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EY-RC416, ecos416: DCC volume flow controller (7194115003)

EY-RC416, ecos416: DCC volume flow controller (7194115003)

EY-RC416, ecos416: DCC volume flow controller (7194115003)

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SAUTER <strong>EY</strong>-modulo 4<br />

PDS 94.115 en Product Data Sheet <strong>EY</strong>-<strong>RC416</strong><br />

<strong>ecos416</strong>: <strong>DCC</strong> <strong>volume</strong> <strong>flow</strong> <strong>controller</strong><br />

How energy efficiency is improved<br />

Demand-led control for air <strong>volume</strong> <strong>flow</strong>s using efficient control strategies. CO2-dependent control to optimise<br />

room conditioning with minimal energy costs. Battery-free EnOcean ® radio technology is used.<br />

Areas of application<br />

Can be used for variable <strong>volume</strong> <strong>flow</strong> control in single rooms.<br />

Supports additional functions such as: fan control, 2-pipe and 4-pipe plants, heating/cooling, frost protection<br />

function, switching of room lighting.<br />

Features<br />

Compact LON <strong>volume</strong> <strong>flow</strong> <strong>controller</strong><br />

Supports LonMark ® functional profile #8502<br />

LonMark ® -certified as per Interoperability Guideline, Version 3.3<br />

LNS plug-in for simple configuration of the functions<br />

Technical description<br />

24 V~ power supply<br />

Universal inputs and outputs can be configured via software<br />

4 universal inputs<br />

2 universal outputs<br />

4 digital outputs<br />

TP/FT10, 78 kbps<br />

Neuron ® 3150 ® processor<br />

Products<br />

Type<br />

<strong>EY</strong>-<strong>RC416</strong>F001<br />

<strong>EY</strong>-<strong>RC416</strong>F002<br />

Description<br />

DDC <strong>volume</strong> <strong>flow</strong> <strong>controller</strong><br />

DDC <strong>volume</strong> <strong>flow</strong> <strong>controller</strong> with EnOcean ® radio technology<br />

Technical data<br />

Electrical supply<br />

Damper drive<br />

Power supply 24 V~ (50/60 Hz) ± 15% Running time 120 s<br />

Power consumption Approx. 5 VA (up to 10…50 VA for Torque 4 Nm<br />

internal power supply for Triac) Rotation angle 95°, adjustable<br />

Damper shaft<br />

8.5…18.2 mm<br />

Inputs, outputs<br />

Universal inputs 4 Permitted ambient conditions<br />

Resolution 16 bit analogue / digital Operating temperature 0…70 °C<br />

Can be used as: Storage and transport temperature -20…70 °C<br />

Digital input Potential-free contact Humidity 0…90% rh,<br />

Analogue input U/I/R no condensation<br />

Temperature measurement NTC, PT100, PT1000<br />

Potentiometer R Standards, guidelines and directives<br />

Universal outputs 2 Type of protection IP 30 (EN 60529)<br />

Can be used as: Protection class I<br />

Analogue output U Environmental class 3K3 (IEC 60721)<br />

Digital output 0…12 V= digital CE conformity as per<br />

PWM up to 20 mA for 600 EMC Directive 2004/108/EC EN 61000-6-1<br />

Digital outputs 4 EN 61000-6-2<br />

Digital output Triac 0.75 A with 24 V~ EN 61000-6-3<br />

EN 61000-6-4<br />

Interfaces, communication<br />

Protocol LonTalk ® Installation<br />

Transceiver FT-X1 Dimensions W x H (mm) 214 x 123<br />

Network TP/FT-10, 78 kbps Weight (kg) 1.05<br />

Connection LON audio jack mono 1/8"<br />

EnOcean ® F002 6 available channels Additional information<br />

Radio frequency 868.3 MHz Fitting instructions P100002459<br />

Material declaration MD 94.115<br />

Differential pressure sensor<br />

Pressure range 2…250 Pa Dimension drawing M11393<br />

Accuracy ± 3% full scale Wiring diagram A10585<br />

www.sauter-controls.com 1/5


<strong>EY</strong>-<strong>RC416</strong><br />

Accessories<br />

Type<br />

Description<br />

Manual operating panel<br />

<strong>EY</strong>-RU481F001<br />

<strong>EY</strong>-RU483F001<br />

<strong>EY</strong>-RU481F002<br />

<strong>EY</strong>-RU481F003<br />

Sensor<br />

Sensor-VAV, display<br />

Sensor, occupancy<br />

Sensor, occupancy, setpoint<br />

General functioning of the <strong>volume</strong> <strong>flow</strong> <strong>controller</strong><br />

