Mining: A Bright OppOrtunitY - Parsons Brinckerhoff
Mining: A Bright OppOrtunitY - Parsons Brinckerhoff
Mining: A Bright OppOrtunitY - Parsons Brinckerhoff
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SEPTEMBER 2011<br />
PARSONS BRINCKERHOFF<br />
<strong>Mining</strong>:<br />
A <strong>Bright</strong><br />
OpportunitY
Letter<br />
from the<br />
CEO<br />
Inside<br />
Page<br />
14<br />
© 2011 DAVID SAILORS<br />
The urbanization and industrialization of developing nations, including China and India, is driving the<br />
demand for mineral resources around the globe. Transformed, these minerals provide the necessary<br />
building blocks (steel, electronics, power, etc.) for the development of these nations for current and future<br />
generations. To aid in that development, <strong>Parsons</strong> <strong>Brinckerhoff</strong> is expanding our services in the mining<br />
industry to support the efficient, safe, and sustainable extraction of mineral resources around the world.<br />
<strong>Parsons</strong> <strong>Brinckerhoff</strong> has been active in mining for four decades, particularly in eastern and southern<br />
Australia. Recently, the firm has sought to leverage this capability by creating a global business focused<br />
on the mineral resources sector. This business operates across all commodities including coal, iron ore,<br />
and base and precious metals—and has expanded its geographical footprint to Western Australia, Africa,<br />
South America, and Asia.<br />
We offer a broad range of services in support of mining projects from concept studies through to<br />
construction and operational support. Through our long history in infrastructure development, we<br />
are able to provide “pit to port” solutions that include the full range of services required to develop,<br />
operate, and maintain a sustainable mining project.<br />
The firm’s aspirations in the mining sector will build on the success of recent projects such as the<br />
Mangoola Coal Project in New South Wales and the Jacinth-Ambrosia Mineral Sands Mine in South<br />
Australia. For Mangoola, <strong>Parsons</strong> <strong>Brinckerhoff</strong> was part of an alliance with Xstrata Coal that successfully<br />
delivered the project, including rail, road, and industrial facilities. For Jacinth-Ambrosia, the firm was<br />
part of a delivery alliance with Iluka for the development of the mine processing plant as well as<br />
the associated infrastructure for the project—including roads, a desalination plant, an airstrip, a<br />
remote water source, and a construction and mining village. Jacinth-Ambrosia was also developed<br />
in a sensitive environmental area with the continuous engagement and cooperation of the local<br />
Indigenous communities.<br />
We envision mining as a major market for <strong>Parsons</strong> <strong>Brinckerhoff</strong>. Our strategy for growth in this sector<br />
includes organic expansion of our core capabilities, acquisition of companies with specialized mining<br />
expertise, and leveraging the broad range of capabilities within <strong>Parsons</strong> <strong>Brinckerhoff</strong> and Balfour Beatty.<br />
With a commitment to enhance communities for current and future generations as our goal, <strong>Parsons</strong><br />
<strong>Brinckerhoff</strong> is expanding its mining business to support our clients in the efficient, safe, and sustainable<br />
extraction of mineral resources.<br />
George J. Pierson<br />
President and Chief Executive Officer<br />
<strong>Parsons</strong> <strong>Brinckerhoff</strong> Inc.<br />
Page 4<br />
Page 10<br />
2<br />
Mark Dimmock on<br />
<strong>Mining</strong> Opportunities<br />
The Managing Director of Global<br />
<strong>Mining</strong> discusses his mission.<br />
4<br />
Unearthing Zircon in<br />
Remote South Australia<br />
The Jacinth-Ambrosia mine<br />
illustrates strong client-consultant<br />
cooperation.<br />
10<br />
More Opportunities in<br />
Coal <strong>Mining</strong> Country<br />
Hunter Valley, in New South<br />
Wales, is the scene of new<br />
and expanding mines.<br />
13<br />
Shining <strong>Bright</strong>ly in<br />
The Philippines<br />
With a wealth of copper in<br />
Mindanao, Philippines, <strong>Parsons</strong><br />
<strong>Brinckerhoff</strong> studied the<br />
feasibility of obtaining it.<br />
14<br />
A Boom in Iron Ore<br />
Working in Western Australia’s<br />
Pilbara region, the firm’s mining<br />
experts help clients meet growing<br />
demand for the metal.<br />
16<br />
Notes on Projects<br />
20<br />
Notes on the Firm<br />
ON THE COVER:<br />
The mineral sands processing<br />
plant at the Jacinth-Ambrosia<br />
Mineral Sands Mine in South<br />
Australia.<br />
<strong>Parsons</strong> <strong>Brinckerhoff</strong>, founded in 1885,<br />
is recognized as a leader in strategic<br />
consulting, planning, engineering, program<br />
management, construction management,<br />
and operations and maintenance for all<br />
types of infrastructure. The firm has<br />
approximately 14,000 people worldwide<br />
in more than 150 offices on six continents.<br />
<strong>Parsons</strong> <strong>Brinckerhoff</strong> is part of Balfour<br />
Beatty plc, the international infrastructure<br />
Group operating in professional services,<br />
construction services, support services, and<br />
infrastructure investments.<br />
Editorial Board<br />
George J. Pierson<br />
Nick Flew<br />
Chuck Kohler<br />
David McAlister<br />
Pat Schaffner<br />
Judy Cooper<br />
Executive Editor<br />
Tom Malcolm<br />
Editor<br />
Muriel Adams<br />
Contributors<br />
Muriel Adams<br />
Leon Erlanger<br />
Charlotte Forbes<br />
Terry Kuflik<br />
Tom Malcolm<br />
Jerry Mannarino<br />
Graphics Services Manager<br />
Richard Mangini<br />
Graphic Design<br />
Jamie Dugan<br />
Director of Corporate<br />
Communications<br />
Judy Cooper<br />
<strong>Parsons</strong> <strong>Brinckerhoff</strong> Inc.<br />
One Penn Plaza<br />
New York, NY 10119<br />
1-212-465-5000<br />
www.pbworld.com<br />
www.facebook.com/pbworld<br />
www.twitter.com/pbworld<br />
pbinfo@pbworld.com<br />
NOTES is published three times a year by<br />
<strong>Parsons</strong> <strong>Brinckerhoff</strong> for the employees,<br />
affiliates, and friends of <strong>Parsons</strong> <strong>Brinckerhoff</strong>.<br />
Please contact the Executive Editor in the New<br />
York office for permission to reprint articles.<br />
© 2011 <strong>Parsons</strong> <strong>Brinckerhoff</strong> Inc.<br />
All rights reserved.<br />
Notes • 1
Mark Dimmock on <strong>Mining</strong> Opportunities<br />
Mark Dimmock, Managing Director of Global <strong>Mining</strong>, is taking the firm’s expertise<br />
in infrastructure for mining operations worldwide. Sydney-based Mark has been<br />
with <strong>Parsons</strong> <strong>Brinckerhoff</strong> for 21 years, and was named to his current position<br />
at the end of last year. He discussed his mission with NOTES.<br />
What is your vision for the mining<br />
business for <strong>Parsons</strong> <strong>Brinckerhoff</strong>?<br />
Our vision is to be a leading<br />
provider of EPCM [engineeringprocurement-construction<br />
management] services to the<br />
resources sector, leveraging Balfour<br />
Beatty companies in delivery of<br />
the infrastructure, participating<br />
along the development spectrum<br />
from concept through delivery. The<br />
objective of the business is a turnover<br />
of $1 billion dollars annually<br />
by 2015.<br />
How will you achieve your goals?<br />
Our growth strategy is in three<br />
parts. The first is to continue our<br />
organic growth. The second<br />
is to complement our<br />
current capabilities by<br />
adding mine planning capability<br />
and process engineering—by<br />
acquisition. And the third is<br />
to leverage the Balfour Beatty<br />
companies, in particular Balfour<br />
Beatty’s construction capabilities<br />
in rail and utilities, with<br />
<strong>Parsons</strong> <strong>Brinckerhoff</strong> ’s existing<br />
engineering, environmental, and<br />
water capabilities. The mining<br />
business provides a single point<br />
for delivery of the breadth of<br />
services available from all Balfour<br />
Beatty groups to mining clients.<br />
Balfour Beatty brings construction<br />
and construction management<br />
capability and <strong>Parsons</strong><br />
<strong>Brinckerhoff</strong> brings project<br />
management and engineering<br />
capability.<br />
How large is the mining market?<br />
The mining market is clearly a<br />
huge market and expenditure in<br />
2010 was about $150 billion. In<br />
professional services alone it<br />
was about $8.4 billion. The market<br />
continues to grow, driven by the<br />
growth of China and India, and<br />
that growth curve will continue. It<br />
is absolutely a huge opportunity.<br />
Clearly there is a lot of room for<br />
<strong>Parsons</strong> <strong>Brinckerhoff</strong> to grow into<br />
that market especially in EPCM.<br />
How will <strong>Parsons</strong> <strong>Brinckerhoff</strong><br />
approach this work?<br />
We employ study managers<br />
to assess a project as early<br />
as possible—and to stay<br />
with that project through the<br />
whole development cycle.<br />
Study managers will employ<br />
the capabilities of <strong>Parsons</strong><br />
<strong>Brinckerhoff</strong>—particularly<br />
engineering, environmental<br />
planning, and water capability—<br />
and carry that through to deliver<br />
projects for clients.<br />
Have there been any standout<br />
projects?<br />
