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BH Series Operators Manual

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36’, 41’, 46’ & 51’<br />

AUGERS<br />

Part#: 4503106 R4<br />

Operator’s, Maintenance<br />

And Parts <strong>Manual</strong><br />

A DIVISION OF AG GROWTH INDUSTRIES<br />

3455 Idylwyld Drive North – Saskatoon, Saskatchewan – S7L 6B5<br />

Toll Free: (877)934-0649<br />

Ph: (306)934-0611 Fax: (306)934-6020


This Page Intentionally Left Blank


WARRANTY<br />

Wheatheart Manufacturing will repair or replace, free of charge, any part, or parts of the product<br />

that are defective in material or workmanship or both, provided that the product has been<br />

operated and maintained in accordance with the instructions in this manual. Transportation<br />

charges on parts submitted for repair or replacement under this warranty must be borne by the<br />

purchaser.<br />

This warranty is applicable to the original purchaser only and effective for the time periods and<br />

subject to the conditions provided for in this policy. This warranty is in lieu of any other warranty<br />

either expressed or implied, including that of fitness for a particular purpose. Wheatheart<br />

Manufacturing will not be liable for incidental or consequential loss or damage. This warranty<br />

gives you specific legal rights, and you may also have other rights provided by law in some<br />

areas.<br />

For warranty service contact your nearest Authorized Wheatheart Dealer.<br />

Warranty Period<br />

Private Farm Use<br />

Commercial, Custom, or Rental Use<br />

Replacement Parts<br />

One (1) Year from date of purchase<br />

Ninety (90) Days from date of purchase<br />

Ninety (90) Days from date of replacement<br />

Warranty Conditions<br />

This warranty does not cover damage that results from unauthorized alteration, accident,<br />

misuse, abuse, or failure to perform recommended normal maintenance; parts subject to normal<br />

wear; routine maintenance or adjustments; or normal deterioration of the exterior finish due to<br />

use or exposure.<br />

The warranty covers materials only, unless expenditures are pre-authorized in writing by<br />

Wheatheart Manufacturing.<br />

Defective parts are subject to inspection by a Wheatheart representative prior to approval of a<br />

warranty claim.<br />

All returned parts must be sent to the factory, freight pre-paid, in order to qualify for warranty<br />

replacement. Repaired or replaced parts will be returned freight collect.<br />

A Warranty Registration Form and Inspection Report must be completed at the time of delivery<br />

and returned to Wheatheart Manufacturing within thirty (30) days.<br />

iii


PRE-DELIVERY CHECKLIST<br />

MECHANICAL<br />

• All fasteners tightened<br />

• Belts present and adjusted to proper tension<br />

• Upper chain drive adjusted and lubricated<br />

• Auger rotates freely<br />

• Tire pressure within manufacturer’s specification<br />

• Wheel bolt torque within specification<br />

• Winch brake and locking mechanism tested, lock engages properly and brake prevents<br />

freewheeling. There should be at least 3 wraps of cable around winch drum in the fully<br />

down position.<br />

• Winch cable checked for damage, such as fraying, kinks, unraveling. Cable anchor on<br />

winch drum must be tight.<br />

• Gearbox oil level checked<br />

• Engine oil level checked<br />

• Machine greased<br />

• Machine cleaned<br />

SAFETY<br />

• All guards and shields installed, secured, and functional<br />

• All safety signs installed and legible<br />

• Reflectors installed and clean<br />

• Operating and safety instructions reviewed with owner<br />

• Operator’s <strong>Manual</strong> supplied to owner<br />

iv


DEAR VALUED CUSTOMER<br />

Congratulations on your purchase of a Wheatheart Auger. This piece of equipment will<br />

compliment your agricultural operation by aiding in the safe and efficient movement of grain,<br />

pulse crops, fertilizer, or any other granular materials.<br />

Your new Wheatheart Grain Auger will serve you well if you understand how it operates, if you<br />

use it properly, and if you care for it properly. This manual is intended to help you learn how to<br />

operate and maintain your equipment in a safe, efficient, and trouble-free manner. Please<br />

read this manual all the way through before you use your new Grain Auger.<br />

This Operator’s <strong>Manual</strong> covers all 8” augers built by Wheatheart Manufacturing so please use<br />

the Table of Contents as a guide when searching for specific information. Keep this manual in<br />

a safe place for future reference and for ordering replacement parts.<br />

Should any information remain unclear after thoroughly reviewing this manual, contact your<br />

Wheatheart Dealer for clarification before operating your auger. Knowing the serial number<br />

and date of purchase will save time in getting your questions answered. Please write down<br />

this information in the space provided below. The serial number plate is found on the auger<br />

