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PROMOTING ON-SITE POWER AND COGENERATION<br />
SPRING JANUARY 2012 2012<br />
www.gmp.uk.com/power<br />
What’s <strong>new</strong>?<br />
<strong>Ask</strong> <strong>the</strong> <strong>inventors</strong>.
Safe on <strong>the</strong> outside…<br />
…Protected on <strong>the</strong> inside.<br />
At Bradgate we build all-round safe environments for<br />
equipment, activity and people. Each of our custom<br />
designed equipment modules and acoustic containers<br />
are built to dramatically reduce noise and provide<br />
significant protection from <strong>the</strong> elements – whe<strong>the</strong>r<br />
wind, rain, fire and explosion.<br />
For an engineering solution that is reliably safer, call Bradgate.<br />
Bradgate Containers Limited, Leicester Road, Shepshed, Leicestershire, LE12 9EG England<br />
Tel: +44 (0)1509 508678 Fax: +44 (0)1509 504350 (Sales / General Enquiries) sales@bradgate.co.uk www.bradgate.co.uk
W O R L D W I D E I N D E P E N D E N T P O W E R<br />
<strong>Publishing</strong> Director:<br />
Richard Teasdale<br />
rteasdale@gmp.uk.com<br />
PROMOTING ON-SITE POWER AND COGENERATION<br />
SPRING JANUARY 2012 2012<br />
Editor:<br />
Aidan Turnbull<br />
powereditorial@gmp.uk.com<br />
Sales Director:<br />
Neb Saric<br />
nsaric@gmp.uk.com<br />
Journal Assistant:<br />
Sally Jones<br />
sjones@gmp.uk.com<br />
Accounts Department:<br />
Gretta Hay<br />
accounts@gmp.uk.com<br />
Far East Sales:<br />
Christine Guan<br />
Tel: 0086-10-65059168<br />
cguan@public3.bta.net.cn<br />
MSN: cguan019@hotmail.com<br />
Mobile: 0086-13701009982<br />
German/Denmark Sales:<br />
Mario Dobresko<br />
mdobresko@gmp.uk.com<br />
Russia Sales:<br />
Sergey Stanovkin<br />
stanovkin@dars.ru<br />
US Sales & Subscriptions:<br />
Alex Carter<br />
acarter@gmp.uk.com<br />
Asia-Pacific Correspondent:<br />
John Goss<br />
john.goss@ceejay.com.hk<br />
Contributors<br />
Foster Wheeler, Alstom, Doosan,<br />
Siemens, GE, Wartsila, MHI, GDF<br />
Suez, A.T.Kearney, Tecnicas,<br />
Reunidas Power, ComAp, Samsung<br />
C&T, Crestchic, Fluor, ABB<br />
Published by:<br />
<strong>Global</strong> <strong>Media</strong> <strong>Publishing</strong> <strong>Ltd</strong><br />
<strong>Global</strong> House, 13 Market Square,<br />
Horsham, West Sussex, RH12 1EU,<br />
UK. Tel: +44 (0)1403 220750<br />
Fax: +44 (0)1403 220751<br />
Website: www.gmp.uk.com/power<br />
© Middle East Power<br />
(ISSN 2042-6828)<br />
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NEXT ISSUE - APRIL/MAY<br />
* Gas turbines * Switchgear<br />
* Gas engines * Diesel<br />
engines * Batteries<br />
* Loadbanks & Test<br />
Equipment * Emissions<br />
* Gen-sets * Coolers.<br />
M I D D L E E A S T P O W E R<br />
GMP<br />
<strong>Global</strong> <strong>Media</strong> <strong>Publishing</strong> <strong>Ltd</strong><br />
JANUARY 2012<br />
C O N T E N T S<br />
News 5<br />
Latest <strong>new</strong>s & Contracts [p.30].<br />
Gas turbines 8<br />
The <strong>new</strong> 7.9MW SGT-300 from Siemens is one of<br />
three being sent for use in Iraq, reports MEP.<br />
Gen-sets 10<br />
Hail Cement takes delivery of seven 20V32 generating<br />
sets producing 52MW of energy, explains our report.<br />
Generators 12<br />
MEP features Saudi Arabia’s Wasit Gas Plant, <strong>the</strong> site<br />
of Saudi Aramco’s <strong>new</strong> cogeneration project.<br />
Gas Engines 14<br />
The <strong>new</strong> Shulweihat 2 plant in Abu Dhabi is delivering<br />
1500MW of power to <strong>the</strong> UAE.<br />
Re<strong>new</strong>ables 16<br />
The A.T. Kearney team of management consultants<br />
reports on moves by Middle East and MENA nations.<br />
CHP/Cogeneration 18<br />
MEP looks at <strong>the</strong> US$12bn Manifa Cogeneration &<br />
Main Substations Project in Saudi Arabia.<br />
Controls.&.Monitoring 20<br />
News on <strong>the</strong> <strong>new</strong> ComAp WebSupervisor iPhone.<br />
Combined.Cycle/Loadbanks 22&24<br />
A report on <strong>the</strong> Qurayyah Independent Power Project<br />
and a look at Loadbanks from Crestchic (Middle East).<br />
Control.&.Monitoring 26<br />
Iraq’s Khor Al Zubair Power Plant project & Fluor.<br />
Power.Project 27<br />
Az Zour South CCP & ABB’s ongoing US$22m power<br />
upgrade for Kuwait.<br />
www.g m p .uk.com/p ower<br />
What’s <strong>new</strong>?<br />
<strong>Ask</strong> <strong>the</strong> <strong>inventors</strong>.<br />
What’s<br />
<strong>new</strong>?<br />
<strong>Ask</strong> <strong>the</strong><br />
<strong>inventors</strong>.<br />
With more than 1,300 employees,<br />
11 subsidiaries & 2 representation<br />
offices, MWM GmbH is one of <strong>the</strong><br />
world's leading providers of highly<br />
efficient, eco-friendly plants for<br />
decentralised energy generation. It<br />
is based in Mannheim, Germany.<br />
The SGT-300 from Siemens - just<br />
<strong>the</strong> gas turbine you need for<br />
power generation. See Page 8.<br />
Saudi Arabia’s Wasit Gas Project<br />
depends on 4 MHI M501F gas<br />
turbines. See Page 12.<br />
Our power portfolio includes<br />
M I D D L E E A S T P O W E R
FG Wilson invites you to join us…<br />
…at Middle East Electricity 2012<br />
Date: 7 – 9th February 2012<br />
Location: Dubai International Exhibition Centre<br />
Stand: 6C30, Hall 6<br />
Middle East Electricity (MEE) is widely recognised as <strong>the</strong> world’s leading energy event.<br />
FG Wilson (Engineering) <strong>Ltd</strong> is a global leader in <strong>the</strong> supply of diesel and gas generator sets. We offer:<br />
• Open and enclosed generator sets for prime and standby power<br />
• Extensive product range from 6.8 – 2,500 kVA<br />
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At MEE 2012, FG Wilson will be introducing our <strong>new</strong> range of<br />
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For more information about us, please visit: www.FGWilson.com/MEE<br />
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EDITOR’S LETTER<br />
WELCOME<br />
A warm welcome to <strong>the</strong> first 2012<br />
issue of Middle East Power - as<br />
always bringing you closer to <strong>the</strong><br />
stories and issues affecting on-site<br />
power and cogeneration around<br />
<strong>the</strong> Middle East & associated<br />
nations.<br />
For editorial comments, please do<br />
not hesitate to contact <strong>the</strong> editor.<br />
BIENVENUE<br />
Soyez le bienvenu à cette issue de<br />
Middle East Power 2012. Comme<br />
d'habitude, nous vous apportons<br />
toujours plus près des sujets qui<br />
affectent l'énergie et la co-generation<br />
sur place autour du monde.<br />
N'hésitez pas contacter le<br />
rédacteur pour des commentaires<br />
éditoriaux.<br />
WILLKOMMEN<br />
Herzlich Willkommen zur Ausgabe<br />
dieses Monates von Middle East<br />
Power 2012. Wie immer bringen<br />
wir Sie näher heran an die<br />
Ereignisse und Geschichten der<br />
Stromerzeugungsindustrie rund um<br />
die Welt.<br />
Für redaktionelle Kommentare und<br />
Anregungen wenden Sie sich bitte<br />
an den Autor.<br />
BIENVENIDO<br />
Bienvenido a esta edición de<br />
Middle East Power 2012. Como<br />
siempre, acercándolo a los temas<br />
que afectan a la energía y a la<br />
cogeneración in-situ. No dude en<br />
contactar con nuestro editor para<br />
cualquier cuestión editorial.<br />
BENVENUTI<br />
Benvenuti a questa nuova edizione<br />
di Middle East Power 2012. Come<br />
sempre cercheremo di offrirvi storie<br />
e questioni riguardanti on-site<br />
power e cogeneration a livello<br />
globale. Per commenti editoriali, si<br />
prega di contattare l'editore.<br />
Aidan Turnbull<br />
- Editor<br />
Masdar - a true vision of <strong>the</strong> future?<br />
For some years now <strong>the</strong> Emirate of Abu Dhabi, capital of <strong>the</strong> United Arab Emirates, has been<br />
investing in long-term strategic development of sustainable future energy technologies.<br />
The Masdar Initiative, established by His Highness Sheikh Mohammed bin Zayed Al Nahyan,<br />
<strong>the</strong> Crown Prince of Abu Dhabi, has been designed to reflect <strong>the</strong> Emirate’s long-standing commitment<br />
to a sound environmental strategy and continuing economic diversification.<br />
Masdar is currently building a zero carbon, zero waste city, investing in a range of <strong>new</strong> energy<br />
technologies, establishing a post-graduate research institution and developing a carbon<br />
management unit.<br />
Are projects like this real - or merely political 'greenwashing'?<br />
Masdar City is powered entirely by clean energy by day, getting 14MW from a nearby solar plant<br />
which is already connected to <strong>the</strong> grid. The plant is currently yielding a power surplus, after<br />
powering <strong>the</strong> city and its construction operations and sending energy back to <strong>the</strong> grid. Clearly,<br />
not all of <strong>the</strong> construction materials - cement, steel - being used in <strong>the</strong> structures are carbonfree,<br />
but Masdar claims it's making a concerted effort to use recycled and salvaged materials to<br />
<strong>the</strong> greatest extent possible.<br />
For transportation, <strong>the</strong>re's a small Personal Rapid Transit system that's already in operation,<br />
with a handful of electric pods ferrying residents about <strong>the</strong> tiny complex. Masdar was originally<br />
designed to be a pedestrian city, with a multitude of mass transit options -- now, however,<br />
electric vehicles will now be allowed within <strong>the</strong> city.<br />
In place are some real innovations. A giant cooling tower draws wind down into <strong>the</strong> compound,<br />
adds a fine mist, and keeps <strong>the</strong> outside temperature 5 or 6 degrees Centigrade colder than <strong>the</strong><br />
outside desert. LED lights line <strong>the</strong> tower, and broadcast how energy efficient <strong>the</strong> adjacent<br />
community's behaviour is at a particular moment. Finally, <strong>the</strong>re are a handful of re<strong>new</strong>able<br />
energy research projects scattered around <strong>the</strong><br />
perimeter - a small concentrated solar power<br />
plant, and a prototype of a solar cooling plant.<br />
Masdar is committed to expansion, seeking to<br />
attract thousands of live-in residents and over<br />
10,000 commuters by 2015. The nature of this<br />
expansion remains unclear although <strong>the</strong> plan is<br />
to achieve this through partnerships with<br />