The <strong>ecos416</strong> single-channel <strong>volume</strong> <strong>flow</strong> <strong>controller</strong> is a<br />

microprocessor-based, configurable <strong>volume</strong> <strong>flow</strong> <strong>controller</strong> used to<br />

control and regulate supply or return air <strong>volume</strong> <strong>flow</strong> boxes on the<br />

basis of LON ® technology. Individual, demand-led ventilation of<br />

individual rooms is possible in relation to the room occupancy, room<br />

temperature or the CO2 content of the air. The <strong>volume</strong> <strong>flow</strong> passing<br />

over the <strong>volume</strong> <strong>flow</strong> box is measured with an integrated static<br />

differential pressure sensor and is compared with the <strong>volume</strong> <strong>flow</strong><br />

setpoint specified by the <strong>controller</strong>. If the actual value deviates from<br />

the setpoint, the <strong>volume</strong> <strong>flow</strong> over the <strong>volume</strong> <strong>flow</strong> box is adjusted<br />

by means of the integrated damper drive until the required setpoint<br />

is attained. The inputs and outputs provided may be used for a<br />

variety of applications. The <strong>ecos416</strong> <strong>volume</strong> <strong>flow</strong> <strong>controller</strong> uses the<br />

LonTalk ® communication protocol and is LonMark ® -certified if the<br />

sensor profile (number 1) is used for the relevant input objects and<br />

if the actuator profile (number 3) is used for the relevant output<br />

objects. The <strong>ecos416</strong> intelligent unitary <strong>controller</strong> supports<br />

LonMark ® profile #8502, Space Comfort Controller - VAV.<br />

The integrated operating programme can be programmed freely<br />

with the help of a plug-in; it reads in the hardware and software<br />

addresses, processes the user programme, updates the outputs<br />

and handles the necessary communication with other stations in the<br />

network or with the management level. The user program can be<br />

loaded from any point in the LON ® network using<br />

SAUTER CASE LON Engine. The plug-ins can be used to<br />

parameterize the <strong>controller</strong>s with the SAUTER CASE LON Engine<br />

network management tool or via any LNS-based software,<br />

according to choice.<br />

Engineering notes<br />

Installation and wiring<br />

The <strong>volume</strong> <strong>flow</strong> <strong>controller</strong> can be fitted directly on the damper shaft<br />

of the <strong>volume</strong> <strong>flow</strong> box with the servo-motor. Another fixture on the<br />

housing of the <strong>volume</strong> <strong>flow</strong> <strong>controller</strong> functions as a counterbearing;<br />

this fixture is connected to the <strong>volume</strong> <strong>flow</strong> box.<br />

The plant devices are connected via screw terminals.<br />

The following conditions must be met:<br />

Cross-section<br />

conductors:<br />

LON network:<br />

of<br />

min. 0.82 mm 2 (AWG 18), max.<br />

2 mm² (AWG 13), compliant with<br />

standards and national installation<br />

regulations.<br />

min. 0.65 mm² (AWG 22), twisted and<br />

unscreened<br />

Suitable network terminations (terminators) must be used for<br />

different network topologies. Failure to comply with the specified<br />

requirements may cause transmission errors between the<br />

<strong>controller</strong>s. The use of different cable cross-sections in one network<br />

section is not permitted.<br />

Detailed guidelines on planning and installing twisted-pair<br />

LonWorks ® networks have been published by the Echolon ®<br />

Corporation.<br />

Connections:<br />

LON network: 2<br />

(Jack plug, mono, 1/8" / 3.5 mm)<br />

Earth terminals: 4<br />

I/O terminals: 10<br />

LS-MM terminals: 24 V~ ± 15%, 55 Hz<br />

300 mA (7.2 VA) with 24 V~<br />

Room operating unit: 2 (SMRT +/-)<br />

Hardware:<br />

The <strong>ecos416</strong> intelligent unitary <strong>controller</strong> comprises:<br />