We couldn’t have asked for a<br />
better reference project and<br />
better platform than the Jacinth-<br />
Ambrosia Mineral Sands Mine.<br />
It typifies the way in which we<br />
want to deliver projects. It was<br />
collaborative with the client,<br />
collaborative within all parts of<br />
<strong>Parsons</strong> <strong>Brinckerhoff</strong>, and that is<br />
the way we want to do business<br />
with our clients—in a very open<br />
manner. I really appreciate the<br />
work the team did to deliver<br />
that project. It was a fabulous<br />
outcome.<br />
What are some other key<br />
projects?<br />
There are a few other projects that<br />
exemplify the way that the global<br />
mining business works. Mangoola,<br />
which we recently completed for<br />
Xstrata Coal in Hunter Valley,<br />
New South Wales, was delivered<br />
ahead of schedule and ahead of<br />
budget by an integrated team<br />
with the client. Our team did a<br />
great job delivering it and it also<br />
exemplifies the way in which<br />
we want to do business, in a<br />
collaborative open-book type of<br />
way where we build relationships<br />
with our clients for the long term.<br />
A project we are currently in<br />
the process of delivering is the<br />
Bengalla mine for Rio Tinto<br />
in Hunter Valley. It’s being<br />
delivered using a similar kind<br />
of model. There is focus on a<br />
collaborative working environment<br />
and it is well-organized, has<br />
a strong safety culture driven<br />
by Bruce Mitchell, our Project<br />
Manager, and has all the<br />
hallmarks of success.<br />
Another project we have<br />
completed in Hunter Valley was<br />
actually a combined project—the<br />
Glendell-Liddell project. It was<br />
completed in 2010 and again,<br />
the reference there is that we<br />
continued on to do the Mangoola<br />
project for Xstrata.<br />
Geographically, where are the<br />
opportunities?<br />
The business for us now is in<br />
Australia, especially Western<br />
Australia. But we are following<br />
our clients to the locations they<br />
operate in all around the world.<br />
There are a couple of coal projects<br />
that we’ve undertaken in southern<br />
Africa. In Mozambique we<br />
completed a feasibility study for<br />
Talbot Resources. In South Africa<br />
we worked with Xstrata as part of<br />
an integrated team doing EPCM.<br />
In Botswana we completed a<br />
feasibility study. We are looking<br />
at Indonesia and we have a small<br />
start-up there. And we are working<br />
with Balfour Beatty to develop<br />
the mining business in South<br />
America.<br />
What is the short-term outlook<br />
for the mining business at<br />
<strong>Parsons</strong> <strong>Brinckerhoff</strong>?<br />
We are working at a very fast pace<br />
and we are going to grow more in<br />
the next 12 months as we seek to<br />
gain market share. Our objectives<br />
are ambitious, they’re bold. We<br />
are absolutely determined to make<br />
them. At the same time we are<br />
committed to delivering projects<br />
in a safe manner, in a professional<br />
manner, and delivering excellent<br />
outcomes for our clients whilst<br />
we build relationships for the<br />
future. n<br />
2 • Notes<br />
Notes • 3
Unearthing Zircon in Remote South Australia<br />
<strong>Parsons</strong> <strong>Brinckerhoff</strong> supports a world-class mining project<br />
Zircon … It is a mineral with high<br />
temperature resistance used to whiten<br />
products from toothpaste to ceramic<br />
tile. With world reserves dwindling and<br />
demand skyrocketing, particularly in<br />
developing countries, Australian mining<br />
giant Iluka Resources looked to remote<br />
South Australia for additional supply.<br />
There, Iluka found the world’s richest<br />
zircon deposit with the potential to<br />
supply 25 percent of the global market.<br />
Rushing to capitalize on global demand,<br />
Iluka built the AU $420 million Jacinth-<br />
Ambrosia Mineral Sands Mine in just five<br />
years from discovery to commissioning.<br />
Opened in February 2010, the mine is<br />
exceeding anticipated production rate in<br />
a booming market.<br />
The story of the Jacinth-Ambrosia<br />
mine is one of strong client-consultant<br />
cooperation, in which global mining<br />
giant Iluka and <strong>Parsons</strong> <strong>Brinckerhoff</strong><br />
collaborated on a complex project in a<br />
remote and environmentally sensitive<br />
desert area where temperatures regularly<br />
hit 40 degrees C (104 degrees F),<br />
completing the mine several weeks ahead<br />
of time—and below budget. It’s also the<br />
story of a planned disappearing act, as the<br />
alliance of Iluka and <strong>Parsons</strong> <strong>Brinckerhoff</strong><br />
designed and built the mine to operate<br />
for an 11-year period, after which the area<br />
would be returned to its natural state, with<br />
hardly a trace of mining<br />
activity left.<br />
The Allied Mission<br />
While alliancing<br />
may be common in<br />
urban infrastructure<br />
projects, it is relatively<br />
rare in mining. But<br />
<strong>Parsons</strong> <strong>Brinckerhoff</strong>’s<br />
Project Manager Scot<br />
Coleman credits the<br />
Jacinth-Ambrosia<br />
mine’s various successes to the firm’s<br />
alliance arrangement with Iluka,<br />
which covered all project phases from<br />
feasibility through government approvals<br />
and commissioning. “To Iluka, the<br />
mine represented more than just a<br />
project,” says Coleman. “It represented<br />
a significant portion of the company’s<br />
future revenue. So the project had to<br />
be expertly delivered with high levels<br />
of operational efficiency. It was really<br />
the integration and co-location of<br />
personnel that facilitated a<br />
team culture dedicated to<br />
establishing a business, not<br />
just a project, with a sense<br />
of urgency championed<br />
by Iluka that made a real<br />
difference.” Coleman cites<br />
easy access to Iluka’s General<br />
Manager Hans Umlauff and<br />
Operations Manager Andrew<br />
Whatham as a valuable<br />
advantage. “Decisions could<br />
be made quickly, and<br />
feedback provided as to<br />
what would and wouldn’t<br />
work operationally,” he says.<br />
“Everyone was very focused<br />
on clear targets.”<br />
License to Operate<br />
Early on, the alliance focused on<br />
obtaining a “social license to operate,”<br />
given the mine’s location within<br />
the Yellabinna Regional Reserve, its<br />
proximity to Indigenous communities,<br />
and its economic importance to the<br />
region. “We coined the term to reflect<br />
Iluka’s insistence that the alliance<br />
team act like a guest in the region.<br />
Engagement with local stakeholders to<br />
gain community trust was important<br />
The Jacinth-Ambrosia alliance had to build all<br />
infrastructure for the site including its own airstrip.<br />
Craig Ryan, Principal Metallurgist for Iluka, and David Cruickshanks-Boyd, Regional Director for <strong>Parsons</strong> <strong>Brinckerhoff</strong><br />
South Australia, in May 2009, when the first cutting of the mine took place.<br />
initially and maintained throughout the<br />
project,” says Coleman.<br />
In addition to ongoing presentations<br />
to local councils, community groups,<br />
and park rangers, the alliance patronized<br />
local businesses from cafes to car rentals,<br />
sponsored local sporting activities, and<br />
even brought a haul truck to a school,<br />
explaining the importance of safety<br />
around these large vehicles. Coleman<br />
calls the rapport with the community<br />
“excellent and unusual,” adding that it<br />
was a linchpin of Iluka’s ability to do<br />
business in the region. “Constructing a<br />
mine in a regional reserve was a major<br />
achievement,” Coleman says. “And<br />
this was the first mine to be granted a<br />
license to operate in a protected area<br />
under South Australia’s Natural Parks<br />
and Wildlife Act. The State government<br />
recognizes it as a benchmark for future<br />
developments.”<br />
Iluka’s Samantha Doudle,<br />
Rehabilitation Specialist, collects<br />
seeds to use in rehabilitating the<br />
Jacinth-Ambrosia site after its 11-year<br />
use as a mine. The new desert shrubs<br />
will be grown in nurseries.<br />
Building … and Unbuilding<br />
Before Iluka, the Jacinth-Ambrosia<br />
Mineral Sands Mine site was a tabula<br />
rasa. “We had nothing to start with—<br />
no infrastructure at all. So we had to<br />
do everything from scratch,” he says.<br />
“It was desert, 200 kilometers [124<br />
miles] from anywhere,” he says, noting<br />
that potable water was non-existent.<br />
“The only available water was too<br />
saline for human consumption, so we<br />
built a desalination plant. But until<br />
it was up and running, freshwater<br />
had to be trucked in several times a<br />
week.” In addition to water supply<br />
facilities, the alliance designed and<br />
built a water treatment plant; a power<br />
station and 33kV overhead line; a<br />
90-kilometer (56-mile) access road;<br />
a 120-person village with provision<br />
for an additional 200 people during<br />
construction; a satellite phone system<br />
and microwave links; and an airstrip—all<br />
with great attention to sustainability and<br />
harmony with the environment. The<br />
nearby port of Thevenard was upgraded<br />
to enable the shipment of heavy mineral<br />
concentrate to Western Australia.<br />
In developing the infrastructure, the<br />
alliance mantra was “fit for purpose.”<br />
