2006-2008 honda trx450r/er for throttle kit p/n 01-2512, p/n 01-2513 ...
2006-2008 honda trx450r/er for throttle kit p/n 01-2512, p/n 01-2513 ...
2006-2008 honda trx450r/er for throttle kit p/n 01-2512, p/n 01-2513 ...
Create successful ePaper yourself
Turn your PDF publications into a flip-book with our unique Google optimized e-Paper software.
<strong>2006</strong>-<strong>2008</strong> HONDA TRX450R/ER<br />
FOR THROTTLE KIT P/N <strong>01</strong>-<strong>2512</strong>, P/N <strong>01</strong>-<strong>2513</strong> & P/N <strong>01</strong>-2589<br />
The <strong>2006</strong> and lat<strong>er</strong> Honda TRX450R/ER Electric Start / Kick Start models come<br />
equipped with a THROTTLE OVERRIDE SYSTEM that you will need to disable<br />
when installing your new Motion Pro twist <strong>throttle</strong> <strong>kit</strong>. The purpose of the system<br />
is to turn off the ignition if the carburetor slide w<strong>er</strong>e ev<strong>er</strong> to stick open in the<br />
<strong>throttle</strong> body. This system will activate and your ATV will not start once the thumb<br />
<strong>throttle</strong> has been removed. Please follow the steps listed below and as always if<br />
you have any problems or questions, STOP WHAT YOU ARE DOING AND<br />
CONTACT MOTION PRO DIRECTLY.<br />
1) Aft<strong>er</strong> removing the hood and left front fend<strong>er</strong> of the vehicle, follow the wire lead from the thumb<br />
<strong>throttle</strong> housing to the green connector mounted on the side panel of the frame. Disconnect the<br />
green male connector from the green female connector and remove the thumb <strong>throttle</strong> assembly.<br />
2) You will now need to make a loop from the male plug that is attached to the thumb <strong>throttle</strong><br />
assembly. This may be done by cutting the plug off and splicing the two wires togeth<strong>er</strong>. We<br />
recommend that you cut the wires at least three (3”) from the male connector. Now plug the male<br />
and female connectors back togeth<strong>er</strong>, and cov<strong>er</strong> all exposed wires and connectors with electrical<br />
tape. THE THROTTLE OVERRIDE SYSTEM IS NOW DISABLED.<br />
-OVER-<br />
I<strong>01</strong>-2515 5/2009
WARNING!<br />
INSTALLATION OF THIS KIT WILL DISABLE THE T.O.R.S.<br />
ON YOUR <strong>2006</strong> and lat<strong>er</strong> TRX450!<br />
Please read this warning be<strong>for</strong>e installing this <strong>kit</strong>.<br />
This <strong>kit</strong> is recommended <strong>for</strong> exp<strong>er</strong>t rid<strong>er</strong>s only and should<br />
Be installed by a qualified professional mechanic in<br />
accordance with our installation instruction and the factory<br />
s<strong>er</strong>vice manual specifications. Failure to install this <strong>kit</strong><br />
prop<strong>er</strong>ly could result in great bodily injury or death.<br />
Your <strong>2006</strong> or lat<strong>er</strong> TRX450R/ER is equipped with a T.O.R.S.<br />
(<strong>throttle</strong> ov<strong>er</strong>ride system). The T.O.R.S. is designed to shut off the<br />
motor in casethe <strong>throttle</strong> sticks in the open position <strong>for</strong> any reason. It is<br />
extremely important that you check to make sure your <strong>throttle</strong> cable,<br />
carburetor,and <strong>throttle</strong> mechanism are in p<strong>er</strong>fect working condition prior<br />
to ev<strong>er</strong>y ride.Also, you must make sure your kill switch is in p<strong>er</strong>fect<br />
op<strong>er</strong>ating condition be<strong>for</strong>e ev<strong>er</strong>y ride and that you know how to use<br />
the kill switch in case of an em<strong>er</strong>gency.<br />
I<strong>01</strong>-2515 5/2009