2011 AIMCAL MARCH MANAGEMENT MEETING Speakers
2011 AIMCAL MARCH MANAGEMENT MEETING Speakers
2011 AIMCAL MARCH MANAGEMENT MEETING Speakers
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<strong>AIMCAL</strong><br />
<strong>AIMCAL</strong><br />
A Publication of the Association of International Metallizers, Coaters and Laminators<br />
Holiday 2010<br />
<strong>AIMCAL</strong>news<br />
Association News<br />
page 2<br />
Management Meeting<br />
page 2<br />
CEMA Division<br />
page 8<br />
On the Economic Front<br />
page 9<br />
New Members<br />
page 11<br />
People on the Move<br />
page 12<br />
Member News<br />
page 16<br />
From the Blogs…<br />
page 28<br />
www.<strong>AIMCAL</strong>.org
<strong>2011</strong> <strong>AIMCAL</strong> <strong>MARCH</strong><br />
<strong>MANAGEMENT</strong> <strong>MEETING</strong><br />
FORWARD FOCUSED | LEADERSHIP | ECONOMICS<br />
<strong>Speakers</strong>:<br />
Peter Schutz - Former CEO of Porsche AG<br />
“Leadership - the Driving Force” - From his best selling book, “The Driving Force”,<br />
Mr. Schutz will present why the only sustainable advantage that companies<br />
have is getting extraordinary results from ordinary people.<br />
Jack Kaine - Speaker and instructor on negotiation<br />
“Negotiating for Success” - Negotiating is more than gaining the favor of people<br />
from whom you want things.<br />
Robert Fry - Dupont Economist<br />
“Global Economic Update” - Provides a look at the economic indicators and<br />
forecasts that are shaping our industry.<br />
J. Christen Adams - Attorney and former Justice Department prosecutor<br />
“The US Department of Justice and the Rule of Law” - Former lead prosecutor<br />
of the New Black Party in the US Justice Department, Christen Adams has<br />
appeared on all the major news networks as a whistleblower to DOJ positions<br />
which he believes are outside of established objective legal standards.<br />
Keith Blankenship - Attorney and speaker on trademark protection<br />
“The Legal Aspects of Branding” - The legal aspects of acquiring and protecting<br />
goodwill in your company’s name, products, and services.<br />
PLUS: Industry Overviews on the global PET and OPP<br />
March 20 - 23, <strong>2011</strong><br />
The Bolders Resort<br />
Carefree, Arizona<br />
Go to www.<strong>AIMCAL</strong>.org for details
<strong>AIMCAL</strong><br />
<strong>AIMCAL</strong> serves as the global forum for the flexible metallizing,<br />
coating and laminating industry by providing<br />
resources, services and information that promote and<br />
encourage use of member companies’ products and<br />
services while seeking solutions of interest; collecting<br />
and distributing information to improve awareness; and<br />
fostering an environment that maintains relationships<br />
and a spirit of cooperation among member companies.<br />
2010 BOARD OF DIRECTORS<br />
President<br />
Liz Josephson, Applied Materials Corporation<br />
315-682-7081 • fax 315-682-1406<br />
Vice President<br />
Bob Connelly, Madico, Inc.<br />
(781) 756-4154 • fax (781) 935-0548<br />
Treasurer<br />
Dan Bemi, MEGTEC Systems<br />
262-255-3275 • fax 262-255-3578<br />
Past President<br />
Mike Engel, FLEXcon Co., Inc.<br />
508-885-8243 • fax 508-885-1402<br />
DIRECTORS AT LARGE<br />
David Bryant, Vacuum Depositing Inc.<br />
502-969-4227 • fax 502-969-3378<br />
Mark Montsinger, Bryce Corp.<br />
901-369-5120 • fax 901-369-5572<br />
Gary Phillips, Bekaert Specialty Films, LLC<br />
858-614-1268 • fax 858-614-1468<br />
Dan Roy, Terphane Inc.<br />
585-657-5827 • fax 585-657-5838<br />
Steve Sedlak, ESK Ceramics<br />
800-833-7608 • fax 734-944-1375<br />
Ron Schmidt, Maxcess International Corporation<br />
405-752-7863 fax (405) 755-8425<br />
COMMITTEE CHAIRS<br />
Awards & Competition Committee<br />
Steve Sedlak, ESK Ceramics, USA<br />
800-833-7608 • fax 734-944-1375<br />
Coating & Laminating Committee<br />
Ingrid Brase, Henkel Adhesives<br />
908-685-5088 • fax 908-685-5061<br />
Gregory Williams, Exopack Advanced Coatings<br />
800-688-9171 • fax 704-845-4307<br />
Resistance Vacuum Web Coating Committee -<br />
RVWCC<br />
Greg Tullo, Bobst Group, General Vacuum<br />
919-846-5560 • fax 919-870-1182<br />
Andrew Jack, Bobst Group, General Vacuum<br />
(44)1706-622442 • fax (44)1706-6224422<br />
Environmental Committee<br />
Chris Anguil, Anguil Environmental Systems, Inc.<br />
414-365-6400• fax 414-365-6410<br />
Economics Committee<br />
Bill Stratton, Adhesives Research<br />
717-227-3254• fax 717 235-8466<br />
Safety Committee<br />
Tim Carroll, DUNMORE Corp<br />
215-781-8895• fax 215-781-9293<br />
Web Handling Committee<br />
Ron Schmidt, Maxcess International Corporation<br />
405-752-7863 fax 405-755-8425<br />
<strong>AIMCAL</strong><br />
Executive Director - Craig Sheppard<br />
Senior Executive Assistant - Tracey Ingram<br />
Events Manager - Linda Couto<br />
201 Springs St. • Fort Mill, SC 29715<br />
803-802-7820 • fax 803-802-7821<br />
E-Mail: aimcal@aimcal.org Web: www.aimcal.org<br />
Newsletter Editor - Hallie Forcinio<br />
216-351-5824 • fax 216-351-5684<br />
CONVERTING QUARTERLY<br />
Editorial: Mark Spaulding<br />
262.697.0525 • mark@aimcal.org<br />
Advertising: Cindi Stocker<br />
785.271.5801 • cindi@petersonpublications.com<br />
Copyright © 2010 <strong>AIMCAL</strong><br />
HO L I D A Y 2010<br />
From the President<br />
Liz Josephson, President<br />
As our name change to the Association of<br />
International Metallizers, Coaters and Laminators<br />
becomes official, <strong>AIMCAL</strong> is looking forward to a busy<br />
and productive <strong>2011</strong> that will generate many benefits<br />
for members and the customers we serve.<br />
In a brand new venture for the association, <strong>AIMCAL</strong> will begin publishing<br />
a trade magazine for the converting industry. Scheduled to premiere in<br />
February <strong>2011</strong>, Converting Quarterly features strong technical content from<br />
some of the best technical minds in the industry. Led by veteran converting<br />
journalist Mark Spaulding as associate publisher and editor-in-chief,<br />
the quarterly print magazine is supported by a 24/7 Website plus a weekly<br />
e-newsletter that is already keeping everyone up-to-date on the latest news<br />
in the international web coating community. Members are encouraged to<br />
support this new industry service and take advantage of the opportunities it<br />
presents to raise the profile of your company and products. Suggestions for<br />
editorial content are always welcome, and don’t forget members are eligible<br />
for discounted ad rates. In addition, revenues from the magazine will be reinvested<br />
in <strong>AIMCAL</strong> to generate new benefits for members and the industry at<br />
large.<br />
A strong Converting School curriculum has been assembled for <strong>2011</strong> with<br />
courses scheduled in both the United States and Belgium. Classes begin in<br />
April. The complete schedule is printed on p. 5, and registration materials<br />
are available on <strong>AIMCAL</strong>’s redesigned Website, cal.org.<br />
www.aim-<br />
If you haven’t visited lately, make sure you check out<br />
the new Website. It combines a cleaner look with simpler<br />
navigation. With drop-down menus and many direct<br />
links, it’s easy to locate the information you need. Since the<br />
redesign coincides with a move to a newer platform, the<br />
Website is now easier to update and expand to keep information<br />
current and accessible.<br />
Another not-to-be-missed event, <strong>AIMCAL</strong>’s annual<br />
Management Meeting, will be held March 20-23, <strong>2011</strong>, at<br />
The Boulders Resort in Carefree, Arizona. The strong program<br />
with its mix of educational and networking sessions<br />
makes this a must-attend event for all members of top management<br />
in the converting industry.<br />
I hope to see you there,<br />
Liz Josephson<br />
President of <strong>AIMCAL</strong><br />
Dear Fellow<br />
<strong>AIMCAL</strong> Members:<br />
AIM<br />
ASSO<br />
INDUSTRIA<br />
COATERS<br />
www.aimcal.org Holiday 2010 1
Holiday 2010<br />
Association News<br />
<strong>AIMCAL</strong><br />
Members to Hold<br />
Management<br />
Meeting in<br />
Arizona<br />
<strong>AIMCAL</strong>’s annual Management<br />
Meeting will be held March<br />
20-23, <strong>2011</strong>, at The Boulders<br />
Resort in Carefree, Arizona, near<br />
Scottsdale.<br />
Sponsors include Dow Packaging<br />
& Converting, Elgin, Illinois, DuPont<br />
Teijin Films, Chester, Virgina and<br />
Toray Plastics (America), Inc., North<br />
Kingstown, Rhode Island.<br />
Dow, DuPont and Toray are primary sponsors of the<br />
<strong>2011</strong> edition of <strong>AIMCAL</strong>’s annual Management Meeting.<br />
In the keynote address on<br />
Monday, March 21, <strong>2011</strong>, Peter Schultz<br />
of Harris & Schultz Inc., Naples, Florida,<br />
will discuss how to manage ordinary<br />
people for extraordinary results, drawing<br />
on his experiences as chief executive<br />
officer of Porsche AG.<br />
Other sessions include the<br />
<strong>AIMCAL</strong> Annual Meeting and a presentation<br />
by J. Christian Adams, counsel at<br />
General Counsel P.C., McLean, Virginia.<br />
Referred to by many as the Justice<br />
Department whistleblower, Adams<br />
was the lead prosecutor in the Black<br />
Panther voter intimidation lawsuit that<br />
the Department of Justice (DOJ0 opted to<br />
drop. He will discuss how current DOJ<br />
2 Holiday 2010 www.aimcal.org<br />
policies are impacting businesses, civil<br />
rights and the rule of law.<br />
Improving negotiating skills is the<br />
goal of Jack Kaine of J.W. Kaine Ltd.,<br />
Kansas City, Missouri, in his half-day<br />
workshop, Negotiating for Success.<br />
Kaine, who has taught negotiating at<br />
several universities and presents courses<br />
to dozens of audiences each year, will<br />
discuss practical ways to improve negotiating<br />
skills, reveal the three elements to<br />
take under control during a negotiation,<br />
and provide tips for creating a positive<br />
climate and using questions effectively.<br />
Brand protection is the subject of a<br />
session led by M. Keith Blankenship,<br />
partner at<br />
General<br />
Counsel, P.C.<br />
Blankenship<br />
will discuss<br />
branding<br />
issues related<br />
to the converting<br />
industry<br />
and explain<br />
how to acquire<br />
trademark<br />
rights without<br />
the expense of<br />
agency filings.<br />
Robert C. Fry Jr., Ph.D.<br />
Dupont Economist<br />
Other sessions<br />
include the always-fascinating<br />
Global Economic Update from Dr.<br />
Robert Fry, senior associate economist<br />
at DuPont, Wilmington, Delaware; and<br />
updates on the oriented polypropylene<br />
film and polyester film industries.<br />
In addition to the business-building<br />
sessions, the agenda includes many<br />
of the meeting’s traditional networking<br />
features that everyone enjoys including<br />
the Awards Dinner and Presentation on<br />
Sunday, March 20, <strong>2011</strong>, the shotgunstart<br />
Golf Scramble at 1:30 p.m. on<br />
Tuesday, March 22, and the Dine-around<br />
on Tuesday evening. Non-golfers may<br />
sign up for an optional Desert Four<br />
Wheel Jeep Drive Adventure on Tuesday<br />
afternoon.<br />
Hotel reservations should be made<br />
as soon as possible by calling the Group<br />
Line at +1 888-318-4319 or online at<br />
www.theboulders.com. When calling the<br />
Group Line, please reference <strong>AIMCAL</strong><br />
to receive the group rate. Website<br />
reservations will require the Group/<br />
Convention Code, AAAI03, which is<br />
case sensitive. Meeting registration<br />
materials are available on the <strong>AIMCAL</strong><br />
Website, www.aimcal.org.<br />
Fall Technical<br />
Conference<br />
Draws Positive<br />
Reviews, Great<br />
Presentations<br />
The <strong>AIMCAL</strong> Fall Technical<br />
Conference, October 17-20, 2010, in<br />
Myrtle Beach, South Carolina, drew<br />
a good crowd and rave reviews from<br />
attendees.<br />
With all the great presentations,<br />
judges had a tough job choosing the<br />
recipients of the 2010 John Matteucci<br />
Technical Excellence Awards. One presentation<br />
was recognized in each conference<br />
track. Both papers will be published<br />
in February <strong>2011</strong> in the premiere<br />
issue of Converting Quarterly, <strong>AIMCAL</strong>’s<br />
new technical publication and Website<br />
for the web-processing, converting and<br />
finishing industry.<br />
In the Coating/Laminating Track,<br />
the 2010 John Matteucci Technical<br />
Excellence Award went to Steve Zagar,<br />
Jeff Quass, and Dan Bemi of MEGTEC<br />
Systems, Inc., DePere, Wisconsin, for<br />
the presentation, Drying Laboratory<br />
Methods for the Development of<br />
Complex Empirical Drying Data. The<br />
paper, which included several case<br />
studies, described tools and laboratory<br />
methods used to visualize drying characteristics<br />
and develop the empirical<br />
drying rate data needed to refine and<br />
enhance the efficacy of predictive theoretical<br />
models.<br />
In the Vacuum Web Coating Track,<br />
Nick Copeland and Robert Astbury of<br />
General Vacuum Equipment, part of<br />
Bobst Group North America, Flexible<br />
Materials, Charlotte, North Carolina,<br />
and Donald J. McClure, Ph.D., of<br />
Acuity Consulting and Training, Siren,<br />
Wisconsin, received top honors for<br />
a two-part presentation, Evaporated<br />
Aluminum on Polyester: Optical,<br />
Electrical and Barrier Properties as a<br />
Function of Thickness and Time. Part I
described the measurement of optical,<br />
electrical, and barrier properties relative<br />
to aluminum film thickness and time,<br />
as well as how optical density varies<br />
across and down the web. Part II examined<br />
a suite of analytical measurements<br />
to characterize film thicknesses and<br />
discussed how film thickness can predict<br />
optical and electrical properties.<br />
Judges also named seven Honorable<br />
Mention recipients.<br />
In the Coating/Laminating Track,<br />
Honorable Mentions were presented to:<br />
• William M. Stratton of Adhesives<br />
Research, Inc., Glen Rock,<br />
Pennsylvania, for his presentation,<br />
Lean Planning and Replenishment Pull<br />
Systems;<br />
• Terry Thompson of PCT Engineered<br />
Systems, LLC, Davenport, Iowa, for<br />
New Developments in Low Energy EB<br />
Equipment;<br />
• Jim Miceli of Rockwell Automation,<br />
Milwaukee, Wisconsin, for What Have<br />
Your Drives Done for You Lately?; and<br />
• Bob Oesterreich of Air Liquide<br />
Industrial US, Houston, Texas, for<br />
Gas Phase Priming - Applications &<br />
Benefits.<br />
In the Vacuum Web Coating Track,<br />
Honorable Mentions recognized:<br />
• Mark Hodgson of Dupont Teijin<br />
Films, Chester, Virginia, for Cleaning<br />
of Polyester Films Prior to Vacuum<br />
Coating;<br />
• Dante Ferrari of Celplast Metallized<br />
Products, Toronto, Ontario, Canada, for<br />
Properties of EB Top-Coated Metallized<br />
Films Prepared in Vacuum; and<br />
• Charles L. Geraci, Ph.D., of the<br />
National Institute for Occupational<br />
Safety and Health (NIOSH),<br />
Washington, D.C., for Nanotechnology<br />
in the Workplace: NIOSH Research to<br />
Meet the Challenge.<br />
The Matteucci Awards program<br />
continues a tradition established by<br />
the International Vacuum Web Coating<br />
Conference, which merged with<br />
<strong>AIMCAL</strong>’s Fall Technical Conference<br />
in 2001. It is named in honor of John<br />
Matteucci (1938-2000), a world-renowned<br />
expert in vacuum coating technology<br />
and equipment.<br />
<strong>AIMCAL</strong> Prepares<br />
for the Launch of<br />
CQ and a New Era<br />
<strong>AIMCAL</strong> begins a new era in<br />
February <strong>2011</strong> with the launch of<br />
Converting Quarterly (CQ). The new<br />
technical journal for the global converting<br />
industry includes print and online<br />
versions. A weekly e-newsletter and<br />
Website are already live. Subscribe to<br />
the print or electronic CQ at www.convertingquarterly.com.<br />
As the launch date approaches,<br />
<strong>AIMCAL</strong> News chats with Mark<br />
Spaulding, associate publisher and editor<br />
in chief of CQ, about the journey so<br />
far and what we’ll be reading.<br />
<strong>AIMCAL</strong> News: CQ has been serving<br />
the web-processing industry for four<br />
months now. How are things going?<br />
Mark: I’m enjoying the positive<br />
response we’ve been getting for our new<br />
venture from converters, suppliers, academia,<br />
and the industry in general. The<br />
Website, our weekly eNewsletter and<br />
the print magazine (which premieres in<br />
February <strong>2011</strong>) have all been receiving<br />
a warm reception. There’s strong sup<br />
port for our focus on technical-journal<br />
articles as well as the Q&A technical<br />
columns and Blogs. I think our readers<br />
and followers understand that we’re<br />
providing a unique resource of technical<br />
information that’s otherwise missing<br />
from the marketplace.<br />
<strong>AIMCAL</strong> News: How is the relationship<br />
with <strong>AIMCAL</strong> working out?<br />
Mark: It’s good to be part of <strong>AIMCAL</strong><br />
where its mission of providing value<br />
to the industry is more important than<br />
corporate profits. I see Converting<br />
Quarterly as an essential part of the<br />
three-legged operational platform any<br />
association must have. The education<br />
and tradeshow presence <strong>AIMCAL</strong> has<br />
had for 40 years, is now being joined<br />
by publishing with CQ and our online<br />
offerings.<br />
<strong>AIMCAL</strong>’s strong international<br />
presence is already going a long way<br />
toward making CQ a global medium<br />
for the industry. We’ve gotten plenty of<br />
interest from foreign members who are<br />
approaching us with editorial contributions<br />
and as advertising prospects.<br />
<strong>AIMCAL</strong> News: What can readers<br />
expect to see in the first issue of the<br />
magazine?<br />
Mark: Along with a half dozen technical<br />
articles on web handling, webcoating<br />
and finishing, there will be a<br />
detailed market-focus series on printed<br />
electronics and photovoltaics. Dr. Peter<br />
Harrop of IDTechEx will cover developments<br />
in various web-printing methods<br />
for flexible electronics and solar cells.<br />
Rory Wolf of Enercon Industries will<br />
describe surface-treating processes for<br />
photovoltaics, and Prof. Malcolm Keif<br />
of Cal Poly will provide a primer/glossary<br />
for printed electronics. We’ll also<br />
be publishing the two Mattuecci Awardwinning<br />
papers from the 2010 <strong>AIMCAL</strong><br />
Fall Technical Conference.<br />
<strong>AIMCAL</strong> News: Will Converting<br />
Quarterly replace the <strong>AIMCAL</strong><br />
Newsletter?<br />
Mark: No. The <strong>AIMCAL</strong> News will<br />
still be published regularly for all association<br />
members. But instead of being<br />
printed and mailed, it will be email<br />
delivered in a digital format, letting<br />
readers print out the pages or articles<br />
they want. There also will be a condensed<br />
version in the CQ magazine.<br />
This will allow <strong>AIMCAL</strong> to directly reach<br />
the thousands of CQ subscribers, who<br />
are not yet <strong>AIMCAL</strong> members, with<br />
association news.<br />
<strong>AIMCAL</strong> News: What other digital/<br />
online initiatives is CQ taking?<br />
Mark: From the get-go, CQ has<br />
been on the forefront of social media<br />
with LinkedIn and Twitter. I’m posting<br />
industry news and Blog items on both<br />
accounts just about daily, and I often<br />
report from tradeshows and conferences<br />
through our live Twitter feeds. One<br />
measure of our online success is that the<br />
amount of time people spend at convertingquarterly.com<br />
is 50 percent higher<br />
than the Internet average.<br />
<strong>AIMCAL</strong> News: Some people say<br />
print is dead. Why not just be completely<br />
online?<br />
Mark: Sure. That might be the way<br />
to go someday, but I think the technology<br />
isn’t there just yet. Think of it this<br />
way: Instant coffee didn’t kill the coffee<br />
market. It just offered the product in a<br />
different form. That’s kind of what we’re<br />
doing, too. Offering our technical content<br />
in multiple forms—print and online.<br />
Some of our technical articles will be<br />
rather long and obviously much easier<br />
to read in print, along with the true portability<br />
of a printed magazine. We’ll still<br />
have a digital edition available for those<br />
who want to electronically page through<br />
an issue. And you can then print out the<br />
articles you want.<br />
<strong>AIMCAL</strong> News: Any other thoughts?<br />
Mark: On a personal level, I’m really<br />
enjoying my 30-second commute to the<br />
office. Working at home has its pros and<br />
cons, but in the winter it’s much better<br />
than the 100-mile roundtrip commute I<br />
used to have. Go Packers!<br />
Save the Date<br />
<strong>AIMCAL</strong> Fall Technical<br />
Conference<br />
October 23-26, <strong>2011</strong><br />
Peppermill Resort, Reno,<br />
Nevada<br />
www.aimcal.org Holiday 2010 3
Members<br />
Technical committees<br />
Begin<br />
Palnning for <strong>2011</strong><br />
<strong>AIMCAL</strong>’s technical committees will<br />
start meeting soon to begin planning<br />
the Fall Technical Conference <strong>2011</strong>. It<br />
will take place October 23-26, <strong>2011</strong> at the<br />
Peppermill Resort in Reno, Nevada, and<br />
is expected to consist of its two traditional<br />
tracks, Vacuum Web Coating and<br />
Coating/Laminating, as well as several<br />
joint sessions.<br />
“We encourage all members to<br />
get involved on a committee,” says<br />
Craig Sheppard, executive director<br />
of <strong>AIMCAL</strong>. If interested in serving on<br />
any of the technical committees that<br />
organize the program, please contact<br />
Sheppard at craig@aimcal.org.<br />
New Year Rings<br />
in New Name -<br />
<strong>AIMCAL</strong><br />
At the stroke of midnight on New<br />
Year’s Eve, <strong>AIMCAL</strong> officially becomes<br />
the Association of International<br />
Metallizers, Coaters and Laminators.<br />
The replacement of “Industrial” with<br />