tube near the gearbox toward the intake end.<br />

Manufactured by<br />

Wheatheart Mfg. Ltd.<br />

Saskatoon, Sask. Canada<br />

SERIAL NO.<br />

Made in Canada<br />

v


TABLE OF CONTENTS<br />

WARRANTY<br />

III<br />

DEAR VALUED CUSTOMER V<br />

TABLE OF CONTENTS VI<br />

1 SAFETY 1<br />

1.1 IMPORTANT SAFETY PRECAUTIONS 1<br />

1.2 SIGN-OFF FORM 4<br />

2 SAFETY SIGNS 5<br />

2.1 CARE & UPKEEP 5<br />

2.2 REPLACEMENT OF SAFETY SIGNS 5<br />

2.3 LOCATION OF SIGNS 5<br />

3 OPERATION 9<br />

3.1 DESCRIPTION OF THE EQUIPMENT 9<br />

3.2 OPERATOR RESPONSIBILITY 10<br />

3.3 OPERATOR CONTROLS 10<br />

3.4 BREAK-IN PERIOD 11<br />

3.5 PLACEMENT 12<br />

3.6 OPERATING INSTRUCTIONS 12<br />

3.6.1 Pre-Start Instructions 13<br />

3.6.2 Auger Drive and Lockout 14<br />

3.6.3 Starting With an Empty Tube 15<br />

3.6.4 Stopping 16<br />

3.6.5 Emergency Stop 17<br />

3.6.6 Restarting with a Full Tube 17<br />

3.6.7 Clean Out 17<br />

3.7 TRANSPORTING 18<br />

3.8 STORAGE 21<br />

4 MAINTENANCE 23<br />

4.1 FLUIDS AND LUBRICANTS 23<br />

4.1.1 Engine Oil 23<br />

4.1.2 Gear Oil 23<br />

4.1.3 Grease 24<br />

4.1.4 Storage and Handling 24<br />

4.2 MAINTENANCE INTERVALS 25<br />

4.3 MAINTENANCE PROCEDURES 26<br />

4.3.1 Visual Inspection 26<br />

4.3.2 Servicing Upper Chain Drive 27<br />

4.3.3 Greasing Machine 28<br />

4.3.4 Cleaning Machine 28<br />

4.3.5 Repacking Wheel Bearings 28<br />

4.3.6 Tightening Wheel Bolts 29<br />

4.3.7 Service Engine 29<br />

4.3.8 Checking Gear Box Oil Level 29<br />

4.3.9 Changing Gear Box Oil 29<br />

4.3.10 Truss Cable Service (52’ Auger only) 30<br />

4.3.11 PTO Driveline 30<br />

4.3.12 Winch 30<br />

4.3.13 Replacing Belts 31<br />

4.3.14 Tightening Belts 31<br />

5 SPECIFICATIONS 33<br />

vi


6 TROUBLESHOOTING 35<br />

7 SERVICE INFORMATION 37<br />

7.1 BOLT TORQUE 37<br />

7.1.1 Imperial Bolt Torque 37<br />

7.1.2 Metric Bolt Torque 37<br />

7.2 HYDRAULIC FITTING TORQUE 38<br />

7.2.1 Tightening Flare Type Tube Fittings 38<br />

7.2.2 Tightening “O” Ring Fittings 39<br />

8 PARTS LISTS 40<br />

WARRANTY REGISTRATION 50<br />

vii


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1. Safety<br />

1.1 IMPORTANT SAFETY PRECAUTIONS<br />

WARNING<br />

BEFORE OPERATING THE EQUIPMENT<br />

• Read ALL instructions in the manual AND on the<br />

equipment.<br />

• Ensure you have received proper training in the<br />

safe use of this equipment.<br />

• Ensure everyone is clear of the machine.<br />

• Ensure all guards are in place.<br />

Failure to follow instructions exposes the operator<br />

and bystanders to possible serious injury or death.<br />

The operating and maintenance instructions contain safety information to:<br />

• Make you aware of the hazards associated with the machine,<br />

• inform you of the risk of injury associated with those hazards, and<br />

• tell you how to avoid or reduce the risk of injury.<br />

The safety-alert symbol points out important safety instructions, which if not followed, could<br />

endanger the personal safety of you and others. When you see this symbol – HEED ITS<br />

WARNING.<br />

Personal safety signs consist of the safety-alert symbol accompanied by one of three signal<br />

words – DANGER, WARNING, or CAUTION – and a safety message. The signal word<br />

indicates the likelihood and the potential severity of the identified hazard.<br />

DANGER Indicates an imminently hazardous situation that, if not<br />

avoided, will result in death or serious injury.<br />

WARNING<br />

Indicates a potentially hazardous situation that, if not<br />

avoided, could result in death or serious injury.<br />

CAUTION<br />

Indicates a potentially hazardous situation that, if not<br />

avoided, may result in minor or moderate injury.<br />

Equipment safety and instructional signs are composed of the signal words CAUTION and<br />

IMPORTANT, without the safety-alert symbol.<br />

CAUTION<br />

IMPORTANT<br />

Indicates a situation that, if not avoided, could result<br />

in damage to property or equipment.<br />

Indicates items relating to equipment performance,<br />

servicing, and care.<br />

1


S A F E T Y<br />

WARNING<br />

To reduce the risk of serious injury or death to persons using this equipment, follow these<br />

basic safety precautions.<br />

BEFORE OPERATING<br />

• Ensure guards are present and secure.<br />

• Clear the work area of unauthorized persons, particularly small children and pets.<br />

• Clean the work area to prevent slipping or tripping.<br />

• Ensure a fully equipped first aid kit is on hand and that you know how to use it.<br />

• Ensure a working fire extinguisher is on hand and that you know how to use it.<br />

• Be certain the PTO driveline is securely attached to the jackshaft and to the tractor<br />

• Before starting tractor, be certain that power to PTO is in the off position<br />

WHEN OPERATING<br />

• Keep hands, feet, hair, and clothing away from all moving or rotating parts.<br />

WHEN TRANSPORTING<br />

• Ensure tires are inflated to the tire manufacturer’s recommended pressure.<br />

• Check with local authorities regarding transportation of agricultural equipment on public<br />

roads. Obey all applicable laws and regulations.<br />

• Make sure that all lights and reflectors required by the local highway and transport<br />

authorities are in place, are functioning, and can be seen clearly by all overtaking and<br />

oncoming traffic.<br />

• Be sure the unit is hitched securely to the towing vehicle.<br />

• Do not allow riders while transporting.<br />

• Display a Slow Moving Vehicle emblem when transporting below 25 mph (40 km/h).<br />

• Use hazard-warning flashers when transporting with a tractor unless prohibited.<br />

• Keep to the right and yield the right-of-way to allow faster traffic to pass.<br />

• Never transport faster than the road terrain or conditions will allow you to do safely.<br />

• Use caution when making corners or meeting traffic.<br />

• Use caution when approaching height-limiting objects.<br />

• Take special care and precautions when transporting during times of limited visibility<br />

such as rain, snow, fog, dusk, or at night. It is recommended that you wait for a more<br />

appropriate time to move.<br />

• Use caution when turning or cornering.<br />

• Do not transport auger on a slope greater than 20 degrees. The auger may overturn.<br />

WHEN STORING<br />

• Store in an area away from human activity.<br />

• Do not permit children to play on or around the stored machine.<br />

WHEN PERFORMING ADJUSTMENTS, SERVICE, OR REPAIR<br />

• Shut off and disable the power source before working on the machine.<br />

• Ensure service area is clean and dry.<br />

• Ensure electrical outlets and tools are properly grounded.<br />

• Use proper tools for the job.<br />

• Ensure there is adequate lighting to perform the job safely.<br />

• Wear safety gear that is appropriate for the job being performed.<br />

• Use extra caution when cleaning and servicing augers because flighting edges can<br />

become sharp.<br />

• Follow proper procedures when mounting a tire on a rim. If in doubt, have a qualified tire<br />

repair service perform the required maintenance.<br />

• Install and secure all guards after maintenance work is completed.<br />

2


I M P O R T A N T S A F E T Y P R E C A U T I O N S<br />

Figure 1.1 Safety Work Area<br />

3


S A F E T Y<br />

1.2 SIGN - OFF FORM<br />

Wheatheart Manufacturing has designed this machine to meet or exceed the safety<br />

requirements established by the American Society of Agricultural Engineers (ASAE) and by<br />

the Occupational Safety and Health Administration (OSHA). The information presented in this<br />

manual is based on the requirements of these organizations. There may be other regulations<br />

applicable in your jurisdiction that you, as the operator, must familiarize yourself with and<br />

follow.<br />

Anyone who will be operating or maintaining the machine must read and understand ALL<br />

safety, operating, and maintenance information presented in this manual and must know and<br />

follow the local regulations applicable in the area of operation. DO NOT operate or allow<br />

anyone else to operate this equipment until such information has been reviewed and<br />

understood. REVIEW THIS INFORMATION ANNUALLY PRIOR TO THE SEASON START-<br />

UP. Make these periodic reviews of SAFETY and OPERATION a standard practice for all of<br />

your equipment.<br />

I have read and understood the information in this Operator’s <strong>Manual</strong> and in any applicable<br />

local regulations, and I have been trained in the safe operation and maintenance of the<br />

machine<br />

DATE<br />

NAME<br />

(Please Print)<br />

SIGNATURE<br />

4


2. Safety Signs<br />

2.1 CARE & UPKEEP<br />

√<br />

√<br />

√<br />

Keep all safety signs clean and legible.<br />

Replace safety signs that are missing or have become illegible.<br />

Affix the required safety signs to any replacement parts. The replacement parts must<br />

display the same safety sign as the original part.<br />

2.2 REPLACEMENT OF SAFETY SIGNS<br />

Replacement safety signs are available through your authorized Wheatheart dealer or direct<br />

from the factory. Install the signs according to the following procedure.<br />

1. Ensure the installation area is clean and dry.<br />

2. Ensure the temperature is above 50° F (10° C).<br />

3. Determine the exact placement of the decal before removing the backing paper.<br />

4. Remove the smallest portion of the split backing paper.<br />

5. Align the sign over the specified area and carefully press the small portion with the<br />

exposed sticky backing in place.<br />

6. Slowly peel back the remaining paper and carefully smooth the remaining portion of the<br />

sign in place.<br />

7. Small air pockets can be pierced with a pin and smoothed out using a piece of the backing<br />

paper.<br />

2.3 LOCATION OF SIGNS<br />

The following signs are affixed to your machine in the locations shown. Familiarize yourself<br />

with the location of these safety signs and their content. Understand the type of warning and<br />

the area, or function related to that area, which requires your SAFETY AWARENESS.<br />

