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Operation - Weber Ultrasonics GmbH

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<strong>Operation</strong>s Manual<br />

for ultrasonic generators from the series<br />

SONIC DIGITAL LC TD/SD<br />

Version Premium & Basic<br />

CLEANING TECHNOLOGY<br />

Art.Nr: 9000.1102 GB


SONIC DIGITAL LC - ultrasonic generators<br />

Contents<br />

Introduction 03<br />

www.weber-ultrasonics.com<br />

Safety instructions 03<br />

Assembly 05<br />

<strong>Operation</strong> 12<br />

Default settings in the Settings menu 17<br />

Error messages and troubleshooting 19<br />

Maintenance 20<br />

Specifications 20, 21<br />

Notes on transducer systems 22<br />

Warranty 23<br />

CE conformity 23<br />

Index 24<br />

Service telephone number 24<br />

Spare parts 24<br />

Production, Sale and Service:<br />

<strong>Weber</strong> <strong>Ultrasonics</strong> <strong>GmbH</strong> Phone: +49 (0) 72 48 / 92 07-0<br />

Im Hinteracker 7 Fax: +49 (0) 72 48 / 92 07-11<br />

76307 Karlsbad-Ittersbach mail@weber-ultrasonics.de<br />

Germany<br />

www.weber-ultrasonics.de


SONIC DIGITAL LC - ultrasonic generators<br />

Introduction<br />

Dear Customer,<br />

Thank you for purchasing this <strong>Weber</strong> <strong>Ultrasonics</strong> product. You have chosen a first-class product<br />

that was developed using the latest technology.<br />

www.weber-ultrasonics.com<br />

It is vital that you read these operating instructions and follow them carefully before installing<br />

or commissioning your product. Failure to observe these instructions can present a risk to life.<br />

Units may be operated by trained personnel only. Failure to comply with this will result in a loss<br />

of warranty rights.<br />

The device may only be operated and maintained by personnel who have read and understood this operating<br />

manual and are familiar with the applicable legal regulations for accident prevention and workplace safety.<br />

Safety instructions<br />

Before starting up your device, please read through the following instructions carefully, both for your own safety and for<br />

the safety of the device.<br />

Keep this manual where it can be readily accessed by all systems users.<br />

Installation is to be carried out by qualified technical personnel only!<br />

The ultrasonic generator is to be operated by properly trained personnel only!<br />

Due to the way it operates, additional safety measures must be taken if the device is to be used in areas posing an<br />

explosion risk.<br />

<strong>Ultrasonics</strong> energy is converted into thermal energy during operation. It is essential to ensure that this heat is able to<br />

dissipate. Depending on the cleaning medium in use, an unchecked heat build-up could result in the formation of explosive<br />

or readily combustible vapors!<br />

Only use bath liquids which comply with environmental standards and are tested and approved<br />

for use in ultrasonic cleaning systems.<br />

The electromagnetic compatibility corresponds to the standards and regulations listed in the specifications.<br />

All necessary settings were either made in the factory or are described in this handbook. However, should problems occur<br />

on start-up, please do not make any prohibited adjustments to the device, as this would endanger your warranty rights. If<br />

in doubt, please contact our technical service staff.<br />

Please contact our technical service if at all in doubt.<br />

Never allow ultrasonics to run in a dry or partially filled bath!<br />

Always check that the bath is filled up to the proper level marking.


SONIC DIGITAL LC - ultrasonic generators<br />

Display:<br />

incorrect<br />

correct<br />

www.weber-ultrasonics.com<br />

Never run the transducers dry. The liquid surrounding the transducers should never exceed a maximum temperature<br />

of 90°C. It may only contain chemicals which do not attack stainless steel 1.4571. The maximum chloride content<br />

of this liquid may not exceed 40 ppm, as pitting corrosion may otherwise occur.<br />

Work inside the device may only be carried out to the extent described and, as with the electrical connection, should only<br />

be performed by skilled personnel. When performing such work, the ultrasonic generator must be completely disconnected<br />

from the mains (unplug the mains connection).<br />

Inputs or outputs that are used for controlling or monitoring purposes should be twisted and shielded.<br />

The device must not be in close proximity to electrically charged components or cables.<br />

The shielding should be connected to the generator‘s earth on one side of the generator.<br />

Attention: All connections for the signal or control lines are galvanically connected to the generator.<br />

Always observe any warnings or instructions given on the device itself.<br />

The device must always be disconnected from the mains before cleaning or when installing/uninstalling an option.<br />

