TEXMACO LIMITED - Infraline

TEXMACO LIMITED
An ISO 9001 Company
Hydro-Mechanical and Steel Structural Division
A Symphony
in Engineering Excellence

Importance of Hydro Power for targeted growth
‣ Hydro Power represents important source of energy, accounting for some 20% of all world electricity
supply.
‣ Hydro electricity is a clean and renewable source of energy. As per national electricity policy,maximum
emphasis is on full development of the feasible hydro potential in the country.
‣ Hydro Power Potential in the Country:
- Potential - 2,50,000 MW
- Present Capacity - 27,000 MW representing barely 11% of Potential.
There is an urgent need to augment Hydro Power Capacity, GOI, therefore, has launched Hydro Power
initiative for 50,000 MW in May, 2003
‣ Hydro - thermal mix of 50 : 50 in 1960 has come down to 25 : 75 at present against an optimal mix of
40 : 60, resulting a serious imbalance in power system.
‣ Hydro power has distinct advantage over other form of commercial power and is the energy source of
future.
‣ Out of 50,000 MW initiative launched by GOI,around 70% of project sites are in north eastern / eastern
region.
‣ Texmaco is best placed logistically to partner the Government of India in tapping these huge hydel
resources scheduled to be developed in 11 th & 12 th plan periods.

Texmaco’s Growth
• Texmaco has grown to multi-disciplinary engineering complex in last 67
years and are serving to the core infrastructure projects.
• Promoted by the renowned Industrial House of Birlas, Texmaco is market
leader in the field of Hydro-Mechanical Equipment, Railway Freight Cars
and Steel Foundry Products.
• It is also a leading producer of Industrial Boilers, Sugar Mill Machinery
and other engineering products to International Standards, significantly
contributing to development of infrastructure of the Nation.
• It has an outstanding success record in execution of prestigious mega
projects financed by National and International Institutions such as
World Bank, Asian Development Bank etc.

Infrastructure Facilities
The Company is situated in Kolkata, comprising five manufacturing units. Around
2000 Workmen and Staff are manning these Works.
Area
PARTICULARS
AGARPARA WORKS
SODEPUR WORKS
PANIHATI WORKS
BELGHARIA WORKS
AREA UNDER SHED WITH
CRANEAGE FACILITY
78,000 Sq.m
20,994 Sq.m
11,330 Sq.m
74,200 Sq.m
OPEN AREA FOR
STORAGE
84,664 Sq.m
96,365 Sq.m
40,094 Sq.m
28,600 Sq.m
TOTAL
1,84,524 Sq.m
2,49,723 Sq.m
• 10,000 MT of steel of various sections, sizes and specifications can be stored in
the yard.
• Average 5000 MT of assorted steel materials & components are received and
despatched every month.

Texmaco’s role in the field of Hydro Power Sector
‣ TEXMACO LIMITED entered in the field of Design, Manufacture, Supply, Erection &
Commissioning of Hydro-mechanical Equipment by signing a Technical Collaboration
Agreement with VOEST ALPINE of Austria in 1954. Since then, TEXMACO has executed
large number of contracts in India and abroad for Design, Manufacture, Supply, Erection &
Commissioning of Hydro-mechanical Equipment involving different types of Gates,
Penstock, Cranes / Hoists, Trash Rack Cleaning Machine etc.
‣ Over the years, TEXMACO has developed in-house expertise in Design and Manufacturing,
based on CAD and CAM techniques and has erected and commissioned equipment at
some of the World’s most difficult sites. TEXMACO today justifiably can be compared to
the best in the World for these activities, which is quite evident by award of jobs funded by
International Agencies like World Bank, ADB and others.
- Texmaco has one of the best infrastructure, manufacturing capabilities including
CNC machining etc with in-house testing and inspection facilities meeting stringent
QA plans.
- Texmaco is managed by well qualified and experienced Managers, Engineers and
skilled workforce for manufacturing and erection / commissioning activity.
- Texmaco has also successfully undertaken jobs for rehabilitation of old Hydro
Plants.

chievement of Hydro-mechanical Division of Texmaco in last six decades
• Projects executed / under execution : 62
in India & abroad
• Cumulative Capacity : 10,333 MW (Which is 33% of total
hydel capacity of India
• Cumulative tonnage of Steelwork : 1,06,555 t.
• Radial Gate : Largest size of 15.0 m x 21.79 m
executed for Chamera Stg-II H E
Project of NHPC.
: 88.59 Mtr. High Head Radial Gates
under execution for Subansiri
Lower H E Project
• Single largest Hydro –mechanical Package : Around Rs.320 Crore under
execution for Subansiri Lower HE P.