Processor:<br />

Neuron ® 3150 ® ; 8 bit; 10 MHz<br />

Memory:<br />

Non-volatile 64 kB flash memory (APB<br />

application and programme)<br />

Communication: LonTalk ® protocol<br />

Channel:<br />

TP/FT-10, 78 kbps<br />

Status indicators: Green LED: Power supply status and<br />

LON-TX<br />

Orange LED: Operation and LON-RX<br />

Differential pressure<br />

sensor:<br />

Measuring range:<br />

Measurement<br />

accuracy:<br />

Damper drive:<br />

Torque:<br />

Running time for 90°:<br />

Static sensor with piezo-resistive<br />

recording of measured values<br />

2…250 Pa<br />

± 3% in relation to the entire<br />

measurement range (FS)<br />

Brushless DC<br />

4 Nm<br />

120 s<br />

Description of inputs and outputs<br />

The <strong>ecos416</strong> intelligent unitary <strong>controller</strong> has 4 universal inputs and<br />

2 universal outputs. 4 Triac outputs are also available. All the inputs<br />

and outputs must be configured via software. The input resolution is<br />

16 bits and the output resolution is 10 bits. The inputs and outputs<br />

may be used as follows:<br />

Input<br />

Temperature sensor:<br />

Potentiometer:<br />

Current:<br />

Voltage:<br />

Digital:<br />

Ni1000, NTC, Pt<br />

10 k, 100 k<br />

0…20 mA (4…20 mA)<br />

0…10 V<br />

Potential-free contact<br />

Output<br />

Voltage: 0…10 V=<br />

Digital:<br />

0…12 V= , (I/O)<br />

PWM<br />

The sampling period for the inputs is 1 s if they are configured as<br />

current, voltage, potentiometer or temperature inputs, and 500 ms<br />

for configuration as digital inputs. The UIx inputs can take a<br />

maximum load of 24 V.<br />

2/5 www.sauter-controls.com


<strong>EY</strong>-<strong>RC416</strong><br />

Technical specifications of inputs and outputs<br />

Temperature measurement (NTC, Pt)<br />

The Pt1000 sensors are connected using the two-wire method<br />

between one of the input terminals for a universal input<br />

(UI01…UI04) and an earth terminal. In case of an Ni/NTC/Pt<br />

connection, the inputs do not require calibration and can be used<br />

directly. The connected sensor type and the desired offset input are<br />

chosen in the software.<br />

NTC type 2, 10 k<br />

Range: -40…150 °C<br />

Accuracy: ± 0.5 °C<br />

NTC type 3, 10 k<br />

Range: -40…150 °C<br />

Accuracy: ± 0.5 °C<br />

Circuit Period duration Value<br />

Short-circuit/<br />

override *)<br />

< 5 s<br />

> 5 s<br />

> 15 s<br />

Override = on<br />

Override = off<br />

Input = +199.9<br />

Open - -199.9<br />

PT1000, 1 k<br />

Range: -40…150 °C<br />

Accuracy: ± 1 °C<br />

PT100, 100 k<br />

Range: -40…135 °C<br />

Accuracy: ± 1 °C<br />

Circuit Period duration Value<br />

Short-circuit/<br />

override *)<br />

< 5 s<br />

> 5 s<br />

> 15 s<br />

Override = on<br />

Override = off<br />

Input = +199.9<br />

Open - -199.9<br />

*) If the input is short-circuited, this may be interpreted as an override, i.e. the relevant<br />

control loop is switched from "unoccupied" status to the "occupied/override" operating<br />

mode.<br />

Potentiometer measurement (Pot)<br />

It is possible to use the input in combination with a potentiometer if<br />

a 10 k or 100 k resistance is used. For configuration purposes,<br />

the resistance value can be limited and scaled to any desired value<br />

range in °C. A potentiometer is connected between an input<br />

terminal of a universal input (UI01…UI04) and the associated earth<br />

terminal. The measurement accuracy is ± 0.5%.<br />

Current measurement (I)<br />

The current to be measured is connected to the input terminals of<br />

the universal inputs (UI01…UI04) between UIx and earth. The<br />

signal must be potential-free. In order to use the current input on<br />

the <strong>ecos416</strong> intelligent unitary <strong>controller</strong>, either a supply of current<br />

