouded sky and sharp<br />
contours of distillation towers.<br />
Autumn landscape.<br />
on the internal market, the competition in fuels distribution was already strong and<br />
the competition in the refinery field was approaching our borders. CPN practically<br />
lost the market of fuels distribution to Petrochemia Pock. Further argument would<br />
not have served anyone. Nafta Polska [Polish <strong>Oil</strong>] quite unconcernedly watched<br />
those proceedings of the eradicative competition, whereas oil got cheaper, mergers<br />
of great concerns were intensified and it was already high time that ultimate decisions<br />
were made. The lonely lobbing of this provincial company, after all, did not promise<br />
well...<br />
The Polish <strong>Oil</strong> Company (<strong>PKN</strong>), a joint stock company, came into being through<br />
incorporation of CPN to Petrochemia Pock on September 7, 1999. On the occasion<br />
of that incorporation, CPN was divided in such a way that its best storage tank farms<br />
were separated into independent enterprises called Naftobazy and the railway tankers<br />
and their transport company, Dyrekcja Eksploatacji Cystern [Management of Tankers<br />
Operation] (DEC), were quickly enough sold to an American company. Thus, <strong>PKN</strong><br />
was effectively deprived of its important logistic back-up facilities, including pipelines<br />
of oil and fuels which were fully controlled by the state, and the principle of third<br />
party access was in force, as well as the majority of the domestic storage capacities. The<br />
services of those companies, however, are not cheap in this aspect. As a result, the<br />
concern was immediately forced to build its own big storage tank farm, its pipeline<br />
and its own storage volumes in salt caverns. It was compelled to disperse its efforts, to<br />
prioritize its objectives adjusted to its limited financial resources and to slow down its<br />
expansion. Meanwhile, the Hungarian MOL could be an operator of its oil pipeline.<br />
<strong>PKN</strong> made its debut at the stock exchange with 30% of its 420,177,137 stocks<br />
on October 21, 1999. A number of stocks in the form of GDR also entered the<br />
London stock exchange.<br />
Being no longer a local firm but a concern of nationwide range, it faced the<br />
integration of its structures, especially the commercial ones. The new strategy assumed<br />
as its important task the creation of a new image of the company. And this meant a<br />
new name and logo. On April 3, 2000, Shareholders’ General Assembly voten on the<br />
proposed name “ORLEN,” logo and colours. Since that time, it has been operating as<br />
<strong>PKN</strong> ORLEN SA.<br />
The new company continues the restructuring and growth of the Capital Group.<br />
The Group brings together the Trzebinia refinery, a refinery in Jedlicze, increased<br />
shares in Anwil Wocawek–generally the whole Group consists of over a hundred<br />
business entities, including 24 limited liability companies which had been seperated<br />
out from the concern. In 2000, already 72% of <strong>PKN</strong> ORLEN’s shares were on the<br />
stock exchange. The company belongs to the biggest and its shares enjoy high liquidity.<br />
Still, there are 12 regional trade offices. Out of 152 storage tank farms, 110 were<br />
destined for liquidation or resale. The management made a decision to build a storage<br />
tank base in Ostrów Wielkopolski and pipeline from Pock to that city as well as to<br />
build storing caverns in saline diapirs near Inowrocaw. A loyalty system in the form<br />
of fleet cards was implemented as well as the rebranding of CPN’s and Petrochemia’s<br />
filling stations to strive for the unification of their image. In 1999, 15% of ORLEN’s<br />
staff already had higher education and together with the secondary education staff it<br />
made up 60,5%. 9500 employees underwent all kinds of training and coaching. A<br />
year later, in 2000, already 23% of ORLEN’s personnel had higher education in<br />
comparison to 10% just 5 years before! These are significant changes, which perhaps<br />
in the least degree affected the production sphere.<br />
The annual report for 2001, shows that the year of the September 11, the year of<br />
recession and high oil prices was also the year of the sale fall and worsening financial<br />
and economical results. An important index of the return of the average capital<br />
employed–ROACE–fell from a quite good level of 11% to 4.6%; net profit from 944<br />
mln PLN in 1999 and 902 mln in 2000 fell to 367 mln PLN. KBC–a renowned<br />
company seeking savings in the production costs–reached a result of 0.40 USD/bbl<br />
141
This is not a fire–this flare is<br />
a symptom of a safety operation<br />
of the plant.<br />
Slender towers aiming at the sky.<br />
These tanks contain millions<br />
of fuels litres–will rape seed<br />
biofuels replace fossil fuels?<br />
and it expects to reach 0.10-0.15 USD/bbl more from the implementation of the<br />
suggested improvements. Revamping of Olefins II Plant was started, IKS Solino was<br />
to attain 1.75 million m. 3 of storing capacity for oil and fuels, ultimately–5 million<br />
cubic metres; the Jedlicze refinery started the plant for processing 80,000 t/y of spent<br />
lube oils, the tank farm in Ostrów Wielkopolski expects 55 thousand cubic metres of<br />
capacity and now plans to finally achieve 175,000; moreover a pipeline of 214 km. is<br />
being laid.<br />
The present condition of ORLEN, which is a live, active organism, is fully reflected<br />
in the concern’s annual report for 2002 as well as in the data waiting for their<br />
publication after the end of 2003. <strong>PKN</strong> ORLEN SA entered the family of recognized<br />
international companies for good when in the first quarter of 2002 it got BBB rate by<br />
the Fitch agency, the best rating of all Polish companies. Its creditworthiness was<br />