Do not use liquid cleaners or sprays. Only use a damp cloth.<br />

Never operate the device in areas where moisture could penetrate the device.<br />

The platform for the device must be sufficiently stable, as the device being jolted or falling could cause severe damage.<br />

Ensure that the power supply specifications given on the device are met.<br />

Only those transducers which have the correct frequency, power output and dimensions may be used with this generator.<br />

HF cables from the generator to the transducer as well as mains cables to the generator may not be rolled up if they are<br />

too long. Instead, they must be shortened to the required length due to the risk of overheating.<br />

With the exception of the permitted tasks listed in the handbook, you should never attempt to repair or modify<br />

the device yourself.<br />

In the following cases you should disconnect the device from the mains and contact a qualified service engineer:<br />

· If the mains cable or plug is damaged<br />

· If liquid has penetrated into the device<br />

· If the device has fallen over or the housing is damaged<br />

· If the device displays noticeably different behaviour than standard operation<br />

Attention: Repairs and modifications may only be carried out by competent, skilled personnel.


SONIC DIGITAL LC - ultrasonic generators<br />

Assembly<br />

Installation location instructions 06<br />

Power supply 06<br />

www.weber-ultrasonics.com<br />

Connections on the back of the generator 07<br />

Assignment of the HF connection socket 08<br />

Interface description 10


SONIC DIGITAL LC - ultrasonic generators<br />

Notes on the installation location<br />

During operation the generator will get very hot. If the generator cannot dissipate this heat sufficiently, it will<br />

display an error message due to excess temperature (see also the “OVERTEMPERATURE” error description).<br />

In addition, ambient temperatures of over 30°C should be avoided.<br />

Choose a suitable location that will protect the device from moisture, water, excessive sunlight and heat.<br />

www.weber-ultrasonics.com<br />

Attention:<br />

• Choose a location that will prevent steam or any other aggressive vapours<br />

from penetrating the device.<br />

• Over a period of time, chemically contaminated ambient air can lead to<br />

the device being irreparably damaged.<br />

Power supply<br />

The ultrasonic generator draws its power (230 V AC and 50/60 Hz) via the connection cable.<br />

It has an internal main fuse (10 AF).<br />

If you need to change the fuses, unscrew the bottom of the housing.<br />

ATTENTION:<br />

• For safety reasons, always disconnect the unit from the mains before changing fuses<br />

• Plug racks into earthed sockets only<br />

• Always replace blown fuses with new fuses of the same type<br />

• This should only be performed by qualified, skilled personnel


SONIC DIGITAL LC - ultrasonic generators<br />

Connections on the back of the generator<br />

www.weber-ultrasonics.com<br />

Version TD<br />

Depending on whether you have purchased version TD (submersible transducer) or SD (rod-style transducer),<br />

you will see different HF connection sockets on the back of the casing.<br />

The TD version has an 8-pole Amphenol socket.<br />

The SD version uses a 4-pole Amphenol socket.<br />

For details on the pin assignment of the sockets, please refer to the following two pages.


SONIC DIGITAL LC - ultrasonic generators<br />

HF-Connection socket –<br />

PIN assignment for submersible transducers (TD version):<br />

Connection PIN A - NC – Not assigned<br />

Connection PIN B - NC – Not assigned<br />

Connection PIN C - NC – Not assigned<br />

Connection PIN D - HF – Transducer (“hot” connection)<br />

Connection PIN E - HF – Transducer minus/ground<br />

Connection PIN F - Is jumpered with PIN “E” in the connection plug<br />

Connection PIN G - Is jumpered with PIN “E” in the connection plug<br />

Connection PIN H - PE conductor for transducer PE<br />

www.weber-ultrasonics.com


SONIC DIGITAL LC - ultrasonic generators<br />

HF-Connection socket –<br />

PIN assignment for rod-style transducers (SD version):<br />

Connection PIN 1 - HF – Transducer “hot” connection<br />

Connection PIN 2 - HF – Transducer minus / ground<br />

Connection PIN 3 - Is jumpered with PIN “2” in the connection plug<br />

Connection PIN 4 - PE conductor for transducer PE<br />

www.weber-ultrasonics.com<br />

Attention: Only use the cables provided/recommended by the manufacturer<br />

Only use shielded transducer connection cables<br />

Connect the shielding to the PE conductor on the generator side.<br />

Only use cables with sufficient profile.<br />

Minimum profile 1.5 mm².