“That was how we maximized value<br />
and ensured the budget was properly<br />
managed,” says Coleman, noting that<br />
the mantra applied right down to<br />
the smallest details. For example,<br />
the alliance retained native<br />
vegetation around the housing<br />
4 • Notes<br />
Scot Coleman<br />
Housing was constructed for more than 300 people who would build and operate<br />
the mine.<br />
Notes • 5
A Unique Purpose-Built<br />
<strong>Mining</strong> Machine<br />
Most mining unit plants consist of several<br />
components—the dozer trap/receiver, the<br />
vibrating screen, and the trommel/slurry<br />
pump, all of which operate separately and<br />
have to be dragged from one location to<br />
another along the length of the mine. To<br />
maximize productivity, the Iluka <strong>Parsons</strong><br />
<strong>Brinckerhoff</strong> Alliance pioneered an innovative<br />
approach at the Jacinth-Ambrosia Mineral<br />
Sands Mine. All three components were<br />
combined on a single chassis with its own<br />
power and steering. With self-propulsion,<br />
the unit could be relocated in hours instead<br />
of days, requiring less energy while still<br />
exceeding the expected processing capacity.<br />
However, as with all first-of-a-kind<br />
machinery, there were design and fabrication<br />
complications. While the contractor chosen<br />
was highly experienced in traditional mining<br />
units, that expertise did not extend to the<br />
electrical controls that would allow selfpropulsion.<br />
The alliance team came forward<br />
with the right technical and managerial<br />
resources to get the job done. Pre-assembly<br />
planning and testing was conducted off site<br />
so that when the equipment arrived on site<br />
it was “shovel ready.” The 1,000-ton unit was<br />
erected in 14 days with minimal hitches. “This<br />
unique structure was engineered specifically<br />
to meet the requirements of the mine, and<br />
it has set a new benchmark for the mineral<br />
sands industry,” says <strong>Parsons</strong> <strong>Brinckerhoff</strong><br />
Project Manager Scot Coleman.<br />
units, which cost more, but reduced dust—a key consideration<br />
in an already dusty environment where the slightest breeze<br />
could kick up a fine powder that would drastically reduce<br />
visibility. Also, many of the roads and services were designed<br />
just for the limited 11-year mine life, with the focus on easy site<br />
rehabilitation rather than long-term maintainability. “In building<br />
the roads, only the uppermost layer of topsoil was removed,<br />
and is being maintained in piles, so that when we cap the<br />
mine, the topsoil can be put back,” says Coleman. “There<br />
will be little evidence that we were even there.” The alliance<br />
enlisted the expertise of Indigenous residents in starting a<br />
nursery of native plants to eventually re-vegetate the entire site.<br />
Ahead of Schedule<br />
“For Iluka, delivering the project on or before schedule meant<br />
that the ore mined at Jacinth-Ambrosia could be processed at<br />
the company’s Western Australia plant, and the resultant zircon<br />
sold on the open market as soon as possible to offset the<br />
upfront capital outlay,” says Coleman. “So we strived to beat,<br />
not just meet, the schedule. We were always reaching for the<br />
‘stretch’ target, rather than the base target dates.”<br />
Rigorously managing critical path activities was crucial. Case<br />
in point: the wet concentrator plant, which was scheduled to<br />
be relocated from Iluka’s U.S. site to dovetail with finalization of<br />
construction permits. But when it became apparent that there<br />
Construction of the Jacinth-Ambrosia process plant, where ore pumped from the mining<br />
unit plant is screened, washed, and processed to remove clay and sand to produce heavy<br />
mineral concentrate for shipping.<br />
Mobile mining unit in operation in the mine. Bulldozers push ore into the dozer trap for<br />
initial screening in the trommel, and then the ore is pumped as slurry through the white<br />
pipes to the process plant.<br />
were delays in designing and finding<br />
parts for the mining unit plant, staff<br />
switched gears—the Deputy Project<br />
Manager Gary Neave and Contract<br />
Administrator Gerry Schmied changed<br />
focus to concentrate on that unit’s<br />
delivery, providing extra mechanical/<br />
electrical support to the contractor,<br />
packaging work to multiple fabricators,<br />
Iluka is looking for additional<br />
mineral sands deposits in the<br />
vicinity of the Jacinth-Ambrosia<br />
site, hoping to discover deposits<br />
that can be processed there<br />
rather than having to build<br />
a new mine.<br />
and planning and scheduling of<br />
transport and erection of<br />
the unit. (See sidebar.)<br />
“You obviously can’t start<br />
processing ore without<br />
first mining it. So<br />
the mining unit<br />
plant became the<br />
critical path<br />
activity,” says Coleman. “Ultimately, the<br />
focus on the changing critical path was<br />
what enabled us to achieve ahead-ofschedule<br />
completion.”<br />
Scrutinizing Cost<br />
With the original project cost estimate<br />
of more than AU $500 million<br />
unacceptable to Iluka, the alliance value<br />
engineered the proposal, managing<br />
to reduce the capital cost to a more<br />
palatable AU $420 million, attributable<br />
mainly to matching the plant to achieve<br />
a design throughput in accordance with<br />
Iluka’s requirements.<br />
“‘Have we overdesigned this? Did<br />
we design it for 20 years when we<br />
only need 10? Is there a better way<br />
of building it? These were the kinds<br />
of questions that we asked of every<br />
item initially, especially during the<br />
bid process, and continued to ask<br />
throughout,” says Coleman.<br />
Another key to keeping costs<br />
down was the alliance’s focus<br />
on relatively small manageable<br />
6 • Notes<br />
Notes • 7
A pump station circulates water through the process plant, with the result that all process water is recycled.<br />
A transfer tower, part of the ship loading facility at the port of Thevenard, 270 kilometers<br />
(168 miles) from the mine by road.<br />
construction packages. “Rather<br />
than avoid risk by hiring<br />
large construction companies,<br />
we deliberately used midtier<br />
contractors and actively<br />
managed the increase in risk,”<br />
says Coleman. “It may have<br />
required more attention on our<br />
part overseeing the contractors<br />
in terms of safety, environmental<br />
regulations, and expediting,<br />
but because the packages<br />
represented a significant portion<br />
of these contractors’ work, we<br />
had more immediate access to<br />
their key decision makers.”<br />
We’re All in it Together<br />
Coleman recalls when a<br />
manufacturing defect was<br />
detected in a major piece of<br />
installed equipment during<br />
commissioning. The team and<br />
The first heavy mineral concentrate to be transferred from the Port Thevenard stockpile to ship for final processing at Iluka’s<br />
plant in Western Australia.<br />
its contractors pooled resources,<br />
and a replacement part was<br />
designed, manufactured, freighted<br />
to the site, installed, and ready for<br />
commissioning within two weeks.<br />
“There may have been more than<br />
a few late nights,” says Coleman.<br />
“But the emphasis was always<br />
on fixing the problem, rather<br />
than laying blame. This ‘we all<br />
win or we all lose’ philosophy<br />
was constant throughout the<br />
project—and that’s what drove<br />
the outstanding results.”<br />
Indeed, the project won a Gold<br />
Award in the project management<br />
category in Consult Australia’s<br />
2010 Awards for Excellence,<br />
a Program Management<br />
Excellence Award at the 2010<br />
South Australian Engineering<br />
Excellence Awards, and the<br />
Project Management Achievement<br />
Award for South Australia from<br />
the Australian Institute of Project<br />
Management. It was also <strong>Parsons</strong><br />
<strong>Brinckerhoff</strong>’s 2009 Project of<br />
the Year. n<br />
Recession-Proofing the Local Economy<br />
The Jacinth-Ambrosia Mineral Sands Mine is located by<br />
road 270 kilometers (168 miles) northwest of Ceduna, in<br />
remote South Australia. Yet a top priority for the alliance<br />
was supporting the local Ceduna economy. The team<br />
focused on using local services and employing Indigenous<br />
and non-Indigenous residents both directly and through<br />
contractors. Some 300 people were employed during<br />
construction, with the Indigenous workforce exceeding the<br />
employment target of 20 percent—an impressive outcome<br />
recognized by South Australia Members of Parliament,<br />
municipal councils, and the community. Ceduna Mayor<br />
Allan Suter commented that, to some extent, the local<br />
economy had been “recession-proofed” by the economic<br />
activity stemming from the development of the mine.<br />
8 • Notes Notes • 9
More Opportunities in Coal <strong>Mining</strong> Country<br />
In the south and east of Australia there is coal to unearth<br />
Hunter Valley, in New South Wales,<br />
is an area rich in coal mines. There is<br />
still more coal to be mined and, with<br />
demand high, additional coal mines<br />
are being developed, several with the<br />
expertise of <strong>Parsons</strong> <strong>Brinckerhoff</strong>.<br />
Eric Rattray<br />
History in Hunter Valley<br />
