Utility Boilers & HRSG â Supporting Capacity Addition in ... - Infraline
Utility Boilers & HRSG â Supporting Capacity Addition in ... - Infraline
Utility Boilers & HRSG â Supporting Capacity Addition in ... - Infraline
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<strong>Utility</strong> <strong>Boilers</strong> & <strong>HRSG</strong> – <strong>Support<strong>in</strong>g</strong> <strong>Capacity</strong> <strong>Addition</strong> <strong>in</strong> India
Ansaldo Caldaie – <strong>Support<strong>in</strong>g</strong> <strong>Capacity</strong> <strong>Addition</strong> <strong>in</strong> India<br />
Locations -<br />
ITALY<br />
OPERATIONAL HEADQUARTERS<br />
Largo Buffoni, 3<br />
20013 GALLARATE (VA)<br />
WORKSHOPS<br />
Via Milano km 1,6<br />
70023 GIOIA DEL COLLE (BA)
Ansaldo Caldaie – <strong>Support<strong>in</strong>g</strong> <strong>Capacity</strong> <strong>Addition</strong> <strong>in</strong> India<br />
Locations -<br />
INDIA<br />
OPERATIONAL HEADQUARTERS<br />
Chennai<br />
TRICHY<br />
- Eng<strong>in</strong>eer<strong>in</strong>g Office<br />
- Manufactur<strong>in</strong>g JV<br />
TUTICORIN<br />
Manufactur<strong>in</strong>g Shop<br />
(Under Installation)
Ansaldo Caldaie – <strong>Support<strong>in</strong>g</strong> <strong>Capacity</strong> <strong>Addition</strong> <strong>in</strong> India<br />
General Overview<br />
‣ Pre-em<strong>in</strong>ent and largest Italian orig<strong>in</strong>al technology Boiler Manufacturer<br />
‣ Over 150 Years Experience <strong>in</strong> Steam Generation and Burners technology<br />
‣ Full coverage of Steam Generator types:<br />
Coal/oil/gas fir<strong>in</strong>g, sub-critical and Supercritical steam generators<br />
<strong>HRSG</strong>s from 70 to 260 MW (F class)<br />
Speciality <strong>Boilers</strong><br />
Worldwide References<br />
80,000 MWe - Over 1000 Units
Ansaldo Caldaie – <strong>Support<strong>in</strong>g</strong> <strong>Capacity</strong> <strong>Addition</strong> <strong>in</strong> India<br />
Mission<br />
Lead<strong>in</strong>g position <strong>in</strong> boiler design, manufactur<strong>in</strong>g and<br />
services driven by technology and operational excellence<br />
Constant development of our technologies for <strong>Utility</strong> <strong>Boilers</strong>,<br />
<strong>HRSG</strong>s, Hybrid Fired / Recovery <strong>Boilers</strong>, Special Design <strong>Boilers</strong>,<br />
Waste to Energy <strong>Boilers</strong>, and Fir<strong>in</strong>g systems<br />
provid<strong>in</strong>g consolidated technological experience and <strong>in</strong>novative<br />
solutions to our customers
Ansaldo Caldaie – <strong>Support<strong>in</strong>g</strong> <strong>Capacity</strong> <strong>Addition</strong> <strong>in</strong> India<br />
Historical Highlights<br />
1853<br />
Ansaldo Co. established by Mr. G. Ansaldo<br />
1958<br />
First 320 MWe Boiler (La Spezia Unit No. 1)<br />
1962<br />
2004<br />
First 660 MWe coal fired supercritical Boiler (La Spezia<br />
Unit No. 4)<br />
Torvaldaliga Nord (3x660 MWe coal supercritical) awarded<br />
2005<br />
Operations <strong>in</strong> India Started<br />
2006<br />
A Milestone: <strong>HRSG</strong> # 100 awarded (250 MWe Horizontal –<br />
Rizziconi – Italy)
Ansaldo Caldaie – <strong>Support<strong>in</strong>g</strong> <strong>Capacity</strong> <strong>Addition</strong> <strong>in</strong> India<br />
F<strong>in</strong>ancials<br />
2004<br />
2005<br />
2006<br />
2007 est.<br />
Revenues<br />
149<br />
236<br />
450<br />
