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<strong>AIMCAL</strong><br />

<strong>AIMCAL</strong><br />

A Publication of the Association of International Metallizers, Coaters and Laminators<br />

Holiday 2010<br />

<strong>AIMCAL</strong>news<br />

Association News<br />

page 2<br />

Management Meeting<br />

page 2<br />

CEMA Division<br />

page 8<br />

On the Economic Front<br />

page 9<br />

New Members<br />

page 11<br />

People on the Move<br />

page 12<br />

Member News<br />

page 16<br />

From the Blogs…<br />

page 28<br />

www.<strong>AIMCAL</strong>.org


<strong>2011</strong> <strong>AIMCAL</strong> <strong>MARCH</strong><br />

<strong>MANAGEMENT</strong> <strong>MEETING</strong><br />

FORWARD FOCUSED | LEADERSHIP | ECONOMICS<br />

<strong>Speakers</strong>:<br />

Peter Schutz - Former CEO of Porsche AG<br />

“Leadership - the Driving Force” - From his best selling book, “The Driving Force”,<br />

Mr. Schutz will present why the only sustainable advantage that companies<br />

have is getting extraordinary results from ordinary people.<br />

Jack Kaine - Speaker and instructor on negotiation<br />

“Negotiating for Success” - Negotiating is more than gaining the favor of people<br />

from whom you want things.<br />

Robert Fry - Dupont Economist<br />

“Global Economic Update” - Provides a look at the economic indicators and<br />

forecasts that are shaping our industry.<br />

J. Christen Adams - Attorney and former Justice Department prosecutor<br />

“The US Department of Justice and the Rule of Law” - Former lead prosecutor<br />

of the New Black Party in the US Justice Department, Christen Adams has<br />

appeared on all the major news networks as a whistleblower to DOJ positions<br />

which he believes are outside of established objective legal standards.<br />

Keith Blankenship - Attorney and speaker on trademark protection<br />

“The Legal Aspects of Branding” - The legal aspects of acquiring and protecting<br />

goodwill in your company’s name, products, and services.<br />

PLUS: Industry Overviews on the global PET and OPP<br />

March 20 - 23, <strong>2011</strong><br />

The Bolders Resort<br />

Carefree, Arizona<br />

Go to www.<strong>AIMCAL</strong>.org for details


<strong>AIMCAL</strong><br />

<strong>AIMCAL</strong> serves as the global forum for the flexible metallizing,<br />

coating and laminating industry by providing<br />

resources, services and information that promote and<br />

encourage use of member companies’ products and<br />

services while seeking solutions of interest; collecting<br />

and distributing information to improve awareness; and<br />

fostering an environment that maintains relationships<br />

and a spirit of cooperation among member companies.<br />

2010 BOARD OF DIRECTORS<br />

President<br />

Liz Josephson, Applied Materials Corporation<br />

315-682-7081 • fax 315-682-1406<br />

Vice President<br />

Bob Connelly, Madico, Inc.<br />

(781) 756-4154 • fax (781) 935-0548<br />

Treasurer<br />

Dan Bemi, MEGTEC Systems<br />

262-255-3275 • fax 262-255-3578<br />

Past President<br />

Mike Engel, FLEXcon Co., Inc.<br />

508-885-8243 • fax 508-885-1402<br />

DIRECTORS AT LARGE<br />

David Bryant, Vacuum Depositing Inc.<br />

502-969-4227 • fax 502-969-3378<br />

Mark Montsinger, Bryce Corp.<br />

901-369-5120 • fax 901-369-5572<br />

Gary Phillips, Bekaert Specialty Films, LLC<br />

858-614-1268 • fax 858-614-1468<br />

Dan Roy, Terphane Inc.<br />

585-657-5827 • fax 585-657-5838<br />

Steve Sedlak, ESK Ceramics<br />

800-833-7608 • fax 734-944-1375<br />

Ron Schmidt, Maxcess International Corporation<br />

405-752-7863 fax (405) 755-8425<br />

COMMITTEE CHAIRS<br />

Awards & Competition Committee<br />

Steve Sedlak, ESK Ceramics, USA<br />

800-833-7608 • fax 734-944-1375<br />

Coating & Laminating Committee<br />

Ingrid Brase, Henkel Adhesives<br />

908-685-5088 • fax 908-685-5061<br />

Gregory Williams, Exopack Advanced Coatings<br />

800-688-9171 • fax 704-845-4307<br />

Resistance Vacuum Web Coating Committee -<br />

RVWCC<br />

Greg Tullo, Bobst Group, General Vacuum<br />

919-846-5560 • fax 919-870-1182<br />

Andrew Jack, Bobst Group, General Vacuum<br />

(44)1706-622442 • fax (44)1706-6224422<br />

Environmental Committee<br />

Chris Anguil, Anguil Environmental Systems, Inc.<br />

414-365-6400• fax 414-365-6410<br />

Economics Committee<br />

Bill Stratton, Adhesives Research<br />

717-227-3254• fax 717 235-8466<br />

Safety Committee<br />

Tim Carroll, DUNMORE Corp<br />

215-781-8895• fax 215-781-9293<br />

Web Handling Committee<br />

Ron Schmidt, Maxcess International Corporation<br />

405-752-7863 fax 405-755-8425<br />

<strong>AIMCAL</strong><br />

Executive Director - Craig Sheppard<br />

Senior Executive Assistant - Tracey Ingram<br />

Events Manager - Linda Couto<br />

201 Springs St. • Fort Mill, SC 29715<br />

803-802-7820 • fax 803-802-7821<br />

E-Mail: aimcal@aimcal.org Web: www.aimcal.org<br />

Newsletter Editor - Hallie Forcinio<br />

216-351-5824 • fax 216-351-5684<br />

CONVERTING QUARTERLY<br />

Editorial: Mark Spaulding<br />

262.697.0525 • mark@aimcal.org<br />

Advertising: Cindi Stocker<br />

785.271.5801 • cindi@petersonpublications.com<br />

Copyright © 2010 <strong>AIMCAL</strong><br />

HO L I D A Y 2010<br />

From the President<br />

Liz Josephson, President<br />

As our name change to the Association of<br />

International Metallizers, Coaters and Laminators<br />

becomes official, <strong>AIMCAL</strong> is looking forward to a busy<br />

and productive <strong>2011</strong> that will generate many benefits<br />

for members and the customers we serve.<br />

In a brand new venture for the association, <strong>AIMCAL</strong> will begin publishing<br />

a trade magazine for the converting industry. Scheduled to premiere in<br />

February <strong>2011</strong>, Converting Quarterly features strong technical content from<br />

some of the best technical minds in the industry. Led by veteran converting<br />

journalist Mark Spaulding as associate publisher and editor-in-chief,<br />

the quarterly print magazine is supported by a 24/7 Website plus a weekly<br />

e-newsletter that is already keeping everyone up-to-date on the latest news<br />

in the international web coating community. Members are encouraged to<br />

support this new industry service and take advantage of the opportunities it<br />

presents to raise the profile of your company and products. Suggestions for<br />

editorial content are always welcome, and don’t forget members are eligible<br />

for discounted ad rates. In addition, revenues from the magazine will be reinvested<br />

in <strong>AIMCAL</strong> to generate new benefits for members and the industry at<br />

large.<br />

A strong Converting School curriculum has been assembled for <strong>2011</strong> with<br />

courses scheduled in both the United States and Belgium. Classes begin in<br />

April. The complete schedule is printed on p. 5, and registration materials<br />

are available on <strong>AIMCAL</strong>’s redesigned Website, cal.org.<br />

www.aim-<br />

If you haven’t visited lately, make sure you check out<br />

the new Website. It combines a cleaner look with simpler<br />

navigation. With drop-down menus and many direct<br />

links, it’s easy to locate the information you need. Since the<br />

redesign coincides with a move to a newer platform, the<br />

Website is now easier to update and expand to keep information<br />

current and accessible.<br />

Another not-to-be-missed event, <strong>AIMCAL</strong>’s annual<br />

Management Meeting, will be held March 20-23, <strong>2011</strong>, at<br />

The Boulders Resort in Carefree, Arizona. The strong program<br />

with its mix of educational and networking sessions<br />

makes this a must-attend event for all members of top management<br />

in the converting industry.<br />

I hope to see you there,<br />

Liz Josephson<br />

President of <strong>AIMCAL</strong><br />

Dear Fellow<br />

<strong>AIMCAL</strong> Members:<br />

AIM<br />

ASSO<br />

INDUSTRIA<br />

COATERS<br />

www.aimcal.org Holiday 2010 1


Holiday 2010<br />

Association News<br />

<strong>AIMCAL</strong><br />

Members to Hold<br />

Management<br />

Meeting in<br />

Arizona<br />

<strong>AIMCAL</strong>’s annual Management<br />

Meeting will be held March<br />

20-23, <strong>2011</strong>, at The Boulders<br />

Resort in Carefree, Arizona, near<br />

Scottsdale.<br />

Sponsors include Dow Packaging<br />

& Converting, Elgin, Illinois, DuPont<br />

Teijin Films, Chester, Virgina and<br />

Toray Plastics (America), Inc., North<br />

Kingstown, Rhode Island.<br />

Dow, DuPont and Toray are primary sponsors of the<br />

<strong>2011</strong> edition of <strong>AIMCAL</strong>’s annual Management Meeting.<br />

