14.06.2014 Views

Competence in Plastics - Röchling Engineering Plastics

Competence in Plastics - Röchling Engineering Plastics

Competence in Plastics - Röchling Engineering Plastics

SHOW MORE
SHOW LESS

You also want an ePaper? Increase the reach of your titles

YUMPU automatically turns print PDFs into web optimized ePapers that Google loves.

<strong>Competence</strong> <strong>in</strong> <strong>Plastics</strong><br />

2013


Profile<br />

of the Röchl<strong>in</strong>g Group<br />

The Röchl<strong>in</strong>g Group has operations around<br />

the globe and represents competency <strong>in</strong> plastics.<br />

In 2012, 7,300 employees at 60 sites<br />

<strong>in</strong> 20 countries generated sales of EUR 1.2 billion.<br />

Röchl<strong>in</strong>g’s fundamental values are:<br />

– competence<br />

– quality<br />

– <strong>in</strong>novation<br />

<strong>in</strong> the process<strong>in</strong>g of eng<strong>in</strong>eer<strong>in</strong>g plastics.


A Global Presence:<br />

60 Companies <strong>in</strong> 20 Countries<br />

Virserum, SE<br />

All<strong>in</strong>gåbro, DK<br />

Haren, DE<br />

Nentershausen, DE<br />

Troisdorf, DE<br />

Rochester, NY/US<br />

Orangeville, ON/CA<br />

Cleveland, OH/US<br />

Mount Pleasant, PA/US<br />

Kimberly, WI/US<br />

Akron, OH/US<br />

Dallas, NC/US<br />

Gastonia, NC/US<br />

Duncan, SC/US<br />

Ontario, CA/US<br />

Gloucester, GB<br />

Gijzegem, BE<br />

Lahnste<strong>in</strong>, DE<br />

Brensbach, DE<br />

Worms, DE<br />

Mannheim, DE<br />

Ruppertsweiler, DE<br />

Araia, ES<br />

Maxéville, FR<br />

Déc<strong>in</strong>es, FR<br />

Bocairent, ES<br />

Gernsbach, DE<br />

Bad Grönenbach, DE<br />

Itupeva, BR


Laives, IT<br />

Trento, IT<br />

Rusko, FI<br />

Lohja, FI<br />

Venegono Inferiore, IT<br />

Abbiategrasso, IT<br />

Volpiano, IT<br />

Gozzano, IT<br />

St. Petersburg, RU<br />

Liepāja, LV<br />

Milzkalne, LV<br />

Pe<strong>in</strong>e, DE<br />

Wolfsburg, DE<br />

Lützen, DE<br />

Erfurt, DE<br />

Weidenberg, DE<br />

Wackersdorf, DE<br />

Ostrava, CZ<br />

Piteşti, RO<br />

Planá nad Lužnicí, CZ<br />

Rod<strong>in</strong>g, DE<br />

Oepp<strong>in</strong>g, AT<br />

Ma<strong>in</strong>burg, DE<br />

Changchun, CN<br />

Kunshan, CN<br />

Suzhou, CN<br />

Chengdu, CN<br />

Vadodara, IN<br />

Mumbai, IN<br />

S<strong>in</strong>gapore, SG


<strong>Competence</strong>, Quality,<br />

Innovation<br />

Unser Our Anspruch Claim<br />

Die The Röchl<strong>in</strong>g gegründete Group, Röchl<strong>in</strong>g-Gruppe founded 1822, arbeitet has been seit active<br />

über <strong>in</strong> plastics Jahren process<strong>in</strong>g auf dem for Gebiet over 90 der years. Kunststoffverarbeitung.<br />

our Company Stück für has Stück extended haben its wir activities unsere with Aktivitäten high-<br />

Step by step,<br />

ausgebaut quality materials und mit and hochwertigen state-of-the-art Werkstoffen, technologies. fortschrittlichsten<br />

This, comb<strong>in</strong>ed Technologien with our employees’ und dem expertise, gewachsenen is<br />

Know-how what makes unserer Röchl<strong>in</strong>g Mitarbeiter a reliable das partner entwickelt, of customers was<br />

unser around Familienunternehmen the world today – competence heute zum <strong>in</strong> verlässlichen plastics.<br />

Partner <strong>Competence</strong>, von Kunden Quality, auf Innovation der ganzen Welt macht:<br />

Kompetenz Today, many <strong>in</strong> Kunststoff. <strong>in</strong>ternationally active enterprises require<br />

their suppliers to be present around the world. They<br />

Kompetenz, Qualität, Innovation<br />

should quickly respond to the wishes of local customers<br />

while simultaneously adher<strong>in</strong>g to uniform<br />

Viele <strong>in</strong>ternational aufgestellte Unternehmen verlangen<br />

heute von ihren Lieferanten, rund um den Erdball<br />

standards worldwide. For the most part, neither large<br />

präsent zu se<strong>in</strong>. Sie sollen schnell auf örtliche Kundenwünsche<br />

reagieren, aber gleichzeitig weltweit e<strong>in</strong>en<br />

enterprises nor small companies fulfill both requirements.<br />

However, Röchl<strong>in</strong>g accomplishes this with ease.<br />

e<strong>in</strong>heitlichen Standard bewahren. Meist erfüllen<br />

weder Großkonzerne noch kle<strong>in</strong>e Unternehmen beide<br />

Kriterien. Bei Röchl<strong>in</strong>g jedoch gel<strong>in</strong>gt dies gut:<br />

Unsere Our customers Kunden reap profitieren the benefits von unseren of speedy globalen implementation<br />

flexibility der gegenseitigen <strong>in</strong> order process<strong>in</strong>g Unterstützung guaranteed und<br />

Standards,<br />

der by our Schlagkraft small and e<strong>in</strong>er medium-sized starken Gruppe companies, sowie as von well as<br />

der the hohen mutual Flexibilität, support and Kompetenz clout of a powerful und Umsetzungsgeschw<strong>in</strong>digkeit<br />

vor Ort. Dies garantiert unser Ver-<br />

group.<br />

With decades of expertise, high and uniform quality<br />

bund<br />

standards,<br />

mittelständischer<br />

and recognized<br />

Unternehmen.<br />

<strong>in</strong>novation oriented<br />

Die Röchl<strong>in</strong>gtoward<br />

Gruppe customer überzeugt needs, the mit Röchl<strong>in</strong>g ihrer über Group Jahrzehnte is impressive gewachsenen<br />

all fronts. fachlichen Kompetenz, ihrem hohen und<br />

on<br />

e<strong>in</strong>heitlichen Qualitätsstandard sowie mit e<strong>in</strong>er<br />