to the sensor or a parallel input-sensor supply is required. An<br />

external voltage source of 24 V= can be used for this purpose. A<br />

249 resistance must also be connected in parallel with the input.<br />

The input is defined as a 4…20mA input by default.<br />

Voltage measurement (U)<br />

The universal inputs (UI01…UI04) are used to measure voltage.<br />

The voltage input has a range of 0…10 V. The connection is made<br />

to an input and the associated earth terminal. The voltage signal<br />

must be potential-free. The input can be adapted to different ranges<br />

via software. Parameters "min.", "max." or "offset" are available for<br />

this purpose.<br />

Digital inputs (DI)<br />

All universal inputs (UI01…UI04) can be used as digital inputs and<br />

must be connected to earth.<br />

Type of inputs:<br />

Potential-free contacts, connected to earth<br />

Opto-coupler<br />

Transistor (open collector)<br />

Digital information is connected between the input terminals<br />

(UI01…UI04) and earth. The <strong>controller</strong> applies a voltage of approx.<br />

13 V to the terminal. In normal cases (NORMAL) this corresponds<br />

to INACTIVE (bit=0) for an open contact. When a contact is closed<br />

it is ACTIVE (bit=1) and 0 V is applied, whereby the current <strong>flow</strong><br />

equates to approx. 1 mA.<br />

For each input, it is possible to define the "on" and "off" values<br />

individually, as well as the direction of operation (normal or<br />

reverse).<br />

Universal outputs<br />

The universal outputs (UO05 and UO06) can be configured as<br />

voltage outputs, via the software. The output voltage is measured<br />

between the relevant output terminal and an earth terminal (UOx, 5-<br />

6).<br />

Type of output: 0…10 V=<br />

max. 60 mA to earth<br />

Digital output (DO)<br />

Alternatively, the universal outputs (UO05 and UO06) can be<br />

configured as digital outputs. A discrete output signal is issued: 0<br />

V= for OFF and 12 V= for ON.<br />

If a relay is triggered via the universal output, a diode (1N400x<br />

family) must be connected to the connection terminals in parallel.<br />

This protects the output against voltage peaks when the relay cuts<br />

out.<br />

If the universal outputs are configured as PWM outputs, the period<br />

duration can be set between 2 s and 15 min. The period duration<br />

can be set between 0 and 100% of the "on" duration.<br />

Loading capacity of the output: Max. 20 mA at 12 V=<br />

max. load 600 <br />

The output is fitted with a self-resetting fuse.<br />

Maximum power load: 60 mA at 60 °C<br />

100 mA at 100 °C<br />

Triac outputs<br />

4 Triac Max. 1.0 A at 24 V~ per Triac<br />

The jumpers on the <strong>controller</strong> must be changed over in order to use<br />

the internal 24 V supply.<br />

If the power supply is used internally, it is protected with a 3 A fuse.<br />

If the internal power supply is used, an AXT111F202 can be<br />

controlled via the 24 V output in combination with a Triac. For an<br />

application with two AXT111F202s for heating and cooling, it is only<br />

possible to operate one AXT111 in each load case. The internal<br />

heating-cooling sequence prevents the simultaneous operation of<br />

two AXT111F202s.<br />

www.sauter-controls.com 3/5


<strong>EY</strong>-<strong>RC416</strong><br />

Parameterisation of the intelligent unitary <strong>controller</strong>s<br />

Network variables<br />

The <strong>controller</strong> software supports structured SNVTs and UNVTs of 1<br />

and 2 bytes in length. 16 NVIs and 20 NVOs (with changeable<br />

types and lengths) are available.<br />

User programme<br />

Simple configuration of all device parameters, including inputs,<br />

outputs and setpoints for heating and cooling. It is also possible to<br />

parameterise additional integrated functions such as <strong>volume</strong> <strong>flow</strong><br />

calibration, CO2-led <strong>volume</strong> <strong>flow</strong> control, limit value alarms, load<br />

shedding, frost protection and slave operating mode.<br />

Support for EnOcean ® radio transmitters.<br />

The <strong>EY</strong>-<strong>RC416</strong>F002 intelligent unitary <strong>controller</strong> has an integrated<br />