international companies and foreign<br />
governments.<br />
Could this be <strong>the</strong> real energy model for <strong>the</strong><br />
future? Only time will tell.<br />
EUROPE ASIA-PACIFIC MIDDLE EAST<br />
AFRICA<br />
AMERICAS<br />
M IDDLE E AST P OWER • JANUARY 2011<br />
5
NEWS<br />
In brief...<br />
Empower doing well<br />
in Dubai, says CEO<br />
Dubai’s Empower – also<br />
known as <strong>the</strong> Emirates<br />
Central Cooling Systems<br />
Corporation – expects to<br />
become <strong>the</strong> Gulf’s largest<br />
district cooling provider in<br />
terms of customers by mid-<br />
2012. Empower’s client<br />
base is now soaring in line<br />
with an upturn in <strong>the</strong> Dubai<br />
economy and its<br />
construction sector, which<br />
had slowed in 2008 and<br />
early 2009 after <strong>the</strong><br />
international economic<br />
crisis affected <strong>the</strong> emirate’s<br />
commercial and residential<br />
property sectors.<br />
Several suspended projects<br />
have now restarted and it is<br />
thought that Empower’s<br />
<strong>new</strong> projects, ei<strong>the</strong>r in<br />
hand or awaiting<br />
confirmation, are equivalent<br />
to about one third of<br />
its present district cooling<br />
capacity.<br />
“Empower has succeeded in<br />
boosting <strong>the</strong> demand for<br />
district cooling services<br />
through a well-rounded<br />
community outreach<br />
strategy,” said Empower<br />
CEO, Ahmad Bin Shafar.<br />
Empower is a joint venture<br />
between government-owned<br />
Dubai Electric and Water<br />
Authority (DEWA) and Dubai<br />
Technology and <strong>Media</strong> Free<br />
Zone (TECOM Investments)<br />
under Dubai Holding.<br />
MHI proceeds with<br />
steam turbine order<br />
Mitsubishi Heavy Industries<br />
(MHI) is proceeding with an<br />
order for two steamturbines,<br />
350 MW each, to<br />
be installed at two largescale<br />
coal fired <strong>the</strong>rmal<br />
power plants in Morocco,<br />
which Jorf Lasfar Energy<br />
Company 5&6 (JLEC 5&6), a<br />
power plant company<br />
owned by Abu Dhabi<br />
National Energy Company<br />
(TAQA), is to build. The<br />
turbines will be delivered to<br />
a consortium formed by<br />
Daewoo Engineering &<br />
Construction Co., <strong>Ltd</strong>.<br />
Egypt’s North Giza plan under scrutiny<br />
Deals struck in 2011 by Egypt and<br />
<strong>the</strong> World Bank - namely those<br />
loan agreements totalling $820m<br />
to finance <strong>the</strong> construction of a<br />
gas fired power plant and a wind<br />
farm - could be under threat<br />
following <strong>the</strong> regime change in<br />
Cairo.<br />
A $600m agreement for a 1500<br />
MW combined-cycle gas turbine<br />
power plant in North Giza, near<br />
Cairo, and $220m for a wind<br />
power project may be<br />
reconsidered, claim some <strong>new</strong>s<br />
sources. Egypt boasts some of<br />
<strong>the</strong> world’s best wind power<br />
resources, particularly in <strong>the</strong> Gulf<br />
of Suez, where at least 7200 MW<br />
could be developed by 2022, said<br />
NPCC in transmission deal<br />
Pakistan’s National Power<br />
Construction Corporation (NPCC)<br />
has won <strong>the</strong> contract for Turnkey<br />
Construction of 380kV<br />
Transmission Line associated with<br />
Sanabl in <strong>the</strong> western region of<br />
Royal Kingdom of Saudi Arabia.<br />
The Federal Minister for Water<br />
and Power Naveed Qamar has<br />
said that <strong>the</strong> award of <strong>the</strong><br />
contract involved competitive<br />
international bidding. Candidates<br />
included NPCC and four o<strong>the</strong>r<br />
pre-qualified Saudi, Korean and<br />
Indian companies which<br />
submitted bids in September,<br />
2011.<br />
The NPCC, flag-bearer of<br />
Pakistan’s construction industry<br />
has been actively engaged since<br />
1977 in execution of power<br />
projects in Saudi Arabia and also<br />
undertook rehabilitation of power<br />
network in Kuwait in early 1990s.<br />
<strong>the</strong> World Bank.<br />
In January 2011 <strong>the</strong> <strong>the</strong>n<br />
government invited companies to<br />
bid to build <strong>the</strong> Giza North plant.<br />
Construction had been expected<br />
to start from March 2011 for completion<br />
by 2014.<br />
The plant was expected to cost<br />
about $1.4bn. The situation<br />
hinges on a deal involving a<br />
€300m ($390m) loan from <strong>the</strong><br />
Egyptian Electricity Holding<br />
Company which had been<br />
previously signed with <strong>the</strong><br />
European Investment Bank.<br />
Some banking analysts have<br />
expressed confidence that <strong>the</strong><br />
deals are likely to proceed<br />
regardless of <strong>the</strong> regime change.<br />
The projects included High<br />
Voltage Transmission Lines;<br />
Substations, Underground Cable<br />
Networks, Rural Electrification in<br />
<strong>the</strong> regions of Al-Kharj; Wadi Al-<br />
Dawasar; Tabouk; Qaseem,<br />
Yanbu; Makkah Al Mukarramah<br />
and Madinah Al Munawwrah.<br />
NPCC earned recognition of a<br />
highly professional outfit and its<br />
performance has been<br />
continuously praised by Saudi<br />
authorities.<br />
A spokesman commented: “NPCC<br />
has - all along - been a selffinancing<br />
unit making reliable<br />
contribution to <strong>the</strong> national<br />
exchequer and providing overseas<br />
employment to a large number of<br />
Pakistani managers, engineers,<br />
technical and unskilled staff and<br />
thus a big source of foreign<br />
exchange earnings for <strong>the</strong><br />
country.”<br />
MHI turbine order<br />
Mitsubishi Heavy Industries (MHI) is<br />
proceeding with an order for two<br />
steam turbines, 350 MW each, to be<br />
installed at two large-scale coal fired<br />
<strong>the</strong>rmal power plants in Morocco,<br />
which Jorf Lasfar Energy Company<br />
5&6 (JLEC 5&6), a power plant company<br />
owned by Abu Dhabi National<br />
Energy Company (TAQA), is to build.<br />
The turbines will be delivered to a<br />
consortium formed by Daewoo<br />
Engineering & Construction Co., <strong>Ltd</strong>.<br />
and Mitsui & Co., <strong>Ltd</strong>. for <strong>the</strong><br />
construction project.<br />
The large-scale coal fired power<br />
plants, in which <strong>the</strong> steam turbines<br />
are to be installed, will be built in<br />
<strong>the</strong> existing power station in <strong>the</strong> Jorf<br />
Lasfar district, near El Jadida, in <strong>the</strong><br />
southwest of Casablanca. The two<br />
<strong>new</strong> power plants will be built as <strong>the</strong><br />
No.5 and No.6 units to expand <strong>the</strong><br />
station and adjoin existing power<br />
plants operated by Jorf Lasfar Energy<br />
Company (JLEC), also a subsidiary of<br />
TAQA. In addition to supplying <strong>the</strong><br />
turbines, MHI will also be sending<br />
technical advisors. In 2008, about<br />
56% of <strong>the</strong> electricity source of<br />
Morocco came from coal.<br />
However, a <strong>new</strong> law passed encouraging<br />
Moroccans to use more re<strong>new</strong>able<br />
resources. The Moroccan government<br />
has launched a project to<br />
build a solar <strong>the</strong>rmal energy power<br />
plant.<br />
6<br />
J ANUARY 2012 • MIDDLE E AST P OWER
NEWS<br />
Dubai in US$3.27bn PV/CSP energy initiative<br />
January 2012 sees <strong>the</strong> launch of<br />
<strong>the</strong> UAE’s US$3.27 billion solar<br />
photovoltaic (PV) & concentrated<br />
solar power (CSP) project.<br />
Looking to diversify its energy<br />
mix and economy by increasing<br />
use of re<strong>new</strong>able energy, His<br />
Highness Shaikh Mohammad Bin<br />
Rashid Al Maktoum, Dubai’s ruler<br />
and vice president and prime<br />
minister of <strong>the</strong> United Arab<br />
Emirates (UAE), has officially<br />
launched <strong>the</strong> 12-billion<br />
UAE dirham programme.<br />
Named in his<br />
honour, <strong>the</strong> Mohammad<br />
Bin Rashid Al Maktoum<br />
Solar Park will employ<br />
both PV and CSP<br />
technologies. It is<br />
planned to grow to 1<br />
gigawatt (GW) of clean,<br />
re<strong>new</strong>able powergenerating<br />
capacity,<br />
according to a Gulf<br />
News report.<br />
The plant will be managed and<br />
operated by state-owned power<br />
utility Dubai Electricity and Water<br />
Authority (Dewa).. The first 10MW<br />
phase of <strong>the</strong> project is due to be<br />
completed in 4Q 2013. Final<br />
completion is scheduled for 2030.<br />
The solar power park will rise on<br />
a 48-square-kilometer (18-squaremile)<br />
plot of land.<br />
The best known of seven Arabian<br />
emirates that form <strong>the</strong> United<br />
Arab Emirates, <strong>the</strong> Dubai<br />
Integrated Energy Strategy 2030<br />
calls for re<strong>new</strong>able energy to<br />
supply a very modest 1% of <strong>the</strong><br />
state’s energy by 2020 and 5% by<br />
2030. Currently, in Dubai, 4.5-MW<br />
of electrical power is produced<br />
via solar energy.<br />
In brief...<br />
Future Energy Summit<br />
in Abu Dhabi<br />
The fifth World Future<br />
Energy Summit (WFES), <strong>the</strong><br />
world's foremost annual<br />
energy efficiency event will<br />
be held from 16-19 January,<br />
2012 at <strong>the</strong> Abu Dhabi<br />
National Exhibition Centre<br />
(ADNEC).<br />
This year's high-profile<br />
summit is slated to draw<br />
<strong>the</strong> participation of key<br />
political, business, finance,<br />
academic and industry<br />
leaders including <strong>the</strong><br />
Chinese Premier Wen<br />
Jiabao. In 2011, WFES<br />
attracted over 26,000<br />
visitors from 137 nations.<br />
Subiya II 2nd phase<br />
online in June 2012<br />
In September 2009,<br />
Kuwait’s Energy<br />
Ministry awarded a<br />
US$2.6bn contract<br />
to a consortium of<br />
Al-Rashed Group for<br />
Projects Holding,<br />
GE and Hyundai<br />
Heavy Industries<br />
(HHI) to build <strong>the</strong><br />
Subiya II power<br />
plant. The first<br />
phase with a<br />
1,300MW capacity<br />
became operational<br />
in 2011. A fur<strong>the</strong>r<br />
700MW will now be<br />
added in <strong>the</strong><br />
second phase,<br />
which is scheduled<br />
to come online in<br />
June 2012. Site<br />
preparation works<br />
began in October<br />
2009.<br />
Engineering, procurement<br />
and construction<br />
(EPC) is<br />
being undertaken<br />
by HHI. Under <strong>the</strong><br />
contract share of<br />
