Tecnocom Newsletter ENG 2014

Nr.1/2014
news
www.tecnocom.com
Editorial
In this release of tecnocom news we are
eager to present important new equipment
that is the result of intensive research, of
innovative solutions to provide our
customers with machinery capable of
increasing productivity, fl exibility and
practicality in production and on-site work.
We have created three innovative systems:
• A new TTE tilting table (export tilting
table) characterized by an innovative
structure with sheet metal smoothed by
automatic machine for a perfect product
and with the possibility of transporting
it in standard containers to reduce
transportation costs.
• A mould for producing garages with
hydraulic movement which allows for as
many as 48 possible variations in size.
• A self-reacting mould for producing
TT fl oor elements which allow for the
production of elements with a minimum
width 1.70 m to a maximum of 3.80 mt.
ARABTEC – Cooperation with
the fi rm Arabtec continues
tecnocom consolidates its „partnership“ with the fi rm Arabtec Construction LLC,
which began last year with the supply of vertical batteries in double package (10 + 10
pockets), with a new order for additional equipment consisting of tilting tables for
producing panels for the construction of apartments and residential complexes.
The group Arabtec
Construction LLC has
its offi ces in Abu-Dhabi, but
carries out complex projects
in the entire GCC region.
After acquiring from
tecnocom three vertical
batteries in double package
(10 + 10 pockets) and a
single vertical battery
(10 pockets) for producing
180 mm thick concrete
panels in order to implement
and complete a large order
in Saudi Arabia consisting
in the construction of 5,000
villas and surround them
with a kilometric fence
consisting of concrete
panels, it continued its
collaboration with tecnocom
by acquiring additional equipment
consisting of thirty-six
(36) TTE tilting tables of the
latest generation (TTE –
Export Tilting table)
characterized by a simple
and modular structure.
As regards the design of
the TTE, the tecnocom
designers were very careful
to ensure that the surface
of the elements produced in
ready mixed concrete was
perfectly smooth.
The steel surface was then
polished using an automatic
polishing machine.
This makes it possible to
produce perfect wall panels
for the construction of
apartments and residential
complexes, or massive thick
and insulated slabs.
To facilitate and reduce
transportation costs, the
tilting table can be divided
into two parts if necessary,
and then easily transported
in standard containers.
This additional supply will
strengthen the partnership
between tecnocom and the
Arabtec Construction LLC
group that has focused on
tecnocom technology to
achieve some of its major
projects.
New generation tilting tables during assembly at the
construction site in Dubai.
Vertical batteries in production area in Saudi Arabia.
ENG

Nr.1/2014
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GRIESMANN – New garage mould by tecnocom
The company Griesmann of Dinkelscherben in Germany has selected tecnocom
technology for the supply of an innovative mould for the production of garage
elements of variable length, width and height.
The company has a history
of 50 years. In 1964,
with 3 persons, Mr. Rudolf
Griesmann started the production
of prefabricated
elements in a farm in Oberschönenberg
near Dinkelscherben,
the specialization
in the production of threedimensional
garages and
cells was an immediate
success, leading to an
increase in range of products
and number of employees
as well as new and more
spacious facilities.
In 1994 a second location
was opened in Bretnig near
Dresden dedicated to the
most modern production
techniques and inspired by
the principles of environmental
protection.
It is in this second facility in
Saxony that the tecnocom
production mould was
delivered.
The characteristics of the mould are:
Length
348 cm
298 cm 248 cm
Width
698 cm
648 cm
598 cm
578 cm 558 cm 538 cm 518 cm 498 cm
Height
295 cm
270 cm
Thickness
10 cm
Project details
The mould supplied to the
fi rm GRIESMANN required
a great deal of design effort,
since extreme variability was
required, both in the size of
the fi nished product (3 widths,
8 lengths and two heights)
and the modular design of
the product: it is in fact
possible to obtain a fi nal
product composed of a single
element, with two elements
and with three elements,
in addition to various sizes
in the opening that houses
the tilting entrance. By
calculating all the possible
variations we can have 48
possible sizes (3 x 8 x 2
heights) combined with three
possible frontal openings and
two possible confi gurations
of the rear closure, all for
a total of 288 different
combinations.
Another important feature is
the fact that the inside of the
garage walls are perfectly
parallel and smooth.
The narrowing system of the
inner core and translation
of the external walls are
hydraulically controlled by a
control located on the edge
of the mould.
The mould is also equipped
with vibration and high
pressure steam heating.
The mould is complete with
an upper counter-mould.
OBERNDORFER – Chooses tecnocom for the second supply
After purchasing the fi rst mould delivered to the Oberndorfer company’s main offi ce in
Gunskirchen in 2013, in March this year a second mould was delivered to one of two
locations in Carinthia and precisely Völkermarkt.
The second supply is
completely identical to
the fi rst, except for the length:
in the fi rst supply it measured
50 meters, while in the
second 40 meters.
The mould for the beams and
columns has the following
characteristics: The Mould
is 40.00 meters long (10 m
x 4), the maximum height is
210 cm and the width of the
min. element is about 10 cm /
max. 100 cm.
The equipment consists of
two mobile sides and a base.
The sides are made of 12
mm thick cast steel.
The pad is made of wood
and is to be charged to the
customer.
The vertical beams have
6 holes for the passage of
a possible heating system
charged to the customer.
The side rails are moved by
motors that make it possible
to open and close the sides.
The sides move independently,
that is each side
segment, whether 10 m or
15 m, moves independently
from the other segments.
The width of the mould is of
3,200 mm if an element of
with a width of 1000 mm is
produced.
The supply includes the
electrical control with
electrical cabinet and radio
control.
The electrical system is such
that the individual sides can
be moved independently.

