2001-2002 DS - Mobilicab

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CALIBRATION & TEST MODULE INSTRUCTIONS SPEED CONTROL SET POWER SWITCH TEST TO "ON". PEDAL CIRCUIT POT CALIBRATION: SET MODE SWITCH TO "POT". CHECK INTERNAL 4.30±.03 VOLT SIGNAL BY PRESSING "TEST" BUTTON. CONNECT TEST SOCKET TO POT PLUG, CONNECT GREEN LEAD TO GREEN/ WHITE POT LIMIT SWITCH LEAD, CONNECT BLUE LEAD TO BATTERY POSITIVE. ILLUMINATION OF THE L.E.D. INDICATES A CLOSED PEDAL LIMIT SWITCH, READ THE POTENTIOMETER SET VOLTAGE FROM THE L.C.D. DISPLAY. SEE SERVICE MANUAL FOR ADJUSTMENT PROCEDURE. SPEED SENSOR TEST: SET MODE SWITCH TO "SSAM", CONNECT TEST SOCKET TO MOTOR SPEED SENSOR PLUG, ROTATE MOTOR. L.E.D. SHOULD PULSE ON AND OFF INDICATING SPEED SENSOR IS FUNCTIONAL. SEE OPERATING INSTRUCTIONS FOR MORE DETAIL R POWER MODE ON SSAM OFF POT DISPLAY FUNCTIONS: PRESS AND HOLD BUTTON TO SHOW FUNCTION NUMBER. RELEASE BUTTON TO SHOW FUNCTION VALUE. Func1 - Battery voltage. Func2 - Energy units removed since last charge cycle. Func3 - Total accumulated energy units removed. Func4 - Last charge termination type (1 = Incomplete, 2 = DVDT, 4 = Normal, 8 = Max. timer). R POWER ON OFF PART #17075 16 G E ACCELERATOR PEDAL HEIGHT Loctite ® 1 2 3 4 5 6 7 8 9 10 BRAKE CABLE EQUALIZATION Club Car 11 BRAKE PEDAL HEIGHT 12 13 14 15 16 17 18 19 COMMUNICATION DISPLAY MODULE WARNING Club Car 20 21 22 23 Page 16-2 2001/2002 DS Golf Cars Illustrated Parts List
ITEM PART NO. DESCRIPTION 1 2 3 4 MAINTENANCE AND SERVICE TOOLS The following tool list includes all tools available from Club Car for maintenance and service procedures for gasoline and/or electric vehicles, both past and present models. Be sure to carefully examine the tool list for applicability to your vehicle before ordering. QTY GAS QTY ELEC 16 G E 1 101871001 Accelerator Pedal Adjustment Tool ............................................................ 1 1 2 101813202 Adhesive, Guide Ring, 3-Gram Tube .......................................................... 1 1 3 101831901 Battery Discharge Machine, 36/48 Volt ...................................................... 1 4 1014305 Battery Terminal Protector Spray ............................................................... 1 1 5 1011767 Battery Thermometer ................................................................................. 1 6 1016417 Bearing and Oil Seal Remover Assembly .................................................. 1 1 7 1016416 Bearing Driver Set ...................................................................................... 1 1 8 1012811 Bearing Puller ............................................................................................ 1 1 9 1012812 Bearing Puller Wedge Attachment ............................................................. 1 1 10 1013582 Brake Adjustment Tool (used only on vehicles with manually adjusted mechanical brakes) ...................................................... 1 1 102249901 Brake Pedal Adjustment Tool Kit (used for the Carryall electric ................. 1 industrial truck only) (includes items 11 and 12) 11 **** Brake Pedal Tension Tool ........................................................................ 1 12 **** Brake Pedal Adjustment Tool ................................................................. 1 13 101887101 Calibration Test Module .............................................................................. 1 14 101808401 Cam Installation Tool .................................................................................. 1 1014510 Clutch Tool Kit (includes items 15 - 21) ...................................................... 1 15 1014498 Clutch Alignment Tool (for pre-unitized transaxle vehicles built prior to 1997 model year) ................................................. 1 16 1014496 Drive Clutch Puller ................................................................................. 1 17 1014497 Drive Clutch Hub Puller .......................................................................... 1 18 1014508 Driven Clutch Cam Puller ....................................................................... 1 19 1014507 Driven Clutch Puller Plug ....................................................................... 1 20 1015524 Drive Clutch Holder Tool Assembly ........................................................ 1 21 101809101 Press Weldment ..................................................................................... 1 22 101831801 Communication Display Module ................................................................. 1 23 101641002 Compression Gauge And Adapter .............................................................. 1 Please refer to the maintenance and service manual for proper tool application. **** Special order item available upon request 2001/2002 DS Golf Cars Illustrated Parts List Page 16-3
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2001-2002 ILLUSTRATED PARTS LIST DS
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NOTE: This illustrated parts list r
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CONTENTS SECTION 7 - FE290 ENGINE F
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BODY AND TRIM 1 G E
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ITEM PART NO. DESCRIPTION 1 2 3 4 B
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ITEM PART NO. DESCRIPTION 1 2 3 4 F
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REAR BODY AND FENDER - GASOLINE VEH
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REAR BODY AND FENDER - ELECTRIC VEH
