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For Printing (7 pages/525KB) - Ricoh

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Application Note<br />

DC/DC Converter Application Note<br />

Technical Information about <strong>Ricoh</strong> DC/DC converters.<br />

In the beginning<br />

<strong>Ricoh</strong> has a superior DC/DC converter lineup for low input voltage and high input voltage, small output current and large output current.<br />

Our portfolio includes products such as: step-up, step-down and products with multiple outputs, all are manufactured by CMOS<br />

technology to ensure low supply current.<br />

40V<br />

Step-up<br />

Step-down<br />

Multipul Outputs<br />

High Voltage<br />

20V<br />

Middle Voltage<br />

6V<br />

Low Voltage<br />

<strong>For</strong> Display Panel<br />

<strong>For</strong> White LED Backlight<br />

PMOLED<br />

Step-up for<br />

General Use<br />

R1240 Group<br />

R1224N<br />

R1225N<br />

RP500 Group<br />

Step-up and Inverting<br />

Step-up and Charge pump<br />

Step-up and Inverting<br />

Step-up and LDO and VD<br />

PWM Control and VFM Control<br />

<strong>Ricoh</strong> DC/DC converters are PWM or VFM controlled. PWM is an abbreviation for Pulse Width Modulation and VFM is an<br />

abbreviation for Variable Frequency Modulation. (VFM is also called PFM: Pulse Frequency Modulation.)<br />

PWM Control<br />

The frequency is constant and the pulse width (ON time) is<br />

changed by output load.<br />

ON<br />

OFF<br />

Coil<br />

Current<br />

at low load at boundary condition at high load<br />

VFM Control<br />

The pulse width (ON time) is constant and the frequency is<br />

changed by output load.<br />

ON<br />

OFF<br />

Coil<br />

Current<br />

at low load at middle load at high load<br />

Each has features as shown in below table.<br />

DC/DC<br />

Oscillator Frequency Pulse Width (Duty)<br />

At Low Load<br />

Efficiency Ripple Voltage<br />

Noise suppression ∗<br />

VFM Control Change Constant Good High Difficult<br />

PWM Control Constant Change Not Good Low Easy<br />

∗) Noise suppression: The VFM control type changes its oscillator frequency depending on the output load. Since the noise varies<br />

according to the oscillator frequency, it is possible that noise suppression is difficult. Since the PWM control type has a constant<br />

oscillator frequency not varying according to the output load, as a result the noise is also constant and it is easier to take<br />

measures to reduce noise.<br />

<strong>For</strong> optimal use, some products may switch between the two control types. The switching methods include manual switching by<br />

means of a MODE pin and automatic switching based on the output load.<br />

Efficiency (%)<br />

RP506K Efficiency vs. Output Current<br />

RP506K331A/B/C<br />

RP506K331D/E/F<br />

100<br />

90<br />

80<br />

70<br />

60<br />

50<br />

40<br />

30<br />

VIN=4.3V, PWM/VFM<br />

20<br />

VIN=5.0V, PWM/VFM<br />

VIN=4.3V, forced PWM<br />

10<br />

VIN=5.0V, forced PWM<br />

0<br />

1 10 100 1000 10000<br />

Output Current IOUT (mA)<br />

Efficiency (%)<br />

100<br />

90<br />

80<br />

70<br />

60<br />

50<br />

40<br />

30<br />

VIN=4.3V, PWM/VFM<br />

20<br />

VIN=5.0V, PWM/VFM<br />

VIN=4.3V, forced PWM<br />

10<br />

VIN=5.0V, forced PWM<br />

0<br />

1 10 100 1000 10000<br />

Output Current IOUT (mA)<br />

123


A p p l i c a t i o n N o t e<br />

Internal or External Output Driver Transistor<br />

<strong>Ricoh</strong> has DC/DC converter types available with an internal output transistor and external output transistor. In internal types have<br />

an Lx pin and are called DC/DC converters, the external types have an EXT pin and are called DC/DC controllers. (If a specific<br />

product has both types available it is listed as a DC/DC converter)<br />

When using an external output transistor, select a power MOSFET. When efficiency at high loads is important select a MOSFET<br />

with a low ON resistance, but when efficiency at a low loads is more important select a MOSFET with small gate capacity. Please<br />

use a MOSFET that has a maximum drain current higher than the maximum coil current (ILmax).<br />