SONIC DIGITAL LC - ultrasonic generators<br />

Assignment of the 15-pole DSUB interface socket<br />

www.weber-ultrasonics.com<br />

PIN No. on DSUB SOCKET<br />

Interface X1<br />

Signal name<br />

Description<br />

1 +15 VOLT OUT 15 Volt for external use<br />

2 POUT Output 0 – 10 Volt = Power output 0 – 100%<br />

3 P-EXT.-IN Input 5 – 10 Volt for power control<br />

4 GND Shared reference point = Ground<br />

5/9 HF-DA-ERROR Relay root (shared) for “HF-DA” and “ERROR”<br />

6 HF-DA Relay output “HF-DA”<br />

7 ERROR Relay output “ERROR”<br />

8 NC Not assigned! Do not connect!<br />

9 HF-DA-ERROR Relay root (shared) for “HF-DA” and “ERROR”<br />

10 NC Not assigned! Do not connect!<br />

11 Nominal Output for nominal value<br />

12 FAN-ON Monitoring output = 12 Volt when the fan is running<br />

13 FS -24V Remote control input (with 15 – 24 Volt)<br />

14 FS -GND Remote control input (to GND)<br />

15 GND Shared reference point = Ground<br />

ATTENTION:<br />

A shielded control cable must always be used<br />

for the interface.<br />

INTERFACE DESCRIPTION<br />

1.) Signal “+15 Volt Out” DSUB PIN 1<br />

A voltage of 15 V is available at this output. This voltage can be loaded with max. 100 mA<br />

and can, for example, be used to output a voltage for the function HF-DA and/or “Error”.<br />

This voltage can also be used to switch on the generator on the “Input FS-24 V”.<br />

2.) Signal “POUT” DSUB PIN 2<br />

At this output a voltage proportional to the power output of between 1 and 10 V<br />

(= 0 – 100% power output) is available.<br />

Reference point = GND.<br />

3.) Signal “P-EXT.-IN” DSUB PIN 3<br />

By connecting a voltage between 5 V and 10 V, the output of the generator can be set to between 50% and 100%<br />

of its nominal amplitude or power. To activate this function, go to the Settings menu (password 6354) and select<br />

the “external voltage” setting under “Pwr.src”.<br />

Reference point = GND.<br />

10


SONIC DIGITAL LC - ultrasonic generators<br />

4.) Signal “HF-DA ERROR” DSUB PIN 5/9<br />

Shared in/output for the internal relays “HF-DA” and “ERROR”<br />

(these PINs are connected internally).<br />

5.) Signal “HF-DA” DSUB PIN 6<br />

If the ultrasonic generator has been switched on via either of the signals “FS-24 V”, “FS-GND” or with the test button<br />

on the front panel and is emitting HF voltage (i.e. there is no malfunction), an internal floating relay contact is closed.<br />

(between PIN 6 und PIN 5/9).<br />

www.weber-ultrasonics.com<br />

The “root” of this relay contact leads through to a PIN 5/9 (these pins are connected internally) in the DSUB socket.<br />

This relay contact can now be queried by an external control system. A voltage connected to Pin 13 / X1 can, of course,<br />

also be switched through (max. 24 V/100 mA).<br />

It is useful to query this contact when a timer operation is being carried out and the generator switches off automatically<br />

when the time is up (normally closed contact default setting). The contact can also be switched over to reverse polarity<br />

in the Settings menu.<br />

Standard factory setting: Contact closed when the generator outputs HF voltage.<br />

6.) Signal “Error” DSUB PIN 7<br />

This is the output of an internal relay (root to PIN 5/9).<br />

This relay reports generator malfunctions.<br />

This means that if the generator is switched on and, for some reason, the power output does not<br />

correspond to the set level, this relay is activated.<br />

Factory default settings: Closed in the event of a malfunction. It is possible to change the polarity<br />

in the Settings menu under the heading I/O Polarities (“Error detect”).<br />

An external voltage connected to “HF-DA-Error” can, of course, also be<br />

switched through here (max. 24 V/100 mA).<br />

7.) Signal “FAN-ON” DSUB PIN 12<br />

At this output, there is a control voltage (12 Volt) for monitoring the fan function<br />

when the internal fan is running.<br />

8.) Signal “FS-24Volt” DSUB PIN 13<br />

Switching on the generator (Ultrasound On) by connecting a voltage between 15 – 24 Volt<br />

between PIN 13 and GND (PIN 4/15)<br />

9.) Signal “FS-GND” DSUB PIN 14<br />

Switching on the generator (ultrasound ON) with a relay contact or switch by connecting<br />

