2001-2002 DS - Mobilicab

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CONTENTS SECTION 7 – FE290 ENGINE FE290 Engine – Shrouds and Brackets ............................................................................................. 7-3 FE290 Engine – Ignition Components and Flywheel ......................................................................... 7-5 FE290 Engine – Oil Circulation .......................................................................................................... 7-7 FE290 Engine – Cylinder Head .......................................................................................................... 7-9 FE290 Engine – Crankcase, Camshaft and Oil Sensor ..................................................................... 7-11 FE290 Engine – Crankcase and Crankshaft ...................................................................................... 7-13 Engine Mounting ................................................................................................................................ 7-15 SECTION 8 – FUEL, INTAKE, AND GOVERNOR SYSTEMS Fuel System ....................................................................................................................................... 8-3 Carburetor Assembly ......................................................................................................................... 8-5 Carburetor Installation ........................................................................................................................ 8-7 Governor and Accelerator Cables ...................................................................................................... 8-9 Intake Duct, Choke, and Air Box Assembly ....................................................................................... 8-11 SECTION 9 – EXHAUST SYSTEM Exhaust System ................................................................................................................................. 9-3 SECTION 10 – TORQUE CONVERTER Drive Clutch ........................................................................................................................................ 10-3 Driven Clutch ...................................................................................................................................... 10-5 SECTION 11 – UNITIZED TRANSAXLE Unitized Transaxle – Gear Cases and Brackets ................................................................................ 11-3 Unitized Transaxle – F&R Transmission and Gear Reduction ........................................................... 11-5 Unitized Transaxle – Differential and Axles ....................................................................................... 11-7 SECTION 12 – ELECTRICAL SYSTEM – ELECTRIC VEHICLE Electrical Components, Front Body – Electric Vehicle ....................................................................... 12-3 Wiring – V-Glide 36-Volt Vehicle ........................................................................................................ 12-5 Forward/Reverse Switch – V-Glide 36-Volt Vehicle ........................................................................... 12-7 Wiper Switch – V-Glide 36-Volt Vehicle ............................................................................................. 12-9 Resistor and Board Assembly – V-Glide 36-Volt Vehicle ................................................................... 12-11 Batteries, Charger Receptacle, Solenoid – V-Glide 36-Volt Vehicle .................................................. 12-13 Forward/Reverse Switch – PowerDrive System 48 Vehicle ............................................................... 12-15 Batteries, Charger Receptacle – PowerDrive System 48 Vehicle ...................................................... 12-17 Computer, Controller, and Solenoid – PowerDrive System 48 Vehicle ............................................. 12-19 Multi-Step Potentiometer – PowerDrive System 48 and PowerDrive Plus ........................................ 12-21 2001/2002 DS Golf Cars Illustrated Parts List