US$1.3bn, GE hassupplied<br />
six Frame<br />
9FA gas turbines,<br />
three steam<br />
turbines, nine<br />
generators and<br />
control protection<br />
systems. GE is also<br />
responsible for<br />
operating and<br />
maintaining <strong>the</strong><br />
plant for seven<br />
years.<br />
A study by <strong>the</strong><br />
Kuwait Institute for<br />
Scientific Research<br />
helped <strong>the</strong> design<br />
of <strong>the</strong> intake<br />
channel to Subiya.<br />
It was designed to<br />
carry a maximum<br />
water supply of<br />
148m³/s with a<br />
maximum velocity<br />
of 0.16m/s, to<br />
avoid resuspension<br />
of sediment and<br />
avoid scouring <strong>the</strong><br />
channel banks.<br />
The model study<br />
showed that <strong>the</strong><br />
proposed bellmouth<br />
intake<br />
channel needed 14<br />
guide vanes at <strong>the</strong><br />
entrance oriented<br />
at different angles.<br />
The end result is<br />
said to be one of<br />
<strong>the</strong> most advanced<br />
power plants in <strong>the</strong><br />
region. Full<br />
generating capacity<br />
will be reached in<br />
2012, says KISR.<br />
Saudi Aramco in US$200bn<br />
expansion programme<br />
Saudi Aramco has signed two engineering and project management services contracts as<br />
part of its General Engineering Services Plus (GES+) initiative. Saudi Aramco’s GES+<br />
initiative requires that <strong>the</strong> majority of its engineering services requirements be conducted<br />
in Saudi Arabia and has been designed to enhance <strong>the</strong> development of training and<br />
domestic employment opportunities.<br />
Two consortiums were selected following a competitive bidding process. Accordingly,<br />
following contract development, Saudi Aramco has said it has identified qualified<br />
contractors capable of carrying out front end engineering design (FEED), detailed design,<br />
material procurement, and project management services (PMS) to support its capital<br />
program.The GES+ contracts cover <strong>the</strong> next 4 years, until 2016, with options available for<br />
extensions.<br />
The construction of 10 <strong>new</strong> power plants is also on <strong>the</strong> cards as <strong>the</strong> Saudi Arabian Oil Co.<br />
plans to build refineries in China and Indonesia in a $200 billion spending program to<br />
double refining capacity and explore for oil and natural gas during <strong>the</strong> next decade.<br />
Saudi Aramco is preparing for talks about ‘final terms’ for a Chinese refinery and is still<br />
waiting for ‘good terms to be put on <strong>the</strong> table’ for a processing plant in Indonesia, Chief<br />
Executive Officer Khalid al-Falih said in a recent interview. Aramco will probably decide<br />
soon whe<strong>the</strong>r to invest in expanding a plant it operates with Japan’s Sumitomo Chemical<br />
Co., he said.<br />
Aramco, <strong>the</strong> world’s largest crude exporter, is expanding refining and petrochemical<br />
production to meet domestic demand and export refined products which can fetch higher<br />
prices than oil. The company plans to boost its global refining capacity to 8 million barrels<br />
a day in 10 years, including projects yet to be announced, al-Falih said.<br />
“It’s an aspiration for a longer-term growth objective,” he said of <strong>the</strong> refining-capacity<br />
target in <strong>the</strong> interview at company headquarters in <strong>the</strong> eastern Saudi city of Dhahran.<br />
Aramco also plans to invest in power generation plants inside <strong>the</strong> Kingdom and in petrochemicals<br />
production and o<strong>the</strong>r downstream activities, say industry analysts.<br />
M IDDLE E AST P OWER • JANUARY 2012<br />
7
GAS TURBINES<br />
Gas turbine will be<br />
powering Iraq’s petrochem sector<br />
A <strong>new</strong> gas turbine - <strong>the</strong> 7.9MW SGT-300 from Siemens - is one of three bought by China for<br />
power generation in Iraq. Particularly suited for Combined Heat & Power applications it offers<br />
an electrical efficiency of 30.6%, reports WIP.<br />
Siemens has shipped its 100th SGT-300<br />
industrial gas turbine from its<br />
manufacturing plant in Lincoln, UK,<br />
and this will be used for cogeneration<br />
applications in Iraq’s oil & gas sector.<br />
The 100th turbine is part of an order of<br />
three from Petrochina Company Limited<br />
for <strong>the</strong> end user China National Petroleum<br />
Corporation (CNPC) and is destined for<br />
Iraq. All three turbines will generate<br />
power and process heat for <strong>the</strong> oil & gas<br />
industry.<br />
Since <strong>the</strong> first SGT-300 turbine was<br />
delivered in 1996, it has been employed<br />
for power generation and in cogeneration<br />
in a wide range of industrial applications.<br />
Siemens says part of <strong>the</strong> success of <strong>the</strong><br />
SGT-300 is because of its high resilience<br />
to hydrogen sulphide, allowing it to<br />
operate on sour gas, minimising gas<br />
processing costs.<br />
The power generation model is a singleshaft<br />
7.9 MW gas turbine featuring a Dry<br />
Low Emissions (DLE) system. An 8.2 MW<br />
(approximately 11,000 hp) twin-shaft<br />
version of <strong>the</strong> SGT-300 is also available for<br />
mechanical drive applications.<br />
The SGT-300 gas turbine is said to<br />
combine advanced technology with a<br />
The SGT-780, one of <strong>the</strong> 9 in <strong>the</strong> Siemens turbine range.<br />
The SGT-300 package is part of a designed and engineered power plant on<br />
<strong>the</strong> island Psyttalia, off <strong>the</strong> coast of A<strong>the</strong>ns.<br />
rugged industrial design. The single-shaft<br />
version for power generation has a power<br />
output of 7.90 MW(e) and is available as a<br />
factory-assembled package.<br />
The 8.2 MW twin-shaft version is used<br />
primarily as a mechanical drive.<br />
The SGT-300 is designed to operate on a<br />
wide range of gaseous and liquid fuels.<br />
For industrial power generation, this<br />
proven gas turbine is particularly well<br />
suited to combined<br />
heat and power<br />
applications. The<br />
compact arrangement,<br />
its full,<br />
onsite technical<br />
maintainability and<br />
inherent reliability<br />
have made it <strong>the</strong><br />
gas turbine of<br />
choice for <strong>the</strong> oil<br />
and gas industry,<br />
says <strong>the</strong> company.<br />
Specifications are<br />
as follows:<br />
Power generation 7.90MW(e)<br />
• Fuel: Natural gas<br />
• Frequency: 50/60Hz<br />
• Electrical efficiency: 30.6 %<br />
• Heat rate: 11,773kJ/kWh<br />
(11,158Btu/kWh)<br />
• Turbine speed: 14,010 rpm<br />
• Compressor pressure ratio: 13.7:1<br />
• Exhaust gas flow: 30.2kg/s (66.6lb/s)<br />
• Exhaust temperature: 542° C (1008° F)<br />
• NOx emissions (with DLE, corrected<br />
to 15 % O2 dry): ≤ 15ppmV<br />
The SGT-300 provides Dry Low Emission<br />
(DLE) combustion which has been<br />
designed to minimise NOx emissions and<br />
ensure that turbines comply with Iraq’s<br />
regional emission regulations.<br />
“ The SGT-300’s leading-edge turbine<br />
technology offers broad fuel flexibility<br />
and outstanding efficiencies for economic<br />
fuel consumption and low CO2 emissions,”<br />
commented a Siemens spokesman.<br />
Internet link<br />
www.siemens.com<br />
MEP<br />
8<br />
J ANUARY 2012 • MIDDLE E AST P OWER
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GEN-SETS<br />
New Wärtsilä generating<br />
sets bound for Saudi Arabia<br />
During 2012 <strong>the</strong> Saudi Arabian cement manufacturer - Hail Cement - will take delivery of<br />
seven 20V32 generating sets providing more than 52MW of energy. With power demand in <strong>the</strong><br />
Kingdom increasing by 7%, <strong>the</strong> additional capacity will certainly be welcome, reports WIP.<br />
Wärtsilä has been awarded a<br />
contract to supply <strong>the</strong> bulk of<br />
engineering, equipment and<br />
construction elements for an on-site<br />
power plant to be delivered to Saudi<br />
Arabian cement manufacturer Hail<br />
Cement.<br />
The Finnish engine OEM will supply<br />
seven 20V32 generating sets, providing a<br />
total output of 52 MW. The engines will<br />
run on heavy fuel oil but can switch to<br />
light fuel oil as a back-up fuel.<br />
The equipment is scheduled to be<br />
delivered during 2012, and construction of<br />
<strong>the</strong> plant is scheduled to take around 15<br />
months.<br />
Wärtsilä already has a strong presence in<br />
Saudi Arabia, with almost 1400 MW of<br />
capacity installed and around 70% of <strong>the</strong><br />
Kingdom’s cement manufacturing facilities<br />
are powered by its plants. Wärtsilä<br />
believes this number is likely to increase,<br />
given that power demand in Saudi Arabia<br />
is increasing by more than 7% a year, and<br />
<strong>new</strong> generating capacity is being added.<br />
The seven 20V32 engines have <strong>the</strong><br />
capacity to produce up to 8.7 MWs of<br />
electrical power from each engine.<br />
The units are state-of-<strong>the</strong>-art and signify<br />
not only a major step towards reducing<br />
diesel consumption, but will also reduce<br />
Wartsila 20V32 engine.<br />
Wartsila 20 Powerskid.<br />
exhaust emissions and have a lower<br />
environmental footprint.<br />
Wärtsilä has a reputation for being<br />
innovative with its power generation<br />
technology. The company also makes <strong>the</strong><br />
20 Powerskid which represents a <strong>new</strong><br />
concept for <strong>the</strong> 1–15 MW power plant<br />
range. The compact design is based on<br />
premanufactured modules which ensure<br />
fast and easy installation.<br />
The basic design comprisesa generating<br />
set based on a 6-, 8- or 9-cylinder<br />
Wärtsilä 20 engine fuel, lube oil cooling<br />
and control system mounted on a<br />
common skid.<br />
The Wärtsilä 20 Powerskid containerised<br />
power plant has been developed in<br />
response to <strong>the</strong> increasing demand for<br />
small diesel power plants running on<br />
heavy fuel oil or liquid biofuel. Designed<br />
to meet a flexible power demand, <strong>the</strong><br />
container power plant contains all <strong>the</strong><br />
essential systems and equipment for <strong>the</strong><br />
power plant in two 40-foot high<br />
containers. The <strong>new</strong> Wärtsilä OilCube is<br />
based on <strong>the</strong> Wärtsilä 20V32 generating<br />
New power plant design from<br />