RP505Kxx1A/B<br />

R1224Nxx2E/F/G/H/L/M<br />

(Internal output transistor type)<br />

(External output transistor type)<br />

PVIN<br />

AVIN<br />

Ramp<br />

Compensation<br />

Thermal<br />

UVLO<br />

Shutdown<br />

Current<br />

Feedback<br />

Current<br />

Detector<br />

LX<br />

VIN<br />

5<br />

OSC<br />

3<br />

VOUT<br />

MODE<br />

CE<br />

Soft Start Vref<br />

Chip<br />

Enable<br />

Mode<br />

Control<br />

Switching<br />

Control<br />

OSC<br />

PGND<br />

VOUT<br />

EXT<br />

4<br />

PWM/VFM<br />

CONTROL<br />

-<br />

+<br />

Protection<br />

Amp<br />

-<br />

+<br />

Vref<br />

Soft Start<br />

Chip Enable<br />

1<br />

CE<br />

UVLO<br />

+<br />

-<br />

Vref<br />

AGND<br />

2<br />

GND<br />

Products With Internal Output Transistor<br />

RN5RK R1200x R1201N R1202x R1203x R1204x R1205x R1206N R1207N R1210N<br />

R1213K R1218x R1232D R1240x R1242S R1243x R1244N R1245x R1283K R1286K<br />

R1290K R1293K R5220x RP400x RP401x RP500x RP501K RP502x RP503x RP504x<br />

RP505K RP506K RP550K RP600K RP901K RP904Z<br />

Products With External Output Transistor<br />

RN5RK R1210N R1211x R1212D R1215D R1224N R1225N<br />

The Output Voltage Setting<br />

<strong>Ricoh</strong> has DC/DC converters types in which the output voltage is fixed internally and types that allow the output voltage to be set<br />

with external resistors. The internal types have a VOUT pin and the external types have a VFB pin. When using an externally<br />

adjustable type, please select proper components regarding to phase compensation and intrusion of noise.<br />

RP505Kxx1A/B<br />

RP505K001C<br />

(Internally fixed output voltage type)<br />

(Externally adjustable output voltage type)<br />

VIN<br />

CIN<br />

4.7μF<br />

PVIN<br />

CE<br />

LX<br />

AVIN VOUT<br />

RP505K<br />

Series<br />

AGND<br />

L<br />

2.2μH<br />

VOUT<br />

COUT<br />

10μF<br />

VIN<br />

CIN<br />

4.7μF<br />

PVIN<br />

CE<br />

LX<br />

AVIN VFB<br />

RP505K<br />

Series<br />

AGND<br />

L<br />

2.2μH<br />

R1<br />

R2<br />

C1<br />

VOUT<br />

COUT<br />

10μF<br />

DC/DC<br />

MODE<br />

PGND<br />

MODE<br />

PGND<br />

Products With Internally Fixed Output Voltage<br />

RN5RK R1210N R1224N R1225N R1232D R1286K R5220x RP400x RP401x RP500x<br />

RP501K RP502x RP503x RP504x RP505K RP506K RP600K RP901K RP904Z<br />

Products With Externally Adjustable Output Voltage<br />

R1200x R1201N R1202x R1203x R1204x R1205x R1206N R1207N R1211x R1212D<br />

R1213K R1215D R1218x R1224N R1232D R1240x R1242S R1243x R1244N R1245x<br />

R1283K R1286K R1290K R1293K RP400K RP401K RP505K RP506K RP550K RP600K<br />

Application Note<br />

124


Application Note<br />

The Diode Rectifier and The Synchronous Rectifier<br />

<strong>Ricoh</strong> step-down DC/DC converters can be classified into diode rectifier type and synchronous rectifier type. The diode rectifier<br />

type is uses a schottky diode, and the synchronous rectifier type uses a low side MOS transistor. In most cases, <strong>Ricoh</strong>'s<br />

synchronous rectifier type DC/DC converters have built-in high side and low side MOS transistors except for the R1242S.<br />

