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3UF5 SIMOCODE-DP System Motor Protection and Control Device

3UF5 SIMOCODE-DP System Motor Protection and Control Device

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Extensive Diagnostics<br />

<strong>SIMOCODE</strong>-<strong>DP</strong> offers a large amount<br />

of operational <strong>and</strong> statistical data on<br />

the feeder, which is available to the<br />

user for visualisation <strong>and</strong> diagnostic<br />

purposes.<br />

This data can be accessed:<br />

• directly at the switchboard via the<br />

LED display of the h<strong>and</strong>-held-unit<br />

plugged into the basic unit or<br />

operator panel, or via a PC with<br />

Win-<strong>SIMOCODE</strong>-<strong>DP</strong>/Smart.<br />

• via PROFIBUS-<strong>DP</strong>. The data can be<br />

read by the user program <strong>and</strong> it can<br />

be transferred to a corresponding<br />

operator communication <strong>and</strong><br />

monitoring system. Thus, the various<br />

operational <strong>and</strong> statistical information<br />

can be displayed in the control room<br />

• over PROFIBUS-<strong>DP</strong>V1 with a<br />

communications processor which<br />

were in the PC/PU <strong>and</strong> the software<br />

Win-<strong>SIMOCODE</strong>-<strong>DP</strong>/Professional<br />

Always informed as to the current<br />

operating state<br />

<strong>SIMOCODE</strong>-<strong>DP</strong> continuously informs<br />

the process engineer about the current<br />

operating state:<br />

• actual phase current in %<br />

• ON/OFF<br />

• Anti-clockwise, clockwise LEFT/<br />

RIGHT<br />

• Fast, slow<br />

• Slide open, closed, moving<br />

• Warning<br />

• Fault.<br />

Reduction of failures by the<br />

signalling of critical operating<br />

states<br />

The settable current limits inform the<br />

process engineer about critical states<br />

in the system. For example, a current<br />

which is below the lower current limit<br />

setting could mean a broken conveyor<br />

belt for example. The overloading of a<br />

mixing machine for example can be<br />

quickly detected by the display of<br />

‘upper current limit exceeded.’ To avoid<br />

an overload trip of the machine, the<br />

process engineer can take precise<br />

steps to change the working process,<br />

such as reducing the amount of<br />

material in the mixer.<br />

Display of other critical operating<br />

states:<br />

• Current imbalance<br />

• Overload warning/trip<br />

• Thermistor motor protection<br />

warning/trip<br />

• Earth fault warning/trip<br />

• Locked rotor protection<br />

• Warning/trip upper/lower current<br />

limit response.<br />

Reduction of maintenance times<br />

Maintenance intervals can be<br />

increased, as all statistical data relating<br />

to the condition of a particular feeder is<br />

transmitted from the <strong>SIMOCODE</strong>-<strong>DP</strong> to<br />

the PLC. <strong>SIMOCODE</strong>-<strong>DP</strong> registers the<br />

number of starts <strong>and</strong> the number of<br />

overload trips, counts the operating<br />

hours <strong>and</strong> calculates the current in %<br />

of the last trip. All data is stored in a<br />

non-volatile memory in <strong>SIMOCODE</strong>-<strong>DP</strong>.<br />

Analogue Current display<br />

For display of analogue current value<br />

through a display device on the panel<br />

door; the <strong>SIMOCODE</strong>-<strong>DP</strong> system is<br />

provided with an external current<br />

transformer (range 0.25 A-820 A/1A).<br />

With this it is also possible for the<br />

systemselector to inform about the<br />

actual current flowing in the motor<br />

feeder.<br />

Self-monitoring<br />

The correct function of the<br />

<strong>SIMOCODE</strong>-<strong>DP</strong> processor is<br />

permanently monitored. If there is a<br />

fault, <strong>SIMOCODE</strong>-<strong>DP</strong> switches the<br />

load to the adjustement, safe state<br />

(OFF, or maintain operating state -<br />

monostable or bistable behavior).<br />

Also testable ‘in action’<br />

This function gives <strong>SIMOCODE</strong>-<strong>DP</strong><br />

additional safety <strong>and</strong> better monitoring<br />

features.<br />

The operation of <strong>SIMOCODE</strong>-<strong>DP</strong> can<br />

be checked during running – without<br />

switching off of the motor. This saves<br />

time <strong>and</strong> avoids unnecessary<br />

interruptions of the operation.<br />

Display <strong>and</strong> Diagnoses with Win-<strong>SIMOCODE</strong>-<strong>DP</strong> software<br />

7

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