In the keynote address on<br />

Monday, March 21, <strong>2011</strong>, Peter Schultz<br />

of Harris & Schultz Inc., Naples, Florida,<br />

will discuss how to manage ordinary<br />

people for extraordinary results, drawing<br />

on his experiences as chief executive<br />

officer of Porsche AG.<br />

Other sessions include the<br />

<strong>AIMCAL</strong> Annual Meeting and a presentation<br />

by J. Christian Adams, counsel at<br />

General Counsel P.C., McLean, Virginia.<br />

Referred to by many as the Justice<br />

Department whistleblower, Adams<br />

was the lead prosecutor in the Black<br />

Panther voter intimidation lawsuit that<br />

the Department of Justice (DOJ0 opted to<br />

drop. He will discuss how current DOJ<br />

2 Holiday 2010 www.aimcal.org<br />

policies are impacting businesses, civil<br />

rights and the rule of law.<br />

Improving negotiating skills is the<br />

goal of Jack Kaine of J.W. Kaine Ltd.,<br />

Kansas City, Missouri, in his half-day<br />

workshop, Negotiating for Success.<br />

Kaine, who has taught negotiating at<br />

several universities and presents courses<br />

to dozens of audiences each year, will<br />

discuss practical ways to improve negotiating<br />

skills, reveal the three elements to<br />

take under control during a negotiation,<br />

and provide tips for creating a positive<br />

climate and using questions effectively.<br />

Brand protection is the subject of a<br />

session led by M. Keith Blankenship,<br />

partner at<br />

General<br />

Counsel, P.C.<br />

Blankenship<br />

will discuss<br />

branding<br />

issues related<br />

to the converting<br />

industry<br />

and explain<br />

how to acquire<br />

trademark<br />

rights without<br />

the expense of<br />

agency filings.<br />

Robert C. Fry Jr., Ph.D.<br />

Dupont Economist<br />

Other sessions<br />

include the always-fascinating<br />

Global Economic Update from Dr.<br />

Robert Fry, senior associate economist<br />

at DuPont, Wilmington, Delaware; and<br />

updates on the oriented polypropylene<br />

film and polyester film industries.<br />

In addition to the business-building<br />

sessions, the agenda includes many<br />

of the meeting’s traditional networking<br />

features that everyone enjoys including<br />

the Awards Dinner and Presentation on<br />

Sunday, March 20, <strong>2011</strong>, the shotgunstart<br />

Golf Scramble at 1:30 p.m. on<br />

Tuesday, March 22, and the Dine-around<br />

on Tuesday evening. Non-golfers may<br />

sign up for an optional Desert Four<br />

Wheel Jeep Drive Adventure on Tuesday<br />

afternoon.<br />

Hotel reservations should be made<br />

as soon as possible by calling the Group<br />

Line at +1 888-318-4319 or online at<br />

www.theboulders.com. When calling the<br />

Group Line, please reference <strong>AIMCAL</strong><br />

to receive the group rate. Website<br />

reservations will require the Group/<br />

Convention Code, AAAI03, which is<br />

case sensitive. Meeting registration<br />

materials are available on the <strong>AIMCAL</strong><br />

Website, www.aimcal.org.<br />

Fall Technical<br />

Conference<br />

Draws Positive<br />

Reviews, Great<br />

Presentations<br />

The <strong>AIMCAL</strong> Fall Technical<br />

Conference, October 17-20, 2010, in<br />

Myrtle Beach, South Carolina, drew<br />

a good crowd and rave reviews from<br />

attendees.<br />

With all the great presentations,<br />

judges had a tough job choosing the<br />

recipients of the 2010 John Matteucci<br />

Technical Excellence Awards. One presentation<br />

was recognized in each conference<br />

track. Both papers will be published<br />

in February <strong>2011</strong> in the premiere<br />

issue of Converting Quarterly, <strong>AIMCAL</strong>’s<br />

new technical publication and Website<br />

for the web-processing, converting and<br />

finishing industry.<br />

In the Coating/Laminating Track,<br />

the 2010 John Matteucci Technical<br />

Excellence Award went to Steve Zagar,<br />

Jeff Quass, and Dan Bemi of MEGTEC<br />

Systems, Inc., DePere, Wisconsin, for<br />

the presentation, Drying Laboratory<br />

Methods for the Development of<br />

Complex Empirical Drying Data. The<br />

paper, which included several case<br />

studies, described tools and laboratory<br />

methods used to visualize drying characteristics<br />

and develop the empirical<br />

drying rate data needed to refine and<br />

enhance the efficacy of predictive theoretical<br />

models.<br />

In the Vacuum Web Coating Track,<br />

Nick Copeland and Robert Astbury of<br />

General Vacuum Equipment, part of<br />

Bobst Group North America, Flexible<br />

Materials, Charlotte, North Carolina,<br />

and Donald J. McClure, Ph.D., of<br />

Acuity Consulting and Training, Siren,<br />

Wisconsin, received top honors for<br />

a two-part presentation, Evaporated<br />

Aluminum on Polyester: Optical,<br />

Electrical and Barrier Properties as a<br />

Function of Thickness and Time. Part I


described the measurement of optical,<br />

electrical, and barrier properties relative<br />

to aluminum film thickness and time,<br />

as well as how optical density varies<br />

across and down the web. Part II examined<br />

a suite of analytical measurements<br />

to characterize film thicknesses and<br />

discussed how film thickness can predict<br />

optical and electrical properties.<br />

Judges also named seven Honorable<br />

Mention recipients.<br />

In the Coating/Laminating Track,<br />

Honorable Mentions were presented to:<br />

• William M. Stratton of Adhesives<br />

Research, Inc., Glen Rock,<br />

Pennsylvania, for his presentation,<br />

Lean Planning and Replenishment Pull<br />

Systems;<br />

• Terry Thompson of PCT Engineered<br />

Systems, LLC, Davenport, Iowa, for<br />

New Developments in Low Energy EB<br />

Equipment;<br />

• Jim Miceli of Rockwell Automation,<br />

Milwaukee, Wisconsin, for What Have<br />

Your Drives Done for You Lately?; and<br />

• Bob Oesterreich of Air Liquide<br />

Industrial US, Houston, Texas, for<br />

Gas Phase Priming - Applications &<br />

Benefits.<br />

In the Vacuum Web Coating Track,<br />

Honorable Mentions recognized:<br />

• Mark Hodgson of Dupont Teijin<br />

Films, Chester, Virginia, for Cleaning<br />

of Polyester Films Prior to Vacuum<br />

Coating;<br />

• Dante Ferrari of Celplast Metallized<br />

Products, Toronto, Ontario, Canada, for<br />

Properties of EB Top-Coated Metallized<br />

Films Prepared in Vacuum; and<br />

• Charles L. Geraci, Ph.D., of the<br />

National Institute for Occupational<br />

Safety and Health (NIOSH),<br />

Washington, D.C., for Nanotechnology<br />

in the Workplace: NIOSH Research to<br />

Meet the Challenge.<br />

The Matteucci Awards program<br />

continues a tradition established by<br />

the International Vacuum Web Coating<br />

Conference, which merged with<br />

<strong>AIMCAL</strong>’s Fall Technical Conference<br />

in 2001. It is named in honor of John<br />

Matteucci (1938-2000), a world-renowned<br />

expert in vacuum coating technology<br />

and equipment.<br />

<strong>AIMCAL</strong> Prepares<br />

for the Launch of<br />

CQ and a New Era<br />

<strong>AIMCAL</strong> begins a new era in<br />

February <strong>2011</strong> with the launch of<br />

Converting Quarterly (CQ). The new<br />

technical journal for the global converting<br />

industry includes print and online<br />

versions. A weekly e-newsletter and<br />

Website are already live. Subscribe to<br />

the print or electronic CQ at www.convertingquarterly.com.<br />

As the launch date approaches,<br />

<strong>AIMCAL</strong> News chats with Mark<br />

Spaulding, associate publisher and editor<br />

in chief of CQ, about the journey so<br />

far and what we’ll be reading.<br />

<strong>AIMCAL</strong> News: CQ has been serving<br />

the web-processing industry for four<br />

months now. How are things going?<br />

Mark: I’m enjoying the positive<br />

response we’ve been getting for our new<br />

venture from converters, suppliers, academia,<br />

and the industry in general. The<br />

Website, our weekly eNewsletter and<br />

the print magazine (which premieres in<br />

February <strong>2011</strong>) have all been receiving<br />

a warm reception. There’s strong sup<br />

port for our focus on technical-journal<br />

articles as well as the Q&A technical<br />

columns and Blogs. I think our readers<br />

and followers understand that we’re<br />

providing a unique resource of technical<br />

information that’s otherwise missing<br />

from the marketplace.<br />

<strong>AIMCAL</strong> News: How is the relationship<br />

with <strong>AIMCAL</strong> working out?<br />

Mark: It’s good to be part of <strong>AIMCAL</strong><br />

where its mission of providing value<br />

to the industry is more important than<br />

corporate profits. I see Converting<br />

Quarterly as an essential part of the<br />

three-legged operational platform any<br />

association must have. The education<br />

and tradeshow presence <strong>AIMCAL</strong> has<br />

had for 40 years, is now being joined<br />

by publishing with CQ and our online<br />

offerings.<br />

<strong>AIMCAL</strong>’s strong international<br />

presence is already going a long way<br />

toward making CQ a global medium<br />

for the industry. We’ve gotten plenty of<br />

interest from foreign members who are<br />

approaching us with editorial contributions<br />

and as advertising prospects.<br />

<strong>AIMCAL</strong> News: What can readers<br />

expect to see in the first issue of the<br />

magazine?<br />

Mark: Along with a half dozen technical<br />

articles on web handling, webcoating<br />

and finishing, there will be a<br />

detailed market-focus series on printed<br />

electronics and photovoltaics. Dr. Peter<br />

Harrop of IDTechEx will cover developments<br />

in various web-printing methods<br />

for flexible electronics and solar cells.<br />

Rory Wolf of Enercon Industries will<br />

describe surface-treating processes for<br />

photovoltaics, and Prof. Malcolm Keif<br />

of Cal Poly will provide a primer/glossary<br />

for printed electronics. We’ll also<br />

be publishing the two Mattuecci Awardwinning<br />

papers from the 2010 <strong>AIMCAL</strong><br />

Fall Technical Conference.<br />

<strong>AIMCAL</strong> News: Will Converting<br />

Quarterly replace the <strong>AIMCAL</strong><br />

Newsletter?<br />

Mark: No. The <strong>AIMCAL</strong> News will<br />

still be published regularly for all association<br />

members. But instead of being<br />

printed and mailed, it will be email<br />

delivered in a digital format, letting<br />

readers print out the pages or articles<br />

they want. There also will be a condensed<br />

version in the CQ magazine.<br />

This will allow <strong>AIMCAL</strong> to directly reach<br />

the thousands of CQ subscribers, who<br />

are not yet <strong>AIMCAL</strong> members, with<br />

association news.<br />

<strong>AIMCAL</strong> News: What other digital/<br />

online initiatives is CQ taking?<br />

Mark: From the get-go, CQ has<br />

been on the forefront of social media<br />

with LinkedIn and Twitter. I’m posting<br />

industry news and Blog items on both<br />

accounts just about daily, and I often<br />

report from tradeshows and conferences<br />

through our live Twitter feeds. One<br />

measure of our online success is that the<br />

amount of time people spend at convertingquarterly.com<br />

is 50 percent higher<br />

than the Internet average.<br />

<strong>AIMCAL</strong> News: Some people say<br />

print is dead. Why not just be completely<br />

online?<br />

Mark: Sure. That might be the way<br />

to go someday, but I think the technology<br />

isn’t there just yet. Think of it this<br />

way: Instant coffee didn’t kill the coffee<br />

market. It just offered the product in a<br />

different form. That’s kind of what we’re<br />

doing, too. Offering our technical content<br />

in multiple forms—print and online.<br />

Some of our technical articles will be<br />

rather long and obviously much easier<br />

to read in print, along with the true portability<br />

of a printed magazine. We’ll still<br />

have a digital edition available for those<br />

who want to electronically page through<br />

an issue. And you can then print out the<br />

articles you want.<br />

<strong>AIMCAL</strong> News: Any other thoughts?<br />

Mark: On a personal level, I’m really<br />

enjoying my 30-second commute to the<br />

office. Working at home has its pros and<br />

cons, but in the winter it’s much better<br />

than the 100-mile roundtrip commute I<br />

used to have. Go Packers!<br />

Save the Date<br />

<strong>AIMCAL</strong> Fall Technical<br />

Conference<br />

October 23-26, <strong>2011</strong><br />

Peppermill Resort, Reno,<br />

Nevada<br />

www.aimcal.org Holiday 2010 3


Members<br />

Technical committees<br />

Begin<br />

Palnning for <strong>2011</strong><br />

<strong>AIMCAL</strong>’s technical committees will<br />

start meeting soon to begin planning<br />

the Fall Technical Conference <strong>2011</strong>. It<br />

will take place October 23-26, <strong>2011</strong> at the<br />

Peppermill Resort in Reno, Nevada, and<br />

is expected to consist of its two traditional<br />

tracks, Vacuum Web Coating and<br />

Coating/Laminating, as well as several<br />

joint sessions.<br />

“We encourage all members to<br />

get involved on a committee,” says<br />

Craig Sheppard, executive director<br />

of <strong>AIMCAL</strong>. If interested in serving on<br />

any of the technical committees that<br />

organize the program, please contact<br />

Sheppard at craig@aimcal.org.<br />

New Year Rings<br />

in New Name -<br />

<strong>AIMCAL</strong><br />

At the stroke of midnight on New<br />

Year’s Eve, <strong>AIMCAL</strong> officially becomes<br />

the Association of International<br />

Metallizers, Coaters and Laminators.<br />

The replacement of “Industrial” with<br />

“International” reflects the increasingly<br />

global presence of the group, which<br />

currently has members from more<br />

than 15 countries. <strong>AIMCAL</strong> members<br />

voted overwhelmingly in favor of the<br />

name change in March 2010 during<br />

the group’s Management Meeting in La<br />

Jolla, California.<br />

“<strong>AIMCAL</strong> truly has become the global<br />

leader for the converting industry,”<br />

says <strong>AIMCAL</strong> President Liz Josephson,<br />

sales manager for Web Coating<br />

Products at Applied Materials, Inc.,<br />

Fairfield, California. “For the past several<br />

years, our presence at international<br />

forums has been growing,” she notes,<br />

adding, “We have organized pavilions<br />

at international trade shows and<br />

presented Converting School courses<br />

in Europe and India, as well as in the<br />

United States.”<br />

The global converting community<br />

also benefits from a wide array of<br />

Internet-based offerings including educational<br />

webinars and other technical<br />

resources (www.convertingportal.com),<br />

job board (www.<strong>AIMCAL</strong>jobs.com), and<br />

4 Holiday 2010 www.aimcal.org<br />

the newly redesigned <strong>AIMCAL</strong> Website<br />

(www.aimcal.org).<br />

To expand services to the global converting<br />

community, <strong>AIMCAL</strong> is launching<br />

Converting Quarterly magazine in<br />

February <strong>2011</strong> and is already emailing<br />

its weekly companion, Converting<br />

Quarterly ENews. A related Website<br />

(www.convertingquarterly.com) and<br />

social media sites, including six blogs --<br />

Converting Curmudgeon, Vacuum Web<br />

Coating, Web Coating, Web Handling<br />

and Converting, Substrate Secrets and<br />

Drives for Web Handling -- provide<br />

access to technical information 24/7.<br />

“There always was some confusion<br />

about what was meant by ‘industrial,’”<br />

recalls Craig Sheppard, executive director<br />

of the association, which celebrated<br />

its 40 th birthday in 2010. “This is a name<br />

that will serve us well for the next 40<br />

years,” he concludes.<br />

Converting<br />

School Schedules<br />

19 Courses<br />

The <strong>2011</strong> edition of <strong>AIMCAL</strong><br />

Converting School consists of courses<br />

held in both the United States and<br />

Europe. The first of 19 classes, Web<br />

Coating and Drying, begins April 5,<br />

<strong>2011</strong>, in Brussels, Belgium. The school<br />

year ends in Brussels on October 14 with<br />

the conclusion of Web Processing for<br />

Barrier. The 17 classes in between are<br />

divided among Brussels, Philadelphia,<br />

Pennsylvania, and Ontario, California.<br />

Most courses are held at least<br />

once in the United States and once in<br />

Europe. Subjects include Optimizing<br />

Extrusion-Based Lamination and<br />

Coating, Web Handling and Converting,<br />

Winding: Machines, Mechanics<br />

and Measurements, Drives in Web<br />

Handling and Converting, and Solution<br />

Preparation and Mixing.<br />

Popular instructors returning for<br />

<strong>2011</strong> include Dr, Jonathan Summers, Dr.<br />

Harvey Thompson, Dr. Eldridge Mount,<br />

Dr. David Roisum, Dr. Charles Bishop,<br />

Clarence Klassen, Dr. Ted Lightfoot, and<br />

Dr. Kenneth McCarthy.<br />

The complete schedule is shown in<br />

the accompanying table. Full details<br />

and registration materials may be found<br />

on the <strong>AIMCAL</strong> Website, www.aimcal.<br />

org. See the schedule On next page.<br />

<strong>2011</strong> Membership<br />

Deadline<br />

Approaches<br />

Premium Membership Carries<br />

Many Perks<br />

It’s membership renewal time.<br />

Upgrading to Premium status more than<br />

pays for itself during the year. Only $42<br />

more per month, delivers benefits worth<br />

more than $2000! Premium Membership<br />

costs $2495 and provides all the benefits<br />

of basic membership, plus:<br />

• One 2-for-1 registration to a<br />

Converting School class (value $899)<br />

• One 2-for-1 registration to a CEMA<br />

Fundamentals Seminar (value $525)<br />

• One 30-day premium listing on<br />

<strong>AIMCAL</strong> Jobs (value $150)<br />

• Logo identification and bold listing<br />

with company profile in the <strong>AIMCAL</strong><br />

SourceBook – printed, online, and<br />

in the reprint that will accompany<br />

the third-quarter issue of Converting<br />

Quarterly<br />

• Identification as a Premium Member<br />

in the <strong>AIMCAL</strong> SourceBook<br />

• Banner ad in the SourceBook online<br />

directory.<br />

• Customization of the online company<br />

profile to include links, banners, special<br />

promotions, new products, etc.<br />

• Special discounts for advertising in<br />

Converting Quarterly<br />

Basic Membership welcomes all the<br />

member’s employees to the <strong>AIMCAL</strong><br />

community and provides the following<br />

benefits:<br />

• Full access to the <strong>AIMCAL</strong> Members<br />

Only area on the Website, including<br />

conference proceedings, Ask <strong>AIMCAL</strong>,<br />

business leads, economic/research<br />

reports and resumes sent to <strong>AIMCAL</strong><br />

Jobs<br />

• Quarterly <strong>AIMCAL</strong> Economic Index<br />

report on the state of the industry<br />

• Company profile and directory<br />

listing in the printed and online<br />

SourceBook – including publication in<br />

the new Converting Quarterly (thirdquarter<br />

issue)<br />

• Member discounts on <strong>AIMCAL</strong> meetings,<br />

conferences, seminars, technical<br />

resources, Converting Quarterly ads,<br />

and more<br />

• Free job opening postings on the<br />

<strong>AIMCAL</strong> Jobs Website and access to all<br />

submitted resumes<br />

• Free corporate access to the<br />

<strong>AIMCAL</strong> Audio Library<br />

• Business leads from the Ask <strong>AIMCAL</strong><br />

service


• Free membership in CEMA, the<br />

Converting Equipment Manufacturers<br />

Association to all eligible companies.<br />

• Subscription to Converting Quarterly<br />

for all members on the <strong>AIMCAL</strong> mailing<br />

list<br />

• Posting of your company news on<br />

<strong>AIMCAL</strong> Websites and in <strong>AIMCAL</strong><br />

News<br />

Basic Membership costs $1995. To<br />

renew online, visit www.aimcal.org.<br />

Website Features<br />

Easier Navigation<br />

An array of drop-down menus and<br />

quick links makes the <strong>AIMCAL</strong> Website<br />

easier to use. With Member News, the<br />

<strong>AIMCAL</strong> SourceBook and Ask <strong>AIMCAL</strong><br />

featured prominently on the new home<br />

page, visitors can find resources quickly<br />

and identify potential suppliers.<br />

The redesign also moves the Website<br />

to a new technology platform, making it<br />

easier to update and expand. For more<br />

information, visit www.aimcal.org.<br />

Are You LinkedIn?<br />

Members can join the <strong>AIMCAL</strong><br />

Group on LinkedIn and open new networking<br />

doors. If you’re not already a<br />

LinkedIn member, create a free account<br />

at www.linkedin.com. Once you have an<br />

account, click on the Groups Directory,<br />

search for <strong>AIMCAL</strong>, and click on Join<br />

Group.<br />

Converting School <strong>2011</strong> Schedule<br />

<strong>AIMCAL</strong> Organizes<br />

Technical<br />

Program and<br />

Pavilion at First<br />

ICE USA<br />

<strong>AIMCAL</strong> will support its members<br />

and the first edition of ICE USA, April 6-8,<br />

<strong>2011</strong>, at the Orange County Convention<br />

Center in Orlando, Florida, by organizing<br />

an <strong>AIMCAL</strong> Pavilion as well as a<br />

technical conference program.<br />

Conference sessions are organized<br />

in three tracks: Web Coating,<br />

Web Handling/Winding, and Package<br />

Printing and Converting. Each day<br />

opens at 9 a.m. with a market-oriented<br />

keynote address. On Wednesday,<br />

April 6, Thomas Blaige of Blaige &<br />

DATE COURSE LOCATION INSTRUCTOR<br />

April 5-6 Web Coating and Drying Brussels, Belgium<br />

April 7-8<br />

Optimizing Extrusion-Based Lamination<br />

and Coating Technology<br />

Brussels, Belgium<br />

Dr. Jonathon Summers<br />

Dr. Bruce Ikin<br />

Dr. Nick Kapur<br />

Dr. Eldridge Mount<br />

April 12-13 Web Handling and Converting Philadelphia, Pennsylvania Dr. David Roisum<br />

April 14-15<br />

Winding: Machines, Mechanics<br />

and Measurements<br />

Philadelphia, Pennsylvania<br />

Dr. David Roisum<br />

April 14-15 Web Processing for Barrier Philadelphia, Pennsylvania Dr. Charles Bishop<br />

May 10-11<br />

Drives in Web Handling<br />

and Converting<br />

Philadelphia, Pennsylvania<br />

Clarence Klassen<br />

May 10-11 Web Handling and Converting Brussels, Belgium Dr. David Roisum<br />

May 12-13<br />

May 12-13<br />

Optimizing Extrusion-Based<br />

Lamination and Coating Technology<br />

Winding: Machines, Mechanics<br />

and Measurements<br />

Philadelphia, Pennsylvania<br />

Brussels, Belgium<br />

May 24-25 Web Coating and Drying Ontario, California<br />

Dr. Eldridge Mount<br />

Dr. David Roisum<br />

Dr. Ed Cohen<br />

Dr. E.J. (Ted) Lightfoot<br />

May 26-27 Solution Preparation and Mixing Ontario, California Dr. Kenneth McCarthy<br />

August 23-24 Web Coating and Drying Brussels, Belgium<br />

Dr. Jonathon Summers<br />

Dr. Harvey Thompson<br />

Dr. Bruce Ikin<br />

August 25-26 Solution Preparation and Mixing Brussels, Belgium Dr. Kenneth McCarthy<br />

September 13-14 Web Handling and Converting Ontario, California Dr. David Roisum<br />

September 15-16<br />

Winding: Machines, Mechanics<br />

and Measurements<br />

Ontario, California<br />

October 3-4 Web Coating and Drying Philadelphia, Pennsylvania<br />

Dr. David Roisum<br />

Dr. Ed Cohen<br />

Dr. E.J. (Ted) Lightfoot<br />

October 5-6 Solution Preparation and Mixing Philadelphia, Pennsylvania Dr. Kenneth McCarthy<br />

October 11-12<br />

Drives in Web Handling<br />

and Converting<br />

Brussels, Belgium<br />

Clarence Klassen<br />

October 13-14 Web Processing for Barrier Brussels, Belgium Dr. Charles Bishop<br />

www.aimcal.org Holiday 2010 5


Co., Chicago, Illinois, discusses Global<br />

Consolidation in the Packaging Industry.<br />

On Thursday, April 7, Frank Perkowski<br />

of Business Development Advisory, Inc.,<br />

Marietta, Georgia, speaks about Future<br />

Outlook, Challenges, and Opportunities<br />

in Paper Based Packaging Markets.<br />

Friday, April 8, sees Corey Reardon of<br />

AWA Alexander Watson Associates,<br />

Amsterdam, The Netherlands, presenting<br />

an Overview of the Global Label Market.<br />

Web Coating/Laminating track topics<br />

include optimized die technology,<br />

plasma treatment, coatweight and thickness<br />

measurement, and drying technologies.<br />

Topics in the Web Handling/<br />

Winding track include conveyance roller<br />

nip mechanics, precision tension control,<br />

simulation of drive systems, and quantifying<br />

web bagginess. Package Printing<br />

and Converting track topics include solvent-related<br />

emissions, advances in color<br />

measurement, laser processing of flexible<br />

packaging materials and ultravioletcurable<br />

pressure-sensitive adhesives.<br />

Cost is $79 for a one-day pass, $149 for<br />

a three-day pass. All conference passes<br />

include a three-day pass to the ICE USA<br />

show floor. A complete agenda may be<br />

found on the <strong>AIMCAL</strong> Website, www.<br />

aimcal.org/events/ice-usa-<strong>2011</strong>.aspx.<br />

On Tuesday, April 5, immediately<br />

prior to the show, CEMA will<br />

offer its popular seminars, Slitting<br />

and Rewinding Fundamentals for<br />

Converters and Coating and Laminating<br />

Fundamentals for Converters.<br />

Participation in either seminar provides<br />

a free pass to the show as well as an<br />

invitation from the show organizer to<br />

participate in the Exhibitors Reception,<br />

which takes place immediately following<br />

the conclusion of the seminar (see story,<br />

p. 8).<br />

Participants in the <strong>AIMCAL</strong> Pavilion<br />

receive a 10 x 10-foot, turnkey, hard wall<br />

booth including carpeting, a table and<br />

two chairs, counter with storage, lights,<br />

electrical outlet, header and logo graphics.<br />

For more details, check out the<br />

<strong>AIMCAL</strong> and ICE Websites, www.aimcal.<br />

org and www.ice-x-usa.com, respectively.<br />

ICE USA Launches<br />

Social Media<br />

Network<br />

The ICE USA Social Media Network,<br />

launched by ICE USA, Burlington,<br />

Massachusetts, facilitates online conversations,<br />

information sharing, and idea<br />

6 Holiday 2010 www.aimcal.org<br />

generation within the worldwide converting<br />

industry. The new network will be<br />

driven by social media sites, Facebook,<br />

Twitter, LinkedIn, and YouTube, plus the<br />

new ICE USA <strong>2011</strong> Blog at www.iceusa<strong>2011</strong>.wordpress.com.<br />

The various platforms such as Twitter<br />

and Facebook allow individuals to converse<br />

on a variety of topics ranging from<br />

technical issues to career advice. The<br />

ICE USA network will feature content<br />

from social media platforms, blogs, videos,<br />

surveys, chats, personal profiles and<br />

links to case histories, articles, product<br />

updates, and other valuable information<br />

from leading industry resources. It also<br />

will provide updates on ICE USA, April<br />

6-8, <strong>2011</strong>, in Orlando, Florida.<br />

AWA Issues<br />

Report on Wine<br />

Labeling Market<br />

With pressure-sensitive solutions<br />

enjoying the most significant growth<br />

today and forecast to continue to take<br />

an increased market share around the<br />

world, wine labeling is one of the most<br />

dynamic market niches for product identification<br />

and decoration technologies,<br />

according to a study by AWA Alexander<br />

Watson Associates, Amsterdam, The<br />

Netherlands.<br />

The AWAreness Report, Global<br />

Wine and Wine Label Market &<br />

Technology Review 2010, provides an<br />

up-to-the-minute overview of the opportunities<br />

for label producers, material suppliers,<br />

and wine makers. Outlining the<br />

overall structure of the global wine market<br />

and its defined geographical regions,<br />

the report drills down into wine labeling<br />

in those regions, growth drivers, threats,<br />

and opportunities. It details the available<br />

wine label materials and formats,<br />

and examines the available product<br />

decoration technologies in partnership<br />

with today’s chosen packaging styles,<br />

from glass and plastic bottles to aseptic<br />

cartons, metal cans, and pouches. Wine<br />

label converting is discussed, and the<br />

report concludes with a directory of suppliers<br />

of label materials and labels.<br />

Details of the AWAreness Report,<br />

Global Wine and Wine Label Market<br />

& Technology Review 2010, are available<br />

on the AWA Alexander Watson<br />

Associates Website. For more information,<br />

visit www.awa-bv.com.<br />

CPP EXPO Sets<br />

Attendance<br />

Record, Plans <strong>2011</strong><br />

and 2012 Events<br />

A record 7,239 attendees toured CPP<br />

EXPO, October 31-November 3, 2010, in<br />

Chicago, Illinois. Every industry sector<br />

improved attendance including tag and<br />

label, flexible packaging, folding carton,<br />

and corrugated. “With the current<br />

uncertainty in the economy, it is great to<br />

see these types of numbers,” says Leo<br />

Nadolske of H.A. Bruno, LLC, Paramus,<br />

New Jersey, the show organizer.<br />

The <strong>2011</strong> edition of CPP EXPO, which<br />

includes an <strong>AIMCAL</strong> Pavilion, will be colocated<br />

once more with PACK EXPO Las<br />

Vegas, September 26-28, <strong>2011</strong>, at the Las<br />

Vegas Convention Center.<br />

In 2012, the event will switch to new<br />

schedule: CPP EXPO will take place<br />

regionally in even-numbered years<br />

and hold a new international event in<br />

Chicago in odd-numbered years. The<br />

schedule for 2012-2014 includes:<br />

• April 18-19, 2012, CPP EXPO – The<br />

Cleveland Show, I-X Center, Cleveland,<br />

Ohio<br />

• April 2013, CPP EXPO – The<br />

Main International Event, Stephens<br />

Convention Center, Rosemont, Illinois<br />

(near Chicago’s O’Hare Airport)<br />

• May 2014, CPP EXPO – The Vegas<br />

Show, Mandalay Bay Convention<br />

Center, Las Vegas, Nevada<br />

“While we will always look back with<br />

gratitude toward PACK EXPO and the<br />

Packaging Machinery Manufacturers<br />

Institute for allowing us to develop and<br />

co-locate CPP EXPO alongside PACK<br />

EXPO; it has always been our mutual<br />

understanding that one day, we would…<br />

separate our shows,” says Nadolske.<br />

“The demographic analysis of our<br />

attendees influenced the decision to<br />

bring events to Cleveland, Chicago and<br />

Las Vegas,” he notes, adding, “We are<br />

taking our shows directly to the customers.”<br />

For more information, visit www.<br />

cppexpo.com.


