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Impact of Residual Stress in HPFS Fused Silica

Impact of Residual Stress in HPFS Fused Silica

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Focus<strong>in</strong>g on stress and its connections to <strong>in</strong>terferometry and birefr<strong>in</strong>gence, for light travel<strong>in</strong>g down the z axis, Eqs.(4a), (4b),<br />

(7), and (9) are important.<br />

(∆n) x = (-n 3 0 /2) (q 11 σ x + q 12 σ y + q 12 σ z )<br />

(4a)<br />

(∆n) y = (-n 3 0 /2) (q 12 σ x + q 11 σ y + q 12 σ z )<br />

(4b)<br />

BR = (∆n) x - (∆n) y = (-n 3 0 /2) (q 11 -q 12 ) (σ x -σ y ) (7)<br />

(∆n) avg = (∆n x + ∆n y )/2 = (-n 3 0 /2) ((q 11 +q 12 )(σ x +σ y )/2 + q 12 σ z ). (9)<br />

Eqs. (7) and (9) relate to birefr<strong>in</strong>gence and (circularly polarized) <strong>in</strong>terferometry measurements, respectively.<br />

The birefr<strong>in</strong>gence measurement depends only on the difference <strong>in</strong> pr<strong>in</strong>ciple stresses (σ x -σ y ), while (∆n) avg or (∆n) x , (∆n) y<br />

depend <strong>in</strong> a more complicated way on all three stress components σ x , σ y , and σ z .<br />

From Eqs. (4a) and (4b), the knowledge <strong>of</strong> the two variables (∆n) x and (∆n) y is not enough to determ<strong>in</strong>e the three stress<br />

variables σ x , σ y , and σ z . Thus, <strong>in</strong> pr<strong>in</strong>ciple, <strong>in</strong>terferometry and birefr<strong>in</strong>gence measurements down a s<strong>in</strong>gle axis do not give<br />

enough <strong>in</strong>formation to determ<strong>in</strong>e the pr<strong>in</strong>ciple stresses. In practice, however, one or even two <strong>of</strong> the pr<strong>in</strong>ciple stresses may<br />

be small enough to ignore, <strong>in</strong> which case the other two or one stresses can be determ<strong>in</strong>ed from knowledge <strong>of</strong> (∆n) x and (∆n) y .<br />

What is the po<strong>in</strong>t?<br />

Because wavefront distortion and birefr<strong>in</strong>gence both <strong>in</strong>volve variations <strong>in</strong> the <strong>in</strong>dex <strong>of</strong> refraction, one may be tempted to<br />

th<strong>in</strong>k that one causes the other. This is false. One may be tempted to th<strong>in</strong>k that they are always strongly correlated, for<br />

example, both caused by the same underly<strong>in</strong>g stresses. It is true that stress can cause both wavefront distortion and<br />

birefr<strong>in</strong>gence, but the degree <strong>of</strong> correlation between the two can be highly variable. The po<strong>in</strong>t is this: under some<br />

circumstances, wavefront distortion and birefr<strong>in</strong>gence should be strongly correlated, while <strong>in</strong> other circumstances, they<br />

should be uncorrelated.<br />

For example, look<strong>in</strong>g at Eqs. (7) and (9), suppose a stress σ z was developed through process<strong>in</strong>g. This stress would have no<br />

effect at all on the birefr<strong>in</strong>gence (as measured down the z axis), but would <strong>in</strong>deed change (∆n) avg and thus alter the wavefront<br />

distortion. On the other hand, suppose we exam<strong>in</strong>e wavefront distortion and birefr<strong>in</strong>gence near the edge <strong>of</strong> a lens blank. In<br />

this case, we can usually treat the pr<strong>in</strong>ciple axes as radial and tangential, and the radial stress has to vanish as we approach<br />

the edge. Tak<strong>in</strong>g the tangential stress as σ x , we see from Eqs. (7) and (9) that a larger σ x will alter both the birefr<strong>in</strong>gence and<br />

(∆n) avg together. Thus, <strong>in</strong> this case, they will be correlated. As a third example, suppose σ x and σ y are both <strong>in</strong>creased<br />

together. Then the birefr<strong>in</strong>gence is unaffected but the wavefront distortion is altered <strong>in</strong> a way that is uncorrelated to<br />

birefr<strong>in</strong>gence. F<strong>in</strong>ally, an obvious connection between stress-<strong>in</strong>duced wavefront changes and birefr<strong>in</strong>gence is shown <strong>in</strong> the<br />

laser compaction <strong>of</strong> fused silica, both <strong>in</strong> the theoretical model and <strong>in</strong> the experimental measurements. 7,8<br />

Of the four cases discussed, only two predict a strong correlation between wavefront distortion and birefr<strong>in</strong>gence. The real<br />

answer for any given process or thermal history must be determ<strong>in</strong>ed by measurements <strong>of</strong> both birefr<strong>in</strong>gence and wavefront<br />

distortion on the same pieces <strong>of</strong> glass. Because the radial stress vanishes near the edge, the edge region especially can be<br />

evaluated for correlations between birefr<strong>in</strong>gence and wavefront distortion. In a process that produces larger tangential<br />

stresses, a correlation is expected. In our samples, with low levels <strong>of</strong> birefr<strong>in</strong>gence as shown <strong>in</strong> Figures 2B, 3B and 4B, there<br />

is no correlation.<br />

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