Innovationskraft,<br />

We have at our disposal<br />

die sich<br />

a palette<br />

an den<br />

of<br />

Kundenbedürfnissen<br />

<strong>in</strong>novative<br />

products and state-of-the-art plastics process<strong>in</strong>g<br />

orientiert und von der Fachwelt anerkannt ist.<br />

technologies that is unique worldwide. Our high<br />

Die quality Röchl<strong>in</strong>g-Gruppe standards equip verfügt us for über any task, e<strong>in</strong>e now weltweit and<br />

e<strong>in</strong>zigartige the future. Palette This is what <strong>in</strong>novativer the Röchl<strong>in</strong>g Produkte name und and über<br />

modernste the Röchl<strong>in</strong>g Prozesstechnologien logo represent. <strong>in</strong> der Kunststofftechnik.<br />

Mit unserem hohen Qualitätsanspruch s<strong>in</strong>d<br />

wir für alle künftigen Aufgaben bestens gerüstet.<br />

Dafür stehen der Name Röchl<strong>in</strong>g und das Röchl<strong>in</strong>g-<br />

Wappen.


Röchl<strong>in</strong>g Group<br />

Headquartered <strong>in</strong> Mannheim, Germany, our global plastics<br />

group encompasses 60 companies. Together, they employ<br />

over 7,300 people <strong>in</strong> 20 countries around the world.<br />

Our globally positioned Group of small and mediumsized<br />

companies is a world leader with a wide-rang<strong>in</strong>g<br />

technology base <strong>in</strong> all areas of plastics process<strong>in</strong>g.<br />

With our High-Performance <strong>Plastics</strong> and Automotive<br />

<strong>Plastics</strong> divisions, annual sales revenue from bus<strong>in</strong>ess<br />

<strong>in</strong> Europe, the Americas, and Asia amounts to over<br />

EUR 1.2 billion.<br />

Strong growth and the swift pace of <strong>in</strong>novation characterize<br />

the market environment <strong>in</strong> which the Röchl<strong>in</strong>g<br />

Group does bus<strong>in</strong>ess. Few <strong>in</strong>dustries can compare<br />

with the plastics <strong>in</strong>dustry’s current potential. In recent<br />

decades, plastics have spread at an unparalleled rate.<br />

Plastic has made its mark on the lives of people from<br />

Greenland to South Africa and from Colombia to Australia.<br />

In the twenty-first century, no other material<br />

will rival plastic <strong>in</strong> significance.<br />

Material of the Future<br />

These factors form the basis of the Röchl<strong>in</strong>g Group’s<br />

long-term entrepreneurial growth strategy. In focus<strong>in</strong>g<br />

on plastics process<strong>in</strong>g, we are concentrat<strong>in</strong>g on a<br />

material with outstand<strong>in</strong>g future prospects. We have<br />

substantially promoted the development of plastics <strong>in</strong><br />

recent decades and now benefit from the experience<br />

and specialized knowledge that our employees have<br />

amassed over the years.<br />

Three corporate pr<strong>in</strong>ciples have been the foundation<br />

of the Röchl<strong>in</strong>g Group’s rise to the lead<strong>in</strong>g <strong>in</strong>ternational<br />

ranks among plastics companies – <strong>Competence</strong>,<br />

Quality, and Innovation.<br />

2


Röchl<strong>in</strong>g Group<br />

Sales: EUR 1.2 billion Employees: 7,300<br />

Division<br />

High-Performance <strong>Plastics</strong><br />

Division<br />

Automotive <strong>Plastics</strong><br />

◆ Röchl<strong>in</strong>g Eng<strong>in</strong>eer<strong>in</strong>g <strong>Plastics</strong><br />

◆ Röchl<strong>in</strong>g Sustaplast<br />

◆ Röchl<strong>in</strong>g Automotive<br />

◆ Röchl<strong>in</strong>g Technical Parts<br />

<strong>Competence</strong> means that Röchl<strong>in</strong>g companies are<br />

leaders <strong>in</strong> their bus<strong>in</strong>ess. The Group covers the full<br />

range of quality plastics and all major plastics process<strong>in</strong>g<br />

techniques.<br />

We at Röchl<strong>in</strong>g believe Quality means that our<br />

products and our service meet our customers’ exact<br />

requirements. We keep our promises.<br />

A spirit of Innovation is required <strong>in</strong> order to competently<br />

advise our bus<strong>in</strong>ess partners. That is why<br />

Röchl<strong>in</strong>g leads the field <strong>in</strong> the technological development<br />

of products, applications, and processes.<br />

For example, the <strong>in</strong>novative product range of the<br />

High-Performance <strong>Plastics</strong> division encompasses<br />

a wide range of semi-f<strong>in</strong>ished products, profiles,<br />

cast and <strong>in</strong>jection-molded parts, as well as f<strong>in</strong>ished<br />

parts made from standard plastics and technical<br />

high-performance plastics that are mach<strong>in</strong>ed, coated,<br />

and ready to use.<br />

The Automotive <strong>Plastics</strong> division provides automobile<br />

manufacturers and system suppliers all over the world<br />

with technologically superior plastics applications<br />

that are be<strong>in</strong>g implemented to solve the current challenges<br />

of the automobile <strong>in</strong>dustry – reduction of costs,<br />

weight, fuel consumption, and emissions.<br />

3


High-Performance <strong>Plastics</strong><br />

The High-Performance <strong>Plastics</strong> division delivers<br />

customized solutions to the capital goods <strong>in</strong>dustry<br />

and the medical technology sector worldwide.<br />

Röchl<strong>in</strong>g entered its plastics age over 90 years ago,<br />

and plastics have shaped the Company’s history<br />

ever s<strong>in</strong>ce. With our thermoplastic and composite<br />

materials, we offer a customized solution for nearly<br />

all areas of the capital goods <strong>in</strong>dustry. The foundation<br />

of this approach is our competent consult<strong>in</strong>g,<br />

marketability and the true commitment to technological<br />

progress. Röchl<strong>in</strong>g’s High-Performance <strong>Plastics</strong><br />

division and its workforce of over 3,200 employees<br />

at 37 production locations around the world are active<br />

<strong>in</strong> various bus<strong>in</strong>ess units and achieve sales of approximately<br />