www.aimcal.org Holiday 2010 7


President<br />

Doug Krasucki,<br />

R.D. Specialties<br />

Vice President<br />

Doug Brockelbank,<br />

The Montalvo Corporation<br />

Secretary/Treasurer<br />

Sean Craig,<br />

Maxcess International<br />

TRUSTEES<br />

Seamus Lafferty, Stanford/An<br />

Accraply Company<br />

John Looser, Faustel, Inc.<br />

Leo Nadolske, CPP EXPO<br />

Dave Rumson, Sltting Consultant<br />

Michael Sellers, Advance<br />

Systems, Inc.<br />

Tim Walker, TJ Walker and<br />

Associates<br />

Keon Wild, Davis-Standard, LLC<br />

MISSION<br />

Our mission is to promote,<br />

advance and represent the<br />

interests of converting<br />

manufacturers in the industry<br />

and markets served.<br />

GOALS<br />

A. To advance the use of converting<br />

equipment.<br />

B. To provide opportunities for<br />

the exchange of ideas.<br />

C. To lobby on behalf of the<br />

industry concerning legislation<br />

and regulations that may have<br />

impact on the industry.<br />

D. To provide educational opportunities<br />

for the membership<br />

and the industry.<br />

E. To establish and maintain liaison<br />

between organizations<br />

with similar interests.<br />

Ho l i d ay 2010<br />

President’s<br />

Message<br />

All Systems Go?<br />

As I write this (I<br />

have to put that in<br />

because change can<br />

happen overnight)<br />

the economy is picking<br />

up, consumer<br />

spending is picking<br />

up and retailers<br />

have added a percent<br />

to their predictions<br />

of the year over year increase in<br />

Christmas spending. Most converters<br />

and their suppliers have been growing<br />

all year and at better rates than the<br />

overall economy and certainly better<br />

than retail. So will <strong>2011</strong> be even better<br />

than 2010? My financial advisor is still<br />

waiting for that correction to happen<br />

before he recommends getting back<br />

into stocks. One thing we do know is<br />

we have to be ready for the future. We<br />

can always cut back (and we’ve gotten<br />

very good at that) but we also need to be<br />

ready for the uptick or we will miss out<br />

on sales opportunities and fall behind<br />

the competition. So, we need to keep<br />

investing in our infrastructure and our<br />

people so we’re ready for the future.<br />

That’s a great lead in to the <strong>2011</strong> CEMA<br />

Fundamentals Seminar that focuses on<br />

Slitting and Rewinding and Coating and<br />

Laminating. The Seminar is co-locating<br />

with ICE in Orlando, Florida this coming<br />

April. The Seminar is designed<br />

for new engineers and experienced<br />

operators. It’s also an excellent way<br />

for converting equipment people to see<br />

where they fit in to the bigger picture.<br />

So, if you’re a converter or an equip<br />

ment supplier, there is sure to be some of<br />

your people who could benefit from the<br />

Fundamentals Seminar and help you<br />

get ready for the future. Here’s hoping<br />

your <strong>2011</strong> is even better than expected.<br />

Doug Krasucki<br />

R.D. Specialties, Webster, New York<br />

President, CEMA<br />

CEMA Schedules<br />

Pre-ICE USA<br />

Seminars<br />

CEMA will hold both of its<br />

Fundamentals seminars on Tuesday, April<br />

5, <strong>2011</strong>, the day before ICE USA opens. The<br />

seminars will take place at the Orange<br />

County Convention Center, where ICE<br />

USA will be held April 6-8.<br />

The cost of either seminar is $295 and<br />

includes a free visitor badge for ICE USA<br />

as well as an invitation to an end-of-theday<br />

Exhibitor Reception, sponsored by the<br />

show organizers.<br />

The Slitting and Rewinding<br />

Fundamentals for Converters is designed<br />

for anyone involved in slitting and rewinding<br />

of paper, film, nonwovens, and other<br />

continuous flexible materials. Experts in<br />

slitting and rewinding equipment will discuss<br />

best practices related to winding, slitting,<br />

cores and cutting, retrofitting, chucks,<br />

shafts, spreading, and guiding. Content<br />

targets both novice and experienced personnel<br />

and includes question-and-answer<br />

sessions throughout the day.<br />

The Coating and Laminating<br />

Fundamentals for Converters seminar is<br />

designed for beginners and more experienced<br />

personnel involved in coating and<br />

laminating of paper, film, nonwovens,<br />

and other continuous flexible materials.<br />

Each step of the web coating operation<br />

is covered from unwind to rewind.<br />

Knowledgeable instructors provide real<br />

world advice for improving productivity,<br />

reducing downtime and waste, and<br />

increasing yield and throughput. Frequent<br />

question-and-answer periods make it possible<br />

for presenters to address specific<br />

concerns. For more information, visit www.<br />

aimcal.org/events/cema-fundamentalsseminars/overview.aspx.<br />

Free Webinar<br />

Series:<br />

<strong>AIMCAL</strong> Webinars on converting<br />

topics are now accessible via the<br />

Converting Portal,<br />

www.convertingportal.com.<br />

The free series, which began early<br />

in 2009, discusses relevant<br />

topics and technology<br />

developments with leading experts.<br />

Register at www.convertingportal.<br />

com/webinarSchedule.htm<br />

8 Holiday 2010 www.aimcal.org


Ro B e R T FR y<br />

On the<br />

Economic<br />

Front<br />

Signs of<br />

Reacceleration<br />

U.S. economic data released so far in<br />

November 2010 have been surprisingly<br />

positive and may point to a reacceleration<br />

in U.S. growth after the below-trend<br />

growth of the second and third quarters.<br />

The flood of positive data reports<br />

began on November 1, when a jump in<br />

the Institute of Supply Management’s<br />

Manufacturing Index (the PMI) pointed<br />

to stronger growth in the manufacturing<br />

sector in October. This was later confirmed<br />

by data<br />

on industrial<br />

production in<br />

manufacturing,<br />

which<br />

showed a<br />

0.5% increase<br />

in October<br />

(and upward<br />

revisions to<br />

August and<br />

September).<br />

Perhaps<br />

most notably,<br />

the ISM New<br />

Orders Index,<br />

Robert C. Fry Jr., Ph.D.<br />

Dupont Economist<br />

the component of the PMI that leads<br />

industrial production, jumped from 51.1<br />

in September to 58.9 in October. The<br />

level of the Index is consistent with solid<br />

growth in manufacturing during the next<br />

month or two.<br />

The jump in the Index, should it continue,<br />

would signal an acceleration of<br />

growth next spring. One might be tempted<br />

to dismiss the jump in the PMI as a<br />

one-month blip, but a big jump in the<br />

Philadelphia Fed Survey in November<br />

suggests another good month for the<br />

PMI. The ISM’s Non-manufacturing Index<br />

also jumped in October. The business<br />

activity index rose to 58.4, which is consistent<br />

with a 3.1% annualized growth<br />

rate in GDP, better than most forecasts<br />

for fourth quarter growth.<br />

Motor vehicle sales rose in October<br />

to their highest level since September<br />

2008 (excluding August 2009, when sales<br />

were boosted by the “cash-for-clunkers”<br />

program). This helped power retail sales<br />

to a 1.2% increase, the biggest since<br />

March. Excluding autos and gasoline,<br />

retail sales rose 0.4% in October and<br />

have risen 1.8% from July to October<br />

after declining from March to July.<br />

Employment growth was also much<br />

better than<br />

expected in<br />

October. Payroll<br />

employment<br />

rose by 151,000,<br />

and declines<br />

in the prior two<br />

months were<br />

revised smaller<br />

by a total of<br />

110,000. Private<br />

sector employment<br />

was up<br />

159,000, the<br />

fourth consecutive<br />

increase<br />

of more than<br />

100,000 and the<br />

tenth consecutive<br />

increase overall. A decline in new<br />

claims for unemployment insurance suggests<br />

that the improvement in job growth<br />

seen in October could persist.<br />

Major leading indexes also rose in<br />

October. The Conference Board’s Index<br />

of Leading Economic Indicators rose<br />

0.5% for a second straight month. The<br />

major U.S. leading indexes published by<br />

the Economic Cycle Research Institute<br />

(ECRI) were also up. Some of the rise in<br />

the leading indexes and the brightening<br />

in the outlook generally is the result of<br />

an increase in stock prices. Despite some<br />

recent declines, the Dow Jones Industrial<br />

Average is up about 15% since early July.<br />

This is partly the (intended) result of the<br />

Federal Reserve’s program to buy longterm<br />

Treasury securities. With the yearover-year<br />

change in the Consumer Price<br />

Index excluding food and energy at an<br />

all-time low in October, this “quantitative<br />

easing” is likely to continue.<br />

The only bad reports so far this<br />

month have been for the beleaguered<br />

housing sector. Housing starts fell 11.7%<br />

in October, taking them to the lowest<br />

level since their April 2009 cyclical<br />

trough. Increases in housing permits (in<br />

October) and the National Association<br />

of Home Builders Housing Market Index<br />

(in November) were much too small to<br />

signal a significant near-term increase<br />

in starts.<br />

Data from China also point to a reacceleration.<br />

Although the year-over-year<br />

growth rates for industrial production<br />

published by the National Bureau of<br />

Statistics show stable growth in the 13%-<br />

14% range, data seasonally adjusted by<br />

this office show production growing at<br />

a 16% annual rate from July to October<br />

after growing at just a 1.5% rate from<br />

March to July. Both of the purchasing<br />

managers’ indexes (PMIs) published for<br />

China rose in October, with the new<br />

www.aimcal.org Holiday 2010 9


orders indexes rising into the high 50s.<br />

However, the reacceleration in China<br />

could be mostly behind us. The People’s<br />

Bank of China has raised reserve<br />

requirements for the fifth time this year<br />

to slow inflation and is likely to raise<br />

interest rates before the end of the year.<br />

This would presumably slow growth next<br />

year. Allowing the Yuan to appreciate<br />

against the dollar, perhaps necessary to<br />

keep quantitative easing in the United<br />

States from causing unacceptably high<br />

inflation in China, would also curb<br />

export-led growth.<br />

PMIs (total and new orders) also<br />

turned up in the Euro-Zone, United<br />

Kingdom, and India in October after<br />

recent declines. The PMI rose to a new<br />

cyclical high in Poland, where growth in<br />

industrial production is nearly as strong<br />

as in China. PMIs fell in Japan and in<br />

Korea. The latter is a bit of a concern<br />

since Korea tends to lead the global<br />

economy. Except in China and perhaps<br />

Taiwan, industrial production indexes,<br />

which have a long publication lag in<br />

many countries, do not show any acceleration<br />

yet. On a seasonally adjusted<br />

basis, production has been flat to slightly<br />

down over the last several months in<br />

Japan, India, Korea, and Brazil. Any<br />

reacceleration is either prospective or too<br />

recent to be captured by the industrial<br />

production data.<br />

The biggest source of uncertainty<br />

about the global economic outlook is<br />

Europe. In the aggregate, the European<br />

economy is doing better than expected<br />

(so far) as strength in Germany, Sweden,<br />

and Poland has offset weakness in<br />

Greece, Portugal, Spain, and Ireland.<br />

Easier monetary policy, to aid countries<br />

affected by sovereign debt crises (Ireland<br />

being the most current example) could<br />

continue to boost growth in the healthier<br />

economies. However, a spreading financial<br />

crisis combined with fiscal consolidation<br />

could ultimately slow growth<br />

even in the stronger countries.<br />

The good run of<br />

economic data in<br />

the United States,<br />

particularly the<br />

improvement in<br />

leading indicators,<br />

does not mean that<br />

the U.S. economy<br />

will now experience<br />

the kind of strong<br />

recovery that typically<br />

follows a deep<br />

recession; recovery<br />

will remain sub-par.<br />

It does mean that<br />

the risk of falling<br />

back into recession<br />

has declined<br />

and that growth is<br />

likely to be stronger in <strong>2011</strong> than previously<br />

thought. A temporary extension<br />

of the Bush tax cuts, more likely now<br />

than before the elections, would bolster<br />

the case for stronger growth. But even<br />

if growth throughout <strong>2011</strong> is no stronger<br />

than previously expected, better-thanexpected<br />

growth in the fourth quarter of<br />

2010 will mean that forecasts for annual<br />

growth rates in <strong>2011</strong> need to be revised<br />

up. Nevertheless, annual growth is likely<br />

to be no higher in the United States in<br />

<strong>2011</strong> than in 2010 and will be lower in<br />

most of the world. Furthermore, even if<br />

sequential (month-to-month, quarter-toquarter)<br />

growth accelerates soon, yearover-year<br />

growth is likely to slow into<br />

the second quarter of next year before it<br />

turns up again.<br />

Copyright © 2010 E. I. du Pont de<br />

Nemours and Company. All rights<br />

reserved. Reprinted with permission.<br />

Save the Dates<br />

March Management<br />

Meeting <strong>2011</strong><br />

March 20-23, <strong>2011</strong><br />

The Boulders Resort<br />

Carefree, Arizona<br />

<strong>AIMCAL</strong><br />

Index<br />

Optimism Fades<br />

With eight out of 10 indicators falling,<br />

the Current General Activity Index<br />

in <strong>AIMCAL</strong>’s Business Outlook Survey<br />

plummeted 16 points to 45.85 in the third<br />

quarter of 2010 from 61.70 at the end of<br />

the second quarter of 2010.<br />

On the bright side, the Number of<br />

Employees and Capital Expenditures<br />

indicators registered increases for the<br />

quarter. In addition, even with the<br />

decline in the Current General Activity<br />

Index, it’s 10 points higher than it was at<br />

the end of the third quarter in 2009.<br />

Optimism about <strong>2011</strong> has slipped<br />

three points since the six-month forcast at<br />

the end of the second quarter of 2010 and<br />

six points since the third quarter of 2009.<br />

Although <strong>AIMCAL</strong> members scored six<br />

out of 10 forecasted business indicators<br />

positively, lower confidence in New<br />

Orders, Delivery Time, Inventories and<br />

Average Employee Work Week dragged<br />

the Forecasted General Activity Index<br />

down.<br />

The third quarter 2010 survey<br />

includes responses from 48 member<br />

companies: 15 converters, 15 equipment<br />

suppliers, 13 material suppliers and five<br />

firms that participate in more than one of<br />

the business segments. The full report is<br />

available in the Members Only section of<br />

the <strong>AIMCAL</strong> Website, www.aimcal.org.<br />

GOT NEWS?<br />

If your company has a<br />

People On The Move<br />

announcement or press<br />

release for Member News,<br />

send it via email to:<br />

Tracey@<strong>AIMCAL</strong>.org<br />

Please include the subject<br />

line:<br />

GOT NEWS?<br />

10 Holiday 2010 www.aimcal.org


Ho l i d ay 2010<br />

New Member Profiles<br />

7 New Companies<br />

Join <strong>AIMCAL</strong><br />

<strong>AIMCAL</strong> membership roster<br />

grew by six since the last<br />

newsletter. New members<br />

include Chemsultants International,<br />

Mentor, Ohio; Galileo Vacuum Systems,<br />

Alpharetta, Georgia; Plextronics, Inc.,<br />

Pittsburgh, Pennsylvania; Sensory<br />

Analytics, LLC, Greensboro, North<br />

Carolina; Web Plastics Co., Houston,<br />

Texas; and Yeagle Technology Inc.,<br />

Ashford, Connecticut, University of<br />

Massachusetts, Amherst, Massachusetts.<br />

Chemsultants International<br />

(www.chemsultants.com)<br />

Chemsultants provides product<br />

development and consulting services<br />

and offers comprehensive pilot coating<br />

and small scale specialty coating and<br />

slitting services. Other services include<br />

consulting, training, and education<br />

related to adhesives, inks, and specialty<br />

coatings. An A2LA-accredited<br />

laboratory provides full-service testing<br />

for adhesives, coatings, and materials.<br />

Subsidiary ChemInstruments, Inc.<br />

manufactures instruments for adhesive<br />

and materials testing and also produces<br />

test sample preparation equipment<br />

including lab coaters and laminators.<br />

ChemInstruments equipment is used<br />

in both research and development<br />

labs and production floor quality<br />

assurance/control environments.<br />

Sales contact is:<br />

Joe Mausar<br />

+1 440-974-3080<br />

jmausar@chemsultants.com<br />

Galileo Vacuum Systems,<br />

Inc.<br />

(www.galileovacuum.com)<br />

Galileo Vacuum Systems (GVS) is<br />

a leading manufacturer of vacuum<br />

web coating equipment with more<br />

than 400 installations worldwide. The<br />

company is based in Prato, Italy; the<br />

North American subsidiary, Galileo<br />

Vacuum Systems Inc., has provided<br />

marketing and product support to the<br />

American continent since 1986. In 2009<br />

GVS merged with Galileo Nanotech,<br />

a corporation created by the Russian<br />

State Corporation of Nanotechnologies<br />

(RUSNANO). Products include the<br />

GAMMA-S multi-chamber and multiprocess<br />

system with hybrid deposition<br />

technologies for flexible displays, solar<br />

cells, antireflective films, and metallic<br />

pigments; the GAMMA-P multi-chamber,<br />

high-productivity metallizer for roll<br />

diameters up to 1.8 meters (78 inches) for<br />

metallized paper, nonwovens, and specialty<br />

fabrics; 2- to 4-meter-wide (80-160<br />

inch) GOLD wide-web aluminum metallizer<br />

for packaging films, decorative,<br />

and other functional products; and 1.2-<br />

and 1.6-meter-wide (50 inch and 65 inch)<br />

V 8 Series aluminum metallizer. A wide<br />

range of options make this machine<br />

a flexible tool for converters and toll<br />

metallizers: high-resolution patterning<br />

(Flexomet), stripe metallizing, highbarrier<br />

coatings. Additionally, Galileo<br />

manufactures a full range of matching<br />

slitter-rewinders and web-handling<br />

equipment. Equipment integration<br />

encompasses commonality of design for<br />

the handling of metallized films as well<br />

as full data compatibility.<br />

Sales contact is:<br />

Paolo Raugei, executive vice president<br />

+1 678-691-5695 ext. 101<br />

praugei@att.net<br />

Plextronics, Inc.<br />

(www.plextronics.com)<br />

Plextronics specializes in printed<br />

solar, lighting, and other electronics,<br />

with a focus on organic solar cell and<br />

organic light-emitting diode lighting,<br />

specifically the conductive inks and<br />

process technologies that enable those<br />

and similar applications.<br />

Sales contact is:<br />

Kelly Weinheimer<br />

+1 412-423-2030 ext.100<br />

kweinheimer@plextronics.com<br />

Sensory Analytics, LLC<br />

(www.sensoryanalytics.com)<br />

Sensory Analytics supplies<br />

SpecMetrix Lab and In-line film and<br />

coating measurement systems. The<br />

noncontact, nonradioactive, and<br />

nondestructive systems improve<br />

production quality and throughput<br />

while reducing labor, material, and<br />

spoilage costs. These environmentally<br />

preferred tools reliably measure coating<br />

thickness or film weight on a wide<br />

range of coating applications where<br />

transparent, semitransparent, and<br />

opaque coatings are used as protective<br />

barriers on a wide variety of substrates.<br />

SpecMetrix® systems provide<br />

a noncontact, nonradioactive means<br />

to measure ultraviolet coatings, hard<br />

coat, adhesives, barrier coatings, and<br />

other finishes on films, metals, and<br />

other substrates. SpecMetrix® systems<br />

deliver real-time coating thickness or<br />

film weight data for wet or dry coatings,<br />

thereby increasing production<br />

throughput and improving in-process<br />

quality control.<br />

Sales contact is:<br />

Vivian Poteat<br />

+1 336-315-6090<br />

Vivian@sensoryanalytics.com<br />

Web Plastics Company<br />

(www.webplasticscompany.com)<br />

Houston-based Web Plastics Co.<br />

distributes flexible packaging films<br />

including all grades of polyester and<br />

biaxially oriented polypropylene.<br />

Sales contact is:<br />

Srinivasan Sridhar<br />

+1 281-880-6566<br />

sridhar@webplco.com<br />

Yeagle Technology Inc.<br />

(www.ytionline.com)<br />

Yeagle Technology sells new and<br />

pre-owned high vacuum chambers,<br />

parts, and expendables. It also customizes<br />

and services the equipment and<br />

offers related training courses.<br />

Sales contact is:<br />

+1 860-429-1908<br />

sales@ytionline.com<br />

University of<br />

Massachusetts<br />

(www.umass.edu/)<br />

The Center for Hierarchical<br />

Manufacturing (CHM) is an NSF<br />

funded Nanoscale Science and<br />

Engineering Center (NSEC) at UMass<br />

Amherst with a mission to take the<br />

directed and additive driven selfassembly<br />

and nanoimprint lithographic<br />

technologies developed here from<br />

batch processing on silicon to roll-toroll<br />

processing on flexible substrates.<br />

We believe that the technology will be<br />

of significant interest to your member<br />

companies manufacturing flexible<br />

electronics, batteries, photovoltaics or<br />

sensors.<br />

Key Contact:<br />

Paul Clark<br />

+1 413-545-1334<br />

pclark@polysci.umass.edu<br />

www.aimcal.org Holiday 2010 11


People on the<br />

Move<br />

At Adhesives<br />

Research, Inc., Glen<br />

Rock, Pennsylvania,<br />

George Stolakis has<br />

been promoted to<br />

president. As president,<br />

Stolakis will<br />

George Stolakis oversee the company’s<br />

Adhesives Research<br />

division, ARx, LLC, and ARmark<br />

Authentication Technologies, LLC.<br />

Stolakis has been with the company<br />

since 1994 and most recently served as<br />

vice president and general manager<br />

of the Adhesives Research division,<br />

which manufactures highly customized,<br />

high-performance adhesives, tapes,<br />

adhesive-coated products, films, and<br />

laminates for the pharmaceutical, medical,<br />

electronics, pulp and paper, and<br />

specialty industrial markets. His tenure<br />

at Adhesives Research also includes<br />

several management positions within<br />

the company’s pharmaceutical and<br />

splicing business units including general<br />

manager, vice president, and national<br />

sales manager. Stolakis is a resident of<br />

York, Pennsylvania. He holds a Bachelor<br />

degree in Marketing from Michigan<br />

State University, East Lansing, Michigan.<br />

For more information, visit www.adhesivesresearch.com.<br />

***<br />

Maxcess, Oklahoma City, Oklahoma,<br />

has promoted Darren Irons to global<br />

product manager<br />

– Fife Guiding and<br />

Inspection. Irons joined<br />

Maxcess in 2007 as<br />

global product manager<br />

– MAGPOWR<br />

Tension Control where<br />

Darren Irons<br />

he launched several<br />

product improvements<br />

to help customers improve productivity,<br />

including IP67-rated load cells, an<br />

expanded line of magnetic particle<br />

brakes, and a new tension control. The<br />

new product launch experience will<br />

be invaluable as Maxcess extends the<br />

Fife product portfolio. Prior to joining<br />

Maxcess, Irons served Texas Instruments,<br />

Inc., Dallas, Texas, in various positions<br />

including product manager, product line<br />

strategy manager, and product marketing<br />

manager. He holds an Executive<br />

MBA in Finance and Marketing from<br />

Baylor University, Waco, Texas.<br />

Chris Harper<br />

Chris Harper succeeds Irons as<br />

global product manager – MAGPOWR<br />

Tension Control. Harper joined<br />

MAGPOWR in 1991 and has worked as<br />

a service technician and in customer<br />

support. In 2002 he became a district<br />

manager, serving as<br />

a local contact to help<br />

Maxcess customers<br />

in Indiana, Kentucky,<br />

and Michigan<br />

achieve a diverse<br />

range of production<br />

goals using Fife,<br />

MAGPOWR, and<br />

Tidland products. He brings a holistic<br />

view of the web handling process and<br />

a deep understanding of how guiding,<br />

winding, slitting, inspection, and tension<br />

control contribute to production quality.<br />

In other personnel news, Maxcess<br />

has named Ron Suenram its first director<br />

of Emerging Markets. He will help Fife,<br />

MAGPOWR, and Tidland customers in<br />

rapidly growing markets interact with<br />

the company’s expanding network of<br />

global production facilities. Suenram<br />

joined Fife Corp. in<br />

1979 and has held<br />

various positions in<br />

manufacturing, quality<br />

assurance, sales,<br />

and marketing during<br />

his 31-year history<br />

Ron Suenram<br />

with the company.<br />

Most recently he<br />

served as global product manager for<br />

Fife Guiding and Inspection. During his<br />

role as product manager, he introduced<br />

several products to help customers<br />

improve efficiency, including D-MAX,<br />

the industry’s first web guide controller<br />