EnOcean ® radio receiver. This ensures excellent compatibility with<br />

many wireless sensors and peripheral devices that are equipped<br />

with EnOcean ® technology.<br />

Receiver module:<br />

Reception range:<br />

EnOcean ® RCM120, 868.3 MHz<br />

10-30 m in buildings, approx. 300 m<br />

outdoors<br />

The EnOcean ® reception module allows the use of up to 5 wireless<br />

sensors for room temperature, channel temperature or humidity.<br />

Window and door contacts as well as light switches are supported<br />

with up to 4 channels.<br />

Functional profile<br />

nviRequest<br />

SNVT_obj_request<br />

<strong>ecos416</strong> Node<br />

Object Type #0<br />

Mandatory<br />

Network<br />

Variables<br />

Optional<br />

Network<br />

Variables<br />

Configuration Properties<br />

Device Major Version (optional)<br />

Device Minor Version (optional)<br />

Location (optional)<br />

Maximum Send Time (optional)<br />

Manufacturer<br />

Network<br />

Variables<br />

Manufacturer Configuration Properties<br />

Hardware Information<br />

nvoStatus<br />

SNVT_obj_status<br />

nvoFileDirectory<br />

SNVT_address<br />

nvoVAVstate<br />

SNVT_state_64<br />

nvoVAValarm<br />

SNVT_state_64<br />

nviSpaceTemp<br />

SNVT_temp_p<br />

nviAirFlow<br />

SNVT_<strong>flow</strong><br />

nviApplicMode<br />

SNVT_hvac_mode<br />

nviCO2<br />

SNVT_ppm<br />

nviEmergOverride<br />

SNVT_hvac_emerg<br />

nviFlowOverride<br />

SNVT_hvac_overid<br />

nviOccManCmd<br />

SNVT_occupancy<br />

<strong>ecos416</strong> VAV<br />

Object Type #8502<br />

Mandatory<br />

Network<br />

Variables<br />

Optional<br />

Network<br />

Variables<br />

nvoSpaceTemp<br />

SNVT_temp_p<br />

nvoUnitStatus<br />

SNVT_hvac_status<br />

nvoAirFlow<br />

SNVT_<strong>flow</strong><br />

nvoEffectOccup<br />

SNVT_occupancy<br />

nvoEffectSetpt<br />

SNVT_temp_p<br />

nvoFlowSetpoint<br />

SNVT_<strong>flow</strong><br />

nvoTerminalLoad<br />

SNVT_lev_percent<br />

nviHwOutputx (x=1-6)<br />

SNVT_switch<br />

<strong>ecos416</strong> Hardware Input<br />

Object Type #1<br />

Mandatory<br />

Network<br />

Variables<br />

Configuration Properties<br />

Maximum Range (optional)<br />

Minimum Range (optional)<br />

Minimum Send Delta (optional)<br />

Maximum Send Time (optional)<br />

Minimum Send Time (optional)<br />

Override Value (optional)<br />

Manufacturer Configuration Properties<br />

Default Value<br />

Hardware Properties<br />

Input Signal Conditioning<br />

Object Major Version<br />

Object Minor Version<br />

Offset<br />

Translation Table<br />

<strong>ecos416</strong> Hardware Output<br />

Object Type #1<br />

Mandatory<br />

Network<br />

Variables<br />

Configuration Properties<br />

Maximum Receive Time (optional)<br />

Override Value (optional)<br />

Manufacturer Configuration Properties<br />

Default Value<br />

Hardware Properties<br />

Maximum Range<br />

Minimum Range<br />

Object Major Version<br />

Object Minor Version<br />

Output Signal Conditioning<br />

PWM Period<br />

nvoHwInputx (x=1-4)<br />

SNVT_temp_f<br />

(changeable)<br />

