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Features: - Tanker Operator

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TECHNOLOGY - EMISSIONS<br />

Allweiler pumps operate efficiently at<br />

viscosity levels as low as 1 sq mm/s, but<br />

maintaining high pump performance when<br />

using low-sulphur fuel oils may demand an<br />

upgrade kit or a replacement pump featuring<br />

specially treated spindle and housing<br />

materials.<br />

Allweiler Solutions<br />

In the majority of low-pressure applications,<br />

Allweiler pumps can handle new fuels without<br />

modifications, but there is a greater need to<br />

check the operational condition of pumps in<br />

fuel oil applications with higher pressure<br />

requirements.<br />

If uncertain, Allweiler can investigate the<br />

current operating conditions of a pump and<br />

recommend remedial action.<br />

Check tool<br />

Allweiler’s new fuel oil pump check tool<br />

assesses the affect of low sulphur fuels against<br />

original pump specifications.<br />

The tool, available on Allweiler’s Service<br />

Portal (www.allweiler.com), is simple to use,<br />

requiring information about the pump series,<br />

size, pitch, current material combination,<br />

operating mode, pressure, speed and the<br />

lowest operational viscosity expected.<br />

On entering the required parameters, users<br />

receive an immediate pump assessment<br />

report and recommended actions if pump<br />

limits are exceeded. Additionally and<br />

contingent upon detailed information,<br />

Allweiler can assess pumps from other<br />

suppliers on request.<br />

Allweiler upgrade kits are occasionally<br />

recommended by the check tool. These kits<br />

reduce mechanical failures and total<br />

ownership costs, while increasing equipment<br />

performance and mean time between failures.<br />

Further, they protect metallurgical, hard<br />

facings and coatings to resist wear, erosion<br />

and corrosion damages caused by low-sulphur<br />

diesel fuel, thus prolonging the life of internal<br />

parts and overall pump reliability.<br />

ALLFUEL<br />

ALLFUEL, Allweiler’s new generation 3-<br />

screw pump series for light and heavy fuel<br />

oil, is fully compliant with current and<br />

upcoming low-sulphur diesel fuel regulations.<br />

The series meet regulations requiring<br />

operation of ships in inland waterways and<br />

ports to be powered only by fuels containing<br />

less than 0.1% sulphur.<br />

They feature heating elements for the<br />

mechanical seal and filter chamber, to enable<br />

the pump to start smoothly with heavy fuel oil<br />

and a filter design for easy maintenance. By<br />

Allweiler’s new generation pump series – ALLFUEL – is compliant with current and<br />

upcoming low sulphur diesel fuel regulations.<br />

modifying how liquid flows through the pump<br />

filter, dirt particles are retained in the filter<br />

and held in place by a magnetic filter base. A<br />

vacuum meter continuously monitors the<br />

cleanliness of the filter, which can be changed<br />

without having to drain, dispose and refill<br />

the oil.<br />

ALLSEAL<br />

Delivered with the new ALLSEAL leak<br />

detection and collection system, Allweiler<br />

screw pumps utilise an opto-electronic sensor<br />

monitoring of the mechanical seal to indicate<br />

when maintenance is needed and when<br />

emergency shutdown should be activated to<br />

prevent environmental and expensive pump<br />

damages.<br />

Many operators are now retrofitting existing<br />

pumps with ALLSEAL equipment to closer<br />

gauge the wear and leakage of the mechanical<br />

seal. Featuring a bracket sensor and an<br />

innovative leakage collecting solution,<br />

ALLSEAL provides condition monitoring of<br />

the pump and shaft seal, thus avoiding system<br />

downtime and reducing the risk of<br />

environmental and engine room damage.<br />

ALLSEAL fully complies with SOLAS<br />

directives for flammable and explosive<br />

liquids. It is available for vertical installed 3-<br />

screw pumps of ALLFUEL and ALLMARINE<br />

SN series.<br />

"Allweiler is the only manufacturer to offer<br />

a complete approach to sealing," claimed<br />

Dr Matros.<br />

Concerning shaft seals, shipowners can<br />

select Allweiler’s traditional mechanical<br />

seal with or without the leak-detection<br />

system ALLSEAL or the hermeticallysealed<br />

MAGDRIVE pumps with magnetic<br />

TO<br />

coupling.<br />

November/December 2009 TANKER<strong>Operator</strong> 39

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