to speak plain English, and the TruWide<br />

Ultrasonic Sensor, the first sensor to<br />

simultaneously detect multiple webs of<br />

material.<br />

Another personnel change at<br />

Maxcess involves the promotion of Ron<br />

Schmidt to vice president - Asia Pacific.<br />

He will be responsible for sales growth<br />

throughout Asia, South America, and<br />

other emerging markets, with additional<br />

responsibility<br />

for Maxcess factories<br />

and offices in Japan,<br />

India, Singapore,<br />

and Brazil. Formerly<br />

vice president of<br />

Market Development,<br />

Ron Schmidt<br />

Schmidt has directly<br />

contributed to the success<br />

of Maxcess during his 34-year tenure<br />

with the company, holding various<br />

leadership positions within manufacturing,<br />

sales, marketing, and corporate<br />

development. He has also demonstrated<br />

Maxcess’ commitment to the improve<br />

ment of the web handling industry<br />

through active participation in industry<br />

associations. Most recently, he served<br />

as president and trustee of <strong>AIMCAL</strong>’s<br />

CEMA Division. He is a current board<br />

member of <strong>AIMCAL</strong> and chairman of its<br />

Web Handling Group and AWEB conference.<br />

As the new vice president of Global<br />

Operations at Maxcess, Doug Knudtson<br />

facilitates the sharing of best practices<br />

among the company’s<br />

operations worldwide.<br />

Knudtson brings<br />

extensive human<br />

resource, quality,<br />

and operational<br />

experience to the<br />

Doug Knudtson<br />

Maxcess executive<br />

team, most recently<br />

as the president of Scott Office Systems,<br />

Livonia, Michigan. Prior to that he spent<br />

19 years with Brady Corp., Milwaukee,<br />

Wisconsin, in a variety of roles, including<br />

vice president of Global Operations,<br />

where he oversaw 65 manufacturing<br />

facilities in 20 countries. Knudtson holds<br />

a Bachelor degree from the University<br />

of Wisconsin. “Doug has a deep understanding<br />

of what it takes to be a worldclass<br />

company through experience in<br />

supply chain, manufacturing, quality,<br />

lean practices, inventory management,<br />

and logistics,” says Greg Jehlik, chief<br />

executive officer of Maxcess.<br />

With his promotion to sales manager,<br />

North America,<br />

Darrell Whiteside<br />

manages one of the<br />

largest networks<br />

of factory-trained<br />

salespeople in the<br />

industry to enhance<br />

Darrell Whiteside local sales efforts for<br />

12 Holiday 2010 www.aimcal.org


Fife, MAGPOWR and Tidland products.<br />

Whiteside joined MAGPOWR in 1999,<br />

assuming responsibilities for international<br />

sales. In 2001 he was promoted to<br />

product manager for Tension Control;<br />

and, in 2007 he became sales and channel<br />

manager for MAGPOWR products.<br />

Prior to joining MAGPOWR, Whiteside<br />

worked for Watlow Process Systems,<br />

Troy, Missouri, as a design engineer<br />

and in international sales at Magnetek,<br />

Menomonee Falls, Wisconsin. He has a<br />

Bachelor of Science degree in Industrial<br />

Science with an emphasis on electronics<br />

and robotics from Northeast Missouri<br />

State University (now Truman State<br />

University), Kirksville, Missouri. For more<br />

information, visit www.maxcessintl.com.<br />

***<br />

To support rapid growth in its integrated<br />

drives and controls systems,<br />

mechanical equipment, and services<br />

businesses, Circonix Technologies,<br />

Ringwood, New Jersey, has expanded its<br />

engineering, sales, and service organizations.<br />

David Shields has been named director<br />

of Sales and Marketing. “Adding key<br />

people to the company’s management<br />

team is an important part of our plan to<br />

guide Circonix through its recent rapid<br />

growth period,” says Andre Icso, president.<br />

Shields has had global experience<br />

as business development director and<br />

marketing & sales manager at Lamart<br />

Corp., Clifton, New Jersey, a specialty<br />

coater and laminator of flexible materials;<br />

Findley Adhesives, now part of<br />

Bostik, Paris, France, a manufacturer of<br />

specialty industrial adhesives; and The<br />

Cooley Group, Pawtucket, Rhode Island,<br />

an extruder of reinforced membranes.<br />

“This combination of experiences, plus<br />

a strong background in developing and<br />

implementing systems that streamline<br />

information flow, makes David an ideal<br />

choice to support the company’s ongoing<br />

growth,” says Icso. Shields is a graduate<br />

of Marshall University, Huntington,<br />

West Virginia. He will be located at the<br />

company’s headquarters in Ringwood.<br />

New Service Engineers Chiedozie<br />

Ojemeni and Michael Hasiak assist in<br />

equipment design, provide onsite support<br />

during installation, commissioning,<br />

startup, and post-startup. Both are electrical<br />

engineers.<br />

Project Manager Robert Frost is<br />

a mechanical engineer with more than<br />

10 years of experience with a major<br />

European original equipment manufacturer.<br />

He will provide project management<br />

and field service support from<br />

Circonix’s new office in Pleasant Prairie,<br />

Wisconsin.<br />

Hardware Engineer Frank<br />

Donovan is an electrical engineer and<br />

designs drives, controls, and power distribution<br />

systems. For more information,<br />

visit www.circonix.com.<br />

***<br />

NDC Infrared Engineering, Irwindale,<br />

California, has appointed Robert<br />

Schartner North America field operations<br />

manager. Based on the East Coast,<br />

Schartner’s responsibilities will involve<br />

both the Applications and Service<br />

areas. Schartner’s initial focus will be<br />

on the continuing development of the<br />

Advanced Applications Services program.<br />

This program offers measurement<br />

and control optimization, process<br />

audits, advanced training for process<br />

managers, engineers, and technicians<br />

as well as live remote online diagnostics.<br />

Prior to joining NDC, Schartner was<br />

responsible for field operations for North<br />

and South America at Thermo Fisher<br />

Scientific, Waltham, Massachusetts.<br />

Earlier in his career he served as<br />

regional sales and service manager for<br />

LFE Eurotherm Gauging Systems. For<br />

more information, visit www.ndc.com.<br />

***<br />

Andrei Stapinoiu<br />

Extrusion Dies Industries, LLC (EDI),<br />

Chippewa Falls, Wisconsin, has promoted<br />

Andrei Stapinoiu to sales director<br />

for Europe. In addition to working<br />

with EDI’s network of agents throughout<br />

Europe and the Middle East from his<br />

base in Sandhurst,<br />

England, Stapinoiu<br />

oversees the company’s<br />

agent in South<br />

Africa and supervises<br />

sales activities at<br />

EDI’s European subsidiary,<br />

EDI GmbH,<br />

Reichshof-Wehnrath,<br />

Germany. “Andrei has played a pivotal<br />

role in the growth of our sales to processors<br />

and original equipment manufacturers<br />

in Europe and the Middle East,”<br />

says Dennis S. Paradise, vice president<br />

of sales and marketing. Stapinoiu joined<br />

EDI in 2007 as European sales manager.<br />

Prior to that he was sales and marketing<br />

director for western and central<br />

Europe, Russia, and the Mideast at EGS<br />

Gauging Ltd. (formerly Eurotherm),<br />

Thatcham, United Kingdom, a supplier<br />

of measurement and control systems<br />

for web processes. In previous positions<br />

with other industrial companies, he<br />

held business development and sales<br />

responsibilities and supervised projects<br />

in Europe and the Mideast. Stapinoiu<br />

holds a Master of Science degree in<br />

management from Purdue University,<br />

West Lafayette, Indiana, and Bachelor<br />

of Science in Sales and Marketing<br />

and Master of Business Administration<br />

degrees from Budapest (Hungary)<br />

University. He speaks English, French,<br />

Russian, and his native Romanian. For<br />

more information, visit www.extrusiondies.com<br />

and www.reworkdies.com.<br />

***<br />

Michelman, Cincinnati, Ohio, continues<br />

its aggressive push to better serve<br />

its Pacific Rim customers with key hires<br />

and promotions within the company’s<br />

Asian Chemical Specialties commercial<br />

team.<br />

Michael Heng has joined the company<br />

as commercial director – Asia,<br />

and will be responsible for developing<br />

and managing Michelman’s short- and<br />

long-term commercial<br />

strategies for the<br />

Asian markets. Heng<br />

has extensive and<br />

varied experience<br />

in the chemical and<br />

polymer industry<br />

Michael Heng<br />

in Asia Pacific. He<br />

most recently served<br />

as commercial manager for the coating<br />

and inks business unit for Eastman<br />

Chemical Co., Rochester, New York,<br />

where he worked for more than 20<br />

years.<br />

Allan Low<br />

Allan Low has been hired to fill the<br />

position of Asia Pacific plant manager.<br />

Low most recently<br />

was the production<br />

manager at Valspar<br />

Corp., Minneapolis,<br />

Minnesota, and has<br />

more than 20 years<br />

experience in chemical<br />

manufacturing<br />

with companies<br />

including Kyocera Chemical Corp.,<br />

Kawaguchi-city, Japan, and Kansai<br />

Paint, Osaka, Japan.<br />

George Lim has been appointed<br />

manager, Asia Sourcing. His new<br />

responsibilities include developing and<br />

nurturing relationships<br />

with key supply<br />

chain partners with a<br />

focus on raw materials<br />

suppliers. The<br />

move will ultimately<br />

broaden Michelman’s<br />

George Lim<br />

access to key materials,<br />

improve product<br />

availability and response time for the<br />

production of its water-based barrier<br />

and functional coatings for flexible film<br />

packaging, paperboard, and corrugated<br />

cartons; and water-based surface modifiers,<br />

additives, and polymers used in<br />

coating formulations across a broad<br />

spectrum of industries.<br />

Shenglan Cheng has been hired as<br />

Michelman’s newest research chemist.<br />

Cheng’s work focuses on Michelman’s<br />

www.aimcal.org Holiday 2010 13


chemical specialty products, and<br />

she will be based in the company’s<br />

Singapore research<br />

and development laboratory.<br />

Her primary<br />

responsibilities will be<br />

to develop new products<br />

for Michelman’s<br />

broad line of surface<br />

Shenglan Cheng<br />

modifiers for the Asian<br />

market, and to support<br />

specific customer application requirements.<br />

She has extensive experience in<br />

the areas of emulsification, polymerization,<br />

and product scale-up, as well as<br />

applications experience with adhesives,<br />

leather, and paint.<br />

Linus Yoong, also based at the company’s<br />

Singapore office, has been promoted<br />

from new business development<br />

manager to regional<br />

sales manager.<br />

Yoong’s new responsibilities<br />

include managing<br />

growth and sustainability<br />

initiatives<br />

in the region, as well<br />

Linus Yoong<br />

as directing territory<br />

managers and sales<br />

assistants. He will play a pivotal role in<br />

the management of customer projects<br />

including product development and<br />

technical services. Yoong has almost two<br />

decades of experience in the chemical<br />

industry.<br />

Janice Ng has been hired as a territory<br />

manager, and will work closely<br />

with Yoong, helping customers achieve<br />

their sales and growth<br />

objectives. Ng has<br />

more than 10 years of<br />

experience in chemical<br />

sales and customer<br />

management, with a<br />

focus on construction<br />

Janice Ng<br />

chemicals, plastics,<br />

polymers, and coatings.<br />

Her resume includes a Bachelor of<br />

Science degree in Organic Chemistry<br />

from the University of Melbourne,<br />

Melbourne, Australia. For more information,<br />

visit www.michelman.com.<br />

***<br />

Josh Yettaw has been promoted to<br />

second shift supervisor at Harper Corp.<br />

of America, Charlotte, North Carolina.<br />

The three-year company veteran most<br />

recently served as production supervisor.<br />

He joined the company in December<br />

2008 as a superfinish operator. “Josh has<br />

displayed a no-nonsense, high-energy<br />

approach to every task he has undertaken<br />

since he joined us,” says Jan Kimble,<br />

employee relations manager. “His work<br />

perfectly reflects how much value we as<br />

a company place on product quality and<br />

end-user satisfaction.” His background<br />

14 Holiday 2010 www.aimcal.org<br />

includes approximately<br />

six years in<br />

production/manufacturing<br />

as an assembly<br />

mechanic at Harper<br />

Machinery (no affiliation<br />

to Harper Corp.),<br />

Josh Yettaw a machine operator/<br />

quality inspector at<br />

Metal Improvement and dispatcher/<br />

operations manager at American<br />

Equipment.<br />

Ron and Katherine Harper have<br />

received the Order of the Long Leaf Pine<br />

in recognition of their service to the state<br />

of North Carolina. The couple has given<br />

millions to education, including a $2 million<br />

challenge grant to Gaston County<br />

Schools in May 2010 to put an interactive<br />

white board in each classroom.<br />

The two were pioneers in their industry,<br />

according to Gaston County Board of<br />

Education Chairwoman Annette Carter.<br />

“What they say is if you focus only on<br />

making a profit, you’re going to strug<br />

gle,” she says. “But if you focus on doing<br />

things right for your customers every<br />

day, success is sure to follow.”<br />

The Harpers started their flexography<br />

business in Charlotte in 1971 with<br />

five children ranging in age from 10 to<br />

17. In 1990, the couple started thinking<br />

about how they could help education<br />

and teach students more about their<br />

industry. They worked with a foundation<br />

and technical association in New York to<br />

start flexography printing programs in<br />

local high schools and colleges. They’ve<br />

made large donations to colleges like<br />

Appalachian State University, Boone,<br />

North Carolina; Clemson University,<br />

Clemson, South Carolina; and Central<br />

Piedmont Community College,<br />

Charlotte, North Carolina.<br />

The Harpers donated $73,000 to Kiser<br />

Elementary in Stanley for a technology<br />

lab to learn computer skills. The classroom<br />

has been dubbed the Katherine<br />

Harper Technology Lab. A soon-to-bebuilt<br />

park in Stanley, North Carolina,<br />

bears the Harper name after the couple<br />

gave $55,000 to the project. For more<br />

information, visit www.HarperImage.<br />

com.<br />

***<br />

Juan Cardenas has joined Aspect<br />

Automation, Saint Paul, Minnesota, as<br />

director of Sales & Marketing. Cardenas<br />

brings more than 24 years of varied<br />

experience within the<br />

manufacturing sectors<br />

of Canada, Mexico,<br />

and the United States.<br />

Cardenas was previously<br />

the regional<br />

director of Corporate<br />

Juan Cardenas Business Development<br />

at Assembly & Test Worldwide, Dayton,<br />

Ohio, where he was instrumental in<br />

diversifying the business and penetrating<br />

new markets. Prior companies<br />

include Automation Tooling Systems<br />

(ATS), Cambridge, Ontario, where he<br />

more than doubled the company’s sales<br />

to Mexico during his 10-year tenure and<br />

ATS Southwest where he increased<br />

annual bookings fourfold in a threeyear<br />

period. As president of Cardenas<br />

International Consultants from 1991-<br />

1996, Cardenas promoted trade between<br />

Canada and Mexico and opened<br />

manufacturing plants in Mexico for three<br />

customers. Cardenas has a Master in<br />

Business Administration degree from<br />

the Eller College of Management at the<br />

University of Arizona, Tucson, Arizona.<br />

For more information, visit www.aspectautomation.com.<br />

***<br />

Steve DelTorchio joins Davis-Standard,<br />

LLC, Somerville, New Jersey, as manager<br />

– Key Accounts for the company’s<br />

Converting Systems Group. In his new<br />

role, DelTorchio manages specific blown<br />

film accounts and<br />

provides technical<br />

information and<br />

quotations. He comes<br />

to Davis-Standard<br />

from Gloucester<br />

Engineering,<br />

Steve DelTorchio<br />

Gloucester,<br />

Massachusetts, where<br />

he worked in proposals, sales, and<br />

engineering for more than 30 years. He<br />

will report directly to Rick Keller, vice<br />

president, Blown Film Systems, who<br />

notes, Keller “will immediately help with<br />

our growing blown film business using<br />

his extensive knowledge of the market,<br />

products, and customer needs.” For<br />

more information, visit www.bc-egan.<br />

com.<br />

<strong>AIMCAL</strong>.org<br />

The <strong>AIMCAL</strong> website,<br />

www.<strong>AIMCAL</strong>.org, is<br />

your source for news and<br />

information about the<br />

association and the industry,<br />

as well as an excellent<br />

resource for member<br />

companies. If you do not<br />

have access to the member’s<br />

only area, simply contact<br />

the <strong>AIMCAL</strong> office to request<br />

your password by sending an<br />

email to Tracey@<strong>AIMCAL</strong>.org.


www.convertingquarterly.com<br />

Official Magazine of <strong>AIMCAL</strong><br />

Premiers February <strong>2011</strong><br />

• Focusing on the technological<br />

advancements and latest trends in<br />

web processing and web finishing.<br />

• Containing insights from industry<br />

experts including David R. Roisum,<br />

Edward Cohen and Charles Bishop.<br />

• Targeting 15,000 converting<br />

professionals engaged in the<br />

web-processing technologies of<br />

solution/extrusion/vacuum coating,<br />

laminating, film manufacturing,<br />

flexographic/gravure printing,<br />

slitting, sheeting and other finishing<br />

methods.<br />

• Providing the latest news on patent<br />

filings, market outlooks and industry<br />

trade shows.<br />

Editorial: Mark Spaulding<br />

262.697.0525<br />

mark@aimcal.org<br />

Advertising: Cindi Stocker<br />

785.271.5801<br />

cindi@petersonpublications.com<br />

www.aimcal.org Holiday 2010 15


Wh at’s ha p p e n i n g<br />

Member<br />

News<br />

With the acquisition of Solamatrix,<br />

Inc., St. Petersburg, Florida, Madico,<br />

Inc., Woburn, Massachusetts, gains<br />

capacity, innovative laminating and<br />

coating technology, and a seasoned and<br />

professional workforce. The deal results<br />

in a broader product range for both<br />

firms and sets the stage for expansion<br />

in the global window film market. “The<br />

synergistic opportunities are enormous<br />

because we can leverage corporate<br />

strengths from both companies in technology,<br />

manufacturing capability, and<br />

marketing expertise to expand the success<br />

and rapid growth of our window<br />

film business,” says David Fletcher,<br />

president and chief executive officer of<br />

Solamatrix, which continues to operate<br />

independently.<br />

In other news, the Sun-Gard<br />

WebNet dealer program helps drive<br />

consumer traffic to loyal Sun-Gard dealers.<br />

The WebNet online marketing tool<br />

allows dealers to generate sales leads<br />

and referrals through their own customized<br />

professional WebNet Website. The<br />

program offers dealers a simple, but<br />

professionally designed, Website with<br />

a unique web address (URL) that they<br />

can utilize to promote their business in<br />

their local market. Each dealer Website<br />

is optimized to better position the site<br />

in local online searches and includes<br />

social media features that make it easy<br />

to promote on Facebook and Twitter.<br />

In addition, WebNet is more than just<br />

a Website. Users can track referrals,<br />

requests for quotes, and submitted questions<br />

through a customized tracking system.<br />

A unique login allows the WebNet<br />

dealer to view recent traffic and followup<br />

leads. This tracking system also offers<br />

a way to monitor follow-up phone calls<br />

16 Holiday 2010 www.aimcal.org<br />

and emails, preventing leads from being<br />

lost. “After conducting internal research<br />

about the industry and its advertising<br />

habits, we found an overwhelming<br />

number of local window film installers<br />

do not have a good online presence,”<br />

reports Angie Howard, marketing communications<br />

manager at Solamatrix. “In<br />

today’s world, most consumers search<br />

for local products and services online.<br />

Dealers that do not have a Website are<br />

missing those leads. WebNet offers our<br />

customers a very inexpensive way to<br />

create a professional Website. We’ve<br />

simplified the process so that a dealer<br />

needs no more than a valid email<br />

address, $75 and five minutes…to have<br />

their very own site,” she concludes. The<br />

Sun-Gard WebNet program is open to<br />

all Sun-Gard dealers. As part of the<br />

program, participants receive free hosting<br />

and URL. Dealers can choose one<br />

of three payment options with the best<br />

value being two full years for $200. For<br />

more information, visit www.sungarddealer.com/signup.<br />

***<br />

CirconixTechnologies LLC, Ringwood,<br />

New Jersey, has merged with Fulton<br />

Machinery to expand both companies’<br />

offerings to the web conveyance<br />

industry. Fulton Machinery’s expertise<br />

in machine design and manufacturing<br />

enhances capabilities for equipment retrofits,<br />

as well as coating, converting, and<br />

extrusion machines. The union means<br />

greater vertical integration to support<br />

design, manufacturing, installation, and<br />

commissioning of the most complicated<br />

web-handling systems. “Circonix and<br />

Fulton Machinery have worked together<br />

for years to offer a completely integrated<br />

solution,” says Bernhard Plato, co-found<br />

er of Fulton Machinery and president of<br />

the FM Division of Circonix. “The formal<br />

merger of our two companies will make<br />

it faster and easier for us to serve all<br />

segments of our customer base, especially<br />

when complicated design and system<br />

integration projects are involved,”<br />

he concludes.<br />

***<br />

Five ultra-removable pressuresensitive<br />

film and paper labelstocks<br />

from UPM Raflatac, Mills River, North<br />

Carolina, rely on microsphere adhesive<br />

technology to provide a combination<br />

of stable tack and repositionability<br />

and clean removal from a variety of<br />

surfaces. Target markets include news<br />

labeling, multipurpose labeling applications<br />

(labeling of books, glass, promotional<br />

items, and direct mail), page tab<br />

marking, and wall labeling. “End-users<br />

value ultra-removable labelstocks for<br />

their versatility,” says Jean-Marc Borel,<br />

specials business director, UPM Raflatac,<br />

Americas. “These paper and film prod<br />

ucts’ endless repositionability enables<br />

perfect label placement or item reuse,<br />

while…clean removal means…they can<br />

be trusted with fragile surfaces such as<br />

newsprint, glass, or drywall.” A down<br />

loadable brochure, Ultra Removable<br />

Products: Lift Labeling to a New Level,<br />

describes the product line. For more<br />

information, visit www.upmraflatac.com.<br />

***<br />

The Tag and Label Manufacturers<br />

Institute (TLMI), Gloucester,<br />

Massachusetts, bestows its 2010<br />

Environmental Leadership Award on<br />

Toray Plastics (America), Inc., North<br />

Kingstown, Rhode Island. The award<br />

in the Technical Innovation Category<br />

recognizes Toray for energy conservation,<br />

reduction of landfilled solid waste,<br />

water conservation, and a commitment<br />

to the use of future technologies<br />

that include solar and wind turbines.<br />

Since launching a comprehensive sustainability<br />

initiative in 2004, Toray has<br />

implemented practices that save the<br />

company 29 million gallons of water,<br />

8.5 million kilowatt hours of electricity,<br />

and 10.1 billion British Thermal Units<br />

of energy annually. The company also<br />

has eliminated landfilled waste. In <strong>2011</strong><br />

Toray is scheduled to begin construction<br />

on a solar farm at its headquarters.<br />

An independent panel of judges from<br />

peer organizations selected Toray for the<br />

prize from among 26 entries. Toray produces<br />

polypropylene, polyester, and biobased<br />

films for packaging and industrial<br />

applications.<br />

(l-r) Milan Moscaritolo, Mary Gervais, and Mike<br />

Theriault of Toray and Calvin Frost, chair of the TLMI<br />

Environmental Committee celebrate Toray’s recognition<br />

as the recipient of a 2010 Environmental Leadership<br />

Award.<br />

One new bio-based product,<br />

Ecodear ® compostable films, are manufactured<br />

from polylactic acid (PLA) resin.<br />

The thin, biaxially oriented Ecodear line<br />

includes a metallized heat-sealable film<br />

that delivers good moisture and oxygen<br />

barrier protection as well as a clear<br />

film for use as an inner seal layer or<br />

printweb. “Interest in compostable films<br />

made from renewable resources continues<br />

to grow,” says Franco Chicarella,<br />

product development manager,<br />

Torayfan ® Polypropylene Film Division.