PIN 14 on the DSUB socket to GND (PIN 4 /15).<br />

10.) Signal “ Nominal” DSUB PIN 11<br />

Not used in this version. Please keep the PIN free.<br />

11.) Signal “GND” DSUB PIN 4, 15<br />

The GND signal is available on multiple pins of the DSUB socket.<br />

It is the common reference point for all input and output signals.<br />

11


SONIC DIGITAL LC - ultrasonic generators<br />

<strong>Operation</strong><br />

Operator elements and display on the front panel 13<br />

Operating and display elements of the external controller 14<br />

The LCD display 14<br />

www.weber-ultrasonics.com<br />

Functions in the Settings menu 15<br />

Graphic overview of the menu structure and basic settings 18<br />

12


SONIC DIGITAL LC - ultrasonic generators<br />

Operator elements and display on the front panel<br />

Version Premium:<br />

www.weber-ultrasonics.com<br />

LED-Sonic:<br />

LED-Nominal:<br />

LED-Mode:<br />

LED-Error:<br />

LED-Power output display<br />

10 – 100 %:<br />

Encoder / Select:<br />

Test button:<br />

Lights up when the generator emits HF voltage<br />

Not used in this version!<br />

Displays selected special functions.<br />

In this version the timer function is signalised<br />

Lights up in the event of an error<br />

Displays the power output in 10% steps<br />

For setting and entering values<br />

The generator can be switched on by pressing this button (see “Functions<br />

in the Settings menu” to configure the test button).<br />

Version Basic:<br />

LED-Power:<br />

LED-HF:<br />

LED-Error:<br />

TEST button:<br />

Front socket:<br />

Lights up when the device is being supplied with mains voltage correctly<br />

and the power switch is on<br />

Lights up when the generator emits HF voltage<br />

Lights up in the event of an error<br />

This button is used to turn on the generator for testing purposes<br />

Connection for external control console. Available as an option.<br />

13


SONIC DIGITAL LC - ultrasonic generators<br />

Operating and display elements of the external controller<br />

LED-HF:<br />

LED-AUX1:<br />

Lights up when the generator<br />

emits HF voltage<br />

Not used in this version!<br />

www.weber-ultrasonics.com<br />

LED-AUX2:<br />

LED-ERROR:<br />

Displays selected special functions.<br />

In this version the timer function<br />

is signalised<br />

Lights up in the event of an error<br />

LED-Power output display Displays the<br />

10 – 100 %: power output in 10% steps<br />

Encoder / Select:<br />

Test button:<br />

For setting and entering values<br />

The generator can be switched on<br />

by pressing this button (see “Functions<br />

in the Settings menu” to configure<br />

the test button).<br />

The LCD display<br />

Various screens and functions are available in the LCD display:<br />

1. Power output indicator in “Watts”<br />

The current power output is displayed. After switching off the device,<br />

the maximum power output reached is saved until the next time the<br />

device is switched on.<br />

2. Output setting<br />

Here, the “Select” encoder can be used to set the desired power output to between<br />

50% and 100% of the nominal generator amplitude. The desired amplitude is set<br />

by pressing and then turning the encoder. Pressing the encoder again applies<br />

the selected amplitude.<br />

3. Timer function<br />

A time of up to 180 minutes can be set by pressing the encoder. This time starts running<br />

when the generator is switched on, either via the interface or the test button. No error<br />

message is displayed when the time expires. When the generator is switched on using<br />

the test button and the time expires, the generator switches off and remains in this<br />

state until it is switched on again. The end of the expired time can be determined via<br />

the interface by requesting the “HF-DA” signal. If an “OFF” time is also set, the generator<br />

switches on and off continuously.<br />

4. Contrast setting<br />

The contrast of the LCD display can be adjusted by pressing and turning the encoder.<br />

Pressing the encoder again applies the set value. Set the contrast in such a way that the<br />