R1240x<br />

RP500x<br />

(Diode rectifier type)<br />

(Synchronous rectifier type)<br />

CSPD<br />

470pF<br />

R1<br />

3.75kΩ<br />

R2<br />

1.2kΩ<br />

VIN<br />

CIN<br />

10μF<br />

VIN BST<br />

R1240x<br />

VFB<br />

LX<br />

GND CE<br />

VOUT=3.3V<br />

CBST<br />

100nF<br />

L4.7μH<br />

"H"active<br />

COUT<br />

10μF<br />

VIN<br />

CIN<br />

10μF<br />

VIN<br />

CE<br />

AGND<br />

LX<br />

VOUT<br />

PGND<br />

4.7μH<br />

VOUT<br />

COUT<br />

10μF<br />

Diode Rectifier Type Step-down DC/DC Converters<br />

R1224N R1225N R1240x R1243x R1244N R1245x R1283K R1290K R1293K<br />

Synchronous Rectifier Type Step-down DC/DC Converters<br />

R1232D R1242S R1286K R5220x RP500x RP501K RP502x RP503x RP504x RP505K<br />

RP506K RP550K RP901K RP904Z<br />

The Under Voltage Lock Out Function (UVLO)<br />

To provide more stable operation some DC/DC converters contain a UVLO (Under Voltage Lock Out) function. After turning on<br />

power, the UVLO function keeps the internal circuits in the standby state until the DC/DC converter input voltage (VIN) reaches the<br />

UVLO released voltage, it is to avoid malfunctioning of the product below the UVLO voltage. In case the input voltage (VIN) drops<br />

below the UVLO detect voltage during operation, the UVLO function forces the DC/DC converter into the standby state to prevent<br />

to a malfunctioning. When the input voltage (VIN) rises above the UVLO released voltage again, the UVLO released the DC/DC<br />

converter.<br />

Products With Under Voltage Lockout Function<br />

R1200x R1201N R1202x R1203x R1204x R1205x R1206N R1207N R1211x R1212D<br />

R1213K R1215D R1218x R1224N R1225N R1232D R1240x R1242S R1243x R1244N<br />

R1245x R1283K R1286K R1290K R1293K R5220x RP500x RP501K RP502x RP503x<br />

RP504x RP505K RP506K RP550K RP901K RP904Z<br />

DC/DC<br />

The Soft Start Function<br />

The Soft Start function is initiated when the input voltage<br />

(VIN) reaches the minimum operating voltage and UVLO<br />

voltage after power on, it is to prevent that the DC/DC<br />

converter will cause a large inrush current and<br />

overshoots of output voltage. The DC/DC converter is<br />

made to start up in a smooth manner by provision of a<br />

start up time (soft start time). There are products with an<br />

internally fixed soft start time and products with<br />

externally adjustable soft start time setting pin, and<br />

products externally adjustable with an oscillator<br />

maximum duty cycle (to be explained later).<br />

Voltage<br />

Graphical view of Soft Start functions<br />

Without Soft Start function<br />

With Soft Start function<br />

Voltage<br />

Time<br />

Time<br />

Products With Soft Start Function<br />

R1200x R1201N R1202x R1203x R1204x R1205x R1206N R1207N R1211x R1212D<br />

R1213K R1215D R1224N R1225N R1232D R1240x R1242S R1243x R1244N R1245x<br />

R1283K R1286K R1290K R1293K R5220x RP400x RP401x RP500x RP501K RP502x<br />

RP503x RP504x RP505K RP506K RP550K RP600K RP901K RP904Z<br />

125


A p p l i c a t i o n N o t e<br />

The Oscillator Maximum Duty Cycle Externally Setting<br />

Some products support a maximum oscillator duty cycle (Maxduty) setting by an external resistor connected to the DTC pin. The<br />

Maxduty value is large in case the DTC pin voltage is large and vice versa, the Maxduty cycle value is small when DTC pin voltage<br />

is small.<br />

The soft start function is created by an external capacitor connected to the DTC pin, during start-up the DTC pin voltage is<br />

gradually increasing. The soft start initiates from a Maxduty value of 0% and the output voltage ramps up gradually, preventing an<br />

inrush current. The soft start time can be adjusted by the capacitance of the capacitor.<br />

R1215D<br />

L<br />

SD<br />

R3<br />

C1<br />

C2<br />

C6<br />

8<br />

4<br />

2<br />

6<br />

VIN<br />

DELAY<br />

EXT<br />

VFB<br />

GND AMPOUT<br />

VREFOUT DTC<br />

1<br />

5<br />

7<br />

3<br />

C5<br />

NMOS<br />

R4<br />

C4<br />

R1<br />

R2<br />

C3<br />

LOAD<br />

R5 R6 C7<br />

Products With Externally Settable Oscillator Maximum Duty Cycle<br />

R1212D R1215D R1290K R1293K<br />

The Phase Compensation Externally Setting<br />

The phase compensation of some DC/DC converters can be set with external components. Please set the phase compensation of<br />

such products by connecting an external capacitor (speed up capacitor) and resistor to the AMPOUT pin.<br />

