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TO 35-1-3 - Robins Air Force Base

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<strong>TO</strong> <strong>35</strong>-1-3<br />

FOREWORD<br />

1. PURPOSE.<br />

The purpose of this manual is to provide information necessary<br />

to prevent or minimize the impact of corrosion on Support<br />

Equipment (SE). This manual is designed to provide basic corrosion<br />

principal, theory, identification, prevention and control<br />

information to enable SE technicians to differentiate between<br />

the different types of corrosion in order to identify the appropriate<br />

temporary repair materials and processes. This technical<br />

order is specific to SE; however, for areas not covered in this<br />

manual, or expanded information on a particular material or<br />

process, technicians or contractors should refer to <strong>TO</strong> 1-1-691,<br />

“<strong>Air</strong>craft Weapon Systems Cleaning and Corrosion Control”.<br />

For additional guidance, refer to <strong>TO</strong> 1-1-8, “Application and<br />

Removal of Organic Coatings, Aerospace and Non-Aerospace<br />

Equipment”, and <strong>TO</strong> 1-1-689, “Avionic Cleaning, and Corrosion<br />

Prevention/Control”.<br />

2. SCOPE.<br />

This manual is designed to provide basic information to be<br />

used by Organizational/Unit, Intermediate, and Depot levels of<br />

maintenance. This manual shall also be used to provide guidance<br />

for corrosion prevention and control activities of contracted<br />

maintenance inspection, repair, and overhaul of SE. If<br />

conflicting instructions occur that pertain to the marking and<br />

painting of USAF SE, the end item manual takes precedence<br />

over this manual. Conflicts in resolving any conflicting materials<br />

and processes application requirements shall be referred to<br />

the <strong>Air</strong> <strong>Force</strong> Corrosion Prevention and Control Office,<br />

AFRL/RXSSR, <strong>Robins</strong> AFB, GA. Conflicts regarding all other<br />

criteria in this manual shall be referred to WR-ALC, <strong>Robins</strong><br />

AFB, GA for resolution.<br />

2.1 Chapter 1 Description. This chapter provides the basic<br />

information needed by SE technicians to accurately identify<br />

the causes, types of corrosion and how to minimize the factors<br />

that cause and accelerate corrosion. This chapter also provides<br />

procedures for the SE technicians to be able to treat corrosion<br />

in the early stages.<br />

2.2 Chapter 2 Description. This chapter establishes the recommended<br />

SE wash cycles based on location; provides a listing<br />

and description of authorized cleaning compounds; and<br />

lists specific cleaning processes for SE.<br />

2.3 Chapter 3 Description. This chapter provides the SE<br />

technician with the coating requirements authorized coating<br />

systems, sealing requirements, and corrosion preventive compound<br />

applications. It also provides the only authorized colors<br />

for USAF SE.<br />

2.4 Chapter 4 Description. This chapter displays authorized<br />

markings and their locations on SE.<br />

2.5 Chapter 5 Description. This chapter covers the materials<br />

and processes for construction and maintenance of Hush<br />

Houses.<br />

2.6 Chapter 6 Description. This chapter covers the materials<br />

and processes for NSS.<br />

2.6A Chapter 7 Description. This chapter covers operations<br />

unique to the Southwest Asia Region.<br />

2.7 Appendix A Description. This appendix provides a list<br />

of consumable material authorized for use on SE.<br />

3. ABBREVIATIONS AND ACRONYMS.<br />

Abbreviations and acronyms used in this manual are in the<br />

accordance with ASME Y14.38.<br />

Abbreviation<br />

AISI<br />

AFOSH<br />

AFRL/RXSSR<br />

AOR<br />

BBE<br />

BOD<br />

CPC<br />

CRES<br />

DO<br />

ESD<br />

HPW<br />

ID<br />

MIG<br />

MSDS<br />

MWAS<br />

NACE<br />

NSN<br />

OD<br />

OSHA<br />

pH<br />

PSI<br />

PSIG<br />

PM<br />

PPE<br />

QPL/QPD<br />

RH<br />

RTV<br />

Definition<br />

American Iron and Steel Institute<br />

<strong>Air</strong> <strong>Force</strong> Office of Safety and Health<br />

<strong>Air</strong> <strong>Force</strong> Corrosion Prevention<br />

and Control Office<br />

Area of Responsibility<br />

<strong>Base</strong> Bioenvironmental Engineer<br />

Biochemical Oxygen Demand<br />

Corrosion Preventive Compound<br />

Corrosion Resistant Steel<br />

Dissolved Oxygen<br />

Electrostatic Discharge<br />

High-Pressure Water<br />

Inside Diameter<br />

Gas Metal-Arc<br />

Material Safety Data Sheet<br />

Metallization Process Metal Wire<br />

Arc Spray<br />

National Association of Corrosion<br />

Engineers<br />

National Stock Number<br />

Outside Diameter<br />

Occupational Safety and Health<br />

Administration<br />

Potential of Hydrogen<br />

Pounds Per Square Inch<br />

Pounds Per Square Inch Gauge<br />

Preventive Maintenance<br />

Personal Protective Equipment<br />

Qualified Products List/Database<br />

Relative Humidity<br />

Room Temperature Vulcanizing<br />

Change 8<br />

vii

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