EUR 600 million.<br />

Customized Solutions for All Industries<br />

The High-Performance <strong>Plastics</strong> division’s products<br />

are used <strong>in</strong> a wide range of <strong>in</strong>dustries – <strong>in</strong> the food<br />

<strong>in</strong>dustry, for example, as cutt<strong>in</strong>g boards, or as storage<br />

tanks for chemical substances and process conta<strong>in</strong>ers<br />

<strong>in</strong> chemical tank and apparatus build<strong>in</strong>g. They are<br />

employed <strong>in</strong> the anti-static ventilation systems and<br />

manufactur<strong>in</strong>g equipment used for semiconductor<br />

and clean-room technology as well as for manufactur<strong>in</strong>g<br />

the photovoltaic modules for solar panels. In<br />

the packag<strong>in</strong>g and beverage <strong>in</strong>dustries, they are used<br />

<strong>in</strong> slid<strong>in</strong>g and conveyor components to enable frictionless<br />

transport from one spot to another. In medical<br />

technology, MRI exam<strong>in</strong>ation tables, sterilization trays,<br />

test implants, and orthotic braces could scarcely be<br />

imag<strong>in</strong>ed without high-performance plastics. They are<br />

<strong>in</strong>dispensable as large-volume <strong>in</strong>sulation components<br />

<strong>in</strong> transformer and generator manufactur<strong>in</strong>g<br />

or as <strong>in</strong>terior and exterior cladd<strong>in</strong>g for commuter<br />

tra<strong>in</strong>s and buses. Be it mechanically solid or flexible,<br />

easily mach<strong>in</strong>ed, light, resistant to chemicals, extreme<br />

temperatures or UV light, antimicrobial, low-friction,<br />

low-abrasion, electrically conductive or <strong>in</strong>sulat<strong>in</strong>g –<br />

our plastic products have the exact properties our<br />

customers need.<br />

Broad Range of Processes<br />

<strong>Plastics</strong> are a dynamic market environment with<br />

a secure future. Fast-paced <strong>in</strong>novation cycles and<br />

<strong>in</strong>creas<strong>in</strong>gly sophisticated customer requirements<br />

regard<strong>in</strong>g specific product attributes as well as manufactur<strong>in</strong>g<br />

precision and dimensions have a major<br />

<strong>in</strong>fluence on bus<strong>in</strong>ess <strong>in</strong> the High-Performance <strong>Plastics</strong><br />

division. We cover the entire range of products and<br />

production processes by dynamically transferr<strong>in</strong>g<br />

expertise between companies with<strong>in</strong> our Group as<br />

needed. As a group of specialized companies, Röchl<strong>in</strong>g<br />

possesses materials, process, and <strong>in</strong>dustry expertise<br />

that allows it to offer its <strong>in</strong>dustrial customers and distributors<br />

tailored specialist advice. The Röchl<strong>in</strong>g Group<br />

thereby profits from the positive trend <strong>in</strong> the plastics<br />

<strong>in</strong>dustry and is prepar<strong>in</strong>g for the future <strong>in</strong> order to<br />

ma<strong>in</strong>ta<strong>in</strong> its position as a technology leader <strong>in</strong> thermoplastics<br />

and composite materials.<br />

4


Automotive <strong>Plastics</strong><br />

The Automotive <strong>Plastics</strong> division is one of the lead<strong>in</strong>g<br />

manufacturers of systems and modules made of<br />

polymer materials for air flow and fluid management,<br />

acoustics, and thermal management.<br />

The partnership between Röchl<strong>in</strong>g and the automobile<br />

<strong>in</strong>dustry began <strong>in</strong> the 1950s. The processes and<br />

products used have changed over the course of time.<br />

The high standards expected of quality and customer<br />

service have rema<strong>in</strong>ed. Röchl<strong>in</strong>g’s Automotive <strong>Plastics</strong><br />

division and its workforce of over 4,000 employees<br />

at 22 production locations are active around the<br />

world and achieve sales of approximately EUR 600<br />

million.<br />

Help<strong>in</strong>g Achieve Greater Efficiency<br />

In an age when susta<strong>in</strong>ability is be<strong>in</strong>g promoted vigorously,<br />

the automobile <strong>in</strong>dustry is fac<strong>in</strong>g the primary<br />

task of mak<strong>in</strong>g its vehicles more efficient. The use of<br />

plastics represents an important contribution to this.<br />

Röchl<strong>in</strong>g develops technologies and solutions which<br />

make a key contribution to reduc<strong>in</strong>g weight, consumption,<br />

cost, as well as CO 2 and noise emissions.<br />

The solutions that the automobile <strong>in</strong>dustry is look<strong>in</strong>g<br />

for are be<strong>in</strong>g found by Röchl<strong>in</strong>g’s developers, particularly<br />

