BestPractice Tour China 2013 - Staufen

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MON 24 june 2013 BMW-Brilliance Automotive Co., Ltd. Powertrain Plant Tiexi >> 50% / 50% Joint Venture by Brilliance Automotive Shenyang >> Showcase of BMW AG Muenchen >> Production of 4 cylinder gasoline engines – Showcase of BMW valuestream-oriented production system in China – Strong lean oriented leadership – Active VPS organization mon 24 june 2013 Shenyang Machine Tools Corporation Ltd. Publicly listed company, major shareholder SYMG (Shenyang machine tool group, state owned) Large scale producer of a large variety of machine tools >> Worldwide no. 3 machine tool company, on the way to no.1 >> Merger of 3 independent machine tool groups in Shenyang >> 8 product divisions incl. laser cutting machines >> All technologies available, focus on turning machines >> 2 and 3 axis machines predominant, multi-axes already in the program >> Started to implement lean production in the CNC lathe division “A1” >> Shop floor management implemented as pilot >> Flowlines implemented as pilot (widely varying vehicle models on one line) Location Shenyang, Tiexi district, (south west; 1 h by driving from city centre) Location Shenyang, Tiexi district, (south west; 1 h by driving from city centre) Industry Automotive OEM Industry Machine tools Products Passenger car 4 cylinder 2.0 gasoline engines Employees approx. 540, founded 2011 Market orientation inhouse use by BMW-Brilliance Automotive (X1, 3-series) Products Any kind of machine tools, turning, milling, boring, laser, automatization Employees approx. 20.000 Market orientation Market orientation: Main focus on China daughter companies in Germany (Schiess) and Canada MON 24 JUNE 2013 Welcome and exchange with the City Government of Shenyang on economical and business framework in the capital of Liaoning province. Shenyang City, Reception by the City Government Shenyang (Mandschu Name “Mukden”) is the capital of the Liaoning province. It is the biggest city of the ‘Dongbei’ region, China’s northwestern 3 provinces Jilin, Heilongjiang, Liaoning. Shenyang is the largest industrial centre in China’s Northeast and hosts mainly Car industry, Aerospace, Machine Tools and Heavy Industry. The city has about 8 Mil inhabitants, with 23 Mil residents within a 50 km radius. The local European Chamber has 38 members, the biggest European companies are BMW-Brilliance and Michelin. tue 25 june 2013 Brose Changchun Automotive Systems Co., Ltd. Worldwide corporate design and outstanding cleanliness and order >> Implemented Brose production system >> Variety of different products and worldwide customer base >> Organisation and management of high Brose growth rate >> Excellent continuous improvement process Location Industry Products Changchun Automotive Window regulators, Door systems, Seat adjusters, Closure systems, Cooling fan modules, Steering motors Employees Employees: approx. 660 Market orientation Market orientation: Products for local and international market
Wed 26 june 2013 ANDREAS STIHL Power Tools (Qingdao) Co., Ltd. thu 27 june 2013 Voith Paper China Co., Ltd. Chainsaw & Power tools manufacturer >> Leading in product quality >> Focus on customer‘s benefit >> Lean manufacturing system >> Continuous improvement culture >> “Build to Order“ operation under highly fluctuatin market demand conditions The leading partner and pioneer in the paper industry >> As partner and pioneer, we promote our customers in the paper industry worldwide >> Every conceivable kind of paper can be produced on a Voith machine >> From the fibre to the finished paper: solutions from one source for paper manufacturing >> Offers customers state-of-the-art technologies for costeffective and resource-saving production >> Through constant innovations, Voith’s machine consumes less water and energy than other machines and therefore saves costs Location Industry Products Employees 430 Market orientation Qingdao Export Processing Zone Chainsaw, Power Tools Chainsaw, brush cutter, hedge trimmer Worldwide and China (63 countries) Location Industry Products Kunshan Paper machine supplier to the paper industry Optimise the paper manufacturing process, focus on developing resource-saving products to reduce the use of energy, water, and fibres Employees approx. 1500 Market orientation Production and service for Asia fri 28 june 2013 DMG Shanghai Machine Tools Co., Ltd. Location Industry Products Shanghai / Songjiang Machine tools Employees approx. 350 Market orientation BestPractice assembly plant for milling and turning machines >> Successful introduction of the „Eco-Line“ product series to the local market >> Outstanding change and improvement culture with excellent visualisation >> Excellent cleanliness & order >> Takted flow assembly >> JIT supplier concept with outstanding supplier management >> Leadership (a German manager working closely with a Chinese team) >> Highly qualified Chinese CIP team CNC turning and milling machines Production for the local market SCHEDULE (SUN 23 June – FRI 28 June) Sunday Shenyang monday Shenyang tuesday Changchun Qingdao wednesday Qingdao Shanghai thursday Kunshan friday Shanghai morning afternoon morning afternoon evening morning afternoon evening morning afternoon morning afternoon morning afternoon evening Individual arrival in Shenyang Welcome, Introduction, Expectations Input: Production in China Visit 1: BMW Visit 2: SMTCL Input from government: Foreign invests in Liaoning / Shenyang Transfer to Changchun (Bus) Visit 3: BROSE Transfer to Qingdao (Plane) Visit 4: STIHL Transfer to Shanghai (Plane) Staufen office visit & reflections Visit 5: VOITH Input: Sourcing and Supplier Management in China Visit 6: DMG Conclusion / Lessons learned Dinner and Staufen Night Please be aware that the schedule might change slightly
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