5


6<br />

S A F E T Y S I G N S


L O C A T I O N O F S I G N S<br />

Amber Reflector<br />

Center Line of tube, rearward as<br />

possible & max. 16ft (5m) spacing.<br />

(Both Sides) - Where Applicable<br />

Red Reflector<br />

Outermost Extremities<br />

Amber Reflector<br />

Outermost Extremities<br />

REMEMBER: If Safety Signs have been damaged, removed, or become<br />

illegible, or if parts are replaced without safety signs, new signs must be<br />

applied. New safety signs are available from your authorized dealer.<br />

7


3. Operation<br />

3.1 DESCRIPTION OF THE EQUIPMENT<br />

The Wheatheart Auger is designed to efficiently handle grain, pulse crops or other granular<br />

materials. The Auger comes field ready and equipped with such features as reinforced, lowpitch<br />

flighting at the intake for high capacity and longer wear, a belt engaging lever that can be<br />

operated from either side and a frame design that allows for extra bottom reach for bin loadout<br />

applications.<br />

Many features incorporated into this machine are the result of suggestions made by customers<br />

like you. Read this manual carefully to learn how to operate the machine safely and how to<br />

adjust it to provide maximum efficiency. By following the operating instructions in conjunction<br />

with a good maintenance program, your auger will provide many years of trouble-free service.<br />

Discharge & Upper<br />

Chain Drive<br />

Shaft Guarding<br />

Cable Bridge<br />

Pulley Guarding<br />

Track<br />

Intake &<br />

Intake Guarding<br />

Cable Adjustment<br />

Winch<br />

Engine & Belt<br />

Engage Lever<br />

9


O P E R A T I O N<br />

3.2 OPERATOR RESPONSIBILITY<br />

WARNING<br />

BEFORE OPERATING THE EQUIPMENT<br />

• Read ALL instructions in the manual AND on<br />

the equipment.<br />

• Ensure you have received proper training in<br />

the safe use of this equipment.<br />

• Ensure everyone is clear of the machine.<br />

• Ensure all guards are in place.<br />

Failure to follow instructions exposes the operator<br />

and bystanders to possible serious injury or<br />

death.<br />

Safe operation and maintenance of the machine is the operator’s responsibility. EVERYONE<br />

operating this equipment must read, understand, and follow ALL safety precautions and<br />

recommended operating and maintenance procedures in the manual and on the machine. By<br />

following recommended procedures, a safe working environment is provided for the operator<br />

AND the people working around him. A person who has not read and understood all operating<br />

and safety instructions is not qualified to operate the machine.<br />

The operator must not attempt operation or maintenance of the machine without proper<br />

training. An untrained operator is not qualified to operate the machine and exposes himself<br />

and bystanders to possible serious injury or death. It is the owner’s responsibility to provide<br />

training for all operators before they start working with the machine, and at least annually<br />

thereafter.<br />

3.3 OPERATOR CONTROLS<br />

The belt engaging lever, winch and engine are located as shown in Figure 3.1. Please refer to<br />

engine manual for engine controls.<br />

Figure 3.1 Winch<br />

Belt Engaging Lever & Engine<br />

10


B R E A K - I N P E R I O D<br />

3.4 BREAK-IN PERIOD<br />

Your auger does not require an elaborate break-in. However, following a few simple tips<br />

during the first 1000 Bu of operation can add to the reliability and life of your machine. Please<br />

refer to Section 4.5 for proper operating instructions.<br />

If any unusual noises or vibrations are encountered, determine the source, shut the auger off,<br />

lock out the power source and adjust. If unsure of the problem or procedure contact your local<br />

Wheatheart dealer.<br />

Checklist.<br />

√ Refer to engine owner’s manual for engine break-in procedure.<br />

√<br />

√<br />

√<br />

Inspect the motor mounting bolts for tightness.<br />

Check the oil level in the gearbox by removing the filler plug. Make sure the gearbox is<br />

half full (center of cross shaft) and free of foreign objects.<br />

Inspect all belts for alignment, tightness and abnormal wear. Adjust or replace as required.<br />

See Section 4.3.11 or 4.3.12 for the correct procedure.<br />

√ Check the upper chain drive tension and alignment and if it has been greased. Adjust /<br />

grease as required. See Section 4.3.2 for the correct procedure.<br />

√<br />

√<br />

√<br />

Inspect components for damage and abnormal wear. Replace or repair as required.<br />

Check the wheel bolt torque prior to transporting the unit. See Section 4.3.6 for<br />

recommended torque values.<br />

Check that tires are inflated to the manufacturer’s recommended pressure prior to<br />

transporting the unit.<br />

Please refer to the regular maintenance schedule given in Section 4.2 for recommended<br />

service intervals after the break-in period.<br />

11


O P E R A T I O N<br />

3.5 PLACEMENT<br />

When placing the auger follow these guidelines:<br />

DANGER<br />

ELECTROCUTION HAZARD<br />

• This auger is not insulated<br />

• Keep auger away from overhead power lines<br />

and devices.<br />

• Electrocution can occur without direct contact<br />

• Fully lower auger before moving.<br />

FAILURE TO KEEP AWAY WILL RESULT IN<br />

SERIOUS INJURY OR DEATH<br />

• Check for power lines.<br />

• Always move an auger with a vehicle or mover,<br />

not by hand.<br />

• Place auger on a firm level surface.<br />

• Do not place anything under the wheels of the<br />

auger for added height.<br />

• Chock wheels before augering any products.<br />

• Keep children and unauthorized personnel away<br />

from the hazardous area surrounding the auger.<br />

• Check the surrounding area for obstructions that may damage the auger.<br />

• Never allow persons to stand under or ride on the auger.<br />

• When operating auger in the raised position, rest the discharge end on the bin<br />

roof, or tie it down to bin to prevent upending or wind upsetting auger. When<br />

operating auger in a free-standing position, anchor the intake end.<br />

12


O P E R A T I N G I N S T R U C T I O N S<br />

3.6 OPERATING INSTRUCTIONS<br />

3.6.1 PRE-START INSTRUCTIONS<br />

To reduce the risk of injury or death to persons using this equipment, follow basic<br />

safety precautions.<br />

BEFORE OPERATING<br />

WARNING<br />

• Ensure guards are present and secure.<br />

• Clear the work area of unauthorized persons, particularly small children and pets.<br />

• Clean the work area to prevent slipping or tripping.<br />

• Ensure a fully equipped first aid kit is on hand and that you know how to use it.<br />

• Ensure a working fire extinguisher is on hand and that you know how to use it.<br />

• PTO driveline is securely connected (where applicable)<br />

The following items should be checked before operating the machine EACH TIME.<br />