<strong>in</strong> the fields of air flow and fluid management,<br />

acoustics, and thermal management. Our specialists<br />

ensure that fuel consumption is reduced by optimiz<strong>in</strong>g<br />

air currents and improv<strong>in</strong>g a vehicle’s comfort<br />

without <strong>in</strong>creas<strong>in</strong>g its weight. Röchl<strong>in</strong>g manufactures<br />

many air flow management modules and components:<br />

ducts, air filters, <strong>in</strong>take manifolds, and complete<br />

air <strong>in</strong>duction systems. W<strong>in</strong>dshield cowls and air ducts<br />

take care of the <strong>in</strong>terior, while air flap systems, underbody<br />

panels, and wheel arch l<strong>in</strong>ers ensure outstand<strong>in</strong>g<br />

aerodynamics and acoustics. Degas bottles and<br />

cool<strong>in</strong>g-water pipes are important elements<br />

of thermal management. We support the vehicles’<br />

structures with trays and pans, and we help to<br />

improve the aesthetics with door panels and car body<br />

cover<strong>in</strong>gs. With technologically advanced applications<br />

made from thermoplastics and composite materials,<br />

as well as fiber mat specialties, Röchl<strong>in</strong>g is one of<br />

the lead<strong>in</strong>g suppliers <strong>in</strong> the eng<strong>in</strong>e compartment,<br />

undercarriage, and structural component areas.<br />

A Reliable Partner for Automobile Manufacturers<br />

The range of functions we cover is broad. Whether<br />

its high-quality trim, protection of power tra<strong>in</strong>s, or<br />

optimization of acoustics, aerodynamics, and cool<strong>in</strong>g<br />

areas, we provide our customers with <strong>in</strong>dividually<br />

tailored solutions. All the components, modules,<br />

and systems from the Automotive <strong>Plastics</strong> division<br />

are characterized by their low weight and satisfy<br />

customers’ <strong>in</strong>dividual standards thanks to specific<br />

attributes, such as multifunctionality or special design<br />

features. That is why the Röchl<strong>in</strong>g Group is the development<br />

and production partner of choice for almost<br />

all the renowned automobile groups <strong>in</strong> the world<br />

<strong>in</strong> a market shaped by rapid <strong>in</strong>novation cycles for<br />

products and processes. What customers most<br />

appreciate about Röchl<strong>in</strong>g Automotive is its high<br />

level of <strong>in</strong>novativeness <strong>in</strong> the product and process<br />

solutions field, as well as the <strong>in</strong>creas<strong>in</strong>g globalization<br />

of its activities on the <strong>in</strong>tensely competitive, fastgrow<strong>in</strong>g<br />

market.<br />

6


The Customers<br />

Our very close relationship with customers is a crucial<br />

component of our Company’s success. Cultivat<strong>in</strong>g and<br />

enhanc<strong>in</strong>g this relationship is Röchl<strong>in</strong>g’s foremost priority.<br />

The central theme of customer relations, both today<br />

and <strong>in</strong> the future, is provid<strong>in</strong>g competent advice.<br />

Regardless of the customer’s <strong>in</strong>dustry, the materials<br />

<strong>in</strong>volved, or the manufactur<strong>in</strong>g processes used,<br />

Röchl<strong>in</strong>g unites all plastics processes, technologies,<br />

and competencies under one roof and offers its<br />

customers <strong>in</strong>dividual solutions. To f<strong>in</strong>d the optimum<br />

solution for our customers’ requirements, we develop<br />

a close cooperation with our bus<strong>in</strong>ess partners so as<br />

to f<strong>in</strong>d the perfect concept to suit each requirement.<br />

Our Customers’ Solution Partner<br />

At Röchl<strong>in</strong>g, keep<strong>in</strong>g close to the customer also<br />

means be<strong>in</strong>g represented by subsidiaries wherever<br />

bus<strong>in</strong>ess partners are likely to need assistance at<br />

exist<strong>in</strong>g or new <strong>in</strong>dustrial locations. Customer tra<strong>in</strong><strong>in</strong>g<br />

courses and events at the Röchl<strong>in</strong>g Tra<strong>in</strong><strong>in</strong>g Centers<br />

as well as on site all around the world are further<br />

ways <strong>in</strong> which we offer our customers added value.<br />

These events also give us the opportunity to discuss<br />

our customers’ needs with them face to face.<br />

Röchl<strong>in</strong>g’s customers are not only found all over<br />

the world – they also come from nearly every sector<br />

of the capitals good <strong>in</strong>dustry. The High-Performance<br />

<strong>Plastics</strong> division supplies both manufacturers and<br />

distributors <strong>in</strong> chemical tank and apparatus build<strong>in</strong>g,<br />

the food and beverage <strong>in</strong>dustry, and conveyor technology,<br />

transportation technology and vehicle manufactur<strong>in</strong>g,<br />

medical technology, electrical eng<strong>in</strong>eer<strong>in</strong>g,<br />

electronics, and the renewable energy <strong>in</strong>dustry along<br />

with customers from mechanical eng<strong>in</strong>eer<strong>in</strong>g and<br />

plant construction as well as manufacturers of microelectronic<br />

components.<br />

Customers of the Automotive <strong>Plastics</strong> division <strong>in</strong>clude<br />

nearly every lead<strong>in</strong>g automotive manufacturer and<br />

key systems supplier around the world. We ensure<br />

that our customers are provided with optimum<br />

support by ma<strong>in</strong>ta<strong>in</strong><strong>in</strong>g facilities <strong>in</strong> close proximity<br />

to the manufacturers and development centers <strong>in</strong><br />

Europe, the Americas, and Asia.<br />

Sales by sector<br />

Retail and mach<strong>in</strong><strong>in</strong>g 18 %<br />

Electrical and electronics <strong>in</strong>dustry 8 %<br />

Chemicals and environment 7 %<br />

Mechanical eng<strong>in</strong>eer<strong>in</strong>g 5 %<br />

Paper <strong>in</strong>dustry 3 %<br />

Medical technology 4 %<br />

Construction <strong>in</strong>dustry 3 %<br />

Other 6 %<br />

Automotive technology 46 %<br />

8


The Markets<br />

The Röchl<strong>in</strong>g Group’s markets are as diverse as its plastics.<br />

As a group of small and medium-sized companies, Röchl<strong>in</strong>g<br />

is at home where its customers are: all over the world.<br />

In past decades, Röchl<strong>in</strong>g has ga<strong>in</strong>ed a lead<strong>in</strong>g position<br />

with its High-Performance <strong>Plastics</strong> and Automotive<br />

<strong>Plastics</strong> divisions <strong>in</strong> Europe, the Americas, and<br />

Asia. The Group has always kept pace with the times<br />

and, today, as part of our flexible corporate structure,<br />

operates 60 production locations <strong>in</strong> Germany, France,<br />

Spa<strong>in</strong>, Italy, Austria, Denmark, F<strong>in</strong>land, Sweden, the<br />