“International” reflects the increasingly<br />
global presence of the group, which<br />
currently has members from more<br />
than 15 countries. <strong>AIMCAL</strong> members<br />
voted overwhelmingly in favor of the<br />
name change in March 2010 during<br />
the group’s Management Meeting in La<br />
Jolla, California.<br />
“<strong>AIMCAL</strong> truly has become the global<br />
leader for the converting industry,”<br />
says <strong>AIMCAL</strong> President Liz Josephson,<br />
sales manager for Web Coating<br />
Products at Applied Materials, Inc.,<br />
Fairfield, California. “For the past several<br />
years, our presence at international<br />
forums has been growing,” she notes,<br />
adding, “We have organized pavilions<br />
at international trade shows and<br />
presented Converting School courses<br />
in Europe and India, as well as in the<br />
United States.”<br />
The global converting community<br />
also benefits from a wide array of<br />
Internet-based offerings including educational<br />
webinars and other technical<br />
resources (www.convertingportal.com),<br />
job board (www.<strong>AIMCAL</strong>jobs.com), and<br />
4 Holiday 2010 www.aimcal.org<br />
the newly redesigned <strong>AIMCAL</strong> Website<br />
(www.aimcal.org).<br />
To expand services to the global converting<br />
community, <strong>AIMCAL</strong> is launching<br />
Converting Quarterly magazine in<br />
February <strong>2011</strong> and is already emailing<br />
its weekly companion, Converting<br />
Quarterly ENews. A related Website<br />
(www.convertingquarterly.com) and<br />
social media sites, including six blogs --<br />
Converting Curmudgeon, Vacuum Web<br />
Coating, Web Coating, Web Handling<br />
and Converting, Substrate Secrets and<br />
Drives for Web Handling -- provide<br />
access to technical information 24/7.<br />
“There always was some confusion<br />
about what was meant by ‘industrial,’”<br />
recalls Craig Sheppard, executive director<br />
of the association, which celebrated<br />
its 40 th birthday in 2010. “This is a name<br />
that will serve us well for the next 40<br />
years,” he concludes.<br />
Converting<br />
School Schedules<br />
19 Courses<br />
The <strong>2011</strong> edition of <strong>AIMCAL</strong><br />
Converting School consists of courses<br />
held in both the United States and<br />
Europe. The first of 19 classes, Web<br />
Coating and Drying, begins April 5,<br />
<strong>2011</strong>, in Brussels, Belgium. The school<br />
year ends in Brussels on October 14 with<br />
the conclusion of Web Processing for<br />
Barrier. The 17 classes in between are<br />
divided among Brussels, Philadelphia,<br />
Pennsylvania, and Ontario, California.<br />
Most courses are held at least<br />
once in the United States and once in<br />
Europe. Subjects include Optimizing<br />
Extrusion-Based Lamination and<br />
Coating, Web Handling and Converting,<br />
Winding: Machines, Mechanics<br />
and Measurements, Drives in Web<br />
Handling and Converting, and Solution<br />
Preparation and Mixing.<br />
Popular instructors returning for<br />
<strong>2011</strong> include Dr, Jonathan Summers, Dr.<br />
Harvey Thompson, Dr. Eldridge Mount,<br />
Dr. David Roisum, Dr. Charles Bishop,<br />
Clarence Klassen, Dr. Ted Lightfoot, and<br />
Dr. Kenneth McCarthy.<br />
The complete schedule is shown in<br />
the accompanying table. Full details<br />
and registration materials may be found<br />
on the <strong>AIMCAL</strong> Website, www.aimcal.<br />
org. See the schedule On next page.<br />
<strong>2011</strong> Membership<br />
Deadline<br />
Approaches<br />
Premium Membership Carries<br />
Many Perks<br />
It’s membership renewal time.<br />
Upgrading to Premium status more than<br />
pays for itself during the year. Only $42<br />
more per month, delivers benefits worth<br />
more than $2000! Premium Membership<br />
costs $2495 and provides all the benefits<br />
of basic membership, plus:<br />
• One 2-for-1 registration to a<br />
Converting School class (value $899)<br />
• One 2-for-1 registration to a CEMA<br />
Fundamentals Seminar (value $525)<br />
• One 30-day premium listing on<br />
<strong>AIMCAL</strong> Jobs (value $150)<br />
• Logo identification and bold listing<br />
with company profile in the <strong>AIMCAL</strong><br />
SourceBook – printed, online, and<br />
in the reprint that will accompany<br />
the third-quarter issue of Converting<br />
Quarterly<br />
• Identification as a Premium Member<br />
in the <strong>AIMCAL</strong> SourceBook<br />
• Banner ad in the SourceBook online<br />
directory.<br />
• Customization of the online company<br />
profile to include links, banners, special<br />
promotions, new products, etc.<br />
• Special discounts for advertising in<br />
Converting Quarterly<br />
Basic Membership welcomes all the<br />
member’s employees to the <strong>AIMCAL</strong><br />
community and provides the following<br />
benefits:<br />
• Full access to the <strong>AIMCAL</strong> Members<br />
Only area on the Website, including<br />
conference proceedings, Ask <strong>AIMCAL</strong>,<br />
business leads, economic/research<br />
reports and resumes sent to <strong>AIMCAL</strong><br />
Jobs<br />
• Quarterly <strong>AIMCAL</strong> Economic Index<br />
report on the state of the industry<br />
• Company profile and directory<br />
listing in the printed and online<br />
SourceBook – including publication in<br />
the new Converting Quarterly (thirdquarter<br />
issue)<br />
• Member discounts on <strong>AIMCAL</strong> meetings,<br />
conferences, seminars, technical<br />
resources, Converting Quarterly ads,<br />
and more<br />
• Free job opening postings on the<br />
<strong>AIMCAL</strong> Jobs Website and access to all<br />
submitted resumes<br />
• Free corporate access to the<br />
<strong>AIMCAL</strong> Audio Library<br />
• Business leads from the Ask <strong>AIMCAL</strong><br />
service
• Free membership in CEMA, the<br />
Converting Equipment Manufacturers<br />
Association to all eligible companies.<br />
• Subscription to Converting Quarterly<br />
for all members on the <strong>AIMCAL</strong> mailing<br />
list<br />
• Posting of your company news on<br />
<strong>AIMCAL</strong> Websites and in <strong>AIMCAL</strong><br />
News<br />
Basic Membership costs $1995. To<br />
renew online, visit www.aimcal.org.<br />
Website Features<br />
Easier Navigation<br />
An array of drop-down menus and<br />
quick links makes the <strong>AIMCAL</strong> Website<br />
easier to use. With Member News, the<br />
<strong>AIMCAL</strong> SourceBook and Ask <strong>AIMCAL</strong><br />
featured prominently on the new home<br />
page, visitors can find resources quickly<br />
and identify potential suppliers.<br />
The redesign also moves the Website<br />
to a new technology platform, making it<br />
easier to update and expand. For more<br />
information, visit www.aimcal.org.<br />
Are You LinkedIn?<br />
Members can join the <strong>AIMCAL</strong><br />
Group on LinkedIn and open new networking<br />
doors. If you’re not already a<br />
LinkedIn member, create a free account<br />
at www.linkedin.com. Once you have an<br />
account, click on the Groups Directory,<br />
search for <strong>AIMCAL</strong>, and click on Join<br />
Group.<br />
Converting School <strong>2011</strong> Schedule<br />
<strong>AIMCAL</strong> Organizes<br />
Technical<br />
Program and<br />
Pavilion at First<br />
ICE USA<br />
<strong>AIMCAL</strong> will support its members<br />
and the first edition of ICE USA, April 6-8,<br />
<strong>2011</strong>, at the Orange County Convention<br />
Center in Orlando, Florida, by organizing<br />
an <strong>AIMCAL</strong> Pavilion as well as a<br />
technical conference program.<br />
Conference sessions are organized<br />
in three tracks: Web Coating,<br />
Web Handling/Winding, and Package<br />
Printing and Converting. Each day<br />
opens at 9 a.m. with a market-oriented<br />
keynote address. On Wednesday,<br />
April 6, Thomas Blaige of Blaige &<br />
DATE COURSE LOCATION INSTRUCTOR<br />
April 5-6 Web Coating and Drying Brussels, Belgium<br />
April 7-8<br />
Optimizing Extrusion-Based Lamination<br />
and Coating Technology<br />
Brussels, Belgium<br />
Dr. Jonathon Summers<br />
Dr. Bruce Ikin<br />
Dr. Nick Kapur<br />
Dr. Eldridge Mount<br />
April 12-13 Web Handling and Converting Philadelphia, Pennsylvania Dr. David Roisum<br />
April 14-15<br />
Winding: Machines, Mechanics<br />
and Measurements<br />
Philadelphia, Pennsylvania<br />
Dr. David Roisum<br />
April 14-15 Web Processing for Barrier Philadelphia, Pennsylvania Dr. Charles Bishop<br />
May 10-11<br />
Drives in Web Handling<br />
and Converting<br />
Philadelphia, Pennsylvania<br />
Clarence Klassen<br />
May 10-11 Web Handling and Converting Brussels, Belgium Dr. David Roisum<br />
May 12-13<br />
May 12-13<br />
Optimizing Extrusion-Based<br />
Lamination and Coating Technology<br />
Winding: Machines, Mechanics<br />
and Measurements<br />
Philadelphia, Pennsylvania<br />
Brussels, Belgium<br />
May 24-25 Web Coating and Drying Ontario, California<br />
Dr. Eldridge Mount<br />
Dr. David Roisum<br />
Dr. Ed Cohen<br />
Dr. E.J. (Ted) Lightfoot<br />
May 26-27 Solution Preparation and Mixing Ontario, California Dr. Kenneth McCarthy<br />
August 23-24 Web Coating and Drying Brussels, Belgium<br />
Dr. Jonathon Summers<br />
Dr. Harvey Thompson<br />
Dr. Bruce Ikin<br />
August 25-26 Solution Preparation and Mixing Brussels, Belgium Dr. Kenneth McCarthy<br />
September 13-14 Web Handling and Converting Ontario, California Dr. David Roisum<br />
September 15-16<br />
Winding: Machines, Mechanics<br />
and Measurements<br />
Ontario, California<br />
October 3-4 Web Coating and Drying Philadelphia, Pennsylvania<br />
Dr. David Roisum<br />
Dr. Ed Cohen<br />
Dr. E.J. (Ted) Lightfoot<br />
October 5-6 Solution Preparation and Mixing Philadelphia, Pennsylvania Dr. Kenneth McCarthy<br />
October 11-12<br />
Drives in Web Handling<br />
and Converting<br />
Brussels, Belgium<br />
Clarence Klassen<br />
October 13-14 Web Processing for Barrier Brussels, Belgium Dr. Charles Bishop<br />
www.aimcal.org Holiday 2010 5
Co., Chicago, Illinois, discusses Global<br />
Consolidation in the Packaging Industry.<br />
On Thursday, April 7, Frank Perkowski<br />
of Business Development Advisory, Inc.,<br />
Marietta, Georgia, speaks about Future<br />
Outlook, Challenges, and Opportunities<br />
in Paper Based Packaging Markets.<br />
Friday, April 8, sees Corey Reardon of<br />
AWA Alexander Watson Associates,<br />
Amsterdam, The Netherlands, presenting<br />
an Overview of the Global Label Market.<br />
Web Coating/Laminating track topics<br />
include optimized die technology,<br />
plasma treatment, coatweight and thickness<br />
measurement, and drying technologies.<br />
Topics in the Web Handling/<br />
Winding track include conveyance roller<br />
nip mechanics, precision tension control,<br />
simulation of drive systems, and quantifying<br />
web bagginess. Package Printing<br />
and Converting track topics include solvent-related<br />
emissions, advances in color<br />
measurement, laser processing of flexible<br />
packaging materials and ultravioletcurable<br />
pressure-sensitive adhesives.<br />
Cost is $79 for a one-day pass, $149 for<br />
a three-day pass. All conference passes<br />
include a three-day pass to the ICE USA<br />
show floor. A complete agenda may be<br />
found on the <strong>AIMCAL</strong> Website, www.<br />
aimcal.org/events/ice-usa-<strong>2011</strong>.aspx.<br />
On Tuesday, April 5, immediately<br />
prior to the show, CEMA will<br />
offer its popular seminars, Slitting<br />
and Rewinding Fundamentals for<br />
Converters and Coating and Laminating<br />
Fundamentals for Converters.<br />
Participation in either seminar provides<br />
a free pass to the show as well as an<br />
invitation from the show organizer to<br />
participate in the Exhibitors Reception,<br />
which takes place immediately following<br />
the conclusion of the seminar (see story,<br />
p. 8).<br />
Participants in the <strong>AIMCAL</strong> Pavilion<br />
receive a 10 x 10-foot, turnkey, hard wall<br />
booth including carpeting, a table and<br />
two chairs, counter with storage, lights,<br />
electrical outlet, header and logo graphics.<br />
For more details, check out the<br />
<strong>AIMCAL</strong> and ICE Websites, www.aimcal.<br />
org and www.ice-x-usa.com, respectively.<br />
ICE USA Launches<br />
Social Media<br />
Network<br />
The ICE USA Social Media Network,<br />
launched by ICE USA, Burlington,<br />
Massachusetts, facilitates online conversations,<br />
information sharing, and idea<br />
6 Holiday 2010 www.aimcal.org<br />
generation within the worldwide converting<br />
industry. The new network will be<br />
driven by social media sites, Facebook,<br />
Twitter, LinkedIn, and YouTube, plus the<br />
new ICE USA <strong>2011</strong> Blog at www.iceusa<strong>2011</strong>.wordpress.com.<br />
The various platforms such as Twitter<br />
and Facebook allow individuals to converse<br />
on a variety of topics ranging from<br />
technical issues to career advice. The<br />
ICE USA network will feature content<br />
from social media platforms, blogs, videos,<br />
surveys, chats, personal profiles and<br />
links to case histories, articles, product<br />
updates, and other valuable information<br />
from leading industry resources. It also<br />
will provide updates on ICE USA, April<br />
6-8, <strong>2011</strong>, in Orlando, Florida.<br />
AWA Issues<br />
Report on Wine<br />
Labeling Market<br />
With pressure-sensitive solutions<br />
enjoying the most significant growth<br />
today and forecast to continue to take<br />
an increased market share around the<br />
world, wine labeling is one of the most<br />
dynamic market niches for product identification<br />
and decoration technologies,<br />
according to a study by AWA Alexander<br />
Watson Associates, Amsterdam, The<br />
Netherlands.<br />
The AWAreness Report, Global<br />
Wine and Wine Label Market &<br />
Technology Review 2010, provides an<br />
up-to-the-minute overview of the opportunities<br />
for label producers, material suppliers,<br />
and wine makers. Outlining the<br />
overall structure of the global wine market<br />
and its defined geographical regions,<br />
the report drills down into wine labeling<br />
in those regions, growth drivers, threats,<br />
and opportunities. It details the available<br />
wine label materials and formats,<br />
and examines the available product<br />
decoration technologies in partnership<br />
with today’s chosen packaging styles,<br />
from glass and plastic bottles to aseptic<br />
cartons, metal cans, and pouches. Wine<br />
label converting is discussed, and the<br />
report concludes with a directory of suppliers<br />
of label materials and labels.<br />
Details of the AWAreness Report,<br />
Global Wine and Wine Label Market<br />
& Technology Review 2010, are available<br />
on the AWA Alexander Watson<br />
Associates Website. For more information,<br />
visit www.awa-bv.com.<br />
CPP EXPO Sets<br />
Attendance<br />
Record, Plans <strong>2011</strong><br />
and 2012 Events<br />
A record 7,239 attendees toured CPP<br />
EXPO, October 31-November 3, 2010, in<br />
Chicago, Illinois. Every industry sector<br />
improved attendance including tag and<br />
label, flexible packaging, folding carton,<br />
and corrugated. “With the current<br />
uncertainty in the economy, it is great to<br />
see these types of numbers,” says Leo<br />
Nadolske of H.A. Bruno, LLC, Paramus,<br />
New Jersey, the show organizer.<br />
The <strong>2011</strong> edition of CPP EXPO, which<br />
includes an <strong>AIMCAL</strong> Pavilion, will be colocated<br />
once more with PACK EXPO Las<br />
Vegas, September 26-28, <strong>2011</strong>, at the Las<br />
Vegas Convention Center.<br />
In 2012, the event will switch to new<br />
schedule: CPP EXPO will take place<br />
regionally in even-numbered years<br />
and hold a new international event in<br />
Chicago in odd-numbered years. The<br />
schedule for 2012-2014 includes:<br />
• April 18-19, 2012, CPP EXPO – The<br />
Cleveland Show, I-X Center, Cleveland,<br />
Ohio<br />
• April 2013, CPP EXPO – The<br />
Main International Event, Stephens<br />
Convention Center, Rosemont, Illinois<br />
(near Chicago’s O’Hare Airport)<br />
• May 2014, CPP EXPO – The Vegas<br />
Show, Mandalay Bay Convention<br />
Center, Las Vegas, Nevada<br />
“While we will always look back with<br />
gratitude toward PACK EXPO and the<br />
Packaging Machinery Manufacturers<br />
Institute for allowing us to develop and<br />
co-locate CPP EXPO alongside PACK<br />
EXPO; it has always been our mutual<br />
understanding that one day, we would…<br />
separate our shows,” says Nadolske.<br />
“The demographic analysis of our<br />
attendees influenced the decision to<br />
bring events to Cleveland, Chicago and<br />
Las Vegas,” he notes, adding, “We are<br />
taking our shows directly to the customers.”<br />
For more information, visit www.<br />
cppexpo.com.
www.aimcal.org Holiday 2010 7
President<br />
Doug Krasucki,<br />
R.D. Specialties<br />
Vice President<br />
Doug Brockelbank,<br />
The Montalvo Corporation<br />
Secretary/Treasurer<br />
Sean Craig,<br />
Maxcess International<br />
TRUSTEES<br />
Seamus Lafferty, Stanford/An<br />
Accraply Company<br />
John Looser, Faustel, Inc.<br />
Leo Nadolske, CPP EXPO<br />
Dave Rumson, Sltting Consultant<br />
Michael Sellers, Advance<br />
Systems, Inc.<br />
Tim Walker, TJ Walker and<br />
Associates<br />
Keon Wild, Davis-Standard, LLC<br />
MISSION<br />
Our mission is to promote,<br />
advance and represent the<br />
interests of converting<br />
manufacturers in the industry<br />
and markets served.<br />
GOALS<br />
A. To advance the use of converting<br />
equipment.<br />
B. To provide opportunities for<br />
the exchange of ideas.<br />
C. To lobby on behalf of the<br />
industry concerning legislation<br />
and regulations that may have<br />
impact on the industry.<br />
D. To provide educational opportunities<br />
for the membership<br />
and the industry.<br />
E. To establish and maintain liaison<br />
between organizations<br />
with similar interests.<br />
Ho l i d ay 2010<br />
President’s<br />
Message<br />
All Systems Go?<br />
As I write this (I<br />
have to put that in<br />
because change can<br />
happen overnight)<br />
the economy is picking<br />
up, consumer<br />
spending is picking<br />
up and retailers<br />
have added a percent<br />
to their predictions<br />
of the year over year increase in<br />
Christmas spending. Most converters<br />
and their suppliers have been growing<br />
all year and at better rates than the<br />
overall economy and certainly better<br />
than retail. So will <strong>2011</strong> be even better<br />
than 2010? My financial advisor is still<br />
waiting for that correction to happen<br />
before he recommends getting back<br />
into stocks. One thing we do know is<br />
we have to be ready for the future. We<br />
can always cut back (and we’ve gotten<br />
very good at that) but we also need to be<br />
ready for the uptick or we will miss out<br />
on sales opportunities and fall behind<br />
the competition. So, we need to keep<br />
investing in our infrastructure and our<br />
people so we’re ready for the future.<br />
That’s a great lead in to the <strong>2011</strong> CEMA<br />
Fundamentals Seminar that focuses on<br />
Slitting and Rewinding and Coating and<br />
Laminating. The Seminar is co-locating<br />
with ICE in Orlando, Florida this coming<br />
April. The Seminar is designed<br />
for new engineers and experienced<br />
operators. It’s also an excellent way<br />
for converting equipment people to see<br />
where they fit in to the bigger picture.<br />
So, if you’re a converter or an equip<br />
ment supplier, there is sure to be some of<br />
your people who could benefit from the<br />
Fundamentals Seminar and help you<br />
get ready for the future. Here’s hoping<br />
your <strong>2011</strong> is even better than expected.<br />
Doug Krasucki<br />
R.D. Specialties, Webster, New York<br />
President, CEMA<br />
CEMA Schedules<br />
Pre-ICE USA<br />
Seminars<br />
CEMA will hold both of its<br />
Fundamentals seminars on Tuesday, April<br />
5, <strong>2011</strong>, the day before ICE USA opens. The<br />
seminars will take place at the Orange<br />
County Convention Center, where ICE<br />
USA will be held April 6-8.<br />
The cost of either seminar is $295 and<br />
includes a free visitor badge for ICE USA<br />
as well as an invitation to an end-of-theday<br />
Exhibitor Reception, sponsored by the<br />
show organizers.<br />
The Slitting and Rewinding<br />
Fundamentals for Converters is designed<br />
for anyone involved in slitting and rewinding<br />
of paper, film, nonwovens, and other<br />
continuous flexible materials. Experts in<br />
slitting and rewinding equipment will discuss<br />
best practices related to winding, slitting,<br />
cores and cutting, retrofitting, chucks,<br />
shafts, spreading, and guiding. Content<br />
targets both novice and experienced personnel<br />
and includes question-and-answer<br />
sessions throughout the day.<br />
The Coating and Laminating<br />
Fundamentals for Converters seminar is<br />
designed for beginners and more experienced<br />
personnel involved in coating and<br />
laminating of paper, film, nonwovens,<br />
and other continuous flexible materials.<br />
Each step of the web coating operation<br />
is covered from unwind to rewind.<br />
Knowledgeable instructors provide real<br />
world advice for improving productivity,<br />
reducing downtime and waste, and<br />
increasing yield and throughput. Frequent<br />
question-and-answer periods make it possible<br />
for presenters to address specific<br />
concerns. For more information, visit www.<br />
aimcal.org/events/cema-fundamentalsseminars/overview.aspx.<br />
Free Webinar<br />
Series:<br />
<strong>AIMCAL</strong> Webinars on converting<br />
topics are now accessible via the<br />
Converting Portal,<br />
www.convertingportal.com.<br />
The free series, which began early<br />
in 2009, discusses relevant<br />
topics and technology<br />
developments with leading experts.<br />
Register at www.convertingportal.<br />
com/webinarSchedule.htm<br />
8 Holiday 2010 www.aimcal.org
Ro B e R T FR y<br />
On the<br />
Economic<br />
Front<br />
Signs of<br />
Reacceleration<br />
U.S. economic data released so far in<br />
November 2010 have been surprisingly<br />
positive and may point to a reacceleration<br />
in U.S. growth after the below-trend<br />