List of Hydel Projects Executed / Under Execution
Name of the Project
State/Country
Capacity in
MW
Rupar Barrage Project
Panchet Dam
Rihand Dam Project
Obre Dam Project
Hirakud Dam
Ramganga River Project
Kyrdemkulai H E Project
Augs Ii H E Project
Lower Lagyap H E Project
N’kula Falls ‘B’ H E Project
Jaldhaka H E Project
Wadi Ghan Dam
Tenom Pangi Power Project
Gumti Project
Salal Stg-i H E Project
Khandong H E Project
Karbi Langpi H E Project
Umium Umtru Stg-ii
Rammam H E Project
Chandil Dam
Punjab
West Bengal
Uttar Pradesh
Uttar Pradesh
Orrisa
Uttar Pradesh
Meghalaya
Philippines
Sikkim
Africa
West Bengal
Libya
Malaysia
Tripura
J&k
Assam
Assam
Meghalaya
West Bengal
Jharkhand
30
80
300
99
72
198
60
30
30
124
66
50
66
105
345
50
100
60
52.5
130

List of Hydel Projects Executed / Under Execution
Name of the Project
Karbi Langpi H E Project
Umium Umtru Stg-ii
Rammam H E Project
Chandil Dam
Umium Umtru Stg-iv
Sardar Sarovar
Kopili H E Project
Yuipanglui H E Project
Teesta Canal Fall Project
Kaligandaki ‘A’ H E Project
Ranganadi H E Project
Dhouliganga H E Project
Baglihar H E Project
Vishnuprayag H E Project
Chamera Stg-ii H E Project
Tala H E Project
Purulia Pumped Storage Project
Teesta Stg-v H E Project
Parbati Stg-ii H E Project
Teeta Low Dam Stg-iii H E Project
Sewa Stg-ii H E Project
Subansiri Lower H E Project
Assam
Meghalaya
West Bengal
Jharkhand
Meghalaya
Gujarat
Assam
Mizoram
West Bengal
Nepal
Arunachal Pradesh
Uttaranchal
J&k
Uttaranchal
Himachal Pradesh
Bhutan
West Bengal
Sikkim
Himachal Pradesh
West Bengal
J&k
Arunachal Pradesh
State/Country
TOTAL
Capacity in MW
100
60
52.5
130
60
250
100
4.5
67.5
144
405
280
450
400
300
1020
900
510
800
132
120
2000
10,333

List of few High Head Gate Projects executed / under execution
Name of the Project
Country
Size in
Meter
Head
Type of Hoist
Rihand Dam
India
4.7 x 8.5
53.0
Rope Drum
Wadi Ghan Dam
Libya
1.8 x 2.3
58.4
Hydraulic
N’Kula Falla ‘B’ Project
Afiraca
3.0 x 6.0
20
Hydraulic
Sardar Sarovar
(Narmada)
India
5.2 x 6.8
44.1
Hydraulic
Teesa Canal Fall
India
8.15 x 9.12
20.5
Hydraulic
Baglihar
India
3.5 x 11.0
130
Hydraulic
Tala H E Project
Bhutan
3.66 x 5.2
105.8
Rope Drum

High Head Gates
Tenom Pangi Power Project, Malaysia
Wadi Ghan Dam, Libya
Tala Hydroelectric Project, Bhutan
Dhouliganga H.E.Project, Uttaranchal