LCD display can be easily read.<br />

14


SONIC DIGITAL LC - ultrasonic generators<br />

5. Display backlight<br />

The display‘s backlight can be turned on and off by pressing<br />

and turning the encoder. For optimum readability, we recommend<br />

turning the backlight on.<br />

6. Settings<br />

You can access the Settings menu by entering the password “6354”.<br />

This is also done by turning the encoder. After selecting the correct number<br />

each time, confirm by pressing the encoder.<br />

www.weber-ultrasonics.com<br />

Functions in the Settings menu<br />

Controll Assignment<br />

Here you can set how the generator is to be controlled.<br />

Internal Front means control via the front control panel, Front & ext. Voltage<br />

means that the generator can also be operated via an external voltage<br />

(see pin assignment of the interface) and RS232 means that the generator<br />

can be controlled via the RS232 interface (available as an option).<br />

Frequency Range<br />

You can set the frequency range of the generator here.<br />

The preset frequency range depends on the frequency<br />

of the transducer system.<br />

Recommendation: Do not change the factory settings.<br />

I/O POLARITIES<br />

Remote IN:<br />

Symbol “H”:<br />

Symbol “L”:<br />

Error out:<br />

Symbol “L”:<br />

Symbol “H”:<br />

The polarity of the remote control input<br />

can be altered by changing this value.<br />

Factory default settings:<br />

A closed contact switches the generator on.<br />

When the contact is closed, the generator is switched on.<br />

When the contact is open, the generator is switched on.<br />

The polarity of the internal error relay can be switched over<br />

by altering this value.<br />

Factory default settings:<br />

Closed contact is an error. The polarity of the internal error relay<br />

can be switched over by altering this value.<br />

Closed contact is an error.<br />

Opened contact is an error.<br />

If the polarity is altered in such a way that a closed contact reports an error, you should be aware<br />

that the contact is open when there is no mains voltage at the generator or if the generator displays<br />

complete failure.<br />

RF detect:<br />

Symbol “H”:<br />

Symbol “L”:<br />

The status signal HF-DA (generator is emitting HF voltage)<br />

can be altered by changing this value.<br />

Closed contact – generator emits HF voltage.<br />

Open contact – generator emits HF voltage.<br />

Please note that when the generator is not connected to the mains or there is a complete failure,<br />

this contact is open.<br />

Recommendation: Do not change the factory settings.<br />

15


SONIC DIGITAL LC - ultrasonic generators<br />

TEST BUTTON<br />

Here are three configuration options for the test button on the front plate:<br />

PUSH<br />

TOGGLE<br />

Generator is switched on by pressing the test button<br />

and switched off by releasing the button.<br />

Generator is switched on by pressing the test button<br />

and remains on when the button is released.<br />

Pressing the button again switches the generator off.<br />

www.weber-ultrasonics.com<br />

DISABLED<br />

Test button has no function.<br />

Parameter Lock<br />

The basic setting for the Parameter Lock is “Off”. If you set Parameter Lock to “On”, all<br />

functions in the basic menu other than the LCD contrast settings and the backlight are<br />

disabled for the user. They then cannot be changed until Parameter Lock is set back to<br />

“Off” in the Settings menu.<br />

Operating hours indicator<br />

This displays the time during which the generator emitted HF.<br />

Display format: Days, hours, minutes.<br />

Display of the serial number and date of production<br />

In the Info menu item you can view the serial number and date of production<br />

of the generator.<br />

Sensorics<br />

By connecting a voltage between 5 V and 10 V to PIN 3 of the interface, the output of the<br />

generator can be set to between 50% and 100% of the nominal amplitude or power. The<br />

voltage connected can be displayed in percent here. 10 V corresponds to 100%, so in this<br />

example we can see that the voltage is 6.5 V. To activate this function, go to the Settings<br />

menu (password 6354) and select the “external voltage2 setting under “Pwr.src”.<br />

