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plastics - The customer magazine from BASF 2/2007

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News<br />

Setting a new record<br />

Seven million tons of adipic acid<br />

Seven million tons of adipic acid – this<br />

record has now been set by <strong>BASF</strong>. <strong>The</strong><br />

product, which has been in production<br />

at <strong>BASF</strong> since 1939, leaves the factory<br />

either as a solution or in solid form. This<br />

classic product continues to sell as briskly<br />

as ever, “<strong>The</strong> demand for adipic acid is<br />

very high at the moment, so we have<br />

been producing well above average in recent<br />

months,” explains Thomas Jaworek,<br />

deputy operating manager.<br />

When large-scale production of adipic<br />

acid began in 1947, a mere two to three<br />

tons were being produced per day. In the<br />

decades that followed, <strong>BASF</strong> increased<br />

the capacity of the facility to meet the rising<br />

demand, up to today’s production of<br />

270,000 tons annually.<br />

Adipic acid is one of the two components<br />

that make up hexamethylene diamine adipate,<br />

a precursor of polyamide 6.6. <strong>The</strong><br />

major buyers are the clothing, footwear<br />

and automotive industries. One of the<br />

best-known final products made of this<br />

material is nylon stockings. Moreover, it is<br />

an intermediate in the production of polyurethane<br />

systems. This substance can<br />

Sports shoes made of polyurethane, a secondary<br />

product of adipic acid.<br />

be found in nature in sugar beets and red<br />

beets and it is used in the food industry<br />

as an acidifier in soft drinks.<br />

New compounding facility in Shanghai<br />

Expansion of production and development service<br />

for engineering <strong>plastics</strong> in Asia<br />

Opening ceremony of the new<br />

compounding facility in Shanghai.<br />

<strong>BASF</strong> has inaugurated one of the world’s<br />

most modern compounding facilities<br />

for engineering<br />

<strong>plastics</strong> at its<br />

Pudong site in<br />

Shanghai, China.<br />

This new worldscale<br />

installation<br />

with an annual<br />

capacity of 45,000<br />

tons has been<br />

operating successfully<br />

since March.<br />

It stands out for its<br />

efficient production<br />

process and very<br />

high environmental<br />

standards. This<br />

new installation<br />

boosts <strong>BASF</strong>’s compounding capacity<br />

in Asia to over 100,000 tons per year.<br />

Moreover, <strong>BASF</strong> has set up a development<br />

center for engineering <strong>plastics</strong><br />

in Shanghai, where engineers cooperate<br />

closely with <strong>customer</strong>s to create<br />

and optimize new applications. This<br />

collaboration ranges <strong>from</strong> computeraided<br />

design in the initial phase all<br />

the way to component testing during<br />

the experimental and market-ready<br />

stages. <strong>BASF</strong>’s state-of-the-art injection-molding<br />

technical laboratory also<br />

offers its <strong>customer</strong>s services in process<br />

technology. <strong>The</strong> technical center<br />

is part of a worldwide integrated<br />

research network that also encompasses<br />

centers in Japan and Korea, in<br />

Europe and in the United States.<br />

7

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