<strong>Parsons</strong> <strong>Brinckerhoff</strong> has been working<br />
on mining projects in Hunter Valley for<br />
more than 40 years. The firm recently<br />
expanded its Newcastle office to meet<br />
the continued growth of project work<br />
in the heart of coal mining country and<br />
now employs more than 160 engineers<br />
and scientists in Hunter Valley. “Our<br />
increasing involvement in the design<br />
and delivery of infrastructure projects<br />
in this area means company growth<br />
is projected to continue,” says Glenn<br />
Thornton, General Manager for the<br />
Hunter Valley region.<br />
Xstrata Coal Co., a major<br />
global diversified mining group,<br />
is an important client for <strong>Parsons</strong><br />
<strong>Brinckerhoff</strong>. The firm has worked on<br />
open-cut projects for Xstrata in Hunter<br />
Valley, among them the Glendell,<br />
Liddell, and Mangoola mines—<br />
performing such activities as feasibility<br />
Xstrata Coal engaged <strong>Parsons</strong> <strong>Brinckerhoff</strong> to support its expansion of the open-cut<br />
Liddell mine in Hunter Valley.<br />
studies and environmental impact<br />
assessment, engineering, procurement,<br />
and construction management.<br />
Liddell and Glendell<br />
In 2007, <strong>Parsons</strong> <strong>Brinckerhoff</strong> was<br />
engaged to support Xstrata Coal with<br />
the expansion of its coal mining<br />
operations in Hunter Valley. <strong>Parsons</strong><br />
<strong>Brinckerhoff</strong> provided engineering,<br />
procurement, construction management,<br />
and detailed design services for the<br />
expansion of Xstrata’s existing open-cut<br />
Liddell mine and the establishment of<br />
the new Glendell mine 20 kilometers<br />
(12 miles) away. This involved moving<br />
the Liddell mine infrastructure area<br />
(MIA) south 2 kilometers (1.2 miles)<br />
and establishing a new MIA area.<br />
<strong>Parsons</strong> <strong>Brinckerhoff</strong>’s analysis<br />
indicated that the two sites had<br />
similar requirements. “Efficiencies<br />
were achieved by ensuring<br />
consistent and simultaneous design<br />
<strong>Parsons</strong> <strong>Brinckerhoff</strong> was part of an alliance with Xstrata coal to manage design and on-site construction supervision of Mangoola,<br />
a new mine, which achieved operational completion in April 2011.<br />
and delivery of work at both sites,”<br />
says Eric Rattray, Project Manager for<br />
these two mines and Development<br />
Manager for the coal mining<br />
operation in the region. He adds<br />
that environmental initiatives were<br />
key. Water was recycled where<br />
possible and energy use reduced<br />
through passive building design<br />
features and energy-efficient<br />
devices.<br />
Work at both sites involved<br />
clearing and earthworks; access<br />
road and intersection works;<br />
a new office, administration<br />
and bathhouse compound for<br />
240 employees; new and relocated<br />
fuel and lube facilities; a new<br />
high-voltage power supply; a<br />
three-bay heavy vehicle workshop;<br />
tire change pads; heavy and light<br />
vehicle wash bays; raw water<br />
supply pipeline; fire protection;<br />
and wastewater treatment and<br />
recycling to the process-water dam.<br />
Final works for Liddell were<br />
completed under budget and on time<br />
in April 2008. Works for Glendell<br />
were completed and the entire site<br />
handed over under budget and on<br />
time in December 2010.<br />
Mangoola<br />
The Mangoola coal mine in the<br />
upper Hunter Valley achieved<br />
operational completion on April<br />
20, 2011, two years after <strong>Parsons</strong><br />
<strong>Brinckerhoff</strong> began preliminary<br />
work on the project for Xstrata<br />
Coal New South Wales.<br />
“<strong>Parsons</strong> <strong>Brinckerhoff</strong> was<br />
engaged in an alliance with Xstrata<br />
Coal, where we managed the design<br />
and on-site construction supervision<br />
of the early works and the major<br />
project works,” says Project Manager<br />
Malcolm McPhan. These consisted<br />
of 7 kilometers (4 miles) of<br />
provincial road upgrade, mine<br />
access road; and initial preparation<br />
of the site. It also included<br />
engineering, design, procurement,<br />
and on-site construction management<br />
of all the bulk earthworks and haul<br />
roads, MIA consisting of a five-bay<br />
workshop, fuel and lube facility,<br />
heavy vehicle and light vehicle<br />
wash bays, sewage and water<br />
treatment plants, as well as an<br />
administration and stores building<br />
complete with bathhouse, and the<br />
mine bulk water system supplied<br />
from the Hunter River.<br />
<strong>Parsons</strong> <strong>Brinckerhoff</strong> was also<br />
responsible for procurement and<br />
construction management for the<br />
raw water and pit water dams and<br />
the rail loop and signaling contracts.<br />
Additionally, the firm was charged<br />
with managing the master schedule,<br />
total project budget, and all major<br />
project interfaces. “All works were<br />
executed well ahead of time and<br />
well below the forecast cost<br />
at completion with zero losttime<br />
incidents,” reports McPhan.<br />
Development consent<br />
was granted in<br />
November 2009; first<br />
coal was processed in<br />
February 2011.<br />
The scope was to<br />
establish a 10.5-millionton<br />
per year open-cut<br />
mine averaged over<br />
a 20-year operating<br />
life. “This target is<br />
well on the way to<br />
being realized, with<br />
operational completion<br />
achieved some eight<br />
weeks ahead of the<br />
original milestone,”<br />
says McPhan.<br />
Malcolm McPhan<br />
10 • Notes<br />
<strong>Parsons</strong> <strong>Brinckerhoff</strong> was also engaged by Xstrata to deliver a new mine, Glendell,<br />
not far from Liddell. Glendell opened in December 2010.<br />
Notes • 11
Shining <strong>Bright</strong>ly in the Philippines<br />
Copper lies beneath the ground<br />
The Bengalla <strong>Mining</strong> Company’s expansion of its mine was intended to increase capacity to process more coal.<br />
Bengalla<br />
Phase 1 of the Bengalla Expansion<br />
Project commenced in November<br />
2010 to increase Bengalla’s capacity<br />
from 7.8 million tons of run-of-mine<br />
coal production to 9.3 million tons<br />
by the first quarter of 2012.<br />
Overall, the project involves<br />
three main contracts: civil works,<br />
coal handling and preparation<br />
plant (CHPP) upgrade, and the<br />
mining infrastructure area upgrade.<br />
The scope of work includes: two<br />
additional heavy vehicle workshop<br />
bays to accommodate additional<br />
trucks and temporary/permanent tire<br />
bays; expansion of the bathhouse;<br />
extension of existing offices;<br />
increased car parking capacity;<br />
improved outdoor stores facilities;<br />
upgraded heavy vehicle wash<br />
station; and oil/water separation<br />
plant. The CHPP is being upgraded<br />
to handle the higher throughput of<br />
coal. Also in the scope of work are<br />
improved tailings de-watering with<br />
six additional belt press filters; coal<br />
handling; and preparation plant<br />
drain realignment. Additional<br />
Phase 1 tasks were purchases of<br />
heavy mining equipment such as<br />
four new trucks, one excavator,<br />
one grader, one dozer, one water<br />
cart, and a fleet of light vehicles.<br />
“The project team was an integrated<br />
team consisting of 26 staff from both<br />
Bengalla <strong>Mining</strong> Company and<br />
<strong>Parsons</strong> <strong>Brinckerhoff</strong>,” says Bruce<br />
Mitchell, Project Manager.<br />
Indeed, mining in the Hunter<br />
Valley region is growing. “We are<br />
well-poitioned to take advantage<br />
of it,” notes Thornton. n<br />
One of the largest undeveloped coppergold<br />
deposits in Southeast Asia has<br />
the potential to significantly brighten<br />
the economy of the Philippines and,<br />
in particular, the Mindanao region, the<br />
second largest island in the country.<br />
Sagittarius Mines Incorporated<br />
(SMI) set out to learn if a mine at<br />
Tampakan was feasible, and engaged<br />
<strong>Parsons</strong> <strong>Brinckerhoff</strong> to contribute to<br />
the extended pre-feasibility study and<br />
subsequent feasibility study. <strong>Parsons</strong><br />
<strong>Brinckerhoff</strong>’s services for the $6 billion<br />
Tampakan project were delivered<br />
through 2010 under the direction of<br />
Project Manager Kate Gilchrist, based<br />
in Brisbane.<br />
Comprehensive Studies<br />
For the extended pre-feasibility study,<br />
the firm produced a project definition<br />
report; project delivery schedule for the<br />
entire project; capital cost estimate; and<br />
infrastructure design for a wide range<br />
of facilities—mine area power supply<br />
and distribution; mine area facilities<br />
(workshops, warehouses, etc.); waste<br />
and ore crushing and conveying; roads,<br />
mass earthworks; administration facilities;<br />
information technology; communications;<br />
and water distribution.<br />
Next, for the feasibility study, the firm<br />
provided feasibility<br />
level engineering<br />
for on-site roads;<br />
off-site roads; mass<br />
earthworks; buildings<br />
and structures; water<br />
distribution; electrical;<br />
communications; and<br />
control distribution in<br />
addition to port and<br />
power station layout<br />
support; geotechnical<br />
support and review;<br />