Wartsila.<br />
set. This is a complete power plant unit<br />
designed to meet a power demand of 5 to<br />
30 MW.<br />
The OilCube is said to be an extremely<br />
flexible, streamlined and exceptionally<br />
cost-efficient solution for power<br />
production. It offers high electrical<br />
efficiency through minimising <strong>the</strong> plant’s<br />
own consumption. According to Wärtsilä,<br />
factors such as <strong>the</strong> simple and reliable<br />
technical solutions and compact, preengineered<br />
design of <strong>the</strong> OilCube are said<br />
to make it ‘perfect’ for EPC deliveries<br />
even to areas lacking infrastructure.<br />
Internet link<br />
www.wartsila.com<br />
MEP<br />
10<br />
J ANUARY 2012 • MIDDLE E AST P OWER
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GENERATORS<br />
Generators for Saudi<br />
Arabia’s Wasit Gas Project<br />
The Wasit Gas Plant, located in eastern Saudi Arabia, is <strong>the</strong> site of Saudi-Aramco’s ambitious<br />
<strong>new</strong> cogeneration project designed to provide process gas into energy for <strong>the</strong> Grid. Four MHI<br />
M501F gas turbines will be at <strong>the</strong> heart of <strong>the</strong> development, reports WIP.<br />
In one of <strong>the</strong> first technology deliveries<br />
for 2012, Mitsubishi Heavy Industries<br />
(MHI) will shortly provide four sets of<br />
its natural gas-fired, 150 MW M501F gas<br />
turbines and generators to Canada’s SNC-<br />
Lavalin International.<br />
These gas turbines and generators will<br />
form <strong>the</strong> core of a proposed cogeneration<br />
facility for <strong>the</strong> Wasit gas plant project, a<br />
large-scale gas processing project by<br />
Saudi Aramco, <strong>the</strong> Kingdom of Saudi<br />
Arabia's government-owned company.<br />
The gas turbines and generators will be<br />
installed at Wasit Gas Plant, located in<br />
<strong>the</strong> eastern province of Saudi Arabia to<br />
process <strong>the</strong> gas produced from <strong>the</strong> Hasbah<br />
and Arabiyah non-associated gas fields.<br />
MHI will supply <strong>the</strong> four M501F gas<br />
turbines and Mitsubishi Electric<br />
Corporation will provide <strong>the</strong> four<br />
generators.<br />
This latest order will bring <strong>the</strong><br />
cumulative number of M501F gas<br />
turbines ordered for Saudi Aramco to<br />
11 units, says MHI.<br />
With more than 171 units installed<br />
and being commissioned, and over 5.5<br />
million hours of collective operation in<br />
<strong>the</strong> field, Mitsubishi’s F Series turbines are<br />
said to be among <strong>the</strong> world’s most proven<br />
gas turbine designs. Progressive design<br />
updates and enhancements have helped<br />
to keep <strong>the</strong> Mitsubishi F Series at <strong>the</strong> top<br />
of its class for more than 20 years, says<br />
<strong>the</strong> company.<br />
Design features of <strong>the</strong> M501F include a<br />
two-bearing single-shaft construction, a<br />
Cold-End Power Drive, an Axial Exhaust,<br />
Above: Tuxpan-V is located about<br />
250km north-east of Mexico City. It is a<br />
500 MW, 2+1 combined-cycle power<br />
plant with M501F gas turbines.<br />
Power Output Heat Rate-LHV CC Output* CC Heat Rate-LHV*<br />
M501F3 185 MW 9,230 Btu/kWh 285 MW 5,976 kcal/kWh<br />
M701F3 312 MW 8,683 Btu/kWh 465 MW 5,935 kcal/kWh<br />
and a 4-Stage Turbine with individual<br />
combustors. O<strong>the</strong>r features include Single<br />
Row 1 Vanes and cooled & filtered Rotor<br />
Air. The M501F’s double shell casing<br />
construction prevents rubbing between<br />
stationary and rotating parts. It is made<br />
from high strength durable and repairable<br />
hot gas path materials instead of more<br />
expensive single crystal parts.<br />
The M501F has advanced pre-mix DLN<br />
combustor technology with 9 or 15 ppm<br />
NOx emissions. There is also active on-line<br />
combustor sensor technology for<br />
protection against combustion flame<br />
instabilities<br />
Internet link<br />
www.mhi.co.jp<br />
MEP<br />
12<br />
J ANUARY 2012 • MIDDLE E AST P OWER
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GAS ENGINES<br />
Shuweihat 2 & <strong>new</strong> gas<br />
engines in Abu Dhabi<br />
Start-up of <strong>the</strong> Shuweihat 2 plant has begun in Abu Dhabi, located in <strong>the</strong> west of <strong>the</strong><br />
Emirate. Shuweihat 2 is a greenfield, natural gas-fired installation delivering 1500 MW of<br />
electricity and 454,610 cu.m./day of water, run by GDF Suez, reports MEP.<br />
GDF Suez has signed a 20-year<br />
power and water purchase<br />
agreement for <strong>the</strong> Shuweihat 2<br />
power generation & seawater desalination<br />
plant, a major independent power and<br />
water project in Abu Dhabi, United Arab<br />
Emirates.<br />
GDF Suez owns 40% of Shuweihat 2, with<br />
<strong>the</strong> remaining 60% owned by Abu Dhabi<br />
Water and Electricity Authority (ADWEA).<br />
An affiliate of ADWEA, <strong>the</strong> Abu Dhabi<br />
Water and Electricity Company (ADWEC) is<br />
<strong>the</strong> sole off-taker of <strong>the</strong> output in <strong>the</strong><br />
plant.<br />
Dirk Beeuwsaert, CEO of GDF Suez<br />
Energy International, commented on <strong>the</strong><br />
Shuweihat Project: 'We firmly believe in<br />
<strong>the</strong> energy and water opportunities in <strong>the</strong><br />
Gulf, which offer long-term off-take<br />
contracts within a well-developed legal<br />
framework in a region with strong<br />
growth.'<br />
The power plant section of <strong>the</strong> site<br />
includes <strong>the</strong> following major equipment:<br />
* Five Siemens V94.3A2 gas turbine<br />
generator sets equipped with 40m exhaust<br />
gas bypass stacks and bypass dampers;<br />
* Five Siemens two pressure heat<br />
recovery steam generators (HRSG) with<br />
55m stacks;<br />
* Two Siemens back pressure steam<br />
turbine generator sets. The power plant<br />
comprises two blocks of gas turbines. The<br />
first block comprises two large industrial<br />
frame gas turbines with bypass stacks and<br />
bypass dampers, exhausting into<br />
associated heat recovery steam<br />
generators (HRSGs).<br />
This pair of gas turbines delivers power<br />
to <strong>the</strong> 220kV substation.<br />
The second block<br />
of three gas<br />
turbines exhaust<br />
directly into <strong>the</strong>ir<br />
associated HRSGs<br />
and deliver power<br />
to <strong>the</strong> 400kV<br />
substation.<br />
Each gas turbine<br />
is rated at 222MW<br />
gross at reference<br />
site conditions of<br />
46°C, 42% relative<br />
humidity. The heat recovery steam<br />
generators are of a two-pressure design.<br />
Supplementary firing is used to enhance<br />
and provide flexibility in steam<br />
production, with an operational<br />
philosophy of supporting supplementary<br />
firing at all loads o<strong>the</strong>r than base load.<br />
Two back pressure steam turbines at<br />
Shuweihat are each rated at 251.4MW<br />
gross generate power from <strong>the</strong> high<br />
pressure steam flow before exhausting to<br />
<strong>the</strong> process steam main. The steam<br />
turbines deliver power to <strong>the</strong> 400kV<br />
substation.<br />
Power export from <strong>the</strong> power island is<br />
by cables at 220kV and 400kV to <strong>the</strong><br />
Shuweihat electrical special facility where<br />
<strong>new</strong> 220kV and 400kV substations provide<br />
connections to <strong>the</strong> corresponding<br />
electricity transmission systems. They<br />
deliver a 1,500MW load.<br />
Internet link<br />
www.gdfsuez.com<br />
MEP<br />
14<br />
J ANUARY 2012 • MIDDLE E AST P OWER
RENEWABLES<br />
Re<strong>new</strong>ables: why <strong>the</strong> sun<br />
will prove <strong>the</strong> best investment<br />
The Middle East feels <strong>the</strong> negative impact of fluctuating oil prices, particularly as it consumes oil<br />
for its own air-conditioning, electricity & drinking water. However, an alternative energy solution<br />
is directly overhead - <strong>the</strong> sun, say <strong>the</strong> A.T. Kearney team of management consultants.<br />
The majority of <strong>the</strong> Middle East’s<br />
energy projects have focused on<br />
fossil fuels. There are <strong>new</strong> coal<br />
plants in Dubai and Oman and a ‘sour gas’<br />
project (using natural gas with high<br />
sulphur content) in Abu Dhabi. There is<br />
only one major solar energy project under<br />
construction, <strong>the</strong> sprawling Masdar<br />
Initiative in Abu Dhabi.<br />
Dubbed <strong>the</strong> Sustainability City, Masdar<br />
will rely entirely on re<strong>new</strong>able energy<br />
sources, primarily solar energy plants,<br />
with a sustainable, zero-carbon, zerowaste<br />
ecology. Additional power will be<br />
generated by photovoltaic modules placed<br />
on rooftops throughout <strong>the</strong> city, wind<br />
farms and geo<strong>the</strong>rmal. When completed<br />
in 2014, Masdar will be home to 50,000<br />
residents, 1,500 businesses and one<br />
university.<br />
O<strong>the</strong>r MENA countries have already<br />
announced plans for solar energy<br />
projects. Morocco is currently considering<br />
two solar power plants as a first phase in<br />
its plan to become an energy provider for<br />
Europe. Saudi Arabia has pledged money<br />
for re<strong>new</strong>able energy research, and Dubai<br />
has passed a Clean Energy Act and is<br />
actively hiring alternative energy<br />
researchers. These projects and a handful<br />
of o<strong>the</strong>rs, however, barely scratch <strong>the</strong><br />
surface of possibilities. International<br />
investors are eager to tap into <strong>the</strong><br />
opportunity, primarily because among all<br />
forms of alternative energy, solar power is<br />
perhaps <strong>the</strong> most advanced in terms of<br />
technology and profitability. Compared<br />
with standard forms of electricity<br />
generation, such as natural gas and<br />
nuclear, solar power plants can be built<br />
faster. As <strong>the</strong> technology improves, solar<br />
energy costs are also becoming more<br />
competitive with traditional methods.<br />
Although solar energy has had a<br />
reputation for being overly complex and<br />
expensive, more experts are asserting it<br />
has a bright future. For instance,<br />
scientists in Europe<br />
believe that by<br />
installing state-of<strong>the</strong>-art<br />