415<br />
Backlog<br />
353<br />
422<br />
417<br />
612<br />
Orders<br />
356<br />
305<br />
445<br />
610<br />
* The statements conta<strong>in</strong>ed <strong>in</strong> this presentation that are not purely historical are forward-look<strong>in</strong>g statements <strong>in</strong>clud<strong>in</strong>g statements regard<strong>in</strong>g Ansaldo Caldaie’s expectations,<br />
beliefs, <strong>in</strong>tentions or strategies regard<strong>in</strong>g the future. Forward-look<strong>in</strong>g statements <strong>in</strong>clude express or implied statements regard<strong>in</strong>g future revenues and profitability, spend<strong>in</strong>g<br />
levels by exist<strong>in</strong>g and prospective customers, new product development, liquidity and macro economic conditions. All forward-look<strong>in</strong>g statements <strong>in</strong>cluded <strong>in</strong> this presentation<br />
are based upon <strong>in</strong>formation available to Ansaldo Caldaie Spa as of the date hereof. Ansaldo Caldaie Spa assumes no obligation to update any such forward-look<strong>in</strong>g<br />
statements. Forward-look<strong>in</strong>g statements <strong>in</strong>volve risks and uncerta<strong>in</strong>ties, which could cause actual results to differ materially from those projected. Actual results may differ<br />
materially due to a number of factors <strong>in</strong>clud<strong>in</strong>g the perceived need for our products, our ability to conv<strong>in</strong>ce potential customers of our value proposition, the costs of<br />
competitive solutions, cont<strong>in</strong>ued capital spend<strong>in</strong>g by prospective customers and macro economic conditions.
Ansaldo Caldaie – <strong>Support<strong>in</strong>g</strong> <strong>Capacity</strong> <strong>Addition</strong> <strong>in</strong> India<br />
Ansaldo Caldaie: A Worldwide Large Boiler Supplier<br />
NORTH AMERICA<br />
• UNITED STATES<br />
EUROPE<br />
• ITALY<br />
• UNITED KINGDOM<br />
• SWITZERLAND<br />
• GERMANY<br />
• BELGIUM<br />
• THE NETHERLANDS<br />
• FRANCE<br />
• SPAIN<br />
• GREECE<br />
• TURKEY<br />
• CYPRUS<br />
• RUSSIA<br />
CIS<br />
FAR EAST<br />
• CHINA<br />
• INDONESIA<br />
• MALAYSIA<br />
• SINGAPORE<br />
• VIETNAM<br />
CENTRAL &<br />
SOUTH AMERICA<br />
• ANTILLES<br />
• ARGENTINA<br />
• BRAZIL<br />
• CHILE<br />
• ECUADOR<br />
• GUATEMALA<br />
• JAMAIICA<br />
• MEXICO<br />
• NICARAGUA<br />
• PANAMA<br />
• PUERTORICO<br />
• URUGUAY<br />
• VENEZUELA<br />
AFRICA<br />
• EGYPT<br />
• ALGERIA<br />
• LIBYA<br />
• TUNISIA<br />
• MOROCCO<br />
• NIGERIA<br />
• IVORY COAST<br />
• ZIMBABWE<br />
MIDDLE EAST AND<br />
GULF AREA<br />
• IRAN<br />
• IRAQ<br />
• KUWAIT<br />
• BAHRAIN<br />
• JORDAN<br />
• LEBANON<br />
• SYRIA<br />
• QATAR<br />
• YEMEN<br />
• UAE<br />
• SAUDI ARABIA<br />
SOUTH WEST ASIA<br />
• PAKISTAN<br />
• INDIA<br />
• BANGLADESH<br />
OCEANIA<br />
• AUSTRALIA
Ansaldo Caldaie – <strong>Support<strong>in</strong>g</strong> <strong>Capacity</strong> <strong>Addition</strong> <strong>in</strong> India<br />
Manufactur<strong>in</strong>g Facility ( Largest <strong>in</strong> Western Europe )<br />
Products:<br />
• <strong>HRSG</strong> Harps<br />
• Helical Serrated F<strong>in</strong> Tubes<br />
• <strong>Utility</strong> <strong>Boilers</strong> - SH/RH/ECO Coils<br />
• <strong>Utility</strong> <strong>Boilers</strong> – Membrane Panels<br />
• <strong>Utility</strong> <strong>Boilers</strong> – In l<strong>in</strong>e tube<br />