In the Mindanao region of the Philippines, <strong>Parsons</strong> <strong>Brinckerhoff</strong> studied site conditions,<br />
topography, and altitude to determine if a copper mine would be feasible.<br />
independent review of design criteria;<br />
and administrative and technical support<br />
to the SMI team. <strong>Parsons</strong> <strong>Brinckerhoff</strong>’s<br />
3D visualization services were used to<br />
produce models to support community<br />
consultation.<br />
“Staff from the Manila office worked<br />
on the studies, which reduced the cost<br />
and demonstrated in-country capability,”<br />
says Gilchrist.<br />
There were challenges along the way.<br />
The team overcame a range of technical<br />
obstacles including working in areas<br />
of high rainfall where the topography<br />
ranges from 450 to 1,550 meters<br />
(1,500 to 5,000 feet) above sea level.<br />
The studies identified open-pit<br />
mining as the most appropriate and<br />
safest extraction method, given the<br />
location and the geology of the site.<br />
The development of a mine, however,<br />
is subject to necessary community,<br />
government, and company approvals.<br />
SMI submitted the Tampakan <strong>Mining</strong><br />
Project Feasibility Study to the<br />
Philippines government in April 2010<br />
and estimates production could start<br />
in 2016.<br />
<strong>Parsons</strong> <strong>Brinckerhoff</strong>’s Manila office<br />
is currently assisting SMI through the<br />
resettlement and approvals phase of<br />
the Tampakan project. The firm has<br />
undertaken a validation assessment<br />
of proposed resettlement sites and is<br />
currently providing engineering services<br />
for resettlement sites and providing<br />
technical support to the owner’s team.<br />
In addition to its involvement in the<br />
Tampakan project, <strong>Parsons</strong> <strong>Brinckerhoff</strong><br />
personnel are strongly represented in an<br />
integrated owner’s team on the feasibility<br />
study for the Frieda River Project, a<br />
proposed copper/gold mine in<br />
Papua New Guinea. n<br />
At the Bengalla Expansion Project site are Construction Manager George Anderson and<br />
Project Manager Bruce Mitchell.<br />
Kate Gilchrist<br />
12 • Notes Notes • 13
A Boom in Iron Ore<br />
<strong>Mining</strong> in Australia’s Pilbara region<br />
Ray Stocker<br />
<strong>Mining</strong> has taken off in Western<br />
Australia’s Pilbara region—-one of the<br />
richest sources of iron ore on earth—<br />
thanks to massive demand for steel<br />
from China and other rapidly<br />
developing economies.<br />
<strong>Parsons</strong> <strong>Brinckerhoff</strong> is providing<br />
environmental consulting and groundwater<br />
hydrogeology engineering<br />
services, including environmental<br />
impact assessments, health and safety<br />
monitoring, groundwater resource<br />
identification and de-watering options<br />
for areas where iron ore sits below the<br />
water table. The firm is also working on<br />
engineering-procurement-construction<br />
management (EPCM) projects; developing<br />
engineering designs; procuring<br />
equipment, contractors, and suppliers<br />
for construction; and managing the<br />
construction process.<br />
“Lots of consultants do structural,<br />
civil, and water engineering,” says<br />
Ray Stocker, General Manager, Metals,<br />
Global <strong>Mining</strong> for <strong>Parsons</strong> <strong>Brinckerhoff</strong>.<br />
“<strong>Parsons</strong> <strong>Brinckerhoff</strong> does all that as<br />
well, but where we feel we excel is in<br />
project and construction management<br />
particularly for the infrastructure to<br />
support the mine, including workshops,<br />
miner accommodations, roads, water<br />
supply, power generation<br />
and distribution,<br />
desalination plants,<br />
and materials<br />
handling.”<br />
Another strength<br />
of the firm is its<br />
reputation for<br />
BHP Billiton’s Rapid Growth Project 5, Yandi mine, where <strong>Parsons</strong> <strong>Brinckerhoff</strong> has<br />
provided services in Western Australia’s Pilbara region.<br />
expertise in all aspects of sustainability.<br />
“Sustainability is a major aspect of<br />
everything we do,” says Stocker.<br />
“We don’t look at sustainability as an<br />
additional feature but as a key part of<br />
the process including the materials we<br />
choose.” This approach, Stocker says, is<br />
important to mining companies because<br />
today’s mining projects have a raft of<br />
stringent regulations, environmental<br />
requirements, and safety challenges that<br />
must be addressed.<br />
Some of the biggest investors in<br />
Western Australian mining are also some<br />
of the largest mining enterprises in the<br />
world, including BHP Billiton and Rio<br />
Tinto. There are also companies such as<br />
Fortescue Metals Group (FMG) that are<br />
rapidly growing. All of these companies<br />
intend to invest billions of dollars, with<br />
the bigger players each looking to<br />
“Sustainability is<br />
a major aspect<br />
of everything<br />
we do.”<br />
—Ray Stocker<br />
significantly expand its operations to<br />
meet the increasing demand for iron<br />
ore, particularly from China.<br />
“With iron ore prices at record levels,<br />
profits being generated by the industry<br />
are also at record levels, and this is<br />
driving the huge capital investment<br />
in mine expansion to meet increasing<br />
demand,” says Paul Reed, Regional<br />
Director of <strong>Mining</strong> in Western Australia.<br />
BHP Billiton<br />
BHP Billiton has a number of new<br />
mining operations in Pilbara that it calls<br />
Rapid Growth Projects 1 through 6.<br />
<strong>Parsons</strong> <strong>Brinckerhoff</strong>’s involvement has<br />
been with Rapid Growth Projects 5 and<br />
6, where BHP Billiton is expanding its<br />
iron ore production.<br />
As part of this effort, <strong>Parsons</strong><br />
<strong>Brinckerhoff</strong> worked together<br />
with another global engineering,<br />
procurement, and construction<br />
company, to deliver the prefeasibility<br />
study for the Yandi mine portion<br />
of Rapid Growth Project 5 and the<br />
non-process infrastructure section<br />
of the more detailed feasibility study.<br />
Train loading facilities at Yandi mine in Pilbara, Western Australia, where <strong>Parsons</strong><br />
<strong>Brinckerhoff</strong> was part of the team that delivered infrastructure prefeasibility and<br />
feasibility studies, detailed design, and construction support services.<br />
<strong>Parsons</strong> <strong>Brinckerhoff</strong> was also involved<br />
with EPCM for infrastructure construction.<br />
Tasks included a review of mineral<br />
processing options, including crushing,<br />
screening, materials handling, stacking,<br />
and train loading, and a recommended<br />
strategy and cost estimation at the<br />
detailed feasibility stage for several nonprocessing<br />
support facilities, including a<br />
1,500-person mining village, workshops,<br />
roads, and structures for refueling,<br />
explosives, and laboratory work.<br />
<strong>Parsons</strong> <strong>Brinckerhoff</strong> was also<br />
involved in the delivery of the nonprocess<br />
infrastructure portion of the<br />
prefeasibility study for Rapid Growth<br />
Project 6 and Quantum projects.<br />
Currently <strong>Parsons</strong> <strong>Brinckerhoff</strong> is<br />
providing hydrogeology services to<br />
BHP Billiton for its future mine<br />
developments including groundwater<br />
studies to identify environmental impacts<br />
of mining operations, sources for a<br />
reliable water supply, and requirements<br />
for de-watering.<br />
Rio Tinto<br />
<strong>Parsons</strong> <strong>Brinckerhoff</strong> has been involved<br />
with several aspects of Rio Tinto’s<br />
expansion projects in the Pilbara region<br />
over the past year, helping the company<br />
upgrade materials handling equipment<br />
to speed production and providing<br />
engineering design for an ammonium<br />
nitrate storage facility. The firm is also<br />
assisting with integrity work for the<br />
port facility assets, which are more<br />
than 40 years old and due for a major<br />
upgrade.<br />
Fortescue Metals Group<br />
<strong>Parsons</strong> <strong>Brinckerhoff</strong> will be providing<br />
EPCM services for FMG’s Rowley<br />
Yard T155 Rail Infrastructure Project<br />
over the next two years, overseeing<br />
numerous contractors for the design and<br />
construction of rail maintenance facilities<br />
and various other smaller rail elements<br />
for the owner. “We’ll provide engineering<br />
services, project and construction<br />
management, and technical support for<br />
procurement, particularly for equipment,”<br />
says Reed.<br />
Part of the firm’s technical support is<br />
intended to help FMG introduce more<br />
automation capability to speed up the<br />
removal and maintenance of railroad<br />
car wheels and running gear when<br />
necessary.<br />
Challenges Ahead<br />
With an explosion in Australian mining,<br />
including major projects not only in iron<br />
ore but in coal, oil, and gas, the principal<br />
challenge, according to Stocker, is to<br />
secure resources to meet the design and<br />
construction milestones. “Every contractor<br />
is very busy and has huge demand for<br />
its services.” Recently contractors from<br />
China, India, Spain, and the U.S. have<br />
become involved in Australian mining<br />
projects. “China has massive investment<br />
in Australian mining to fund and protect<br />