growth of the second and third quarters.<br />
The flood of positive data reports<br />
began on November 1, when a jump in<br />
the Institute of Supply Management’s<br />
Manufacturing Index (the PMI) pointed<br />
to stronger growth in the manufacturing<br />
sector in October. This was later confirmed<br />
by data<br />
on industrial<br />
production in<br />
manufacturing,<br />
which<br />
showed a<br />
0.5% increase<br />
in October<br />
(and upward<br />
revisions to<br />
August and<br />
September).<br />
Perhaps<br />
most notably,<br />
the ISM New<br />
Orders Index,<br />
Robert C. Fry Jr., Ph.D.<br />
Dupont Economist<br />
the component of the PMI that leads<br />
industrial production, jumped from 51.1<br />
in September to 58.9 in October. The<br />
level of the Index is consistent with solid<br />
growth in manufacturing during the next<br />
month or two.<br />
The jump in the Index, should it continue,<br />
would signal an acceleration of<br />
growth next spring. One might be tempted<br />
to dismiss the jump in the PMI as a<br />
one-month blip, but a big jump in the<br />
Philadelphia Fed Survey in November<br />
suggests another good month for the<br />
PMI. The ISM’s Non-manufacturing Index<br />
also jumped in October. The business<br />
activity index rose to 58.4, which is consistent<br />
with a 3.1% annualized growth<br />
rate in GDP, better than most forecasts<br />
for fourth quarter growth.<br />
Motor vehicle sales rose in October<br />
to their highest level since September<br />
2008 (excluding August 2009, when sales<br />
were boosted by the “cash-for-clunkers”<br />
program). This helped power retail sales<br />
to a 1.2% increase, the biggest since<br />
March. Excluding autos and gasoline,<br />
retail sales rose 0.4% in October and<br />
have risen 1.8% from July to October<br />
after declining from March to July.<br />
Employment growth was also much<br />
better than<br />
expected in<br />
October. Payroll<br />
employment<br />
rose by 151,000,<br />
and declines<br />
in the prior two<br />
months were<br />
revised smaller<br />
by a total of<br />
110,000. Private<br />
sector employment<br />
was up<br />
159,000, the<br />
fourth consecutive<br />
increase<br />
of more than<br />
100,000 and the<br />
tenth consecutive<br />
increase overall. A decline in new<br />
claims for unemployment insurance suggests<br />
that the improvement in job growth<br />
seen in October could persist.<br />
Major leading indexes also rose in<br />
October. The Conference Board’s Index<br />
of Leading Economic Indicators rose<br />
0.5% for a second straight month. The<br />
major U.S. leading indexes published by<br />
the Economic Cycle Research Institute<br />
(ECRI) were also up. Some of the rise in<br />
the leading indexes and the brightening<br />
in the outlook generally is the result of<br />
an increase in stock prices. Despite some<br />
recent declines, the Dow Jones Industrial<br />
Average is up about 15% since early July.<br />
This is partly the (intended) result of the<br />
Federal Reserve’s program to buy longterm<br />
Treasury securities. With the yearover-year<br />
change in the Consumer Price<br />
Index excluding food and energy at an<br />
all-time low in October, this “quantitative<br />
easing” is likely to continue.<br />
The only bad reports so far this<br />
month have been for the beleaguered<br />
housing sector. Housing starts fell 11.7%<br />
in October, taking them to the lowest<br />
level since their April 2009 cyclical<br />
trough. Increases in housing permits (in<br />
October) and the National Association<br />
of Home Builders Housing Market Index<br />
(in November) were much too small to<br />
signal a significant near-term increase<br />
in starts.<br />
Data from China also point to a reacceleration.<br />
Although the year-over-year<br />
growth rates for industrial production<br />
published by the National Bureau of<br />
Statistics show stable growth in the 13%-<br />
14% range, data seasonally adjusted by<br />
this office show production growing at<br />
a 16% annual rate from July to October<br />
after growing at just a 1.5% rate from<br />
March to July. Both of the purchasing<br />
managers’ indexes (PMIs) published for<br />
China rose in October, with the new<br />
www.aimcal.org Holiday 2010 9
orders indexes rising into the high 50s.<br />
However, the reacceleration in China<br />
could be mostly behind us. The People’s<br />
Bank of China has raised reserve<br />
requirements for the fifth time this year<br />
to slow inflation and is likely to raise<br />
interest rates before the end of the year.<br />
This would presumably slow growth next<br />
year. Allowing the Yuan to appreciate<br />
against the dollar, perhaps necessary to<br />
keep quantitative easing in the United<br />
States from causing unacceptably high<br />
inflation in China, would also curb<br />
export-led growth.<br />
PMIs (total and new orders) also<br />
turned up in the Euro-Zone, United<br />
Kingdom, and India in October after<br />
recent declines. The PMI rose to a new<br />
cyclical high in Poland, where growth in<br />
industrial production is nearly as strong<br />
as in China. PMIs fell in Japan and in<br />
Korea. The latter is a bit of a concern<br />
since Korea tends to lead the global<br />
economy. Except in China and perhaps<br />
Taiwan, industrial production indexes,<br />
which have a long publication lag in<br />
many countries, do not show any acceleration<br />
yet. On a seasonally adjusted<br />
basis, production has been flat to slightly<br />
down over the last several months in<br />
Japan, India, Korea, and Brazil. Any<br />
reacceleration is either prospective or too<br />
recent to be captured by the industrial<br />
production data.<br />
The biggest source of uncertainty<br />
about the global economic outlook is<br />
Europe. In the aggregate, the European<br />
economy is doing better than expected<br />
(so far) as strength in Germany, Sweden,<br />
and Poland has offset weakness in<br />
Greece, Portugal, Spain, and Ireland.<br />
Easier monetary policy, to aid countries<br />
affected by sovereign debt crises (Ireland<br />
being the most current example) could<br />
continue to boost growth in the healthier<br />
economies. However, a spreading financial<br />
crisis combined with fiscal consolidation<br />
could ultimately slow growth<br />
even in the stronger countries.<br />
The good run of<br />
economic data in<br />
the United States,<br />
particularly the<br />
improvement in<br />
leading indicators,<br />
does not mean that<br />
the U.S. economy<br />
will now experience<br />
the kind of strong<br />
recovery that typically<br />
follows a deep<br />
recession; recovery<br />
will remain sub-par.<br />
It does mean that<br />
the risk of falling<br />
back into recession<br />
has declined<br />
and that growth is<br />
likely to be stronger in <strong>2011</strong> than previously<br />
thought. A temporary extension<br />
of the Bush tax cuts, more likely now<br />
than before the elections, would bolster<br />
the case for stronger growth. But even<br />
if growth throughout <strong>2011</strong> is no stronger<br />
than previously expected, better-thanexpected<br />
growth in the fourth quarter of<br />
2010 will mean that forecasts for annual<br />
growth rates in <strong>2011</strong> need to be revised<br />
up. Nevertheless, annual growth is likely<br />
to be no higher in the United States in<br />
<strong>2011</strong> than in 2010 and will be lower in<br />
most of the world. Furthermore, even if<br />
sequential (month-to-month, quarter-toquarter)<br />
growth accelerates soon, yearover-year<br />
growth is likely to slow into<br />
the second quarter of next year before it<br />
turns up again.<br />
Copyright © 2010 E. I. du Pont de<br />
Nemours and Company. All rights<br />
reserved. Reprinted with permission.<br />
Save the Dates<br />
March Management<br />
Meeting <strong>2011</strong><br />
March 20-23, <strong>2011</strong><br />
The Boulders Resort<br />
Carefree, Arizona<br />
<strong>AIMCAL</strong><br />
Index<br />
Optimism Fades<br />
With eight out of 10 indicators falling,<br />
the Current General Activity Index<br />
in <strong>AIMCAL</strong>’s Business Outlook Survey<br />
plummeted 16 points to 45.85 in the third<br />
quarter of 2010 from 61.70 at the end of<br />
the second quarter of 2010.<br />
On the bright side, the Number of<br />
Employees and Capital Expenditures<br />
indicators registered increases for the<br />
quarter. In addition, even with the<br />
decline in the Current General Activity<br />
Index, it’s 10 points higher than it was at<br />
the end of the third quarter in 2009.<br />
Optimism about <strong>2011</strong> has slipped<br />
three points since the six-month forcast at<br />
the end of the second quarter of 2010 and<br />
six points since the third quarter of 2009.<br />
Although <strong>AIMCAL</strong> members scored six<br />
out of 10 forecasted business indicators<br />
positively, lower confidence in New<br />
Orders, Delivery Time, Inventories and<br />
Average Employee Work Week dragged<br />
the Forecasted General Activity Index<br />
down.<br />
The third quarter 2010 survey<br />
includes responses from 48 member<br />
companies: 15 converters, 15 equipment<br />
suppliers, 13 material suppliers and five<br />
firms that participate in more than one of<br />
the business segments. The full report is<br />
available in the Members Only section of<br />
the <strong>AIMCAL</strong> Website, www.aimcal.org.<br />
GOT NEWS?<br />
If your company has a<br />
People On The Move<br />
announcement or press<br />
release for Member News,<br />
send it via email to:<br />
Tracey@<strong>AIMCAL</strong>.org<br />
Please include the subject<br />
line:<br />
GOT NEWS?<br />
10 Holiday 2010 www.aimcal.org
Ho l i d ay 2010<br />
New Member Profiles<br />
7 New Companies<br />
Join <strong>AIMCAL</strong><br />
<strong>AIMCAL</strong> membership roster<br />
grew by six since the last<br />
newsletter. New members<br />
include Chemsultants International,<br />
Mentor, Ohio; Galileo Vacuum Systems,<br />
Alpharetta, Georgia; Plextronics, Inc.,<br />
Pittsburgh, Pennsylvania; Sensory<br />
Analytics, LLC, Greensboro, North<br />
Carolina; Web Plastics Co., Houston,<br />
Texas; and Yeagle Technology Inc.,<br />
Ashford, Connecticut, University of<br />
Massachusetts, Amherst, Massachusetts.<br />
Chemsultants International<br />
(www.chemsultants.com)<br />
Chemsultants provides product<br />
development and consulting services<br />
and offers comprehensive pilot coating<br />
and small scale specialty coating and<br />
slitting services. Other services include<br />
consulting, training, and education<br />
related to adhesives, inks, and specialty<br />
coatings. An A2LA-accredited<br />
laboratory provides full-service testing<br />
for adhesives, coatings, and materials.<br />
Subsidiary ChemInstruments, Inc.<br />
manufactures instruments for adhesive<br />
and materials testing and also produces<br />
test sample preparation equipment<br />
including lab coaters and laminators.<br />
ChemInstruments equipment is used<br />
in both research and development<br />
labs and production floor quality<br />
assurance/control environments.<br />
Sales contact is:<br />
Joe Mausar<br />
+1 440-974-3080<br />
jmausar@chemsultants.com<br />
Galileo Vacuum Systems,<br />
Inc.<br />
(www.galileovacuum.com)<br />
Galileo Vacuum Systems (GVS) is<br />
a leading manufacturer of vacuum<br />
web coating equipment with more<br />
than 400 installations worldwide. The<br />
company is based in Prato, Italy; the<br />
North American subsidiary, Galileo<br />
Vacuum Systems Inc., has provided<br />
marketing and product support to the<br />
American continent since 1986. In 2009<br />
GVS merged with Galileo Nanotech,<br />
a corporation created by the Russian<br />
State Corporation of Nanotechnologies<br />
(RUSNANO). Products include the<br />
GAMMA-S multi-chamber and multiprocess<br />
system with hybrid deposition<br />
technologies for flexible displays, solar<br />
cells, antireflective films, and metallic<br />
pigments; the GAMMA-P multi-chamber,<br />
high-productivity metallizer for roll<br />
diameters up to 1.8 meters (78 inches) for<br />
metallized paper, nonwovens, and specialty<br />
fabrics; 2- to 4-meter-wide (80-160<br />
inch) GOLD wide-web aluminum metallizer<br />
for packaging films, decorative,<br />
and other functional products; and 1.2-<br />
and 1.6-meter-wide (50 inch and 65 inch)<br />
V 8 Series aluminum metallizer. A wide<br />
range of options make this machine<br />
a flexible tool for converters and toll<br />
metallizers: high-resolution patterning<br />
(Flexomet), stripe metallizing, highbarrier<br />
coatings. Additionally, Galileo<br />
manufactures a full range of matching<br />
slitter-rewinders and web-handling<br />
equipment. Equipment integration<br />
encompasses commonality of design for<br />
the handling of metallized films as well<br />
as full data compatibility.<br />
Sales contact is:<br />
Paolo Raugei, executive vice president<br />
+1 678-691-5695 ext. 101<br />
praugei@att.net<br />
Plextronics, Inc.<br />
(www.plextronics.com)<br />
Plextronics specializes in printed<br />
solar, lighting, and other electronics,<br />
with a focus on organic solar cell and<br />
organic light-emitting diode lighting,<br />
specifically the conductive inks and<br />
process technologies that enable those<br />
and similar applications.<br />
Sales contact is:<br />
Kelly Weinheimer<br />
+1 412-423-2030 ext.100<br />
kweinheimer@plextronics.com<br />
Sensory Analytics, LLC<br />
(www.sensoryanalytics.com)<br />
Sensory Analytics supplies<br />
SpecMetrix Lab and In-line film and<br />
coating measurement systems. The<br />
noncontact, nonradioactive, and<br />
nondestructive systems improve<br />
production quality and throughput<br />
while reducing labor, material, and<br />
spoilage costs. These environmentally<br />
preferred tools reliably measure coating<br />
thickness or film weight on a wide<br />
range of coating applications where<br />
transparent, semitransparent, and<br />
opaque coatings are used as protective<br />
barriers on a wide variety of substrates.<br />
SpecMetrix® systems provide<br />
a noncontact, nonradioactive means<br />
to measure ultraviolet coatings, hard<br />
coat, adhesives, barrier coatings, and<br />
other finishes on films, metals, and<br />
other substrates. SpecMetrix® systems<br />
deliver real-time coating thickness or<br />
film weight data for wet or dry coatings,<br />
thereby increasing production<br />
throughput and improving in-process<br />
quality control.<br />
Sales contact is:<br />
Vivian Poteat<br />
+1 336-315-6090<br />
Vivian@sensoryanalytics.com<br />
Web Plastics Company<br />
(www.webplasticscompany.com)<br />
Houston-based Web Plastics Co.<br />
distributes flexible packaging films<br />
including all grades of polyester and<br />
biaxially oriented polypropylene.<br />
Sales contact is:<br />
Srinivasan Sridhar<br />
+1 281-880-6566<br />
sridhar@webplco.com<br />
Yeagle Technology Inc.<br />
(www.ytionline.com)<br />
Yeagle Technology sells new and<br />
pre-owned high vacuum chambers,<br />
parts, and expendables. It also customizes<br />
and services the equipment and<br />
offers related training courses.<br />
Sales contact is:<br />
+1 860-429-1908<br />
sales@ytionline.com<br />
University of<br />
Massachusetts<br />
(www.umass.edu/)<br />
The Center for Hierarchical<br />
Manufacturing (CHM) is an NSF<br />
funded Nanoscale Science and<br />
Engineering Center (NSEC) at UMass<br />
Amherst with a mission to take the<br />
directed and additive driven selfassembly<br />
and nanoimprint lithographic<br />
technologies developed here from<br />
batch processing on silicon to roll-toroll<br />
processing on flexible substrates.<br />
We believe that the technology will be<br />
of significant interest to your member<br />
companies manufacturing flexible<br />
electronics, batteries, photovoltaics or<br />
sensors.<br />
Key Contact:<br />
Paul Clark<br />
+1 413-545-1334<br />
pclark@polysci.umass.edu<br />
www.aimcal.org Holiday 2010 11
People on the<br />
Move<br />
At Adhesives<br />
Research, Inc., Glen<br />
Rock, Pennsylvania,<br />
George Stolakis has<br />
been promoted to<br />
president. As president,<br />
Stolakis will<br />
George Stolakis oversee the company’s<br />
Adhesives Research<br />
division, ARx, LLC, and ARmark<br />
Authentication Technologies, LLC.<br />
Stolakis has been with the company<br />
since 1994 and most recently served as<br />
vice president and general manager<br />
of the Adhesives Research division,<br />
which manufactures highly customized,<br />
high-performance adhesives, tapes,<br />
adhesive-coated products, films, and<br />
laminates for the pharmaceutical, medical,<br />
electronics, pulp and paper, and<br />
specialty industrial markets. His tenure<br />
at Adhesives Research also includes<br />
several management positions within<br />
the company’s pharmaceutical and<br />
splicing business units including general<br />
manager, vice president, and national<br />
sales manager. Stolakis is a resident of<br />
York, Pennsylvania. He holds a Bachelor<br />
degree in Marketing from Michigan<br />
State University, East Lansing, Michigan.<br />
For more information, visit www.adhesivesresearch.com.<br />
***<br />
Maxcess, Oklahoma City, Oklahoma,<br />
has promoted Darren Irons to global<br />
product manager<br />
– Fife Guiding and<br />
Inspection. Irons joined<br />
Maxcess in 2007 as<br />
global product manager<br />
– MAGPOWR<br />
Tension Control where<br />
Darren Irons<br />
he launched several<br />
product improvements<br />
to help customers improve productivity,<br />
including IP67-rated load cells, an<br />
expanded line of magnetic particle<br />
brakes, and a new tension control. The<br />
new product launch experience will<br />
be invaluable as Maxcess extends the<br />
Fife product portfolio. Prior to joining<br />
Maxcess, Irons served Texas Instruments,<br />
Inc., Dallas, Texas, in various positions<br />
including product manager, product line<br />
strategy manager, and product marketing<br />
manager. He holds an Executive<br />
MBA in Finance and Marketing from<br />
Baylor University, Waco, Texas.<br />
Chris Harper<br />
Chris Harper succeeds Irons as<br />
global product manager – MAGPOWR<br />
Tension Control. Harper joined<br />
MAGPOWR in 1991 and has worked as<br />
a service technician and in customer<br />
support. In 2002 he became a district<br />
manager, serving as<br />
a local contact to help<br />
Maxcess customers<br />
in Indiana, Kentucky,<br />
and Michigan<br />
achieve a diverse<br />
range of production<br />
goals using Fife,<br />
MAGPOWR, and<br />
Tidland products. He brings a holistic<br />
view of the web handling process and<br />
a deep understanding of how guiding,<br />
winding, slitting, inspection, and tension<br />
control contribute to production quality.<br />
In other personnel news, Maxcess<br />
has named Ron Suenram its first director<br />
of Emerging Markets. He will help Fife,<br />
MAGPOWR, and Tidland customers in<br />
rapidly growing markets interact with<br />
the company’s expanding network of<br />
global production facilities. Suenram<br />
joined Fife Corp. in<br />
1979 and has held<br />
various positions in<br />
manufacturing, quality<br />
assurance, sales,<br />
and marketing during<br />
his 31-year history<br />
Ron Suenram<br />
with the company.<br />
Most recently he<br />
served as global product manager for<br />
Fife Guiding and Inspection. During his<br />
role as product manager, he introduced<br />
several products to help customers<br />
improve efficiency, including D-MAX,<br />
the industry’s first web guide controller<br />
to speak plain English, and the TruWide<br />
Ultrasonic Sensor, the first sensor to<br />
simultaneously detect multiple webs of<br />
material.<br />
Another personnel change at<br />
Maxcess involves the promotion of Ron<br />
Schmidt to vice president - Asia Pacific.<br />
He will be responsible for sales growth<br />
throughout Asia, South America, and<br />
other emerging markets, with additional<br />
responsibility<br />
for Maxcess factories<br />
and offices in Japan,<br />
India, Singapore,<br />
and Brazil. Formerly<br />
vice president of<br />
Market Development,<br />
Ron Schmidt<br />
Schmidt has directly<br />
contributed to the success<br />
of Maxcess during his 34-year tenure<br />
with the company, holding various<br />
leadership positions within manufacturing,<br />
sales, marketing, and corporate<br />
development. He has also demonstrated<br />
Maxcess’ commitment to the improve<br />
ment of the web handling industry<br />
through active participation in industry<br />
associations. Most recently, he served<br />
as president and trustee of <strong>AIMCAL</strong>’s<br />
CEMA Division. He is a current board<br />
member of <strong>AIMCAL</strong> and chairman of its<br />
Web Handling Group and AWEB conference.<br />
As the new vice president of Global<br />
Operations at Maxcess, Doug Knudtson<br />
facilitates the sharing of best practices<br />
among the company’s<br />
operations worldwide.<br />
Knudtson brings<br />
extensive human<br />
resource, quality,<br />
and operational<br />
experience to the<br />
Doug Knudtson<br />
Maxcess executive<br />
team, most recently<br />
as the president of Scott Office Systems,<br />
Livonia, Michigan. Prior to that he spent<br />
19 years with Brady Corp., Milwaukee,<br />
Wisconsin, in a variety of roles, including<br />
vice president of Global Operations,<br />
where he oversaw 65 manufacturing<br />
facilities in 20 countries. Knudtson holds<br />
a Bachelor degree from the University<br />
of Wisconsin. “Doug has a deep understanding<br />
of what it takes to be a worldclass<br />
company through experience in<br />
supply chain, manufacturing, quality,<br />
lean practices, inventory management,<br />
and logistics,” says Greg Jehlik, chief<br />
executive officer of Maxcess.<br />
With his promotion to sales manager,<br />
North America,<br />
Darrell Whiteside<br />
manages one of the<br />
largest networks<br />
of factory-trained<br />
salespeople in the<br />
industry to enhance<br />
Darrell Whiteside local sales efforts for<br />
12 Holiday 2010 www.aimcal.org
Fife, MAGPOWR and Tidland products.<br />
Whiteside joined MAGPOWR in 1999,<br />
assuming responsibilities for international<br />
sales. In 2001 he was promoted to<br />
product manager for Tension Control;<br />
and, in 2007 he became sales and channel<br />