√ Service the machine per the maintenance schedule in Section 4.2.<br />

√<br />

√<br />

√<br />

√<br />

√<br />

√<br />

√<br />

√<br />

√<br />

Check that the gas cap is in place.<br />

Ensure all shields are in place and secure.<br />

Drive belts are not frayed or damaged<br />

Drive belts are properly adjusted and aligned<br />

Lift cable is not frayed or damaged.<br />

Cable clamp(s) are secured.<br />

Auger wheels are chocked.<br />

Discharge spout and intake area are free of obstructions.<br />

<strong>Operators</strong> are aware of safety precautions.<br />

13


O P E R A T I O N<br />

3.6.2 AUGER DRIVE AND LOCKOUT<br />

Correct operation of the Wheatheart auger requires pre inspection of the drive system,<br />

operator knowledge on how to shut down the system, and a general monitoring of the system<br />

during operation.<br />

Drive System - Gas Engine<br />

Before starting the motor, ensure that:<br />

1. The gas tank is properly closed.<br />

2. The belt release is disengaged so that the belts are released from motor pulley.<br />

3. The area surrounding auger is properly ventilated.<br />

4. Pulley shields are in place and secure.<br />

To reduce the risk of injury or death to persons using this equipment, follow basic<br />

safety precautions.<br />

WHEN REFUELING<br />

WARNING<br />

Shut down engine and allow to cool before refueling. Hot engine could seriously<br />

cause a fire and serious injury.<br />

Lockout - Gas Engine<br />

1. Shut down and lock out power source.<br />

2. For engines with a rope or crank start, remove the spark plug wire or the spark plug. For<br />

engines with an electric start, remove the ignition key, the spark plug wire, or the spark<br />

plug.<br />

Drive System - Electric Motor<br />

Before starting the motor, ensure that:<br />

1. The motor is properly grounded.<br />

2. The belt release is disengaged so that belts are released from motor pulley.<br />

3. Pulley shields are in place and secure.<br />

14


O P E R A T I N G I N S T R U C T I O N S<br />

Lockout - Electric Motor<br />

1. The electric motor should be equipped with a main power disconnect switch capable of<br />

being locked in the off position only. The switch should be in the locked position during<br />

shutdown or wherever maintenance is performed on the auger.<br />

2. If reset is required, disconnect all power before resetting motor.<br />

Drive System - PTO Driveline<br />

1. Ensure that the PTO driveline is securely attached to the tractor and jackshaft.<br />

2. Do not use PTO driveline without a rotating shield in good working order.<br />

3. Do not exceed the maximum operating angle of 15 degrees.<br />

4. Be sure that the PTO-drive on the tractor is in the off position before starting tractor.<br />

5. Stay clear of the PTO hazard area.<br />

Lockout - PTO Driveline<br />

1. Shut off engine.<br />

2. Remove ignition key from tractor.<br />

3. If step 2 is impossible, remove the PTO driveline from tractor.<br />

3.6.3 STARTING WITH AN EMPTY TUBE<br />

CAUTION<br />

POTENTIAL EQUIPMENT DAMAGE<br />

Foreign objects can damage the auger. Remove any obstructions<br />

from the intake and discharge areas before operating the unit.<br />

CAUTION<br />

POTENTIAL EQUIPMENT DAMAGE<br />

Always engage belts with engine idling. Engaging belts at high<br />

engine speed will result in premature belt wear<br />

15


O P E R A T I O N<br />

1. Disengage the belt engaging lever so the motor pulley is not under load.<br />

2. Start the engine and then engage the belt engaging lever with engine at idle. Note: The<br />

flighting RPM on auger equipped with electric motors is not adjustable.<br />

DANGER<br />

ROTATING AUGER HAZARD<br />

Contact with rotating flighting will result in amputation<br />

or sever laceration.<br />

• DO NOT operate with guards removed or modified.<br />

• Keep hands and feet away from rotating auger.<br />

• Tie up long hair and remove jewelry.<br />

• DO NOT wear loose-fitting clothing or items that<br />

could become caught.<br />

• Shut off and lock out the power source before<br />

unplugging or cleaning.<br />

3. Increase the engine speed to achieve the desired augering speed.<br />

4. If everything is operating normally, start running grain through the auger.<br />

3.6.4 STOPPING<br />

CAUTION<br />

POTENTIAL EQUIPMENT DAMAGE<br />

Prolonged operation of an empty auger will cause unnecessary<br />

wear.<br />

1. Near the end of the load, reduce the feed of grain a decrease auger speed where possible.<br />

2. Run auger until tube is empty.<br />

3. When auger is clear of grain, disengage belt and stop engine/motor, disengage PTO<br />

4. Shut down and lock out power source.<br />

16


O P E R A T I N G I N S T R U C T I O N S<br />

3.6.5 EMERGENCY STOP<br />

Although it is recommended that the machine be emptied before stopping, in an emergency<br />

situation:<br />

1. Stop or shut down the power source immediately.<br />

2. Stop the flow of material (if applicable).<br />

3. Correct the emergency before resuming work.<br />

WARNING - LOCKOUT ALL POWER BEFORE ATTEMPTING REPAIRS/REMOVING OBSTRUCTIONS<br />

3.6.6 RESTARTING WITH A FULL TUBE<br />

CAUTION<br />

POTENTIAL EQUIPMENT DAMAGE<br />

Always engage belts with engine idling. Engaging belts at high<br />

engine speed will result in premature belt wear<br />

The tube may be filled with material if the machine is shut down inadvertently or for an<br />

emergency. It is recommended that you restart with the following procedure:<br />

1. With the power source locked out, remove as much of the grain as possible from the tube<br />

and intake.<br />

2. Start the engine and run it at half speed. Slowly engage the belt until the auger is brought<br />

up to speed.<br />

3. Once the auger has been started, increase the engine speed to achieve the desired<br />

augering speed.<br />

3.6.7 CLEAN OUT<br />

1. Run the unit to clean out the majority of the grain.<br />

2. Disable power source.<br />

3. Clean grain from the auger and hopper.<br />

4. Unstrap hopper and dump into container.<br />

17


O P E R A T I O N<br />

3.7 TRANSPORTING<br />

DANGER<br />

ELECTROCUTION HAZARD<br />

• This auger is not insulated<br />

• Keep auger away from overhead power lines and<br />

devices.<br />

• Electrocution can occur without direct contact<br />

• Fully lower auger before moving.<br />

FAILURE TO KEEP AWAY WILL RESULT IN SERIOUS<br />

INJURY OR DEATH<br />

To reduce the risk of injury or death to persons using this equipment, follow basic safety<br />

precautions.<br />

WHEN TRANSPORTING<br />

WARNING<br />

• Ensure tires are inflated to the tire manufacturer’s recommended pressure.<br />

• Check with local authorities regarding transportation of agricultural equipment on public roads.<br />

Obey all applicable laws and regulations.<br />

• Make sure that all lights and reflectors required by the local highway and transport authorities<br />

are in place, are functioning, and can be seen clearly by all overtaking and oncoming traffic.<br />

• Be sure the unit is hitched securely to the towing vehicle.<br />

• Do not allow riders while transporting.<br />

• Display a Slow Moving Vehicle emblem when transporting below 25 mph (40 km/h).<br />

• Use hazard-warning flashers when transporting with a tractor unless prohibited.<br />

• Keep to the right and yield the right-of-way to allow faster traffic to pass.<br />

• Never transport faster than the road terrain or conditions will allow you to do safely.<br />

• Use caution when making corners or meeting traffic.<br />

• Be aware of height limiting objects.<br />

• Take special care and precautions when transporting during times of limited visibility such as<br />

rain, snow, fog, dusk, or at night. It is recommended that you wait for a more appropriate time<br />

to move.<br />

• Use caution when turning or cornering.<br />

• Do not transport auger on a slope greater than 20 degrees. The auger may overturn.<br />

• The winch must be in locked position. To lock, turn handle clockwise until two clicks are heard.<br />