Food packaging applications include<br />

frozen foods, snacks, cookies, cereal and<br />

nutrition bars, and confectionery items.<br />

Nonfood packaging possibilities involve<br />

personal-care products, fashion accessories,<br />

promotional items, toys, office supplies,<br />

and other retail goods. For more<br />

information, visit www.TorayFilms.com.<br />

Under development since 2007, Ecodear films from<br />

Toray Plastics (America) meet ASTM D6400 standard<br />

specifications for compostability.<br />

***<br />

Henkel Corp., Bridgewater, New<br />

Jersey, and National Container Group<br />

(NCG), Willowbrook, Illinois, join forces<br />

to provide Henkel customers with a<br />

quick, simple way to return empty,<br />

serviceable plastic totes. “In this sustainable<br />

packaging recovery program,<br />

NCG picks up totes…, washes them,<br />

and reintroduces them into the supply<br />

chain,” explains Isabelle Valois, channel<br />

marketing & development manager at<br />

Henkel. Stephanie Learman, purchasing<br />

director at Henkel, who spearheaded<br />

the program, adds, “By cleaning and<br />

reusing the…275-gallon totes instead<br />

of discarding them, the Tote Return<br />

Program eliminates the production of<br />

2.3 million pounds of virgin resin a year.<br />

Because the steel cages that hold the<br />

totes are also reused, production of 4.5<br />

million pounds of new steel is eliminated<br />

as well.” A new brochure explains<br />

how the Henkel Tote Recovery Program<br />

works. For more information, visit www.<br />

naturallyhenkel.com.<br />

The Miracure Silver ultraviolet (UV)<br />

coating from Henkel creates metallic<br />

effects on consumer packaging, folding<br />

cartons, labels, and other substrates.<br />

Miracure Silver UV coating costs less<br />

than the company’s Mirafoil coatings<br />

and can be applied to precise areas in<br />

a single pass, reducing waste, saving<br />

time, conserving energy, and minimizing<br />

costs. In addition, Henkel’s UV-curable<br />

coatings reduce in-use failures such as<br />

rub-off, cracking, peeling, warping, and<br />

poor ink adhesion. Miracure Silver UV<br />

coating can be applied on- or off-line<br />

using anilox, rotary screen, flatbed, or<br />

roller coaters. For more information, visit<br />

www.henkelna.com/specialtycoatings.<br />

Another new product from<br />

Henkel, Technomelt ® SupraCOOL adhesive,<br />

combines the excellent operating<br />

window, bond strength, thermal stability<br />

and adhesion range of Technomelt<br />

Supra adhesives with the lower<br />

operating temperature and application<br />

weights of Technomelt COOL adhesives.<br />

Technomelt ® SupraCOOL adhesive<br />

“delivers even higher bond strength<br />

and wider application range than traditional<br />

low-temperature technologies<br />

while reducing energy consumption,<br />

increasing the safety of the end of line<br />

operation, and creating an opportunity<br />

to improve mileage over either technology,”<br />

reports Jim Sipe, business director,<br />

Consumer Packaging, Henkel Adhesive<br />

Technologies. Technomelt SupraCOOL<br />

functions at a lower application temperature<br />

of 250-275 Fahrenheit to minimize<br />

energy consumption and equipment<br />

wear, while increasing worker safety.<br />

Lower application weights generate a<br />

20% materials savings versus conventional<br />

hot melts. In addition, excellent<br />

heat stability, eliminates gel and char,<br />

reduces maintenance and downtime,<br />

and promotes uninterrupted production.<br />

According to Sipe, the patented<br />

SupraCOOL offers an excellent balance<br />

of heat resistance and cold adhesion,<br />

as well as excellent adhesion to difficult<br />

case and carton stock. Technomelt<br />

adhesives are used in paper converting,<br />

tissue and towel, graphic arts, transdermal<br />

and self-adhesive tapes, labels and<br />

graphics. For more information, visit<br />

www.henkelna.com/consumerpackaging.<br />

A new Liofol ® Coldseal Adhesive,<br />

Liofol CS 22-861US1, can be applied at<br />

speeds in excess of 1,000 feet per minute<br />

(fpm). “The high demand for speed and<br />

efficiency in food packaging operations<br />

prompted our chemists to develop this<br />

innovative coldseal coating,” says Doug<br />

Apicella, director, Flexible Packaging<br />

Marketing, Henkel North America.<br />

Designed for confectionary, energy<br />

bars, ice cream, and other snack food<br />

applications, this adhesive adheres<br />

well to many substrates, including barrier<br />

films and surface-treated films for<br />

monoweb and laminated structures. In<br />

addition, Liofol CS 22-861US1 coldseal<br />

coating provides clean wipe, low foam,<br />

high bond strength, long shelf life, good<br />

shear stability, and compatibility with<br />

release films and lacquers. According<br />

to Apicella, the adhesive has been formulated<br />

to further optimize the coldseal<br />

coating process by reducing application<br />

issues and scrap. “Operators running<br />

coldseal coatings at high speeds often<br />

face foaming in the pan, coagulation at<br />

the blade, and build-up on the cylinder,”<br />

he explains. “They are forced to clean<br />

up overflow from the pan, or worst yet,<br />

to stop the extruder and address those<br />

issues. This Liofol adhesive runs at line<br />

speeds up to 1,000 fpm without those<br />

problems and produces quality finished<br />

goods. Coating weights are more consistent<br />

and streaking is virtually eliminated.<br />

And with an extended shelf life of up<br />

to six months for drums and totes, scrap<br />

from expired product is minimized.”<br />

Liofol CS 22-861US1 adheres well to<br />

paper, glassine, cellophane, aluminum,<br />

and polyester. It is used with heat-sealcoated<br />

films and barrier films such as<br />

acrylic-coated oriented polypropylene<br />

(OPP) and polyvinylidene-chloridecoated<br />

OPP. For more information, visit<br />

www.henkelna.com/coldseal.<br />

***<br />

The cantilevered Model 902<br />

duplex center winder from Catbridge<br />

Machinery, Parsippany, New Jersey,<br />

log-winds large-diameter rolls. With the<br />

capability and efficiency of a standard<br />

cantilevered center-wind duplex slitter,<br />

the Model 902 winds to 31.5-inch (in.,<br />

800-millimeter, mm) diameters on both<br />

shafts. Additionally, the Model 902 can<br />

unwind, trim, and rewind to diameters<br />

exceeding the maximum capacity of<br />

standard duplex models. This duplex<br />

center winder log-winds diameters up<br />

to 48 in. (1219mm), depending on roll<br />

weight and shaft diameter. Log rolls<br />

are wound on the bottom shaft, which<br />

is operated in a lift-out mode. In addition<br />

to simply trimming, a few cuts also<br />

can be made for certain materials. After<br />

the cores are loaded on both rewind<br />

shafts, the machine automatically “picks<br />

and places” each core precisely where<br />

it needs to be for rewinding while the<br />

operator is performing packaging or<br />

other finished roll discharge activities.<br />

Operating with automatic knife positioning,<br />

the core placement system provides<br />

faster, more accurate setups. Time savings,<br />

especially on narrow cuts where<br />

there are many cores, can be dramatic.<br />

For further time savings, Catbridge<br />

offers customized loading and unloading<br />

systems.<br />

Applications for Catbridge’s Model 902 duplex<br />

winder include flexible packaging, foams, film laminations,<br />

pressure-sensitive label stock, window films,<br />

and paper.<br />

In the latest collaboration between<br />

Catbridge and Georg Sahm GmbH &<br />

Co. KG, Eschwege, Germany, Catbridge<br />

www.aimcal.org Holiday 2010 17


has built a pressure-sensitive tape spooling<br />

line utilizing Sahm winders. The<br />

762mm (30-in.) line unwinds, slits, and<br />

spools webs of various pressure-sensitive<br />

tapes including foams. The rewind<br />

section consists of 12 Sahm model 4 11<br />

E spoolers, each capable of a maximum<br />

package diameter of 400mm (15.75 in.),<br />

tape width from 1.6 to 30mm (0.063 to<br />

1.18 in.) and speeds to 450 m (1,450 feet)<br />

per minute. Features include a score cut<br />

slitting section capable of minimum slits<br />

of 3 mm (0.12 in.), a shafted, floor pick-up<br />

unwind and a provision to wind a liner<br />

and/or exchange one liner for another.<br />

The slitting station is adapted to accept<br />

a drop-in shear or razor section as well.<br />

Another section allows drop-in diecutting<br />

capability if needed. For more<br />

information, visit www.catbridge.com.<br />

Pressure-sensitive tape spooling lines for tear strips,<br />

films, and ribbons or custom configurations combine<br />

web handling and slitting from Catbridge with spooling<br />

from Sahm.<br />

***<br />

Interfilm Holdings Inc., Greenville,<br />

South Carolina, parent company of<br />

Brushfoil, Guilford, Connecticut, serves<br />

as the North American distributor of<br />

coated films from NanoPack Inc., Wayne,<br />

Pennsylvania, including NanoSeal<br />

barrier coatings for meat and cheese<br />

packaging. The patent-pending oxygen<br />

barrier from NanoPack can be used<br />

for indirect food contact in accordance<br />

with regulations administered under the<br />

federal Food, Drug and Cosmetic Act by<br />

the U.S. Food and Drug Administration,<br />

Washington, D.C. “We began our<br />

NanoSeal research in 2005, and introduced<br />

our first commercial products<br />

two years ago,” reports Howard Kravitz,<br />

president and chief executive officer of<br />

NanoPack. “What’s really noteworthy<br />

about our latest achievement is that<br />

we now provide a clear barrier coating<br />

for meat and cheese packaging with<br />

excellent barrier properties as well as<br />

significant economic and environmental<br />

advantages.” Current structures used<br />

in meat and cheese packaging incorporate<br />

polyvinylidene chloride (PVdC),<br />

which is considered by some to be an<br />

environmental negative. “The chlorine<br />

given off by PVdC combines with<br />

moisture in the environment and forms<br />

hydrochloric acid, during the manufacture<br />

of coated films and later in landfills.<br />

18 Holiday 2010 www.aimcal.org<br />

Thus, the elimination of chlorine-bearing<br />

PVdC reduces processing and disposal<br />

concerns,” he explains. There also are<br />

advantages when compared to barrier<br />

structures using ethylene vinyl<br />

alcohol (EVOH). “…while EVOH is also<br />

a good barrier, more than 50 times of<br />

it is required for comparable barrier,<br />

at a higher cost,” according to Kravitz.<br />

The NanoSeal technology also provides<br />

flavor and aroma barriers. Applicable<br />

markets include spices and coffee.<br />

NanoPack’s technology already is being<br />

used in ‘dry’ packaged products includ<br />

ing nuts, crackers, cookies, confectionary,<br />

and mixes. The environmental<br />

benefits of NanoSeal are enhanced<br />

by economics: less material is needed to<br />

achieve better barrier than PVdC, EVOH<br />

and polyvinyl alcohol.<br />

In other news Interfilm has<br />

installed a high-speed 80-inch Kampf<br />

Conslit II slitter and received a Superior<br />

rating in an audit by AIB International,<br />

Manhattan, Kansas. The new slitter<br />

continues Interfilm’s strategy of continu<br />

ous improvement through investing in<br />

equipment and technology upgrades.<br />

This is the third Kampf slitter installed<br />

in Interfilm plants in the past three<br />

years. “The new equipment provides<br />

higher throughput, better roll build, and<br />

improved safety,” says Cindy Simpler,<br />

Interfilm’s senior vice president of opera<br />

tions.<br />

On August 18, 2010, Interfilm’s<br />

Rancho Cucamonga facility was<br />

audited based on the Consolidated<br />

Standards for Food Contact Packaging<br />

Facilities established by AIB<br />

International, Manhattan, Kansas. The<br />

audit was conducted by Louis Stratford,<br />

regional director for AIB International,<br />

and resulted in score of 920 out of a possible<br />

1000 points and a Superior rating.<br />

AIB International audits evaluate the<br />

entire production process from receipt of<br />

raw materials through shipment of finished<br />

goods. Interfilm’s Greenville, South<br />

Carolina, facility received a Superior<br />

rating in July 2010. Interfilm’s other two<br />

facilities, North Aurora, Illinois, and<br />

Glastonbury, Connecticut, are scheduled<br />

to complete the audit process before the<br />

end of 2010.<br />

Interfilm and The Dow Chemical<br />

Co., Midland, Michigan, are improving<br />

the sustainability of oriented polystyrene<br />

window envelope films with the<br />

purchase of renewable energy credits<br />

(RECs). The RECs offset the conventional<br />

energy consumed in the production of<br />

ProciteTM Window Envelope Films at<br />

Dow’s plant in Hebron, Ohio. Dow and<br />

Interfilm estimate that the RECs offset<br />

energy consumption equivalent to the<br />

electrical power used by 725 U.S. homes<br />

for one year. The RECs are certified<br />

through a third party, and comply with<br />

regulations and audit processes set<br />

by the U.S. Environmental Protection<br />

Agency, Washington, D.C. Purchasing<br />

RECs is an immediate, cost-effective<br />

way to help reduce the environmental<br />

impact of conventional electricity generation.<br />

For every REC purchased, one<br />

megawatt-hour of renewable electricity<br />

is generated and delivered to the power<br />

grid. Procite films combines clarity, readability,<br />

and stiffness. Interfilm customers<br />

may include a “Certified Wind Power”<br />

logo on their window envelope products.<br />

For more information, visit www.<br />

interfilm-usa.com.<br />

***<br />

New LE1000-2 and LE3000-1Thickness<br />

Gauges from Measureitall.com,<br />

Cornelius, North Carolina, measure to<br />

0.2 and 1.0 micron. Designed for precision<br />

thickness measurement of film,<br />

paper, and foil, as well as soft compressible<br />

materials such as fabric and foam,<br />

each gauge comes with data recording,<br />

analysis, and display software. Contact<br />

pressures vary from 12 to 200 grams of<br />

force. Applications include laboratory,<br />

shop floor, and online. For more information,<br />

visit www.measureitall.com.<br />

***<br />

A Website presentation by The<br />

Montalvo Corp., Gorham, Maine,<br />

explains how the top and bottom<br />

unwind stands on a Goss Urbanite Press<br />

in Greenfield, Massachusetts, were economically<br />

upgraded. The new assembly<br />

relies on Montalvo’s closed-loop tension<br />

control system with its S-3100ce digital<br />

tension controller, an MPC4 I/P converter,<br />

an MAF3 air filter, plus T-Series<br />

load cell, V-series brake, and SKL safety<br />

chuck. Prior to the upgrade, the unwind<br />

stand used manual clamp brakes and<br />

spring-loaded dancers. The upgrade<br />

enhances operator safety, and enables<br />

tool-free brake pad replacement, consistent,<br />

constant, precise closed-loop digital<br />

web tension control, and automatic<br />

maintenance of selected tension set<br />

points. For more information, visit www.<br />

montalvo.com/assets/presentations/<br />

upgrade-recorder-unwind.swf.<br />

A presentation on the Montalvo<br />

Website explains how to inexpensively<br />

upgrade Mark Andy 4120 presses for<br />

better productivity and reduced downtime<br />

and waste. The key is controlling<br />

minimal tension on extensible materials<br />

from the full roll down to the core. If<br />

significant unwind friction and torque<br />

are occurring, the original brakes are<br />

replaced with Montalvo C-Series dual<br />

disc brakes. Benefits to Mark Andy press<br />

users include the ability to compete with


Montalvo upgrades Goss Urbanite presses with a precise,<br />

closed-loop, digital tension control system.<br />

newer presses at a fraction of the cost of<br />

a new press. The upgrades also allows<br />

the presses to run lighter substrates,<br />

achieve higher speeds, improve registration,<br />

increase production, minimize<br />

waste, reduce set-up time, broaden the<br />

range of products handled, and simplify<br />

installation and use. In this upgrade, a<br />

Montalvo load-cell-based S-3100 digital<br />

tension controller replaces the existing<br />

dancer control system. The system also<br />

uses a new Montalvo CD-104 brake<br />

assembly, and a Montalvo TNT tension<br />

sensing roll replaces the existing idler<br />

roll. For more information, visit www.<br />

montalvo.com/assets/presentations/<br />

upgrade-markandy-4120.swf.<br />

Upgrades for the Mark Andy 4120 press include a<br />

Montalvo MPC-4 I/P converter, S-3100 controller and<br />

CD104 brake.<br />

Montalvo’s RE-4 Range Expander<br />

expands the capability of unwind braking<br />

systems. Used by companies such<br />

as Fisher Paper and Avery Dennison,<br />

the RE-4 provides consistent, responsive<br />

tension control with large-mass rolls that<br />

run at light tension levels such as films<br />

and foils. Ed Montalvo says, “If you need<br />

to get to speed quickly – or stop quickly<br />

-- but your sheet is brittle or delicate, you<br />

will need a drive system with a large<br />

range of tensions and a large capacity,<br />

multi-range brake to manage the wide<br />

torque levels. The RE-4 can control the<br />

brake for stopping AND delicately manage<br />

the web tension when running at<br />

speed.” The RE-4 works in conjunction<br />

with the Montalvo 3400 Series of unwind<br />

tension controllers on non-driven<br />

unwinds. This system works with load<br />

cell-based or dancer arm-based tension<br />

control. For more information, visit www.<br />

montalvo.com.<br />

In situations where a wide range of torque is needed<br />

(e.g., where the web tension may require 5 pounds<br />

per square inch (PSI) to the brake but require 75 PSI<br />

to stop), the RE-4 Range Expander engages different<br />

ranges to ensure sufficient output for running control<br />

and stopping without web breakage while maintaining<br />

proper tension.<br />

***<br />

C.A. Litzler Co., Inc., Cleveland,<br />

Ohio, has been accepted as an associate<br />

member in the Control System<br />

Integrators Association (CSIA), Madison,<br />

Wisconsin. Litzler provides Litzler<br />

Automation services, which supplies<br />

high-quality drives and control systems<br />

for a variety of industries, including<br />

web converting, composites, and others.<br />

Litzler Automation provides fullservice<br />

automation solutions such as<br />

design, development, and fabrication<br />

of mechanical and electrical automation<br />

systems, design and development<br />

of programmable logic controller and<br />

operator interface software, coordinated<br />

servo and drives control, web control,<br />

vision system integration, continuous<br />

process and batch control, discrete<br />

assembly, and networking and data collection<br />

systems. For more information,<br />

visit www.calitzler.com.<br />

***<br />

Exopack Advanced Coatings,<br />

Mathews, North Carolina, adopts a<br />

new z-flo brand name with distinctive<br />

multicolor logotype to convey the<br />

z-direction advantages inherent in the<br />

company’s conductive films and foils.<br />

“Z” directed or “through” conductiv<br />

ity can significantly improve adhesion<br />

to foil as well as subsequent layers,<br />

thermal lamination, and chemical<br />

resistance. Lightweight and low cost,<br />

z-flo conductive films and conductivecoated<br />

foils are unaffected by humidity,<br />

chemicals, and high temperatures and<br />

are gaining acceptance for electric car<br />

batteries, capacitors, and electronic<br />

whiteboards. As a current collector, z-flo<br />

films and foils give manufacturers a<br />

prefabricated component with exceptional<br />

properties. Foils can be single- or<br />

double-side-coated with a conductive<br />

coating. In electronic whiteboards, z-flo<br />

films allow manufacturers to locate an<br />

x-y coordinate by using two layers of<br />

conductive films separated by an air<br />

gap. Coated z-flo films with silver on<br />

one or both sides increase surface conductivity<br />

and improve the uniformity of<br />

charge distribution and the amount of<br />

heat dissipation. Available in a variety<br />

of roll sizes, coating constructions, and<br />

dimensions, applications include touch<br />

and pressure-sensitive film applications,<br />

RFI shielding, and fuel cells. Contract<br />

coating is available. For more information,<br />

visit www.exopackadvancedcoatings.com/conductives.asp.<br />

Chimie Tech Services (CTS),<br />

Antony, France, now distributes diazo<br />

phototool films from Exopack in France,<br />

the European Community, the Middle<br />

East, and South Africa. “CTS is rec<br />

ognized throughout the European<br />

Community as a leading supplier to<br />

printed circuit board (PCB) manufacturers,”<br />

reports Jeff Jarvis, global business<br />

manager at Exopack. Now in its third<br />

decade as a supplier to the microelectronics<br />

and PCB industries, CTS will<br />

handle sale, delivery, and technical support<br />

for Exopack’s phototool films, brand<br />

ed under the name CTS 500. “From the<br />

start, Chimie Tech has sought to align<br />

itself with true innovators within various<br />

segments of the industry,” says Jean-<br />

Yves Salaun, CTS general manager.<br />

“We’re very pleased because in Exopack<br />

Advanced Coatings, we’ve found such<br />

a leader in diazo phototool technologies<br />

and applications.” For more informa<br />

tion, visit www.chimietech.com, www.<br />

exopackadvancedcoatings.com.<br />

***<br />

Permanent pressure-sensitive<br />

adhesives (PSAs) free of alkylphenol<br />

ethoxylates (APEs) have been developed<br />

by Franklin Adhesives & Polymers,<br />

Columbus, Ohio. APEs are used in<br />

many consumer products, including<br />

adhesives, and often end up in the<br />

sludge generated by wastewater treatment<br />

plants. When the sludge is used in<br />

agricultural applications, run-off flows<br />

www.aimcal.org Holiday 2010 19


into streams and rivers where APEs<br />

degrade into toxic chemicals that can<br />

damage the health and reproduction of<br />

birds, fish, and mammals. Because of<br />

these environmental hazards, Europe<br />

and Canada have established guidelines<br />

for using APEs, and the United<br />

States is expected to follow suit. The<br />

APE-free technology is available under<br />

the Covinax brand and can be formulated<br />

for different degrees of peel, tack,<br />

and shear. In fact, Franklin can design<br />

an APE-free version of any existing PSA.<br />

For more information, visit www.franklinadhesivesandpolymers.com.<br />

***<br />

Prime UV-IR (ultraviolet-infrared),<br />

Carol Stream, Illinois, made sales at<br />

Expoprint, Latin America, June 23-29,<br />

2010, in Sao Paulo, Brazil. “Purchasers<br />

were out in force and interested in Prime<br />

UV curing equipment for newspaper<br />

and packaging presses, and Prime IR<br />

Action dryers for inkjet printing and<br />

digital imaging,” reports, Erich Midlik,<br />

executive vice president, Global Sales<br />

for Prime UV-IR. The IBGE (Association<br />

for the Graphic Industry, Brazil) reports<br />

Brazilian printing companies are<br />

eager to invest in the latest technology.<br />

Competition in the graphic arts industry<br />

is intense, and acquiring new equipment<br />

and technologies has become<br />

essential for small, medium, and large<br />

printing facilities. Midlik agrees, “Brazil<br />

and other countries in Latin America<br />

are on a trend to outpace North America<br />

in their acceptance of UV technology<br />

because of its high print quality, ease of<br />

installation, and cost savings in capital<br />

equipment and in maintenance. Printers<br />

want to leapfrog the old heat-set technology<br />

and invest in UV curing because<br />

of the savings, including the elimination<br />

of emissions into the environment. Here<br />

in the United States, the Environmental<br />

Protection Agency recommends the UV<br />

printing and coating process as BACT<br />

(Best Available Control Technology). In<br />

the countries of Latin America there is<br />

Environmental benefits are driving acceptance of UV<br />

printing around the world.<br />

20 Holiday 2010 www.aimcal.org<br />

an intense drive for cleaner cities and<br />

industrial zones.” For more information,<br />

visit www.primeuv.com.<br />

***<br />

Marathon Twin Wire Thermal<br />

Spray coatings from Menges Roller Co.,<br />

Wauconda, Illinois, enhance roller performance<br />

in severe conditions involving<br />

heavy abrasion, chemicals, and<br />

high levels of moisture. The restorative,<br />

one-step, self-bonding Thermal Sprays<br />

apply finely divided metallic materials<br />

in molten form to impart superior<br />

release properties, as well as protection<br />

against wear, corrosion, and oxidation.<br />

The coating also improves traction and<br />

surface hardness and discourages static<br />

buildup. For more information, visit<br />

www.mengesroller.com.<br />

***<br />

Davis-Standard, Fulton, N.Y., is installing<br />

coreless, off-line winding technology<br />

from NO.EL ® srl, San Pietro Mosezzo,<br />

Italy, in its lab for trials and testing programs.<br />

The installation supports a recent<br />

agreement whereby Davis-Standard<br />

serves as the exclusive supplier of<br />

NO.EL’s off-line as well as inline core<br />

less stretch film systems to the North<br />

American converting industry. This alliance<br />

has resulted in processing capabilities<br />

for high-speed coreless winding of<br />

stretch film in widths up to 3 meters (m,<br />

120 inches, in.). “We are pleased to offer<br />

trials of the NO.EL off-line rewinder in<br />

our lab,” says Hassan Helmy, executive<br />

vice president of Davis-Standard. “This<br />

high-speed coreless technology is consistent<br />

with our goal of providing…prod<br />

ucts that improve processing efficiencies,<br />

roll quality, and…return on investment,”<br />

he adds. This technology allows manufacturers<br />

to produce coreless and cored<br />

conventional stretch film for hand and/<br />

or machine wrap at speeds up to 700m<br />

(2,300 feet, ft.) per minute depending on<br />

upstream extrusion capabilities, raw<br />

material selection, film properties, and<br />

structures. The NO.EL rewinder at the<br />

