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PANELS & PANEL PROCESSING<br />

No more trestle hassles for Waterhall Joinery!<br />

TRESTLES, rails and a<br />

hand-held circular saw<br />

were for many years the<br />

order of the day for sheet<br />

cutting at Hertfordshirebased<br />

Waterhall Joinery.<br />

Moving to a compact,<br />

keenly-priced Sagetech<br />

Koolkut KK12 vertical<br />

panel saw eased the<br />

process markedly.<br />

Waterhall Joinery is a<br />

classic example of that<br />

powerful combination:<br />

modern technology and<br />

traditional craftsmanship.<br />

Established by Julian<br />

Curtis in the early 90s,<br />

Waterhall provides domestic<br />

and commercial clients<br />

with a broad range of bespoke<br />

products including<br />

traditional signage, sash<br />

and casement windows,<br />

doors, furniture, fitted<br />

kitchens, wardrobes and<br />

bedrooms, recess units<br />

and garden furniture.<br />

“We have a motto,” Julian<br />

commented dryly. “If it<br />

can be made in wood, we<br />

Julian Curtis reports that the Koolkut has revolutionised life at Waterhall Joinery. “I’m 70 now, but I still<br />

can make it.”<br />

In common with many find cutting sheets easy with the Koolkut,” Julian reports.<br />

small joineries and cabinetmakers, Waterhall originally took the obvious<br />

approach to cutting sheet materials — trestles and a hand-held circular<br />

saw, with guide rails.<br />

“We’d lay a sheet on the floor with a trestle at each end,” Julian recalled.<br />

“Then we’d lift one end and slide a trestle under it. Then we’d do the same<br />

with the other end. Finally, we’d mark up the sheet, clamp an aluminium<br />

guide rail to it and make the cut. It was time consuming and laborious.”<br />

Julian and his son, Toby, who by now was owner of the business, knew<br />

that the only real way to address these issues would be a vertical panel<br />

saw. Initially, though, their research into available machines was less than<br />

encouraging.<br />

Looking at the ‘big names’ in the panel saw market, they were less than<br />

enthusiastic about the prices. However, things looked up when they<br />

started exploring the Sagetech range.<br />

“We were very impressed by what we read on the Sagetech website<br />

— in particular the points about the quality of the Koolkut machines,”<br />

said Julian.<br />

Having chatted to Sagetech (Julian’s verdict: “Very helpful indeed”)<br />

Waterhall ordered a Koolkut K12, which cuts sheets of up to 8 ft x 4 ft.<br />

Like the other machines in the Koolkut range (which respectively cut<br />

sheets of up to 10 ft x 5 ft, 3.1 m x 2.1 m and 4.2 m x 2.1 m) the KK12 offers<br />

plunge and bevel cutting (up to 45°) as well as simple and compound<br />

angle cutting to the full length and breadth of the sheet.<br />

Immensely strong and rigid, all saws in the Koolkut range run on a<br />

standard single phase 13 A supply, can be floor or wall mounted and have<br />

provision for the installation of any of a wide range of dust extractors.<br />

The Koolkut has revolutionised life at Waterhall Joinery. “I’m 70 now,”<br />

Julian observed, “but I still find cutting sheets easy with the Koolkut.”<br />

With MDF and ply stored vertically alongside the panel saw, loading a<br />

sheet is a simple matter of sliding it directly onto the machine. No horizontal<br />

handling is necessary at any point.<br />

Would Julian recommend the Koolkut to other joineries? “Oh yes,” he<br />

said, without hesitation.<br />

“Anyone cutting any amount of sheet materials should have one.”<br />

Sagetech Industries Ltd ● Tel 0118 970 1950<br />

Email info@sagetech.co.uk ● www.sagetech.co.uk<br />

Panel, Wood & Solid Surface <strong>December</strong> <strong>2012</strong>/<strong>January</strong> <strong>2013</strong> Page 17

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