CAUTION<br />

POTENTIAL EQUIPMENT DAMAGE<br />

Empty the auger before transporting. Transporting a full auger will place<br />

excessive loads on the tube assembly, frame, axle assembly, hitch, and towing<br />

unit.<br />

If auger wheels are partially or fully buried in snow or grain, do not attempt to<br />

move auger until snow or grain has been cleared away from auger wheels.<br />

18


The Wheatheart Auger is designed to be easily and conveniently readied for transport. Follow<br />

this procedure when converting the machine from operating to transport configuration.<br />

1. Make sure work area is clear.<br />

2. Connect the auger to the towing<br />

vehicle and use a retainer to lock<br />

the hitch draw pin in place.<br />

3. Belts are placed under tension for<br />

transport.<br />

T R A N S P O R T I N G<br />

4. Remove all wheel chocks.<br />

Figure 3.2 Auger in Transport Position<br />

5. Ensure auger is clear of any obstructions before lowering. Lower the auger fully until the<br />

roller track shoe is resting on the down position stop and there is slight tension on the lift<br />

cable. Refer to Figure 3.2.<br />

6. Place the PTO driveline in the transport saddle and secure (PTO drive only).<br />

WARNING<br />

PRIOR TO TRANSPORTING<br />

• Ensure auger is fully lowered.<br />

• Tension belts.<br />

• Install and secure the hitch pin retainer.<br />

• Install a safety chain between the towing vehicle frame<br />

and the auger hitch tongue.<br />

Failure to secure the unit prior to transporting could cause<br />

a serious hazard to the occupants of the towing vehicle or<br />

of other vehicles.<br />

7. Install the safety chain<br />

between the auger and the<br />

frame of the towing unit. The<br />

chain must have a load rating<br />

at least as high as the auger<br />

weight. The safety chain<br />

should be threaded through<br />

the handle on the lower tube<br />

and wrapped around auger<br />

tube before attaching to the<br />

towing vehicle. The loop<br />

should form a cradle that will<br />

prevent the auger from<br />

digging into the road surface<br />

Figure 3.3 Auger Chained to a Vehicle<br />

19


O P E R A T I O N<br />

and upsetting it, should a breakaway occur. Ensure there is no more slack in the chain<br />

than required for turning. When not in use store the safety chain in a clean dry place.<br />

Replace the safety chain if one or more links or end fittings are broken, stretched or<br />

otherwise damaged or deformed. Refer to Figure 3.3.<br />

The auger is now ready for road transport.<br />

WARNING<br />

MAXIMUM TRANSPORT SPEED<br />

DO NOT transport faster than 20 mph (32 km/h) or faster<br />

than road conditions allow.<br />

A weight imbalance between the towing vehicle and the<br />

machine could reduce your vehicle’s stability, handling,<br />

and braking ability and lead to an upset or collision.<br />

20


S T O R A G E<br />

3.8 STORAGE<br />

To reduce the risk of injury or death to persons using this equipment, follow basic<br />

safety precautions.<br />

WHEN STORING<br />

WARNING<br />

• Store in an area away from human activity.<br />

• Do not permit children to play on or around the stored machine.<br />

To ensure a long, trouble free life, the following procedure should be followed when preparing<br />

the unit for storage after the season’s use:<br />

1. Lower auger fully, with slight tension on the cable.<br />

2. Lockout all power.<br />

3. Remove all residual material from the auger.<br />

4. Remove entangled material from all moving or rotating parts.<br />

5. Wash the entire machine thoroughly using a water hose or pressure washer to remove all<br />

dirt, mud, debris or residue.<br />

6. Repair or replace any worn or damaged components to prevent any unnecessary<br />

downtime at the start of the next season.<br />

7. Inspect the engine for any abnormal leaks, check the air filter and clean or replace as<br />

necessary. Drain the gas from the carburetor and gas tank. Check to see that there is<br />

sufficient oil in the crankcase.<br />

8. Touch up all paint nicks and scratches to prevent rusting.<br />

9. Position the auger in an area that is dry, level, free of debris, and away from human<br />

activity.<br />

10. Support intake on blocks to eliminate prolonged contact with the ground.<br />

11. Lubricate all grease fittings per Procedure 4.3.3.<br />

21


O P E R A T I O N<br />

12. Check tire pressure and inflate to 24 psi (165 kPa).<br />

To reduce the risk of injury or death to persons using this equipment, follow basic<br />

safety precautions.<br />

WHEN HANDLING BATTERIES<br />

WARNING<br />

Exercise caution, batteries contain acid which can eat through clothing, burn skin<br />

and cause blindness<br />

13. Remove battery (where applicable) and store in a cool dry place.<br />

14. Cover engine to protect from the weather.<br />

15. Chock wheels.<br />

22


4. Maintenance<br />

The Wheatheart Auger has been designed and manufactured to meet the highest standards,<br />

while requiring minimal maintenance. Following a careful service and maintenance program<br />

will provide many years of trouble-free service.<br />

WARNING<br />

To reduce the risk of injury or death to persons using this equipment, follow basic<br />

safety precautions.<br />

WHEN PERFORMING ADJUSTMENTS, SERVICE, OR REPAIR<br />

• Shut off and lock out the power source before working on the auger.<br />

• Ensure service area is clean and dry.<br />

• Ensure electrical outlets and tools are properly grounded.<br />

• Use proper tools for the job.<br />

• Ensure there is adequate lighting to perform the job safely.<br />

• Wear safety gear that is appropriate for the job being performed.<br />

• Place chocks in front and behind the wheels to prevent the machine from rolling.<br />

• Use extra caution when cleaning and servicing augers because flighting edges can<br />

become sharp.<br />

• Follow proper procedures when mounting a tire on a rim. If in doubt, have a<br />

qualified tire repair service perform the required maintenance.<br />

• Install and secure all guards after maintenance work is completed.<br />

CAUTION<br />

DO NOT MODIFY THE EQUIPMENT<br />

Unauthorized modification may impair the function or safety of the<br />

equipment, could affect the life of the equipment, and will void your<br />

warranty.<br />

4.1 FLUIDS AND LUBRICANTS<br />

4.1.1 ENGINE OIL<br />

Refer to engine operator’s manual for recommended oil usage.<br />

4.1.2 GEAR OIL<br />

Use SAE approved 90W or equivalent gear oil.<br />

23


M A I N T E N A N C E<br />

4.1.3 GREASE<br />

Use SAE multi-purpose high temperature grease with extreme pressure (EP) performance or<br />

SAE multi-purpose lithium based grease.<br />

4.1.4 STORAGE AND HANDLING<br />

Always follow manufacturer’s guidelines for the safe and effective storage and handling of<br />

lubricants.<br />

Your machine can operate at top efficiency only if clean lubricants are used. Use clean<br />

containers to handle all lubricants. Store them in an area protected from dust, moisture and<br />

other contaminants.<br />

24


M A I N T E N A N C E I N T E R V A L S<br />

4.2 MAINTENANCE INTERVALS<br />

Refer to Section 4.3 Maintenance Procedures, for details of service.<br />

Time Period<br />

Maintenance<br />

Procedure<br />

Daily (8000) BU<br />

Periodically<br />

(40,000 Bu)<br />

Annually<br />

(Before Storage)<br />

Annually<br />

(After Storage)<br />

Visually Inspect the Unit 4.3.1<br />

√<br />

Check engine oil level 4.3.7<br />

√<br />

Service PTO Driveline 4.3.11<br />

√<br />

Check Air Filter 4.3.7<br />

√<br />

Service Upper Chain Drive 4.3.2<br />

√<br />

Service Belts 4.3.13<br />

√<br />

4.3.14<br />

Grease Machine 4.3.3<br />

√<br />

Check Gear Box Oil Level 4.3.8<br />

√<br />

Check Winch 4.3.12<br />

√<br />

Clean Machine 4.3.4<br />

√<br />

Service Engine 4.3.7<br />

√<br />

Repack Wheel Bearings 4.3.5<br />

√<br />

Tighten Wheel Bolts 4.3.6<br />

√<br />

Change Gear Box Oil 4.3.9<br />

√<br />

Service Truss Cables (51' only) 4.3.10<br />

√<br />

25


M A I N T E N A N C E<br />

4.3 MAINTENANCE PROCEDURES<br />

4.3.1 VISUAL INSPECTION<br />

When inspecting the machine be observant of possible defects in the machine.<br />