estimated high, which increased confidence in the financial circles towards this concern.<br />
That fact of acknowledgement was also confirmed by the Foundation of Accountancy<br />
Development that ORLEN’s annual report for 2000 was the best in Poland. <strong>PKN</strong><br />
ORLEN is still the largest company in Poland.<br />
The year 2002 brought the change of the centre of gravity from the production<br />
activity into a trading one–this is what is written in ORLEN’s strategy. And although<br />
it is logical and obvious in the free market economy, it is worth noticing perversely<br />
that it is a kind of rehabilitation of the “swallowed” CPN. This somehow humorous<br />
statement should be completed with the information that there were no disputes or<br />
animosities among employees coming from various sectors of departments of the<br />
merged concern. The cultural differences, which are so common in case of mergers<br />
and full integration, luckily were not an obstacle in the new company in the process<br />
of its employees’ identification with the concern and its objectives and mission.<br />
<strong>PKN</strong> ORLEN’s operating in a difficult competetive environment of strong market<br />
players, under high oil prices, slowdown of the economic growth rate of powerful<br />
economies of the USA, Japan, Germany as well as in the slump on the Polish market,<br />
has to seek savings and methods to reduce costs. The programme of cost cutting which<br />
was often repeated in various options in many companies worldwide and which became<br />
a standard for executives’ actions forced by the shareholders to achieve better results<br />
and to increase the company’s value, had also to be implemented in <strong>PKN</strong>, together<br />
with introducing rational management of material and human resources as a priority.<br />
Contracts with consulting companies, e.g. with KBC, were aimed at finding savings<br />
in production, or, with Shell Global–at Company’s operations and planning of overhaul<br />
shut-downs. Revenues in 2002 were lower than in the previous period and according<br />
to the international financial standards IFRS, reached only 16.9 billion PLN (Polish<br />
Zoty) and a net profit of 421 million PLN. The company’s assets were growing, its debt<br />
fell to 2.3 billion PLN. But although the financial leverage (debt related to equity; the<br />
latter one grew to 8 bln PLN) reached 28%, a safe level, an important factor ROACE<br />
was unsatisfactorily low–only 5%. It should be stressed here that in times of very<br />
high unemployment rate in Poland the employment in our Capital Group went up to<br />
17800 people. Revenue and profit in ORLEN’s particular segments of activity were<br />
as follows: the refinery brought 6262 million PLN of revenues and 793 million PLN of<br />
profit, petrochemistry–4166 million and 200 million PLN, the remaining activities:<br />
1639 million and 45 million PLN. Therefore, from the refinery’s income of 52% the<br />
profit made up 64%, which clearly confirms priorities. But if we consider the assets of<br />
particular sectors and attained profits, then the refinery operations achieved an index<br />
of about 1.6, whereas the petrochemical ones have an index 2 and the remaining<br />
operations did not bring even 1. This simple test shows the importance of petrochemistry<br />
in the company and relatively low profitability of other operations. This affects decisions<br />
which assets should be kept and taken care of as our core business and which assets<br />
should be got rid of (divestment). Two specialist companies help improve the ROACE<br />
index, which rose a little bit from the level of 4% in 2001 and now is a bit better.<br />
143
A night view of the Production<br />
Complex.<br />
Here you control and monitor<br />
the operation of the equipment<br />
and systems by means<br />
of computers.<br />
The Mazovian weeping willows.<br />
In the sphere of production, various aspects like the EU requirements, especially<br />
with regard to the quality of products and ecology (but also conditions of<br />
competitiveness), excise duties, liberalization of the energy market, energy security,<br />
etc.–all these factors extort the necessary investments in order to stay in business,<br />
which is usually estimated as lower than the costs of quitting the business. Investments<br />
in the production sector in 2002 reached 1/4 of the total of 888 million PLN.<br />
Investment expenditures in production, 240 million PLN, in 2003 were to reach 650<br />
million, revamping of Olefins II and Aromatics Extraction plants is being executed.<br />
A great event for the refinery and the sector was the start-up of CDU III, which was<br />
revamped from 3.2 million t/y to 6.7 million–the largest plant in Poland and Central<br />
Europe. This plant is to help <strong>PKN</strong> to secure feedstock for the growing demands of<br />
the emerging big petrochemistry. Meanwile, the record of white products yield was<br />
in 2001 and reached 79.72%, bordering on the magic 80%, which was possible to<br />
achieve thanks to the costly technologies of oil conversion; generally, that oil yields<br />
only half of those products. That exceptionally high complexity of oil processing is<br />
reflected in the increasing of the added value because these “white products” are<br />
solely demanded by the market.<br />
Today’s market is much different than several decades ago in the Polish People’s<br />
Republic, which was presented in Tables presenting Poland’s demand or export of<br />
petrochemicals to gain hard currency. Petrochemistry in that Poland, when its system<br />
was popping off, did not have chances to develop. At that time, nobody followed<br />
professor Taniewski’s advice when he stressed the role of petrochemistry. Now, thanks<br />
to the revamping of Olefins II and the construction of Polyolefins Poland, LLC, a joint<br />