Reference point = GND<br />

EXIT – Exiting the Settings menu<br />

16


SONIC DIGITAL LC - ultrasonic generators<br />

Default settings in Settings menu<br />

SD<br />

Device designation LC 600 SD 25<br />

LC 800 SD 25<br />

LC 1000 SD 25<br />

LC 1200 SD 25<br />

LC 1500 SD 25<br />

LC 2000 SD 25<br />

Ctrl Assignment<br />

F-Range<br />

I/O Polarities<br />

Test button<br />

Parameter Lock<br />

Total Runtime<br />

Info<br />

LC 600 SD 30<br />

LC 800 SD 30<br />

LC 1000 SD 30<br />

LC 1200 SD 30<br />

LC 1500 SD 30<br />

Internal Front<br />

LC 600 SD 40<br />

LC 800 SD 40<br />

LC 1000 SD 40<br />

LC 1200 SD 40<br />

Depends on the type, material and output of the transducer in each<br />

case. Please call the service number if you are uncertain<br />

Remote in H<br />

Error-out L<br />

RF-detect H<br />

Toggle<br />

Off<br />

Device run time<br />

Serial number / Date of production<br />

www.weber-ultrasonics.com<br />

TD<br />

Device designation LC 600 TD 25<br />

LC 800 TD 25<br />

LC 1000 TD 25<br />

LC 1200 TD 25<br />

LC 1500 TD 25<br />

LC 2000 TD 25<br />

Ctrl Assignment<br />

F-Range<br />

I/O Polarities<br />

Test button<br />

Parameter Lock<br />

Total Runtime<br />

Info<br />

LC 600 TD 30<br />

LC 800 TD 30<br />

LC 1000 TD 30<br />

LC 1200 TD 30<br />

LC 1500 TD 30<br />

LC 2000 TD 30<br />

Internal Front<br />

LC 600 TD 40<br />

LC 800 TD 40<br />

LC 1000 TD 40<br />

LC 1200 TD 40<br />

LC 1500 TD 40<br />

LC 2000 TD 40<br />

Depends on the type, material and output of the transducer in each<br />

case. Please call the service number if you are uncertain<br />

Remote in H<br />

Error-out L<br />

RF-detect H<br />

Toggle<br />

Off<br />

Device run time<br />

Serial number / Date of production<br />

Technical and design modifications reserved. Errors excepted.<br />

17


SONIC DIGITAL LC - ultrasonic generators<br />

Factory default settings in the menu<br />

The framed settings are the basic settings<br />

www.weber-ultrasonics.com<br />

Settings<br />

This is the starting<br />

frequency in Hz<br />

Depends on the frequency of the generator<br />

Depends on the frequency of the generator<br />

18


SONIC DIGITAL LC - ultrasonic generators<br />

Error messages and troubleshooting<br />

The following error messages may appear in the display:<br />

A – PROTECTION ACTIVE<br />

The electronic overcurrent fuse has detected an error<br />

www.weber-ultrasonics.com<br />

Possible causes:<br />

Remedy:<br />

Transducer is defective<br />

Power supply or plug is defective<br />

Unscrew the transducer connection on the housing<br />

Switch on the generator without the transducer connected<br />

a.) Error message still displayed:<br />

Generator is defective<br />

b.) Error message no longer displayed:<br />

Check the transducer and power supply<br />

NO RF – DETECTED<br />

The electronic overload/short-circuit fuse has detected an error.<br />

No output voltage.<br />

Causes and remedy: see “A-PROTECTION ACTIVE”<br />

The monitoring device in the generator detects all malfunctions occurring during<br />

operation, except the highly unlikely event of a single transducer element becoming<br />