1. Be sure all guards are in place and not damaged<br />

2. Inspect auger shaft bushing for wear or discoloration.<br />

Refer to Figure 4.1.<br />

3. Examine flighting for damage or unusual wear.<br />

4. Check belt wear and alignment. Refer to Figure 4.2 for<br />

belt condition.<br />

5. Inspect the truss cables for tension and possible failure<br />

points (where applicable).<br />

Figure 4.1 Auger Bushing<br />

6. Inspect around the machine for evidence of oil leaks<br />

and/or fuel leaks.<br />

7. Examine tires for gashes, uneven wear, or loss of air<br />

pressure<br />

8. Be sure all safety decals are in place and legible.<br />

9. Inspect winch cable for fraying, kinks, unwinding, or<br />

other possible damage.<br />

10. Make sure the discharge spout and intake area are<br />

free of obstructions.<br />

Figure 4.2 Belt Condition<br />

11. Check that the PTO driveline is connected securely (where applicable).<br />

12. Ensure the intake housing fasteners are properly secured.<br />

26


M A I N T E N A N C E P R O C E D U R E S<br />

4.3.2 SERVICING UPPER CHAIN DRIVE<br />

DANGER<br />

ROTATING PART HAZARD<br />

Fingers, hands, feet, hair, clothing, or accessories can<br />

become caught or drawn into the pinch point.<br />

• Shut off and disable power source before adjusting<br />

or servicing.<br />

• DO NOT operate with guards removed or modified.<br />

• Keep fingers, hands, and feet away from rotating<br />

parts.<br />

• Tie up long hair and remove jewelry.<br />

• DO NOT wear loose-fitting clothing or items that<br />

could become caught.<br />

1. Lockout power.<br />

2. Remove cover plate from discharge end of auger.<br />

3. Check chain slack<br />

♦<br />

Chain slack is checked at the midpoint of the<br />

longest span. It should be no more than<br />

5/16” (8 mm). Refer to Figure 4.3.<br />

Figure 4.3 Upper<br />

Chain Drive<br />

CAUTION<br />

POTENTIAL EQUIPMENT DAMAGE<br />

Improper adjustment of chain will result in premature wear.<br />

3. Adjust the chain slack.<br />

♦<br />

♦<br />

Remove the connecting link from the chain.<br />

Remove a link from the chain, if the chain will not fit with one link removed add a<br />

half link to the chain and replace.<br />

4. Grease the chain with appropriate lubricant as per Section 4.1.<br />

27


M A I N T E N A N C E<br />

4.3.3 GREASING MACHINE<br />

IMPORTANT<br />

Original equipment bearings used by Wheatheart are sealed units<br />

and will not accept grease.<br />

1. Lockout all power.<br />

2. Grease points on the machine are shown in Figure 4.4.<br />

3. Use grease recommended in Section 4.1.3.<br />

4. Use only a hand-held grease gun.<br />

5. Wipe grease fitting with a clean cloth<br />

before greasing to avoid injecting dirt and<br />

grit.<br />

6. If a fitting will not take grease, remove and<br />

clean thoroughly. Also clean lubricant<br />

passageway. Replace fitting if<br />

necessary.<br />

Figure 4.4 Upper Chain Drive Zerk & Intake Zerk<br />

7. Replace and repair broken fittings immediately.<br />

4.3.4 CLEANING MACHINE<br />

1. Lockout all power.<br />

2. Clean out excess grain from auger tube and intake.<br />

3. Make sure nothing is obstructing the auger intake so water can run out.<br />

4. Wash the tube with a water hose or pressure washer until all dirt, mud, debris or residue is<br />

washed from the auger.<br />

5. Provide sufficient time for the water to drain from the auger.<br />

4.3.5 REPACKING WHEEL BEARINGS<br />

1. Block wheels and ensure unit is stable.<br />

2. Remove the wheel bolts and the wheels.<br />

3. Remove the wheel bearing and pack with grease. Refer to Section 4.1.3 for recommended<br />

grease.<br />

28


M A I N T E N A N C E P R O C E D U R E S<br />

4.3.6 TIGHTENING WHEEL BOLTS<br />

1. Tighten the wheel bolts with a torque wrench to 80 ft-lb (±10 ft-lb) of torque<br />

2. Tighten the wheel bolts in a diagonal pattern.<br />

4.3.7 SERVICE ENGINE<br />

1. See engine operator’s manual for service requirements.<br />

4.3.8 CHECKING GEAR BOX OIL LEVELS<br />

1. Lock out all power.<br />

2. Remove oil filler plug.<br />

3. Make sure the gearbox is half full (center of cross shaft) and free of foreign objects. Gear<br />

box should be level when checking gears.<br />

4.3.9 CHANGING GEAR BOX OIL<br />

1. Remove guards and gearbox from auger.<br />

2. Place a pan under the drain plug.<br />

3. Use a wrench and remove the drain plug.<br />

4. Loosen the filler plug so air can enter the<br />

gearbox and the oil will drain freely.<br />

5. Allow the oil to drain completely.<br />

6. Replace the drain plug.<br />

7. Add oil until the gearbox is half full (center of<br />

cross shaft) and replace filler plug. Gear box<br />

should be level when checking or refilling. DO NOT OVERFILL<br />

8. Reinstall gearbox and guards.<br />

Figure 4.5 Gearbox<br />

29


M A I N T E N A N C E<br />

4.3.10 TRUSS CABLE SERVICE (51’ AUGER ONLY)<br />

1. Locate the eyebolt anchors for the cable. Refer<br />

to Figure 4.6.<br />

2. Tighten the nut on the eyebolt until there is<br />

enough tension in the cable as to deflect the<br />

discharge end of the auger about 3” upward.<br />

3. If the proper cable tension can’t be obtained<br />

before the eyebolt runs out of adjustment then<br />

you should do the following:<br />

♦ Support auger tube.<br />

♦ Loosen the eyebolts but do not remove<br />

the nut.<br />

♦ Loosen the clamps on the cable on both<br />

sides.<br />

♦ Shorten the cable until there is tension on the cable and tighten the clamps.<br />

♦ Return to step 2.<br />

WARNING: Before doing anything to the trussing ensure auger tube is properly supported<br />

by overhead crane or other proper lifting device.<br />

4.3.11 PTO DRIVELINE<br />

1. Lock out all power.<br />

2. Check shield and replace if damaged<br />

3. Use grease recommended in Section 4.1.3.<br />

1. Service winch with auger in fully lowered position<br />

and cable slack.<br />

2. Check to make sure cable clamps are secure<br />

3. Keep a film of grease on gears. Occasionally oil<br />

the bushings, drumshaft and ratchet. Take care<br />

not to get oil or grease on brake discs.<br />

4. Inspect brake discs, replace if less than 1/16” thick.<br />

5. Oil cable pulley from time to time as needed.<br />

Figure 4.6 Cable Adjustment<br />

4. Lubricate both universal joints after every 8 hours of operation. Lubricate the center<br />

portion of the driveline (grease fitting is beneath shield) on a yearly basis (where<br />