List of few Radial Gates executed / under execution
Name of the Project
Country
Size in
Meter
Head
Type of
Hoist
Year of
Completion
Panchet Dam
India
12.75 x 12.5
12.75
Rope Drum
1956
Obra Dam
Uttar Pradesh
12.2 x 10.4
10.35
Rope Drum
1969
Ramganga River Project
Uttar Pradesh
14.0 x 14.6
17.10
Rope Drum
1976
N’Kula Falla ‘B’ Project
Afiraca
15.24 x 11.25
11.5
Hydraulic / Chain
1982
Salal Stg-I
India
15.24 x 9.32
15.7
Rope Drum
1987
Umium Umtru Stg-IV
India
14.0 x 12.5
12.5
Rope Drum
1992
Kaligandaki ‘A’
Nepal
15.0 x 20.42
19.45
Hydraulic
2000
Chamera Stg-II
India
15.0 x 21.79
21.79
Hydraulic
2003
Tala H E Project
Bhutan
6.5 x 15.9
47.57
Hydraulic
2004
Vishnuprayag
India
14.0 x 14.4
14.1
Hydraulic
Under execution
Teesta Stg-V
India
9.0 x 15.96
42.16
Hydraulic
Under execution
Teesta Low Dam Stg-III
India
14.0 x 14.0
27
Hydraulic
Under execution
Subansiri Lower
India
11.5 x 14.0
82.59
Hydraulic
Under execution

Spillway Radial Gates
Salal H.E.Project (345 MW) J&K
Chamera Stg-II H E Project ( 300 MW),Himachal
Pradesh
Tala H.E.Project (1020 MW) Bhutan

List of few Penstock Projects executed / under execution:
Name of the
Project
State/Country
Diameter
in Meter
Head in
Meter
Type of Material
Year of
Completion
Kyrdemkulai H E Project
Meghalaya
2.60
260
ASTM A 285 Gr.C
1978
Jaldhaka H E Project
West Bengal
2.134
59
ASTM A 285 Gr.C
1983
Tenom Pangi Power
Project
Malaysia
3.50
105
ASTM A 537 Gr.A
1985
Karbi Langpi H E Project
Assam
2.60
213
ASTM A 537 Gr.B
1990
Chandil Dam
Jharkhand
3.30
22
TISTEN-42
1991
Umium Umtru Stg-IV
Meghalaya
2.59
167
ASTM A 285 Gr.C
1992
Rammam Hydel Project
West Bengal
1.30
620
ASTM 537 Class-I
1994
Kopili H E Project
Assam
2.75
217
SAILMA 350 HI
1996
Ranganadi H E Project
Arunachal Pradesh
5.80
440
ASTM 517 Gr.F, A537 &
SAILMA 350
2001
Purulia Pumped Storage
Proj
West Bengal
7.70
233
ASTM 517 Gr.F,
A 841 Cl.I&II
2004
Teesta Stg-V H E Project
Sikkim
4.7
178
ASTM 537 Class-I
Under execution
Sewa Stg-II H E Project
J & K
2.4
618
IS 2002 & ASTM 517 Gr.F
Under Execution
Subansiri Lower H E
Project
Arunachal Pradesh
8.0
145
ASTM A 537 Cl-I
Under Execution

Penstock
Rammam Hydel Project (52.5 MW), West Bengal
(The steepest slope in a difficult terrain)
Purulia Pumped Storage Project (9005 MW), West Bengal

‣ We undertake turnkey jobs of engineering,
manufacturing, erection and commissioning.
‣ We are here to compete with the best in the world.
We maintain the best quality of the products to
suit the proper application and to give the
optimum performance.
‣ We deliver on time. In case of Chamera Stg-II
Project of NHPC & Purulia Pumped Storage
Project of WBSEB, we have completed the project
ahead of schedule, as per project requirement

Texmaco’s Plan to support Govt. of India in
Development of Hydro Projects
CLIENT CAN DEPEND ON TEXMACO BECAUSE:
Texmaco is adequately equipped to carry out work in the
area of hydro-mechanical equipment & steel structure
for the following reasons.
Infrastructure & Facilities
Quality Assurance
On Time Delivery
Project Management
Therefore, a considerable volume of quality work can be
produced within shortest possible time.

Challenge of Hydro Power Development
Constraints:
Corrective:
- Land acquisition
- Environmental and other approval / clearance.
- Law and Order issue.
- Geographical surprises.
- Time and cost overrun because of above.
- Develop a clear understanding of constraints, drawing from
analytical as well as local knowledge.
- Minimise negative impact through appropriate design.
- Residual negative impact to be appropriately mitigated and
compensated.
- Suitable on-going project management and monitoring system
as per requirement.

For giving your valuable time.
For giving your valuable time.