• Inconel mach<strong>in</strong>e<br />
• Drums and Headers<br />
• High Pressure Pip<strong>in</strong>g<br />
• Location : Gioia Del Colle (BA) - Italy<br />
• Covered Area = 72,000 m2<br />
• Total Area = 300,000 m2<br />
• <strong>Capacity</strong> : Over 400,000 men hrs per year
Ansaldo Caldaie – <strong>Support<strong>in</strong>g</strong> <strong>Capacity</strong> <strong>Addition</strong> <strong>in</strong> India<br />
CCA - Research Centre<br />
Located <strong>in</strong> Gioia del Colle<br />
Equipped with a<br />
50 MWth Combustion Test Rig<br />
6 MWth Re-burn<strong>in</strong>g Simulation Facility<br />
• Oil/gas/coal burners test<br />
• Low NOx advanced solution development<br />
• Material test<strong>in</strong>g
Ansaldo Caldaie – <strong>Support<strong>in</strong>g</strong> <strong>Capacity</strong> <strong>Addition</strong> <strong>in</strong> India<br />
Ansaldo Caldaie <strong>in</strong> India<br />
1980’s<br />
3 X 200 MW Coal Fired <strong>Boilers</strong> for NTPC Ramagundam<br />
1990<br />
2 X 500 MW Coal Fired <strong>Boilers</strong> for NTPC Farakka<br />
1998<br />
1 X <strong>HRSG</strong> for 230 MW GT for Reliance Energy, Samalkot<br />
2003<br />
2 X 210 MW Lignite Fired Tower <strong>Boilers</strong> for NLC, Tamil<br />
Nadu
Ansaldo Caldaie – <strong>Support<strong>in</strong>g</strong> <strong>Capacity</strong> <strong>Addition</strong> <strong>in</strong> India<br />
AnsaldoCaldaie <strong>Boilers</strong> India Pvt. Ltd. : A comprehensive <strong>in</strong>dustrial reality<br />
Jo<strong>in</strong>t Venture between Ansaldo Caldaie (85%) and GB Eng<strong>in</strong>eer<strong>in</strong>g (15%)<br />
Design, Manufacture and Supply of <strong>Utility</strong><br />
<strong>Boilers</strong> and <strong>HRSG</strong>s<br />
‣ Eng<strong>in</strong>eer<strong>in</strong>g offices <strong>in</strong> Chennai and<br />
Trichy<br />
‣ Workshops <strong>in</strong> Trichy<br />
‣ Several projects completed
Ansaldo Caldaie – <strong>Support<strong>in</strong>g</strong> <strong>Capacity</strong> <strong>Addition</strong> <strong>in</strong> India<br />
Range of Products & Services – (technology property for each product l<strong>in</strong>e)<br />
Large oil/gas/coal fired utility boilers<br />
Natural Circulation Drum Type, Supercritical Once Through Benson Type<br />
Heat Recovery Steam Generators beh<strong>in</strong>d Gas Turb<strong>in</strong>es up to 260 MW (F class)<br />
Horizontal Drum type, Once through Benson type, Vertical Drum type<br />
Hybrid recovery/fired boilers and special design boilers<br />
Biomass and Waste to Energy <strong>Boilers</strong><br />
In-furnace NOx emission reduction solutions<br />
Low NOx coal/gas/oil burners, Over Fire Air, Re-burn<strong>in</strong>g <strong>in</strong>jectors, Flue Gas Re-circulation<br />
systems<br />
Refurbishment, Repower<strong>in</strong>g; Repair<strong>in</strong>g; Feasibility studies<br />
Upgrad<strong>in</strong>g of combustion systems (to comply with environmental codes)<br />
Low NOX burners - Staged combustion - Re-burn technology<br />
Operation & Ma<strong>in</strong>tenance<br />
(L.T.S.A.; Spare Parts Management)
Ansaldo Caldaie<br />
Some Projects: TorreValdaliga Nord 3x660 MW Coal-Fired (Ansaldo Caldaie-Hitachi for Enel)<br />
•Ultra Supercritical Once-Through<br />
Benson<br />
•Two - Pass Type “C”<br />
•SOP = 252 Bar(g)<br />
•SOT = 605 C / 615 C<br />
•Bitum<strong>in</strong>ous Coal<br />
•LowNOx Combustion System<br />
•Divided Back Pass for R/H Control<br />