4.3.12 WINCH<br />

30<br />

Figure 4.7 Cable Pulley


M A I N T E N A N C E P R O C E D U R E S<br />

4.3.13 REPLACING BELTS<br />

1. Lock out all power.<br />

2. Make sure that the belt engaging lever is disengaged.<br />

3. ON MOTOR DRIVE… Remove pulley shield at motor if necessary (belts may slip past<br />

pulley without removing shield). If belts do not come off easily the engine mounting bolts<br />

will have to be loosened and the engine pushed toward the intake end of the auger. ON<br />

PTO DRIVE… The PTO driveline and shield will need to be removed before the belts can<br />

be taken off the pulley.<br />

4. The new auger belts can now be put in place. Make sure to route the belt over the idler<br />

pulley.<br />

5. Follow Procedure 4.3.14 for the proper belt tension.<br />

4.3.14 TIGHTENING BELTS<br />

1. Lock out all power.<br />

2. Engage the belt engaging lever.<br />

3. Loosen the bolts on the engine mount shown in<br />

Figure 4.8.<br />

4. Slide the engine back (towards the spout) until<br />

there is adequate tension on the belt. If the<br />

alignment of the pulleys need adjustment slide the<br />

engine left or right until the pulleys line up<br />

5. Retighten the engine mount bolts and torque as<br />

per Service Information Table 7.1.<br />

Figure 4.8 Engine Mount Bolts<br />

6. Minor tension adjustments can be made by sliding<br />

the idler up or down. Idler shown in Figure 4.9.<br />

Figure 4.9 Belt Idler<br />

31


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5. Specifications<br />

IMPORTANT<br />

Wheatheart Manufacturing reserves the right to change specifications without notice.<br />

Auger Length 8 X 36' 8 X 41' 8 X 46' 8 X 51'<br />

Tube Size 8” (203mm) 8” (203mm) 8”(203mm) 8”(203mm)<br />

CAPACITIES<br />

Unloading Rate<br />

Up to<br />

3000 Bu / Hr<br />

(106m 3 /Hr)<br />

Up to<br />

3000 Bu / Hr<br />

(106m 3 /Hr)<br />

Up to<br />

3000 Bu / Hr<br />

(106m 3 /Hr)<br />

Up to<br />

3000 Bu / Hr<br />

(106m 3 /Hr)<br />

10 X 36’<br />

10” (254mm)<br />

Up to<br />

6000 Bu / Hr<br />

(212m 3 /Hr)<br />

DIMENSIONS<br />

Transport Length 36’ 5”(11.1m) 41’ 5”(12.6m) 46’ 4”(14.1m) 51’ 3”(15.6m)<br />

Width<br />

8’ (2.44m)<br />

Height 11’(3.35m) 10’ 9”(3.28m) 11’ 10”(3.6m) 12’ 10”(3.91m)<br />

Discharge Clearance Min 9’ 7”(2.92m) 9’ 6”(2.9m) 10’ 6”(3.2m) 11’ 6”(3.5m)<br />

Max 21’ 6”(6.55m) 24’ 8”(7.52m) 27’ 6”(8.38m) 30’ 8”(9.35m)<br />

TIRES<br />

Type<br />

15” Radial<br />

Inflation Pressure<br />

20 – 24 PSI (137-165kPa)<br />

WEIGHT<br />

Hitch Tongue Weight 66 LB(30kg) 68 LB(31kg) 72 LB(33kg) 70 LB(32kg)<br />

Total Weight<br />

1188LB(539kg) 1285LB(583kg) 1397 LB(634kg) 1540LB(699kg)<br />

POWER<br />

REQUIREMENTS<br />

Gas Engine 16 HP (12KW) 16 HP(12KW) 18 HP(13.5KW) 18 HP(13.5KW)<br />

Electric Motor<br />

PTO Drive<br />

5 - 7.5HP<br />

(3.75-5.6KW)<br />

5 - 7 1/2 HP<br />

(3.75-5.6KW)<br />

7 1/2 HP<br />

(5.6KW)<br />

540 RPM<br />

7 1/2 HP<br />

(5.6KW)<br />

PART<br />

SPECIFICATIONS<br />

Gas Tank Capacity 5 Imp Gal (22 L)<br />

Gear Box Oil Capacity 1/2 Imp Gal (2.3 L)<br />

Belt Size B210 B240 B270 B300<br />

36’5”(11.1)<br />

11’(3.35m)<br />

9’ 1”(2.77m)<br />

22’(6.71m)<br />

70 LB(32kg)<br />

1250LB(567kg)<br />

24 HP(18KW)<br />

10 HP<br />

(7.5 KW)<br />

B210<br />

33


34<br />

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6. Troubleshooting<br />

The following table lists the causes and solutions to some potential problems you may<br />