detached from the transducer membrane. This could lead to a drop<br />

in the ultrasonic output in the near field, i.e directly on the membrane.<br />

OVER TEMPERATURE<br />

The generator is too hot<br />

Possible causes:<br />

Remedy:<br />

• The generator‘s ventilation slits are blocked<br />

• Unsuitable location for the generator<br />

• The transducer is defective<br />

• The fan is defective<br />

• Check the fan! When the mains power is switched on, the<br />

fan should briefly start running<br />

• Check the air flow to and from the generator<br />

• Check the transducers<br />

19


SONIC DIGITAL LC - ultrasonic generators<br />

Maintenance<br />

The ultrasonic generator does not need special maintenance.<br />

Dust and dirt should be removed regularly using a damp cloth.<br />

Attention: Do not use aggressive cleaners!<br />

Not suitable for ultrasonic cleaning!<br />

www.weber-ultrasonics.com<br />

Specifications<br />

SONIC DIGITAL LC – TD<br />

Device specifications of all generators<br />

Frequency<br />

LC 600 TD<br />

BASIC<br />

PREMIUM<br />

25 kHz<br />

30 kHz<br />

40 kHz<br />

LC 800 TD<br />

BASIC<br />

PREMIUM<br />

25 kHz<br />

30 kHz<br />

40 kHz<br />

LC 1000 TD<br />

BASIC<br />

PREMIUM<br />

25 kHz<br />

30 kHz<br />

40 kHz<br />

Operating voltage 230 V +/- 15%<br />

Power<br />

consumption<br />

Effective power<br />

output<br />

LC 1200 TD<br />

BASIC<br />

PREMIUM<br />

25 kHz<br />

30 kHz<br />

40 kHz<br />

LC 1500 TD<br />

BASIC<br />

PREMIUM<br />

25 kHz<br />

30 kHz<br />

40 kHz<br />

2.9 A 3.8 A 4.8 A 5.7 A 7.2 A 9.6 A<br />

600 W<br />

660 VA<br />

800 W<br />

880 VA<br />

1,000 W<br />

1,100 VA<br />

1,200 W<br />

1,320 VA<br />

1,500 W<br />

1,650 VA<br />

LC 2000 TD<br />

BASIC<br />

PREMIUM<br />

25 kHz<br />

30 kHz<br />

40 kHz<br />

2,000 W<br />

2,200 VA<br />

Maximum output 1,200 W 1,600 W 2,000 W 2,400 W 3,000 W 4,000 W<br />

Fuse protection<br />

Mains connection<br />

on Schuko casing<br />

Dimension casing<br />

Temperature range<br />

generator module<br />

Remote control<br />

Analogue input<br />

for controlling the<br />

outpu 5 – 10 V<br />

Floating<br />

error relays<br />

Analog power<br />

indicator 5 – 10 V<br />

W x H x D<br />

250 x 130 x 270 mm<br />

Weight<br />

5.5 kg<br />

10 A<br />

230 V<br />

-10 to +40°C Protection class<br />

IP 20, IEC 60 529, EN 60 525<br />

Interface functions<br />

These functions are standard on every generator See also assignment<br />

of the 15-pole S-Sub socket generator back panel<br />

20


SONIC DIGITAL LC - ultrasonic generators<br />

Specifications<br />

SONIC DIGITAL LC – SD<br />

Device specifications of all generators<br />

Frequency<br />

LC 600 SD<br />

BASIC<br />

PREMIUM<br />

25 kHz<br />

30 kHz<br />

40 kHz<br />

LC 800 SD<br />

BASIC<br />

PREMIUM<br />

25 kHz<br />

30 kHz<br />

40 kHz<br />

LC 1000 SD<br />

BASIC<br />

PREMIUM<br />

25 kHz<br />

30 kHz<br />

40 kHz<br />

Operating voltage 230 V +/- 15%<br />

Power<br />

consumption<br />

Effective power<br />

output<br />

LC 1200 SD<br />

BASIC<br />

PREMIUM<br />

25 kHz<br />

30 kHz<br />

40 kHz<br />

LC 1500 SD<br />

BASIC<br />

PREMIUM<br />

25 kHz<br />

30 kHz<br />

2.9 A 3.8 A 4.8 A 5.7 A 7.2 A 9.6 A<br />

600 W<br />

660 VA<br />

800 W<br />

880 VA<br />

1,000 W<br />

1,100 VA<br />

1,200 W<br />

1,320 VA<br />

1,500 W<br />

1,650 VA<br />

LC 2000 SD<br />

BASIC<br />

PREMIUM<br />

25 kHz<br />

2,000 W<br />

2,200 VA<br />

Maximum output 1,200 W 1,600 W 2,000 W 2,400 W 3,000 W 4,000 W<br />

Fuse protection<br />

Mains connection<br />

on Schuko casing<br />

Dimension casing<br />

Temperature range<br />

generator module<br />

Remote control<br />

Analogue input<br />

for controlling the<br />

outpu 5 – 10 V<br />

Floating<br />

error relays<br />

Analog power<br />

indicator 5 – 10 V<br />

W x H x D<br />

250 x 130 x 270 mm<br />

Weight<br />

5.5 kg<br />

10 A<br />

230 V<br />

-10 to +40°C Protection class<br />

IP 20, IEC 60 529, EN 60 525<br />

Interface functions<br />

These functions are standard on every generator See also assignment<br />

of the 15-pole S-Sub socket generator back panel<br />

www.weber-ultrasonics.com<br />

21


SONIC DIGITAL LC - ultrasonic generators<br />

Notes on our transducer systems:<br />

Please also observe the safety instructions!<br />

Maximum cable length: 15 meters<br />

Special lengths can be used following consultation with our Sales Department.<br />

www.weber-ultrasonics.com<br />

Cleaning medium:<br />

Viscous media with a dynamic viscosity of >1000 mPAs at room temperature may not be used.<br />

Bending radius of the stainless steel hose:<br />

The minimum bending radius of the stainless steel hose is 32 mm. Tighter radiuses will irreparably<br />

damage the stainless steel hose.<br />

Minimum distances (spacing) of the transducer system:<br />

Minimum distance to the surface of the liquid: 50 mm<br />

Minimum distance to heating elements: 50 mm<br />

Minimum distance between two facing transducers: 200 mm<br />

The surface of the transducer must be treated with care. Scratches accelerate the appearance of pitting<br />

corrosion and shorten the service life.<br />

Special notes on rod-style transducers:<br />

Rod-style transducers made of titanium alloy are not resistant to hydroxides or inorganic acids and their salts.<br />