CONTENTS Motor Controller Output Regulator (MCOR) ...................................................................................... 12-23 Wiring – PowerDrive System 48 Vehicle with Multi-Step Potentiometer ........................................... 12-25 Wiring – PowerDrive System 48 Vehicle with Motor Controller Output Regulator (MCOR) .............. 12-27 Wiring – PowerDrive Plus Vehicle with Multi-Step Potentiometer ..................................................... 12-29 Wiring – PowerDrive Plus Vehicle with Motor Controller Output Regulator (MCOR) ........................ 12-31 Forward/Reverse Switch, Tow/Run Switch – PowerDrive Plus Vehicle ............................................ 12-33 Batteries, Charger Receptacle – PowerDrive Plus Vehicle ............................................................... 12-35 Solenoids, Energy Displacement Module – PowerDrive Plus Vehicle ............................................... 12-37 Controller, Onboard Computer – PowerDrive Plus Vehicle ............................................................... 12-39 Wiring – IQ System Vehicle with Motor Controller Output Regulator (MCOR) .................................. 12-41 Forward/Reverse Switch, Tow/Run Switch – IQ System Vehicle ...................................................... 12-43 Batteries, Charger Receptacle – IQ System Vehicle ......................................................................... 12-45 Computer, Controller, and Solenoid – IQ System Vehicle ................................................................. 12-47 SECTION 13 – BATTERY CHARGER Accu-Power Charger, Domestic – V-Glide 36-Volt Vehicle ............................................................... 13-3 Accu-Power Charger, Export, 230-Volt – V-Glide 36-Volt Vehicle .................................................... 13-5 Accu-Power Charger, Export, 100-Volt – V-Glide 36-Volt Vehicle .................................................... 13-7 PowerDrive Charger, Domestic ......................................................................................................... 13-9 PowerDrive 2 Charger, Domestic ...................................................................................................... 13-11 PowerDrive Charger, Export .............................................................................................................. 13-13 PowerDrive Charger, European ......................................................................................................... 13-15 SECTION 14 – ELECTRIC MOTOR Motor – V-Glide 36-Volt Vehicle ........................................................................................................ 14-3 Motor – PowerDrive System 48 Vehicle ............................................................................................ 14-5 Motor – PowerDrive Plus Vehicle ...................................................................................................... 14-7 Motor – IQ System Vehicle ................................................................................................................ 14-9 SECTION 15 – TRANSAXLE – ELECTRIC VEHICLE Transaxle, Type G – Electric Vehicle ................................................................................................. 15-3 Transaxle, Type K – Electric Vehicle ................................................................................................. 15-5 SECTION 16 – MAINTENANCE AND SERVICE TOOLS Maintenance and Service Tools ........................................................................................................ 16-3 Maintenance and Service Tools, Continued ...................................................................................... 16-5 Maintenance and Service Tools, Continued ...................................................................................... 16-7 SECTION i – INDEX 2001/2002 DS Golf Cars Illustrated Parts List
Page 1: 2001-2002 ILLUSTRATED PARTS LIST DS
Page 4 and 5: NOTE: This illustrated parts list r
Page 9 and 10: BODY AND TRIM 1 G E
Page 11 and 12: ITEM PART NO. DESCRIPTION 1 2 3 4 B
Page 13 and 14: ITEM PART NO. DESCRIPTION 1 2 3 4 F
Page 15 and 16: REAR BODY AND FENDER - GASOLINE VEH
Page 17 and 18: REAR BODY AND FENDER - ELECTRIC VEH
Page 19 and 20: ITEM PART NO. DESCRIPTION 1 2 3 4 S
Page 21 and 22: SEAT BACK AND BAG HOOP - EARLIER ST
Page 23 and 24: ITEM PART NO. DESCRIPTION SEAT BACK
Page 25 and 26: ITEM PART NO. DESCRIPTION 1 2 3 4 C
