Service and Parts Manual - Cummins Onan

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GENERAL INFORMATION For parts or service, contact the dealer from whom you purchased this equipment or refer to your Nearest Authorized Onan Parts and Service Center. To avoid errors or delay in filling your parts order, please furnish ail information requested. . Always refer to the nameplate on your unit. 1. Always give the MODEL, SPEC NO. and SERIAL NO. 0 MODEL a1 AND SPEC NO. SERIAL NO. For handy reference, insert “YOUR” nameplate information in the spaces above. 2. Do not order by reference number; always use part number and description. 3. Give the part number, description and quantity needed of each item. If an older part cannot be identified, return the part prepaid to your dealer or nearest Onan Parts and Service Center. Print your name and address plainly on the package. Write a letter to the same address stating the reason for returning the part. 4. State definite shipping instructions. Any claim for loss or damage to your unit in transit should be filed promptly against the transportation company making the delivery. Shipments are complete unless the packing list indicates items are back ordered. .
2 6 REF. NO. 1 2 3 4 5 6 1. 9 10 11 12 ' 13 14 - .. . PART QTY. PART REF. PART QTY. PART NO. USED DESCRIPTION NO. NO. USED DESCRIPTION 150-0078 1 Ring, Retaining 15 ROD, CONNECTING (Includes Boltand Nut) CUP, GOVERNOR 114-0225 2 Standard ' 150-1520 1 Begin SpecF 114-0225-10 2 .010"Undersize 150-1116 1 Spec A through E 114-0225-20 2 .020" Undersize 510-0015 5 Ball, Governor 114-0225-30 2 .030" Undersize 104-0779 1 Gear, Ring 16 114-0228 4 Bolt, Special - Connecting 134-2432 1 Flywheel (Includes Ring Gear) Rod 105-0332 Gear, Camshaft 17 870-0137 4 Nut, Locking - Connecting Rod 105-0004 1 Washer,Thrust .18 526-0017 1 Washer, Flat (7/16) 515-0001 1 Key, Camshaft Gear Mounting 19 850-0055 1 Washer, Lock -.Spring (7/16) 105-0402 1 Camshaft (Includes Center Pin) 20 134-2384 1 Guard, Flywheel 150-0075 1 Pin, Center - Camshaft 21 104-0170 1 Screw, Hex Head PISTON (Includes Pin and Retaining Rings) (7/16-14 x 4") 112-0134 2 Standard 22 515-0227 1 Key, Flywheel Mounting 112-0134-05 2 .OOS Oversize 23 518-0014 1 Ring, Retaining 112-0134-10 2 .010" Oversize 24 1O4-0043 1 Washer, Gear Retaining 112-0134-20 2 .020" Oversize 25 104-0889 1 Crankshaft (Also order Key 112-0134-30 2 .030" Oversize Kit 515-0227 for Spec A 112-0134-40 2 ,040" Oversize through C replacement) 112-0122 2 Pin, Piston 26 8214010 3 Screw, Hex Washer Head 518-0311 4 Ring, Retaining (1/4-20 x 1/2") RING SET. PISTON 27 821-0014 2 Screw, Hex Washer Head 113-0174 2 Standard (5116-18 x 1/2") 113-0174-05 2 .005 Oversize 28 515-0103 1 Key, Stub Shaft 113-0174-10 2 .OW Oversize 29 150-1257 1 Spacer, Flyball 113-0174-20 2 .020" Oversize 30 150-0077 1 Plate, Flyball 113-0174-30 2 .030" Oversize 31 104-0032 1 Gear,, Crankshaft 113-017.4-40 -2 .Ow Qv~rsjzg . 32 51s-ooci- i' 'Key, Crankshaft Gear Mounting .33 150-1519 1 Hub, Governor Cup - Begin Spec F 31 965-0250 (AUGUST 191
Page 1 and 2: 965-0250 12-87 (SPEC A-F) Printed i
Page 3 and 4: J , SERVICE MANUAL TABLE OF CONTENT
Page 5 and 6: SPEC1 FI CATIONS Engine Manufacture
Page 7 and 8: ENGINE TROUBLESHOOTING 5
Page 9 and 10: HEX HEAD CAP SCREW ,a I OIL PUMP IN
Page 11 and 12: PUMP COVER i w EXPLODED VIRN.OF FUE
Page 13 and 14: Y THROTTLE PLATE @ GOVERNOR CONT GO
Page 15 and 16: This engine uses a I2 volf, negativ
Page 17 and 18: STARTING SYSTEM ELECTRIC STARTER (S
Page 19 and 20: . n I NOTE. &incry a, smer wire siz
Page 21 and 22: h Tappet Adiustmment: The engine is
Page 23 and 24: CRANKSHAFT GEAR RKS MUST WHEN IN- T
Page 25 and 26: FIGURE 33. MEASURING PISTON CLEARAN
Page 27 and 28: CRANKSHAFT Inspect the bearing jour
Page 29 and 30: \\hen installing the gear cover oil
Page 31: INTRODUCTION . This catalog applies
Page 35 and 36: REF. PART OTY. PART- NO. NO. USED M
Page 37 and 38: GEARCASE, OIL BASE AND OIL PUMP REF
Page 39 and 40: FUEL SYSTEM REF. PART NO. NO. 1 140
Page 41 and 42: CARBURETOR PARTS L REF. PART QTY. P
Page 43 and 44: ALTERNATOR, AIR HOUSING, GOVERNOR A
Page 45 and 46: STARTER PARTS - SPEC A REF. NO. PAR
Page 47 and 48: c OPTIONAL EQUIPMENT PARTS SECTION
Page 49 and 50: OPTIONAL GROUP NUMBER 2 TOPADJUSTED
Page 51: OPTIONAL GROUP NUMBER 3 'CARBURETOR

Service and Parts Manual - Cummins Onan

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