•Catalytic DeNOx Plant
Ansaldo Caldaie<br />
Some Projects: Shuaibah 3x660 MW oil-fired - Ansaldo Caldaie for Shuaibah IWPP<br />
•Natural Circulation<br />
•High Pressure Two-pass Type “H”<br />
•Crude Oil<br />
•Gas Recycl<strong>in</strong>g for RH<br />
•LowNOx Combustion with OFA
Ansaldo Caldaie – <strong>Support<strong>in</strong>g</strong> <strong>Capacity</strong> <strong>Addition</strong> <strong>in</strong> India<br />
Our Objectives <strong>in</strong> India<br />
Actively participat<strong>in</strong>g to become a major <strong>Utility</strong> Boiler supplier <strong>in</strong><br />
India for both Sub-critical and Supercritical types<br />
– active proposals under evaluation<br />
Be<strong>in</strong>g the ideal partner for EPC Contractors giv<strong>in</strong>g advanced<br />
environment friendly and reliable boiler solutions for any k<strong>in</strong>d of<br />
power plants<br />
Speciality boilers for Industrial application <strong>in</strong>clud<strong>in</strong>g BFG fired<br />
boilers and Waste-to-Energy projects<br />
Enhanc<strong>in</strong>g our worldwide position as Benson <strong>HRSG</strong> and<br />
Supercritical <strong>Utility</strong> Boiler supplier
Ansaldo Caldaie – <strong>Support<strong>in</strong>g</strong> <strong>Capacity</strong> <strong>Addition</strong> <strong>in</strong> India<br />
Manufactur<strong>in</strong>g Facilities <strong>in</strong> India<br />
Trichy - In JV with exist<strong>in</strong>g manufacturers (established)<br />
- Specialized Manufactur<strong>in</strong>g bays for products like Burners,<br />
Ljungstorm Airheaters, etc.<br />
Promot<strong>in</strong>g a Cooperative Consortium<br />
philosophy <strong>in</strong> Trichy to group together<br />
the strengths of many small<br />
manufacturers<br />
Tuticor<strong>in</strong> - New Facility to augment the<br />
manufacutur<strong>in</strong>g capability <strong>in</strong> India –<br />
<strong>in</strong>vestments for future big projects<br />
<strong>in</strong>clud<strong>in</strong>g large (Year 2008)<br />
Adequate to Meet 3 big projects <strong>in</strong> India simultaneously
Ansaldo Caldaie – <strong>Support<strong>in</strong>g</strong> <strong>Capacity</strong> <strong>Addition</strong> <strong>in</strong> India<br />
Manufactur<strong>in</strong>g Facilities <strong>in</strong> India<br />
ADVANTAGES OF IN-HOUSE<br />
MANUFACTURING<br />
- Close hold on Delivery Schedule<br />
- Control on Quality of Product<br />
- Specialized product to our design <strong>in</strong> full<br />
BOTTLE NECKS<br />
- Shortage of Quality Vendors<br />
- Strict requirements of qualification<br />
for qualified vendors
ITALY<br />
OPERATIONAL HEADQUARTERS<br />
Largo Buffoni 3<br />
21013 Gallarate (VA) Italy<br />
Tel. No. +39 0331 738111<br />
Fax No. +39 0331 781589<br />
e-mail: <strong>in</strong>fo@ansaldoboiler.it<br />
REGISTERED OFFICE & WORKSHOP<br />
Via Milano km 1,6<br />
70023 Gioia del Colle (BA) Italy<br />
Tel. No. +39 080 3480111<br />
Fax No. +39 080 3481286<br />
e-mail: factory@ansaldoboiler.it<br />
INDIA<br />
CHENNAI OPERATIONS<br />
5 TH Floor, KRD Gee Gee Crystals<br />
89/1, Dr R K Salai, Mylapore,<br />
Chennai 600 004<br />
Tel. No. +91 44 42080970<br />
Fax No. +91 44 42080972<br />
e-mail: <strong>in</strong>fo@ansaldoboiler.<strong>in</strong><br />
TRICHY OPERATIONS<br />
6 TH Floor, Jenny’s Plaza<br />
Bharathiar Salai,<br />
Tiruchirapalli 624601<br />
Tel. No. +91 431 2412465<br />
Fax No. +91 431 2412466
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