manager for MAGPOWR products.<br />
Prior to joining MAGPOWR, Whiteside<br />
worked for Watlow Process Systems,<br />
Troy, Missouri, as a design engineer<br />
and in international sales at Magnetek,<br />
Menomonee Falls, Wisconsin. He has a<br />
Bachelor of Science degree in Industrial<br />
Science with an emphasis on electronics<br />
and robotics from Northeast Missouri<br />
State University (now Truman State<br />
University), Kirksville, Missouri. For more<br />
information, visit www.maxcessintl.com.<br />
***<br />
To support rapid growth in its integrated<br />
drives and controls systems,<br />
mechanical equipment, and services<br />
businesses, Circonix Technologies,<br />
Ringwood, New Jersey, has expanded its<br />
engineering, sales, and service organizations.<br />
David Shields has been named director<br />
of Sales and Marketing. “Adding key<br />
people to the company’s management<br />
team is an important part of our plan to<br />
guide Circonix through its recent rapid<br />
growth period,” says Andre Icso, president.<br />
Shields has had global experience<br />
as business development director and<br />
marketing & sales manager at Lamart<br />
Corp., Clifton, New Jersey, a specialty<br />
coater and laminator of flexible materials;<br />
Findley Adhesives, now part of<br />
Bostik, Paris, France, a manufacturer of<br />
specialty industrial adhesives; and The<br />
Cooley Group, Pawtucket, Rhode Island,<br />
an extruder of reinforced membranes.<br />
“This combination of experiences, plus<br />
a strong background in developing and<br />
implementing systems that streamline<br />
information flow, makes David an ideal<br />
choice to support the company’s ongoing<br />
growth,” says Icso. Shields is a graduate<br />
of Marshall University, Huntington,<br />
West Virginia. He will be located at the<br />
company’s headquarters in Ringwood.<br />
New Service Engineers Chiedozie<br />
Ojemeni and Michael Hasiak assist in<br />
equipment design, provide onsite support<br />
during installation, commissioning,<br />
startup, and post-startup. Both are electrical<br />
engineers.<br />
Project Manager Robert Frost is<br />
a mechanical engineer with more than<br />
10 years of experience with a major<br />
European original equipment manufacturer.<br />
He will provide project management<br />
and field service support from<br />
Circonix’s new office in Pleasant Prairie,<br />
Wisconsin.<br />
Hardware Engineer Frank<br />
Donovan is an electrical engineer and<br />
designs drives, controls, and power distribution<br />
systems. For more information,<br />
visit www.circonix.com.<br />
***<br />
NDC Infrared Engineering, Irwindale,<br />
California, has appointed Robert<br />
Schartner North America field operations<br />
manager. Based on the East Coast,<br />
Schartner’s responsibilities will involve<br />
both the Applications and Service<br />
areas. Schartner’s initial focus will be<br />
on the continuing development of the<br />
Advanced Applications Services program.<br />
This program offers measurement<br />
and control optimization, process<br />
audits, advanced training for process<br />
managers, engineers, and technicians<br />
as well as live remote online diagnostics.<br />
Prior to joining NDC, Schartner was<br />
responsible for field operations for North<br />
and South America at Thermo Fisher<br />
Scientific, Waltham, Massachusetts.<br />
Earlier in his career he served as<br />
regional sales and service manager for<br />
LFE Eurotherm Gauging Systems. For<br />
more information, visit www.ndc.com.<br />
***<br />
Andrei Stapinoiu<br />
Extrusion Dies Industries, LLC (EDI),<br />
Chippewa Falls, Wisconsin, has promoted<br />
Andrei Stapinoiu to sales director<br />
for Europe. In addition to working<br />
with EDI’s network of agents throughout<br />
Europe and the Middle East from his<br />
base in Sandhurst,<br />
England, Stapinoiu<br />
oversees the company’s<br />
agent in South<br />
Africa and supervises<br />
sales activities at<br />
EDI’s European subsidiary,<br />
EDI GmbH,<br />
Reichshof-Wehnrath,<br />
Germany. “Andrei has played a pivotal<br />
role in the growth of our sales to processors<br />
and original equipment manufacturers<br />
in Europe and the Middle East,”<br />
says Dennis S. Paradise, vice president<br />
of sales and marketing. Stapinoiu joined<br />
EDI in 2007 as European sales manager.<br />
Prior to that he was sales and marketing<br />
director for western and central<br />
Europe, Russia, and the Mideast at EGS<br />
Gauging Ltd. (formerly Eurotherm),<br />
Thatcham, United Kingdom, a supplier<br />
of measurement and control systems<br />
for web processes. In previous positions<br />
with other industrial companies, he<br />
held business development and sales<br />
responsibilities and supervised projects<br />
in Europe and the Mideast. Stapinoiu<br />
holds a Master of Science degree in<br />
management from Purdue University,<br />
West Lafayette, Indiana, and Bachelor<br />
of Science in Sales and Marketing<br />
and Master of Business Administration<br />
degrees from Budapest (Hungary)<br />
University. He speaks English, French,<br />
Russian, and his native Romanian. For<br />
more information, visit www.extrusiondies.com<br />
and www.reworkdies.com.<br />
***<br />
Michelman, Cincinnati, Ohio, continues<br />
its aggressive push to better serve<br />
its Pacific Rim customers with key hires<br />
and promotions within the company’s<br />
Asian Chemical Specialties commercial<br />
team.<br />
Michael Heng has joined the company<br />
as commercial director – Asia,<br />
and will be responsible for developing<br />
and managing Michelman’s short- and<br />
long-term commercial<br />
strategies for the<br />
Asian markets. Heng<br />
has extensive and<br />
varied experience<br />
in the chemical and<br />
polymer industry<br />
Michael Heng<br />
in Asia Pacific. He<br />
most recently served<br />
as commercial manager for the coating<br />
and inks business unit for Eastman<br />
Chemical Co., Rochester, New York,<br />
where he worked for more than 20<br />
years.<br />
Allan Low<br />
Allan Low has been hired to fill the<br />
position of Asia Pacific plant manager.<br />
Low most recently<br />
was the production<br />
manager at Valspar<br />
Corp., Minneapolis,<br />
Minnesota, and has<br />
more than 20 years<br />
experience in chemical<br />
manufacturing<br />
with companies<br />
including Kyocera Chemical Corp.,<br />
Kawaguchi-city, Japan, and Kansai<br />
Paint, Osaka, Japan.<br />
George Lim has been appointed<br />
manager, Asia Sourcing. His new<br />
responsibilities include developing and<br />
nurturing relationships<br />
with key supply<br />
chain partners with a<br />
focus on raw materials<br />
suppliers. The<br />
move will ultimately<br />
broaden Michelman’s<br />
George Lim<br />
access to key materials,<br />
improve product<br />
availability and response time for the<br />
production of its water-based barrier<br />
and functional coatings for flexible film<br />
packaging, paperboard, and corrugated<br />
cartons; and water-based surface modifiers,<br />
additives, and polymers used in<br />
coating formulations across a broad<br />
spectrum of industries.<br />
Shenglan Cheng has been hired as<br />
Michelman’s newest research chemist.<br />
Cheng’s work focuses on Michelman’s<br />
www.aimcal.org Holiday 2010 13
chemical specialty products, and<br />
she will be based in the company’s<br />
Singapore research<br />
and development laboratory.<br />
Her primary<br />
responsibilities will be<br />
to develop new products<br />
for Michelman’s<br />
broad line of surface<br />
Shenglan Cheng<br />
modifiers for the Asian<br />
market, and to support<br />
specific customer application requirements.<br />
She has extensive experience in<br />
the areas of emulsification, polymerization,<br />
and product scale-up, as well as<br />
applications experience with adhesives,<br />
leather, and paint.<br />
Linus Yoong, also based at the company’s<br />
Singapore office, has been promoted<br />
from new business development<br />
manager to regional<br />
sales manager.<br />
Yoong’s new responsibilities<br />
include managing<br />
growth and sustainability<br />
initiatives<br />
in the region, as well<br />
Linus Yoong<br />
as directing territory<br />
managers and sales<br />
assistants. He will play a pivotal role in<br />
the management of customer projects<br />
including product development and<br />
technical services. Yoong has almost two<br />
decades of experience in the chemical<br />
industry.<br />
Janice Ng has been hired as a territory<br />
manager, and will work closely<br />
with Yoong, helping customers achieve<br />
their sales and growth<br />
objectives. Ng has<br />
more than 10 years of<br />
experience in chemical<br />
sales and customer<br />
management, with a<br />
focus on construction<br />
Janice Ng<br />
chemicals, plastics,<br />
polymers, and coatings.<br />
Her resume includes a Bachelor of<br />
Science degree in Organic Chemistry<br />
from the University of Melbourne,<br />
Melbourne, Australia. For more information,<br />
visit www.michelman.com.<br />
***<br />
Josh Yettaw has been promoted to<br />
second shift supervisor at Harper Corp.<br />
of America, Charlotte, North Carolina.<br />
The three-year company veteran most<br />
recently served as production supervisor.<br />
He joined the company in December<br />
2008 as a superfinish operator. “Josh has<br />
displayed a no-nonsense, high-energy<br />
approach to every task he has undertaken<br />
since he joined us,” says Jan Kimble,<br />
employee relations manager. “His work<br />
perfectly reflects how much value we as<br />
a company place on product quality and<br />
end-user satisfaction.” His background<br />
14 Holiday 2010 www.aimcal.org<br />
includes approximately<br />
six years in<br />
production/manufacturing<br />
as an assembly<br />
mechanic at Harper<br />
Machinery (no affiliation<br />
to Harper Corp.),<br />
Josh Yettaw a machine operator/<br />
quality inspector at<br />
Metal Improvement and dispatcher/<br />
operations manager at American<br />
Equipment.<br />
Ron and Katherine Harper have<br />
received the Order of the Long Leaf Pine<br />
in recognition of their service to the state<br />
of North Carolina. The couple has given<br />
millions to education, including a $2 million<br />
challenge grant to Gaston County<br />
Schools in May 2010 to put an interactive<br />
white board in each classroom.<br />
The two were pioneers in their industry,<br />
according to Gaston County Board of<br />
Education Chairwoman Annette Carter.<br />
“What they say is if you focus only on<br />
making a profit, you’re going to strug<br />
gle,” she says. “But if you focus on doing<br />
things right for your customers every<br />
day, success is sure to follow.”<br />
The Harpers started their flexography<br />
business in Charlotte in 1971 with<br />
five children ranging in age from 10 to<br />
17. In 1990, the couple started thinking<br />
about how they could help education<br />
and teach students more about their<br />
industry. They worked with a foundation<br />
and technical association in New York to<br />
start flexography printing programs in<br />
local high schools and colleges. They’ve<br />
made large donations to colleges like<br />
Appalachian State University, Boone,<br />
North Carolina; Clemson University,<br />
Clemson, South Carolina; and Central<br />
Piedmont Community College,<br />
Charlotte, North Carolina.<br />
The Harpers donated $73,000 to Kiser<br />
Elementary in Stanley for a technology<br />
lab to learn computer skills. The classroom<br />
has been dubbed the Katherine<br />
Harper Technology Lab. A soon-to-bebuilt<br />
park in Stanley, North Carolina,<br />
bears the Harper name after the couple<br />
gave $55,000 to the project. For more<br />
information, visit www.HarperImage.<br />
com.<br />
***<br />
Juan Cardenas has joined Aspect<br />
Automation, Saint Paul, Minnesota, as<br />
director of Sales & Marketing. Cardenas<br />
brings more than 24 years of varied<br />
experience within the<br />
manufacturing sectors<br />
of Canada, Mexico,<br />
and the United States.<br />
Cardenas was previously<br />
the regional<br />
director of Corporate<br />
Juan Cardenas Business Development<br />
at Assembly & Test Worldwide, Dayton,<br />
Ohio, where he was instrumental in<br />
diversifying the business and penetrating<br />
new markets. Prior companies<br />
include Automation Tooling Systems<br />
(ATS), Cambridge, Ontario, where he<br />
more than doubled the company’s sales<br />
to Mexico during his 10-year tenure and<br />
ATS Southwest where he increased<br />
annual bookings fourfold in a threeyear<br />
period. As president of Cardenas<br />
International Consultants from 1991-<br />
1996, Cardenas promoted trade between<br />
Canada and Mexico and opened<br />
manufacturing plants in Mexico for three<br />
customers. Cardenas has a Master in<br />
Business Administration degree from<br />
the Eller College of Management at the<br />
University of Arizona, Tucson, Arizona.<br />
For more information, visit www.aspectautomation.com.<br />
***<br />
Steve DelTorchio joins Davis-Standard,<br />
LLC, Somerville, New Jersey, as manager<br />
– Key Accounts for the company’s<br />
Converting Systems Group. In his new<br />
role, DelTorchio manages specific blown<br />
film accounts and<br />
provides technical<br />
information and<br />
quotations. He comes<br />
to Davis-Standard<br />
from Gloucester<br />
Engineering,<br />
Steve DelTorchio<br />
Gloucester,<br />
Massachusetts, where<br />
he worked in proposals, sales, and<br />
engineering for more than 30 years. He<br />
will report directly to Rick Keller, vice<br />
president, Blown Film Systems, who<br />
notes, Keller “will immediately help with<br />
our growing blown film business using<br />
his extensive knowledge of the market,<br />
products, and customer needs.” For<br />
more information, visit www.bc-egan.<br />
com.<br />
<strong>AIMCAL</strong>.org<br />
The <strong>AIMCAL</strong> website,<br />
www.<strong>AIMCAL</strong>.org, is<br />
your source for news and<br />
information about the<br />
association and the industry,<br />
as well as an excellent<br />
resource for member<br />
companies. If you do not<br />
have access to the member’s<br />
only area, simply contact<br />
the <strong>AIMCAL</strong> office to request<br />
your password by sending an<br />
email to Tracey@<strong>AIMCAL</strong>.org.
www.convertingquarterly.com<br />
Official Magazine of <strong>AIMCAL</strong><br />
Premiers February <strong>2011</strong><br />
• Focusing on the technological<br />
advancements and latest trends in<br />
web processing and web finishing.<br />
• Containing insights from industry<br />
experts including David R. Roisum,<br />
Edward Cohen and Charles Bishop.<br />
• Targeting 15,000 converting<br />
professionals engaged in the<br />
web-processing technologies of<br />
solution/extrusion/vacuum coating,<br />
laminating, film manufacturing,<br />
flexographic/gravure printing,<br />
slitting, sheeting and other finishing<br />
methods.<br />
• Providing the latest news on patent<br />
filings, market outlooks and industry<br />
trade shows.<br />
Editorial: Mark Spaulding<br />
262.697.0525<br />
mark@aimcal.org<br />
Advertising: Cindi Stocker<br />
785.271.5801<br />
cindi@petersonpublications.com<br />
www.aimcal.org Holiday 2010 15
Wh at’s ha p p e n i n g<br />
Member<br />
News<br />
With the acquisition of Solamatrix,<br />
Inc., St. Petersburg, Florida, Madico,<br />
Inc., Woburn, Massachusetts, gains<br />
capacity, innovative laminating and<br />
coating technology, and a seasoned and<br />
professional workforce. The deal results<br />
in a broader product range for both<br />
firms and sets the stage for expansion<br />
in the global window film market. “The<br />
synergistic opportunities are enormous<br />
because we can leverage corporate<br />
strengths from both companies in technology,<br />
manufacturing capability, and<br />
marketing expertise to expand the success<br />
and rapid growth of our window<br />
film business,” says David Fletcher,<br />
president and chief executive officer of<br />
Solamatrix, which continues to operate<br />
independently.<br />
In other news, the Sun-Gard<br />
WebNet dealer program helps drive<br />
consumer traffic to loyal Sun-Gard dealers.<br />
The WebNet online marketing tool<br />
allows dealers to generate sales leads<br />
and referrals through their own customized<br />
professional WebNet Website. The<br />
program offers dealers a simple, but<br />
professionally designed, Website with<br />
a unique web address (URL) that they<br />
can utilize to promote their business in<br />
their local market. Each dealer Website<br />
is optimized to better position the site<br />
in local online searches and includes<br />
social media features that make it easy<br />
to promote on Facebook and Twitter.<br />
In addition, WebNet is more than just<br />
a Website. Users can track referrals,<br />
requests for quotes, and submitted questions<br />
through a customized tracking system.<br />
A unique login allows the WebNet<br />
dealer to view recent traffic and followup<br />
leads. This tracking system also offers<br />
a way to monitor follow-up phone calls<br />
16 Holiday 2010 www.aimcal.org<br />
and emails, preventing leads from being<br />
lost. “After conducting internal research<br />
about the industry and its advertising<br />
habits, we found an overwhelming<br />
number of local window film installers<br />
do not have a good online presence,”<br />
reports Angie Howard, marketing communications<br />
manager at Solamatrix. “In<br />
today’s world, most consumers search<br />
for local products and services online.<br />
Dealers that do not have a Website are<br />
missing those leads. WebNet offers our<br />
customers a very inexpensive way to<br />
create a professional Website. We’ve<br />
simplified the process so that a dealer<br />
needs no more than a valid email<br />
address, $75 and five minutes…to have<br />
their very own site,” she concludes. The<br />
Sun-Gard WebNet program is open to<br />
all Sun-Gard dealers. As part of the<br />
program, participants receive free hosting<br />
and URL. Dealers can choose one<br />
of three payment options with the best<br />
value being two full years for $200. For<br />
more information, visit www.sungarddealer.com/signup.<br />
***<br />
CirconixTechnologies LLC, Ringwood,<br />
New Jersey, has merged with Fulton<br />
Machinery to expand both companies’<br />
offerings to the web conveyance<br />
industry. Fulton Machinery’s expertise<br />
in machine design and manufacturing<br />
enhances capabilities for equipment retrofits,<br />
as well as coating, converting, and<br />
extrusion machines. The union means<br />
greater vertical integration to support<br />
design, manufacturing, installation, and<br />
commissioning of the most complicated<br />
web-handling systems. “Circonix and<br />
Fulton Machinery have worked together<br />
for years to offer a completely integrated<br />
solution,” says Bernhard Plato, co-found<br />
er of Fulton Machinery and president of<br />
the FM Division of Circonix. “The formal<br />
merger of our two companies will make<br />
it faster and easier for us to serve all<br />
segments of our customer base, especially<br />
when complicated design and system<br />
integration projects are involved,”<br />
he concludes.<br />
***<br />
Five ultra-removable pressuresensitive<br />
film and paper labelstocks<br />
from UPM Raflatac, Mills River, North<br />
Carolina, rely on microsphere adhesive<br />
technology to provide a combination<br />
of stable tack and repositionability<br />
and clean removal from a variety of<br />
surfaces. Target markets include news<br />
labeling, multipurpose labeling applications<br />
(labeling of books, glass, promotional<br />
items, and direct mail), page tab<br />
marking, and wall labeling. “End-users<br />
value ultra-removable labelstocks for<br />
their versatility,” says Jean-Marc Borel,<br />
specials business director, UPM Raflatac,<br />
Americas. “These paper and film prod<br />
ucts’ endless repositionability enables<br />
perfect label placement or item reuse,<br />
while…clean removal means…they can<br />
be trusted with fragile surfaces such as<br />
newsprint, glass, or drywall.” A down<br />
loadable brochure, Ultra Removable<br />
Products: Lift Labeling to a New Level,<br />
describes the product line. For more<br />
information, visit www.upmraflatac.com.<br />
***<br />
The Tag and Label Manufacturers<br />
Institute (TLMI), Gloucester,<br />
Massachusetts, bestows its 2010<br />
Environmental Leadership Award on<br />
Toray Plastics (America), Inc., North<br />
Kingstown, Rhode Island. The award<br />
in the Technical Innovation Category<br />
recognizes Toray for energy conservation,<br />
reduction of landfilled solid waste,<br />
water conservation, and a commitment<br />
to the use of future technologies<br />
that include solar and wind turbines.<br />
Since launching a comprehensive sustainability<br />
initiative in 2004, Toray has<br />
implemented practices that save the<br />
company 29 million gallons of water,<br />
8.5 million kilowatt hours of electricity,<br />
and 10.1 billion British Thermal Units<br />
of energy annually. The company also<br />
has eliminated landfilled waste. In <strong>2011</strong><br />
Toray is scheduled to begin construction<br />
on a solar farm at its headquarters.<br />
An independent panel of judges from<br />
peer organizations selected Toray for the<br />
prize from among 26 entries. Toray produces<br />
polypropylene, polyester, and biobased<br />
films for packaging and industrial<br />
applications.<br />
(l-r) Milan Moscaritolo, Mary Gervais, and Mike<br />
Theriault of Toray and Calvin Frost, chair of the TLMI<br />
Environmental Committee celebrate Toray’s recognition<br />
as the recipient of a 2010 Environmental Leadership<br />
Award.<br />
One new bio-based product,<br />
Ecodear ® compostable films, are manufactured<br />
from polylactic acid (PLA) resin.<br />
The thin, biaxially oriented Ecodear line<br />
includes a metallized heat-sealable film<br />
that delivers good moisture and oxygen<br />
barrier protection as well as a clear<br />
film for use as an inner seal layer or<br />
printweb. “Interest in compostable films<br />
made from renewable resources continues<br />
to grow,” says Franco Chicarella,<br />
product development manager,<br />
Torayfan ® Polypropylene Film Division.