The response of the products with internal phase compensation may not be optimal in some operating conditions, because the<br />

phase compensation settings of these products give priority to the stability of the circuit in all conditions. There are guidelines<br />

available for selecting the external parts (inductor and output capacitor). The response and the stability of the products with<br />

external phase compensation should be best during actual operating conditions such as input voltage, output voltage, output<br />

current, inductor, output capacitor and oscillator frequency.<br />

In addition, please select the capacitor and the resistor used for external phase compensation based on the recommended value<br />

and formula which is described in the product specification and carefully adjust by evaluation during operating conditions.<br />

L<br />

R1215D<br />

SD<br />

DC/DC<br />

R3<br />

C1<br />

C2<br />

C6<br />

8<br />

4<br />

2<br />

6<br />

VIN<br />

DELAY<br />

EXT<br />

VFB<br />

GND AMPOUT<br />

VREFOUT DTC<br />

1<br />

5<br />

7<br />

3<br />

C5<br />

NMOS<br />

R4<br />

C4<br />

R1<br />

R2<br />

C3<br />

LOAD<br />

R5 R6 C7<br />

Products Supporting External Phase Compensation<br />

R1211x R1212D R1213K R1215D R1290K R1293K<br />

Application Note<br />

126


Application Note<br />

The Over Voltage Protection Circuit (OVP)<br />

The OVP circuit monitors the VOUT pin voltage and halts<br />

oscillation once it reaches the OVP detect voltage.<br />

Oscillation resumes when the VOUT pin voltage<br />

decreases below the threshold again. In case the cause<br />

of the excess VOUT pin voltage is not removed the OVP<br />

circuit will stop and resume repeatedly in order limit the<br />

VOUT pin voltage.<br />

Products Supporting Over Voltage Protection (OVP)<br />

R1205N823B OVP Operation Output Voltage Waveform<br />

(OVP detect voltage: Typ. 25.0V, OVP release voltage: Typ. 23.2V)<br />

Output Voltage VOUT (V)<br />

27<br />

26<br />

25<br />

24<br />

23<br />

22<br />

21<br />

0 10 20 30 40 50<br />

Time t (ms)<br />

R1200x R1201N R1202x R1204x R1205x R1206N R1207N R1218x<br />

Protection Circuits (Latch Type/Reset Type/Fold back Type)<br />

Operation of over current protection by circuit type<br />

There are three kinds of current limit protection circuits used<br />

in <strong>Ricoh</strong> DC/DC converters, Latch type, Reset type and Fold<br />

back type.<br />

• A Latch type protection circuit latches the power MOSFET<br />

Latch Type<br />

Over Current<br />

Over Current Cancelation<br />

to the OFF state during an excessive high load in case it<br />

persists for a specified time (the protection delay time).<br />

The circuit can be released by changing the IC into the<br />

standby mode and back to the active mode by the CE pin,<br />

or by turning the power off and back on. There are some<br />

products which an adjustable protection delay time by a<br />

capacitor connected to the DLY pin (DELAY pin).<br />

• A Reset type protection circuit controls the power<br />

MOSFET to the OFF state during an excessive high load<br />

in case it persists for a specified time (the protection delay<br />

time). The circuit is automatically released after removal<br />

VOUT<br />

Reset Type<br />

VOUT<br />

Fold back Type<br />

Auto-release<br />

Auto-release<br />

Protection Delay Time<br />

Latch Protection<br />

Soft Start<br />

Normal Operation<br />

t<br />

restart by CE signal<br />

Protection Delay Time<br />

Reset Protection<br />

Soft Start<br />

Normal Operation<br />

t<br />

DC/DC<br />

of the excessive load and by triggering the soft start<br />

operation. The protection delay time is fixed within the IC.<br />

• A Fold back type protection circuit decreases the oscillator<br />

frequency when the output voltage decreases below the<br />

preset value. Therefore the minimum ON duty decreases<br />

and the inductor ripple current increases. As a result the<br />

Preset value<br />

VOUT<br />

reduce frequency<br />

t<br />

Auto-release<br />

Fold back Protection<br />

Normal Operation<br />

Soft Start<br />

output current decreases. The protection is automatically<br />

released after the excessive load is removed.<br />

Products Supporting Latch Type Protection Circuit<br />

R1211x R1212D R1213K R1215D R1225N R1232D R1240x R1242S R1243x R1245x<br />

R5220x R1283K R1286K R1290K R1293K RP401x RP500x RP501K RP502x RP503x<br />

RP504x RP505K RP506K RP550K RP904Z<br />

Products Supporting Reset Type Protection Circuit<br />

R1224N<br />

RP901K<br />

Products Supporting Fold Back Type Protection Circuit<br />

R1240x R1242S R1243x R1244N R1245x<br />

127


A p p l i c a t i o n N o t e<br />

The Sequence Control<br />

Start-up and shutdown sequence controls are available in R1283x, R1290K and etc, using the soft start function, output delay<br />

function and auto discharge function. Start-up/shutdown sequence for the LCD panel and CCD sensor can be set.<br />