United K<strong>in</strong>gdom, Belgium, Latvia, the Czech Republic,<br />

Romania, Russia, the USA, Canada, Ch<strong>in</strong>a, India,<br />

S<strong>in</strong>gapore, and Brazil.<br />

To expand our strong position, we <strong>in</strong>vest strategically<br />

<strong>in</strong> new locations. From an <strong>in</strong>ternational perspective,<br />

we are unequaled <strong>in</strong> the <strong>in</strong>dustrial plastics market.<br />

Our raw materials and manufactur<strong>in</strong>g processes are<br />

absolutely identical, no matter if <strong>in</strong> Ch<strong>in</strong>a, India,<br />

Europe, or the Americas. With our f<strong>in</strong>ancial power<br />

and vigorous <strong>in</strong>ternationalization, we are able to<br />

unfold our strengths to the fullest <strong>in</strong> this environment.<br />

In a cont<strong>in</strong>uous process of expansion, we have set up<br />

production facilities, sales offices, and development<br />

centers wherever we have customers. In recent years,<br />

the Röchl<strong>in</strong>g Group has followed the major carmakers<br />

as they expanded <strong>in</strong>to the Americas, Ch<strong>in</strong>a,<br />

and Eastern Europe, for example. The Röchl<strong>in</strong>g Group<br />

has strengthened its position <strong>in</strong> the European and<br />

American markets by means of acquisitions and has<br />

established new production facilities <strong>in</strong> Asia, Europe,<br />

and the Americas.<br />

Always Close to Our Customers<br />

The Röchl<strong>in</strong>g Group’s expansion strategy is be<strong>in</strong>g<br />

shaped <strong>in</strong> particular by the grow<strong>in</strong>g development of<br />

the emerg<strong>in</strong>g markets <strong>in</strong> Eastern Europe, Asia, and<br />

South America. It has led to an <strong>in</strong>crease <strong>in</strong> demand for<br />

capital goods and, therefore, for eng<strong>in</strong>eer<strong>in</strong>g plastics.<br />

We are already strongly committed <strong>in</strong> these emerg<strong>in</strong>g<br />

markets and will cont<strong>in</strong>ue to pursue this strategic<br />

objective <strong>in</strong> the future. Our major advantage is that<br />

we are on safe ground from South America to Ch<strong>in</strong>a<br />

with the same products based on identical raw materials<br />

and processes, advanced mach<strong>in</strong><strong>in</strong>g technology,<br />

and the process expertise that goes along with it all.<br />

Sales by Region<br />

Europe (exclud<strong>in</strong>g Germany) 33 %<br />

Germany 43 %<br />

The Americas 13 %<br />

Asia 11 %<br />

10


The Materials<br />

The <strong>in</strong>vention of celluloid <strong>in</strong> the n<strong>in</strong>eteenth century ushered<br />

<strong>in</strong> the “plastics age.” <strong>Plastics</strong> have s<strong>in</strong>ce made unprecedentedly<br />

triumphant progress, chang<strong>in</strong>g the world <strong>in</strong> the process.<br />

For thousands of years, man has mastered materials<br />

and made objects out of them. It is for this reason<br />

that the ma<strong>in</strong> periods <strong>in</strong> human development have<br />

been named after materials used by man s<strong>in</strong>ce the<br />

Stone Age. Today, plastic objects are predom<strong>in</strong>ant <strong>in</strong><br />

workshops, laboratories, offices, homes, and our daily<br />

lives. This versatile material has enabled us to realize<br />

an enormous number of desired product properties<br />

and has advanced technological development like<br />

no other material.<br />

First Choice – Economically and Ecologically<br />

<strong>Plastics</strong> pave the way for economic, ecological,<br />

and social progress. They conserve resources, facilitate<br />

by means of their excellent work<strong>in</strong>g properties<br />

the economic manufactur<strong>in</strong>g of all types of goods,<br />

and are, <strong>in</strong> many areas, the best material available<br />

<strong>in</strong> terms of functionality and design. Röchl<strong>in</strong>g has<br />

a strong <strong>in</strong>fluence on the field of plastics process<strong>in</strong>g.<br />

Today, we are able to provide a solution for almost<br />

every application us<strong>in</strong>g these high-tech materials.<br />

We adapt to grow<strong>in</strong>g demands with regard to<br />

mechanical and temperature stability, workability,<br />

resistance to abrasion and wear and tear, weight,<br />

slid<strong>in</strong>g ability, electrical and thermal <strong>in</strong>sulation<br />

properties, and acoustics.<br />

And the material’s potential is by no means exhausted.<br />

In the future, we will cont<strong>in</strong>ue to support technological<br />

developments required by the aerospace,<br />

automotive, medical, electrical, or communications<br />

sectors, for example, via the targeted implementation<br />

of new plastics. This also applies to the development<br />

and use of environmentally susta<strong>in</strong>able biopolymers.<br />

In short, the plastics age has only just begun.<br />

Materials<br />

◆ Commodities<br />

(PE, PP, ABS, PVC, PMMA, PS)<br />

◆ Eng<strong>in</strong>eer<strong>in</strong>g plastics<br />

(PA, POM, PET, PBT, PC, PVDF, PE-UHMW)<br />

◆ High-temperature plastics<br />

(PSU, PES, PPS, PEI, PAI, LCP, PEEK)<br />

◆ Glass fiber re<strong>in</strong>forced thermoplastics<br />

(PA 6-GF, PA 66-GF, POM-GF, PC-GF,<br />

PPS-GF, PP-GF)<br />

◆ Composite plastics<br />

(UP, EP, VE res<strong>in</strong>s, glass and<br />

carbon fiber re<strong>in</strong>forced, SMC)<br />

◆ Low weight re<strong>in</strong>forced<br />

thermoplastics<br />

(LWRT)<br />

◆ Lam<strong>in</strong>ated compressed wood<br />

◆ Lam<strong>in</strong>ated pressboard<br />

◆ Biopolymers (PLA)<br />

12


Lam<strong>in</strong>ated compressed wood<br />

Composites<br />

Thermoplastic material<br />

Eng<strong>in</strong>eer<strong>in</strong>g plastics<br />

High-temperature plastics<br />

Glass fiber re<strong>in</strong>forced plastics<br />

13


The Processes<br />

The mastery of highly varied manufactur<strong>in</strong>g processes plays a key role<br />