solar panels<br />
in <strong>the</strong> Sahara<br />
Desert, <strong>the</strong> entire<br />
continent of Europe<br />
could be powered<br />
by <strong>the</strong> sun. The<br />
necessary longdistance<br />
transmission<br />
technologies<br />
already exist,<br />
and <strong>the</strong> European power grid is being<br />
connected to <strong>the</strong> Middle East across <strong>the</strong><br />
Strait of Gibraltar and o<strong>the</strong>r sea crossings.<br />
At <strong>the</strong> same time, <strong>the</strong> countries of <strong>the</strong><br />
Gulf region are rapidly integrating <strong>the</strong>ir<br />
power grids to export energy to Europe.<br />
The next step is to foster international<br />
collaboration and raise <strong>the</strong> necessary<br />
funds to implement a true solar power<br />
network.<br />
IThe Middle East, and in particular <strong>the</strong><br />
nations of <strong>the</strong> Gulf region, have extensive<br />
experience drawing foreign investment<br />
into <strong>the</strong> area. Bahrain and Dubai have<br />
opened <strong>the</strong>ir previously closed power<br />
industries to foreign investors.<br />
Elsewhere, special investment zones and<br />
<strong>the</strong> Masdar Initiative have drawn foreign<br />
interest and investments.<br />
A.T. Kearney is well-known for its FDI<br />
Confidence Index Forecasts. Conducted<br />
over <strong>the</strong> last 13 years by this global<br />
management consulting firm, <strong>the</strong> Index<br />
provides a unique look at <strong>the</strong> present &<br />
future prospects for international<br />
investment flows.<br />
Internet link<br />
www.atkearney.com<br />
MEP<br />
16<br />
J ANUARY 2012 • MIDDLE E AST P OWER
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CHP/COGENERATION<br />
Combustion gas turbines<br />
& heat recovery at Manifa<br />
The US$12bn Manifa Cogeneration and Main Substations Project in Saudi Arabia has just<br />
benefitted from a plan to install <strong>new</strong> cogeneration facilities comprising a Combustion Gas Turbine<br />
Generator, Heat Recovery Steam Generator and a Steam Turbine Generator, reports MEP.<br />
Asubsidiary of Foster Wheeler's global<br />
power group has delivered<br />
equipment to supply two separate<br />
contracts by Tecnicas Reunidas Power of<br />
Madrid, Spain.<br />
Power generation systems have been<br />
installed at <strong>the</strong> Manifa Cogeneration and<br />
Main Substations Project in Saudi Arabia.<br />
One contract is for <strong>the</strong> design and supply<br />
of two heat recovery steam generators;<br />
<strong>the</strong> o<strong>the</strong>r is for <strong>the</strong> design and supply of<br />
two package-type steam generators. The<br />
equipment was installed by Tecnicas<br />
Reunidas for Saudi Aramco.<br />
The Manifa program - likely to be completed<br />
in 2015 - will support Saudi Arabia's<br />
plan to raise production capacity beyond<br />
<strong>the</strong> 12.5 million b/d from just above 11<br />
million b/d. Manifa project will have a<br />
capacity to process 900,000 barrels/day<br />
crude oil, 120 million cubic feet of associated<br />
sour gas and 50,000 b/d of condensate.<br />
The Manifa Project is both an Offshore<br />
and Onshore development. The Manifa<br />
Field is located in shallow waters and <strong>the</strong><br />
development involved <strong>the</strong> construction of<br />
27 drilling production islands and 2 water<br />
injection islands linked by a Causeway to<br />
<strong>the</strong> <strong>new</strong> Onshore Processing Facilities. The<br />
scheme also includes <strong>the</strong> construction of<br />
associated pipelines and a water<br />
supply system.<br />
The Arabian Heavy crude will<br />
be exported from Aramco's Al-<br />
Juaymah and Ras Tanura terminals,<br />
while <strong>the</strong> gas and <strong>the</strong> condensate<br />
will be processed at <strong>the</strong><br />
Khursaniyah gas plant, which is<br />
being expanded as part of <strong>the</strong><br />
Manifa program.<br />
The Cogeneration Facilities<br />
include a Combustion Gas<br />
Turbine Generator (CGTG),<br />
aSteam Turbine Generator (STG)<br />
and a Heat Recovery Steam<br />
Generator, (HRSG).<br />
In <strong>the</strong> latter, <strong>the</strong> hot exhaust<br />
from a gas turbine is fed to an<br />
HRSG to generate steam which, in turn,<br />
drives a steam turbine. This combination<br />
produces electricity more efficiently than<br />
ei<strong>the</strong>r <strong>the</strong> gasturbine or steam turbine<br />
alone. The HRSG is also an important<br />
component in cogeneration plants.<br />
Cogeneration plants typically have a<br />
higher overall efficiency in comparison to<br />
a combined cycle plant.<br />
This is due to <strong>the</strong> loss of energy associated<br />
with <strong>the</strong> steam turbine. Modular<br />
HRSG GAHRSGs consist of four major components:<br />
<strong>the</strong> Economizer, Evaporator,<br />
Superheater and Water preheater. The different<br />
components are put toge<strong>the</strong>r to<br />
meet <strong>the</strong> operating requirements of <strong>the</strong><br />
unit. Tecnicas Reunidas, <strong>the</strong> EPC<br />
Contractor for this package also<br />
contracted Foster Wheeler for <strong>the</strong> design<br />
and supply of two heat recovery steam<br />
generators (HRSG) and two package-type<br />
steam generators.<br />
Internet link<br />
www.tecnicasreunidas.es<br />
MEP<br />
18<br />
J ANUARY 2012 • MIDDLE E AST P OWER
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CONTROLS & MONITORING<br />
Monitoring gen-sets via<br />
your own mobile<br />
The <strong>new</strong> ComAp WebSupervisor iPhone has been designed to<br />
bring you a simple and easy way to monitor systems and equipment<br />
wherever you may be in <strong>the</strong> world, reports WIP.<br />
The operation and maintenance of<br />
power generation equipment is a<br />
costly business, monitoring of that<br />
equipment is often key to keeping such<br />
costs under control, explains ComAp.<br />
ComAp recognises that while some<br />
companies have <strong>the</strong> luxury of centralised<br />
monitoring and control suites, sometimes<br />
it is important to get information directly<br />
to people on <strong>the</strong> move.<br />
This is where <strong>the</strong> <strong>new</strong> ComAp<br />
WebSupervisor iPhone app comes in.<br />
Simply visit <strong>the</strong> Apple App store and<br />
download <strong>the</strong> app onto your iPhone.<br />
Within minutes you are able to monitor<br />
your registered gen-sets directly from<br />
your iPhone.<br />
Has that rental set you have on <strong>the</strong><br />
building project in town flagged up that<br />
maintenance is due? The WebSupervisor<br />
iPhone app will alert you.<br />
Is someone stealing fuel from your<br />
remote cell-tower standby generator up in<br />
hills? The WebSupervisor iPhone app will<br />
alert you.<br />
What if a Low Oil pressure alarm came<br />
up during automatic test on <strong>the</strong> standby<br />
set you maintain at <strong>the</strong> local shopping<br />
centre? The WebSupervisor iPhone app<br />
will alert you.<br />
The WebSupervisor iPhone app uses<br />
Apple’s ‘push notification’ technology to<br />
get you regular updates from your<br />
monitored sets direct to <strong>the</strong> application.<br />
This gives you <strong>the</strong> eassurance that your<br />
power generation assets are performing<br />
correctly - right in your pocket.<br />
If you want more information or simply<br />
want to review <strong>the</strong> fleet at any time, <strong>the</strong><br />
WebSupervisor iPhone App gives you direct<br />
access to your WebSupervisor account and<br />
all registered sets from anywhere your<br />
iPhone has a signal.<br />
The WebSupervisor iPhone app is part of<br />
ComAp extensive range of modern<br />
communications products and options all<br />
aimed at getting you ‘simply connected’,<br />
so you can focus on <strong>the</strong> important things,<br />
such as controlling costs or quickly fixing<br />
<strong>the</strong> problems as <strong>the</strong>y arise.<br />
The simple interface makes at a glance<br />
review of assets easy. Fleet managers,<br />
site engineers, infrastructure managers,<br />
equipment owners, investors, service<br />
managers or service engineers all benefit<br />
from this highly connected approach to<br />
management of equipment.<br />
ComAp generator and engine controllers<br />
offer a choice of plug in modules and on<br />
board connections give wide choice for<br />
wired E<strong>the</strong>rnet or cellular based wireless<br />
connections for your generators.<br />
ComAp’s unique AirGate technology connects<br />
those assets painlessly to <strong>the</strong> internet<br />
avoiding typical issues encountered<br />
when trying to establish communication<br />
systems of this nature. Airgate provides<br />
truly plug and play connectivity.<br />
WebSupervisor allows users of ComAp<br />
control equipment to monitor and record<br />
operational histories from many distributed<br />
assets simultaneously. Alarm notification<br />
and response can be managed from<br />
ei<strong>the</strong>r centralised control point or distributed<br />
to <strong>the</strong> engineering teams in <strong>the</strong><br />
field. A basic user account is FREE and<br />
provides users with most of <strong>the</strong>ir monitoring<br />
requirements. Monitor from any PC or<br />
web enabled device anywhere.<br />
WebSupervisor iPhone app puts your<br />
entire fleet in your pocket. Peace of<br />
mind wherever you are; on road, on site,<br />
at <strong>the</strong> office, at home. Visit <strong>the</strong> Apple<br />
app store and download your FREE<br />
WebSupervisor iPhone app.<br />
View <strong>the</strong> WebSupervisor video at<br />
http://www.youtube.com/watch?v=RVcQL<br />
vkcAoY<br />
Internet link<br />
www.compa.cz<br />
MEP<br />
20<br />
J ANUARY 2012 • MIDDLE E AST P OWER
www.bnfa.eu<br />
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<br />
Uptimax Ni-Cd battery<br />
The maintenance-free<br />
vital support<br />
for critical systems<br />
© Photos : Saft, Fotolia – C198 - © Saft - IBG056-2-12<br />
Uptimax now becomes maintenance-free (1) . It delivers <strong>the</strong><br />
vital power to ensure <strong>the</strong> continuity of mission-critical loads,<br />
to facilitate safe shutdown processes, to bridge to standby<br />
power, thus safeguarding vital industrial equipment.<br />