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ITEM PART NO. DESCRIPTION 1 2 3 4 S
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SEAT BACK AND BAG HOOP - EARLIER ST
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ITEM PART NO. DESCRIPTION SEAT BACK
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ITEM PART NO. DESCRIPTION 1 2 3 4 C
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WHEELS AND TIRES 2 G E
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ITEM PART NO. DESCRIPTION 1 2 3 4 W
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DECALS 3 G E
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ITEM PART NO. DESCRIPTION 1 2 3 4 D
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Page 37 and 38:
BRAKES, PEDAL, AND CABLE ASSEMBLIES
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Page 41 and 42:
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ITEM PART NO. DESCRIPTION 1 2 3 4 A
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STEERING, FRONT AND REAR SUSPENSION
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ITEM PART NO. DESCRIPTION 1 2 3 4 R
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ELECTRICAL SYSTEM - GASOLINE VEHICL
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ITEM PART NO. DESCRIPTION FORWARD/R
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ELECTRICAL COMPONENT BOX - GASOLINE
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ITEM PART NO. DESCRIPTION ELECTRICA
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Page 73 and 74:
FE290 ENGINE 7 G E
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ITEM PART NO. DESCRIPTION FE290 ENG
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ITEM PART NO. DESCRIPTION FE290 ENG
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FE290 ENGINE - CRANKCASE AND CRANKS
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ITEM PART NO. DESCRIPTION 1 2 3 4 E
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FUEL, INTAKE, AND GOVERNOR SYSTEMS
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ITEM PART NO. DESCRIPTION GOVERNOR
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INTAKE DUCT, CHOKE, AND AIR BOX ASS
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EXHAUST SYSTEM 9 G E
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ITEM PART NO. DESCRIPTION 1 2 3 4 E
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TORQUE CONVERTER 10 G E
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UNITIZED TRANSAXLE 11 G E
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UNITIZED TRANSAXLE - GEAR CASES AND
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ITEM PART NO. DESCRIPTION UNITIZED
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UNITIZED TRANSAXLE - DIFFERENTIAL A
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ELECTRICAL SYSTEM - ELECTRIC VEHICL
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ITEM PART NO. DESCRIPTION ELECTRICA
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ITEM PART NO. DESCRIPTION WIPER SWI
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ITEM PART NO. DESCRIPTION 1 2 3 4 R
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BATTERIES, CHARGER RECEPTACLE, SOLE
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ITEM PART NO. DESCRIPTION COMPUTER,
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MULTI-STEP POTENTIOMETER - POWERDRI
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MOTOR CONTROLLER OUTPUT REGULATOR (
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ITEM PART NO. DESCRIPTION WIRING -
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WIRING - POWERDRIVE SYSTEM 48 VEHIC
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Page 149 and 150: WIRING - POWERDRIVE PLUS VEHICLE WI
Page 151 and 152: FORWARD/REVERSE SWITCH, TOW/RUN SWI
Page 153 and 154: ITEM PART NO. DESCRIPTION 1 2 3 4 B
Page 155 and 156: SOLENOIDS, ENERGY DISPLACEMENT MODU
Page 157 and 158: ITEM PART NO. DESCRIPTION 1 2 3 4 C
Page 159 and 160: WIRING - IQ SYSTEM VEHICLE WITH MOT
Page 161 and 162: FORWARD/REVERSE SWITCH, TOW/RUN SWI
Page 163 and 164: ITEM PART NO. DESCRIPTION 1 2 3 4 B
Page 165 and 166: ITEM PART NO. DESCRIPTION COMPUTER,
Page 167 and 168: BATTERY CHARGER 13 G E
Page 169 and 170: ITEM PART NO. DESCRIPTION 1 2 3 4 A
Page 171 and 172: ACCU-POWER CHARGER, EXPORT, 230-VOL
Page 173 and 174: ACCU-POWER CHARGER, EXPORT, 100-VOL
Page 175 and 176: ITEM PART NO. DESCRIPTION 1 2 3 4 P
Page 183 and 184: ELECTRIC MOTOR 14 G E
Page 185 and 186: ITEM PART NO. DESCRIPTION 1 2 3 4 M
Page 187 and 188: ITEM PART NO. DESCRIPTION MOTOR - P
Page 193 and 194: TRANSAXLE - ELECTRIC VEHICLE 15 G E
Page 195 and 196: ITEM PART NO. DESCRIPTION TRANSAXLE
Page 197 and 198: ITEM PART NO. DESCRIPTION TRANSAXLE
Page 199: MAINTENANCE AND SERVICE TOOLS 16 G
Page 203 and 204: MAINTENANCE AND SERVICE TOOLS, CONT
Page 205 and 206: MAINTENANCE AND SERVICE TOOLS, CONT
Page 207 and 208: INDEX Part Number and Page 183 8-11
Page 209 and 210: INDEX 1014453 10-3 1014454 10-5 101
Page 211 and 212: INDEX 101696206 1-9 101696208 1-7 1
Page 213 and 214: INDEX 101928001 11-5 101928101 11-5
Page 215 and 216: INDEX belt, drive 10-3, 10-5 belt,
Page 217 and 218: INDEX G gasket carburetor insulator
Page 219 and 220: INDEX magnetic 15-3 spark 7-5 plug
Page 221 and 222: INDEX U u-bolt 5-11 unitized transa
Page 228: Golf Cars Club Car Inc. P.O. Box 20
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2001-2002 DS - Mobilicab

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