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2520 - 02 Question Paper Jun 05 - Queen Katherine School

2520 - 02 Question Paper Jun 05 - Queen Katherine School

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2 Fig. 2 shows a self-assembly running machine.<br />

The main frame of the running machine is made from box section mild steel.<br />

2<br />

two M10 holes<br />

Fig. 2<br />

Fig. 2.1<br />

(a) (i) Give two advantages of using box section mild steel for the frame of the running<br />

machine. [2]<br />

(ii) Give two suitable finishes for the mild steel frame of the running machine. [2]<br />

(b)<br />

Fig. 2.1 shows a bracket used to secure the running machine in the upright position. The<br />

bracket is joined to the frame of the machine by bolts screwed into the threaded holes in the<br />

bracket.<br />

Describe, in detail, the process of producing one of the threaded holes in the bracket. Use<br />

sketches where appropriate. The bracket has already been marked out. [8]<br />

(c)<br />

Discuss the implications of consumer health and safety legislation on the design of<br />

self-assembly fitness equipment. [6]<br />

[Total: 18]<br />

<strong>2520</strong>/<strong>02</strong> <strong>Jun</strong><strong>05</strong>

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