Food packaging applications include<br />
frozen foods, snacks, cookies, cereal and<br />
nutrition bars, and confectionery items.<br />
Nonfood packaging possibilities involve<br />
personal-care products, fashion accessories,<br />
promotional items, toys, office supplies,<br />
and other retail goods. For more<br />
information, visit www.TorayFilms.com.<br />
Under development since 2007, Ecodear films from<br />
Toray Plastics (America) meet ASTM D6400 standard<br />
specifications for compostability.<br />
***<br />
Henkel Corp., Bridgewater, New<br />
Jersey, and National Container Group<br />
(NCG), Willowbrook, Illinois, join forces<br />
to provide Henkel customers with a<br />
quick, simple way to return empty,<br />
serviceable plastic totes. “In this sustainable<br />
packaging recovery program,<br />
NCG picks up totes…, washes them,<br />
and reintroduces them into the supply<br />
chain,” explains Isabelle Valois, channel<br />
marketing & development manager at<br />
Henkel. Stephanie Learman, purchasing<br />
director at Henkel, who spearheaded<br />
the program, adds, “By cleaning and<br />
reusing the…275-gallon totes instead<br />
of discarding them, the Tote Return<br />
Program eliminates the production of<br />
2.3 million pounds of virgin resin a year.<br />
Because the steel cages that hold the<br />
totes are also reused, production of 4.5<br />
million pounds of new steel is eliminated<br />
as well.” A new brochure explains<br />
how the Henkel Tote Recovery Program<br />
works. For more information, visit www.<br />
naturallyhenkel.com.<br />
The Miracure Silver ultraviolet (UV)<br />
coating from Henkel creates metallic<br />
effects on consumer packaging, folding<br />
cartons, labels, and other substrates.<br />
Miracure Silver UV coating costs less<br />
than the company’s Mirafoil coatings<br />
and can be applied to precise areas in<br />
a single pass, reducing waste, saving<br />
time, conserving energy, and minimizing<br />
costs. In addition, Henkel’s UV-curable<br />
coatings reduce in-use failures such as<br />
rub-off, cracking, peeling, warping, and<br />
poor ink adhesion. Miracure Silver UV<br />
coating can be applied on- or off-line<br />
using anilox, rotary screen, flatbed, or<br />
roller coaters. For more information, visit<br />
www.henkelna.com/specialtycoatings.<br />
Another new product from<br />
Henkel, Technomelt ® SupraCOOL adhesive,<br />
combines the excellent operating<br />
window, bond strength, thermal stability<br />
and adhesion range of Technomelt<br />
Supra adhesives with the lower<br />
operating temperature and application<br />
weights of Technomelt COOL adhesives.<br />
Technomelt ® SupraCOOL adhesive<br />
“delivers even higher bond strength<br />
and wider application range than traditional<br />
low-temperature technologies<br />
while reducing energy consumption,<br />
increasing the safety of the end of line<br />
operation, and creating an opportunity<br />
to improve mileage over either technology,”<br />
reports Jim Sipe, business director,<br />
Consumer Packaging, Henkel Adhesive<br />
Technologies. Technomelt SupraCOOL<br />
functions at a lower application temperature<br />
of 250-275 Fahrenheit to minimize<br />
energy consumption and equipment<br />
wear, while increasing worker safety.<br />
Lower application weights generate a<br />
20% materials savings versus conventional<br />
hot melts. In addition, excellent<br />
heat stability, eliminates gel and char,<br />
reduces maintenance and downtime,<br />
and promotes uninterrupted production.<br />
According to Sipe, the patented<br />
SupraCOOL offers an excellent balance<br />
of heat resistance and cold adhesion,<br />
as well as excellent adhesion to difficult<br />
case and carton stock. Technomelt<br />
adhesives are used in paper converting,<br />
tissue and towel, graphic arts, transdermal<br />
and self-adhesive tapes, labels and<br />
graphics. For more information, visit<br />
www.henkelna.com/consumerpackaging.<br />
A new Liofol ® Coldseal Adhesive,<br />
Liofol CS 22-861US1, can be applied at<br />
speeds in excess of 1,000 feet per minute<br />
(fpm). “The high demand for speed and<br />
efficiency in food packaging operations<br />
prompted our chemists to develop this<br />
innovative coldseal coating,” says Doug<br />
Apicella, director, Flexible Packaging<br />
Marketing, Henkel North America.<br />
Designed for confectionary, energy<br />
bars, ice cream, and other snack food<br />
applications, this adhesive adheres<br />
well to many substrates, including barrier<br />
films and surface-treated films for<br />
monoweb and laminated structures. In<br />
addition, Liofol CS 22-861US1 coldseal<br />
coating provides clean wipe, low foam,<br />
high bond strength, long shelf life, good<br />
shear stability, and compatibility with<br />
release films and lacquers. According<br />
to Apicella, the adhesive has been formulated<br />
to further optimize the coldseal<br />
coating process by reducing application<br />
issues and scrap. “Operators running<br />
coldseal coatings at high speeds often<br />
face foaming in the pan, coagulation at<br />
the blade, and build-up on the cylinder,”<br />
he explains. “They are forced to clean<br />
up overflow from the pan, or worst yet,<br />
to stop the extruder and address those<br />
issues. This Liofol adhesive runs at line<br />
speeds up to 1,000 fpm without those<br />
problems and produces quality finished<br />
goods. Coating weights are more consistent<br />
and streaking is virtually eliminated.<br />
And with an extended shelf life of up<br />
to six months for drums and totes, scrap<br />
from expired product is minimized.”<br />
Liofol CS 22-861US1 adheres well to<br />
paper, glassine, cellophane, aluminum,<br />
and polyester. It is used with heat-sealcoated<br />
films and barrier films such as<br />
acrylic-coated oriented polypropylene<br />
(OPP) and polyvinylidene-chloridecoated<br />
OPP. For more information, visit<br />
www.henkelna.com/coldseal.<br />
***<br />
The cantilevered Model 902<br />
duplex center winder from Catbridge<br />
Machinery, Parsippany, New Jersey,<br />
log-winds large-diameter rolls. With the<br />
capability and efficiency of a standard<br />
cantilevered center-wind duplex slitter,<br />
the Model 902 winds to 31.5-inch (in.,<br />
800-millimeter, mm) diameters on both<br />
shafts. Additionally, the Model 902 can<br />
unwind, trim, and rewind to diameters<br />
exceeding the maximum capacity of<br />
standard duplex models. This duplex<br />
center winder log-winds diameters up<br />
to 48 in. (1219mm), depending on roll<br />
weight and shaft diameter. Log rolls<br />
are wound on the bottom shaft, which<br />
is operated in a lift-out mode. In addition<br />
to simply trimming, a few cuts also<br />
can be made for certain materials. After<br />
the cores are loaded on both rewind<br />
shafts, the machine automatically “picks<br />
and places” each core precisely where<br />
it needs to be for rewinding while the<br />
operator is performing packaging or<br />
other finished roll discharge activities.<br />
Operating with automatic knife positioning,<br />
the core placement system provides<br />
faster, more accurate setups. Time savings,<br />
especially on narrow cuts where<br />
there are many cores, can be dramatic.<br />
For further time savings, Catbridge<br />
offers customized loading and unloading<br />
systems.<br />
Applications for Catbridge’s Model 902 duplex<br />
winder include flexible packaging, foams, film laminations,<br />
pressure-sensitive label stock, window films,<br />
and paper.<br />
In the latest collaboration between<br />
Catbridge and Georg Sahm GmbH &<br />
Co. KG, Eschwege, Germany, Catbridge<br />
www.aimcal.org Holiday 2010 17
has built a pressure-sensitive tape spooling<br />
line utilizing Sahm winders. The<br />
762mm (30-in.) line unwinds, slits, and<br />
spools webs of various pressure-sensitive<br />
tapes including foams. The rewind<br />
section consists of 12 Sahm model 4 11<br />
E spoolers, each capable of a maximum<br />
package diameter of 400mm (15.75 in.),<br />
tape width from 1.6 to 30mm (0.063 to<br />
1.18 in.) and speeds to 450 m (1,450 feet)<br />
per minute. Features include a score cut<br />
slitting section capable of minimum slits<br />
of 3 mm (0.12 in.), a shafted, floor pick-up<br />
unwind and a provision to wind a liner<br />
and/or exchange one liner for another.<br />
The slitting station is adapted to accept<br />
a drop-in shear or razor section as well.<br />
Another section allows drop-in diecutting<br />
capability if needed. For more<br />
information, visit www.catbridge.com.<br />
Pressure-sensitive tape spooling lines for tear strips,<br />
films, and ribbons or custom configurations combine<br />
web handling and slitting from Catbridge with spooling<br />
from Sahm.<br />
***<br />
Interfilm Holdings Inc., Greenville,<br />
South Carolina, parent company of<br />
Brushfoil, Guilford, Connecticut, serves<br />
as the North American distributor of<br />
coated films from NanoPack Inc., Wayne,<br />
Pennsylvania, including NanoSeal<br />
barrier coatings for meat and cheese<br />
packaging. The patent-pending oxygen<br />
barrier from NanoPack can be used<br />
for indirect food contact in accordance<br />
with regulations administered under the<br />
federal Food, Drug and Cosmetic Act by<br />
the U.S. Food and Drug Administration,<br />
Washington, D.C. “We began our<br />
NanoSeal research in 2005, and introduced<br />
our first commercial products<br />
two years ago,” reports Howard Kravitz,<br />
president and chief executive officer of<br />
NanoPack. “What’s really noteworthy<br />
about our latest achievement is that<br />
we now provide a clear barrier coating<br />
for meat and cheese packaging with<br />
excellent barrier properties as well as<br />
significant economic and environmental<br />
advantages.” Current structures used<br />
in meat and cheese packaging incorporate<br />
polyvinylidene chloride (PVdC),<br />
which is considered by some to be an<br />
environmental negative. “The chlorine<br />
given off by PVdC combines with<br />
moisture in the environment and forms<br />
hydrochloric acid, during the manufacture<br />
of coated films and later in landfills.<br />
18 Holiday 2010 www.aimcal.org<br />
Thus, the elimination of chlorine-bearing<br />
PVdC reduces processing and disposal<br />
concerns,” he explains. There also are<br />
advantages when compared to barrier<br />
structures using ethylene vinyl<br />
alcohol (EVOH). “…while EVOH is also<br />
a good barrier, more than 50 times of<br />
it is required for comparable barrier,<br />
at a higher cost,” according to Kravitz.<br />
The NanoSeal technology also provides<br />
flavor and aroma barriers. Applicable<br />
markets include spices and coffee.<br />
NanoPack’s technology already is being<br />
used in ‘dry’ packaged products includ<br />
ing nuts, crackers, cookies, confectionary,<br />
and mixes. The environmental<br />
benefits of NanoSeal are enhanced<br />
by economics: less material is needed to<br />
achieve better barrier than PVdC, EVOH<br />
and polyvinyl alcohol.<br />
In other news Interfilm has<br />
installed a high-speed 80-inch Kampf<br />
Conslit II slitter and received a Superior<br />
rating in an audit by AIB International,<br />
Manhattan, Kansas. The new slitter<br />
continues Interfilm’s strategy of continu<br />
ous improvement through investing in<br />
equipment and technology upgrades.<br />
This is the third Kampf slitter installed<br />
in Interfilm plants in the past three<br />
years. “The new equipment provides<br />
higher throughput, better roll build, and<br />
improved safety,” says Cindy Simpler,<br />
Interfilm’s senior vice president of opera<br />
tions.<br />
On August 18, 2010, Interfilm’s<br />
Rancho Cucamonga facility was<br />
audited based on the Consolidated<br />
Standards for Food Contact Packaging<br />
Facilities established by AIB<br />
International, Manhattan, Kansas. The<br />
audit was conducted by Louis Stratford,<br />
regional director for AIB International,<br />
and resulted in score of 920 out of a possible<br />
1000 points and a Superior rating.<br />
AIB International audits evaluate the<br />
entire production process from receipt of<br />
raw materials through shipment of finished<br />
goods. Interfilm’s Greenville, South<br />
Carolina, facility received a Superior<br />
rating in July 2010. Interfilm’s other two<br />
facilities, North Aurora, Illinois, and<br />
Glastonbury, Connecticut, are scheduled<br />
to complete the audit process before the<br />
end of 2010.<br />
Interfilm and The Dow Chemical<br />
Co., Midland, Michigan, are improving<br />
the sustainability of oriented polystyrene<br />
window envelope films with the<br />
purchase of renewable energy credits<br />
(RECs). The RECs offset the conventional<br />
energy consumed in the production of<br />
ProciteTM Window Envelope Films at<br />
Dow’s plant in Hebron, Ohio. Dow and<br />
Interfilm estimate that the RECs offset<br />
energy consumption equivalent to the<br />
electrical power used by 725 U.S. homes<br />
for one year. The RECs are certified<br />
through a third party, and comply with<br />
regulations and audit processes set<br />
by the U.S. Environmental Protection<br />
Agency, Washington, D.C. Purchasing<br />
RECs is an immediate, cost-effective<br />
way to help reduce the environmental<br />
impact of conventional electricity generation.<br />
For every REC purchased, one<br />
megawatt-hour of renewable electricity<br />
is generated and delivered to the power<br />
grid. Procite films combines clarity, readability,<br />
and stiffness. Interfilm customers<br />
may include a “Certified Wind Power”<br />
logo on their window envelope products.<br />
For more information, visit www.<br />
interfilm-usa.com.<br />
***<br />
New LE1000-2 and LE3000-1Thickness<br />
Gauges from Measureitall.com,<br />
Cornelius, North Carolina, measure to<br />
0.2 and 1.0 micron. Designed for precision<br />
thickness measurement of film,<br />
paper, and foil, as well as soft compressible<br />
materials such as fabric and foam,<br />
each gauge comes with data recording,<br />
analysis, and display software. Contact<br />
pressures vary from 12 to 200 grams of<br />
force. Applications include laboratory,<br />
shop floor, and online. For more information,<br />
visit www.measureitall.com.<br />
***<br />
A Website presentation by The<br />
Montalvo Corp., Gorham, Maine,<br />
explains how the top and bottom<br />
unwind stands on a Goss Urbanite Press<br />
in Greenfield, Massachusetts, were economically<br />
upgraded. The new assembly<br />
relies on Montalvo’s closed-loop tension<br />
control system with its S-3100ce digital<br />
tension controller, an MPC4 I/P converter,<br />
an MAF3 air filter, plus T-Series<br />
load cell, V-series brake, and SKL safety<br />
chuck. Prior to the upgrade, the unwind<br />
stand used manual clamp brakes and<br />
spring-loaded dancers. The upgrade<br />
enhances operator safety, and enables<br />
tool-free brake pad replacement, consistent,<br />
constant, precise closed-loop digital<br />
web tension control, and automatic<br />
maintenance of selected tension set<br />
points. For more information, visit www.<br />
montalvo.com/assets/presentations/<br />
upgrade-recorder-unwind.swf.<br />
A presentation on the Montalvo<br />
Website explains how to inexpensively<br />
upgrade Mark Andy 4120 presses for<br />
better productivity and reduced downtime<br />
and waste. The key is controlling<br />
minimal tension on extensible materials<br />
from the full roll down to the core. If<br />
significant unwind friction and torque<br />
are occurring, the original brakes are<br />
replaced with Montalvo C-Series dual<br />
disc brakes. Benefits to Mark Andy press<br />
users include the ability to compete with
Montalvo upgrades Goss Urbanite presses with a precise,<br />
closed-loop, digital tension control system.<br />
newer presses at a fraction of the cost of<br />
a new press. The upgrades also allows<br />
the presses to run lighter substrates,<br />
achieve higher speeds, improve registration,<br />
increase production, minimize<br />
waste, reduce set-up time, broaden the<br />
range of products handled, and simplify<br />
installation and use. In this upgrade, a<br />
Montalvo load-cell-based S-3100 digital<br />
tension controller replaces the existing<br />
dancer control system. The system also<br />
uses a new Montalvo CD-104 brake<br />
assembly, and a Montalvo TNT tension<br />
sensing roll replaces the existing idler<br />
roll. For more information, visit www.<br />
montalvo.com/assets/presentations/<br />
upgrade-markandy-4120.swf.<br />
Upgrades for the Mark Andy 4120 press include a<br />
Montalvo MPC-4 I/P converter, S-3100 controller and<br />
CD104 brake.<br />
Montalvo’s RE-4 Range Expander<br />
expands the capability of unwind braking<br />
systems. Used by companies such<br />
as Fisher Paper and Avery Dennison,<br />
the RE-4 provides consistent, responsive<br />
tension control with large-mass rolls that<br />
run at light tension levels such as films<br />
and foils. Ed Montalvo says, “If you need<br />
to get to speed quickly – or stop quickly<br />
-- but your sheet is brittle or delicate, you<br />
will need a drive system with a large<br />
range of tensions and a large capacity,<br />
multi-range brake to manage the wide<br />
torque levels. The RE-4 can control the<br />
brake for stopping AND delicately manage<br />
the web tension when running at<br />
speed.” The RE-4 works in conjunction<br />
with the Montalvo 3400 Series of unwind<br />
tension controllers on non-driven<br />
unwinds. This system works with load<br />
cell-based or dancer arm-based tension<br />
control. For more information, visit www.<br />
montalvo.com.<br />
In situations where a wide range of torque is needed<br />
(e.g., where the web tension may require 5 pounds<br />
per square inch (PSI) to the brake but require 75 PSI<br />
to stop), the RE-4 Range Expander engages different<br />
ranges to ensure sufficient output for running control<br />
and stopping without web breakage while maintaining<br />
proper tension.<br />
***<br />
C.A. Litzler Co., Inc., Cleveland,<br />
Ohio, has been accepted as an associate<br />
member in the Control System<br />
Integrators Association (CSIA), Madison,<br />
Wisconsin. Litzler provides Litzler<br />
Automation services, which supplies<br />
high-quality drives and control systems<br />
for a variety of industries, including<br />
web converting, composites, and others.<br />
Litzler Automation provides fullservice<br />
automation solutions such as<br />
design, development, and fabrication<br />
of mechanical and electrical automation<br />
systems, design and development<br />
of programmable logic controller and<br />
operator interface software, coordinated<br />
servo and drives control, web control,<br />
vision system integration, continuous<br />
process and batch control, discrete<br />
assembly, and networking and data collection<br />
systems. For more information,<br />
visit www.calitzler.com.<br />
***<br />
Exopack Advanced Coatings,<br />
Mathews, North Carolina, adopts a<br />
new z-flo brand name with distinctive<br />
multicolor logotype to convey the<br />
z-direction advantages inherent in the<br />
company’s conductive films and foils.<br />
“Z” directed or “through” conductiv<br />
ity can significantly improve adhesion<br />
to foil as well as subsequent layers,<br />
thermal lamination, and chemical<br />
resistance. Lightweight and low cost,<br />
z-flo conductive films and conductivecoated<br />
foils are unaffected by humidity,<br />
chemicals, and high temperatures and<br />
are gaining acceptance for electric car<br />
batteries, capacitors, and electronic<br />
whiteboards. As a current collector, z-flo<br />
films and foils give manufacturers a<br />
prefabricated component with exceptional<br />
properties. Foils can be single- or<br />
double-side-coated with a conductive<br />
coating. In electronic whiteboards, z-flo<br />
films allow manufacturers to locate an<br />
x-y coordinate by using two layers of<br />
conductive films separated by an air<br />
gap. Coated z-flo films with silver on<br />
one or both sides increase surface conductivity<br />
and improve the uniformity of<br />
charge distribution and the amount of<br />
heat dissipation. Available in a variety<br />
of roll sizes, coating constructions, and<br />
dimensions, applications include touch<br />
and pressure-sensitive film applications,<br />
RFI shielding, and fuel cells. Contract<br />
coating is available. For more information,<br />
visit www.exopackadvancedcoatings.com/conductives.asp.<br />
Chimie Tech Services (CTS),<br />
Antony, France, now distributes diazo<br />
phototool films from Exopack in France,<br />
the European Community, the Middle<br />
East, and South Africa. “CTS is rec<br />
ognized throughout the European<br />
Community as a leading supplier to<br />
printed circuit board (PCB) manufacturers,”<br />
reports Jeff Jarvis, global business<br />
manager at Exopack. Now in its third<br />
decade as a supplier to the microelectronics<br />
and PCB industries, CTS will<br />
handle sale, delivery, and technical support<br />
for Exopack’s phototool films, brand<br />
ed under the name CTS 500. “From the<br />
start, Chimie Tech has sought to align<br />
itself with true innovators within various<br />
segments of the industry,” says Jean-<br />
Yves Salaun, CTS general manager.<br />
“We’re very pleased because in Exopack<br />
Advanced Coatings, we’ve found such<br />
a leader in diazo phototool technologies<br />
and applications.” For more informa<br />
tion, visit www.chimietech.com, www.<br />
exopackadvancedcoatings.com.<br />
***<br />
Permanent pressure-sensitive<br />
adhesives (PSAs) free of alkylphenol<br />
ethoxylates (APEs) have been developed<br />
by Franklin Adhesives & Polymers,<br />
Columbus, Ohio. APEs are used in<br />
many consumer products, including<br />
adhesives, and often end up in the<br />
sludge generated by wastewater treatment<br />
plants. When the sludge is used in<br />
agricultural applications, run-off flows<br />
www.aimcal.org Holiday 2010 19
into streams and rivers where APEs<br />
degrade into toxic chemicals that can<br />
damage the health and reproduction of<br />
birds, fish, and mammals. Because of<br />
these environmental hazards, Europe<br />
and Canada have established guidelines<br />
for using APEs, and the United<br />
States is expected to follow suit. The<br />
APE-free technology is available under<br />
the Covinax brand and can be formulated<br />
for different degrees of peel, tack,<br />
and shear. In fact, Franklin can design<br />
an APE-free version of any existing PSA.<br />
For more information, visit www.franklinadhesivesandpolymers.com.<br />
***<br />
Prime UV-IR (ultraviolet-infrared),<br />
Carol Stream, Illinois, made sales at<br />
Expoprint, Latin America, June 23-29,<br />
2010, in Sao Paulo, Brazil. “Purchasers<br />
were out in force and interested in Prime<br />
UV curing equipment for newspaper<br />
and packaging presses, and Prime IR<br />
Action dryers for inkjet printing and<br />
digital imaging,” reports, Erich Midlik,<br />
executive vice president, Global Sales<br />
for Prime UV-IR. The IBGE (Association<br />
for the Graphic Industry, Brazil) reports<br />
Brazilian printing companies are<br />
eager to invest in the latest technology.<br />
Competition in the graphic arts industry<br />
is intense, and acquiring new equipment<br />
and technologies has become<br />
essential for small, medium, and large<br />
printing facilities. Midlik agrees, “Brazil<br />
and other countries in Latin America<br />
are on a trend to outpace North America<br />
in their acceptance of UV technology<br />
because of its high print quality, ease of<br />
installation, and cost savings in capital<br />
equipment and in maintenance. Printers<br />
want to leapfrog the old heat-set technology<br />
and invest in UV curing because<br />
of the savings, including the elimination<br />
of emissions into the environment. Here<br />
in the United States, the Environmental<br />
Protection Agency recommends the UV<br />
printing and coating process as BACT<br />
(Best Available Control Technology). In<br />
the countries of Latin America there is<br />
Environmental benefits are driving acceptance of UV<br />
printing around the world.<br />
20 Holiday 2010 www.aimcal.org<br />
an intense drive for cleaner cities and<br />
industrial zones.” For more information,<br />
visit www.primeuv.com.<br />
***<br />
Marathon Twin Wire Thermal<br />
Spray coatings from Menges Roller Co.,<br />
Wauconda, Illinois, enhance roller performance<br />
in severe conditions involving<br />
heavy abrasion, chemicals, and<br />
high levels of moisture. The restorative,<br />
one-step, self-bonding Thermal Sprays<br />
apply finely divided metallic materials<br />
in molten form to impart superior<br />
release properties, as well as protection<br />
against wear, corrosion, and oxidation.<br />
The coating also improves traction and<br />
surface hardness and discourages static<br />
buildup. For more information, visit<br />
www.mengesroller.com.<br />
***<br />
Davis-Standard, Fulton, N.Y., is installing<br />
coreless, off-line winding technology<br />
from NO.EL ® srl, San Pietro Mosezzo,<br />
Italy, in its lab for trials and testing programs.<br />
The installation supports a recent<br />
agreement whereby Davis-Standard<br />
serves as the exclusive supplier of<br />
NO.EL’s off-line as well as inline core<br />
less stretch film systems to the North<br />
American converting industry. This alliance<br />
has resulted in processing capabilities<br />
for high-speed coreless winding of<br />
stretch film in widths up to 3 meters (m,<br />
120 inches, in.). “We are pleased to offer<br />
trials of the NO.EL off-line rewinder in<br />
our lab,” says Hassan Helmy, executive<br />
vice president of Davis-Standard. “This<br />
high-speed coreless technology is consistent<br />
with our goal of providing…prod<br />
ucts that improve processing efficiencies,<br />
roll quality, and…return on investment,”<br />