venture of <strong>PKN</strong> with Basell, is to become a chance and a test of the truth for<br />
globalisation in the country with the civilization gap.<br />
ORLEN wins new customers, despite the Polish anachronistic custom of<br />
overestimation of services of foreign filling stations, which in majority sell fuels produced<br />
just in Pock and not necessarily gloryfing a client. The programme of fleet cards<br />
includes over 1000 companies, the programme Vitay for individual customers–over 2<br />
million! Soon this programme is to reach about 70% of the sales at ORLEN’s own<br />
stations for over 3.5 million clients with Vitay cards.<br />
In 2002, <strong>PKN</strong> possessed 1321 CODO (Company Owned Dealer Operated)<br />
filling stations and 631 DODOs (Dealer Owned Dealer Operated). At the end of the<br />
year, it expects to operate 1313 stations, including 845 with ORLEN’s logo and 620<br />
franchised ones. Up to 2005, <strong>PKN</strong> plans to reduce its total number of stations to<br />
1100. This downward trend, also observed in reduction of storage tank farms from<br />
30 to 20, in the light of CPN’s inherited dowry, shows insufficient value of this property<br />
which does not meet contemporary standards. On the other hand, the purchase of<br />
494 ARAL (now BP) stations in northern Germany for the price of 140 million euros<br />
and of total annual sale of 2.8 million litres, i.e. about 50% more than all our stations<br />
in Poland, is an undoubtful success. ORLEN’s grid of filling stations in Germany<br />
with its 3% of the market share (as to the number of stations) is the sixth in size in<br />
that country but, taking into account their location mainly in the lands of northern<br />
Germany, that share sometimes is equal to 7%. ORLEN, being an outpost of the<br />
Polish presence in the European Union, fights for its (and not only) good reputation<br />
on that difficult, extremely competitive and mature market with a long tradition of<br />
high quality products and services. It is a huge challenge which was undertaken to<br />
build equal chances for the next generations of Poles.<br />
Long-distance pipelines from Pock pump 55% of its products, our fuels reach<br />
country regions which are exposed to the nearness of foreign competition. <strong>PKN</strong><br />
ORLEN, just as other oil entities in our country, is obliged to keep strategic and<br />
commercial reserves of fuels and oil. At the end of 2002, those reserves reached over<br />
1 million tons (431,000 tons of oil products and 583,000 of petroleum), including<br />
198,000 tons of crude oil and 86,000 tons of fuels in the IKS Solino caverns.<br />
145
These pipes and apparatuses<br />
house complicated chemical<br />
and physical processes.<br />
Polish red poppies and big<br />
chemical processes.<br />
<strong>PKN</strong> ORLEN SA Capital Group amounts to 116 companies. This economic<br />
national giant transfers to the state budget make up about 10% of the total Polish<br />
budget! In 2003, two new entities were established in the Group: ORLEN Laboratory<br />
in January and ORLEN Asfalt in April. The fate of companies in this Group is not<br />
equally gracious for all–for example in 2002 the Jedlicze refinery made a net loss of<br />
almost 31 million PLN. Anwil Wocawek is looking for its chance in the development<br />
of petrochemistry, planning to construct a PET (widely needed plastics) Plant of<br />
120,000 t/y with a Korean partner, but probably without cooperation with Pock<br />
with regard to feedstocks. Polkomtel, as a company with our shares which is destined<br />
to be sold, has better profits than ORLEN from GSM cellular telephony, unsually<br />
lucrative in Poland, and increases its potential value.<br />
In August 2002, the Warsaw stock exchange valued only 15.3 PLN for a share–<br />
a historical minimum. However, it is also important that out of 420 million stocks as<br />
many as 320 million changed hands. High liquidity brings expected income, especially<br />
for that institution, which is a barometer of the state of the national economy; the<br />
stock exchange cannot return to its splendid rate of growth from the beginnings of its<br />
existence.<br />
The environmental protection is still the highest priority–in 2002 <strong>PKN</strong> was<br />
awarded a diploma for the Responsible Care initiative. Another prestigeous contest<br />
prolonged ORLEN’s right to use the slogan “environment friendly company.” The<br />
Ecology Improvement Programme is nearly over.<br />
Our country’s joining the European Union required the establishment of an<br />
office dealing with EU affairs. ORLEN has wide contacts with such European<br />
organizations as EUROPIA–grouping refinery companies, CEFIC–association of<br />
chemical industry, EFOA–association of oxygen compounds producers (mainly ethers)<br />
blended with petrol, or EHRN–the European Human Resources Network–an<br />
organization dealing with social aspects of companies’ operation. The membership in<br />
the European Union is a serious challenge relating to the high-quality of fuels and<br />
larger competition on the market, also due to a considerable decrease of fuel<br />
consumption in passenger cars by about 25%–to 5.8 litres per 100 kilometres in<br />
models planned for 2006. Other possible implications consist in the increase of required<br />
obligatory reserves for 120 days, the obligation to increase excise duty, for example to<br />
minimum 302 euros per 1000 litres of gas oil, bearing the costs of growing emissions<br />
of refineries greenhouse gases (these emissions are to be available on the market as<br />
any other commodity to be purchased at companies with unused limits of such<br />
emissions). Obviously, the list of such challenges, which are also threats as well as<br />
chances, may become much longer, also as a result of full liberalization of the energy<br />
market, which is to take place in the EU in the middle of 2007, after a partial<br />