Nr.1/2014
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news
PRECAST INDIA – 1st European self-reacting mould
for TT sold in India
The „Precast India Infrastructures Pvt. Ltd.“ is a joint project between one of the most
famous civil contractors in Pune, the Bhate Raje Construction Company Pvt. Ltd., and
the leading real estate developers Panchshil.
At the end of October
2013 we installed and
successfully tested a new TT
slab mould.
It is with particular pride
that we make this announcement,
being the fi rst
European mould of its kind to
be sold in such an emerging
and important market as the
one in India.
The particularity of this
self-reacting mould, with 400
tons of power, for producing
pre-stressed slabs, is that it
has a signifi cant number of
possible confi gurations.
In fact, the height of the
bottoms of the base, their
width and the total and
partial width of the two wings
of the slab element, can be
adjusted depending on the
technical specifi cations
required by the individual
design, in a precise and fast
manner, up to a maximum
of 3800 mm.
The panels are used for
millions of contracts for the
projects World Trade Centre
in Pune, Pune Infosys
Multilevel Carpark, Ritz
Carlton Hotel, Cummins
International Technical
Centre India, Business Bay,
etc..
All this has been possible,
by analyzing and discussing
with Precast India
Infrastructures Pvt. Ltd,
so that all of their various
demands were integrated
on a single mould, which,
however, was simple to
operate.
Major new company in Kazakhstan: Too „Kostanay-MBI“
The company TOO „KOSTANAY-MBI“ has chosen tecnocom technology and that of
the Progress Group of which tecnocom is a part, the Ebawe, the progress Maschinen
& Automation and Echo Engineering for the new plant in Kostanay.
The company LLP
„KOSTANAY MBI“ has
chosen the technology of the
Progress Group to build a
new factory in the industrial
development area of Kostanay
to produce panels for
ceiling, stairs, interior panels
for private homes, schools
and commercial structures.
This system, for which
tecnocom has provided a
double package vertical
battery (10+10), a battery
for producing chimney fl ues
and two batteries for stairs, is
designed to accelerate and
reduce the cost of construction
of houses and other
commercial buildings.
The production capacity of
the plant provided by the
Progress Group is 70,000
square meters per year of
facade panels and 90,000
square meters a year of
massive internal concrete
panels.

Nr.1/2014
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EXEED PRECAST – The leading company of precast
elements in the UAE
The company Exeed Precast is strengthened with the tecnocom supply of a battery for
producing concrete panels for the construction of apartments and residential complexes.
The company Exeed
Precast LLC is a
subsidiary of Exeed Industries
LLC, which is owned
by the National Holding. The
company Exeed Precast was
enhanced to be the leading
manufacturer of precast concrete
components and hollow
core slabs in the UAE.
Located in ICAD 2 over
an area of 220,000 sq.
m, the factory Exeed
Precast contains fully
automated equipment with
the latest technology for a
daily production capacity
of 500 m³.
Exeed Precast LLC has
chosen the Italian company
tecnocom as competent
partner for the supply of
a vertical double battery
package (8 + 8 pockets) for
producing concrete panels
with a thickness of 100 mm
and 150 mm.
Since, for their use, the
panels must have perfect
surface quality on both
sides, the tecnocom vertical
batteries have proved the
ideal solution.
The vertical battery is equipped with a hydraulic system to
open and close the dies and to seal the whole package during
concreting.
The concrete panels in
fact, are in contact, on both
sides, with the sheet metal
of the casting.
In addition, the vertical
batteries achieve high productivity
in a limited space:
the plants supplied enable
the production of 16 panels
per shift with a maximum
element size of 6,500 x 3,800
mm. The vertical battery is
equipped with a hydraulic
system for opening and
closing the dies, and is
equipped with 54 high-frequency
vibrators.
The offset arrangement of
the vibrators in the lower
part of the equipment makes
it possible to obtain a
uniform compaction.
The vertical battery is also
equipped with a heating
system.
In the next few months we will be present at the following exhibitions:
SAIE
22.10.-25.10.2014
Bologna - Italia
www.saie.bolognafi ere.it
Interpoma
20.11.-22.11.2014
Bozen - Italia
www.fi erabolzano.it/interpoma/de/
Saudi Build
10.11.-13.11.2014
Riyadh - Saudi Arabia
www.saudibuild-expo.com
bauma China
25.11.-28.11.2014
Shanghai - China
www.bauma-china.com
The BIG 5 Show
17.11.-20.11.2014
Dubai - U.A.E.
www.thebig5.ae
We look forward to your visit!
tecnocom S.p.A.
Via Antonio Zanussi, 305 • 33100 Udine - Italy • Tel. +39 0432 621 222 • Fax +39 0432 621 200
info@tecnocom.com • www.tecnocom.com
bc India
15.12.-18.12.2014
New Delhi - India
www.bcindia.com