• Maintenance-free (1) design reduces battery service costs<br />
• Enhanced performance optimizes battery life cycle cost<br />
• Good chargeability minimizes battery down-time<br />
• Total reliability ensures safe operation in <strong>the</strong> most<br />
demanding operating conditions<br />
(1) The term maintenance-free means that no addition of water is necessary during <strong>the</strong> life time<br />
of <strong>the</strong> product when operating under Saft’s recommended conditions.<br />
www.saftbatteries.com
COMBINED CYCLE<br />
Combined Cycle Plant -<br />
Saudi Arabia’s Qurayyah IPP<br />
A consortium led by ACWA Power - and includes Samsung C&T and MENA Fund - is<br />
going ahead with <strong>the</strong> construction of <strong>the</strong> largest independent power generation project in <strong>the</strong> world<br />
- <strong>the</strong> Qurayyah Independent Power Project (IPP) in Saudi Arabia.reports MEP.<br />
The Qurayyah Independent Power<br />
Project, to be developed on a BOO<br />
(build, own, operate) basis by 2014,<br />
will be located at Qurayyah, on <strong>the</strong><br />
eastern coast of Saudi Arabia adjacent to<br />
existing SEC facilities. The plan is<br />
to substantially increase power supplies to<br />
<strong>the</strong> Saudi power grid.<br />
The third project of its type, and <strong>the</strong><br />
largest, <strong>the</strong> IPP being developed by SEC<br />
represents ano<strong>the</strong>r major development in<br />
<strong>the</strong> Saudi power sector to help meet <strong>the</strong><br />
rapidly increasing power demand in Saudi<br />
Arabia.<br />
The project company Hajr Electricity<br />
Production Company (HAJR) was<br />
established by a consortium owning 50%<br />
and SEC owning <strong>the</strong> remaining 50%.<br />
Qurayyah IPP comprises six identical<br />
groups of equipment, each delivering net<br />
output of 654.5 MW.<br />
Each group comprises two Gas Turbines<br />
(GTS), two Heat Recovery Steam<br />
Generators (HRSG) and one steam turbine.<br />
The Qurayyah IPP Plant is designed and<br />
will be constructed to comply with all<br />
applicable environmental laws, guidelines,<br />
regulations and standards as per World<br />
Bank, IFC and Saudi Presidency of<br />
Meteorology and Environment (PME), says<br />
<strong>the</strong> consortium.<br />
Al Ezzel Combined Cycle Plant, Dubai, UAE.<br />
Al Taweelah Combvined Cycle Plant, UAE: built by Siemens.<br />
HRSG schematic.<br />
The project will deliver 3,927 MW of<br />
electricity to SEC under a 20 year Power<br />
Purchase Agreement (PPA) commencing on<br />
June 30th, 2014. Siemens will provide all<br />
major equipment and electrical systems<br />
and Samsung C&T will engineer, procure<br />
and construct <strong>the</strong> project as <strong>the</strong> EPC contractor<br />
to deliver <strong>the</strong> project.<br />
Once completed, <strong>the</strong> plant will be<br />
operated by The First National Operation<br />
& Maintenance<br />
Company (NOMAC)<br />
a subsidiary of<br />
ACWA Power under<br />
a long-term<br />
Operation &<br />
Maintenance<br />
contract with<br />
Siemens providing<br />
parts and services<br />
for <strong>the</strong> gas turbines<br />
under a Long-Term<br />
Service Agreement<br />
(LTSA) with NOMAC. Mr. Yousef AlOuhali,<br />
<strong>the</strong> EMO of Hajr, told MEP:<br />
“We are proud to be <strong>the</strong> Project Owner<br />
of Qurayyah IPP not only because it is <strong>the</strong><br />
world’s largest combined cycle IPP, but<br />
most importantly <strong>the</strong> project will provide<br />
major economic advantage for <strong>the</strong><br />
Kingdom of Saudi Arabia.<br />
“Firstly, <strong>the</strong> project was bid with <strong>the</strong><br />
lowest tariff possible (21% lower than <strong>the</strong><br />
nearest bidder), thus delivering over SAR<br />
2 billion of savings over 20 years to <strong>the</strong><br />
economy of <strong>the</strong> Kingdom.<br />
“Secondly, <strong>the</strong> project is designed with<br />
<strong>the</strong> highest <strong>the</strong>rmal performance possible,<br />
more than 52% efficiency, or 14% more<br />
efficient than <strong>the</strong> traditional steam power<br />
plant exist in <strong>the</strong> Kingdom now, which will<br />
make it <strong>the</strong> most efficient in Saudi<br />
Arabia."<br />
Internet link<br />
www.acwapower.com<br />
MEP<br />
22<br />
J ANUARY 2012 • MIDDLE E AST P OWER
Thinking ahead about innovation.<br />
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<strong>Ask</strong> <strong>the</strong> <strong>inventors</strong>.<br />
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www.mwm.net
LOADBANKS<br />
Crucial to testing &<br />
servicing all power sources<br />
Loadbanks provide a means to commission, test and service all types of power sources, including<br />
generators, turbines, batteries and fuel cells. Here, MEP looks at Crestchic (Middle East) which<br />
offers load bank packages up to 40MW, at voltages varying from 380V up to 15kV.<br />
Crestchic (Middle East) offers a wide<br />
range of loadbanks for rental,<br />
exclusively manufactured by<br />
Crestchic <strong>Ltd</strong> (UK), a sister company.<br />
Crestchic is one of <strong>the</strong> largest specialist<br />
loadbank manufacturer in <strong>the</strong> world, with<br />
25 years’ experience.<br />
All loadbanks are built in <strong>the</strong> UK to BS<br />
EN ISO 9001 certified procedures. These<br />
loadbanks provide a means to commission,<br />
test and service all types of power<br />
sources, including generators, turbines,<br />
batteries and fuel cells.<br />
They do this by providing an electrical<br />
load which can be controlled remotely<br />
and simulate demand in real operating<br />
conditions.<br />
Loadbanks can provide a variable<br />
resistive load (kW), a resistive/reactive<br />
load (kVA) at a variable or fixed power<br />
factor or a DC load for <strong>the</strong> discharge of<br />
batteries.<br />
Crestchic (Middle East) Technical<br />
Services LLC was established in Jebel Ali<br />
Free Zone, United Arab Emirates, in 2007,<br />
and is a wholly owned subsidiary of<br />
Northbridge Industrial Services plc, UK.<br />
The main focus of <strong>the</strong> company is to<br />
provide for <strong>the</strong> sale and rental of load<br />
banksCrestchic (Middle East) Technical<br />
Services LLC has a current capability of<br />
Crestchic loadbank at a UK data centre (East Grinstead).<br />
1.0MVA resistive/reactive loadbank.<br />
providing load bank packages up to 40MW,<br />
at voltages varying from 380V up to 15kV,<br />
50/60Hz, as well as 12MVA,480V, 600V,<br />
660V, 690V, 785V, and 50Hz - 60Hz.<br />
Efficient power generation testing and<br />
system proving is essential, and loadbanks<br />
provide <strong>the</strong> stable, continuous and<br />
variable loads necessary to imitate real<br />
loads in real time. This gives operators a<br />
information about whe<strong>the</strong>r or not <strong>the</strong><br />
generating plant<br />
and associated<br />
electrical supply<br />
system under<br />
inspection is ‘fit for<br />
purpose’.<br />
Loadbanks are<br />
manufactured as<br />
resistive only,<br />
reactive (inductive)<br />
only, and resistive /<br />
reactive. Purely<br />
resistive loadbanks<br />
1.875MVA resistive/reactive loadbank.<br />
provide power at unity power factor,<br />
whilst <strong>the</strong> reactive types allow for <strong>the</strong><br />
power factor, hence kVA load to be varied.<br />
The standard design is for 50 / 60Hz, but<br />
specialised types can also be provided to<br />
suit <strong>the</strong> customer specification, e.g.<br />
suitable for operation at 400Hz, for<br />
testing aircraft ground power units.<br />
NME FZE has provided a 20MVA, 6.6kV,<br />
60Hz load bank package on a rental basis<br />
for Saipem at Drydocks World, Dubai, for<br />
testing <strong>the</strong> two 14MW, 6.6kV steam<br />
turbines installed on FPSO Gimboa.<br />
Internet link<br />
www.crestchic.me.com<br />
MEP<br />
24<br />
J ANUARY 2012 • MIDDLE E AST P OWER
POWER PLANTS<br />
UAE’s holistic plan: power<br />
infrastructure development<br />
There is insufficient power generation capacity in some parts of <strong>the</strong> UAE. Combined with <strong>the</strong><br />
non-existence of <strong>the</strong> national grid, this has resulted in <strong>the</strong> shortage of electricity in certain areas,<br />
says a report by Dr Vinesh Thiruchelvam, Senior Electrical Engineer, Atkins Middle East.<br />
The United Arab Emirates (UAE) has<br />
been far sighted in its approach<br />
towards developing an infrastructure<br />
which meets <strong>the</strong> demands of <strong>the</strong><br />
future. The expansive urban development<br />
in <strong>the</strong> UAE has caused <strong>the</strong> power demand<br />
to increase and <strong>the</strong>re will be an upwards<br />
shift for many years to come.<br />
Although <strong>the</strong> population pressures<br />
differ between <strong>the</strong> seven Emirates, Abu<br />
Dhabi and Dubai lead <strong>the</strong> way for current<br />
demands being met. The concerns,<br />
however, have shifted to <strong>the</strong> Nor<strong>the</strong>rn<br />
Emirates of Sharjah, Ajman, Umm al-<br />
Qaiwain, Ras Al Khaimah and Fujairah,<br />
which are all in <strong>the</strong> throes of major<br />
infrastructure development.<br />
Approximately 97% of <strong>the</strong> UAE’s power<br />
production is fuelled by natural gas, with<br />
<strong>the</strong> remaining 3% produced by diesel<br />
generation and steam turbines (primarily<br />
in <strong>the</strong> Nor<strong>the</strong>rn Emirates).<br />
The major players in <strong>the</strong> UAE’s powergeneration<br />
sectors are Abu Dhabi Water &<br />
Electricity Authority, which currently<br />
accounts for 53% of <strong>the</strong> capacity; Dubai<br />
Electricity and Water Authority (DEWA)<br />
(29%); Sharjah Electricity and Water<br />
Authority (SEWA) (11%) and <strong>the</strong> Federal<br />
Electricity and Water Authority (FEWA),<br />
which operates in <strong>the</strong> Nor<strong>the</strong>rn Emirates<br />
A desert solar farm.<br />
Existing distribution to - and into - Kadra.<br />
(7%). The escalating scale of urban<br />
development is impacting significantly on<br />
<strong>the</strong> demand for electricity. The demand<br />
for electricity in <strong>the</strong> UAE has been<br />
growing for many years and according to<br />
all estimates it will continue to do so until<br />
at least 2020. Although <strong>the</strong>y are not<br />