liberalization already in the middle of 2004.<br />
Company as a complicated organism<br />
It is a cliche that large enterprises employ many people of various specialities,<br />
which sometimes may seem strange for a layman. Though it is probably difficult to<br />
present some revealing ideas here–still, to convince readers who do not deal with<br />
company’s organization or management, you may find here some issues which are<br />
as essential for a company’s proper operation success as finances and sale or<br />
production.<br />
<strong>PKN</strong> ORLEN SA, which operates in the territory of the whole country,<br />
attentively observes local, regional, national and international events and processes<br />
which in turn affect oil prices and, in consequence, the price of fuels. And it is a<br />
global market in which competitive companies will immediately take advantage of<br />
increasing import to Poland. It all means that the company is a very complex<br />
mechanism in which employees and their efficient workmanship are the most<br />
important asset. The transformation of Petrochemia Pock, in fact more local than<br />
147
Unusual view of the refinery<br />
plant in the night scenery.<br />
Piping and towers dominate<br />
in the landscape of the modern<br />
refinery.<br />
national company, into <strong>PKN</strong> ORLEN SA required building of new organizational<br />
structures being able to undertake proper decisions to execute them effectively.<br />
The helmsmen of this Concern, i.e. the Board of Directors, in order to operate<br />
effectively needed to separate four large fields for the sake of supervision and audits.<br />
These are human resources and systems of management, finances, sale and, finally,<br />
production and development–all coordinated by the president of the board. The<br />
Suprvisory Board plays the role contained in its name and Shareholders’ General<br />
Assembly plays the role of the sovereign. The court register entry and the Articles<br />
of Corporation define the area and the range of company’s activities. The Company<br />
holds stock and reserve capital and has to generate profits. The production complex<br />
in Pock, its real estates in Poland and its Capital Group make up the essential<br />
material assets constituting the value of the company and being, in theory, essential<br />
for its pricing at the stock exchange. However, in practice the reliable and true<br />
value of a company, i.e. its market capitalisation being the product of the number<br />
and value of its stocks and established by the market just at the stock exchange,<br />
fluctuates due to various reasons. And this is what happens with all stock exchange<br />
companies, even the largest oil concerns. For example, ExxonMobil quotations fell<br />
from 302 billion USD to 260 bln; similarly, BP and Shell from over 220 billion went<br />
down to about 180 billion dollars. When investors no longer have trust in a company,<br />
the pricing of that company falls. The opposite happend with <strong>PKN</strong> ORLEN SA–its<br />
market capitalisation of 2 billion USD in the autumn 2003 significantly went up to<br />
about 2.7 billion dollars. Transparency of operations and finances as well as care<br />
about impeccable and attractive image played a vital role here. Therefore, the<br />
communication with investors as well as with society, mainly through media, is<br />
especially crucial and a balanced tone of information as well as reliable informing is<br />
absolutely a must.<br />
<strong>PKN</strong> ORLEN SA gets its revenues mainly through the sale of its products while<br />
other goods and services usually make up just a bit more than 3% of its income. In<br />
consequence, an adequate strategy of the company is constructed, obviously taking<br />
into account lots and lots of factors. All of these factors are presented in an annual<br />
report, and let me summarize them in short as follows. The establishment of a regional<br />
concern in Central Europe, managed by ORLEN, is a strategic objective for the next<br />
3 years. Further privatization of the company will be helpful in achieving this aim.<br />
The highest standards of operations and workmanship and the concern’s development<br />
are to serve stockholders and clients. The expansion on the market, the rehabilitation<br />
of the stations grid, reduction of costs in all spheres of activity as well as<br />
restructurization–these are all helpful means to achieve that objective.<br />
Banks play a key role in running business; contracts <strong>PKN</strong> has accounts in over<br />
thirty different banks and has in cooperation with many of them. It gave up, however,<br />
the bank activity, selling its shares in LG Petro Bank which was established by CPN<br />
with a Korean partner.<br />
Our concern regulates its business relations with surroundings through<br />
agreements. It has concluded contracts on oil deliveries, with the Polish <strong>Oil</strong> Mining<br />
and Gas (PGNiG) on deliveries of gas, contracts on execution of particular investment<br />
projects, purchase and sale agreements, contracts of insurance and many others.<br />
ORLEN was granted a concession, required by the Energy Law, for the business and<br />
a permit to use the natural environment. We possess numerous patents, licences and<br />
trademarks protecting our intangible assets. Another vital aspect is R&D works,<br />
ordered and performed, which are so important for our modernity, competitiveness,<br />
results and image. ORLEN does not limit itself only to the pure function of generating<br />
profit. Our concern sponsors many organizations and events, conducts charitable<br />
activities, helps various funds and foundations, supports sciences, education, culture<br />
and amicably cooperates with local communities in their needs because it feels morally<br />
obliged to do so. It is worth stressing that <strong>PKN</strong> ORLEN SA sponsored the publication<br />