he adds. This technology allows manufacturers<br />
to produce coreless and cored<br />
conventional stretch film for hand and/<br />
or machine wrap at speeds up to 700m<br />
(2,300 feet, ft.) per minute depending on<br />
upstream extrusion capabilities, raw<br />
material selection, film properties, and<br />
structures. The NO.EL rewinder at the<br />
Davis-Standard lab also demonstrates<br />
technology for pre-stretching films down<br />
to 7 microns, as well as winding the<br />
film coreless or on thin cores at winding<br />
Coreless off-line winding technology from NO.EL®<br />
srl is available for trials and testing at Davis-<br />
Standard’s laboratory in Fulton, New York.<br />
speeds up to 1000m per minute. Each<br />
customized installation offers processing<br />
advantages such as savings on<br />
wrapping material, consistent wrapping<br />
force, fewer opportunities for damage,<br />
and minimized film breaks as a result of<br />
a damaged roll edge.<br />
Another upgrade to Davis-<br />
Standard’s research and development<br />
capabilities involves the installation of<br />
a 1,168-millimeter (mm, 46-in.) Harris &<br />
Bruno (H&B) HiFlow enclosed chamber.<br />
The patent-pending chamber significantly<br />
improves process efficiencies for<br />
coating adhesives and liquids with low<br />
to medium viscosities. Available for testing<br />
at the Fulton lab, it’s an option on all<br />
Davis-Standard coating lines. “The H&B<br />
chamber is a great addition to our lab<br />
and has the potential to impact coating<br />
processes in ways we have not seen<br />
before,” says Jeff Lawler, manager of<br />
the lab. The enclosed chamber design is<br />
engineered to significantly reduce micro<br />
bubble formations and promote the efficient<br />
replenishment of anilox cells with<br />
less aeration of ink/coatings. A smaller<br />
cross-section requires less ink/coating to<br />
charge the system. There is also a smaller<br />
end sealing area and unique chamber<br />
porting. The chamber augments two<br />
liquid coating lines and a coextrusion<br />
pilot line. The lab is available to test<br />
formulations, determine methodologies,<br />
fine-tune techniques, develop new products,<br />
evaluate equipment, and improve<br />
existing technologies. A team of experienced<br />
and skilled process engineers<br />
and technicians work with customers<br />
before, during, and after the trial and<br />
testing process.<br />
The patent-pending H&B HiFlow enclosed chamber<br />
is another new addition to Davis-Standard’s lab.<br />
A new slitter rewinder line from<br />
Davis-Standard has improved efficiencies<br />
and achieved savings goals in the<br />
production of fiberglass nonwoven mat<br />
products at GAF-Elk Corp., Wayne,<br />
N.J. Installed late in 2009, the line is<br />
designed for a maximum web width<br />
of 2,000mm (80 in.) and line speeds of<br />
1,000 ft. (305m) per minute. “Not only<br />
did Davis-Standard deliver on design<br />
and engineering, but they listened and
made improvements,” reports Roger<br />
Jiao, project manager at GAF-Elk.<br />
Jiao says the company has been most<br />
pleased with the user-friendly rewinder,<br />
which offers several advantages including<br />
recipe setup and winding curves.<br />
Other advantages include the shaftless<br />
floor pick-up unwind, a splice table<br />
with pull roll and score slitters, and an<br />
AB digital drive system. To simplify line<br />
operation, Davis-Standard customized a<br />
programmable logic controller for GAF-<br />
Elk’s custom recipes as well as configurable<br />
rewind tension curves. A custom<br />
splice table system enables splicing<br />
without relaxing winding tension.<br />
At the K Show, October 27-November<br />
3, 2010, in Düsseldorf, Germany, Davis-<br />
Standard focused on converting and<br />
extrusion technologies that save energy,<br />
reduce scrap, and improve processing.<br />
This included the display of a 65mm<br />
(2.5-in.) direct drive extruder, ProCone<br />
die mandrel, and control systems for<br />
both blown film and extrusion processes.<br />
Davis-Standard also promoted new pelletizer<br />
technology that offers significant<br />
production and environmental advantages,<br />
and offered shuttle service to its<br />
facility in Erkrath, Germany, for winder<br />
demonstrations.<br />
Testing shows the direct drive<br />
extruder consistently provides quieter<br />
(as much as 70% at 100 revolutions per<br />
minute), more energy-efficient operation<br />
(as much as 25%) than their AC- or<br />
DC-drive counterparts. The direct drive<br />
operates on a permanent magnet synchronous<br />
motor, which does not require<br />
a mechanical gear reducer to multiply<br />
the torque to rotate the screw. Davis-<br />
Standard supplies these extruders in<br />
sizes up to 114mm (4.5 in.).<br />
A Davis Standard slitter rewinder, installed at GAF-<br />
Elk Corp., includes a shaftless floor pick-up unwind,<br />
a splice table with pull roll and score slitters, and an<br />
AB digital drive system.<br />
A new series of underwater,<br />
water ring and air ring pelletizers for<br />
micro pellets, normal pellets, and macro<br />
pellets range from laboratory to plant<br />
scale. These pelletizers allow for 5%-25%<br />
more production than previous models.<br />
The die plates, manufactured in-house,<br />
have been redesigned and field proven<br />
to enable greater throughputs while<br />
nearly doubling the face life of the die<br />
plate. This design also enables greater<br />
process flexibility for a broad melt viscosity<br />
processing range without a die<br />
change.<br />
SLC (Sliding Lay-on Carriage) Series winders from<br />
Davis Standard control winding force with pneumatics<br />
instead of hydraulics. This 1,800mm (74-in.) SLC-1000<br />
winder is designed for large-diameter mill roll production.<br />
(All safety devices may not be shown.)<br />
At CPP Expo, October 31-November<br />
3, 2010, in Chicago, Illinois, Davis-<br />
Standard showcased a new coater<br />
design for narrow-web applications,<br />
ProCone die, and a range of control<br />
systems. The modular design of the<br />
new coater, which also was shown at<br />
Labelexpo, September 14-16, 2010, in<br />
Chicago, incorporates a floor-mounted<br />
docking station and independent coater<br />
modules. Each module is capable of a<br />
different process setup, but can also be<br />
programmed the same and swapped to<br />
simplify cleaning and reduce downtime.<br />
Mechanical drives are included and<br />
only require air and electrical connections.<br />
Davis-Standard’s modular coater design integrates<br />
with a floor-mounted docking station and independent<br />
coater modules.<br />
The ProCone Die, which also was<br />
shown at K, is engineered for blown film<br />
barrier films with five to nine layers. A<br />
stackable arrangement allows vertical<br />
movement of mandrels within the stack.<br />
This unique design allows for angular<br />
movement of the mandrels relative to<br />
each other, which provides flexibility to<br />
change the layer ratios without changing<br />
extruder position. The modules,<br />
consisting of one cone and one ring,<br />
can be rotated to share an extruder or<br />
uncoupled and moved within the stack<br />
for use with another extruder. This die is<br />
available in sizes from 50 to 300mm (2 to<br />
12 in.).<br />
Control technology is available for<br />
Direct drive extruders from Davis-Standard process<br />
a variety of resins for all extrusion applications.<br />
every coating process. The DS5 (Davis-<br />
Standard Secure Service Support<br />
System) enables service personnel to<br />
diagnose and fix problems remotely<br />
via a secure, high-speed Internet connection.<br />
Immediate online access to<br />
equipment minimizes downtime. The<br />
Integrator C is a new single-point<br />
system that replaces obsolete CMR<br />
systems. It has the functionality of the<br />
CMR, but with additional functionality<br />
such as recipe management, historical<br />
data trending and alarms. It also features<br />
a programmable logic controller<br />
drive interface, improved temperature<br />
controls, and enhanced gauge control<br />
based on the age of the existing gauge<br />
system. The Integrator Pro combines line<br />
control and data monitoring into one<br />
highly functional information center. It<br />
is specifically designed for high-level<br />
converting processes including cast film,<br />
blown film, extrusion coating, solvent<br />
and aqueous coating, and drying. Using<br />
a Windows ® point-and-click interface,<br />
operators monitor operation, track quality<br />
standards, collect and trend historical<br />
data, and store product recipes from a<br />
standard personal computer.<br />
Three models of extrusion coating<br />
lines – 300, 450 and 750 – reflect the<br />
approximate line speed in meters per<br />
minute. The 300 is engineered for customers<br />
who want to enter new markets<br />
or grow their business with a modest<br />
investment. The 450 provides greater<br />
output and automation. The 750 offers<br />
the fastest line speeds and most options<br />
www.aimcal.org Holiday 2010 21
for large-scale production applications.<br />
All three can be customized for specific<br />
flexible packaging applications.<br />
The latest addition to the company’s<br />
Davis-Standard developed its latest pelletizer range<br />
to support new markets such as biopolymers as well<br />
as debottlenecking projects and improved scrap<br />
recovery.<br />
range of surface and center winders, the<br />
SLC (Sliding Lay-on Carriage) Series,<br />
controls winding force with pneumatics<br />
instead of hydraulics. Like the PAC<br />
series, the SLC Series is capable of<br />
wound roll diameters up to 1,500mm (60<br />
in.). The AC-driven winder is available<br />
in widths from 1,118 to 3,400mm (44 to<br />
134 in.) and capable of winding rolls on<br />
75- or 150mm (3- or 6-in.) cores. Several<br />
unique engineering features improve<br />
performance. Bearings located close to<br />
the wound roll edge support the weight<br />
of the roll, while a horizontal linear rail<br />
enhances shaft performance. Winding<br />
force is controlled via pneumatic cylinders<br />
with control feedback and taper<br />
capabilities. The finished roll unloading<br />
system is independent from the winding<br />
transfer cycle sequence, shortening<br />
and streamlining roll changes. Roll carts<br />
and shaft handling are available to add<br />
automation to fit each plant’s needs.<br />
Other features include a horizontal flat<br />
bed design, high-capacity shaft bearings,<br />
high-speed pneumatic traversing<br />
knife assembly, web tension control,<br />
touch screen controls for winder settings,<br />
and two center slitters for multiple lane<br />
production. Options include additional<br />
slitters, a center drive feature, gap winding,<br />
shaft accelerator, cord expander roll<br />
and shaft extractor/cart.<br />
A range of coaters and coating<br />
heads are available with more than<br />
50 coating configurations. Innovative<br />
accessories include the patented CAS<br />
(coating air separation) system, the<br />
Steamex re-humidification system, and<br />
the patented pressurized gravure head<br />
(PGH) system. Liquid coating and laminating<br />
machines are equipped for window<br />
protection and optical films, release<br />
22 Holiday 2010 www.aimcal.org<br />
and adhesive tapes, photography products,<br />
and solar and battery applications.<br />
C-P Flexible Packaging (C-P), York,<br />
Pennsylvania, installed a lamination<br />
line from Davis-Standard primarily to<br />
produce snack food packaging. “Over<br />
half of our business is in extrusion lamination,<br />
so the addition of this line was<br />
essential,” reports Mike Takis, engineering<br />
manager at C-P. “Not only did Davis-<br />
Standard address our technical needs,<br />
but they achieved an ambitious timeline.”<br />
Davis-Standard supplied the line<br />
with custom profile control between the<br />
gauging system and flex lip die to attain<br />
very flat profiles across the web and in<br />
the machine direction. The line is also<br />
wider to better match the company’s<br />
flexo printing capabilities. Installed late<br />
in 2009, the line features new Integrator<br />
control technology and a regenerative,<br />
shaftless turret unwind splicer. It produces<br />
laminated structures comprised<br />
of extruded polyethylene between two<br />
films including oriented polypropylene<br />
and polyethylene terephthalate. The<br />
films can be clear, printed in up to 10<br />
colors or metallized. Prior to the expansion,<br />
C-P was running all extrusion<br />
laminations on a Black Clawson line,<br />
which has run continuously for almost<br />
20 years. C-P is AIB (American Institute<br />
of Baking) rated and one of the few certified<br />
Sustainable Green Printers in the<br />
United States.<br />
For more information, visit www.<br />
(left-right) Steve Tusing, Extrusion Department<br />
manager, Mike Takis, engineering manager, and<br />
Greg Collins, vice president of Manufacturing, stand<br />
before C-P Flexible Packaging’s new Davis-Standard<br />
lamination line with Integrator control technology.<br />
noel-automation.com, www.davisstandard.com,<br />
www.bc-egan.com, www.<br />
cpflexpack.com.<br />
***<br />
Tullis Russell Coaters, Bollington,<br />
United Kingdom, has won the prestigious<br />
Northwest Business Environment<br />
Awards in the Small and Medium<br />
Enterprise category for fully integrating<br />
environmental performance into its business<br />
practices. As a result, the company<br />
has reduced its carbon footprint 17%,<br />
realized £374,000 (US$588,535) in annual<br />
cost savings, and is eligible for an energy<br />
efficiency discount from the annual<br />
Climate Change Levy. The judges noted:<br />
“Their plans for the future are innovative<br />
- including solar panels and a growing<br />
eco range. Their commitment to community<br />
engagement and work with schools<br />
shows they have gone the extra mile,<br />
making them deserving winners.”<br />
Measures included simple steps<br />
such as turning down thermostats,<br />
implementing routine power-downs of<br />
equipment, and installing low-energy<br />
lighting. Energy use has been further<br />
reduced by insulating the factory’s<br />
steam pipes, and adding heat exchangers<br />
to the coating machine ovens and<br />
an economizer to the boiler. A waste<br />
paper compactor and tipper bins have<br />
been installed, and waste is now segregated<br />
for pretreatment and recycled, to<br />
reduce the amount diverted to landfill.<br />
The firm has reduced annual carbon<br />
dioxide emissions 46% and water use by<br />
74 cubic meters. During the past three<br />
years it has reduced landfilled waste<br />
81%. In addition, the facility meets the<br />
ISO14001 standard for Environmental<br />
Management Systems and holds Forest<br />
Stewardship Council (FSC) accreditation<br />
for sustainable use of raw materials.<br />
The Bollington manufacturing facility<br />
produces and supplies coated security<br />
paper and films for a global market and<br />
employs 110. Support from Groundwork<br />
Cheshire, the Carbon Trust, Defra and<br />
Envirowise helped the firm make a wide<br />
range of resource efficiency improvements<br />
and gain the full support of all<br />
employees. For more information, visit<br />
www.trcoaters.co.uk.<br />
***<br />
CARESTREAM Flexx transparent<br />
conductive films from Carestream<br />
Advanced Materials, Rochester, New<br />
York, provide an alternative to indium<br />
tin oxide (ITO) films for touch panels.<br />
Patented silver nanomaterial technology<br />
enables exceptional conductance<br />
and superior optical performance.<br />
Coating the nanomaterial onto resilient<br />
polyethylene terephthalate (PET) creates<br />
a film that is more flexible and less<br />
expensive to produce than ITO-based<br />
offerings. “Device manufacturers have<br />
been limited by the drawbacks of ITO for<br />
a long time, including brittleness, high<br />
cost, relatively low durability, and occasional<br />
scarcity of product,” says Bruno<br />
Merry, general manager for Carestream<br />
Advanced Materials, noting, “Our<br />
Flexx films exceed standards for optical<br />
transparency and offer customers many<br />
benefits that were not previously available.<br />
Our PET-based product—which is<br />
manufactured using a high-yield, rollto-roll<br />
precision coating process—is also
far less brittle than ITO-based films. It is<br />
able to offer longer life performance for<br />
transaction terminals and other devices<br />
that are exposed to high-traffic use.<br />
Also, our films are easily etched using<br />
common methods, resulting in optical<br />
properties that are highly desirable for<br />
projected capacitive touch panels.” In<br />
addition to touch panels, applications<br />
include organic light-emitting diode<br />
lighting and displays, flexible displays,<br />
printed electronics, and photovoltaics.<br />
“We are initially offering 300 ohm/square<br />
and 100 ohm/square products with an<br />
optional hardcoat, which is ideal for<br />
resistive and projected capacitive touch<br />
screen applications,” reports Merry.<br />
Products combining the coating technology<br />
with other flexible substrates are<br />
scheduled for introduction in <strong>2011</strong>. For<br />
more information, visit www.carestreamhealth.com.<br />
***<br />
A new generation of the widely<br />
used EPC extrusion coating die from<br />
Extrusion Dies Industries, LLC (EDI),<br />
Chippewa Falls, Wisconsin, increases<br />
productivity by simplifying changes in<br />
product width and eliminating much<br />
of the deckle disassembly involved in<br />
cleaning and maintenance. Launched at<br />
CPP Expo, October 31-November 3, 2010,<br />
in Chicago, Illinois, the EPC die, like its<br />
predecessors, incorporates a deckle system<br />
that can be adjusted to minimize the<br />
formation of edge bead, which wastes<br />
polymer and substrate as it is trimmed<br />
from the web. “What is innovative in the<br />
new-generation EPC die is an extensive<br />
enhancement of the deckle system that<br />
increases the ease and repeatability of<br />
width adjustments, simplifies cleanout of<br />
carbonized polymer buildup in the die,<br />
and makes possible rapid removal of the<br />
entire deckle assembly for a ‘split and<br />
clean,’ or complete opening of the die for<br />
maintenance,” reports Gary D. Oliver,<br />
vice president of technology and engineering<br />
at EDI.<br />
Deckles are mounted at either end<br />
off portions of the internal flow channel<br />
and can be positioned to minimize edge<br />
bead. The new die reduces downtime<br />
four ways: rapid and accurate width<br />
changes, improved buildup removal,<br />
ready access for replacing seals and<br />
adjusting die gap, and fast removal of<br />
the deckle system for ‘split and clean.’<br />
Width changes are expedited by a<br />
more robust support structure and drive<br />
mechanism for the deckle. Changes<br />
in width are accomplished by a single<br />
movement of the entire assembly of<br />
deckle components. Once those components<br />
have been adjusted to obtain the<br />
To clean away buildup that causes die lines, the operator<br />
can now retract the external and die-gap deckle<br />
components of the EPC die, as shown in Panel 2, and<br />
insert a brass scraper (Panel 3). The scraper reaches<br />
beyond the lip opening and into the secondary manifold.<br />
No disassembly is required.<br />
desired edge-bead profile, the setting is<br />
preserved through repeated changes in<br />
width. Operators can now quickly retract<br />
the external and die-gap deckle components<br />
and insert a simple brass scraper<br />
that cleans away carbonized polymer<br />
that causes die lines. Previously, it was<br />
impossible to remove such buildup<br />
upstream of the lips without complete<br />
disassembly, but the new scraper reaches<br />
beyond the lip opening and into the<br />
secondary manifold of the die. A similar<br />
situation occurred when it was time to<br />
change end seals. Much of the deckle<br />
had to be disassembled. The redesign<br />
eliminates the need to remove numerous<br />
fasteners and handle heavy deckle<br />
components. It’s also possible to open the<br />
die without completely disassembling<br />
the deckles at either end. Instead, each<br />
deckle assembly can be removed intact<br />
by unfastening four bolts. For more information,<br />
visit www.extrusiondies.com.<br />
***<br />
A months-long deployment to<br />
Afghanistan for some National Guard<br />
members has become a lot more tolerable<br />
after the Fort Mill, South Carolinabased<br />
1222 Engineer Company received<br />
10 new laptop computers donated<br />
by Harper Corporation of America,<br />
Charlotte, North Carolina. The computers,<br />
equipped with the latest Internet<br />
access, arrived on March 26, 2010, to<br />
replace laptops destroyed in a February<br />
2010 flood that swept through the<br />
unit’s wooden-floored tent housing at<br />
Kandahar Airfield. “We salute their service<br />
to our country and hope our donation<br />
helps keep them in touch with loved<br />
ones and makes their deployment more<br />
bearable,” says Margie Kluttz, president<br />
of Harper Corp. The computers sent by<br />
Harper Corp. replace some, but not all,<br />
of the Company’s damaged laptops.<br />
Other donations to cover replacement<br />
computers are encouraged and may<br />
be sent directly to the Fort Mill National<br />
Guard unit.<br />
Visitors to Labelexpo, September<br />
14-16, 2010, in Chicago, Illinois, and<br />
Converting & Package Printing (CPP)<br />
Expo, October 31-November 3, 2010,<br />
also in Chicago, viewed the Phantom<br />
QD (quick drawdown) portable proofing<br />
system from Harper Scientific, division<br />
of global anilox supplier Harper<br />
Corp. Introduced in 2009 and now<br />
available with a motorized option on<br />
its 800-millimeter-long table, all Harper<br />
QD systems maintain a constant loading<br />
pressure between the proofer and<br />
the substrate. The motorized Phantom<br />
QD unit features a variable speed<br />
from 100 to 400 inches per minute and<br />
runs on 110-volt power. Standard features<br />
include a linearly guided table, a<br />
magnetic-loaded doctor blade, quickchange<br />
anilox and rubber rollers and<br />
roller interchangeability with Echocel<br />
Junior and Phantom hand proofers.<br />
Phantom models are available in a<br />
traditional format for water- and solventbased<br />
inks where rollers are engraved<br />
at a 60-degree hex angle. There’s also<br />
a viscous format for thick and metallic<br />
New-generation EPC extrusion coating die<br />
reduces downtime by simplifying width changes and<br />
minimizing deckle disassembly.<br />
of a die and used to vary the width of<br />
the coating. The EPC die includes an<br />
external deckle to prevent leakage and<br />
an internal deckle system with independently<br />
adjustable components that seal<br />
The EPC extrusion coating die can be opened<br />
without completely disassembling the deckles at<br />
either end. In fact, unfastening four bolts allows the<br />
entire deckle assembly at either end of the die to be<br />
removed as a unit.<br />
Adding a motor to drive the Phantom QD (quick<br />
drawdown) portable proofing system over the table<br />
length, eliminates a process variable.<br />
www.aimcal.org Holiday 2010 23
inks where rollers are engraved at a<br />
30-degree hex angle.<br />
When a customer asked<br />
HarperScientific to develop a special<br />
plate sleeve storage system, the division<br />
incorporated many features from<br />
Harper’s SleeveWrak family of roll<br />
racks. The Fortune 500 manufacturer<br />
knew exactly what it wanted: vertical,<br />
enclosed units that could store 20- to<br />
40-inch repeat by 100-inch or longer<br />
plate sleeves. In addition, the storage<br />
racks had to be modular, hold at least<br />
eight sleeves, and offer easy accessibility<br />
from either side. Because floor space<br />
was limited, each unit was equipped<br />
with heavy-duty casters and securing<br />
straps. That way, the enclosures<br />
could be stored away from the printing<br />
line, then easily moved, unloaded,<br />
and reloaded by a single operator.<br />
The oversized enclosures shipped fully<br />
assembled on their side using special<br />
harnessing. At the destination, the units<br />
were uprighted and immediately put<br />
into use. For more information, visit<br />
www.HarperScientific.com.<br />
The 2010 Harper Flexographic<br />
Solutions Tour, free seminars organized<br />
by Harper GraphicSolutions, concluded<br />
on October 6 before an enthusiastic<br />
crowd in Somerset, New Jersey. This<br />
year’s tour focused on flexographic<br />
printing issues and practices and were<br />
designed to appeal to a broad audience<br />
– print managers and supervisors;<br />
operators; prepress managers; designers;<br />
ink, plate and prepress suppliers;<br />
general managers; and purchasing<br />
personnel. At the New Jersey finale,<br />
opening remarks by Peter Hartman,<br />
Harper vice president of Sales, were<br />
followed by presentations on ink adhesion<br />
and surface tension, use of doctor<br />
blades, plate and anilox cleaning systems,<br />
and a review of the 3DQC anilox<br />
inspection device. The morning session<br />
ended with a review of anilox press<br />
An enclosed SleeveWrak roll rack shields sleeves<br />
from light sources and plate dust. Vertical storage prevents<br />
deformation of the sleeves.<br />
24 Holiday 2010 www.aimcal.org<br />
standardization by Bill Poulson, Harper’s<br />
northeast technical graphics advisor,<br />
and a look at anilox rolls and high speed<br />
presses by Alex James, eastern division<br />
technical graphics manager at Harper<br />
GraphicSolutions. Afternoon presentations<br />