<strong>in</strong> plastics process<strong>in</strong>g. Röchl<strong>in</strong>g covers a unique range of processes<br />

used to form, shape, and mold these materials.<br />

Given the versatility of modern plastics, the various<br />

manufactur<strong>in</strong>g and process<strong>in</strong>g procedures are important<br />

criteria for product quality and process efficiency.<br />

The palette of processes we use for production,<br />

process<strong>in</strong>g, surface f<strong>in</strong>ish<strong>in</strong>g, plant and mold construction,<br />

calculation, simulation, and prototyp<strong>in</strong>g<br />

is just as diverse as our product range.<br />

Process<strong>in</strong>g with Expertise<br />

The High-Performance <strong>Plastics</strong> division uses a large<br />

number of production processes for its extensive<br />

product range of thermoplastics and composite materials.<br />

These <strong>in</strong>clude extrusion, polymerization, compression<br />

mold<strong>in</strong>g, w<strong>in</strong>d<strong>in</strong>g, pultrusion, and process<strong>in</strong>g<br />

semi-f<strong>in</strong>ished products on state-of-the-art CNC<br />

mill<strong>in</strong>g mach<strong>in</strong>es as well as the supply of standardized,<br />

ready-to-<strong>in</strong>stall components. We provide the grow<strong>in</strong>g<br />

market for technical <strong>in</strong>jection-molded parts with<br />

high-precision plastic components. Dur<strong>in</strong>g their production,<br />

all types of eng<strong>in</strong>eer<strong>in</strong>g plastics are processed<br />

by <strong>in</strong>jection mold<strong>in</strong>g mach<strong>in</strong>es with a clamp<strong>in</strong>g force<br />

of up to 5,000 KN. The automotive segment is an<br />

important submarket of the plastics <strong>in</strong>dustry. On the<br />

basis of the Röchl<strong>in</strong>g Group companies’ expert knowhow<br />

and state-of-the-art equipment, the components,<br />

modules, and systems that the Automotive <strong>Plastics</strong><br />

division manufactures meet the customers’ <strong>in</strong>dividual<br />

requirements. Our extensive materials expertise <strong>in</strong><br />

the ever more important field of direct compound<strong>in</strong>g<br />

also plays a part <strong>in</strong> ensur<strong>in</strong>g this.<br />

Another Röchl<strong>in</strong>g specialty is the manufactur<strong>in</strong>g<br />

of semi-f<strong>in</strong>ished products for <strong>in</strong>novative, acoustically<br />

effective, lightweight components and modules such<br />

as underbody panels or air ducts.<br />

14<br />

Production Processes<br />

◆ Injection mold<strong>in</strong>g (multi-component<br />

<strong>in</strong>jection mold<strong>in</strong>g, hybrid technology,<br />

GID, PIT, overmold<strong>in</strong>g) up to 32 KN<br />

◆ Extrusion blow mold<strong>in</strong>g (2D, 3D,<br />

suction, sequential)<br />

◆ Jectbond<strong>in</strong>g<br />

◆ Compression mold<strong>in</strong>g (DLFT, GMT,<br />

sheets, compression molded parts,<br />

LWRT, SMC)<br />

◆ Extrusion (profile, rod,<br />

and sheet extrusion)<br />

◆ Polymerization (vertical cast<strong>in</strong>g,<br />

shaped part mold<strong>in</strong>g, sp<strong>in</strong> cast<strong>in</strong>g)<br />

◆ W<strong>in</strong>d<strong>in</strong>g<br />

◆ Pultrusion<br />

◆ Polyurethane foam<strong>in</strong>g (PUR)<br />

Mach<strong>in</strong><strong>in</strong>g Procedures<br />

◆ Mechanical mach<strong>in</strong><strong>in</strong>g procedures<br />

(lath<strong>in</strong>g, mill<strong>in</strong>g, drill<strong>in</strong>g, cutt<strong>in</strong>g,<br />

punch<strong>in</strong>g)<br />

◆ Cutt<strong>in</strong>g (laser, water jet)<br />

◆ Jo<strong>in</strong><strong>in</strong>g techniques (weld<strong>in</strong>g, glu<strong>in</strong>g,<br />

screw<strong>in</strong>g, attach<strong>in</strong>g <strong>in</strong>serts, <strong>in</strong>sert<br />

mold<strong>in</strong>g)<br />

F<strong>in</strong>ish<strong>in</strong>g Procedures<br />

◆ Film cladd<strong>in</strong>g<br />

◆ In-mold decoration<br />

◆ Pr<strong>in</strong>t<strong>in</strong>g<br />

◆ Coat<strong>in</strong>g<br />

◆ In-mold gra<strong>in</strong><strong>in</strong>g<br />

Equipment and Mold Construction<br />

◆ Equipment design and construction<br />

◆ Plant development/construction<br />

◆ Mold construction<br />

Simulation and Analysis<br />

◆ CAD/CAE/CAM<br />

◆ CFD (flow analysis)<br />

◆ FEM (structural analysis)<br />

◆ Moldflow<br />

(<strong>in</strong>jection mold<strong>in</strong>g simulation)<br />

◆ Software development<br />

◆ GT-Power (acoustic analysis)<br />

Prototyp<strong>in</strong>g<br />

◆ 3D rapid prototyp<strong>in</strong>g<br />

◆ Vacuum form<strong>in</strong>g<br />

◆ Mach<strong>in</strong>e f<strong>in</strong>ish<strong>in</strong>g<br />

(turn<strong>in</strong>g, mill<strong>in</strong>g)


Pultrusion Extrusion<br />

Extrusion<br />

Pultrusion<br />

Injection mold<strong>in</strong>g Injection mold<strong>in</strong>g<br />

Compression mold<strong>in</strong>g<br />

Compression mold<strong>in</strong>g<br />

15


Environmental and Occupational Safety<br />

For the Röchl<strong>in</strong>g Group is the safety of our employees <strong>in</strong> the workplace<br />

and the prevention and reduction of environmental impairment highest<br />

priority and imperative for our bus<strong>in</strong>ess success.<br />

In our bus<strong>in</strong>ess activities, we aim to design our work<br />

environment <strong>in</strong> such a way that our employees can<br />

work safely and without accidents, <strong>in</strong> addition to<br />

prevent<strong>in</strong>g or m<strong>in</strong>imiz<strong>in</strong>g environmental degradation.<br />