149
A panoramy of Pock Refinery.<br />
of a reprint of Professor Stanisaw Pilat’s book from which we dared to take a quotation<br />
in the present album. The Year of ukasiewicz, being the inspiration to write and<br />
publish the present work, was commemorated, among others, by the organization of<br />
an all-Polish conference in Pock and the laying of a wreath of flowers by the statue of<br />
the person who started the whole oil history. We want to remember our tradition, our<br />
roots and to build our future on it.<br />
BIBLIOGRAPHY<br />
Klocek Alina, Pocka Rafineria i Petrochemia w latach 1959-2000. Monografia [tapescript in possession of<br />
the Author].<br />
<strong>PKN</strong> ORLEN SA’s Annual Reports, 2000, 2001 and 2002.<br />
151
V. TABLES<br />
Year USA Russia Dutch India Romania Burma Poland<br />
1875 8 788 697 – 108 – 158<br />
1880 26 286 3 001 – 115 – 229<br />
1885 21 859 13 925 – 193 – 465<br />
1890 45 824 28 691 – 383 118 659<br />
1895 52 892 46 140 1 216 576 372 1 453<br />
1900 63 621 75 780 2 253 1 629 1 079 2 347<br />
Table 1.<br />
Production of crude oil in 19 th<br />
century (thousands of barrels).<br />
Year 1905 1906 1907 1908 1909 1910 1911 1912<br />
<strong>Oil</strong> production 801 760 1176 1754 2077 1762 1455 1167<br />
<strong>Oil</strong> processing in Austria 663 831 977 1266 1628 1439 1556 1755<br />
Including Galicia 223 214 282 154 570 712 733 907<br />
% of the total 33.7 25.8 28.8 30.6 35.1 49.7 46.8 51.5<br />
Locality Total Numer Average<br />
production of wells depth<br />
in tank cars in m.<br />
Borysaw-Tustanowice 2 001 600 980 1 225<br />
Mranica 145 900 120 1 070<br />
Schodnica 190 000 500 500<br />
Bóbrka-Równe-Rogi-Wietrzno 65 000 159 600<br />
Potok 58 000 174 700<br />
Bitków 56 000 130 900<br />
Wakowa 46 000 150 500<br />
Urycz 40 000 180 350<br />
Soboda Rungurska 33 500 300 250<br />
Wglówka 23 200 200 300<br />
Harklowa 16 500 210 300<br />
Krocienko Wyne-Nine 14 700 100 450<br />
Ropienka 14 000 70 300<br />
Rypne-Duba 13 300 80 600<br />
Humniska 7 300 35 400<br />
Zmiennica-Turze Pole 7 000 30 450<br />
Tarnawa Dolna 6 700 18 750<br />
Zagórz 6 600 19 700<br />
Grabownica Starzeska 6 500 25 450<br />
Pasieczna 6 000 170 300<br />
Strzelbice 5 600 40 250<br />
Kosmacz 2 300 9 600<br />
Table 2.<br />
<strong>Oil</strong> production and processing<br />
(thousands of tons) before WWI<br />
in Galicia and Austria.<br />
Table 3.<br />
Production of oil by particular oil<br />
fields in Poland in 1874-1928;<br />
1 tank car=10 tons.<br />
Total 2 765 700 3 699 675 Table 4.<br />
Number of oil fields in operation,<br />
number of employees, production<br />
of oil years 1913-1938.<br />
Year 1913 1923 1926 1928 1929 1932 1933 1934 1935 1936 1937 1938<br />
<strong>Oil</strong> fields in operation 444 474 546 642 655 723 – 785 – 835 812 854<br />
Workers (in thousands) 8.6 14.0 9.4 11.4 11.0 8.6 – 8.9 – 9.6 10.3 10.7<br />
Production (in thousands tons) 1114 737 796 743 675 557 – 529 – 511 501 507<br />
Drohobycz 1004 649 679 624 556 421 – 399 – 350 337 325<br />
Jaso 67 56 70 76 74 96 – 95 – 108 118 136<br />
Stanisawów 43 32 47 43 45 40 – 35 – 53 46 46<br />
World (in mln tons) 54 – – 184 – 181 197 208 226 246 279 –<br />
152
Table 5.<br />
Production of crude oil<br />
in Borysaw oil field,<br />
in 1936 and 1937.<br />
Company <strong>Oil</strong> production Numer of<br />
in 1936, tons wells in 1937<br />
Maopolska 125 620 168<br />
Galicja 25 850 31<br />
Limanowa 27 460 40<br />
Standard Nobel (Vacuum <strong>Oil</strong>) 13 460 16<br />
Polmin-Pollon 680 2<br />
Pionier 1 150 1<br />
Gazolina 220 8<br />
227 other small firms 76 920 493<br />
Total 271 360 759<br />
Table 6.<br />
Some other data on oil production<br />
in the first half of 20 th c., mln tons.<br />
Year 1913 1928 1936 1937<br />
World Production 53.7 183.8 246.5 278.6<br />
USA 34.0 123.6 148.9 173.0<br />
Russia (and USSR) 9.2 12.3 27.4 27.8<br />
Venezuela – 15.3 22.9 27.8<br />
Iran 0.2 5.8 8.3 10.4<br />
Dutch India 1.5 4.3 6.4 7.3<br />
Romania 1.8 4.3 8.7 7.1<br />
Mexico 3.8 7.6 6.1 6.9<br />
Iraq – 0.1 4.0 4.3<br />
British India 1.1 1.2 1.3 1.4<br />
Poland 1.1 0.7 0.5 0.5<br />
Germany 0.1 0.1 0.4 0.5<br />
Table 7.<br />
Output of Polish refineries<br />
between the wars (1918-1939)<br />
(thousands of tons).<br />
Year 1928 1929 1932 1933 1934 1935 1936 1937 1938<br />
Refineries 26 30 29 35 29 26 25 27 27<br />
Their products 664 595 502 521 485 469 450 456 481<br />
Light naphta plants 19 20 24 26 26 26 25 28 28<br />
Light naphta 32 35 39 42 41 40 38 39 41<br />
Table 8.<br />
Production, consumption<br />
and export of oil products between<br />
the wars (1918-1939), tons.<br />
Year Production National Consumption National Consumption (%) Export (t)<br />
1925 659 100 258 350 39.20 400 750<br />
1926 734 710 288 700 39.30 446 000<br />
1927 619 200 350 000 53.91 299 200<br />
1928 700 800 374 600 53.45 320 200<br />
1929 633 400 398 000 62.81 235 400<br />
1930 617 800 392 100 63.47 255 700<br />
1931 600 700 344 800 57.40 255 900<br />
1932 538 100 304 500 56.40 233 600<br />
Table 9.<br />
Export of petrol, light naphtha<br />
and paraffins (thousands of tons).<br />
Year 1929 1930 1931 1932 1933 1934 1935 1936 1937 1938<br />
Petrol+light naphtha 37.8 33.7 62.3 57.0 50.1 55.6 41.5 49.4 – 4.7<br />
Paraffins 28.0 23.7 21.9 20.0 22.2 18.5 19.2 11.0 17.5 12.3<br />
153
Product Production Import Export<br />
Petrol and light naphta 127 534 18.0 47 478<br />
Kerosene 156 592 0.8 26 939<br />
Table 10.<br />
Average production, export and<br />
import of petrol, light naphtha and<br />
kerosene in 1933-1937 (tons).<br />
Year 1920 1938 1946 1950 1955 1960 1962 1963<br />
Rafinerie 37 27 7 5 5 5 5 5<br />
<strong>Oil</strong> processing 669 502 118 271 686 876 1293 1442<br />
Products 608 481 108 254 656 848 1247 1415<br />
Petrol 77 141 34 49 64 119 244 301<br />
Kerosene 179 141 17 35 86 111 28 21<br />
Diesel oil 215 66 26 54 260 207 352 705<br />