Davis-Standard lab also demonstrates<br />

technology for pre-stretching films down<br />

to 7 microns, as well as winding the<br />

film coreless or on thin cores at winding<br />

Coreless off-line winding technology from NO.EL®<br />

srl is available for trials and testing at Davis-<br />

Standard’s laboratory in Fulton, New York.<br />

speeds up to 1000m per minute. Each<br />

customized installation offers processing<br />

advantages such as savings on<br />

wrapping material, consistent wrapping<br />

force, fewer opportunities for damage,<br />

and minimized film breaks as a result of<br />

a damaged roll edge.<br />

Another upgrade to Davis-<br />

Standard’s research and development<br />

capabilities involves the installation of<br />

a 1,168-millimeter (mm, 46-in.) Harris &<br />

Bruno (H&B) HiFlow enclosed chamber.<br />

The patent-pending chamber significantly<br />

improves process efficiencies for<br />

coating adhesives and liquids with low<br />

to medium viscosities. Available for testing<br />

at the Fulton lab, it’s an option on all<br />

Davis-Standard coating lines. “The H&B<br />

chamber is a great addition to our lab<br />

and has the potential to impact coating<br />

processes in ways we have not seen<br />

before,” says Jeff Lawler, manager of<br />

the lab. The enclosed chamber design is<br />

engineered to significantly reduce micro<br />

bubble formations and promote the efficient<br />

replenishment of anilox cells with<br />

less aeration of ink/coatings. A smaller<br />

cross-section requires less ink/coating to<br />

charge the system. There is also a smaller<br />

end sealing area and unique chamber<br />

porting. The chamber augments two<br />

liquid coating lines and a coextrusion<br />

pilot line. The lab is available to test<br />

formulations, determine methodologies,<br />

fine-tune techniques, develop new products,<br />

evaluate equipment, and improve<br />

existing technologies. A team of experienced<br />

and skilled process engineers<br />

and technicians work with customers<br />

before, during, and after the trial and<br />

testing process.<br />

The patent-pending H&B HiFlow enclosed chamber<br />

is another new addition to Davis-Standard’s lab.<br />

A new slitter rewinder line from<br />

Davis-Standard has improved efficiencies<br />

and achieved savings goals in the<br />

production of fiberglass nonwoven mat<br />

products at GAF-Elk Corp., Wayne,<br />

N.J. Installed late in 2009, the line is<br />

designed for a maximum web width<br />

of 2,000mm (80 in.) and line speeds of<br />

1,000 ft. (305m) per minute. “Not only<br />

did Davis-Standard deliver on design<br />

and engineering, but they listened and


made improvements,” reports Roger<br />

Jiao, project manager at GAF-Elk.<br />

Jiao says the company has been most<br />

pleased with the user-friendly rewinder,<br />

which offers several advantages including<br />

recipe setup and winding curves.<br />

Other advantages include the shaftless<br />

floor pick-up unwind, a splice table<br />

with pull roll and score slitters, and an<br />

AB digital drive system. To simplify line<br />

operation, Davis-Standard customized a<br />

programmable logic controller for GAF-<br />

Elk’s custom recipes as well as configurable<br />

rewind tension curves. A custom<br />

splice table system enables splicing<br />

without relaxing winding tension.<br />

At the K Show, October 27-November<br />

3, 2010, in Düsseldorf, Germany, Davis-<br />

Standard focused on converting and<br />

extrusion technologies that save energy,<br />

reduce scrap, and improve processing.<br />

This included the display of a 65mm<br />

(2.5-in.) direct drive extruder, ProCone<br />

die mandrel, and control systems for<br />

both blown film and extrusion processes.<br />

Davis-Standard also promoted new pelletizer<br />

technology that offers significant<br />

production and environmental advantages,<br />

and offered shuttle service to its<br />

facility in Erkrath, Germany, for winder<br />

demonstrations.<br />

Testing shows the direct drive<br />

extruder consistently provides quieter<br />

(as much as 70% at 100 revolutions per<br />

minute), more energy-efficient operation<br />

(as much as 25%) than their AC- or<br />

DC-drive counterparts. The direct drive<br />

operates on a permanent magnet synchronous<br />

motor, which does not require<br />

a mechanical gear reducer to multiply<br />

the torque to rotate the screw. Davis-<br />

Standard supplies these extruders in<br />

sizes up to 114mm (4.5 in.).<br />

A Davis Standard slitter rewinder, installed at GAF-<br />

Elk Corp., includes a shaftless floor pick-up unwind,<br />

a splice table with pull roll and score slitters, and an<br />

AB digital drive system.<br />

A new series of underwater,<br />

water ring and air ring pelletizers for<br />

micro pellets, normal pellets, and macro<br />

pellets range from laboratory to plant<br />

scale. These pelletizers allow for 5%-25%<br />

more production than previous models.<br />

The die plates, manufactured in-house,<br />

have been redesigned and field proven<br />

to enable greater throughputs while<br />

nearly doubling the face life of the die<br />

plate. This design also enables greater<br />

process flexibility for a broad melt viscosity<br />

processing range without a die<br />

change.<br />

SLC (Sliding Lay-on Carriage) Series winders from<br />

Davis Standard control winding force with pneumatics<br />

instead of hydraulics. This 1,800mm (74-in.) SLC-1000<br />

winder is designed for large-diameter mill roll production.<br />

(All safety devices may not be shown.)<br />

At CPP Expo, October 31-November<br />

3, 2010, in Chicago, Illinois, Davis-<br />

Standard showcased a new coater<br />

design for narrow-web applications,<br />

ProCone die, and a range of control<br />

systems. The modular design of the<br />

new coater, which also was shown at<br />

Labelexpo, September 14-16, 2010, in<br />

Chicago, incorporates a floor-mounted<br />

docking station and independent coater<br />

modules. Each module is capable of a<br />

different process setup, but can also be<br />

programmed the same and swapped to<br />

simplify cleaning and reduce downtime.<br />

Mechanical drives are included and<br />

only require air and electrical connections.<br />

Davis-Standard’s modular coater design integrates<br />

with a floor-mounted docking station and independent<br />

coater modules.<br />

The ProCone Die, which also was<br />

shown at K, is engineered for blown film<br />

barrier films with five to nine layers. A<br />

stackable arrangement allows vertical<br />

movement of mandrels within the stack.<br />

This unique design allows for angular<br />

movement of the mandrels relative to<br />

each other, which provides flexibility to<br />

change the layer ratios without changing<br />

extruder position. The modules,<br />

consisting of one cone and one ring,<br />

can be rotated to share an extruder or<br />

uncoupled and moved within the stack<br />

for use with another extruder. This die is<br />

available in sizes from 50 to 300mm (2 to<br />

12 in.).<br />

Control technology is available for<br />

Direct drive extruders from Davis-Standard process<br />

a variety of resins for all extrusion applications.<br />

every coating process. The DS5 (Davis-<br />

Standard Secure Service Support<br />

System) enables service personnel to<br />

diagnose and fix problems remotely<br />

via a secure, high-speed Internet connection.<br />

Immediate online access to<br />

equipment minimizes downtime. The<br />

Integrator C is a new single-point<br />

system that replaces obsolete CMR<br />

systems. It has the functionality of the<br />

CMR, but with additional functionality<br />

such as recipe management, historical<br />

data trending and alarms. It also features<br />

a programmable logic controller<br />

drive interface, improved temperature<br />

controls, and enhanced gauge control<br />

based on the age of the existing gauge<br />

system. The Integrator Pro combines line<br />

control and data monitoring into one<br />

highly functional information center. It<br />

is specifically designed for high-level<br />

converting processes including cast film,<br />

blown film, extrusion coating, solvent<br />

and aqueous coating, and drying. Using<br />

a Windows ® point-and-click interface,<br />

operators monitor operation, track quality<br />

standards, collect and trend historical<br />

data, and store product recipes from a<br />

standard personal computer.<br />

Three models of extrusion coating<br />

lines – 300, 450 and 750 – reflect the<br />

approximate line speed in meters per<br />

minute. The 300 is engineered for customers<br />

who want to enter new markets<br />

or grow their business with a modest<br />

investment. The 450 provides greater<br />

output and automation. The 750 offers<br />

the fastest line speeds and most options<br />

www.aimcal.org Holiday 2010 21


for large-scale production applications.<br />

All three can be customized for specific<br />

flexible packaging applications.<br />

The latest addition to the company’s<br />

Davis-Standard developed its latest pelletizer range<br />

to support new markets such as biopolymers as well<br />

as debottlenecking projects and improved scrap<br />

recovery.<br />

range of surface and center winders, the<br />

SLC (Sliding Lay-on Carriage) Series,<br />

controls winding force with pneumatics<br />

instead of hydraulics. Like the PAC<br />

series, the SLC Series is capable of<br />

wound roll diameters up to 1,500mm (60<br />

in.). The AC-driven winder is available<br />

in widths from 1,118 to 3,400mm (44 to<br />

134 in.) and capable of winding rolls on<br />

75- or 150mm (3- or 6-in.) cores. Several<br />

unique engineering features improve<br />

performance. Bearings located close to<br />

the wound roll edge support the weight<br />

of the roll, while a horizontal linear rail<br />

enhances shaft performance. Winding<br />

force is controlled via pneumatic cylinders<br />

with control feedback and taper<br />

capabilities. The finished roll unloading<br />

system is independent from the winding<br />

transfer cycle sequence, shortening<br />

and streamlining roll changes. Roll carts<br />

and shaft handling are available to add<br />

automation to fit each plant’s needs.<br />

Other features include a horizontal flat<br />

bed design, high-capacity shaft bearings,<br />

high-speed pneumatic traversing<br />

knife assembly, web tension control,<br />

touch screen controls for winder settings,<br />

and two center slitters for multiple lane<br />

production. Options include additional<br />

slitters, a center drive feature, gap winding,<br />

shaft accelerator, cord expander roll<br />

and shaft extractor/cart.<br />

A range of coaters and coating<br />

heads are available with more than<br />

50 coating configurations. Innovative<br />

accessories include the patented CAS<br />

(coating air separation) system, the<br />

Steamex re-humidification system, and<br />

the patented pressurized gravure head<br />

(PGH) system. Liquid coating and laminating<br />

machines are equipped for window<br />

protection and optical films, release<br />

22 Holiday 2010 www.aimcal.org<br />

and adhesive tapes, photography products,<br />

and solar and battery applications.<br />

C-P Flexible Packaging (C-P), York,<br />

Pennsylvania, installed a lamination<br />

line from Davis-Standard primarily to<br />

produce snack food packaging. “Over<br />

half of our business is in extrusion lamination,<br />

so the addition of this line was<br />

essential,” reports Mike Takis, engineering<br />

manager at C-P. “Not only did Davis-<br />

Standard address our technical needs,<br />

but they achieved an ambitious timeline.”<br />

Davis-Standard supplied the line<br />

with custom profile control between the<br />

gauging system and flex lip die to attain<br />

very flat profiles across the web and in<br />

the machine direction. The line is also<br />

wider to better match the company’s<br />

flexo printing capabilities. Installed late<br />

in 2009, the line features new Integrator<br />

control technology and a regenerative,<br />

shaftless turret unwind splicer. It produces<br />

laminated structures comprised<br />

of extruded polyethylene between two<br />

films including oriented polypropylene<br />

and polyethylene terephthalate. The<br />

films can be clear, printed in up to 10<br />

colors or metallized. Prior to the expansion,<br />

C-P was running all extrusion<br />

laminations on a Black Clawson line,<br />

which has run continuously for almost<br />

20 years. C-P is AIB (American Institute<br />

of Baking) rated and one of the few certified<br />

Sustainable Green Printers in the<br />

United States.<br />

For more information, visit www.<br />

(left-right) Steve Tusing, Extrusion Department<br />

manager, Mike Takis, engineering manager, and<br />

Greg Collins, vice president of Manufacturing, stand<br />

before C-P Flexible Packaging’s new Davis-Standard<br />

lamination line with Integrator control technology.<br />

noel-automation.com, www.davisstandard.com,<br />

www.bc-egan.com, www.<br />

cpflexpack.com.<br />

***<br />

Tullis Russell Coaters, Bollington,<br />

United Kingdom, has won the prestigious<br />

Northwest Business Environment<br />

Awards in the Small and Medium<br />

Enterprise category for fully integrating<br />

environmental performance into its business<br />

practices. As a result, the company<br />

has reduced its carbon footprint 17%,<br />

realized £374,000 (US$588,535) in annual<br />

cost savings, and is eligible for an energy<br />

efficiency discount from the annual<br />

Climate Change Levy. The judges noted:<br />

“Their plans for the future are innovative<br />

- including solar panels and a growing<br />

eco range. Their commitment to community<br />

engagement and work with schools<br />

shows they have gone the extra mile,<br />

making them deserving winners.”<br />

Measures included simple steps<br />

such as turning down thermostats,<br />

implementing routine power-downs of<br />

equipment, and installing low-energy<br />

lighting. Energy use has been further<br />

reduced by insulating the factory’s<br />

steam pipes, and adding heat exchangers<br />

to the coating machine ovens and<br />

an economizer to the boiler. A waste<br />

paper compactor and tipper bins have<br />

been installed, and waste is now segregated<br />

for pretreatment and recycled, to<br />

reduce the amount diverted to landfill.<br />

The firm has reduced annual carbon<br />

dioxide emissions 46% and water use by<br />

74 cubic meters. During the past three<br />

years it has reduced landfilled waste<br />

81%. In addition, the facility meets the<br />

ISO14001 standard for Environmental<br />

Management Systems and holds Forest<br />

Stewardship Council (FSC) accreditation<br />

for sustainable use of raw materials.<br />

The Bollington manufacturing facility<br />

produces and supplies coated security<br />

paper and films for a global market and<br />

employs 110. Support from Groundwork<br />

Cheshire, the Carbon Trust, Defra and<br />

Envirowise helped the firm make a wide<br />

range of resource efficiency improvements<br />

and gain the full support of all<br />

employees. For more information, visit<br />

www.trcoaters.co.uk.<br />

***<br />

CARESTREAM Flexx transparent<br />

conductive films from Carestream<br />

Advanced Materials, Rochester, New<br />

York, provide an alternative to indium<br />

tin oxide (ITO) films for touch panels.<br />

Patented silver nanomaterial technology<br />

enables exceptional conductance<br />

and superior optical performance.<br />

Coating the nanomaterial onto resilient<br />

polyethylene terephthalate (PET) creates<br />

a film that is more flexible and less<br />

expensive to produce than ITO-based<br />

offerings. “Device manufacturers have<br />

been limited by the drawbacks of ITO for<br />

a long time, including brittleness, high<br />

cost, relatively low durability, and occasional<br />

scarcity of product,” says Bruno<br />

Merry, general manager for Carestream<br />

Advanced Materials, noting, “Our<br />

Flexx films exceed standards for optical<br />

transparency and offer customers many<br />

benefits that were not previously available.<br />

Our PET-based product—which is<br />

manufactured using a high-yield, rollto-roll<br />

precision coating process—is also


far less brittle than ITO-based films. It is<br />

able to offer longer life performance for<br />

transaction terminals and other devices<br />

that are exposed to high-traffic use.<br />

Also, our films are easily etched using<br />

common methods, resulting in optical<br />

properties that are highly desirable for<br />

projected capacitive touch panels.” In<br />

addition to touch panels, applications<br />

include organic light-emitting diode<br />

lighting and displays, flexible displays,<br />

printed electronics, and photovoltaics.<br />

“We are initially offering 300 ohm/square<br />

and 100 ohm/square products with an<br />

optional hardcoat, which is ideal for<br />

resistive and projected capacitive touch<br />

screen applications,” reports Merry.<br />

Products combining the coating technology<br />

with other flexible substrates are<br />

scheduled for introduction in <strong>2011</strong>. For<br />

more information, visit www.carestreamhealth.com.<br />

***<br />

A new generation of the widely<br />

used EPC extrusion coating die from<br />

Extrusion Dies Industries, LLC (EDI),<br />

Chippewa Falls, Wisconsin, increases<br />

productivity by simplifying changes in<br />

product width and eliminating much<br />

of the deckle disassembly involved in<br />

cleaning and maintenance. Launched at<br />

CPP Expo, October 31-November 3, 2010,<br />

in Chicago, Illinois, the EPC die, like its<br />

predecessors, incorporates a deckle system<br />

that can be adjusted to minimize the<br />

formation of edge bead, which wastes<br />

polymer and substrate as it is trimmed<br />

from the web. “What is innovative in the<br />

new-generation EPC die is an extensive<br />

enhancement of the deckle system that<br />

increases the ease and repeatability of<br />

width adjustments, simplifies cleanout of<br />

carbonized polymer buildup in the die,<br />

and makes possible rapid removal of the<br />

entire deckle assembly for a ‘split and<br />

clean,’ or complete opening of the die for<br />

maintenance,” reports Gary D. Oliver,<br />

vice president of technology and engineering<br />

at EDI.<br />

Deckles are mounted at either end<br />

off portions of the internal flow channel<br />

and can be positioned to minimize edge<br />

bead. The new die reduces downtime<br />

four ways: rapid and accurate width<br />

changes, improved buildup removal,<br />

ready access for replacing seals and<br />

adjusting die gap, and fast removal of<br />

the deckle system for ‘split and clean.’<br />

Width changes are expedited by a<br />

more robust support structure and drive<br />

mechanism for the deckle. Changes<br />

in width are accomplished by a single<br />

movement of the entire assembly of<br />

deckle components. Once those components<br />

have been adjusted to obtain the<br />

To clean away buildup that causes die lines, the operator<br />

can now retract the external and die-gap deckle<br />

components of the EPC die, as shown in Panel 2, and<br />

insert a brass scraper (Panel 3). The scraper reaches<br />

beyond the lip opening and into the secondary manifold.<br />

No disassembly is required.<br />

desired edge-bead profile, the setting is<br />

preserved through repeated changes in<br />

width. Operators can now quickly retract<br />

the external and die-gap deckle components<br />

and insert a simple brass scraper<br />

that cleans away carbonized polymer<br />

that causes die lines. Previously, it was<br />

impossible to remove such buildup<br />

upstream of the lips without complete<br />

disassembly, but the new scraper reaches<br />

beyond the lip opening and into the<br />

secondary manifold of the die. A similar<br />

situation occurred when it was time to<br />

change end seals. Much of the deckle<br />

had to be disassembled. The redesign<br />

eliminates the need to remove numerous<br />

fasteners and handle heavy deckle<br />

components. It’s also possible to open the<br />

die without completely disassembling<br />

the deckles at either end. Instead, each<br />

deckle assembly can be removed intact<br />

by unfastening four bolts. For more information,<br />

visit www.extrusiondies.com.<br />

***<br />

A months-long deployment to<br />

Afghanistan for some National Guard<br />

members has become a lot more tolerable<br />

after the Fort Mill, South Carolinabased<br />

1222 Engineer Company received<br />

10 new laptop computers donated<br />

by Harper Corporation of America,<br />

Charlotte, North Carolina. The computers,<br />

equipped with the latest Internet<br />

access, arrived on March 26, 2010, to<br />

replace laptops destroyed in a February<br />

2010 flood that swept through the<br />

unit’s wooden-floored tent housing at<br />

Kandahar Airfield. “We salute their service<br />

to our country and hope our donation<br />

helps keep them in touch with loved<br />

ones and makes their deployment more<br />

bearable,” says Margie Kluttz, president<br />

of Harper Corp. The computers sent by<br />

Harper Corp. replace some, but not all,<br />

of the Company’s damaged laptops.<br />

Other donations to cover replacement<br />

computers are encouraged and may<br />

be sent directly to the Fort Mill National<br />

Guard unit.<br />

Visitors to Labelexpo, September<br />

14-16, 2010, in Chicago, Illinois, and<br />

Converting & Package Printing (CPP)<br />

Expo, October 31-November 3, 2010,<br />

also in Chicago, viewed the Phantom<br />

QD (quick drawdown) portable proofing<br />

system from Harper Scientific, division<br />

of global anilox supplier Harper<br />

Corp. Introduced in 2009 and now<br />

available with a motorized option on<br />

its 800-millimeter-long table, all Harper<br />

QD systems maintain a constant loading<br />

pressure between the proofer and<br />

the substrate. The motorized Phantom<br />

QD unit features a variable speed<br />

from 100 to 400 inches per minute and<br />

runs on 110-volt power. Standard features<br />

include a linearly guided table, a<br />

magnetic-loaded doctor blade, quickchange<br />

anilox and rubber rollers and<br />

roller interchangeability with Echocel<br />

Junior and Phantom hand proofers.<br />

Phantom models are available in a<br />

traditional format for water- and solventbased<br />

inks where rollers are engraved<br />

at a 60-degree hex angle. There’s also<br />

a viscous format for thick and metallic<br />

New-generation EPC extrusion coating die<br />

reduces downtime by simplifying width changes and<br />

minimizing deckle disassembly.<br />

of a die and used to vary the width of<br />

the coating. The EPC die includes an<br />

external deckle to prevent leakage and<br />

an internal deckle system with independently<br />

adjustable components that seal<br />

The EPC extrusion coating die can be opened<br />

without completely disassembling the deckles at<br />

either end. In fact, unfastening four bolts allows the<br />

entire deckle assembly at either end of the die to be<br />

removed as a unit.<br />

Adding a motor to drive the Phantom QD (quick<br />

drawdown) portable proofing system over the table<br />

length, eliminates a process variable.<br />

www.aimcal.org Holiday 2010 23


inks where rollers are engraved at a<br />

30-degree hex angle.<br />

When a customer asked<br />

HarperScientific to develop a special<br />

plate sleeve storage system, the division<br />

incorporated many features from<br />

Harper’s SleeveWrak family of roll<br />

racks. The Fortune 500 manufacturer<br />

knew exactly what it wanted: vertical,<br />

enclosed units that could store 20- to<br />

40-inch repeat by 100-inch or longer<br />

plate sleeves. In addition, the storage<br />

racks had to be modular, hold at least<br />

eight sleeves, and offer easy accessibility<br />

from either side. Because floor space<br />

was limited, each unit was equipped<br />

with heavy-duty casters and securing<br />

straps. That way, the enclosures<br />

could be stored away from the printing<br />

line, then easily moved, unloaded,<br />

and reloaded by a single operator.<br />

The oversized enclosures shipped fully<br />

assembled on their side using special<br />

harnessing. At the destination, the units<br />

were uprighted and immediately put<br />

into use. For more information, visit<br />

www.HarperScientific.com.<br />

The 2010 Harper Flexographic<br />

Solutions Tour, free seminars organized<br />

by Harper GraphicSolutions, concluded<br />

on October 6 before an enthusiastic<br />

crowd in Somerset, New Jersey. This<br />

year’s tour focused on flexographic<br />

printing issues and practices and were<br />

designed to appeal to a broad audience<br />

– print managers and supervisors;<br />

operators; prepress managers; designers;<br />

ink, plate and prepress suppliers;<br />

general managers; and purchasing<br />

personnel. At the New Jersey finale,<br />

opening remarks by Peter Hartman,<br />

Harper vice president of Sales, were<br />

followed by presentations on ink adhesion<br />

and surface tension, use of doctor<br />

blades, plate and anilox cleaning systems,<br />

and a review of the 3DQC anilox<br />

inspection device. The morning session<br />

ended with a review of anilox press<br />

An enclosed SleeveWrak roll rack shields sleeves<br />

from light sources and plate dust. Vertical storage prevents<br />

deformation of the sleeves.<br />

24 Holiday 2010 www.aimcal.org<br />

standardization by Bill Poulson, Harper’s<br />

northeast technical graphics advisor,<br />

and a look at anilox rolls and high speed<br />

presses by Alex James, eastern division<br />

technical graphics manager at Harper<br />

GraphicSolutions. Afternoon presentations<br />

advised attendees on how to maximize<br />

the efficiency of next-generation<br />

digital plates and provided a comprehensive<br />

analysis of available adhesives<br />

and coatings for the flexographic market.<br />

For more information, visit www.<br />

HarperImage.com.<br />

An agreement signed in late August<br />

This year’s Harper seminar tour began in the spring in<br />

the south, included several summer visits to midwest<br />

locations, and featured well-attended sessions on both<br />

coasts.<br />

2010, gives Colombia’s Chemisolutions<br />

S.A.S. exclusive distribution rights<br />

throughout its home country for Ceram<br />

Clean II and CeramClean Solv-it<br />