Röchl<strong>in</strong>g is highly committed to both areas through<br />

a formalized process of cont<strong>in</strong>uous improvement<br />

<strong>in</strong> the companies. Both areas of activity are subject<br />

to report<strong>in</strong>g requirements and are the focus of<br />

the management’s attention. The companies of the<br />

Röchl<strong>in</strong>g Group conduct qualitative, environmental,<br />

and occupational safety management <strong>in</strong> accordance<br />

with <strong>in</strong>ternationally recognized standards.<br />

Prevent<strong>in</strong>g Accidents <strong>in</strong> the Workplace<br />

As early as dur<strong>in</strong>g the plann<strong>in</strong>g of production l<strong>in</strong>es<br />

and ergonomically designed workplaces, we take steps<br />

to prevent accidents. We monitor our work procedures<br />

cont<strong>in</strong>uously for possible hazards to employees.<br />

Together with executives and employees, our safety<br />

officers develop strategies to prevent potential<br />

accidents <strong>in</strong> the workplace. As a result of this active<br />

analysis, safety hazards can be identified early on,<br />

evaluated, and alleviated. In addition, the topic of<br />

accident prevention is part of the employee suggestion<br />

system.<br />

In connection with workplace safety, small measures<br />

often have a big impact. At Röchl<strong>in</strong>g, prevention<br />

is a prime focus. We review how we can succeed <strong>in</strong><br />

reduc<strong>in</strong>g the number of accidents by mak<strong>in</strong>g changes<br />

to mach<strong>in</strong>ery and equipment cont<strong>in</strong>ually, revis<strong>in</strong>g<br />

transport routes, optimiz<strong>in</strong>g light<strong>in</strong>g, improv<strong>in</strong>g<br />

signage, and provid<strong>in</strong>g appropriate tra<strong>in</strong><strong>in</strong>g for<br />

employees. Also <strong>in</strong> the future, we will cont<strong>in</strong>ue to<br />

maximize the potential of comprehensive prevention<br />

<strong>in</strong> order to m<strong>in</strong>imize risks and prevent accidents.<br />

Committed to the Environment<br />

Already <strong>in</strong> the plann<strong>in</strong>g stage of new products and<br />

manufactur<strong>in</strong>g processes, we m<strong>in</strong>imize any possible<br />

harm to the environment. Susta<strong>in</strong>ability is a major<br />

concern for us and us<strong>in</strong>g resources effectively is<br />

a key concern. In order to identify potential improvements,<br />

we analyze our material and energy flows<br />

and develop measures to reduce energy consumption<br />

and emissions. These measures are <strong>in</strong>corporated <strong>in</strong>to<br />

the plann<strong>in</strong>g process when design<strong>in</strong>g plants and new<br />

production mach<strong>in</strong>ery. In pr<strong>in</strong>ciple the Röchl<strong>in</strong>g Group<br />

adopts ideas to prevent waste and to <strong>in</strong>crease the<br />

recycl<strong>in</strong>g rate. These ideas <strong>in</strong>clude us<strong>in</strong>g state of the<br />

art technologies, treat<strong>in</strong>g recycl<strong>in</strong>g wastewater, tak<strong>in</strong>g<br />

advantage of <strong>in</strong>ternal recycl<strong>in</strong>g potential, prevent<strong>in</strong>g<br />

waste, and sophisticated waste management. We raise<br />

the environmental awareness of our employees by<br />

provid<strong>in</strong>g <strong>in</strong>formation and tra<strong>in</strong><strong>in</strong>g.<br />

DIN EN ISO 14001<br />

16


Röchl<strong>in</strong>g Group: Two Centuries of<br />

From Coal to <strong>Plastics</strong><br />

The history of the Röchl<strong>in</strong>g Company beg<strong>in</strong>s <strong>in</strong> 1822. Dur<strong>in</strong>g that year, Friedrich Ludwig Röchl<strong>in</strong>g<br />

founded a coal trad<strong>in</strong>g bus<strong>in</strong>ess <strong>in</strong> Völkl<strong>in</strong>gen. His four nephews – the “Röchl<strong>in</strong>g brothers” – began<br />

with the production of hard coal coke and process<strong>in</strong>g <strong>in</strong>dustrial iron <strong>in</strong> 1849, the year of revolutions.<br />

The acquisition of Völkl<strong>in</strong>ger Iron Works <strong>in</strong> 1881, now a UNESCO World Heritage site, marked the<br />

beg<strong>in</strong>n<strong>in</strong>g of the steel era. But that was not the only material Röchl<strong>in</strong>g bet on – <strong>in</strong> 1922, it acquired its<br />

first plastics company, thus becom<strong>in</strong>g a trail-blazer <strong>in</strong> plastics process<strong>in</strong>g.<br />

The acquisition of Rhe<strong>in</strong>metall Berl<strong>in</strong> AG, supplier of the newly constituted German Army, <strong>in</strong> 1955 was<br />

another step toward diversification and away from dependence on steel. In 1978, Röchl<strong>in</strong>g f<strong>in</strong>ally left<br />

the m<strong>in</strong><strong>in</strong>g <strong>in</strong>dustry entirely and <strong>in</strong>stead aggressively pursued diversification <strong>in</strong>to various bus<strong>in</strong>ess areas<br />

outside of materials trad<strong>in</strong>g dur<strong>in</strong>g the 1980s and 1990s.<br />

