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Functional Safety - TÜV NORD

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<strong>Functional</strong> <strong>Safety</strong><br />

Systems<br />

As competent and reliable<br />

SIL development partner<br />

TÜV <strong>NORD</strong> offers support<br />

from the concept<br />

until the certification


Your idea – our challenge<br />

Systems<br />

Type of system/component<br />

• Electronic<br />

• Electronic, programmable<br />

• Software<br />

• Electro-mechanic<br />

• Mechanic<br />

SIL<br />

Key features<br />

• <strong>Safety</strong> related<br />

• ATEX certified<br />

• SIL certified


<strong>Safety</strong> Integrity Level (SIL)<br />

Systems<br />

The appropriate safety integrity for your product<br />

SIL1<br />

SIL2<br />

SIL3<br />

SIL4<br />

frequent (


Reliable partner within your industry<br />

IEC 61508 Certified Body <strong>Functional</strong> <strong>Safety</strong><br />

Systems<br />

Certification<br />

• Earth moving machinery<br />

• Mechanical engineering<br />

• Medical technology<br />

• Process technology<br />

• Railway technology<br />

• Automotive<br />

• Agricultural machinery<br />

Machinery<br />

IEC 61800-5-2<br />

IEC 62061<br />

ISO 13849<br />

2KMnO 4 + 16HCl<br />

--><br />

2MnCl 2 + 5Cl 2 +<br />

8H 2 O + 2KCl<br />

Process<br />

technology<br />

IEC 61511<br />

Automotive<br />

ISO 26262<br />

Railway<br />

Technology<br />

EN 5012x<br />

Earth moving<br />

machinery<br />

ISO 15998<br />

Aviation<br />

DO-254<br />

DO-160F<br />

DO-178C<br />

DO-330<br />

Agricultural<br />

machinery<br />

ISO 25119


Your advantage – our competence<br />

Systems<br />

Our services for component<br />

manufacturers within<br />

process industry<br />

• Staff certification<br />

• Process certification<br />

• Product certification<br />

• Consulting and coaching<br />

• Tool certification<br />

2KMnO4 +16HCl<br />

--><br />

2MnCl2 + 5Cl2 +<br />

8H2O + 2KCl


Staff certification<br />

Your competitive advantage<br />

Systems<br />

Know-how advantage<br />

FSCM A/D/M<br />

<strong>Functional</strong> <strong>Safety</strong> Certified<br />

Manager<br />

Application/Developer/Machinery/Automotive<br />

2 years of experience as FSCCA<br />

FSCC A/D/M<br />

<strong>Functional</strong> <strong>Safety</strong> Certified<br />

Coordinator / Consultant<br />

Application/Developer/Machinery/Automotive<br />

2 years of experience as FSCEA<br />

FSCE A/D/M<br />

<strong>Functional</strong> <strong>Safety</strong> Certified<br />

Engineer<br />

Application/Developer/Machinery/Automotive<br />

4-day training and exam (FSCEA)


<strong>Functional</strong> <strong>Safety</strong> Management<br />

<strong>Safety</strong> oriented development process<br />

Systems<br />

Independent <strong>Safety</strong><br />

Assessment – ISA<br />

Assessment of functional<br />

safety management (FSM)<br />

Process certification<br />

Kick-Off-Meeting<br />

Company name<br />

IEC 61508<br />

SLA-0171/12-1<br />

• Planning<br />

• <strong>Safety</strong> program plan<br />

• System description<br />

• <strong>Safety</strong> targets<br />

• <strong>Safety</strong> concept<br />

• Team qualification<br />

• Production assessment<br />

• Assessment of operations<br />

Assessment<br />

Assessment report


Product certification<br />

Successful with TÜV <strong>NORD</strong> approved quality<br />

Systems<br />

Product certification<br />

Your advantage<br />

Company name<br />

Product name<br />

IEC 61508 – SIL3<br />

SLA-0171/12-2<br />

• Minimized liability<br />

• Minimized claims<br />

• Quality feature SIL for your marketing<br />

• Solid quality with production control<br />

Hardware and software development<br />

with functional safety –<br />

starting with the concept until certification<br />

e.g. with our partner


Tool certification<br />

Successful with TÜV <strong>NORD</strong> approved quality<br />

Systems<br />

Tool certification<br />

Your advantage<br />

Company name<br />

Product name<br />

Qualified up to<br />

IEC 61508<br />

SIL3<br />

• Deployment of software/hardware<br />

tools in safety related applications<br />

• Independent quality assurance<br />

• Transparency for manufacturers and<br />

user<br />

• Market acceptance of<br />

software/hardware tools<br />

Related to „Trusted Tool “ we offer additional services:<br />

• support with tool-impact-analyses and choice of<br />

development tools<br />

• classification of life cycle management and<br />

development tools (T,TCL,TQL,SIL,ASIL)<br />

• development support


Consulting and Training<br />

We are not leaving you out in the rain<br />

Systems<br />

Competent and personal consulting<br />

• Support with<br />

• development of safety plan<br />

• development of safety specifications<br />

• development of safety concept<br />

• implementation of FSM<br />

• preparation for verification and validation<br />

• Coaching for SIL compliant<br />

hardware/software development and<br />

hardware structure<br />

• Coaching for implementation of software<br />

criticality analysis and software tests


Our clients<br />

Systems<br />

ABB – Berger Lahr – Beru AG – BMW – Bombardier –<br />

Borealis – Bosch – Bosch Rexroth – BRAUN – Cherry –<br />

Danfoss – Decomsys – Detronic Industries INC. –<br />

Elobau – Emerson – General Elektric – Honeywell –<br />

IAV Automotiv Engineering – ifm electronic – Kao<br />

Chemicals Europe – Landert Motoren – Leopold<br />

Kostal GmbH – LG – Otis – Rosemount – Schneider<br />

Electric – SEW eurodrive – Siemens – Siempelkamp –<br />

Supercomputing Systems – Tormax Automatic –<br />

TRW Automotive – Control Techniques – Viessmann<br />

– Yaskawa – ZF Lenksysteme


Contact<br />

Systems<br />

TÜV <strong>NORD</strong> Systems GmbH & Co. KG<br />

Grosse Bahnstrasse 31<br />

22525 Hamburg<br />

fusi@tuev-nord.de<br />

Dipl.-Ing. Gerhard Rieger<br />

Phone: +49 821 450954-4280<br />

Email: grieger@tuev-nord.de<br />

Dipl.-Ing. Peter Baum<br />

Phone: +49 40 8557-2755<br />

Email: pbaum@tuev-nord.de

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