-- two of Harper’s most widely used ink<br />

cleaning products. Anilox roll cleaner<br />

Ceram Clean II effectively removes<br />

water-based, ultraviolet (UV)- and solvent-dried<br />

inks from engravings without<br />

damaging the cell structure on ceramic<br />

and chrome cylinders. The cleaner also<br />

removes roll face stains. Biodegradable<br />

CeramClean Solv-it is completely free<br />

of petroleum distillates and formulated<br />

for deep cleaning of solvent-based inks,<br />

adhesives and UV coatings. J ose Noel<br />

Gomez serves as general manager of<br />

Chemisolutions and can be reached at<br />

josegomez@chemisolutions.com.co.<br />

***<br />

Back Up Brush Rollers from Finzer<br />

Roller Co., Des Plaines Illinois, replace<br />

conventional steel- and rubber-covered<br />

anvil rolls in razor slitting, cold pin perforating,<br />

hot pin perforating, and cross<br />

hatch scoring applications. Suitable for<br />

use on paper, paperboard, film, flexible<br />

packaging, nonwoven textiles, and<br />

other web products, the Back Up Brush<br />

Rollers accept perforating pins and razor<br />

knives wherever they happen to penetrate<br />

the brush. The pins and knives do<br />

not damage the bristles, which gently<br />

move away from the pins and knives<br />

and recover to support the web with<br />

each revolution. Brush life is excellent,<br />

setup is easy, and blade wear is reduced<br />

through the use of this new technology.<br />

In addition, the lightweight rollers apply<br />

minimal drag on web tension. Available<br />

with internal or external bearings, rollers<br />

work with a wide range of machines<br />

including equipment from Deacro, W&H,<br />

Titan, Black Clawson, Stanford and<br />

Kampf. A drawing of an existing anvil<br />

roll is all that’s needed to engineer a<br />

replacement Back Up Brush Roller. For<br />

more information, visit www.finzerroller.<br />

com.<br />

***<br />

The U.S. Patent and Trademark<br />

Office, Washington, D.C., has issued U.S.<br />

Patent #7,820,097, Electrical, Plating and<br />

Catalytic Uses of Metal Nanomaterial<br />

Compositions, to NovaCentrix, Austin,<br />

Texas, a leader in printed electronics<br />

manufacturing technologies. The patent<br />

covers in part the use of flash lamps to<br />

sinter metal-based inks and materials<br />

on low-temperature substrates such as<br />

paper and plastic and includes highspeed<br />

and roll-to-roll processing. This<br />

process is critical to the development<br />

of innovative products in photovoltaics,<br />

displays, radio frequency identification,<br />

sensors, batteries, capacitors, and<br />

smart packaging. NovaCentrix received<br />

an R&D100 award for this technology<br />

in 2009 as well as recognition in 2008<br />

by industry analyst group IDTechEx,<br />

Cambridge, United Kingdom. “One of<br />

the most exciting aspects of this technology<br />

is its scalability and economy,”<br />

says Dr. Kurt Schroder, chief scientist at<br />

NovaCentrix and lead patent author.<br />

“Inexpensive, flexible substrates can<br />

now be used. Furthermore, processing<br />

can be performed at hundreds of feet<br />

per minute in a roll-to-roll environment.<br />

In addition to processing silver, gold,<br />

and nickel used in conductive inks, the<br />

high speed the process can sinter easily<br />

oxidized particles such as copper in an<br />

ambient air environment, thus eliminating<br />

the need for a reduction furnace or<br />

inert atmosphere. This room-temperature<br />

process enables truly inexpensive<br />

conductive traces for printed electronics,”<br />

he explains. For more information,<br />

visit www.novacentrix.com.<br />

***<br />

DigiPrime 6029 primer from<br />

Michelman, Cincinnati, Ohio, is<br />

designed for the high-speed HP Indigo<br />

WS6000 label digital press for label and<br />

package printing. The newest addition<br />

to Michelman’s line of primers and overprint<br />

varnishes for HP Indigo presses,<br />

DigiPrime 6029 is an HP-approved solution<br />

that produces superior ink transfer,<br />

ink adhesion, and rub resistance<br />

on embossed and heavily textured,<br />

pressure-sensitive paper label stock. It’s<br />

non-blocking and moisture resistant,<br />

and backward compatible with older


Indigo presses. It also provides excellent<br />

performance on polyethylene label<br />

stock on the WS6000 press. Unlike other<br />

commercial primers for Indigo presses,<br />

which are formulated entirely from<br />

petrochemical derivatives, a robust<br />

48% of the active (solid) raw material in<br />

DigiPrime 6029 comes from renewable<br />

sources. Since it’s solvent-free, odorless,<br />

and repulpable, it’s a workplace-friendly<br />

product.<br />

Michelman has added new reactor<br />

capacity at its Cincinnati, Ohio, headquarters.<br />

Reactors are used in processing<br />

many of the company’s water-based<br />

surface modifiers, additives, and polymers<br />

for applications such as interior<br />

and exterior wood coatings, industrial<br />

coatings, fibers and composites, construction<br />

coatings, digital printing,<br />

paper, and packaging. According to<br />

Laurie Thomas, vice president, Supply<br />

Chain, “Our U.S. business volume has<br />

rebounded sharply this year, with most<br />

every market segment exceeding 2008<br />

levels. The reactor capacity we’ve added<br />

increases our output capabilities by 20%<br />

to 25% ….We’re going to continue to<br />

aggressively invest…in people, and in<br />

technology and equipment….”<br />

Michem Flex P1883 water-based<br />

extrusion primer provides strong adhesion<br />

to aluminum foil and paper, bonds<br />

well to extrusion-coated resins, and<br />

protects foil from corrosion. It provides<br />

excellent chemical resistance to water,<br />

many acids and spices, fragrances, and<br />

flavors. Because of its strong adhesive<br />

properties, it also helps prevent packages<br />

from delaminating when in contact<br />

with aggressive contents. The new<br />

primer is ideal for foil-based packaging<br />

for condiments such as ketchup, mustard<br />

and salad dressings, soup and seasoning<br />

packets, dry milk powders, fruit juice<br />

powders, gummy candies, and virtually<br />

any type of paper/poly/foil/poly pouches<br />

or paper-based cans. Michem Flex P1883<br />

features 25% solids content and excellent<br />

freeze/thaw stability. The relatively high<br />

solid content means converters are buying<br />

and shipping less water and more of<br />

the solids they need to achieve desired<br />

dry coat weights. The new primer further<br />

reduces costs since it requires less<br />

drying time. Michem Flex Primers meet<br />

regulations for food packaging and can<br />

be applied with smooth roll, flexo or gravure<br />

coaters and dried with hot, circulating<br />

air. For more information, visit www.<br />

michelmam.com.<br />

***<br />

Parent company of Bobst Group<br />

North America, Charlotte, North<br />

Carolina, has sold Atlas Converting<br />

Equipment Ltd., Bedford, U.K., in a<br />

management buyout. Atlas Converting<br />

Equipment Ltd. supplies Atlas and Titan<br />

slitting and rewinding equipment to the<br />

film and flexible materials markets and<br />

has an installed base in excess of 3,500<br />

machines in more than 80 countries.<br />

The acquisition includes the dedicated<br />

Atlas Sales & Customer Service operations<br />

in both Charlotte, North Carolina,<br />

and Shanghai, China. The new directors<br />

and shareholders of Atlas Converting<br />

Equipment Ltd. include Chairman<br />

Stephen Darlington, Managing Director<br />

Alan Johnson, Sales Director Stan<br />

Braycotton, and Finance Director Tom<br />

Walker. The existing Atlas management<br />

team will continue to manage and coordinate<br />

the company’s global operations.<br />

Terms of the deal were not disclosed.<br />

The Bobst Group’s Business Unit<br />

Web Fed is partnering with Line-Text<br />

International, Chula Vista, California,<br />

for representation of its Fischer & Krecke<br />

C.I. Flexo and Rotomec coating and<br />

laminating lines for the flexible packaging<br />

market in the western United States.<br />

Contact at Line-Text is Mike Kocherga,<br />

president, +1 619-423-9943, info@line-text.<br />

com.<br />

Max India Limited, the parent company<br />

of Max Speciality Films (MSF), is<br />

increasing production capacity for biaxially<br />

oriented polypropylene (BOPP) film<br />

at its facility in Chandigarh in northern<br />

India. The new film line will increase<br />

The new Atlas corporate identity and Atlas and Titan<br />

branding were unveiled at the K Show, October<br />

27-November 3, 2010, in Düsseldorf, Germany, where<br />

Atlas and former parent company, Bobst, shared exhibit<br />

space.<br />

Max India’s annual capacity by about<br />

35,000 metric tonnes, bringing the company’s<br />

total BOPP film capacity to 55,000<br />

metric tonnes per year. Scheduled to<br />

start-up during the first quarter of <strong>2011</strong>,<br />

the new line includes a 2450-millimeterwide<br />

K5000 vacuum metallizer from<br />

General Vacuum Equipment (GVE) with<br />

upgrades that minimize consumption<br />

of power, water, and aluminum. The<br />

A General K5000 vacuum metallizer for a new BOPP<br />

line joins two other GVE metallizers already in place<br />

at Max Specialty Films.<br />

ECO mode system saves energy by<br />

clever control of the vacuum pump set.<br />

Temperature and vacuum sensors on the<br />

diffusion pumps (high vacuum pumps)<br />

enable power to be switched on and off<br />

as needed, rather than having power<br />

on continuously. This system gives<br />

particularly good savings when the<br />

metallizer is open for roll loading and<br />

unloading. The pumping system is kept<br />

in a state of continuous readiness but<br />

with minimal energy usage. Upgraded<br />

mechanical pumps reduce losses due to<br />

vacuum/atmosphere seal friction. This<br />

also enables a simpler, more reliable<br />

mechanical pumping arrangement,<br />

which reduces preventative maintenance<br />

tasks. Dry backing pumps maintain<br />

consistent pumping performance<br />

over long periods of operation without<br />

the presence of oil, which degrades and<br />

causes loss of performance and downtime<br />

for replacement. The pumps also do<br />

not need gas ballasting, another energysaving<br />

feature. Web winding improvements<br />

permit processing of delicate<br />

webs without damage during the coating<br />

process. This avoids deterioration in<br />

the surface of the coated substrate and<br />

potential loss of barrier properties. For<br />

more information, visit www.bobstgroup.<br />

com.<br />

***<br />

The R-2462 water-based coating<br />

from Mica Corp., Shelton, Connecticut,<br />

imparts oxygen barrier properties to<br />

films and papers. The oxygen barrier<br />

not only extends product shelf life, but<br />

also can support source reduction efforts<br />

since a relatively thin layer achieves the<br />

desired results. When applied properly<br />

to biaxially oriented polypropylene film,<br />

the coating can reduce oxygen transmission<br />

to less than 1 cubic centimeter per<br />

100 square inches per day. On paper,<br />

the coating serves as a barrier to some<br />

greases and oils. “The key to achiev<br />

ing a good barrier is assuring that the<br />

coating is uniform and free of voids,”<br />

comments Bruce Foster, technical sales<br />

www.aimcal.org Holiday 2010 25


manager. Pre-priming helps optimize<br />

uniformity and adhesion, and Mica’s<br />

A-131-X can be applied via most coating<br />

methods. Applications include packaging<br />

for dry, refrigerated and frozen foods.<br />

For more information, visit www.micacorp.com.<br />

***<br />

OptiMike OM190 optical micrometer<br />

from NDC Infrared Engineering,<br />

Irwindale, California, measures the<br />

thickness of plastic sheet, foam, thick film,<br />

and rubber products. A light-emitting<br />

diode (LED) in the noncontact sensor<br />

projects a beam of light across the apex<br />

of the product wrapped over a referencebacking<br />

roll. On the opposite side of the<br />

roll, a precision charged couple device<br />

(CCD) micrometer array measures the<br />

exact location of the top surface of the<br />

product as the sensor scans the sheet.<br />

An integrated eddy current sensor measures<br />

the distance to the surface of the<br />

roll. The data from the CCD array and<br />

the eddy current sensor are combined to<br />

provide a total thickness measurement.<br />

Unlike competitive Shadow Sensors and<br />

Air Caliper Gauges, the OptiMike sensor<br />

does not require air or water utilities,<br />

further contributing to its reliability and<br />

low operating costs. Unlike laser triangulation<br />

gauges, the OptiMike sensor<br />

does not penetrate the product surface,<br />

nor is it sensitive to the color, gloss,<br />

opacity or porosity of the material. “This<br />

non-nuclear sensor offers a high return<br />

on investment with a low total cost of<br />

ownership and does not require regulatory<br />

licenses,” says Ray Shead, marketing<br />

manager. “This sensor also provides<br />

high-resolution measurement with<br />

excellent repeatability, reliability, and<br />

accuracy. When combined with a basis<br />

weight gauge, a very accurate and costeffective<br />

foam density measurement can<br />

be made,” he concludes. The OptiMike<br />

sensor is already working on sheet processing<br />

lines in the United States and<br />

The iSensor OptiMike OM190 optical micrometer<br />

incorporates a full suite of diagnostics that are supported<br />

by an interactive graphical user interface. A<br />

thermo-electric cooling system protects the sensor<br />

and its electronics.<br />

26 Holiday 2010 www.aimcal.org<br />

NDC’s FG710S online thickness measurement achieves<br />

close profile correlation on voided film compared to an<br />

off-line laboratory instrument and superior results to a<br />

beta gauge.<br />

United Kingdom.<br />

The new FG710S optical sensor measures<br />

the thickness of clear, filled, voided,<br />

and pearlized films. Until now, density<br />

variation has made measuring the thickness<br />

of voided films difficult. The patented<br />

optical design, selection of discrete<br />

near infrared wave-lengths, and powerful<br />

sensor algorithms overcome density<br />

variations. This is especially important<br />

in the TDO section where non-uniform<br />

stretching and the cross-web voiding<br />

“gradient” directly reflect the density dif<br />

ferences within the product. The unit’s<br />

unique infrared thickness measurement<br />

capability helps produce unrivalled flat<br />

film and rolls for products thicker than<br />

10 microns. For example, voided microporous<br />

battery separator film thickness is<br />

commonly measured using the FG710S<br />

sensor. In addition, a single FG710S<br />

gauge can simultaneously measure<br />

the individual components in a coextruded<br />

film with up to four components,<br />

including polyethylene terephthalate,<br />

polypropylene/polyethylene, polystyrene,<br />

polyvinyl chloride, ethylene vinyl<br />

alcohol, acrylic, nylon, and ionomer. In<br />

contrast to the FG710S, nuclear, x-ray,<br />

and conventional infrared sensors only<br />

measure the total mass of a single structure<br />

and require knowledge of its density<br />

in order to derive thickness. What’s more,<br />

the FG710S does not require complex<br />

measurement compensations for humidity,<br />

barometric pressure, x/y/z displacement,<br />

temperature or airborne dust, all of<br />

which must be provided for nuclear and<br />

x-ray sensors. For more information, visit<br />

www.ndcinfrared.com.<br />

***<br />

The Reprocess Sustainable Liner<br />

Recovery Program, developed by<br />

Mitsubishi Polyester Film, Inc. (MPF),<br />

Greer, South Carolina, recycles siliconetreated<br />

polyester release liner and<br />

shrinks the company’s greenhouse gas<br />

emissions and carbon footprint. “This<br />

program will also establish the cradle-tocradle<br />

solution that the labeling industry<br />

has been seeking,” says Marshall<br />

Ledbetter, program leader for the project.<br />

After labels are applied, the release liner<br />

becomes waste and traditionally ends up<br />

in a local landfill or is shipped offshore<br />

for disposal. However, researchers in<br />

Greer have developed technologies that<br />

blend the spent liner with virgin material<br />

to produce recycled-content liner with<br />

the same performance capabilities as<br />

all-virgin liner. According to an independent<br />

Life Cycle Assessment, this process,<br />

when used to produce recycled PET pellets,<br />

decreases the energy demand 91%<br />

and the global warming potential 74%<br />

versus production of virgin pellets. “The<br />

multimillion dollar investment associated<br />

with this new environmental initiative<br />

is a significant commitment to the<br />

industry and is in addition to the more<br />

than $200 million that MPF has invested<br />

in its Greer facility in the past 10 years,”<br />

reports Dennis Trice, president and chief<br />

operating officer of MPF. For more information,<br />

visit www.m-petfilm.com.<br />

***<br />

Fife Corp., part of Maxcess,<br />

Oklahoma City, Oklahoma, unveiled a<br />

simple operator interface for single- and<br />

dual-drive D-MAX Series web-guiding<br />

systems at Labelexpo, September 14-16,<br />

2010, in Chicago, Illinois. The compact<br />

operator interface is easily added to an<br />

existing machine frame, saving valuable<br />

real estate while providing simple,<br />

icon-based interaction with the industry’s<br />

most accurate web-guiding system.<br />

D-MAX is available as a pre-engineered<br />

web-guiding system or standalone components.<br />

The integrated design includes<br />

all the components needed to maintain<br />

web alignment: Sensors, guide structure,<br />

controller and operator interface are<br />

assembled in the factory and shipped<br />

to the customer ready for installation.<br />

Converters simply bolt the system on,<br />

connect the power and run. As standalone<br />

components, the D-MAX series<br />

provides the flexibility to fit virtually any<br />

application. Converters can choose from<br />

two controllers (single- or dual-drive)<br />

and three operator interfaces (text-based<br />

with or without networking, or simple<br />

icon-based) to create a powerful webguiding<br />

system tailored to their operating<br />

goals and budget. For more information,<br />

visit www.fife.com.<br />

***<br />

With the start of production in August<br />

2010, Taghleef Industries, Dubai, has<br />

begun shipping Nativia biaxially oriented<br />

polylactic acid (PLA) film from its<br />

plant in San Giorgio di Nogaro, Italy.<br />

Based on Ingeo PLA from NatureWorks<br />

LLC, Minnetonka, Minnesota, Nativia<br />

film complies with the biodegradability<br />

and compostability requirements of<br />

European standard EN13432. Film from<br />

the new line, which was primarily supplied<br />

by Brueckner Technology Holding<br />

GmbH, Siegsdorf, Germany, includes 25-


and 30-micron metallized Nativia films.<br />

Applications include fresh produce,<br />

bakery, confectionery, snacks, and dairy/<br />

perishable/lidding as well as labeling<br />

and stationery. For more information,<br />

visit www.ti-films.com.<br />

***<br />

Intertape Polymer Group (IPG),<br />

Montreal, Quebec/Bradenton, Florida,<br />

has opened a warehouse in Monterrey,<br />

Mexico. The warehouse will offer justin-time<br />

delivery and permit distributors<br />

in the region to reduce inventory. While<br />

the option of ordering to the U.S. border<br />

gateway is still available, ordering<br />

for delivery from the Monterrey facility<br />

involves smaller minimum order quantities<br />

and expedites delivery of stocked<br />

items. Nonstock items are still delivered<br />

directly from the United States.<br />

Intertape has introduced the first<br />

The first melt for Nativia PLA film occurred a month<br />

ahead of schedule.<br />

The pull roll helps orient Nativia PLA film.<br />

six products in a line of Double-Coated<br />

Tapes for specialty markets. The three<br />

double-coated tissue tapes and three<br />

double-coated polyester tapes are used<br />

for corrugated splicing, gasket attachment,<br />

plastic housing and component<br />

assembly, nameplates, interior and<br />

exterior trim attachments, and lens bonding.<br />

The U.S.-made products also are<br />

converter friendly for applications requiring<br />

die cuts and custom parts. For more<br />

information, visit www.itape.com.<br />

***<br />

Solutia Inc., St. Louis, Missouri, has<br />

established a Performance Films division,<br />

which incorporates the former<br />

CPFilms, and is selling technologically<br />

advanced films for electronics, energy,<br />

and other specialty applications.<br />

Flexvue brand films are used in touch<br />

screens, electronic displays, energy<br />

products, medical devices, and windows<br />

(solar control). “Touch technology has<br />

quickly established itself as the preferred<br />

interface in consumer electronics applications<br />

and devices,” says Scott Morris,<br />

vice president – Precision Coatings,<br />

Solutia Performance Films. “Flexvue<br />

films are positioned to play a leading<br />

role as e-readers and other flexible displays<br />

cross the chasm into mainstream<br />

adoption. Our films are designed to<br />

streamline manufacturing processes to<br />

help lower the cost of ownership, making<br />

these technologies more accessible<br />

to the everyday consumer.” Custom<br />

solutions include index matching colors,<br />

hiding etch patterns, and producing<br />

crystalline sputtered ITO on films. Indexmatched<br />

“Invisible,” “Low Color b,” and<br />

durable Crystalline ITO produce films<br />

with higher visible light transmissions<br />

and superior contrast ratios – making the<br />

displays that use touch panels clearer<br />

and easier to read. “We offer the widest<br />

array of film capabilities, including coating<br />

and laminating, vacuum metallizing<br />

and sputtering, and deep-dying,” says<br />

Morris. “Additionally, all our films are<br />

produced in a clean-room environment<br />

to help ensure consistent quality and<br />

yield within a roll and from roll-to-roll.”<br />

For more information, visit www.flexvuefilms.com.<br />

***<br />

The jumbo roll collator from Jakob<br />

Graphic Services GmbH, Pfungstadt,<br />

Germany, automatically collates, glues,<br />

labels, folds, and cuts forms, mailers with<br />

cut inserts, brochures with or without<br />

a finish, calendars, and similar printed<br />

matter. These machines quickly adapt to<br />

new tasks with an extremely simple and<br />

fast changeover system. In fact, servo<br />

cutter format adjustments, and even<br />

extensive changes, can be carried out in<br />

seconds. At the heart of this machine, the<br />

Kollmorgen Automation Suite (KAS)<br />

servo technology and software from<br />

Kollmorgen, Radford, Virginia, expedite<br />

development and commissioning with<br />

simplified programming interface and<br />

real-time system simulation.<br />

Key achievements with the KAS<br />

include smaller cabinet size due to<br />

an all-in-one IPC module, reduction<br />

in application development time to<br />

one week, and 30% faster machine<br />

throughput of 200 meters per minute.<br />

This advanced solution enables users<br />

to produce continuous form sheets, individual<br />

sheets and mailing products more<br />

quickly and efficiently. The maximum roll<br />

diameter is 50 inches, and the roll width<br />

can range from 4-27 inches. The collated<br />

webs can be crimped, glued, or stitched.<br />

Crimping tools connect the webs. After<br />

cross cutting, accelerator belts guide the<br />

streams to a shingle conveyor. Once a<br />

specified number has been reached, the<br />

streams are automatically stacked for<br />

packaging. High-performance AKM<br />

servomotors and precision gear boxes<br />

eliminate the need to change the cylinders<br />

and gearwheels for cross cutting<br />

or perforating various paper formats.<br />

Customized formats are ready for use in<br />

the programmable control unit. Format<br />

changeover is executed at the touchscreen<br />

display. Additional technical<br />

features include electronic row gluing<br />

valves that enable gluing applications<br />

at high switching frequencies; various<br />

slitting units for cutting off sprocket hole<br />

strips; and the ability to integrate additional<br />

equipment such as pre-sorters,<br />

labelers, laser/inkjet systems, and additional<br />

printing/pocket folding units.<br />

The crucial factor in the decision to<br />

The pull roll helps orient Nativia A jumbo roll collator<br />

from Jakob Graphic Services relies on servo technology<br />

and software from Kollmorgen to simplify design, commissioning,<br />

operation, and changeover. PLA film.<br />

go with the KAS was its ability to combine<br />

motion control, programmable logic<br />

controller and human/machine interface/<br />

SCADA functionalities in a single processor,<br />

in this case an industrial personal<br />

computer. This standard tool is easy to<br />

customize, radically speeds up programming<br />

and commissioning, and increases<br />

machine performance. In addition, servo<br />

technology eliminates time-consuming<br />

manual retooling and set-up measures.<br />

For more information, visit www.jakobgmbh.eu/content/index_eng.html,<br />

www.<br />

kollmorgen.com.<br />

***<br />

OptiLabel HB, a high-performance,<br />

general-purpose, 54-pound facestock<br />

from NewPage Corp., Miamisburg, Ohio,<br />

maintains a premium appearance and<br />

performs well in laminating, printing<br />

die-cutting and high-speed label application.<br />

Now available worldwide, the<br />

label paper is produced on the No. 3<br />

paper machine at the NewPage mill in<br />

Escanaba, Michigan. The state-of-theart<br />

machine was recently converted to<br />

manufacture release liner and label<br />

facestocks for the pressure-sensitive<br />

industry and features a machine trim of<br />

262 inches. For more information, visit<br />

www.NewPageCorp.com.<br />

www.aimcal.org Holiday 2010 27


Te c H n i c a l Q&a<br />

<strong>AIMCAL</strong> Blogs<br />

Website services from <strong>AIMCAL</strong> offer expert assistance to members and nonmembers facing a converting problem.<br />