experiencing quite <strong>the</strong> same population<br />
pressures as Abu Dhabi and Dubai, <strong>the</strong><br />
Nor<strong>the</strong>rn Emirates of Sharjah, Ajman,<br />
Umm al-Qaiwain, Ras Al Khaimah and<br />
Fujairah are all in <strong>the</strong> throes of<br />
developing and expanding.<br />
In fact, <strong>the</strong> UAE and Saudi Arabia have<br />
<strong>the</strong> highest projected increase in demand<br />
within <strong>the</strong> Gulf Cooperation Council (GCC)<br />
region, which is expected to continue to<br />
grow at a minimum rate of<br />
10% per annum, far outstripping<br />
<strong>the</strong> world average<br />
of 3% per annum.<br />
There is currently an<br />
insuffi cient capacity of<br />
power generation in some<br />
parts of <strong>the</strong> UAE. Combined<br />
with <strong>the</strong> non-existence of<br />
<strong>the</strong> national grid, this has<br />
resulted in <strong>the</strong> shortage of<br />
electricity in certain areas.<br />
The current power supply<br />
distributed into <strong>the</strong> Fujairah and Ras Al<br />
Khaimah region predominantly is from two<br />
main power stations: (i) 1150MW via<br />
400kV transmission network lines distributed<br />
from Taweelah Power Station<br />
(ADWEA-Abu Dhabi) into Dhaid 400kV<br />
Substation;<br />
(ii) 861MW via 132kV transmission<br />
network lines distributed from Qidfa<br />
Power Station (FEWA-Fujairah) into Ras Al<br />
Khaimah and Fujairah regions including<br />
<strong>the</strong> 132kV substations at Dhaid and<br />
Tawain.<br />
The general distribution within a region<br />
or emirate is traditionally at 132kV unless<br />
it is direct from <strong>the</strong> power station at<br />
400kV. This is via overhead transmission<br />
lines. From a 132kV substation, <strong>the</strong><br />
power is stepped down to a medium voltage<br />
of 11kV which is <strong>the</strong>n distributed to<br />
any local development. In <strong>the</strong> towns or<br />
local housing areas <strong>the</strong> 11kV is fur<strong>the</strong>r<br />
stepped down to 400V usually via pocket<br />
substations.<br />
[Article courtesy of Atkins - one of <strong>the</strong><br />
world’s leading engineering & design<br />
consultancies].<br />
Internet link<br />
www.atkinsglobal.com<br />
MEP<br />
M IDDLE E AST P OWER • JANUARY 2012<br />
25
CONTROL & MONITORING<br />
Control & monitoring at<br />
<strong>the</strong> Khor Al Zubair Power Plant<br />
Iraq’s Khor Al Zubair Power Plant, which provides power to approximately 100,000 Iraqi<br />
homes, had its control & monitoring systems installed by Fluor. The Khor Al Zubair project was<br />
<strong>the</strong> largest U.S. Government-funded power-plant project ever undertaken in Iraq, reports MEP.<br />
In <strong>the</strong> years immediately following <strong>the</strong><br />
fall of Saddam Hussein’s regime, <strong>the</strong><br />
citizens of Iraq faced deteriorating<br />
infrastructure and a lack of basic utilities.<br />
Located in a remote region of sou<strong>the</strong>rn<br />
Iraq, <strong>the</strong> Khor Al Zubair gas-turbine power<br />
plant today supplies electricity for<br />
hundreds of thousands of Iraqis.<br />
The client organisation on this project<br />
was complex, due to <strong>the</strong> number of US<br />
and Iraqi stakeholders at a critical<br />
juncture in Iraq's progress towards<br />
democracy, reports Fluor.<br />
The primary client was <strong>the</strong> U.S. Army<br />
Corps of Engineers, although <strong>the</strong> ultimate<br />
customer was Iraq’s Ministry of Electricity.<br />
This project was implemented in a<br />
wartime security environment amidst<br />
three unprecedented nationwide free<br />
elections and to a more aggressive<br />
timetable than a typical fast-track US<br />
power-plant project.<br />
Fluor performed engineering,<br />
procurement, and construction services<br />
for <strong>the</strong> Khor Al Zubair Power Plant, which<br />
provides power to approximately 100,000<br />
Iraqi homes. The Fluor-led team trained<br />
Iraqi Ministry of Electricity employees on<br />
how to operate and maintain this modern<br />
facility. The Khor Al Zubair project was<br />
<strong>the</strong> largest U.S. Government-funded<br />
Fluor has recently completed work on <strong>the</strong> Shah Field development in Abu Dhabi<br />
for ADNOC.<br />
power-plant project undertaken in Iraq.<br />
The project management team installed<br />
controls & monitoring systems tailored to<br />
meet <strong>the</strong> projects’ unique challenges. The<br />
Khor Al Zubair project was completed<br />
ahead of schedule and under budget while<br />
achieving 1.7 million safe workhours.<br />
Each month <strong>the</strong> Khor Al Zubair project<br />
contributed US$1 million to <strong>the</strong> local Iraqi<br />
community through <strong>the</strong> purchase of daily<br />
goods, services, subcontracts, and<br />
construction materials.<br />
After completion, <strong>the</strong> Fluor team trained<br />
Iraqi Ministry of Electricity employees<br />
onsite to perform<br />
plant operations<br />
and maintenance.<br />
The project<br />
increased <strong>the</strong><br />
power generating<br />
capacity of <strong>the</strong><br />
sou<strong>the</strong>rn Iraq grid<br />
by 20%.<br />
Fluor is a<br />
FORTUNE 500<br />
company which<br />
delivers full<br />
engineering,<br />
procurement,<br />
construction,<br />
maintenance<br />
(EPCM), and<br />
project<br />
management<br />
to governments and clients in diverse<br />
industries around <strong>the</strong> world.<br />
Headquartered in Irving, Texas, Fluor<br />
maintains a network of offices in more<br />
than 25 countries across six continents,<br />
providing fast and efficient service<br />
delivery to any part of <strong>the</strong> world.<br />
Founded as a construction company in<br />
1912, Fluor has a reputation for applying<br />
innovative methods and performing<br />
precise engineering and construction work<br />
within <strong>the</strong> emerging petroleum industry.<br />
Today, Fluor continues to develop and<br />
implement innovative solutions for<br />
complex project issues in power,<br />
re<strong>new</strong>able energy & telecommunications<br />
infrastructure, amongst o<strong>the</strong>rs.<br />
Internet link<br />
www.fluor.com<br />
MEP<br />
26<br />
J ANUARY 2012 • MIDDLE E AST P OWER
POWER PROJECT<br />
Az Zour South CCP &<br />
ABB’s power upgrade for Kuwait<br />
By March 2012 ABB will have supplied all <strong>the</strong> electrical equipment & power systems for <strong>the</strong><br />
Az Zour South power plant project in Kuwait in a contract worth about US$22m, reports<br />
MEP. Previous work has enabled Kuwait’s Grid to be connected to neighbouring GCC nations.<br />
The completion of ABB’s US$22m<br />
order also involves a significant<br />
power generating upgrade for<br />
Kuwait. Around 400MW of generation<br />
capacity will also be added to <strong>the</strong> Az Zour<br />
combined cycle power plant, about 80km<br />
south of Kuwait City.<br />
“This additional capacity will help meet<br />
<strong>the</strong> growing need for power, especially<br />
during peak summer consumption<br />
periods,” Franz Josef Mengede, head of<br />
ABB’s Power Generation business within<br />
<strong>the</strong> Power Systems division, tells MEP.<br />
Electricity demand in Kuwait has been<br />
growing steadily, driven by construction<br />
activity and a rising population.<br />
ABB will be responsible for <strong>the</strong> electrical<br />
balance of plant, <strong>the</strong> DCS (distributed<br />
control system), field instrumentation and<br />
generator transformer.<br />
The project scope also includes <strong>the</strong><br />
extension of <strong>the</strong> 275kV GIS (gas-insulated<br />
switchgear) substation, medium- and lowvoltage<br />
equipment and <strong>the</strong> substation<br />
automation system. The project will be<br />
completed by March 2012.<br />
ABB is a leading provider of integrated<br />
power and automation solutions for all<br />
types of power generation and water<br />
plants. With an extensive offering that<br />
includes electrical balance of plant,<br />
One of ABB’s Az Zour South substations in Kuwait.<br />
ABB plant control system supplied to an emergency power plant with 5 gas<br />
turbines in Doha West, Kuwait.<br />
automation, instrumentation and control<br />
systems, plus a wide range of service<br />
offerings, ABB helps optimise<br />
performance, improve reliability, enhance<br />
efficiency and minimise environmental<br />
impact throughout <strong>the</strong> plant life cycle,<br />
says <strong>the</strong> company.<br />
In 2011, ABB completed an earlier order<br />
worth around US $400M from Kuwait's<br />
Ministry of Electricity and Water for three<br />
<strong>new</strong> substations to improve <strong>the</strong> country's<br />
electrical transmission grid.<br />
ABB designed,<br />
supplied, installed,<br />
tested and<br />
commissioned <strong>the</strong><br />
substations, which<br />
have increased<br />
transmission voltage<br />
from 300kV to<br />
400 kV.<br />
The higher voltage<br />
has helped to<br />
streng<strong>the</strong>n <strong>the</strong><br />
Grid's reliability and<br />
increase its capacity to meet rising<br />
demand for electricity in Kuwait.<br />
Key components include gas-insulated<br />
switchgear, 12 large power transformers<br />
(400 kV, 765 MVA), low-voltage auxiliary<br />
systems and network protection and control<br />
equipment.<br />
Increasing <strong>the</strong> transmission voltage has<br />
enabled Kuwait's Grid to be connected to<br />
neighbouring GCC (Gulf Cooperation<br />
Council) countries, already operating at<br />
400 kV.<br />
The first substation at this voltage in<br />
Kuwait was also built by ABB as part of<br />
<strong>the</strong> GCC initiative to interlink Gulf states.<br />
Kuwait’s substations now facilitate <strong>the</strong><br />
efficient transmission and distribution of<br />
electricity, and use equipment for <strong>the</strong><br />
protection and control of electrical power.<br />
ABB has so far delivered around 10,000 of<br />
<strong>the</strong>se substations worldwide, at voltages<br />
of up to 800 kV.<br />
Internet link<br />
www.abb.com<br />
MEP<br />
M IDDLE E AST P OWER • JANUARY 2012<br />
27
POWER PLANT<br />
New power plants to<br />
ease Iraq’s energy shortfall<br />
Baghdad Co. for Gas Turbines <strong>Ltd</strong>. has won a contract worth US$129.9m to build a 500MW<br />