Page 27 and 28: WHEELS AND TIRES 2 G E
Page 29 and 30: ITEM PART NO. DESCRIPTION 1 2 3 4 W
Page 31 and 32: DECALS 3 G E
Page 33 and 34: ITEM PART NO. DESCRIPTION 1 2 3 4 D
Page 35 and 36: ITEM PART NO. DESCRIPTION 1 2 3 4 D
Page 37 and 38: BRAKES, PEDAL, AND CABLE ASSEMBLIES
Page 43 and 44: ITEM PART NO. DESCRIPTION 1 2 3 4 A
Page 45 and 46: STEERING, FRONT AND REAR SUSPENSION
Page 55 and 56: ITEM PART NO. DESCRIPTION 1 2 3 4 R
Page 57 and 58:
ELECTRICAL SYSTEM - GASOLINE VEHICL
Page 59 and 60:
ITEM PART NO. DESCRIPTION 1 2 3 4 W
Page 61 and 62:
ITEM PART NO. DESCRIPTION FORWARD/R
Page 63 and 64:
ELECTRICAL COMPONENT BOX - GASOLINE
Page 65 and 66:
ITEM PART NO. DESCRIPTION ELECTRICA
Page 67 and 68:
ITEM PART NO. DESCRIPTION 1 2 3 4 S
Page 69 and 70:
ITEM PART NO. DESCRIPTION 1 2 3 4 S
Page 71 and 72:
ITEM PART NO. DESCRIPTION 1 2 3 4 B
Page 73 and 74:
FE290 ENGINE 7 G E
Page 75 and 76:
ITEM PART NO. DESCRIPTION FE290 ENG
Page 77 and 78:
ITEM PART NO. DESCRIPTION 1 2 3 4 F
Page 79 and 80:
Page 81 and 82:
Page 83 and 84:
ITEM PART NO. DESCRIPTION FE290 ENG
Page 85 and 86:
FE290 ENGINE - CRANKCASE AND CRANKS
Page 87 and 88:
ITEM PART NO. DESCRIPTION 1 2 3 4 E
Page 89 and 90:
FUEL, INTAKE, AND GOVERNOR SYSTEMS
Page 91 and 92:
Page 93 and 94:
ITEM PART NO. DESCRIPTION 1 2 3 4 C
Page 95 and 96:
Page 97 and 98:
ITEM PART NO. DESCRIPTION GOVERNOR
Page 99 and 100:
INTAKE DUCT, CHOKE, AND AIR BOX ASS
Page 101 and 102:
EXHAUST SYSTEM 9 G E
Page 103 and 104:
ITEM PART NO. DESCRIPTION 1 2 3 4 E
Page 105 and 106:
TORQUE CONVERTER 10 G E
Page 107 and 108:
ITEM PART NO. DESCRIPTION 1 2 3 4 D
Page 109 and 110:
ITEM PART NO. DESCRIPTION 1 2 3 4 D
Page 111 and 112:
UNITIZED TRANSAXLE 11 G E
Page 113 and 114:
UNITIZED TRANSAXLE - GEAR CASES AND
Page 115 and 116:
ITEM PART NO. DESCRIPTION UNITIZED
Page 117 and 118:
UNITIZED TRANSAXLE - DIFFERENTIAL A
Page 119 and 120:
ELECTRICAL SYSTEM - ELECTRIC VEHICL
Page 121 and 122:
ITEM PART NO. DESCRIPTION ELECTRICA
Page 123 and 124:
Page 125 and 126:
Page 127 and 128:
ITEM PART NO. DESCRIPTION WIPER SWI
Page 129 and 130:
ITEM PART NO. DESCRIPTION 1 2 3 4 R
Page 131 and 132:
BATTERIES, CHARGER RECEPTACLE, SOLE
Page 133 and 134:
Page 135 and 136:
Page 137 and 138:
ITEM PART NO. DESCRIPTION COMPUTER,
Page 139 and 140:
MULTI-STEP POTENTIOMETER - POWERDRI
Page 141 and 142:
MOTOR CONTROLLER OUTPUT REGULATOR (
Page 143 and 144:
ITEM PART NO. DESCRIPTION WIRING -
Page 145 and 146:
WIRING - POWERDRIVE SYSTEM 48 VEHIC
Page 147 and 148:
Page 149 and 150:
WIRING - POWERDRIVE PLUS VEHICLE WI
Page 151 and 152:
FORWARD/REVERSE SWITCH, TOW/RUN SWI
Page 153 and 154:
Page 155 and 156:
SOLENOIDS, ENERGY DISPLACEMENT MODU
Page 157 and 158:
Page 159 and 160:
WIRING - IQ SYSTEM VEHICLE WITH MOT
Page 161 and 162:
FORWARD/REVERSE SWITCH, TOW/RUN SWI
Page 163 and 164:
Page 165 and 166:
ITEM PART NO. DESCRIPTION COMPUTER,
Page 167 and 168:
BATTERY CHARGER 13 G E
Page 169 and 170:
ITEM PART NO. DESCRIPTION 1 2 3 4 A
Page 171 and 172:
ACCU-POWER CHARGER, EXPORT, 230-VOL
Page 173 and 174:
ACCU-POWER CHARGER, EXPORT, 100-VOL
Page 175 and 176:
ITEM PART NO. DESCRIPTION 1 2 3 4 P
Page 177 and 178:
Page 179 and 180:
Page 181 and 182:
Page 183 and 184:
ELECTRIC MOTOR 14 G E
Page 185 and 186:
ITEM PART NO. DESCRIPTION 1 2 3 4 M
Page 187 and 188:
ITEM PART NO. DESCRIPTION MOTOR - P
Page 189 and 190:
Page 191 and 192:
Page 193 and 194:
TRANSAXLE - ELECTRIC VEHICLE 15 G E
Page 195 and 196:
ITEM PART NO. DESCRIPTION TRANSAXLE
Page 197 and 198:
ITEM PART NO. DESCRIPTION TRANSAXLE
Page 199 and 200:
MAINTENANCE AND SERVICE TOOLS 16 G
Page 201 and 202:
Page 203 and 204:
MAINTENANCE AND SERVICE TOOLS, CONT
Page 205 and 206:
MAINTENANCE AND SERVICE TOOLS, CONT
Page 207 and 208:
INDEX Part Number and Page 183 8-11
Page 209 and 210:
INDEX 1014453 10-3 1014454 10-5 101
Page 211 and 212:
INDEX 101696206 1-9 101696208 1-7 1
Page 213 and 214:
INDEX 101928001 11-5 101928101 11-5
Page 215 and 216:
INDEX belt, drive 10-3, 10-5 belt,
Page 217 and 218:
INDEX G gasket carburetor insulator
Page 219 and 220:
INDEX magnetic 15-3 spark 7-5 plug
Page 221 and 222:
INDEX U u-bolt 5-11 unitized transa
Page 228:
Golf Cars Club Car Inc. P.O. Box 20
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2001-2002 DS - Mobilicab

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