The new home for the <strong>AIMCAL</strong><br />

Blogs is the Converting Quarterly<br />

Website, www.convertingquarterly.<br />

com. However, access also is available<br />

from the <strong>AIMCAL</strong> Website,<br />

www.aimcal.org, the CEMA Website,<br />

www.cema-converting.org/ and the<br />

Converting Portal, www.convertingportal.com.<br />

The popular Converting<br />

Curmudgeon Blog written by Mark<br />

Spaulding, associate publisher<br />

and editor-in-chief of Converting<br />

Quarterly, joins the Vacuum Web<br />

Coating Blog, the Web Coating Blog,<br />

the Web Handling and Converting<br />

Blog, the Substrate Secrets Blog, and<br />

the Drives for Web Handling Blog.<br />

A sampling of recent questions and<br />

answers fielded by the blogmasters<br />

follows.<br />

From the<br />

Drives for Web<br />

Handling Blog<br />

Question:<br />

Which is the best<br />

drive brand?<br />

Answer: This is<br />

really a question<br />

with no answer.<br />

If the product is<br />

still on the market,<br />

there are satisfied<br />

customers.<br />

The subjective answer will need<br />

to be based on price, performance,<br />

delivery, and service. We know a lot<br />

of the brand names (in alphabetical<br />

order): ABB, Danfoss, GE, Hitachi,<br />

Mitsubishi, Parker, Rockwell (Allen-<br />

Bradley), Siemens, Telemecanique,<br />

Toshiba, TMEIC, WEG. I am sure<br />

there are many others. I have worked<br />

with most of those listed above. The<br />

surprising thing is that all of these<br />

vendors have drives suitable for web<br />

handling, including vector, sensorless<br />

vector, and servo AC VSD offerings.<br />

It is predicable that the larger<br />

companies charge more for their<br />

product. In exchange, they may offer<br />

more in the way of service and support<br />

and product range (small to<br />

high power, communications options,<br />

training, etc.). Large customers are<br />

comfortable purchasing from large<br />

suppliers. How much post sales assistance<br />

is provided in purchasing and<br />

configuring your drive?<br />

Performance for a drive system<br />

may mean different things. For a continuous<br />

process, the most important<br />

item is high availability (long mean<br />

time between failure). For a roll-to-roll<br />

line, cost and excellent tension control<br />

will be most important.<br />

Fast delivery is important for all<br />

suppliers.<br />

Service means people. Industry<br />

experts cost $2,000-$3,000 per day<br />

(more than the cost of a small drive).<br />

Are you happy with your sales and<br />

service? If you are, continue purchasing<br />

the drives you are using. If not,<br />

get a good reference in your region<br />

before switching suppliers.<br />

Clarence Klassen, Blogmaster<br />

www.convertingquarterly.com/<br />

blogs/drives-for-web-handling<br />

From the<br />

Substrates<br />

Secrets Blog<br />

Question: I just<br />

received a complaint<br />

about our<br />

film. The customer<br />

said our film creates<br />

powder when<br />

they use it. We<br />

would like to make<br />

sure the powder is<br />

coming from our<br />

film. How should we go about obtaining<br />

a sample?<br />

Answer: What now becomes<br />

important is getting a sample that is<br />

representative of the problem and<br />

with as little secondary contamination<br />

as possible. In a perfect world, you<br />

would collect the sample yourself or<br />

guide the customer in collecting it.<br />

The best way is to supply a<br />

cleaned rag in a clean, contaminantfree<br />

pouch, which the customer can<br />

use to collect and return the sample.<br />

In this case, I would take a cotton rag<br />

with a fine weave and wash it in distilled<br />

water, followed by alcohol and<br />

then acetone (to dry the water). When<br />

dry, wash the rag with hexane and<br />

allow it to dry completely. The rag<br />

can be wrapped in a washed piece<br />

of aluminum foil (all foil has surface<br />

oils on it) and placed in a plastic bag<br />

until use.<br />

The customer should then wipe<br />

the rag on the surface to collect the<br />

powder or chemical sample, or simply<br />

scrape the deposit onto a clean<br />

aluminum-foil surface, wrap it up and<br />

return it for analysis.<br />

The use of a cleaned rag helps<br />

eliminate background contamination<br />

from the rag itself. If a clean rag is not<br />

used, then the analysis should proceed<br />

using a piece of the rag (where<br />

no sample was taken with it) as a<br />

blank. If the sample was collected<br />

onto foil or into a polybag, then they<br />

should be treated to the same analysis<br />

as the sample to allow subtraction<br />

of any contamination on the foil or<br />

polybag.<br />

A blank analysis uses all parts<br />

of the sample collection system<br />

(rag, foil, bag, etc.) and gives it the<br />

same sample workup as the samplecontaining<br />

surfaces. Then, when the<br />

analysis is done, all the things found<br />

on the blank are not necessarily due<br />

to the film but to background, unless<br />

the concentration is much higher.<br />

Then it might be part of the problem.<br />

Blank samples are sometimes the<br />

most important part of the analysis.<br />

One way to maintain a good blank is<br />

to keep a portion of the rag you send<br />

to submit with the sample. Otherwise,<br />

you will have to search for an uncontaminated<br />

portion of their rag to use<br />

as the blank.<br />

Dr. Eldridge Mount<br />

www.convertingquarterly.com/<br />

blogs/substrate-secrets<br />

28 Holiday 2010 www.aimcal.org


From the Web<br />

Coating Blog<br />

Question: What<br />

coating methods<br />

are used today?<br />

Answer: A survey<br />

of users, blog<br />

queries and literature<br />

searches compares<br />

the usage<br />

rates for various<br />

coating methods.<br />

• Gravure coating, forward or =<br />

reverse, direct or indirect 19.0%<br />

• Mayer rod 17.2%<br />

• Slot die 15.5%<br />

• Roll coaters (forward, reverse, multiroll)<br />

10.3%<br />

• Multilayer cascade (slide) 6.9%<br />

• Knife-over-roll 5.2%<br />

• Curtain 3.4%<br />

• Dip 3.4%<br />

• Blade 3.4%<br />

• Spray 3.4%<br />

• Dahlgren 1.7%<br />

• Screen printing 1.7%<br />

• Extrusion 1.7%<br />

• Comma Coating 1.7%<br />

• Air Knife 1.7%<br />

• Transfer 1.7%<br />

• Micro Gravure 1.7%<br />

Many methods are in widespread<br />

use. Older methods, gravure, Mayer<br />

rod, roll coating, remain popular.<br />

This ranking has not changed over<br />

the years. Slot die coating usage is<br />

increasing faster then other methods.<br />

In the original survey, it was at the<br />

bottom of the reference rating. Soon, it<br />

may be at the top. It is surprising that<br />

Mayer rod coating, which is more than<br />

100 years old, is still very popular.<br />

Dr. Edward Cohen<br />

www.WebCoatingBlog.com<br />

From the Web<br />

Handling and<br />

Converting Blog<br />

Question: Is there<br />

a technical manual,<br />

training, etc., on<br />

winding polypropylene<br />

(PP) films in<br />

vacuum metallizing<br />

machines?<br />

Answer: There<br />

could be quite a<br />

variety of questions<br />

underlying your “simple” question. But<br />

no, there is nothing that I’m aware of<br />

about winding in vacuum, let alone<br />

winding PP in vacuum. If your question<br />

is simply directed at finding a<br />

reference, I recommend looking for<br />

sources on winding in air and then<br />

adjust for the issues described below.<br />

I would say that the key features<br />

that differ in vacuum are:<br />

1. Winding at high speeds in<br />

vacuum avoids the air lubrication<br />

layer found while winding in air; thus<br />

people find fewer problems in high<br />

speed winding in vacuum than in air.<br />

If you are having winding problems in<br />

vacuum, we need to look further. And,<br />

thus…<br />

2. Recognize that metallizing heats<br />

the substrate. For PP, the film must be<br />

cooled below about 90 Fahrenheit (32<br />

Celsius) before being wound, otherwise<br />

it may bond or fuse layer to layer.<br />

The temperature limit of 90 F is a guide<br />

and not precise. It may depend on the<br />

grade of PP used, but I have no specific<br />

data I can offer.<br />

3. Be aware that excessive heat<br />

and/or tensions in the finished roll will<br />

result in shrinkage as the roll cools.<br />

Almost all of the cooling occurs after<br />

the roll is exposed to air, typically after<br />

being removed from the coater. The<br />

edges and the outside wraps cool first<br />

and thus shrink faster than the core.<br />

That shrinkage can cause (often massive)<br />

roll deformation forces.<br />

4. Finally, metallizers often use<br />

spreader rolls to stretch the film laterally<br />

as it enters the winder as a means<br />

to reduce wrinkles in the wound roll.<br />

The lateral stretching adds to the<br />

stretching caused by heat, and can<br />

actually aggravate the roll shrinkage<br />

problems described in number 3.<br />

--Donald J. McClure, Ph.D., President;<br />

Acuity Consulting and Training, acuityct@hotmail.com<br />

Dr. David Roisum<br />

www.WebHandlingBlog.com<br />

From the Vacuum<br />

Web Coating<br />

Blog<br />

Question: What<br />

organic adhesion<br />

promoters are available?<br />

Answer: This has<br />

long been the province<br />

of the film manufacturers<br />

where<br />

they modify the surface of the material<br />

to promote adhesion for downstream<br />

processes. These proprietary treatments<br />

may differ, depending on the<br />

downstream processes. The surface<br />

modification for water-based inks may<br />

not be the same as for solvent-based<br />

inks or for vacuum deposition coatings.<br />

There is the option of doing one’s<br />

own pre-treatment, but there is a cost<br />

tradeoff. It can take time and money<br />

to develop a suitable adhesion-promoting<br />

treatment. As it will be a separate<br />

process, it also may be a greater<br />

expense than the add-on cost charged<br />

by the film supplier. The advantage is<br />

that since the treatment is your own,<br />

then the chemistry is known. This<br />

should make it easier to match it to the<br />

downstream coatings and troubleshoot<br />

any product problems.<br />

Recently there has been some<br />

chemistry development on adhesion<br />

promotion. One area is based<br />

around carbene as an intermediate<br />

coating deposited at atmosphere.<br />

Elsewhere, work has been done using<br />

self-assembled monolayers (SAM)<br />

deposited in vacuum. Both options use<br />

customized chemistry to bridge the<br />

gap between the polymer chemistry<br />

and the inorganic coating. Carbene<br />

has been demonstrated to be beneficial<br />

on substrates such as polyethylene<br />

terephthalate (PET), polypropylene, PE,<br />

polystyrene, and polyamide. The SAM<br />

coatings are deposited by atomic layer<br />

deposition. If a single layer is sufficient<br />

to improve the adhesion, this may be a<br />

possible addition to any other vacuum<br />

deposition process. However, if deposition<br />

of several monolayers is required<br />

then this becomes a separate process<br />

and will significantly increase the cost.<br />

The deposition of very thin coatings<br />

can be an alternative route to adhesion<br />

promotion that might soon be<br />

worth considering instead of corona or<br />

plasma treatment.<br />

Dr. Charles Bishop, Blogmaster<br />

www.VacuumCoatingBlog.com<br />

www.aimcal.org Holiday 2010 29


Ho l i d ay 2010<br />

<strong>AIMCAL</strong> Member Companies<br />

3 Sigma Corporation<br />

A & B Films Pte Ltd<br />

ABBA Roller, LLC<br />

Achilles USA Inc.<br />

Adhesive Applications<br />

Adhesives Research, Inc.<br />

Advance Systems, Inc.<br />

AET Films<br />

Air Liquide Industrial U.S. LP<br />

AJ Plast Public Company Limited<br />

American Roller Company<br />

AmTopp Div., Inteplast Group Ltd.<br />

Angstrom Sciences, Inc.<br />

Anguil Environmental Systems, Inc.<br />

Apical Division, Kaneka Texas<br />

Corporation<br />

Applied Materials<br />

Arlon, Inc.<br />

Ashland Performance Materials<br />

Aspect Automation<br />

Avery Dennison<br />

BASF Corporation<br />

Bekaert Specialty Films, LLC<br />

Berry Plastics Corporation, Tapes &<br />

Coatings Division<br />

BIOFILM S.A.<br />

Bobst Group NA, Flexible Materials<br />

Bostik, Inc.<br />

BPR Plastics<br />

Brady Worldwide, Inc.<br />

Brooks Automation, Inc.<br />

BrushFoil, Division of Interfilm<br />

Holdings. Inc.<br />

Bryce Corporation<br />

C2 Coating & Converting<br />

C.A. Litzler Co., Inc.<br />

Camvac Ltd.<br />

Canslit, Inc.<br />

Catalina Graphic Films, Inc.<br />

Catbridge Machinery<br />

CBC Coating, Inc.<br />

Celplast Metallized Products Ltd.<br />

Chase Corporation<br />

Chemsultants International<br />

Circonix Technologies, LLC<br />

Clemson University Dept. of<br />

Packaging Science<br />

Cloeren Incorporated<br />

Commonwealth Laminating &<br />

Coating Inc.<br />

Convert-all, Inc.<br />

Converting Today<br />

Cork Industries, Inc.<br />

CoSo LLC<br />

CPP EXPO<br />

Crown Roll Leaf, Inc.<br />

Cytec Industries<br />

Dark Field Technologies<br />

Darly Custom Technology, Inc.<br />

Davis-Standard, LLC<br />

Deposition Technology Innovations<br />

30 Holiday 2010 www.aimcal.org<br />

Dienes Corporation<br />

Donaldson Company, Inc.<br />

DOW<br />

DUNMORE Corporation<br />

DuPont Teijin Films<br />

Eastman Kodak<br />

ESK Ceramics<br />

Ester Industries Limited<br />

Exopack Advanced Coatings<br />

Extrusion Dies Industries LLC.<br />

ExxonMobil Chemical, Films Business<br />

Faustel, Inc.<br />

Filmquest Group Inc.<br />

FILMtech, Inc.<br />

Finzer Roller<br />

First Quality Nonwovens<br />

First Technology Innovation, Inc.<br />

Flexible Packaging Magazine<br />

FLEXcon Company, Inc.<br />

Franklin Adhesives & Polymers<br />

Galileo Vacuum Systems, Inc.<br />

Garware Polyester Ltd.<br />

Gencoa<br />

General Metallisers Ltd.<br />

Glatfelter<br />

Global Technologies LLC<br />

Grafo Regia, S.A. De C.V.<br />

Graphic Packaging International, Inc.<br />

Green Bay Packaging Inc.<br />

Hanita Coatings RCA Ltd.<br />

Harper Corporation of America<br />

Hazen Paper Co.<br />

H.C. Starck Inc.<br />

Henkel Corporation<br />

Hewlett Packard<br />

Honeywell Specialty Films<br />

Hueck Folien GmbH<br />

Hutchison Miller Sales Co.<br />

Illinois Instruments Inc.<br />

Imperial Rubber Products, Inc.<br />

Impreglon, Inc.<br />

Inometa Inc.<br />

INTEGRITY Roller Services<br />

Intertape Polymer Group<br />

InterWrap Inc.<br />

IntrAL Inc.<br />

ITASA<br />

JBF RAK LLC<br />

JDSU / Flex Products Group<br />

Jen-Coat Inc.<br />

Jennerjahn Machine, Inc.<br />

Jessup Mfg. Co.<br />

Johnson Laminating & Coating, Inc.<br />

JX Nippon ANCI, Inc.<br />

Kennametal Sintec USA<br />

Kimberly-Clark Corporation<br />

Kimoto Tech, Inc.<br />

Kollmorgen<br />

Kraft Foods<br />

L.C.O.A.<br />

Saint-Gobain Performance Plastics<br />

Lamart Corp.<br />

San Jose State University<br />

Leybold Optics GmbH<br />

Sensory Analytics, LLC<br />

Loparex Inc.<br />

Shanghai Luxin<br />

Mack Brooks Exhibitions Inc.<br />

ShapedWire / Solon Specialty Wire<br />

MACtac<br />

Sheldahl<br />

Madico, Inc.<br />

Siemens Industry, Inc.<br />

Malaga Produtos Metalizados Ltda. Sierra Coating Technologies<br />

MANFISA (Manufacturas Irular, S.A.) Sigma Technologies Int., Inc.<br />

Mario Cotta America<br />

Sion Power Corporation<br />

Maxcess International Corporation SKC Inc.<br />

Measureitall.com<br />

Solamatrix Inc.<br />

ME.RO S.r.l.<br />

Solutia’s Performance Films Division<br />

MEGTEC Systems<br />

Sonoco Products Company<br />

Menges Roller Company<br />

Southwall Technologies, Inc.<br />

Mica Corporation<br />

Speedmet A.S. Ltd<br />

Michelman<br />

Spooner Industries Inc.<br />

MIRWEC Film, Inc.<br />

Stanford – An Accraply Company<br />

Mississippi Polymers, Inc.<br />

State University of New York at<br />

Mitsubishi Materials<br />

Binghamton<br />

Mitsubishi Polyester Film, Inc.<br />

Sun Chemical Corporation<br />

Montalvo Corporation<br />

Sung An Machinery Co., Ltd.<br />

MPI Technologies, Inc.<br />

Super Film Ambalaj Sanayi ve<br />

Ticaret A.S.<br />

MTI & Polyexe Corporation<br />

Taghleef Industries LLC<br />

NDC Infrared Engineering<br />

Technical Coating International, Inc.<br />

New Era Converting Machinery, Inc.<br />

Techni-Met, LLC<br />

NewPage Specialty Papers<br />

Teel Plastics<br />

NESTEC, Inc.<br />

Tekra Corp.<br />

NORDMECCANICA NA Ltd.<br />

Terphane, Inc.<br />

Novacentrix<br />

tesa tape, inc.<br />

NOW Plastics<br />

thelamco, inc.<br />

OASIS Alignment Services, Inc.<br />

Thermo Fisher Scientific<br />

Olbrich Machinery<br />

Tilt-lock<br />

Optimation Technology, Inc.<br />

Tollcoating.com by Carestream Health,<br />

Parkinson Technologies Inc.<br />

Inc.<br />

PFFC - Paper, Film & Foil Converter Toray Plastics (America), Inc.<br />

Plextronics, Inc.<br />

Transilwrap Company, Inc.<br />

Polymer Science Inc.<br />

Tullis Russell Coaters Ltd.<br />

Polypacks Industries<br />

UFLEX Limited<br />

Polyplex Corporation Limited<br />

Unifoil Corp.<br />

Polytype America Corp., Converting University Gent<br />

Technology Systems<br />

University of Leeds<br />

Precision Coatings, Inc.<br />

University of Massachusetts<br />

Premier Dies Corporation<br />

University of Oxford<br />

Pres-On<br />

University of the West of Scotland<br />

PRIME UV Systems, Inc.<br />

UPM Raflatac, Inc.<br />

Printpack, Inc.<br />

Vacumet Corp.<br />

Protect-all, Inc.<br />

Vacuum Depositing, Inc.<br />

PRUFTECHNIK Service, Inc.<br />

Vacuum Technology & Coating<br />

Rayven Inc.<br />

Magazine<br />

R. D. Specialties<br />

Vast Films, Ltd.<br />

Roche Diagnostics<br />

VON ARDENNE Anlagentechnik<br />

Rochester Institute of Technology GmbH<br />

Rockwell Automation<br />

Web Plastics Company<br />

Roethel GmbH & Co. KG<br />

Western Michigan University<br />

Roll Technology Corp.<br />

Wintriss Engineering Corp.<br />

Rol-Vac, LP<br />

Worthen Industries<br />

Rotadyne<br />

Yeagle Technology Inc.<br />

Royal Adhesives & Sealants<br />

SAGE Industrial Sales, Inc.<br />

Company names in bold are Premium members.


Ho l i d ay 2010<br />

Upcoming Events Calendar<br />

March Management Meeting<br />

March 20-23, <strong>2011</strong><br />

The Boulders Resort<br />

Carefree, Arizona<br />

Global Release Liner Industry<br />

Conference <strong>2011</strong><br />

March 31-April 1, <strong>2011</strong><br />

Hyatt Rosemont<br />

Chicago, Illinois<br />

Converting School<br />

Web Coating and Drying<br />

April 5-6, <strong>2011</strong><br />

Brussels, Belgium<br />

ICE USA<br />

April 6-8, <strong>2011</strong><br />

Orange County Convention Center<br />

Orlando, Florida<br />

Converting School<br />

Optimizing Extrusion-Based Lamination<br />

and Coating Technology<br />

April 7-8, <strong>2011</strong><br />

Brussels, Belgium<br />

Converting School<br />

Web Handling and Converting<br />

April 12-13, <strong>2011</strong><br />

Philadelphia, Pennsylvania<br />

International Sleeve Label<br />

Conference <strong>2011</strong><br />

April 13-14, <strong>2011</strong><br />

The Okura Hotel<br />

Amsterdam, The Netherlands<br />

Converting School<br />

Winding: Machines, Mechanics and<br />

Measurements<br />

April 14-15, <strong>2011</strong><br />

Philadelphia, Pennsylvania<br />

Converting School<br />

Web Processing for Barrier<br />

April 14-15, <strong>2011</strong><br />

Philadelphia, Pennsylvania<br />

SVC TechCon<br />

April 16-20, <strong>2011</strong><br />

Hyatt Regency Chicago on the River<br />

Walk<br />

Chicago, Illinois<br />

Converting School<br />

Drives in Web Handling and Converting<br />

May 10-11, <strong>2011</strong><br />

Philadelphia, Pennsylvania<br />

Converting School<br />

Web Handling and Converting<br />

May 10-11, <strong>2011</strong><br />

Brussels, Belgium<br />

Converting School<br />

Optimizing Extrusion-Based Lamination<br />

and Coating Technology<br />

May 12-13, <strong>2011</strong><br />

Philadelphia, Pennsylvania<br />

Converting School<br />

Winding: Machines, Mechanics and<br />

Measurements<br />

May 12-13, <strong>2011</strong><br />

Brussels, Belgium<br />

Converting School<br />

Web Coating and Drying<br />

May 24-25, <strong>2011</strong><br />

Ontario, California<br />

Converting School<br />

Solution Preparation and Mixing<br />

May 26-27, <strong>2011</strong><br />

Ontario, California<br />

13th European PLACE Conference<br />

May 30-June 1, <strong>2011</strong><br />

Festspielhaus<br />

Bregenz, Austria<br />

Converting School<br />

Web Coating and Drying<br />

August 23-24, <strong>2011</strong><br />

Brussels, Belgium<br />

Converting School<br />

Solution Preparation and Mixing<br />

August 25-26, <strong>2011</strong><br />

Brussels, Belgium<br />

Converting School<br />

Web Handling and Converting<br />

September 13-14, <strong>2011</strong><br />

Ontario, California<br />

Converting School<br />

Winding: Machines, Mechanics and<br />

Measurements<br />

September 15-16, <strong>2011</strong><br />

Ontario, California<br />

CPP Expo/PACK EXPO Las Vegas<br />

September 26-28, <strong>2011</strong><br />

Las Vegas Convention Center<br />

Las Vegas, Nevada<br />

Converting School<br />

Web Coating and Drying<br />

October 3-4, <strong>2011</strong><br />

Philadelphia, Pennsylvania<br />

Converting School<br />

Solution Preparation and Mixing<br />

October 5-6, <strong>2011</strong><br />

Philadelphia, Pennsylvania<br />

Converting School<br />

Drives in Web Handling and Converting<br />

October 11-12, <strong>2011</strong><br />

Brussels, Belgium<br />

Converting School<br />

Web Processing for Barrier<br />

October 13-14, <strong>2011</strong><br />

Brussels, Belgium<br />

ICE Europe<br />

November 8-10, <strong>2011</strong><br />

Munich Trade Fair Centre<br />

Munich, Germany<br />

www.aimcal.org Holiday 2010 31


The <strong>AIMCAL</strong> Converting School mission is to bring leading technical<br />

experts to the classroom to share their knowledge and experience<br />

with the converting community. Each instructor at <strong>AIMCAL</strong><br />

Converting School is a recognized authority in his area of expertise.<br />

<strong>2011</strong> Converting School Classes<br />

Optimizing Extrusion Based<br />

Lamination and Coating Technology<br />

April 7 – 8, <strong>2011</strong>, Brussels, Belgium<br />

May 12 – 13, <strong>2011</strong>, Philadelphia, PA<br />

Dr. Eldridge Mount III<br />

Web Handling and Converting<br />

April 12 – 13, <strong>2011</strong>, Philadelphia, PA<br />

May 10 – 11, <strong>2011</strong>, Brussels, Belgium<br />

Sept 13 – 14, <strong>2011</strong>, Ontario, CA<br />

Dr. David Roisum<br />

Winding: Machines, Mechanics and<br />

Measurements<br />

April 14 – 15, <strong>2011</strong>, Philadelphia, PA<br />

May 12 – 13, <strong>2011</strong>, Brussels, Belgium<br />

Sept 15 – 16, <strong>2011</strong>, Ontario, CA<br />

Dr. David Roisum<br />

Solution Preparation and Mixing<br />

(USA)<br />

May 26 – 27, <strong>2011</strong>, Ontario, CA<br />

Oct 5 – 6, <strong>2011</strong>, Philadelphia, PA<br />

Dr. Ken McCarthy and Dr. Ed Cohen<br />

Solution Preparation and Mixing<br />

(Europe)<br />

August 25 - 26, <strong>2011</strong>, Brussels,<br />

Belgium<br />

Dr. Ken McCarthy<br />

Web Coating and Drying (USA)<br />

May 24 – 25, <strong>2011</strong>, Ontario, CA<br />

Oct 3 – 4, <strong>2011</strong>, Philadelphia, PA<br />

Dr. Ed Cohen and Dr. Ted Lightfoot<br />

Web Coating and Drying (Europe)<br />

April 5 – 6, <strong>2011</strong><br />

August 23 – 24, <strong>2011</strong><br />

Brussels, Belgium<br />

Dr. Jonathan Summers & Dr. Harvey<br />

Thompson<br />

Drives in Web Handling<br />

May 10 – 11, <strong>2011</strong>, Philadelphia, PA<br />

Oct. 11 – 12, <strong>2011</strong>, Brussels, Belgium<br />

Clarence Klassen<br />

Web Processing for Barrier<br />

April 14 – 15, <strong>2011</strong>, Philadelphia, PA<br />

Oct 13 – 14, <strong>2011</strong>, Brussels, Belgium<br />

Dr. Charles Bishop<br />

32 Holiday 2010 www.aimcal.org<br />

www.ConvertingSchool.com


ASK <strong>AIMCAL</strong><br />

<strong>AIMCAL</strong><br />

ASSOCIATION OF<br />

INTERNATIONAL METALLIZERS,<br />

COATERS AND LAMINATORS<br />

www.askaimcal.org<br />

Find sources for:<br />

Metallized Films, Papers, Adhesives, Substrates,<br />

Converting Equipment Or Services ...<br />

Ask <strong>AIMCAL</strong><br />

Association of International Metallizers, Coaters and Laminators<br />

SVC TechCon<br />

Technical Program • Exhibit • Tutorial Courses • Networking<br />

TechCon: April 16–21, <strong>2011</strong> Exhibit: April 19–20, <strong>2011</strong><br />

Hyatt Regency Chicago on the Riverwalk, Chicago, IL<br />

Introducing two Symposia for Chicago <strong>2011</strong><br />

Manufacturing and Technology for Thin Film Photovoltaics<br />

Coating Advances and its Impact on the Future of the Vacuum Coating Industry<br />

Join us as we explore the Symposia topics as integral parts of our traditional<br />

Technical Program, two-day Exhibit and Education Program.<br />

Register Now for the <strong>2011</strong> TechCon and Exhibit in Chicago!<br />

Innovation. Technology. Education<br />

SVC TechCon | Chicago <strong>2011</strong><br />

www.svc.org<br />

71 Pinon Hill Place NE, Albuquerque, NM 87122 USA Phone: 505/856-7188 Fax: 505/856-6716 E-mail: svcinfo@svc.org

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