Temperature resistance: HD series: up to 95°C<br />

Non-HD models: up to 85°C<br />

Maximum pressure: 10 bar<br />

Rod-style transducers should never be operated dry.<br />

Should they repeatedly be operated dry at short intervals, this can damage the transducers irreparably.<br />

Special notes on submersible transducers:<br />

The inside of the transducer must be protected from moisture. The transducer must be attached to the mounting<br />

fixtures provided. No additional boreholes may be drilled, as this can lead to irreparable damage and also<br />

invalidates the warranty.<br />

Maximum pressure: 0.3 bar<br />

Maximum negative pressure: 0.1 bar<br />

The liquid in which the transducers are located may only contain chemicals that do not attack stainless steel 1.4571. The maximum<br />

chloride content of this liquid may not exceed 40 ppm, as pitting corrosion may otherwise occur.<br />

Should you have other corrosion protection requirements, please get in touch with our Sales Department.<br />

22


SONIC DIGITAL LC - ultrasonic generators<br />

Warranty<br />

The length and coverage of the warranty can be found in the terms of delivery as part of the general terms and<br />

conditions (valid at the time of purchase) or in the sales contract / order confirmation, should any special<br />

agreements have been made.<br />

The following cases are not covered by warranty:<br />

www.weber-ultrasonics.com<br />

• Damage caused by inappropriate operation<br />

• The device not being used for its intended purpose<br />

• Inappropriate alterations or modifications made without prior authorisation from the manufacturer<br />

• Damage caused by extreme circumstances, such as knocks, falling over, moisture and dirt<br />

• Insufficiently qualified operating staff<br />

• Non-compliance with current safety and accident-prevention regulations<br />

• Damage resulting from modifications made to the operating instructions<br />

Declaration of CE conformance<br />

We<br />

<strong>Weber</strong> <strong>Ultrasonics</strong> <strong>GmbH</strong><br />

Im Hinteracker 7<br />

D-76307 Karlsbad<br />

Germany<br />

hereby declare under our sole responsibility that the product:<br />

Designation:<br />

Ultrasonic generator “LC xxxx TD”<br />

Ultraschallgenerator “LC xxxx SD”<br />

(xxxx is for different power output )<br />

conforms to the requirements of the following EMV standards:<br />

EN 50081-1<br />

EN 50082-2<br />

EN 55022<br />

EN 55014<br />

EN 60555<br />

EN 61000<br />

and meets the requirements of the Low Voltage Directive.<br />

Karlsbad, 10.11.2004<br />

Markus <strong>Weber</strong><br />

Managing Director<br />

23


SONIC DIGITAL LC - ultrasonic generators<br />

Index<br />

A / B<br />

Assembly 5<br />

Assignment of the interface<br />

socket 10<br />

Assignment of the mains<br />

connection 6<br />

F / G / H<br />

Fuse 6, 20, 21<br />

G / H / I / J<br />

Interface 10<br />

Introduction 3<br />

P/Q/R<br />

Polarities 15<br />

Power output indicator 14<br />

Power supply 6<br />

S<br />

www.weber-ultrasonics.com<br />

C<br />

CE conformance 23<br />

Connections 7-10<br />

Connection of the<br />

external controller 13<br />

Contrast setting 14<br />

D<br />

Dimension generator 20,21<br />

Display backlight 15<br />

E<br />

Error messages<br />

and troubleshooting 19<br />

K / L<br />

LCD-display of the<br />

external controller 14<br />

Location 6<br />

M / N / O<br />

Maintenance 20<br />

Notes on the installation<br />

location 3,6<br />

<strong>Operation</strong> 12<br />

Operating hours 16<br />

Operating and display<br />

elements of the external<br />

controller 13<br />

Safety instructions 3<br />

Settings 17,18<br />

Spare parts 24<br />

Specifications 20, 21<br />

T<br />

Test button 16<br />

Timer function 14<br />

U / V<br />

Voltage 6, 20, 21<br />

W / X / Y / Z<br />

Warranty 23<br />

Operator elements 13<br />

Output setting 14<br />

Overcurrent fuse 19<br />

Service hotline<br />

Should you still have questions after reading through the operating instructions thoroughly, please feel free to call our<br />

service hotline.<br />

Please have the following information to hand to help us answer your questions quickly.<br />

Device type, serial number (the serial number is on the backside of the generator)<br />

Spare parts<br />

Our service hotline number:<br />

+49 (0) 72 48/92 07-0<br />

We can only deliver spare parts and accessories if you quote the serial number of your device.<br />

24

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