advised attendees on how to maximize<br />
the efficiency of next-generation<br />
digital plates and provided a comprehensive<br />
analysis of available adhesives<br />
and coatings for the flexographic market.<br />
For more information, visit www.<br />
HarperImage.com.<br />
An agreement signed in late August<br />
This year’s Harper seminar tour began in the spring in<br />
the south, included several summer visits to midwest<br />
locations, and featured well-attended sessions on both<br />
coasts.<br />
2010, gives Colombia’s Chemisolutions<br />
S.A.S. exclusive distribution rights<br />
throughout its home country for Ceram<br />
Clean II and CeramClean Solv-it<br />
-- two of Harper’s most widely used ink<br />
cleaning products. Anilox roll cleaner<br />
Ceram Clean II effectively removes<br />
water-based, ultraviolet (UV)- and solvent-dried<br />
inks from engravings without<br />
damaging the cell structure on ceramic<br />
and chrome cylinders. The cleaner also<br />
removes roll face stains. Biodegradable<br />
CeramClean Solv-it is completely free<br />
of petroleum distillates and formulated<br />
for deep cleaning of solvent-based inks,<br />
adhesives and UV coatings. J ose Noel<br />
Gomez serves as general manager of<br />
Chemisolutions and can be reached at<br />
josegomez@chemisolutions.com.co.<br />
***<br />
Back Up Brush Rollers from Finzer<br />
Roller Co., Des Plaines Illinois, replace<br />
conventional steel- and rubber-covered<br />
anvil rolls in razor slitting, cold pin perforating,<br />
hot pin perforating, and cross<br />
hatch scoring applications. Suitable for<br />
use on paper, paperboard, film, flexible<br />
packaging, nonwoven textiles, and<br />
other web products, the Back Up Brush<br />
Rollers accept perforating pins and razor<br />
knives wherever they happen to penetrate<br />
the brush. The pins and knives do<br />
not damage the bristles, which gently<br />
move away from the pins and knives<br />
and recover to support the web with<br />
each revolution. Brush life is excellent,<br />
setup is easy, and blade wear is reduced<br />
through the use of this new technology.<br />
In addition, the lightweight rollers apply<br />
minimal drag on web tension. Available<br />
with internal or external bearings, rollers<br />
work with a wide range of machines<br />
including equipment from Deacro, W&H,<br />
Titan, Black Clawson, Stanford and<br />
Kampf. A drawing of an existing anvil<br />
roll is all that’s needed to engineer a<br />
replacement Back Up Brush Roller. For<br />
more information, visit www.finzerroller.<br />
com.<br />
***<br />
The U.S. Patent and Trademark<br />
Office, Washington, D.C., has issued U.S.<br />
Patent #7,820,097, Electrical, Plating and<br />
Catalytic Uses of Metal Nanomaterial<br />
Compositions, to NovaCentrix, Austin,<br />
Texas, a leader in printed electronics<br />
manufacturing technologies. The patent<br />
covers in part the use of flash lamps to<br />
sinter metal-based inks and materials<br />
on low-temperature substrates such as<br />
paper and plastic and includes highspeed<br />
and roll-to-roll processing. This<br />
process is critical to the development<br />
of innovative products in photovoltaics,<br />
displays, radio frequency identification,<br />
sensors, batteries, capacitors, and<br />
smart packaging. NovaCentrix received<br />
an R&D100 award for this technology<br />
in 2009 as well as recognition in 2008<br />
by industry analyst group IDTechEx,<br />
Cambridge, United Kingdom. “One of<br />
the most exciting aspects of this technology<br />
is its scalability and economy,”<br />
says Dr. Kurt Schroder, chief scientist at<br />
NovaCentrix and lead patent author.<br />
“Inexpensive, flexible substrates can<br />
now be used. Furthermore, processing<br />
can be performed at hundreds of feet<br />
per minute in a roll-to-roll environment.<br />
In addition to processing silver, gold,<br />
and nickel used in conductive inks, the<br />
high speed the process can sinter easily<br />
oxidized particles such as copper in an<br />
ambient air environment, thus eliminating<br />
the need for a reduction furnace or<br />
inert atmosphere. This room-temperature<br />
process enables truly inexpensive<br />
conductive traces for printed electronics,”<br />
he explains. For more information,<br />
visit www.novacentrix.com.<br />
***<br />
DigiPrime 6029 primer from<br />
Michelman, Cincinnati, Ohio, is<br />
designed for the high-speed HP Indigo<br />
WS6000 label digital press for label and<br />
package printing. The newest addition<br />
to Michelman’s line of primers and overprint<br />
varnishes for HP Indigo presses,<br />
DigiPrime 6029 is an HP-approved solution<br />
that produces superior ink transfer,<br />
ink adhesion, and rub resistance<br />
on embossed and heavily textured,<br />
pressure-sensitive paper label stock. It’s<br />
non-blocking and moisture resistant,<br />
and backward compatible with older
Indigo presses. It also provides excellent<br />
performance on polyethylene label<br />
stock on the WS6000 press. Unlike other<br />
commercial primers for Indigo presses,<br />
which are formulated entirely from<br />
petrochemical derivatives, a robust<br />
48% of the active (solid) raw material in<br />
DigiPrime 6029 comes from renewable<br />
sources. Since it’s solvent-free, odorless,<br />
and repulpable, it’s a workplace-friendly<br />
product.<br />
Michelman has added new reactor<br />
capacity at its Cincinnati, Ohio, headquarters.<br />
Reactors are used in processing<br />
many of the company’s water-based<br />
surface modifiers, additives, and polymers<br />
for applications such as interior<br />
and exterior wood coatings, industrial<br />
coatings, fibers and composites, construction<br />
coatings, digital printing,<br />
paper, and packaging. According to<br />
Laurie Thomas, vice president, Supply<br />
Chain, “Our U.S. business volume has<br />
rebounded sharply this year, with most<br />
every market segment exceeding 2008<br />
levels. The reactor capacity we’ve added<br />
increases our output capabilities by 20%<br />
to 25% ….We’re going to continue to<br />
aggressively invest…in people, and in<br />
technology and equipment….”<br />
Michem Flex P1883 water-based<br />
extrusion primer provides strong adhesion<br />
to aluminum foil and paper, bonds<br />
well to extrusion-coated resins, and<br />
protects foil from corrosion. It provides<br />
excellent chemical resistance to water,<br />
many acids and spices, fragrances, and<br />
flavors. Because of its strong adhesive<br />
properties, it also helps prevent packages<br />
from delaminating when in contact<br />
with aggressive contents. The new<br />
primer is ideal for foil-based packaging<br />
for condiments such as ketchup, mustard<br />
and salad dressings, soup and seasoning<br />
packets, dry milk powders, fruit juice<br />
powders, gummy candies, and virtually<br />
any type of paper/poly/foil/poly pouches<br />
or paper-based cans. Michem Flex P1883<br />
features 25% solids content and excellent<br />
freeze/thaw stability. The relatively high<br />
solid content means converters are buying<br />
and shipping less water and more of<br />
the solids they need to achieve desired<br />
dry coat weights. The new primer further<br />
reduces costs since it requires less<br />
drying time. Michem Flex Primers meet<br />
regulations for food packaging and can<br />
be applied with smooth roll, flexo or gravure<br />
coaters and dried with hot, circulating<br />
air. For more information, visit www.<br />
michelmam.com.<br />
***<br />
Parent company of Bobst Group<br />
North America, Charlotte, North<br />
Carolina, has sold Atlas Converting<br />
Equipment Ltd., Bedford, U.K., in a<br />
management buyout. Atlas Converting<br />
Equipment Ltd. supplies Atlas and Titan<br />
slitting and rewinding equipment to the<br />
film and flexible materials markets and<br />
has an installed base in excess of 3,500<br />
machines in more than 80 countries.<br />
The acquisition includes the dedicated<br />
Atlas Sales & Customer Service operations<br />
in both Charlotte, North Carolina,<br />
and Shanghai, China. The new directors<br />
and shareholders of Atlas Converting<br />
Equipment Ltd. include Chairman<br />
Stephen Darlington, Managing Director<br />
Alan Johnson, Sales Director Stan<br />
Braycotton, and Finance Director Tom<br />
Walker. The existing Atlas management<br />
team will continue to manage and coordinate<br />
the company’s global operations.<br />
Terms of the deal were not disclosed.<br />
The Bobst Group’s Business Unit<br />
Web Fed is partnering with Line-Text<br />
International, Chula Vista, California,<br />
for representation of its Fischer & Krecke<br />
C.I. Flexo and Rotomec coating and<br />
laminating lines for the flexible packaging<br />
market in the western United States.<br />
Contact at Line-Text is Mike Kocherga,<br />
president, +1 619-423-9943, info@line-text.<br />
com.<br />
Max India Limited, the parent company<br />
of Max Speciality Films (MSF), is<br />
increasing production capacity for biaxially<br />
oriented polypropylene (BOPP) film<br />
at its facility in Chandigarh in northern<br />
India. The new film line will increase<br />
The new Atlas corporate identity and Atlas and Titan<br />
branding were unveiled at the K Show, October<br />
27-November 3, 2010, in Düsseldorf, Germany, where<br />
Atlas and former parent company, Bobst, shared exhibit<br />
space.<br />
Max India’s annual capacity by about<br />
35,000 metric tonnes, bringing the company’s<br />
total BOPP film capacity to 55,000<br />
metric tonnes per year. Scheduled to<br />
start-up during the first quarter of <strong>2011</strong>,<br />
the new line includes a 2450-millimeterwide<br />
K5000 vacuum metallizer from<br />
General Vacuum Equipment (GVE) with<br />
upgrades that minimize consumption<br />
of power, water, and aluminum. The<br />
A General K5000 vacuum metallizer for a new BOPP<br />
line joins two other GVE metallizers already in place<br />
at Max Specialty Films.<br />
ECO mode system saves energy by<br />
clever control of the vacuum pump set.<br />
Temperature and vacuum sensors on the<br />
diffusion pumps (high vacuum pumps)<br />
enable power to be switched on and off<br />
as needed, rather than having power<br />
on continuously. This system gives<br />
particularly good savings when the<br />
metallizer is open for roll loading and<br />
unloading. The pumping system is kept<br />
in a state of continuous readiness but<br />
with minimal energy usage. Upgraded<br />
mechanical pumps reduce losses due to<br />
vacuum/atmosphere seal friction. This<br />
also enables a simpler, more reliable<br />
mechanical pumping arrangement,<br />
which reduces preventative maintenance<br />
tasks. Dry backing pumps maintain<br />
consistent pumping performance<br />
over long periods of operation without<br />
the presence of oil, which degrades and<br />
causes loss of performance and downtime<br />
for replacement. The pumps also do<br />
not need gas ballasting, another energysaving<br />
feature. Web winding improvements<br />
permit processing of delicate<br />
webs without damage during the coating<br />
process. This avoids deterioration in<br />
the surface of the coated substrate and<br />
potential loss of barrier properties. For<br />
more information, visit www.bobstgroup.<br />
com.<br />
***<br />
The R-2462 water-based coating<br />
from Mica Corp., Shelton, Connecticut,<br />
imparts oxygen barrier properties to<br />
films and papers. The oxygen barrier<br />
not only extends product shelf life, but<br />
also can support source reduction efforts<br />
since a relatively thin layer achieves the<br />
desired results. When applied properly<br />
to biaxially oriented polypropylene film,<br />
the coating can reduce oxygen transmission<br />
to less than 1 cubic centimeter per<br />
100 square inches per day. On paper,<br />
the coating serves as a barrier to some<br />
greases and oils. “The key to achiev<br />
ing a good barrier is assuring that the<br />
coating is uniform and free of voids,”<br />
comments Bruce Foster, technical sales<br />
www.aimcal.org Holiday 2010 25
manager. Pre-priming helps optimize<br />
uniformity and adhesion, and Mica’s<br />
A-131-X can be applied via most coating<br />
methods. Applications include packaging<br />
for dry, refrigerated and frozen foods.<br />
For more information, visit www.micacorp.com.<br />
***<br />
OptiMike OM190 optical micrometer<br />
from NDC Infrared Engineering,<br />
Irwindale, California, measures the<br />
thickness of plastic sheet, foam, thick film,<br />
and rubber products. A light-emitting<br />
diode (LED) in the noncontact sensor<br />
projects a beam of light across the apex<br />
of the product wrapped over a referencebacking<br />
roll. On the opposite side of the<br />
roll, a precision charged couple device<br />
(CCD) micrometer array measures the<br />
exact location of the top surface of the<br />
product as the sensor scans the sheet.<br />
An integrated eddy current sensor measures<br />
the distance to the surface of the<br />
roll. The data from the CCD array and<br />
the eddy current sensor are combined to<br />
provide a total thickness measurement.<br />
Unlike competitive Shadow Sensors and<br />
Air Caliper Gauges, the OptiMike sensor<br />
does not require air or water utilities,<br />
further contributing to its reliability and<br />
low operating costs. Unlike laser triangulation<br />
gauges, the OptiMike sensor<br />
does not penetrate the product surface,<br />
nor is it sensitive to the color, gloss,<br />
opacity or porosity of the material. “This<br />
non-nuclear sensor offers a high return<br />
on investment with a low total cost of<br />
ownership and does not require regulatory<br />
licenses,” says Ray Shead, marketing<br />
manager. “This sensor also provides<br />
high-resolution measurement with<br />
excellent repeatability, reliability, and<br />
accuracy. When combined with a basis<br />
weight gauge, a very accurate and costeffective<br />
foam density measurement can<br />
be made,” he concludes. The OptiMike<br />
sensor is already working on sheet processing<br />
lines in the United States and<br />
The iSensor OptiMike OM190 optical micrometer<br />
incorporates a full suite of diagnostics that are supported<br />
by an interactive graphical user interface. A<br />
thermo-electric cooling system protects the sensor<br />
and its electronics.<br />
26 Holiday 2010 www.aimcal.org<br />
NDC’s FG710S online thickness measurement achieves<br />
close profile correlation on voided film compared to an<br />
off-line laboratory instrument and superior results to a<br />
beta gauge.<br />
United Kingdom.<br />
The new FG710S optical sensor measures<br />
the thickness of clear, filled, voided,<br />
and pearlized films. Until now, density<br />
variation has made measuring the thickness<br />
of voided films difficult. The patented<br />
optical design, selection of discrete<br />
near infrared wave-lengths, and powerful<br />
sensor algorithms overcome density<br />
variations. This is especially important<br />
in the TDO section where non-uniform<br />
stretching and the cross-web voiding<br />
“gradient” directly reflect the density dif<br />
ferences within the product. The unit’s<br />
unique infrared thickness measurement<br />
capability helps produce unrivalled flat<br />
film and rolls for products thicker than<br />
10 microns. For example, voided microporous<br />
battery separator film thickness is<br />
commonly measured using the FG710S<br />
sensor. In addition, a single FG710S<br />
gauge can simultaneously measure<br />
the individual components in a coextruded<br />
film with up to four components,<br />
including polyethylene terephthalate,<br />
polypropylene/polyethylene, polystyrene,<br />
polyvinyl chloride, ethylene vinyl<br />
alcohol, acrylic, nylon, and ionomer. In<br />
contrast to the FG710S, nuclear, x-ray,<br />
and conventional infrared sensors only<br />
measure the total mass of a single structure<br />
and require knowledge of its density<br />
in order to derive thickness. What’s more,<br />
the FG710S does not require complex<br />
measurement compensations for humidity,<br />
barometric pressure, x/y/z displacement,<br />
temperature or airborne dust, all of<br />
which must be provided for nuclear and<br />
x-ray sensors. For more information, visit<br />
www.ndcinfrared.com.<br />
***<br />
The Reprocess Sustainable Liner<br />
Recovery Program, developed by<br />
Mitsubishi Polyester Film, Inc. (MPF),<br />
Greer, South Carolina, recycles siliconetreated<br />
polyester release liner and<br />
shrinks the company’s greenhouse gas<br />
emissions and carbon footprint. “This<br />
program will also establish the cradle-tocradle<br />
solution that the labeling industry<br />
has been seeking,” says Marshall<br />
Ledbetter, program leader for the project.<br />
After labels are applied, the release liner<br />
becomes waste and traditionally ends up<br />
in a local landfill or is shipped offshore<br />
for disposal. However, researchers in<br />
Greer have developed technologies that<br />
blend the spent liner with virgin material<br />
to produce recycled-content liner with<br />
the same performance capabilities as<br />
all-virgin liner. According to an independent<br />
Life Cycle Assessment, this process,<br />
when used to produce recycled PET pellets,<br />
decreases the energy demand 91%<br />
and the global warming potential 74%<br />
versus production of virgin pellets. “The<br />
multimillion dollar investment associated<br />
with this new environmental initiative<br />
is a significant commitment to the<br />
industry and is in addition to the more<br />
than $200 million that MPF has invested<br />
in its Greer facility in the past 10 years,”<br />
reports Dennis Trice, president and chief<br />
operating officer of MPF. For more information,<br />
visit www.m-petfilm.com.<br />
***<br />
Fife Corp., part of Maxcess,<br />
Oklahoma City, Oklahoma, unveiled a<br />
simple operator interface for single- and<br />
dual-drive D-MAX Series web-guiding<br />
systems at Labelexpo, September 14-16,<br />
2010, in Chicago, Illinois. The compact<br />
operator interface is easily added to an<br />
existing machine frame, saving valuable<br />
real estate while providing simple,<br />
icon-based interaction with the industry’s<br />
most accurate web-guiding system.<br />
D-MAX is available as a pre-engineered<br />
web-guiding system or standalone components.<br />
The integrated design includes<br />
all the components needed to maintain<br />
web alignment: Sensors, guide structure,<br />
controller and operator interface are<br />
assembled in the factory and shipped<br />
to the customer ready for installation.<br />
Converters simply bolt the system on,<br />
connect the power and run. As standalone<br />
components, the D-MAX series<br />
provides the flexibility to fit virtually any<br />
application. Converters can choose from<br />
two controllers (single- or dual-drive)<br />
and three operator interfaces (text-based<br />
with or without networking, or simple<br />
icon-based) to create a powerful webguiding<br />
system tailored to their operating<br />
goals and budget. For more information,<br />
visit www.fife.com.<br />
***<br />
With the start of production in August<br />
2010, Taghleef Industries, Dubai, has<br />
begun shipping Nativia biaxially oriented<br />
polylactic acid (PLA) film from its<br />
plant in San Giorgio di Nogaro, Italy.<br />
Based on Ingeo PLA from NatureWorks<br />
LLC, Minnetonka, Minnesota, Nativia<br />
film complies with the biodegradability<br />
and compostability requirements of<br />
European standard EN13432. Film from<br />
the new line, which was primarily supplied<br />
by Brueckner Technology Holding<br />
GmbH, Siegsdorf, Germany, includes 25-
and 30-micron metallized Nativia films.<br />
Applications include fresh produce,<br />
bakery, confectionery, snacks, and dairy/<br />
perishable/lidding as well as labeling<br />
and stationery. For more information,<br />
visit www.ti-films.com.<br />
***<br />
Intertape Polymer Group (IPG),<br />
Montreal, Quebec/Bradenton, Florida,<br />
has opened a warehouse in Monterrey,<br />
Mexico. The warehouse will offer justin-time<br />
delivery and permit distributors<br />
in the region to reduce inventory. While<br />
the option of ordering to the U.S. border<br />
gateway is still available, ordering<br />
for delivery from the Monterrey facility<br />
involves smaller minimum order quantities<br />
and expedites delivery of stocked<br />
items. Nonstock items are still delivered<br />
directly from the United States.<br />
Intertape has introduced the first<br />
The first melt for Nativia PLA film occurred a month<br />
ahead of schedule.<br />
The pull roll helps orient Nativia PLA film.<br />
six products in a line of Double-Coated<br />
Tapes for specialty markets. The three<br />
double-coated tissue tapes and three<br />
double-coated polyester tapes are used<br />
for corrugated splicing, gasket attachment,<br />
plastic housing and component<br />
assembly, nameplates, interior and<br />
exterior trim attachments, and lens bonding.<br />
The U.S.-made products also are<br />
converter friendly for applications requiring<br />
die cuts and custom parts. For more<br />
information, visit www.itape.com.<br />
***<br />
Solutia Inc., St. Louis, Missouri, has<br />
established a Performance Films division,<br />
which incorporates the former<br />
CPFilms, and is selling technologically<br />
advanced films for electronics, energy,<br />
and other specialty applications.<br />
Flexvue brand films are used in touch<br />
screens, electronic displays, energy<br />
products, medical devices, and windows<br />
(solar control). “Touch technology has<br />
quickly established itself as the preferred<br />
interface in consumer electronics applications<br />
and devices,” says Scott Morris,<br />
vice president – Precision Coatings,<br />
Solutia Performance Films. “Flexvue<br />
films are positioned to play a leading<br />
role as e-readers and other flexible displays<br />
cross the chasm into mainstream<br />
adoption. Our films are designed to<br />
streamline manufacturing processes to<br />
help lower the cost of ownership, making<br />
these technologies more accessible<br />
to the everyday consumer.” Custom<br />
solutions include index matching colors,<br />
hiding etch patterns, and producing<br />
crystalline sputtered ITO on films. Indexmatched<br />
“Invisible,” “Low Color b,” and<br />
durable Crystalline ITO produce films<br />
with higher visible light transmissions<br />
and superior contrast ratios – making the<br />
displays that use touch panels clearer<br />
and easier to read. “We offer the widest<br />
array of film capabilities, including coating<br />
and laminating, vacuum metallizing<br />
and sputtering, and deep-dying,” says<br />
Morris. “Additionally, all our films are<br />
produced in a clean-room environment<br />
to help ensure consistent quality and<br />
yield within a roll and from roll-to-roll.”<br />
For more information, visit www.flexvuefilms.com.<br />
***<br />
The jumbo roll collator from Jakob<br />
Graphic Services GmbH, Pfungstadt,<br />
Germany, automatically collates, glues,<br />
labels, folds, and cuts forms, mailers with<br />
cut inserts, brochures with or without<br />
a finish, calendars, and similar printed<br />
matter. These machines quickly adapt to<br />
new tasks with an extremely simple and<br />
fast changeover system. In fact, servo<br />
cutter format adjustments, and even<br />
extensive changes, can be carried out in<br />
seconds. At the heart of this machine, the<br />
Kollmorgen Automation Suite (KAS)<br />
servo technology and software from<br />
Kollmorgen, Radford, Virginia, expedite<br />
development and commissioning with<br />
simplified programming interface and<br />
real-time system simulation.<br />
Key achievements with the KAS<br />
include smaller cabinet size due to<br />
an all-in-one IPC module, reduction<br />
in application development time to<br />
one week, and 30% faster machine<br />
throughput of 200 meters per minute.<br />
This advanced solution enables users<br />
to produce continuous form sheets, individual<br />
sheets and mailing products more<br />
quickly and efficiently. The maximum roll<br />
diameter is 50 inches, and the roll width<br />
can range from 4-27 inches. The collated<br />
webs can be crimped, glued, or stitched.<br />
Crimping tools connect the webs. After<br />
cross cutting, accelerator belts guide the<br />
streams to a shingle conveyor. Once a<br />
specified number has been reached, the<br />
streams are automatically stacked for<br />
packaging. High-performance AKM<br />
servomotors and precision gear boxes<br />
eliminate the need to change the cylinders<br />
and gearwheels for cross cutting<br />
or perforating various paper formats.<br />
Customized formats are ready for use in<br />
the programmable control unit. Format<br />
changeover is executed at the touchscreen<br />
display. Additional technical<br />
features include electronic row gluing<br />
valves that enable gluing applications<br />
at high switching frequencies; various<br />
slitting units for cutting off sprocket hole<br />
strips; and the ability to integrate additional<br />
equipment such as pre-sorters,<br />
labelers, laser/inkjet systems, and additional<br />
printing/pocket folding units.<br />
The crucial factor in the decision to<br />
The pull roll helps orient Nativia A jumbo roll collator<br />
from Jakob Graphic Services relies on servo technology<br />
and software from Kollmorgen to simplify design, commissioning,<br />
operation, and changeover. PLA film.<br />
go with the KAS was its ability to combine<br />
motion control, programmable logic<br />
controller and human/machine interface/<br />
SCADA functionalities in a single processor,<br />
in this case an industrial personal<br />
computer. This standard tool is easy to<br />
customize, radically speeds up programming<br />
and commissioning, and increases<br />
machine performance. In addition, servo<br />
technology eliminates time-consuming<br />