power station in Najaf governorate in sou<strong>the</strong>rn Iraq. Turbines have been already bought by <strong>the</strong><br />
Iraqi government from <strong>the</strong> US-based General Electric Company, reports MEP.<br />
Baghdad Company for Gas Turbines<br />
<strong>Ltd</strong>, has won a contract worth<br />
US$129.9mn to build a 500 MW<br />
power station in Najaf governorate in<br />
sou<strong>the</strong>rn Iraq in 2012.<br />
"The cabinet has decided to award a<br />
contract to Baghdad Co. for Gas Turbines<br />
<strong>Ltd</strong>. to build <strong>the</strong> gas-fired Al Haidariyah<br />
power station,” Mussab Al Mudaris, a<br />
spokesman for <strong>the</strong> Iraq Electricity Ministry<br />
told MEP.<br />
The project will be carried out on a<br />
turnkey basis and should be completed<br />
within 18 months from start of work (mid-<br />
2013). Turbines for <strong>the</strong> station have been<br />
already bought by <strong>the</strong> Iraqi government<br />
from General Electric Co (GE).<br />
"We look forward to delivering a stateof-<strong>the</strong>-art<br />
power project with <strong>the</strong> support<br />
of <strong>the</strong> Ministry of Electricity and Najaf<br />
Governorate," comments Mumtaz Rushdi,<br />
Baghdad Company's managing director.<br />
Iraq suffers from an acute power shortage<br />
and wants to at least double its power<br />
generation capacity, which stands at only<br />
6,500 MW which is less than half of <strong>the</strong><br />
country's actual electricity requirements.<br />
The Ministry has begun work building 50<br />
small power plants by <strong>the</strong> Summer of 2012<br />
to alleviate shortages. The units, costing<br />
US$6.25 billion, will be installed by a<br />
Siemens power generating turbine.<br />
GE-designed combined cycle plant.<br />
number of companies including Caterpillar<br />
Inc., MAN SE (MAGOY) of Germany and a<br />
number of South Korean firms.<br />
As of December 2011, <strong>the</strong> output of<br />
electricity sector in Iraq averages more<br />
than 8,500 MW, while <strong>the</strong> demand is<br />
typically more than 14,000 MW. In 2006,<br />
<strong>the</strong> average peak electricity supply was<br />
4,280 MW falling short of demand<br />
averaged 8,180 MW by about 3,950 MW.<br />
Demand for electricity has been fed by a<br />
growing economy<br />
and a surge in<br />
consumer purchases<br />
of appliances and<br />
electronics.<br />
Electricity is<br />
subsidised in Iraq,<br />
which has lead to<br />
increased demand.<br />
If <strong>the</strong> Ministry of<br />
Electricity’s master<br />
plan for 2006 to<br />
2015 to rehabilitate<br />
9FBGT gas turbine.<br />
and expand <strong>the</strong> national grid is successful,<br />
<strong>the</strong> Ministry estimates that Iraq will be<br />
able to meet its projected demand for<br />
electricity by <strong>the</strong> end of 2012.<br />
Despite being a holder of <strong>the</strong> world’s<br />
third-largest oil reserves, Iraq has<br />
struggled to raise electricity production.<br />
Iraqis currently receive power from <strong>the</strong><br />
national grid for about one in every five<br />
hours. Fortunately, power plants being<br />
built by General Electric Co. and Siemens<br />
AG are due to come online in 2012 and<br />
help resolve power shortages.<br />
Internet link<br />
www.baghdadcompany.com<br />
MEP<br />
28<br />
J ANUARY 2012 • MIDDLE E AST P OWER
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Units equipped with original TEDOM engines. Electrical output 80 - 200 kW.
CONTRACTS & APPLICATIONS<br />
Turbine contract<br />
for Iraq fulfilled<br />
by Siemens<br />
As part of a major<br />
power contract Siemens<br />
has shipped three SGT-<br />
300 industrial gas turbines<br />
to Iraq to generate<br />
power and process<br />
heat for <strong>the</strong> oil & gas<br />
industry.<br />
Siemens says part of<br />
<strong>the</strong> success of <strong>the</strong> SGT-<br />
300 is because of its<br />
high resilience to<br />
hydrogen sulphide,<br />
allowing it to operate<br />
on sour gas, minimising<br />
gas processing costs.<br />
The power generation<br />
model is a single-shaft<br />
7.9 MW gas turbine<br />
featuring a Dry Low<br />
Emissions (DLE) system.<br />
An 8.2 MW twin-shaft<br />
version of <strong>the</strong> SGT-300<br />
is available for<br />
mechanical drive<br />
applications.<br />
Fujairah F2<br />
power plant<br />
maintenance<br />
contract<br />
Fujairah Asia Power<br />
Company will keep a<br />
contract to run and<br />
maintain <strong>the</strong> UAE’s<br />
largest power and<br />
desalination plant, <strong>the</strong><br />
2 GW Fujairah F2<br />
facility, says a report.<br />
The plant is <strong>the</strong> second<br />
largest of its type in<br />
<strong>the</strong> world, and took<br />
7600 people three<br />
years to construct.<br />
Completed 1 year ago<br />
it has been a major<br />
boost to <strong>the</strong> Abu Dhabi<br />
Water and Electricity<br />
Authority’s power and<br />
water network.<br />
The F2 plant has been<br />
operating successfully<br />
since January 2011,<br />
and is owned and maintained<br />
by <strong>the</strong> Fujairah<br />
Asia Power Company.<br />
The F2 plant is gas<br />
powered, and utilises<br />
three gas turbine<br />
combined-cycle blocks,<br />
which incorporate five<br />
gas turbines and three<br />
steam turbines, a 100<br />
MIGD Multiple Effect<br />
Distillation desalination<br />
plant based on 12, 8.3<br />
MIGD MED units, and a<br />
30 MIGD reverse<br />
osmosis desalination<br />
section.<br />
LS Industrial Systems wins two Iraq<br />
substation contracts worth US$115m<br />
LS Industrial Systems Co. has been awarded<br />
two contracts worth US$115 million from<br />
<strong>the</strong> Iraqi government to install electrical<br />
substations throughout <strong>the</strong> country. Under<br />
<strong>the</strong> deal, Korea’s top maker of electrical<br />
equipment will establish 35 medium-voltage<br />
substations in Baghdad within a year.<br />
It also plans to supply an additional four<br />
air-insulated switchgear substations,<br />
including transformers, in a separate order.<br />
The contracts come as part of <strong>the</strong> Middle<br />
Eastern country’s US$37 billion program to<br />
revamp infrastructure, which was<br />
devastated amid three decades of war,<br />
sanctions and looting.<br />
Iraq’s electricity ministry aims to establish<br />
100 substations over <strong>the</strong> next few years to set<br />
up a secure nationwide power grid.<br />
“Based on <strong>the</strong> successful deals as a steppingstone,<br />
we plan to bid not only for <strong>the</strong> remaining 65<br />
substations but also for future reconstruction projects<br />
in Iraq and o<strong>the</strong>r Arab countries,” said a<br />
spokesman.<br />
The Middle Eastern market stands on <strong>the</strong> verge of a<br />
boom as demand surges for housing, power stations,<br />
electric cables and o<strong>the</strong>r infrastructure following<br />
popular uprisings last year. Korean builders have<br />
beefed up <strong>the</strong>ir operations across <strong>the</strong> region in<br />
recent years, focusing on power plant construction.<br />
But Iraq has remained a nascent market for <strong>the</strong>m<br />
compared with such countries as <strong>the</strong> United Arab<br />
Emirates, Libya and Saudi Arabia.<br />
LSIS is <strong>the</strong> first Asia-based company company in 60<br />
years to win such a large electricity project in <strong>the</strong><br />
region, claim analysts. LSIS is also working on a deal<br />
to build power substations in Syria, current hampered<br />
by civil unrest.<br />
In May 2011, Hanwha Engineering & Construction<br />
won a US$7.25 billion order to build a <strong>new</strong> town in<br />
Iraq by 2021. LS Cable <strong>Ltd</strong>., ano<strong>the</strong>r LS Group subsidiary,<br />
secured a $200 million deal in 2009 with an<br />
Iraqi firm to set up telecommunications networks<br />
<strong>the</strong>re.<br />
“The Iraqi reconstruction market is projected to see<br />
explosive growth over <strong>the</strong> next three years,” said<br />
Park Joong-je, an analyst at Korea Investment.<br />
US$22m Bangladesh contract for R-R<br />
Rolls-Royce, <strong>the</strong> global power<br />
systems company, is 12 weeks into<br />
a US$22 million contract to supply<br />
eight Bergen B32:40 16V<br />
reciprocating engine generator<br />
sets to Baraka Patenga Power<br />
Limited (BPPL).<br />
The engines will power BPPL’s<br />
50MW power plant under<br />
construction at Patenga, 14km<br />
south of <strong>the</strong> port city of<br />
Chittagong in south-eastern<br />
Bangladesh.<br />
Mr Faisal Ahmed Chowdhury,<br />
Chairman, Baraka Patenga Power<br />
Limited said: "BPPL is delighted to<br />
award this important contract to<br />
Rolls-Royce who we selected due<br />
to <strong>the</strong>ir track-record of delivering<br />
efficient and reliable power<br />
generation technology and services<br />
across <strong>the</strong> globe. The Patenga<br />
power plant will play an<br />
important role in supporting <strong>the</strong><br />
development of <strong>the</strong> Bangladeshi<br />
local economy, supplying<br />
electricity to <strong>the</strong> national grid.”<br />
This order brings <strong>the</strong> Rolls-Royce<br />
fleet of B32:40 16V engines sold<br />
to customers in Bangladesh to 48<br />
units. These are capable of<br />
delivering over 300MW of power<br />
and valued at circa US$150m.<br />
In July 2011 BPPL signed a Power<br />
Purchase Agreement<br />
with Bangladesh<br />
Power Development<br />
Board to develop<br />
<strong>the</strong> 50 MW power<br />
plant project on a<br />
‘Build-Own-Operate’<br />
basis for a term of<br />
15 years. BPPL is a<br />
51 per cent<br />
subsidiary of<br />
Barakatullah Electro<br />
Dynamics Limited,<br />
<strong>the</strong> Dhaka listed<br />
Bangladeshi power<br />
generation company.<br />
Rolls-Royce has a broad customer<br />
base comprising more than 500<br />
airlines, and energy customers in<br />
nearly 120 countries, with an<br />
installed base of 54,000 gas<br />
turbines. Revenues were £10.8<br />
billion in 2010, of which more<br />
than half came from <strong>the</strong> provision<br />
of services. Orders stood at £61.4<br />
billion in mid-2011.<br />
30<br />
J ANUARY 2012 • M IDDLE E AST P OWER
Harsen Europe <strong>Ltd</strong><br />
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Tel: +44 (0) 1723 378889 sales@harseneurope.com www.harseneurope.com