<strong>Oil</strong>s and greases 90 51 24 65 144 163 183 194<br />
Paraffins 21 23 2 6 7 8 10 8<br />
Asphalt – 29 8 51 101 119 146 186<br />
Employment 5800 3250 2277 2859 3368 3350 3771 4004<br />
Table 11.<br />
<strong>Oil</strong> processing in Polish refineries<br />
(thousands of tons).<br />
Employment Total Office workers Manual Apprentices<br />
<strong>Oil</strong> fields<br />
1945 5280 393 4766 119<br />
1946 6556 523 5907 126<br />
1947 6791 575 6104 112<br />
Earth gas<br />
1945 246 74 174 8<br />
1946 611 84 520 7<br />
1947 535 87 441 7<br />
<strong>Oil</strong> refinerie<br />
1945 2405 171 2211 23<br />
1946 2248 248 1952 48<br />
1947 2470 226 2189 55<br />
Total<br />
1945 7941 540 7151 150<br />
1946 9415 855 8379 181<br />
1947 9796 888 8734 174<br />
Table 12.<br />
Level of employment in oil<br />
companies in 1945-1947.<br />
Employment Total <strong>Oil</strong> fields Refineries<br />
1947 9.3 6.8 2.5<br />
1970 13.2 3.5 9.7<br />
1978 19.0 4.7 14.3<br />
1980 19.4 4.5 14.9<br />
1981 19.8 4.7 15.1<br />
1982 19.9 5.1 14.8<br />
1983 19.4 5.1 14.3<br />
154<br />
Table 13.<br />
Average employment at oil fields<br />
and oil industry in 1947-1983<br />
(thousands of people).
Year 1948 1949 1950 1951 1952 1953 1954 1955 1956 1957 1958 1959<br />
Import<br />
<strong>Oil</strong> 116.2 91.5 193.7 224.8 239.4 412.4 463.2 544.9 536.9 630.2 599.8 692.5<br />
Import<br />
Products 268.0 245.4 278.8 529.8 604.8 538.4 723.5 885.7 951.9 1156.5 1273.8 1497.4<br />
Export<br />
Diesel and heating oil 7.1 24.4 50.3 58.8 125.4 111.1 47.1 138.3 177.7<br />
Export<br />
Asphalt 19.1 20.9 28.3 25.9 25.6 24.7 4.0 – 5.4<br />
Table 14.<br />
Import of oil to Poland and export<br />
of fuels after WWII.<br />
Table 15.<br />
Import share in the Polish volume<br />
of fuels till 1970’s (%).<br />
Year 1955 1960 1965 1970<br />
National production 46 34 69 78<br />
Import 54 66 31 22<br />
Table 16.<br />
Motorization development in<br />
Poland 1973-1986.<br />
Year 1973 1978 1983 1986<br />
Mopeds 1 143 490 1 322 569<br />
Motocycles 1 086 293 1 086 119 1 096 018<br />
Passenger cars 696 218 1 689 597 2 974 297 3 615 336<br />
Lorries 37 178 105 304 205 053 325 159<br />
Farm tractors 90 483 212 014 495 567 620 000<br />
Table 17.<br />
Consumption of oil products<br />
1979-1986 (thousands of tons).<br />
.<br />
Year 1979 1980 1983 1984 1985 1986<br />
<strong>Oil</strong> products total 14 969 15 037 12 297 12 155 12 492 12 558<br />
Petrol 3 309 3 308 3 092 2 838 2 781 2 918<br />
Disel oil 5733 5664 5260 5508 5669 5741<br />
Heating oil 4 207 4 054 2 729 2 600 2 790 2 617<br />
Year 1950 1955 1960 1965 1970 1975 1980 1985<br />
From Eastern Europe 151.5 524.8 713.9 3 215.6 7 010.7 10 882.0 13 100.0 12 725.0<br />
From other countries 42.2 20.1 – – – 1 963.0 3 500.0 987.0<br />
Total 193.7 544.9 713.9 3 215.6 7 010.7 12 845.0 16 600.0 13 712.0<br />
Table 18.<br />
Crude oil import (thousands of<br />
tons) in the Polish People’s<br />
Republic (PPR).<br />
Table 19.<br />
Import and export of oil products<br />
in PPR (thousands of tons).<br />
Year 1960 1965 1970 1975 1980 1985<br />
Total import 1789.0 2248.0 2336.0 2351.0 3326.0 2625.0<br />
From Eastern Europe 1786.0 2230.0 2170.0 1516.0 3212.0 2423.0<br />
From other countries 3.0 18.0 166.0 835.0 114.0 202.0<br />
Total export 223.0 1028.9 1315.9 – 1488.0 392.0<br />
To Eastern Europe 17.7 34.8 104.7 – 14.0 13.0<br />
To other countries 205.3 994.1 1211.2 – 1474.0 379.0<br />
155
Year 1960 1965 1970 1975 1976 1980<br />
Heating oil 43.2 642.8 726.3 1185.0 1674.6<br />
To Eastern Europe 7.2 8.4 57.3 12.7 4.9<br />
To western countries 36.0 634.4 669.0 1172.3 1669.7<br />
Diesel oil 152.4 346.0 539.5 350.9 – 715.0<br />
To Eastern Europe 4.9 4.2 9.8 13.4 – 10.0<br />
To western countries 147.5 341.8 520.7 337.5 – 705.0<br />
Table 20.<br />
Export of oils from Poland<br />
1960-1980 (thousands of tons).<br />
Year 1971 1972 1975 1976 1977 1978 1979<br />
Export of petrol 86.6 104.6 14.8 74.0 279.0 422.1 208.3<br />
To Eastern Europe 6.0 – – – – – –<br />
To western countries 80.6 104.6 14.8 74.0 279.0 422.1 208.3<br />
Table 21.<br />
Export of patrol from Poland in<br />
1970’s (thousands of tons).<br />
Table 22.<br />
<strong>Oil</strong> processing and Import of<br />
productsPPR (thousands of tons).<br />
Year 1945 1950 1955 1960 1963 1965 1967 1970 1975 1978 1979 1980 1981 1982 1983 1984 1985 1986<br />
<strong>Oil</strong> processing 90 253 656 876 1 442 1 516 4 097 7 470 13 515 16 970 16 617 16 126 13 585 13 382 13 634 13 629 14 046 14 278<br />
Import of products 31 410 886 1 790 2 634 2 248 2 784 2 424 3 418 3 418 3 891 4 407 3 929 3 131 3 411 3 299 3 476 –<br />
Year 1950 1960 1970 1974 1975<br />
Plastics 1.5 7.0 30.2 44.6 38.5<br />
Synthetic fibres 0.1 0.7 5.1 7.5 7.5<br />
Synthetic Caoutchouc 0.7 2.0 5.9 7.7 7.4<br />
Detergents 0.1 3.5 9.0 11.0 10.8<br />
Total 3.0 13.2 50.2 70.8 64.2<br />
Table 23.<br />
World production of synthetic<br />
goods (mln tons).<br />
Year 1965 1970 1976 Comment<br />
Ethylene 8 000 16 500 26 000 USA, West. Europe, Japan; others from 500 to 2700<br />
Propylene 4 400 9 530 13 700 from 200 to 1600<br />
Butadiene 1 900 3 130 4 890 300 1 400 -<br />
Benzene 4 780 8 820 13 300 250 2 800 -<br />
P-Xsylen 3 100 300 -<br />
Table 24.<br />
Production of main<br />
petrochemicals (thousands of tons).<br />
Year 1960 1965 1970 1974<br />
USA 50 39 30 32<br />
Western Europe 32 39 41 43<br />
Eastern Europe 9 10 10 10<br />
Japan 9 11 16 14<br />
Others – 1 3 1<br />
Table 25.<br />
The share in world production (%).<br />
Year 1995 1996 1997 1998 1999 2000<br />
<strong>Oil</strong> 180.5 169.3 181.3 187.3 185.6 343.0<br />
156<br />
Table 26<br />
Production of crude oil in Poland in<br />
1990’s (thousands of tons).
Year 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002<br />
<strong>Oil</strong> 242 284 292 317 289 357 425 653 759 730<br />
Table 27.<br />
27. Other data on<br />
Other data on crude oil production<br />