its source of supply,” says Stocker.<br />
Another challenge is simply building<br />
credibility in iron ore mining projects<br />
where <strong>Parsons</strong> <strong>Brinckerhoff</strong> brings<br />
its long experience and expertise in<br />
engineering project management to the<br />
table. “We’re in the process of building<br />
relationships, and we aim to deliver well<br />
and build on our reputation as a trusted<br />
advisor in these areas of engineering,”<br />
says Stocker. “The name of the game<br />
is trust, and trust is built on delivery.<br />
Well-delivered projects will build<br />
credibility and credentials with larger<br />
and mid-tier players.”<br />
Boosting the Economy<br />
Stocker maintains that mining projects<br />
bring economic benefits to the specific<br />
region and the larger Australian economy<br />
as well.<br />
“We’re helping to build the Australian<br />
economy,” says Stocker. Each mining<br />
project employs hundreds or thousands<br />
of mining personnel and support staff<br />
and requires workers for facilities in the<br />
mining villages under construction and<br />
the general community.<br />
“This drives employment throughout<br />
the community, including retail stores,<br />
restaurants, bakeries, taxis, trucking,<br />
airlines, and airports,”<br />
says Stocker. The<br />
major mining<br />
companies have<br />
been making<br />
efforts to increase<br />
employment<br />
opportunities<br />
for the local<br />
Indigenous<br />
population,<br />
as much of<br />
what’s being<br />
built right now<br />
is located on<br />
Aboriginal land. n<br />
Paul Reed<br />
14 • Notes<br />
Notes • 15
Notes<br />
on<br />
Projects<br />
Bus stop: In Reno, a 1960s-era bus<br />
makes it clear that the new building<br />
is a bus transit center.<br />
Reno Bus Station<br />
Rides into Town<br />
The new RTC 4th Street Station<br />
in the heart of Reno, Nevada,<br />
offers modern and efficient bus<br />
transportation and amenities for<br />
passengers, passersby, tourists,<br />
and neighborhood residents.<br />
Funded by the Federal Transit<br />
Administration, it replaced<br />
CitiCenter, a smaller bus station<br />
located two blocks away.<br />
<strong>Parsons</strong> <strong>Brinckerhoff</strong> provided<br />
planning, architectural,<br />
preliminary engineering, and<br />
final design services for its client,<br />
the Regional Transportation<br />
Commission (RTC) of Washoe<br />
County.<br />
Opened in October 2010, the<br />
station, located on 4th Street<br />
and part of the historic Lincoln<br />
Highway, is adjacent to several<br />
rail facilities dating from the<br />
early 1900s. “Our mission was to<br />
provide a design that reflected<br />
Reno’s place in early railroad<br />
history in a form capable of<br />
achieving LEED [Leadership<br />
in Energy and Environmental<br />
Design] Silver certification,”<br />
says Tom Brooks-Pilling,<br />
Architectural Practice Leader<br />
for <strong>Parsons</strong> <strong>Brinckerhoff</strong>. “The<br />
twin-arch canopies that span<br />
the station evoke the imagery<br />
of train sheds, and the building<br />
façades are in harmony with the<br />
neighboring Barengo Building,<br />
built as a passenger and freight<br />
depot in 1910.”<br />
The <strong>Parsons</strong> <strong>Brinckerhoff</strong><br />
team projected there would be<br />
16,300 daily riders at opening<br />
and planned the facility for<br />
28,300. Nearly a year after its<br />
opening, Lee Gibson, Executive<br />
Director of the RTC, says, “The<br />
system’s overall ridership has<br />
increased 8 percent and this<br />
is directly attributable to the<br />
location and convenience of<br />
our new transit center.”<br />
On a 1-hectare (2.5-acre) site,<br />
the new transit center consists of<br />
two, one-story buildings situated<br />
on three islands, surrounded by<br />
23 bus bays. The station contains<br />
passenger waiting areas,<br />
restrooms, retail outlets, and<br />
operations and maintenance<br />
facilities.<br />
The transit center is marked<br />
by a striking piece of public art:<br />
an actual 1960s General Motors<br />
bus, modified for its installation.<br />
“The thought was for the work<br />
to act not only as a sculpture,<br />
but as a sign, indicating the<br />
bus station,” according to the<br />
sculptor, Donald Lipski, who<br />
worked with RTC to develop<br />
the concept.<br />
RTC 4th Street Station was<br />
recognized as the Outstanding<br />
Structural Project of the Year<br />
for 2010 by the Truckee<br />
Meadows (Nevada) Branch of<br />
the American Society of Civil<br />
Engineers.<br />
UK Agency Studies<br />
New Energy Source<br />
On behalf of Britain’s Energy<br />
Coast and North West Regional<br />
Development Agency,<br />
both of the UK, <strong>Parsons</strong><br />
<strong>Brinckerhoff</strong> has confirmed<br />
that tidal power generation<br />
is technically achievable on<br />
the Duddon Estuary in North<br />
West England by building<br />
a tidal barrage—a structure<br />
that captures energy from the<br />
change in tide levels. <strong>Parsons</strong><br />
<strong>Brinckerhoff</strong>’s report indicated<br />
that more energy could be<br />
generated than previously<br />
suggested by an earlier study.<br />
It also found, however, that<br />
many protected environmental<br />
areas and wildlife—including<br />
the natterjack toad—could<br />
be adversely affected by the<br />
proposal, requiring extensive<br />
and expensive mitigation.<br />
The study was to determine<br />
if tidal power generation on<br />
the Duddon was still practical,<br />
given changes to UK energy<br />
policy that encourage greater<br />
use of renewable power,<br />
projected costs for renewable<br />
energy in the future, and the<br />
introduction of more stringent<br />
environmental legislation.<br />
<strong>Parsons</strong> <strong>Brinckerhoff</strong> was<br />
appointed in February 2010<br />
to examine various options<br />
and locations for power<br />
generation, the cost of<br />
construction, operation and<br />
maintenance, and job creation<br />
potential. Environmental<br />
and socioeconomic impacts<br />
were analyzed and the study<br />
examined opportunities for<br />
combining a road crossing<br />
with any option. Stakeholder<br />
engagement meetings began<br />
in March 2010 and continued<br />
throughout the study period,<br />
which ended with a report in<br />
August 2010. These meetings<br />
provided valuable input regarding<br />
issues that would need<br />
resolution if any tidal power<br />
project were to be developed.<br />
“The study highlighted the<br />
environmental challenges of<br />
the project,” says Peter Kydd,<br />
Director of Strategic Consulting<br />
for <strong>Parsons</strong> <strong>Brinckerhoff</strong> in<br />
the UK. “It also showed that<br />
280,000 MW per year of lowcarbon<br />
electricity could be<br />
generated by the new 160-MW<br />
facility, enough to power<br />
50,000 homes.”<br />
The study concluded that<br />
combining the barrage with<br />
a new 10-kilometer (6-mile)<br />
road crossing would improve<br />
the cost-benefit ratio of the<br />
project but that it would not<br />
be economical in the current<br />
market.<br />
Wastewater Treatment<br />
And Recycling Plant<br />
At Work in Australia<br />
Construction and commissioning<br />
is complete on the Gippsland<br />
Water Factory, a wastewater<br />
treatment and recycling plant<br />
in Victoria, Australia, that<br />
processes 35 million liters (9<br />
million gallons) of residential<br />
and industrial wastewater each<br />
day from more than 15,000<br />
households and businesses.<br />
The Gippsland Water Factory<br />
project was delivered by an<br />
alliance comprised of Gippsland<br />
Water and three specialized<br />
companies: Transfield Services<br />
Limited, CH2M Hill, and <strong>Parsons</strong><br />
<strong>Brinckerhoff</strong>. The firm provided<br />
multidisciplinary engineering<br />
and environmental design and<br />
stakeholder engagement services<br />
for the $260 million plant.<br />
The plant, the first of its<br />
kind in Australia, produces<br />
8 million liters (2 million<br />
gallons) of high-quality recycled<br />
water daily that is sold to a<br />
nearby producer of paper<br />
products for use in its industrial<br />
processes. The remaining highly<br />
treated odor-free wastewater<br />
is discharged into the ocean<br />
until a suitable customer can<br />
be sourced.<br />
By selling recycled water<br />
to the paper manufacturer, the<br />
Gippsland Water Factory frees<br />
up an equivalent amount of<br />
freshwater—about 3 billion liters<br />
(800 million gallons) annually—<br />
from the region’s rivers and<br />
reservoirs, enough to service<br />
a town of 40,000 people for<br />
an entire year.<br />
The Gippsland Water<br />
Factory uses a three-stage<br />
treatment process that<br />
features biological treatment,<br />
membrane filtration, and<br />
reverse osmosis. “By relying<br />
on biological methods rather<br />
than chemical treatment,<br />
and locating the plant close<br />
to the paper manufacturer<br />
and residential development,<br />
we minimize the use of<br />
electricity in transport and<br />
wastewater processing,”<br />
says Andrew Hodgkinson,<br />
<strong>Parsons</strong> <strong>Brinckerhoff</strong>’s Gippsland<br />
Water Factory Alliance Technical<br />
Director.<br />
Biogas produced by the<br />
treatment of the paper mill waste<br />
and plant sludge, plus a microhydro<br />