Suitable sequence control for LCD panel is available.<br />

CE<br />

R1290K<br />

Capacitor for setting<br />

the output delay time<br />

18V<br />

-6V<br />

12V<br />

Gate driver<br />

LCD panel<br />

Source driver<br />

(Voltage is an example)<br />

CE input<br />

18V<br />

3<br />

85%<br />

12V<br />

1<br />

Output delay time Soft start time<br />

Soft start time<br />

0V<br />

Output delay<br />

2<br />

-6V<br />

time<br />

Soft start time<br />

(Control example)<br />

Suitable sequence control for CCD sensor is available.<br />

CE<br />

R1283x<br />

15V<br />

-7.5V<br />

CCD sensor<br />

CE input<br />

1<br />

15V<br />

Soft start time<br />

Soft start time<br />

CCD vertical driver<br />

0V<br />

2<br />

-7.5V<br />

(Voltage is an example)<br />

(Control example)<br />

Products with sequence control<br />

R1283x R1286K R1290K RP600K RP901K<br />

The Shutdown Function<br />

Due to the typical step-up DC/DC converter circuit, a voltage may appear at the output of the circuit even if the driver IC is in the<br />

standby mode. A current flows from the battery, through the inductor and diode to the output pins. In case an OLED display is<br />

connected, it is powered constantly and it may have an impact to the lifetime of the OLED. In addition, when the input voltage is<br />

close to the Vf voltage of a white LED, it is unable to turn these off properly.<br />

The R120xx Series have an internal NPN transistor instead of a diode. In standby mode, the NPN transistor turns off and isolates<br />

the current flow from input to output.<br />

The R1213K Series is able to shutdown that controls an external P-channel MOSFET by FLAG pin.<br />

DC/DC<br />

VIN<br />

LX VIN LX<br />

VOUT<br />

VOUT<br />

CE<br />

CE<br />

OFF<br />

VFB<br />

VFB<br />

GND<br />

R1218x<br />

GND<br />

R1200x<br />

Products Containing Shutdown Function<br />

R1200x R1202x R1213K<br />

Application Note<br />

128


Application Note<br />

The LED High-speed Dimming Control<br />

The LED brightness is set by the current through the LEDs, it can be controlled<br />

by the Duty of a PWM signal applied to the CE pin. The current through the LEDs<br />

can be calculated by the following formula.<br />

ILED=Hduty × VFB / R1<br />

Following product with high-speed dimming control can be used in the PWM<br />

signal range between 200Hz to 300kHz.<br />

When controlling the LED brightness with a PWM signal of 20kHz or less; The<br />

variation of the inductor current might cause audible sounds, please use a PWM<br />

signal in the high frequency area to avoid this.<br />

Hduty<br />

CE<br />

VFB<br />

R1<br />

Products containing LED High-speed Dimming Control<br />

R1201N R1202x R1203x R1204x R1205x R1206N R1207N<br />

The <strong>For</strong>ced PWM Control<br />

The general PWM control DC/DC converters may cause ringing in the Lx voltage because there is a zero current period to prevent<br />

a reverse coil current in low load condition. However the forced PWM control DC/DC converters do not cause ringing by forcing<br />

them into PWM control in low load condition.<br />

Although the reverse coil current is present, the reverse current is not wasted because it flows to the output in the next cycle.<br />

General PWM Mode<br />

<strong>For</strong>ced PWM Mode<br />

DC/DC<br />

<strong>Ricoh</strong> forced PWM control DC/DC converters are able to switch automatically between PWM and VFM mode. If one prefers that<br />

the supply current and efficiency are most important, please select automatic PWM/VFM switching mode. In that case the DC/DC<br />

converter operates in VFM mode during low load conditions. If one prefers that no ringing in low load condition should appear and<br />

operation with a constant frequency, please select fixed forced PWM control mode.<br />

The <strong>For</strong>ced PWM Control Products<br />

RP504x RP505K RP506K RP550K<br />

129

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