crude in Poland oil from production 1993 in<br />
Poland to 2002 (thousands from 1993 of tons).<br />
2002<br />
(th. t.)<br />
Table 28.<br />
Import of crude oil to Poland<br />
from 1994 to 2002 (mln tons).<br />
Year 1994 1995 1996 1997 1998 1999 2000 2001 2002<br />
<strong>Oil</strong> 13.2 13.6 14.4 14.7 15.4 15.9 18.0 17.5 17.0<br />
Table 29.<br />
Average annual price of oil on the<br />
world markets (USD/ bll).<br />
Year 1997 1998 1999 2000 2001 2002<br />
Price 19.4 13.3 18.0 28.5 22.5 25.0<br />
Table 30.<br />
Production of petrol and diesel oil<br />
from 1994 to 2002 (thousands of<br />
tons).<br />
Year 1994 1995 1996 1997 1998 1999 2000 2001 2002<br />
Petrol 2941 3037 2984 3195 3360 4093 4435 4281 4030<br />
Diesel oil 5087 5183 5277 5287 6031 6041 5531 5197 4400<br />
Year 1994 1995 1996 1997 1998 1999 2000 2001 2002<br />
Sale of petrols 3948 4195 4321 4886 5034 5773 5260 5031 4700<br />
Sale of diesel oil 5614 5754 6413 6409 6554 6493 5766 5497 4800<br />
Total 9 562 9 949 10 734 11 295 11 588 12 266 11 026 10 528 9 500<br />
Import of petrols 1007 1158 1337 1691 1674 1680 825 750 800<br />
Import of diesel oil 527 571 1136 1122 523 452 235 300 350<br />
Table 31.<br />
Sale and import of fuels (thousands<br />
of tons).<br />
Table 32.<br />
Export of oil products in the first<br />
3 quarters of 2002 (thousands of<br />
tons).<br />
Export <strong>PKN</strong> ORLEN Gdask Southern Total<br />
Refinery<br />
Refinery<br />
Petrol 95.1 174.5 – 269.6<br />
Diesel oil 120.8 141.1 – 261.9<br />
Light heating oil – – – –<br />
Jet fuel 13.2 192.4 – 205.6<br />
Heavy heating oil 364.6 350.5 64.3 779.4<br />
Heavy heating oil 593.7 858.5 64.3 1516.5
THE SPONSORS<br />
<strong>Orlen</strong> Automatyka Sp. z o.o.<br />
09-411 Płock ul. Chemików 7<br />
tel. 0-24 365 33 50<br />
Petro Eltech Sp. z o.o.<br />
09-411 Płock ul. Chemików 7<br />
tel. 0-24 365 83 00<br />
Petro Mechanika Sp. z o.o.<br />
09-411 Płock ul. Chemików 7<br />
tel. 0-24 365 42 88<br />
Petro Remont Sp. z o.o.<br />
09-411 Płock ul. Chemików 7<br />
tel. 0-24 365 51 88<br />
<strong>Orlen</strong> Wir<br />
Zakład Remontów Sprężarek i Turbin Sp. z o.o.<br />
09-411 Płock ul. Chemików 7<br />
tel. 0-24 365 26 77<br />
Petro EnergoRem Sp. z o.o.<br />
09-411 Płock ul. Chemików 7<br />
tel. 0-24 365 88 94<br />
<strong>Orlen</strong> Projekt SA<br />
09-411 Płock ul. Chemików 7a<br />
tel. 0-24 365 36 18
TABLE OF CONTENTS<br />
PREFACE ....................................................................................................................................................................... 7<br />
I. TIMES OF OIL INDUSTRY PIONEERS<br />
Crude oil has been well-known since the oldest times ....................................................................................................... 7<br />
“Father” Ignacy ukasiewicz (1822-1882) ...................................................................................................................... 11<br />
The beginnings of oil industrial utilization in Galicia ...................................................................................................... 23<br />
Other claimants to the victor’s palm............................................................................................................................... 25<br />
Great works of Galicia pioneers ...................................................................................................................................... 25<br />
The nineteenth century–world career of oil ..................................................................................................................... 39<br />
<strong>Oil</strong> becomes indispensable... beginning of the 20 century ............................................................................................... 41<br />
<strong>Oil</strong> and its role in World War I ....................................................................................................................................... 43<br />
II. THE TWENTIES, THE THIRTIES...<br />
The Second Polish Republic ............................................................................................................................................ 45<br />
World’s vivid development after the horrors of World War I ........................................................................................... 53<br />
New discoveries of big oil ............................................................................................................................................... 55<br />
A lot of new technologies–for World War II? ................................................................................................................. 57<br />
III. THE WORLD AFTER WORLD WAR II<br />
After WW II rapid development again........................................................................................................................... 63<br />
Poland after WW II ....................................................................................................................................................... 63<br />
The world and its new technologies ................................................................................................................................ 67<br />
World’s years of anxiety.................................................................................................................................................. 67<br />
And in Poland... ............................................................................................................................................................. 69<br />
New wave of innovations in the world ............................................................................................................................ 71<br />
Cheap oil........................................................................................................................................................................ 73<br />
