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IVECO Daily 35 C 13 - 50 C 13 - TOP DRIVE SYSTEM

IVECO Daily 35 C 13 - 50 C 13 - TOP DRIVE SYSTEM

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4.0431-IM-ENG-VB<br />

Distributed by:<br />

VB air suspension<br />

Varsseveld-Holland<br />

Frankenweg 3<br />

Varsseveld-Holland<br />

This leaflet is purely for illustrative purposes and may not reflect correctly the supplied parts. The manufacturer reserves<br />

to amend the contents of it whenever necessary and without notice.<br />

VB-Airsuspension ref.<br />

1520104002<br />

Rear Integrative<br />

Pneumatic Suspensions<br />

for<br />

<strong>IVECO</strong> <strong>Daily</strong><br />

<strong>35</strong> C <strong>13</strong> - <strong>50</strong> C <strong>13</strong><br />

Since 07/1999<br />

Twin Wheel


Right suspension (1x)<br />

Left suspension (1x)<br />

Cross-bar (1x)<br />

RILSAN KIT PIPE composed by:<br />

• Red pipe (6 m);<br />

• Black pipe (6 m).<br />

RIGHT SIDE<br />

1<br />

Place the vehicle in a hole or<br />

bridge, to operate SAFE and<br />

comfortably.<br />

RIGHT SIDE<br />

5<br />

Lock the upper locking system<br />

in the holes of end rebound<br />

pad on the chassis,<br />

using M8 screws and proper<br />

nuts and washers.<br />

INSTALLATION INSTRUCTIONS<br />

PACKAGE CONTENT<br />

M8x25 (2X)<br />

M10x25 (2X)<br />

60x20 (2X)<br />

45x20 (1X)<br />

Ø86 (2X)<br />

M8 (6X) M10 (6X)<br />

Ø10x20 (4X)<br />

Fast pipe<br />

fitting for<br />

differential<br />

gearbox<br />

breather<br />

(1x)<br />

Ø92 (2X)<br />

M6x16 (1X) M6 (1X)<br />

Ø10 conic.(14X)<br />

Ø8 conic.(4X)<br />

M8x20 (2X) M10x90 (4X)<br />

Ø6 (1X)<br />

SMALL HARDWARE KIT<br />

Ø8 (2X)<br />

Ghiera<br />

Staffetta di<br />

supporto<br />

Corpo<br />

valvola<br />

<strong>TOP</strong> <strong>DRIVE</strong><br />

Cappellotto<br />

di<br />

chiusura<br />

Pressures stick (1X).<br />

MANOMETERS box composed<br />

by:<br />

• Manometers with plastic<br />

ringnut (2x);<br />

• Inflating valves (2x);<br />

• Caps (for manometers) (2x).<br />

• Gauge support (1x)<br />

PRESSURE CONTROL KIT<br />

Composed by:<br />

• Valve body with pipe fittings<br />

(2x);<br />

• Caps (6x);<br />

• Support plate (2x);<br />

• Ringnut (2x).<br />

CLIPS KIT<br />

Composed by:<br />

• Plastic clips (20x).<br />

Pneumatic system<br />

instructions (1x)<br />

RIGHT SIDE<br />

RIGHT SIDE<br />

RIGHT SIDE<br />

2<br />

3<br />

4<br />

Unscrew both, left and right<br />

rubber rebound pad and give<br />

them to the end user.<br />

Place the suspension between axle and chassis, the upper and lower connecting<br />

systems respectively to the chassis and to the axle.<br />

RIGHT SIDE<br />

RIGHT SIDE<br />

RIGHT SIDE<br />

LATO DX<br />

6<br />

Lock the support showed<br />

at the chassis using M10<br />

screw removed from the<br />

end pad in pict. 2, add<br />

conical washer Ø10.<br />

7<br />

Place the holed plate as<br />

showed and lock it ath the<br />

upper locking system with<br />

M10 screws and nut with<br />

conical washer Ø10.<br />

8<br />

Repeat operation since<br />

2 to 7 for the left side.<br />

RIGHT SIDE<br />

RIGHT SIDE<br />

RIGHT SIDE<br />

RIGHT SIDE<br />

9<br />

10 11<br />

12<br />

Place the crossbar in directions<br />

of the slot using M10x90 screwe, nuts and plane Ø10<br />

washers, repeat the same operation for the left side.<br />

Place the clamp in<br />

thelower locking system<br />

and lock it with M10<br />

nuts and Ø10 washers.<br />

Repeat operation # 11<br />

for the left side of the<br />

vehicle.<br />

Brake regulator rod<br />

REAR BRAKE REGULATOR MODI-<br />

FICATIONS INSTRUCTIONS<br />

Unscrew lower screw of rod and replace<br />

it using 45x20 plate (with Ø 6<br />

mm holes), using M6x16 screw and M6<br />

nut and Ø6 washer.<br />

Use M6x16<br />

screw and nut<br />

and washer.<br />

Bend support pipe fitting plate, welded<br />

at the axle, in direction of the ground,<br />

becoming it plane, as showed.<br />

T pipe fittings brake.<br />

Move T brake pipe fittings using<br />

60x20 plate and M8 screw, nut and<br />

washer.<br />

NOTE: if the vehicle has two T<br />

brake pipe fittings repeat this<br />

operation using other 60x20<br />

plate.<br />

Use M8 screw and respective<br />

nut and washer.<br />

DIFFERENTIAL GEARBOX BREATHER<br />

LATO Sx<br />

1<br />

2 3<br />

Install pipe<br />

fitting issued.<br />

Differential side<br />

Remove pipe<br />

fittings<br />

Oil differential<br />

breather<br />

Modify differential oil breather placed in the left side of axle. Unscrew existing breather (pict. 1) and place L pipe fittings issued rotating<br />

the exit in directions of the centre of vehicle (pict. 3). Fit, approx 40 cm of pipe, in the pipe fitting and lock the other side in the upper<br />

side of differential gearbox.<br />

Put the work pressure stick in a place visible for the driver, in the<br />

cabin.<br />

NOTE: for the execution of pneumatic system, follow specific<br />

instructions not included in this manual. See the “pneumatic<br />

system: installation instructions” form (see picture right).<br />

WARNING : For the execution of the pneumatic system, please strictly refer the specific given instructions. In fact , the system may vary<br />

according to the chosen version (manual, self levelling or electrical); so than the instructions for the pneumatic system are stated in the<br />

apposite handbook enclosed at the purchased kit.<br />

IMPORTANT: do NOT use liquid Teflon®, hemp, paints etc. .In case of problem and/or information, contact our technical office. In case you<br />

fail to comply at this indications, societies EUROSERVICE s.r.l. and ESI Italia s.r.l. aren’t responsible for eventually damages derivates. For<br />

further information contact us.

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