The Company did not lose sight of plastics, though, but rather expanded its product range to add<br />

it through acquisitions, <strong>in</strong> automotive plastics for example. At the end of the millenium, it adopted<br />

a fundamental change <strong>in</strong> strategy: Röchl<strong>in</strong>g focused on its core expertise <strong>in</strong> plastics and sold all<br />

other hold<strong>in</strong>gs. Along with the restructur<strong>in</strong>g, the Company <strong>in</strong>tensified the globalization of the plastics<br />

group <strong>in</strong> Eastern Europe, America, and Asia and tapped <strong>in</strong>to new markets, particularly <strong>in</strong> medical<br />

eng<strong>in</strong>eer<strong>in</strong>g.<br />

The Röchl<strong>in</strong>g Entrepreneurial Family<br />

The roots of the Röchl<strong>in</strong>g family go back all the way to the 17th century. For almost two centuries,<br />

the entrepreneurial family has been support<strong>in</strong>g the Röchl<strong>in</strong>g Group through its various stages –<br />

from a steel company to the globally operat<strong>in</strong>g plastics group it is today – and ensur<strong>in</strong>g cont<strong>in</strong>uity<br />

dur<strong>in</strong>g change.<br />

The shareholders of the Röchl<strong>in</strong>g Group have always thought of themselves as active owners,<br />

regardless of whether they managed the Company operationally or – as today <strong>in</strong> the sixth generation<br />

– strategically as part of the Advisory Board, which <strong>in</strong>cludes family members and external<br />

experts.


Innovative Materials<br />

A Century of <strong>Competence</strong> <strong>in</strong> <strong>Plastics</strong><br />

1922 Acquisition of Holzveredelung GmbH <strong>in</strong> Berl<strong>in</strong><br />

with the patent for the densified wood lam<strong>in</strong>ate Lignostone<br />

1935 The Company relocates to its current site <strong>in</strong> Haren, Germany<br />

1964 Development of the thermoplastic Polystone<br />

1975 Development of the glass fiber re<strong>in</strong>forced plastic Durostone<br />

1980 Takeover of the Sustaplast Group<br />

1981 First subsidiary <strong>in</strong> the US founded<br />

1986 Entry <strong>in</strong>to automotive plastics<br />

through acquisition of the Seeber Group <strong>in</strong> South Tyrol, Italy<br />

1987 First production site <strong>in</strong> the US established<br />

1991 First Asian subsidiary founded <strong>in</strong> S<strong>in</strong>gapore<br />

2002 First production site <strong>in</strong> Ch<strong>in</strong>a established<br />

2007 Production <strong>in</strong> India beg<strong>in</strong>s<br />

2008 First medical eng<strong>in</strong>eer<strong>in</strong>g company acquired<br />

2012 Production site <strong>in</strong> Brazil established<br />

Advisory Board<br />

Johannes Freiherr von Salmuth, Chairman<br />

Dr. Carl Peter Thürmel, Vice Chairman<br />

Dr. Günter von Au<br />

Gregor Gre<strong>in</strong>ert<br />

Dr. Bernd Michael Hönle<br />

Dr. Gerd Kle<strong>in</strong>ert<br />

Prof. Klaus Nehr<strong>in</strong>g<br />

Prof. Dr. Frank Richter<br />

Executive Board<br />

Georg Duffner, Chairman<br />

Ludger Bartels<br />

Marc Trube<br />

Taj Mahal: © iStockphoto - Aleksandar Todorovic


Röchl<strong>in</strong>g Management Board<br />

Georg Duffner<br />

Ludger Bartels<br />

Marc Trube<br />

CEO Röchl<strong>in</strong>g Group<br />

Automotive <strong>Plastics</strong><br />

Division<br />

COO Röchl<strong>in</strong>g Group<br />

CEO High-Performance<br />

<strong>Plastics</strong> Division<br />

CFO Röchl<strong>in</strong>g Group<br />

Röchl<strong>in</strong>g Real Estate<br />

Dr. Joachim Brunswicker<br />

Lewis H. Carter<br />

Erw<strong>in</strong> Doll<br />

Dr. Stephan Glander<br />

CFO<br />

Röchl<strong>in</strong>g Eng<strong>in</strong>eer<strong>in</strong>g<br />

<strong>Plastics</strong> Group<br />

President<br />

Röchl<strong>in</strong>g Eng<strong>in</strong>eer<strong>in</strong>g<br />

<strong>Plastics</strong> North America<br />

CEO<br />

Röchl<strong>in</strong>g Automotive<br />

COO<br />

Röchl<strong>in</strong>g Eng<strong>in</strong>eer<strong>in</strong>g<br />

<strong>Plastics</strong> Group<br />

Uwe Kassens<br />

Rüdiger Ke<strong>in</strong>berger<br />

Franz Lübbers<br />

Horst-Ulrich Mauß<br />

Director of the<br />

Composites<br />

Bus<strong>in</strong>ess Unit<br />

High-Performance<br />

<strong>Plastics</strong> Division<br />

Director of the<br />

Mach<strong>in</strong>ed Components<br />

Bus<strong>in</strong>ess Unit<br />

High-Performance<br />

<strong>Plastics</strong> Division<br />

Director of the Thermoplastic<br />

Semi-F<strong>in</strong>ished<br />

Products Bus<strong>in</strong>ess Unit<br />

High-Performance<br />

<strong>Plastics</strong> Division<br />

Executive Vice President<br />

Röchl<strong>in</strong>g Automotive<br />

Europe North<br />

America North<br />

Gerhard Neid<strong>in</strong>ger<br />

Dr. Andrea Rocca<br />

Steffen Rowold<br />

Yuen Kwang Wong<br />

Executive Vice President<br />

Röchl<strong>in</strong>g Automotive<br />

Asia<br />

Executive Vice President<br />

Röchl<strong>in</strong>g Automotive<br />

Europe South<br />

America South<br />

Executive Vice President<br />

Röchl<strong>in</strong>g Automotive<br />

CFO<br />

President<br />

Röchl<strong>in</strong>g Eng<strong>in</strong>eer<strong>in</strong>g<br />

<strong>Plastics</strong> Asia


Röchl<strong>in</strong>g Group<br />

Corporate Communication<br />

Richard-Wagner-Straße 9<br />

68165 Mannheim<br />

Germany<br />

Phone: +49 621 4402-0<br />

Fax: +49 621 4402-284<br />

<strong>in</strong>fo@roechl<strong>in</strong>g.com<br />

www.roechl<strong>in</strong>g.com

Hooray! Your file is uploaded and ready to be published.

Saved successfully!

Ooh no, something went wrong!