nviOutdoorTemp<br />

SNVT_temp_p<br />

nviSetPoint<br />

SNVT_temp_p<br />

nviSetptOffset<br />

SNVT_temp_p<br />

nviWaterTemp<br />

SNVT_temp_p<br />

nviCalibCode<br />

SNVT_str_16<br />

nviDuctInTemp<br />

SNVT_temp_p<br />

nviFlowCalib<br />

UNVT_<strong>flow</strong>_calib<br />

nviHotAir<br />

SNVT_switch<br />

nviHotWater<br />

SNVT_switch<br />

nviOccCmd<br />

SNVT_occupancy<br />

nviShedding<br />

SNVT_switch<br />

nviSlave<br />

SNVT_lev_percent<br />

nviVAVinfo<br />

SNVT_str_asc<br />

(changeable)<br />

Configuration Properties<br />

Temperature Set Points (mandatory)<br />

ECC-VAV Send Heartbeat SCC-VAV (mandatory) Controller<br />

Bypass Time (optional)<br />

Object Type #8502<br />

Duct Area (optional)<br />

Maximum Flow (optional)<br />

Minimum Flow (optional)<br />

Minimum Flow for Heating (optional)<br />

Minimum Send Time (optional)<br />

Nominal Flow (optional)<br />

Receive Heartbeat (optional)<br />

Space CO Limit (optional)<br />

2<br />

Manufacturer<br />

Network<br />

Variables<br />

nvoComInputs<br />

UNVT_gen_values<br />

nvoCtrlOut1<br />

SNVT_switch<br />

.<br />

.<br />

.<br />

nvoCtrlOut6<br />

SNVT_switch<br />

nvoCtrlStatus<br />

UNVT_8_ctrl_status<br />

nvoDamperPos<br />

SNVT_lev_percent<br />

nvoOccState<br />

SNVT_occupancy<br />

nvoRoomInfo<br />

UNVT_2room_info<br />

nvoVAVinfo<br />

SNVT_str_asc<br />

Manufacturer Configuration Properties<br />

Please refer to the list of UCPTs in the User Guide<br />

The Manufacturer CPs are configurable using the<br />

device plug-in<br />

4/5 www.sauter-controls.com


<strong>EY</strong>-<strong>RC416</strong><br />

Dimension drawing<br />

60<br />

21<br />

65<br />

33<br />

182<br />

36<br />

123<br />

125<br />

19<br />

15<br />

17<br />

M11393<br />

Wiring diagram<br />

12VDC Relay<br />

Uxx0-10V<br />

Triac DOx<br />

┴ x-x Fuse<br />

Ext. Trafo 230 / 24 V<br />

+<br />

Triac DOx<br />

┴ x-x<br />

Triac DOx<br />

Fuse<br />

+<br />

L<br />

N<br />

2-Line Main<br />

AXT111F202<br />

1 2<br />

1 2 3<br />

1 2 3 4 5 6<br />

MM LS<br />

24 V AC<br />

UO5<br />

5-6<br />

UO6<br />

DO1<br />

1-2<br />

DO2<br />

DO3<br />

3-4<br />

DO4<br />

Outputs (Universal)<br />

Power<br />

Service<br />

<strong>ecos416</strong><br />

Inputs (Universal)<br />

InternalPowerSupply ExternalPowerSupply<br />

Outputs (Triac)<br />

ecoUnit 483<br />

TX<br />

RX<br />

UI 1<br />

UI 2<br />

1-2-3-4<br />

UI 3<br />

UI 4<br />

p<br />

2...250Pa<br />

SMRT+<br />

SMRT -<br />

LON1<br />

LON2<br />

01 02 03 04 05<br />

HIGH<br />

LOW<br />

1 2 1 2<br />

A10585<br />

249 <br />

NTC 10k<br />

Pt100<br />

0...10 V 10 k 4...20 mA<br />

Platin 1k-RTD<br />

Digitaler Eingang<br />

Digital Input<br />

Entrée digitales<br />

© Fr. Sauter Ltd<br />

Im Surinam 55<br />

CH-4016 Basle<br />

Tel. +41 61 - 695 55 55<br />

Fax +41 61 - 695 55 10<br />

www.sauter-controls.com<br />

info@sauter-controls.com<br />

www.sauter-controls.com <strong>7194115003</strong>5/5<br />

01<br />

Printed in Switzerland

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