plant constructed nearby,<br />
are used to generate 20 percent<br />
of the plant’s electricity needs.<br />
Also constructed on the site is<br />
the Vortex Centre, which provides<br />
visitors the opportunity to learn<br />
about water conservation and<br />
sustainable water management.<br />
Clear water: At the Gippsland<br />
Water Factory in Victoria,<br />
Australia, the sedimentation tank<br />
is part of the process of recycling<br />
wastewater for industrial use.<br />
It’s educational: Gippsland’s<br />
Vortex Centre teaches visitors<br />
about water conservation and<br />
sustainable water management,<br />
enabling future security of the<br />
local water supply.<br />
16 • Notes<br />
Notes • 17
Notes<br />
on<br />
Projects<br />
Going underground: Seattle’s seismically vulnerable Alaskan Way Viaduct will<br />
be replaced by a bored tunnel, the largest ever constructed by a tunnel boring<br />
machine. Shown here is the approach to the south portal.<br />
Rent-A-Car: The Miami Intermodal Center-Rental Car Center is capable of<br />
washing and fueling up to 7,200 cars per day.<br />
Making tracks: Two new light rail lines<br />
nearly doubled the length of tracks<br />
of Salt Lake‘s TRAX system.<br />
© 2011 david sailors<br />
Salt Lake City<br />
Opens New Rail<br />
New trains burst through a<br />
banner proclaiming “everything’s<br />
falling into place” at inaugural<br />
ceremonies in August for Salt<br />
Lake City’s new West Valley<br />
City and Mid-Jordan TRAX light<br />
rail extensions. Officials and<br />
riders celebrated the extensions,<br />
which were completed ahead<br />
of schedule and significantly<br />
under budget. The new lines<br />
nearly double the length of<br />
track and number of train cars<br />
in service.<br />
<strong>Parsons</strong> <strong>Brinckerhoff</strong> is<br />
program manager for the newly<br />
opened lines, as well as for<br />
the Utah Transit Authority’s<br />
(UTA) entire FrontLines 2015<br />
program, which is one of the<br />
largest and most aggressive rail<br />
expansion programs in the U.S.<br />
To accommodate Utah’s fastgrowing<br />
population, FrontLines<br />
2015 will expand UTA’s existing<br />
103-kilometer (64-mile) transit<br />
network with two additional<br />
new light rail lines and a second<br />
commuter rail line (the first<br />
opened in April 2008), totaling<br />
113 kilometers (70 miles) of<br />
added service. These new<br />
services will provide residents<br />
with transportation options and<br />
enhance mobility for non-riders<br />
by decreasing traffic congestion.<br />
Kevin Cox, Project Manager<br />
for <strong>Parsons</strong> <strong>Brinckerhoff</strong>,<br />
credits the ability to meet an<br />
accelerated schedule to an<br />
integrated approach. “From the<br />
beginning, <strong>Parsons</strong> <strong>Brinckerhoff</strong><br />
teamed with UTA to develop a<br />
management plan that placed a<br />
premium on integrated teams and<br />
partnering and used a range of<br />
creative approaches to contract<br />
packaging, scheduling, and<br />
funding,” says Cox, noting that<br />
the agency is a strong advocate<br />
for a collaborative arrangement.<br />
“<strong>Parsons</strong> <strong>Brinckerhoff</strong> has<br />
been a partner with the Utah<br />
Transit Authority for the past<br />
30 years,” says Mike Allegra,<br />
UTA General Manager. “They<br />
share our commitment to the<br />
community.”<br />
Projects of the Year<br />
Illustrate Innovation<br />
<strong>Parsons</strong> <strong>Brinckerhoff</strong>’s 2010<br />
Projects of the Year demonstrate<br />
innovation in the use of new<br />
materials and technologies and<br />
a creative approach to problemsolving<br />
on behalf of the firm’s<br />
clients.<br />
“The four winning projects<br />
demonstrate the breadth of practices<br />
of <strong>Parsons</strong> <strong>Brinckerhoff</strong>—<br />
highways, tunnels, buildings,<br />
transit, and bridges,” says George<br />
J. Pierson, President and Chief<br />
Executive Officer. “In addition to<br />
innovation, they exemplify teamwork<br />
and strong leadership.”<br />
The four Projects of the Year<br />
are as follows:<br />
Alaskan Way Viaduct and<br />
Seawall Replacement<br />
As general engineering<br />
consultant for the Alaskan<br />
Way Viaduct and Seawall<br />
Replacement, <strong>Parsons</strong><br />
<strong>Brinckerhoff</strong> served for<br />
10 years as lead strategic<br />
advisor assisting the Washington<br />
Department of Transportation<br />
in eliminating its greatest public<br />
safety risk — the seismically<br />
vulnerable viaduct running<br />
along the Seattle waterfront that<br />
carries 110,000 vehicles daily.<br />
Conceptual design was<br />
prepared for replacement of<br />
the 2,000-meter- (6,500-foot-)<br />
long Elliott Bay seawall. The<br />
firm’s responsibilities included<br />
preparing an environmental<br />
impact statement and bid<br />
documents in connection with<br />
the replacement of the viaduct.<br />
The proposed 3-kilometer-<br />
(2-mile-) long tunnel will be<br />
17 meters (56 feet) in diameter,<br />
the largest ever constructed<br />
by a tunnel boring machine.<br />
The team met challenging<br />
technical obstacles and a<br />
demanding schedule.<br />
Mike Rigsby was Project<br />
Manager and Jared Smith was<br />
Principal-in-Charge.<br />
Miami Intermodal Center-<br />
Rental Car Center<br />
On behalf of the Florida Department<br />
of Transportation, District<br />
VI, Heery International provided<br />
architecture, overall architecture/<br />
engineering coordination, and<br />
construction administration services<br />
for the Miami Intermodal<br />
Center-Rental Car Center.<br />
The rental car center is a $355<br />
million, 300,000-square-meter<br />
(3.4 million-square-foot) facility<br />
in the Miami Intermodal Center,<br />
offering passengers one location<br />
for rental car agencies with rapid<br />
transportation to and from Miami<br />
International Airport and connectivity<br />
among several transportation<br />
systems.<br />
Heery was the architect of<br />
record for a four-story structure<br />
that includes the first multi-level<br />
fueling, fluid top-off, and wash<br />
bay facility in the U.S. The 120<br />
fuel dispensers required special<br />
approvals from fire prevention<br />
officials; the team devised and<br />
executed a sophisticated performance-based<br />
design using computer<br />
simulations of fire scenarios<br />
and solutions. The result: capacity<br />
to fuel and wash up to 7,200<br />
cars per day.<br />
Rosendo E. Marcet Jr. was<br />
Project Manager and Roberto<br />
Sequeira was Principal-in-Charge.<br />
Project Architect was Roberto<br />
Vich. Heery is the U.S. buildings<br />
operating company of <strong>Parsons</strong><br />
<strong>Brinckerhoff</strong>.<br />
Dearborn Subway<br />
Track Renewal<br />
For the Dearborn Subway<br />
Track Renewal project, <strong>Parsons</strong><br />
<strong>Brinckerhoff</strong> was the construction<br />
manager representing<br />
the Chicago Transit Authority<br />
(CTA). The $87.8 million project<br />
involved the rail replacement<br />
and extensive tunnel rehabilitation<br />
of the Dearborn (Blue Line)<br />
Subway, a 6-kilometer (4-mile)<br />
segment connecting the Chicago<br />
downtown business district with<br />
O’Hare International Airport.<br />
Most of the work on the<br />
60-year-old tunnel was performed<br />
during 54-hour weekend<br />
track outages. The CTA limited<br />
the number of outages to 23<br />
scheduled around the city’s<br />
summer and fall public events.<br />
The system was returned to full<br />
service on Monday mornings in<br />
time to support the rush-hour<br />
commute. The team, led by<br />
<strong>Parsons</strong> <strong>Brinckerhoff</strong> and the<br />
CTA, completed the project on<br />
time and below budget—with<br />
minimal disruptions in service.<br />
Ken Davidson was the Project<br />
Manager. Tom Nutter was the<br />
Principal-in-Charge.<br />
Fort Eustis<br />
Railroad Bridges<br />
The Fort Eustis Railroad Bridges<br />
project involved design of the<br />
world’s first railroad bridges<br />
made of recycled plastics—at<br />
the U.S. Army base at Fort<br />
Making it new again: The Dearborn Subway Track Renewal rehabilitated a<br />
key segment of Chicago’s Dearborn (Blue Line) Subway.<br />
Eustis, Virginia—applying a new<br />
sustainable construction material<br />
to major bridge components.<br />
The two new bridges,<br />
12 meters (40 feet) and<br />
24 meters (80 feet) long,<br />
respectively, replaced halfcentury-old<br />
structurally deficient<br />
timber railroad bridges.<br />
The thermoplastic material,<br />
developed by scientists at<br />
New Jersey’s Rutgers University<br />
and manufactured by Axion<br />
International, uses post-consumer<br />
plastics that would otherwise be<br />
deposited into landfills. Although<br />
this material had been in the<br />
marketplace for 20 years, this<br />
was its first application to major<br />
infrastructure. One challenge<br />
was convincing the U.S. Army<br />
that plastic could support<br />
120-ton locomotives. Another<br />
was meeting the aggressive<br />
schedule set by the Army;<br />
the design-build team handed<br />
complete construction plans<br />
to the contractor two months<br />
after the contract was signed.<br />
John S. Kim was Project<br />
Manager. Vijay Chandra<br />
was Principal-in-Charge. n<br />
Thermoplastic: One of the railroad<br />
bridges made of recycled plastics at the<br />