encounter in operating your Portable Pit.<br />

PROBLEM CAUSED BY SOLUTION<br />

The auger<br />

does not turn.<br />

Auger is plugged or<br />

obstructed.<br />

Identify and remove obstruction.<br />

Drive belt is slipping.<br />

Adjust the tension of the belt.<br />

Fully engage the belt release.<br />

A bearing is seized.<br />

A chain is broke.<br />

Gearbox is seized.<br />

Identify the bearing and replace.<br />

Identify the chain and repair or replace.<br />

Fix or replace the gearbox.<br />

The bottom<br />

auger will not<br />

turn.<br />

Gearbox coupler bolt is<br />

broken or missing.<br />

Center coupler bolt is<br />

broken or missing.<br />

Replace the bolt.<br />

Replace the bolt.<br />

Auger is noisy. Obstruction in the auger. Identify and remove obstruction.<br />

Auger shaft bolts are<br />

loose or damaged.<br />

Auger shaft is bent.<br />

Flighting is damaged.<br />

Worn bearing.<br />

Low gear oil level.<br />

Upper chain drive loose.<br />

Tighten or replace bolts.<br />

Repair or replace auger.<br />

Repair or replace auger.<br />

Repair or replace bearing.<br />

Inspect the gearbox, replace if damaged<br />

or add oil if not damaged.<br />

Tighten the chain as required.<br />

35


T R O U B L E S H O O T I N G<br />

Troubleshooting Continued<br />

PROBLEM CAUSED BY SOLUTION<br />

The auger will<br />

not raise or<br />

lower.<br />

Auger is already at its<br />

max or min height.<br />

If at its maximum height lower the auger.<br />

If at its minimum height raise the auger.<br />

Broken cable.<br />

Obstruction in the slide.<br />

Winch is seized.<br />

Replace cable.<br />

Clear the obstruction.<br />

Consult your local Wheatheart dealer.<br />

Low material<br />

augering rate.<br />

The bottom or top of<br />

auger is obstructed.<br />

Clear the obstruction.<br />

Engine speed is too slow. Increase RPM of the engine.<br />

Inadequate material flow<br />

from truck or hopper.<br />

Flow into the auger<br />

intake is restricted.<br />

Material too wet or<br />

heavy.<br />

Flighting is worn.<br />

Increase flow of material.<br />

Clear grating of obstructions.<br />

Unloading rates are for dry grain.<br />

Repair or replace as required.<br />

Auger will not<br />

hold in<br />

elevated<br />

position.<br />

Tube is<br />

flexing.<br />

Belt slipping.<br />

Malfunctioning or<br />

damaged winch<br />

mechanism<br />

Loose truss cables.<br />

Identify the belt , adjust or replace as<br />

required.<br />

Consult your local Wheatheart dealer.<br />

Tighten cables as required.<br />

36


7. Service Information<br />

7.1 BOLT TORQUE<br />

7.1.1 IMPERIAL BOLT TORQUE<br />

Table 7.1 Imperial Bolt Torque<br />

SAE 2 SAE 5<br />

SAE 8<br />

BOLT (Nm) (lb-ft) (Nm) (lb-ft) (Nm) (lb-ft)<br />

DIAMETER<br />

¼” 8 6 12 9 17 12<br />

5/16” 13 10 25 19 36 27<br />

3/8” 27 20 45 33 63 45<br />

7/16” 41 30 72 53 100 75<br />

½” 61 45 110 80 155 115<br />

9/16” 95 60 155 115 220 165<br />

5/8” 128 95 215 160 305 220<br />

¾” 225 165 390 290 540 400<br />

7/8” 230 170 570 420 880 650<br />

1” 345 225 850 630 1320 970<br />

7.1.2 METRIC BOLT TORQUE<br />

Table 7.2 Metric Bolt Torque<br />

8.8<br />

10.9<br />

8.8<br />

10.9<br />

BOLT (Nm) (lb-ft) (Nm) (lb-ft)<br />

DIAMETER<br />

M3 0.5 0.4 1.8 1.3<br />

M4 3 2.2 4.5 3.3<br />

M5 6 4 9 7<br />

M6 10 7 15 11<br />

M8 25 18 35 26<br />

M10 50 37 70 52<br />

M12 90 66 125 92<br />

M14 140 103 200 148<br />

M16 225 166 310 229<br />

M20 435 321 610 450<br />

M24 750 553 1050 774<br />

M30 1495 1103 2100 1550<br />

M36 2600 1917 3675 2710<br />

37


S E R V I C E I N F O R M A T I O N<br />

7.2 HYDRAULIC FITTING TORQUE<br />

7.2.1 TIGHTENING FLARE TYPE TUBE FITTINGS<br />

1. Check flare and flare seat for defects that might cause leakage.<br />

2. Align tube with fitting before tightening.<br />

3. Lubricate connection and hand tighten swivel until snug.<br />

4. To prevent twisting the tube(s), use two wrenches. Place one wrench on the connector<br />

body and with the second tighten the swivel nut to the torque shown.<br />

TUBE SIZE<br />

OD<br />

(in.)<br />

NUT SIZE<br />

ACROSS FLATS<br />

(in.)<br />

Table 7.3 Flare Type Tube Fittings*<br />

TORQUE<br />

VALUES<br />

(N-m)<br />

TORQUE<br />

VALUES<br />

(lb-ft)<br />

# OF TURNS<br />

TO TIGHTEN<br />

(FLATS)<br />

(AFTER FINGER<br />

TIGHTENING)<br />

(TURN)<br />

3/16 7/16 8 6 1 1/6<br />

1/4 9/16 12 9 1 1/6<br />

5/16 5/8 16 12 1 1/6<br />

3/8 11/16 24 18 1 1/6<br />

1/2 7/8 46 34 1 1/6<br />

5/8 1 62 46 1 1/6<br />

3/4 1 1/4 102 75 3/4 1<br />

7/8 1 3/8 122 90 3/4 1<br />

* The torque values shown are based on lubricated connections as in reassemble<br />

38


H Y D R A U L I C F I T T I N G T O R Q U E<br />

TIGHTENING “O” RING FITTINGS<br />

1. Inspect “O” ring and seat for dirt or obvious defects.<br />

2. On the angle fittings, back the lock nut off until washer bottoms out at top of groove.<br />

3. Hand tighten fitting until back up washer or washer face (if straight fitting) bottoms on face<br />

and “O” ring is seated.<br />

4. Position angle fittings by unscrewing no more than one turn.<br />

5. Tighten straight fittings to torque shown.<br />

6. Tighten while holding body of fitting with a wrench.<br />

TUBE SIZE<br />

OD<br />

(in.)<br />

NUT SIZE<br />

ACROSS FLATS<br />

(in.)<br />

Table 7.4 “O” Ring Fittings*<br />

TORQUE<br />

VALUES<br />

(N-m)<br />

TORQUE<br />

VALUES<br />

(lb-ft)<br />

# OF TURNS<br />

TO TIGHTEN<br />

(FLATS)<br />

(AFTER FINGER<br />

TIGHTENING)<br />

(TURN)<br />

3/8 1/2 8 6 2 1/3<br />

7/16 9/16 12 9 2 1/3<br />

1/2 5/8 16 12 2 1/3<br />

9/16 11/16 24 18 2 1/3<br />

3/4 7/8 46 34 2 1/3<br />

7/8 1 62 46 1 1/2 1/4<br />

1 1/16 1 1/4 102 75 1 1/6<br />

1 3/16 1 3/8 122 90 1 1/6<br />

1 5/16 1 1/2 142 105 3/4 1/8<br />

1 5/8 1 7/8 190 140 3/4 1/8<br />

7/8 2 1/8 217 160 1/2 1/12<br />

* The torque values shown are based on lubricated connections as in reassemble<br />

39


PRODUCT:<br />

SERIAL NO:<br />

DELIVERY DATE:<br />

OWNER’S NAME:<br />

ADDRESS:<br />

WARRANTY REGISTRATION<br />

Wheatheart congratulates you on your new equipment purchase.<br />

The warranty Registration form must be filled out and sent to:<br />

Wheatheart Manufacturing<br />

3455 Idylwyld Dr. N., Saskatoon, Saskatchewan S7L 6B5<br />

within thirty (30) days from delivery date.<br />

NOTE – WARRANTY VOID IF NOT REGISTERED<br />

CUSTOMER COPY<br />

(Retain this card for warranty and record purposes)<br />

DEALER’S NAME:<br />

ADDRESS:<br />

PHONE NO:<br />

SIGNATURE:<br />

PHONE NO:<br />

PRODUCT:<br />

SERIAL NO:<br />

DELIVERY DATE:<br />

OWNER’S NAME:<br />

ADDRESS:<br />

PHONE NO:<br />

INVOICE NO:<br />

(Please refer to invoice # when filing claim)<br />

DEALER COPY<br />

(Retain this card for warranty and record purposes)<br />

DEALER’S NAME:<br />

ADDRESS:<br />

PHONE NO:<br />

SIGNATURE:<br />

INVOICE NO:<br />

(Please refer to invoice # when filing claim)<br />

WARRANTY REGISTRATION<br />

(Must be filled out and returned to Wheatheart within 30 days of delivery)<br />

OWNER’S NAME:<br />

DEALER’S NAME:<br />

ADDRESS:<br />

ADDRESS:<br />

PHONE NO:<br />

SIGNATURE:<br />

I acknowledge the product to be whole and in proper working order.<br />

PHONE NO<br />

SIGNATURE:<br />

I acknowledge the product to be whole and in proper working order. The<br />

owner has been given an Operator’s manual and has been versed on<br />

proper operation and maintenance.<br />

PRODUCT: SERIAL NO: DELIVERY DATE:<br />

INVOICE NO:<br />

GAS MOTOR SERIAL NO:<br />

50

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