The world growth of the petrochemical industry ............................................................................................................ 77<br />
Polish beginnings of the petrochemical industry ............................................................................................................. 77<br />
... and the golden age of refinery ..................................................................................................................................... 79<br />
“<strong>Oil</strong> Shocks”–oil weapon of oil producers ....................................................................................................................... 79<br />
Poland at that time ... ..................................................................................................................................................... 81<br />
The world after crisis ... oil concerns ............................................................................................................................... 83<br />
...petrol stations ............................................................................................................................................................. 85<br />
...refineries ..................................................................................................................................................................... 85<br />
...ecology becomes priority ............................................................................................................................................. 87<br />
Levelling of the development chances? ........................................................................................................................... 87<br />
Is there a good energy policy? ........................................................................................................................................ 89<br />
Regulated market .......................................................................................................................................................... 91<br />
Twenty years earlier... than today–and afterwards .......................................................................................................... 93<br />
The last decade and... .................................................................................................................................................... 93<br />
...time for changes in Russia ........................................................................................................................................... 95<br />
...and oil is still a strategic commodity ........................................................................................................................... 95<br />
New quality of fuels and other environmental challenges ................................................................................................ 99<br />
Contemporary times–the Third Republic of Poland ...................................................................................................... 101<br />
The most recent years ... ............................................................................................................................................... 107<br />
...in Central Europe...................................................................................................................................................... 109<br />
...and the rest of Europe ............................................................................................................................................... 111<br />
Mergers of great entities ............................................................................................................................................... 113<br />
The world after a hundred years–where is it heading for? ............................................................................................. 115<br />
Several impressions–memento for the future ................................................................................................................. 117<br />
BIBLIOGRAPHY ........................................................................................................................................................ 121<br />
IV. FROM THE MAZOVIAN REFINERY AND PETROCHEMICAL WORKS<br />
TO POLSKI KONCERN NAFTOWY ORLEN SA<br />
A rich though not very long history of one oil company ................................................................................................ 123<br />
Introduction................................................................................................................................................................. 123<br />
Reasons and beginnings, characteristic general features................................................................................................. 123<br />
Feed stocks, products and engineering processes in the Pock Complex ......................................................................... 127<br />
The period of transformation has radically changed the company.................................................................................. 135<br />
Polish <strong>Oil</strong> Company ORLEN, joint stock company ....................................................................................................... 139<br />
Company as a complicated organism ............................................................................................................................ 147<br />
BIBLIOGRAPHY ........................................................................................................................................................ 151<br />
V. TABLES ....................................................................................................................................................................... 152