U.S. Army base at Fort Eustis, Virginia.<br />
18 • Notes Notes • 19
© 2011 david sailors<br />
Mike Abrahams<br />
Notes<br />
on the<br />
Firm<br />
OPAL Award to<br />
Mike Abrahams<br />
Mike Abrahams has won the<br />
OPAL (Outstanding Projects<br />
and Leaders) award from<br />
the American Society of<br />
Civil Engineers for lifetime<br />
achievement in design. He<br />
will receive the award in<br />
March 2012 at an awards gala.<br />
Established in 1999, the OPAL<br />
award recognizes individuals<br />
for lifelong accomplishments<br />
and achievements that have<br />
made significant differences in<br />
five areas of civil engineering:<br />
construction, design, education,<br />
government, and management.<br />
This was the third time a<br />
<strong>Parsons</strong> <strong>Brinckerhoff</strong> employee<br />
garnered the award; Jim Lammie<br />
received it for achievement in<br />
management in 2001 and the late<br />
Lou Silano for design in 2005.<br />
Abrahams was also recently<br />
awarded the John A. Roebling<br />
Medal by the International<br />
Bridge Conference (IBC). The<br />
award, named for the designer<br />
of New York’s famed Brooklyn<br />
Bridge, recognizes an individual<br />
for lifetime achievement in<br />
bridge engineering. Abrahams<br />
received the award at the IBC’s<br />
annual conference in Pittsburgh,<br />
Pennsylvania.<br />
Abrahams, who is based<br />
in New York and is the<br />
firm’s Technical Director for<br />
Structures, has been with <strong>Parsons</strong><br />
<strong>Brinckerhoff</strong> for 40 years,<br />
involved in designing some<br />
of its preeminent structures.<br />
Among them are the Arthur<br />
Ravenel Jr. Bridge in Charleston,<br />
South Carolina; the George P.<br />
Coleman Bridge Replacement<br />
in Virginia; the Admiral Clarey<br />
Bridge in Pearl Harbor, Hawaii;<br />
and the Hood Canal Bridge<br />
in Washington—for which, 30<br />
years after his first association<br />
with the bridge, he served as<br />
Project Manager for the upgrade<br />
completed in 2009.<br />
To Abrahams, the real thrill<br />
is not the size of the bridge<br />
or the recognition it receives.<br />
“The rewarding part is working<br />
with others to create something<br />
that has meaning and value to<br />
society,” he says.<br />
Chuck Kohler Leads<br />
AAPSA Company<br />
Chuck Kohler has been named<br />
Chief Operating Officer (COO)<br />
of the Asia/Australia-Pacific/<br />
Southern Africa operating company<br />
based in Singapore. In<br />
his new role, Kohler oversees<br />
nearly 5,000 employees who<br />
work on hundreds of transportation,<br />
power, mining, water/<br />
wastewater, and community<br />
development projects throughout<br />
Asia, the Australia-Pacific region,<br />
and southern Africa. He will also<br />
maintain his position of Director<br />
of Project Operations.<br />
“Chuck brings extensive<br />
© 2009 david sailors<br />
Chuck Kohler<br />
international project experience<br />
as well as broad expertise in<br />
finance and management to<br />
his new role,” says George J.<br />
Pierson, President and Chief<br />
Executive Officer. “I know we<br />
can count on him to expand<br />
<strong>Parsons</strong> <strong>Brinckerhoff</strong>’s presence<br />
in some of our most important<br />
markets.”<br />
A 24-year veteran of <strong>Parsons</strong><br />
<strong>Brinckerhoff</strong>, Kohler joined the<br />
firm as a bridge engineer in<br />
the Chicago office. Following<br />
that he worked in Asia, serving<br />
as Project Engineer on the<br />
Singapore Underground Road<br />
System, Project Manager of<br />
the Tuas Bay Tunnel, and<br />
Deputy Director for program<br />
management of the Singapore<br />
Deep Tunnel Sewerage System.<br />
In Hong Kong, he was Manager<br />
of the office’s civil engineering<br />
division and Project Engineer on<br />
the Western Harbor Crossing.<br />
Kohler returned to the<br />
<strong>Parsons</strong> <strong>Brinckerhoff</strong> corporate<br />
headquarters in New York in<br />
2000, where he worked in<br />
corporate finance for three years<br />
before going back to project<br />
work as Project Manager on the<br />
first phase of the Upper Rouge<br />
Combined Sewer Overflow in<br />
Detroit, Michigan. In 2005, he<br />
moved to the firm’s Godalming,<br />
UK, office, as Director of<br />
Operations for the Europe-<br />
Africa organization. Named<br />
Executive Vice President in<br />
December 2007, Kohler returned<br />
to the corporate headquarters in<br />
New York, where he assumed<br />
responsibility for overseeing<br />
major projects.<br />
Kohler has an M.B.A. from<br />
the Kellogg Graduate School of<br />
Management at Northwestern<br />
University, Chicago, and master’s<br />
and bachelor’s degrees in civil<br />
engineering from the University<br />
of Illinois at Champaign.<br />
Frank Medina<br />
Honored by Magazine<br />
<strong>Parsons</strong> <strong>Brinckerhoff</strong>’s Frank<br />
Medina has been selected as one<br />
of the “Top 200 Most Influential<br />
Hispanics in Technology” by the<br />
editors of Hispanic Engineer & IT<br />
(HE&IT) magazine.<br />
Medina has been with<br />
<strong>Parsons</strong> <strong>Brinckerhoff</strong> for more<br />
than a decade and has extensive<br />
experience in the design,<br />
management, and construction<br />
of major transportation, drainage,<br />
sewer, and water system<br />
projects.<br />
Earlier in his career he<br />
worked in the public sector, as<br />
a project manager for the city of<br />
Scottsdale, Arizona, managing<br />
the design and construction of<br />
public improvement projects,<br />
and as staff engineer in the<br />
Statewide Project Management<br />
section of the Arizona<br />
Department of Transportation.<br />
“It is an honor to be included<br />
in such a prestigious group,”<br />
says Medina. “My selection is<br />
© 2011 J-F VERGEL<br />
Frank Medina<br />
a direct reflection of the outstanding<br />
opportunities that our<br />
clients have given us and of<br />
the exceptional performance of<br />
<strong>Parsons</strong> <strong>Brinckerhoff</strong>’s Arizona<br />
staff.”<br />
The “Top 200” features<br />
individuals in a variety of<br />
sectors. Companies represented<br />
include General Motors, Boeing,<br />
Google, Verizon, and Facebook.<br />
Extensive research was done<br />
on thousands of employees<br />
of various corporations and<br />
government agencies. HE&IT<br />
editors then evaluated and<br />
selected the “Top 200” based<br />
on excellence in their work,<br />
strong commitment to their<br />
communities, and leadership<br />
as role models.<br />
HE&IT magazine is distributed<br />
to Hispanic professionals, highlevel<br />
government and industry<br />
policy makers, and engineering<br />
students.<br />
Jerry Givens On Board<br />
Of Keston Institute<br />
Jerry Givens, Los Angeles Area<br />
Manager, has been named to<br />
the Board of Directors of the<br />
Keston Institute for Public<br />
Finance and Infrastructure<br />
Policy, which, in the Institute’s<br />
words, “seeks to actively address<br />
the economic policy, financial,<br />
demographic, and other dimensions<br />
of public<br />
infrastructure<br />
development<br />
in California.”<br />
The Keston<br />
Institute was<br />
established at the University of<br />
Southern California (USC) in 2002<br />
and seeks to leverage USC’s intellectual<br />
resources to help California<br />
and the nation address critical<br />
infrastructure issues.<br />
A native Angelino, Givens has<br />
more than 30 years’ experience<br />
in public sector infrastructure<br />
and management. His background<br />
includes positions such<br />
as City Administrative Officer and<br />
Director of Public Works for the<br />
city of Inglewood, California. He<br />
has also been Deputy Executive<br />
Director of the Los Angeles County<br />
Transportation Commission,<br />
Executive Vice President of Rail<br />
Design and Construction, and<br />
Deputy Chief Executive Officer for<br />
Los Angeles County Metropolitan<br />
Transportation Authority (Metro).<br />
Projects he supported during his<br />
tenure with Metro include the Red,<br />
Blue, Green, and Gold lines as<br />
well as Metrolink and Alameda<br />
Corridor, a freight rail “expressway”<br />
connecting the national<br />
rail system to the ports of<br />
Los Angeles and Long Beach.<br />
He is currently <strong>Parsons</strong><br />
<strong>Brinckerhoff</strong>’s Principal-in-<br />
Charge for the extension of the<br />
Metro Green Line to Los Angeles<br />
International Airport.<br />
In his current position, Givens<br />
manages nearly 100 <strong>Parsons</strong><br />
<strong>Brinckerhoff</strong> employees at work<br />
on a wide range of projects in<br />
southern California. n<br />
Jerry Givens<br />
20 • Notes Notes • 21
C o r p o r a t e H e a d q u a r t e r s<br />
P a r s o n s B r i n c k e r h o f f • O n e P e n n P l a z a • N e w Y o r k , N Y 1 0 1 1 9<br />
1 - 2 1 2 - 4 6 5 - 5 0 0 0<br />
w w w . p b w o r l d . c o m<br />
w w w . f a c e b o o k . c o m / p b w o r l d<br />
w w w . t w i t t e r . c o m / p b w o r l d<br />
F o r a l i s t i n g o f o u r o v e r 1 5 0 o f f i c e s , p l e a s e v i s i t o u r W e b s i t e a t w w w . p b w o r l d . c o m<br />
o r c o n t a c t u s a t t h e f o l l o w i n g l o c a t i o n s :<br />
New York 1-212-465-5000<br />
Dubai 971 4 449 7222<br />
London 44-(0)20-7337-1700<br />
Singapore 65-6533-7333<br />
Sydney 61-2-9272-5100<br />
Toronto 1-416-487-5256<br />
8M09/11P11