manual retooling and set-up measures.<br />
For more information, visit www.jakobgmbh.eu/content/index_eng.html,<br />
www.<br />
kollmorgen.com.<br />
***<br />
OptiLabel HB, a high-performance,<br />
general-purpose, 54-pound facestock<br />
from NewPage Corp., Miamisburg, Ohio,<br />
maintains a premium appearance and<br />
performs well in laminating, printing<br />
die-cutting and high-speed label application.<br />
Now available worldwide, the<br />
label paper is produced on the No. 3<br />
paper machine at the NewPage mill in<br />
Escanaba, Michigan. The state-of-theart<br />
machine was recently converted to<br />
manufacture release liner and label<br />
facestocks for the pressure-sensitive<br />
industry and features a machine trim of<br />
262 inches. For more information, visit<br />
www.NewPageCorp.com.<br />
www.aimcal.org Holiday 2010 27
Te c H n i c a l Q&a<br />
<strong>AIMCAL</strong> Blogs<br />
Website services from <strong>AIMCAL</strong> offer expert assistance to members and nonmembers facing a converting problem.<br />
The new home for the <strong>AIMCAL</strong><br />
Blogs is the Converting Quarterly<br />
Website, www.convertingquarterly.<br />
com. However, access also is available<br />
from the <strong>AIMCAL</strong> Website,<br />
www.aimcal.org, the CEMA Website,<br />
www.cema-converting.org/ and the<br />
Converting Portal, www.convertingportal.com.<br />
The popular Converting<br />
Curmudgeon Blog written by Mark<br />
Spaulding, associate publisher<br />
and editor-in-chief of Converting<br />
Quarterly, joins the Vacuum Web<br />
Coating Blog, the Web Coating Blog,<br />
the Web Handling and Converting<br />
Blog, the Substrate Secrets Blog, and<br />
the Drives for Web Handling Blog.<br />
A sampling of recent questions and<br />
answers fielded by the blogmasters<br />
follows.<br />
From the<br />
Drives for Web<br />
Handling Blog<br />
Question:<br />
Which is the best<br />
drive brand?<br />
Answer: This is<br />
really a question<br />
with no answer.<br />
If the product is<br />
still on the market,<br />
there are satisfied<br />
customers.<br />
The subjective answer will need<br />
to be based on price, performance,<br />
delivery, and service. We know a lot<br />
of the brand names (in alphabetical<br />
order): ABB, Danfoss, GE, Hitachi,<br />
Mitsubishi, Parker, Rockwell (Allen-<br />
Bradley), Siemens, Telemecanique,<br />
Toshiba, TMEIC, WEG. I am sure<br />
there are many others. I have worked<br />
with most of those listed above. The<br />
surprising thing is that all of these<br />
vendors have drives suitable for web<br />
handling, including vector, sensorless<br />
vector, and servo AC VSD offerings.<br />
It is predicable that the larger<br />
companies charge more for their<br />
product. In exchange, they may offer<br />
more in the way of service and support<br />
and product range (small to<br />
high power, communications options,<br />
training, etc.). Large customers are<br />
comfortable purchasing from large<br />
suppliers. How much post sales assistance<br />
is provided in purchasing and<br />
configuring your drive?<br />
Performance for a drive system<br />
may mean different things. For a continuous<br />
process, the most important<br />
item is high availability (long mean<br />
time between failure). For a roll-to-roll<br />
line, cost and excellent tension control<br />
will be most important.<br />
Fast delivery is important for all<br />
suppliers.<br />
Service means people. Industry<br />
experts cost $2,000-$3,000 per day<br />
(more than the cost of a small drive).<br />
Are you happy with your sales and<br />
service? If you are, continue purchasing<br />
the drives you are using. If not,<br />
get a good reference in your region<br />
before switching suppliers.<br />
Clarence Klassen, Blogmaster<br />
www.convertingquarterly.com/<br />
blogs/drives-for-web-handling<br />
From the<br />
Substrates<br />
Secrets Blog<br />
Question: I just<br />
received a complaint<br />
about our<br />
film. The customer<br />
said our film creates<br />
powder when<br />
they use it. We<br />
would like to make<br />
sure the powder is<br />
coming from our<br />
film. How should we go about obtaining<br />
a sample?<br />
Answer: What now becomes<br />
important is getting a sample that is<br />
representative of the problem and<br />
with as little secondary contamination<br />
as possible. In a perfect world, you<br />
would collect the sample yourself or<br />
guide the customer in collecting it.<br />
The best way is to supply a<br />
cleaned rag in a clean, contaminantfree<br />
pouch, which the customer can<br />
use to collect and return the sample.<br />
In this case, I would take a cotton rag<br />
with a fine weave and wash it in distilled<br />
water, followed by alcohol and<br />
then acetone (to dry the water). When<br />
dry, wash the rag with hexane and<br />
allow it to dry completely. The rag<br />
can be wrapped in a washed piece<br />
of aluminum foil (all foil has surface<br />
oils on it) and placed in a plastic bag<br />
until use.<br />
The customer should then wipe<br />
the rag on the surface to collect the<br />
powder or chemical sample, or simply<br />
scrape the deposit onto a clean<br />
aluminum-foil surface, wrap it up and<br />
return it for analysis.<br />
The use of a cleaned rag helps<br />
eliminate background contamination<br />
from the rag itself. If a clean rag is not<br />
used, then the analysis should proceed<br />
using a piece of the rag (where<br />
no sample was taken with it) as a<br />
blank. If the sample was collected<br />
onto foil or into a polybag, then they<br />
should be treated to the same analysis<br />
as the sample to allow subtraction<br />
of any contamination on the foil or<br />
polybag.<br />
A blank analysis uses all parts<br />
of the sample collection system<br />
(rag, foil, bag, etc.) and gives it the<br />
same sample workup as the samplecontaining<br />
surfaces. Then, when the<br />
analysis is done, all the things found<br />
on the blank are not necessarily due<br />
to the film but to background, unless<br />
the concentration is much higher.<br />
Then it might be part of the problem.<br />
Blank samples are sometimes the<br />
most important part of the analysis.<br />
One way to maintain a good blank is<br />
to keep a portion of the rag you send<br />
to submit with the sample. Otherwise,<br />
you will have to search for an uncontaminated<br />
portion of their rag to use<br />
as the blank.<br />
Dr. Eldridge Mount<br />
www.convertingquarterly.com/<br />
blogs/substrate-secrets<br />
28 Holiday 2010 www.aimcal.org
From the Web<br />
Coating Blog<br />
Question: What<br />
coating methods<br />
are used today?<br />
Answer: A survey<br />
of users, blog<br />
queries and literature<br />
searches compares<br />
the usage<br />
rates for various<br />
coating methods.<br />
• Gravure coating, forward or =<br />
reverse, direct or indirect 19.0%<br />
• Mayer rod 17.2%<br />
• Slot die 15.5%<br />
• Roll coaters (forward, reverse, multiroll)<br />
10.3%<br />
• Multilayer cascade (slide) 6.9%<br />
• Knife-over-roll 5.2%<br />
• Curtain 3.4%<br />
• Dip 3.4%<br />
• Blade 3.4%<br />
• Spray 3.4%<br />
• Dahlgren 1.7%<br />
• Screen printing 1.7%<br />
• Extrusion 1.7%<br />
• Comma Coating 1.7%<br />
• Air Knife 1.7%<br />
• Transfer 1.7%<br />
• Micro Gravure 1.7%<br />
Many methods are in widespread<br />
use. Older methods, gravure, Mayer<br />
rod, roll coating, remain popular.<br />
This ranking has not changed over<br />
the years. Slot die coating usage is<br />
increasing faster then other methods.<br />
In the original survey, it was at the<br />
bottom of the reference rating. Soon, it<br />
may be at the top. It is surprising that<br />
Mayer rod coating, which is more than<br />
100 years old, is still very popular.<br />
Dr. Edward Cohen<br />
www.WebCoatingBlog.com<br />
From the Web<br />
Handling and<br />
Converting Blog<br />
Question: Is there<br />
a technical manual,<br />
training, etc., on<br />
winding polypropylene<br />
(PP) films in<br />
vacuum metallizing<br />
machines?<br />
Answer: There<br />
could be quite a<br />
variety of questions<br />
underlying your “simple” question. But<br />
no, there is nothing that I’m aware of<br />
about winding in vacuum, let alone<br />
winding PP in vacuum. If your question<br />
is simply directed at finding a<br />
reference, I recommend looking for<br />
sources on winding in air and then<br />
adjust for the issues described below.<br />
I would say that the key features<br />
that differ in vacuum are:<br />
1. Winding at high speeds in<br />
vacuum avoids the air lubrication<br />
layer found while winding in air; thus<br />
people find fewer problems in high<br />
speed winding in vacuum than in air.<br />
If you are having winding problems in<br />
vacuum, we need to look further. And,<br />
thus…<br />
2. Recognize that metallizing heats<br />
the substrate. For PP, the film must be<br />
cooled below about 90 Fahrenheit (32<br />
Celsius) before being wound, otherwise<br />
it may bond or fuse layer to layer.<br />
The temperature limit of 90 F is a guide<br />
and not precise. It may depend on the<br />
grade of PP used, but I have no specific<br />
data I can offer.<br />
3. Be aware that excessive heat<br />
and/or tensions in the finished roll will<br />
result in shrinkage as the roll cools.<br />
Almost all of the cooling occurs after<br />
the roll is exposed to air, typically after<br />
being removed from the coater. The<br />
edges and the outside wraps cool first<br />
and thus shrink faster than the core.<br />
That shrinkage can cause (often massive)<br />
roll deformation forces.<br />
4. Finally, metallizers often use<br />
spreader rolls to stretch the film laterally<br />
as it enters the winder as a means<br />
to reduce wrinkles in the wound roll.<br />
The lateral stretching adds to the<br />
stretching caused by heat, and can<br />
actually aggravate the roll shrinkage<br />
problems described in number 3.<br />
--Donald J. McClure, Ph.D., President;<br />
Acuity Consulting and Training, acuityct@hotmail.com<br />
Dr. David Roisum<br />
www.WebHandlingBlog.com<br />
From the Vacuum<br />
Web Coating<br />
Blog<br />
Question: What<br />
organic adhesion<br />
promoters are available?<br />
Answer: This has<br />
long been the province<br />
of the film manufacturers<br />
where<br />
they modify the surface of the material<br />
to promote adhesion for downstream<br />
processes. These proprietary treatments<br />
may differ, depending on the<br />
downstream processes. The surface<br />
modification for water-based inks may<br />
not be the same as for solvent-based<br />
inks or for vacuum deposition coatings.<br />
There is the option of doing one’s<br />
own pre-treatment, but there is a cost<br />
tradeoff. It can take time and money<br />
to develop a suitable adhesion-promoting<br />
treatment. As it will be a separate<br />
process, it also may be a greater<br />
expense than the add-on cost charged<br />
by the film supplier. The advantage is<br />
that since the treatment is your own,<br />
then the chemistry is known. This<br />
should make it easier to match it to the<br />
downstream coatings and troubleshoot<br />
any product problems.<br />
Recently there has been some<br />
chemistry development on adhesion<br />
promotion. One area is based<br />
around carbene as an intermediate<br />
coating deposited at atmosphere.<br />
Elsewhere, work has been done using<br />
self-assembled monolayers (SAM)<br />
deposited in vacuum. Both options use<br />
customized chemistry to bridge the<br />
gap between the polymer chemistry<br />
and the inorganic coating. Carbene<br />
has been demonstrated to be beneficial<br />
on substrates such as polyethylene<br />
terephthalate (PET), polypropylene, PE,<br />
polystyrene, and polyamide. The SAM<br />
coatings are deposited by atomic layer<br />
deposition. If a single layer is sufficient<br />
to improve the adhesion, this may be a<br />
possible addition to any other vacuum<br />
deposition process. However, if deposition<br />
of several monolayers is required<br />
then this becomes a separate process<br />
and will significantly increase the cost.<br />
The deposition of very thin coatings<br />
can be an alternative route to adhesion<br />
promotion that might soon be<br />
worth considering instead of corona or<br />
plasma treatment.<br />
Dr. Charles Bishop, Blogmaster<br />
www.VacuumCoatingBlog.com<br />
www.aimcal.org Holiday 2010 29
Ho l i d ay 2010<br />
<strong>AIMCAL</strong> Member Companies<br />
3 Sigma Corporation<br />
A & B Films Pte Ltd<br />
ABBA Roller, LLC<br />
Achilles USA Inc.<br />
Adhesive Applications<br />
Adhesives Research, Inc.<br />
Advance Systems, Inc.<br />
AET Films<br />
Air Liquide Industrial U.S. LP<br />
AJ Plast Public Company Limited<br />
American Roller Company<br />
AmTopp Div., Inteplast Group Ltd.<br />
Angstrom Sciences, Inc.<br />
Anguil Environmental Systems, Inc.<br />
Apical Division, Kaneka Texas<br />
Corporation<br />
Applied Materials<br />
Arlon, Inc.<br />
Ashland Performance Materials<br />
Aspect Automation<br />
Avery Dennison<br />
BASF Corporation<br />
Bekaert Specialty Films, LLC<br />
Berry Plastics Corporation, Tapes &<br />
Coatings Division<br />
BIOFILM S.A.<br />
Bobst Group NA, Flexible Materials<br />
Bostik, Inc.<br />
BPR Plastics<br />
Brady Worldwide, Inc.<br />
Brooks Automation, Inc.<br />
BrushFoil, Division of Interfilm<br />
Holdings. Inc.<br />
Bryce Corporation<br />
C2 Coating & Converting<br />
C.A. Litzler Co., Inc.<br />
Camvac Ltd.<br />
Canslit, Inc.<br />
Catalina Graphic Films, Inc.<br />
Catbridge Machinery<br />
CBC Coating, Inc.<br />
Celplast Metallized Products Ltd.<br />
Chase Corporation<br />
Chemsultants International<br />
Circonix Technologies, LLC<br />
Clemson University Dept. of<br />
Packaging Science<br />
Cloeren Incorporated<br />
Commonwealth Laminating &<br />
Coating Inc.<br />
Convert-all, Inc.<br />
Converting Today<br />
Cork Industries, Inc.<br />
CoSo LLC<br />
CPP EXPO<br />
Crown Roll Leaf, Inc.<br />
Cytec Industries<br />
Dark Field Technologies<br />
Darly Custom Technology, Inc.<br />
Davis-Standard, LLC<br />
Deposition Technology Innovations<br />
30 Holiday 2010 www.aimcal.org<br />
Dienes Corporation<br />
Donaldson Company, Inc.<br />
DOW<br />
DUNMORE Corporation<br />
DuPont Teijin Films<br />
Eastman Kodak<br />
ESK Ceramics<br />
Ester Industries Limited<br />
Exopack Advanced Coatings<br />
Extrusion Dies Industries LLC.<br />
ExxonMobil Chemical, Films Business<br />
Faustel, Inc.<br />
Filmquest Group Inc.<br />
FILMtech, Inc.<br />
Finzer Roller<br />
First Quality Nonwovens<br />
First Technology Innovation, Inc.<br />
Flexible Packaging Magazine<br />
FLEXcon Company, Inc.<br />
Franklin Adhesives & Polymers<br />
Galileo Vacuum Systems, Inc.<br />
Garware Polyester Ltd.<br />
Gencoa<br />
General Metallisers Ltd.<br />
Glatfelter<br />
Global Technologies LLC<br />
Grafo Regia, S.A. De C.V.<br />
Graphic Packaging International, Inc.<br />
Green Bay Packaging Inc.<br />
Hanita Coatings RCA Ltd.<br />
Harper Corporation of America<br />
Hazen Paper Co.<br />
H.C. Starck Inc.<br />
Henkel Corporation<br />
Hewlett Packard<br />
Honeywell Specialty Films<br />
Hueck Folien GmbH<br />
Hutchison Miller Sales Co.<br />
Illinois Instruments Inc.<br />
Imperial Rubber Products, Inc.<br />
Impreglon, Inc.<br />
Inometa Inc.<br />
INTEGRITY Roller Services<br />
Intertape Polymer Group<br />
InterWrap Inc.<br />
IntrAL Inc.<br />
ITASA<br />
JBF RAK LLC<br />
JDSU / Flex Products Group<br />
Jen-Coat Inc.<br />
Jennerjahn Machine, Inc.<br />
Jessup Mfg. Co.<br />
Johnson Laminating & Coating, Inc.<br />
JX Nippon ANCI, Inc.<br />
Kennametal Sintec USA<br />
Kimberly-Clark Corporation<br />
Kimoto Tech, Inc.<br />
Kollmorgen<br />
Kraft Foods<br />
L.C.O.A.<br />
Saint-Gobain Performance Plastics<br />
Lamart Corp.<br />
San Jose State University<br />
Leybold Optics GmbH<br />
Sensory Analytics, LLC<br />
Loparex Inc.<br />
Shanghai Luxin<br />
Mack Brooks Exhibitions Inc.<br />
ShapedWire / Solon Specialty Wire<br />
MACtac<br />
Sheldahl<br />
Madico, Inc.<br />
Siemens Industry, Inc.<br />
Malaga Produtos Metalizados Ltda. Sierra Coating Technologies<br />
MANFISA (Manufacturas Irular, S.A.) Sigma Technologies Int., Inc.<br />
Mario Cotta America<br />
Sion Power Corporation<br />
Maxcess International Corporation SKC Inc.<br />
Measureitall.com<br />
Solamatrix Inc.<br />
ME.RO S.r.l.<br />
Solutia’s Performance Films Division<br />
MEGTEC Systems<br />
Sonoco Products Company<br />
Menges Roller Company<br />
Southwall Technologies, Inc.<br />
Mica Corporation<br />
Speedmet A.S. Ltd<br />
Michelman<br />
Spooner Industries Inc.<br />
MIRWEC Film, Inc.<br />
Stanford – An Accraply Company<br />
Mississippi Polymers, Inc.<br />
State University of New York at<br />
Mitsubishi Materials<br />
Binghamton<br />
Mitsubishi Polyester Film, Inc.<br />
Sun Chemical Corporation<br />
Montalvo Corporation<br />
Sung An Machinery Co., Ltd.<br />
MPI Technologies, Inc.<br />
Super Film Ambalaj Sanayi ve<br />
Ticaret A.S.<br />
MTI & Polyexe Corporation<br />
Taghleef Industries LLC<br />
NDC Infrared Engineering<br />
Technical Coating International, Inc.<br />
New Era Converting Machinery, Inc.<br />
Techni-Met, LLC<br />
NewPage Specialty Papers<br />
Teel Plastics<br />
NESTEC, Inc.<br />
Tekra Corp.<br />
NORDMECCANICA NA Ltd.<br />
Terphane, Inc.<br />
Novacentrix<br />
tesa tape, inc.<br />
NOW Plastics<br />
thelamco, inc.<br />
OASIS Alignment Services, Inc.<br />
Thermo Fisher Scientific<br />
Olbrich Machinery<br />
Tilt-lock<br />
Optimation Technology, Inc.<br />
Tollcoating.com by Carestream Health,<br />
Parkinson Technologies Inc.<br />
Inc.<br />
PFFC - Paper, Film & Foil Converter Toray Plastics (America), Inc.<br />
Plextronics, Inc.<br />
Transilwrap Company, Inc.<br />
Polymer Science Inc.<br />
Tullis Russell Coaters Ltd.<br />
Polypacks Industries<br />
UFLEX Limited<br />
Polyplex Corporation Limited<br />
Unifoil Corp.<br />
Polytype America Corp., Converting University Gent<br />
Technology Systems<br />
University of Leeds<br />
Precision Coatings, Inc.<br />
University of Massachusetts<br />
Premier Dies Corporation<br />
University of Oxford<br />
Pres-On<br />
University of the West of Scotland<br />
PRIME UV Systems, Inc.<br />
UPM Raflatac, Inc.<br />
Printpack, Inc.<br />
Vacumet Corp.<br />
Protect-all, Inc.<br />
Vacuum Depositing, Inc.<br />
PRUFTECHNIK Service, Inc.<br />
Vacuum Technology & Coating<br />
Rayven Inc.<br />
Magazine<br />
R. D. Specialties<br />
Vast Films, Ltd.<br />
Roche Diagnostics<br />
VON ARDENNE Anlagentechnik<br />
Rochester Institute of Technology GmbH<br />
Rockwell Automation<br />
Web Plastics Company<br />
Roethel GmbH & Co. KG<br />
Western Michigan University<br />
Roll Technology Corp.<br />
Wintriss Engineering Corp.<br />
Rol-Vac, LP<br />
Worthen Industries<br />
Rotadyne<br />
Yeagle Technology Inc.<br />
Royal Adhesives & Sealants<br />
SAGE Industrial Sales, Inc.<br />
Company names in bold are Premium members.
Ho l i d ay 2010<br />
Upcoming Events Calendar<br />
March Management Meeting<br />
March 20-23, <strong>2011</strong><br />
The Boulders Resort<br />
Carefree, Arizona<br />
Global Release Liner Industry<br />
Conference <strong>2011</strong><br />
March 31-April 1, <strong>2011</strong><br />
Hyatt Rosemont<br />
Chicago, Illinois<br />
Converting School<br />
Web Coating and Drying<br />
April 5-6, <strong>2011</strong><br />
Brussels, Belgium<br />
ICE USA<br />
April 6-8, <strong>2011</strong><br />
Orange County Convention Center<br />
Orlando, Florida<br />
Converting School<br />
Optimizing Extrusion-Based Lamination<br />
and Coating Technology<br />
April 7-8, <strong>2011</strong><br />
Brussels, Belgium<br />
Converting School<br />
Web Handling and Converting<br />
April 12-13, <strong>2011</strong><br />
Philadelphia, Pennsylvania<br />
International Sleeve Label<br />
Conference <strong>2011</strong><br />
April 13-14, <strong>2011</strong><br />
The Okura Hotel<br />
Amsterdam, The Netherlands<br />
Converting School<br />
Winding: Machines, Mechanics and<br />
Measurements<br />
April 14-15, <strong>2011</strong><br />
Philadelphia, Pennsylvania<br />
Converting School<br />
Web Processing for Barrier<br />
April 14-15, <strong>2011</strong><br />
Philadelphia, Pennsylvania<br />
SVC TechCon<br />
April 16-20, <strong>2011</strong><br />
Hyatt Regency Chicago on the River<br />
Walk<br />
Chicago, Illinois<br />
Converting School<br />
Drives in Web Handling and Converting<br />
May 10-11, <strong>2011</strong><br />
Philadelphia, Pennsylvania<br />
Converting School<br />
Web Handling and Converting<br />
May 10-11, <strong>2011</strong><br />
Brussels, Belgium<br />
Converting School<br />
Optimizing Extrusion-Based Lamination<br />
and Coating Technology<br />
May 12-13, <strong>2011</strong><br />
Philadelphia, Pennsylvania<br />
Converting School<br />
Winding: Machines, Mechanics and<br />
Measurements<br />
May 12-13, <strong>2011</strong><br />
Brussels, Belgium<br />
Converting School<br />
Web Coating and Drying<br />
May 24-25, <strong>2011</strong><br />
Ontario, California<br />
Converting School<br />
Solution Preparation and Mixing<br />
May 26-27, <strong>2011</strong><br />
Ontario, California<br />
13th European PLACE Conference<br />
May 30-June 1, <strong>2011</strong><br />
Festspielhaus<br />
Bregenz, Austria<br />
Converting School<br />
Web Coating and Drying<br />
August 23-24, <strong>2011</strong><br />
Brussels, Belgium<br />
Converting School<br />
Solution Preparation and Mixing<br />
August 25-26, <strong>2011</strong><br />
Brussels, Belgium<br />
Converting School<br />
Web Handling and Converting<br />
September 13-14, <strong>2011</strong><br />
Ontario, California<br />
Converting School<br />
Winding: Machines, Mechanics and<br />
Measurements<br />
September 15-16, <strong>2011</strong><br />
Ontario, California<br />
CPP Expo/PACK EXPO Las Vegas<br />
September 26-28, <strong>2011</strong><br />
Las Vegas Convention Center<br />
Las Vegas, Nevada<br />
Converting School<br />
Web Coating and Drying<br />
October 3-4, <strong>2011</strong><br />
Philadelphia, Pennsylvania<br />
Converting School<br />
Solution Preparation and Mixing<br />
October 5-6, <strong>2011</strong><br />
Philadelphia, Pennsylvania<br />
Converting School<br />
Drives in Web Handling and Converting<br />
October 11-12, <strong>2011</strong><br />
Brussels, Belgium<br />
Converting School<br />
Web Processing for Barrier<br />
October 13-14, <strong>2011</strong><br />
Brussels, Belgium<br />
ICE Europe<br />
November 8-10, <strong>2011</strong><br />
Munich Trade Fair Centre<br />
Munich, Germany<br />
www.aimcal.org Holiday 2010 31
The <strong>AIMCAL</strong> Converting School mission is to bring leading technical<br />
experts to the classroom to share their knowledge and experience<br />
with the converting community. Each instructor at <strong>AIMCAL</strong><br />
Converting School is a recognized authority in his area of expertise.<br />
<strong>2011</strong> Converting School Classes<br />
Optimizing Extrusion Based<br />
Lamination and Coating Technology<br />
April 7 – 8, <strong>2011</strong>, Brussels, Belgium<br />
May 12 – 13, <strong>2011</strong>, Philadelphia, PA<br />
Dr. Eldridge Mount III<br />
Web Handling and Converting<br />
April 12 – 13, <strong>2011</strong>, Philadelphia, PA<br />
May 10 – 11, <strong>2011</strong>, Brussels, Belgium<br />
Sept 13 – 14, <strong>2011</strong>, Ontario, CA<br />
Dr. David Roisum<br />
Winding: Machines, Mechanics and<br />
Measurements<br />
April 14 – 15, <strong>2011</strong>, Philadelphia, PA<br />
May 12 – 13, <strong>2011</strong>, Brussels, Belgium<br />
Sept 15 – 16, <strong>2011</strong>, Ontario, CA<br />
Dr. David Roisum<br />
Solution Preparation and Mixing<br />
(USA)<br />
May 26 – 27, <strong>2011</strong>, Ontario, CA<br />
Oct 5 – 6, <strong>2011</strong>, Philadelphia, PA<br />
Dr. Ken McCarthy and Dr. Ed Cohen<br />
Solution Preparation and Mixing<br />
(Europe)<br />
August 25 - 26, <strong>2011</strong>, Brussels,<br />
Belgium<br />
Dr. Ken McCarthy<br />
Web Coating and Drying (USA)<br />
May 24 – 25, <strong>2011</strong>, Ontario, CA<br />
Oct 3 – 4, <strong>2011</strong>, Philadelphia, PA<br />
Dr. Ed Cohen and Dr. Ted Lightfoot<br />
Web Coating and Drying (Europe)<br />
April 5 – 6, <strong>2011</strong><br />
August 23 – 24, <strong>2011</strong><br />
Brussels, Belgium<br />
Dr. Jonathan Summers & Dr. Harvey<br />
Thompson<br />
Drives in Web Handling<br />
May 10 – 11, <strong>2011</strong>, Philadelphia, PA<br />
Oct. 11 – 12, <strong>2011</strong>, Brussels, Belgium<br />
Clarence Klassen<br />
Web Processing for Barrier<br />
April 14 – 15, <strong>2011</strong>, Philadelphia, PA<br />
Oct 13 – 14, <strong>2011</strong>, Brussels, Belgium<br />
Dr. Charles Bishop<br />
32 Holiday 2010 www.aimcal.org<br />
www.ConvertingSchool.com
ASK <strong>AIMCAL</strong><br />
<strong>AIMCAL</strong><br />
ASSOCIATION OF<br />
INTERNATIONAL METALLIZERS,<br />
COATERS AND LAMINATORS<br />
www.askaimcal.org<br />
Find sources for:<br />
Metallized Films, Papers, Adhesives, Substrates,<br />
Converting Equipment Or Services ...<br />
Ask <strong>AIMCAL</strong><br />
Association of International Metallizers, Coaters and Laminators<br />
SVC TechCon<br />
Technical Program • Exhibit • Tutorial Courses • Networking<br />
TechCon: April 16–21, <strong>2011</strong> Exhibit: April 19–20, <strong>2011</strong><br />
Hyatt Regency Chicago on the Riverwalk, Chicago, IL<br />
Introducing two Symposia for Chicago <strong>2011</strong><br />
Manufacturing and Technology for Thin Film Photovoltaics<br />
Coating Advances and its Impact on the Future of the Vacuum Coating Industry<br />
Join us as we explore the Symposia topics as integral parts of our traditional<br />
Technical Program, two-day Exhibit and Education Program.<br />
Register Now for the <strong>2011</strong> TechCon and Exhibit in Chicago!<br />
Innovation. Technology. Education<br />
SVC TechCon | Chicago <strong>2011</strong><br />
www.svc.org<br />
71 Pinon Hill Place NE, Albuquerque, NM 87122 USA Phone: 505/856-7188 Fax: 505/856-6716 E-mail: svcinfo@svc.org