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PROMOTING ON-SITE POWER AND COGENERATION<br />

SPRING JANUARY 2012 2012<br />

www.gmp.uk.com/power<br />

What’s <strong>new</strong>?<br />

<strong>Ask</strong> <strong>the</strong> <strong>inventors</strong>.


Safe on <strong>the</strong> outside…<br />

…Protected on <strong>the</strong> inside.<br />

At Bradgate we build all-round safe environments for<br />

equipment, activity and people. Each of our custom<br />

designed equipment modules and acoustic containers<br />

are built to dramatically reduce noise and provide<br />

significant protection from <strong>the</strong> elements – whe<strong>the</strong>r<br />

wind, rain, fire and explosion.<br />

For an engineering solution that is reliably safer, call Bradgate.<br />

Bradgate Containers Limited, Leicester Road, Shepshed, Leicestershire, LE12 9EG England<br />

Tel: +44 (0)1509 508678 Fax: +44 (0)1509 504350 (Sales / General Enquiries) sales@bradgate.co.uk www.bradgate.co.uk


W O R L D W I D E I N D E P E N D E N T P O W E R<br />

<strong>Publishing</strong> Director:<br />

Richard Teasdale<br />

rteasdale@gmp.uk.com<br />

PROMOTING ON-SITE POWER AND COGENERATION<br />

SPRING JANUARY 2012 2012<br />

Editor:<br />

Aidan Turnbull<br />

powereditorial@gmp.uk.com<br />

Sales Director:<br />

Neb Saric<br />

nsaric@gmp.uk.com<br />

Journal Assistant:<br />

Sally Jones<br />

sjones@gmp.uk.com<br />

Accounts Department:<br />

Gretta Hay<br />

accounts@gmp.uk.com<br />

Far East Sales:<br />

Christine Guan<br />

Tel: 0086-10-65059168<br />

cguan@public3.bta.net.cn<br />

MSN: cguan019@hotmail.com<br />

Mobile: 0086-13701009982<br />

German/Denmark Sales:<br />

Mario Dobresko<br />

mdobresko@gmp.uk.com<br />

Russia Sales:<br />

Sergey Stanovkin<br />

stanovkin@dars.ru<br />

US Sales & Subscriptions:<br />

Alex Carter<br />

acarter@gmp.uk.com<br />

Asia-Pacific Correspondent:<br />

John Goss<br />

john.goss@ceejay.com.hk<br />

Contributors<br />

Foster Wheeler, Alstom, Doosan,<br />

Siemens, GE, Wartsila, MHI, GDF<br />

Suez, A.T.Kearney, Tecnicas,<br />

Reunidas Power, ComAp, Samsung<br />

C&T, Crestchic, Fluor, ABB<br />

Published by:<br />

<strong>Global</strong> <strong>Media</strong> <strong>Publishing</strong> <strong>Ltd</strong><br />

<strong>Global</strong> House, 13 Market Square,<br />

Horsham, West Sussex, RH12 1EU,<br />

UK. Tel: +44 (0)1403 220750<br />

Fax: +44 (0)1403 220751<br />

Website: www.gmp.uk.com/power<br />

© Middle East Power<br />

(ISSN 2042-6828)<br />

Distributed by UK Postings <strong>Ltd</strong>, Unit<br />

18-19, Wornal Park, Menmarsh Road,<br />

Aylesbury, Bucks, UK.<br />

Subscription price £180.00 per<br />

year. Periodicals Postage Paid at<br />

MIddlesex, NJ. Postmaster:<br />

Please send address changes to<br />

Worldwide Independent Power,<br />

544 Lincoln Blvd., Middlesex,<br />

NJ 0886-2439<br />

NEXT ISSUE - APRIL/MAY<br />

* Gas turbines * Switchgear<br />

* Gas engines * Diesel<br />

engines * Batteries<br />

* Loadbanks & Test<br />

Equipment * Emissions<br />

* Gen-sets * Coolers.<br />

M I D D L E E A S T P O W E R<br />

GMP<br />

<strong>Global</strong> <strong>Media</strong> <strong>Publishing</strong> <strong>Ltd</strong><br />

JANUARY 2012<br />

C O N T E N T S<br />

News 5<br />

Latest <strong>new</strong>s & Contracts [p.30].<br />

Gas turbines 8<br />

The <strong>new</strong> 7.9MW SGT-300 from Siemens is one of<br />

three being sent for use in Iraq, reports MEP.<br />

Gen-sets 10<br />

Hail Cement takes delivery of seven 20V32 generating<br />

sets producing 52MW of energy, explains our report.<br />

Generators 12<br />

MEP features Saudi Arabia’s Wasit Gas Plant, <strong>the</strong> site<br />

of Saudi Aramco’s <strong>new</strong> cogeneration project.<br />

Gas Engines 14<br />

The <strong>new</strong> Shulweihat 2 plant in Abu Dhabi is delivering<br />

1500MW of power to <strong>the</strong> UAE.<br />

Re<strong>new</strong>ables 16<br />

The A.T. Kearney team of management consultants<br />

reports on moves by Middle East and MENA nations.<br />

CHP/Cogeneration 18<br />

MEP looks at <strong>the</strong> US$12bn Manifa Cogeneration &<br />

Main Substations Project in Saudi Arabia.<br />

Controls.&.Monitoring 20<br />

News on <strong>the</strong> <strong>new</strong> ComAp WebSupervisor iPhone.<br />

Combined.Cycle/Loadbanks 22&24<br />

A report on <strong>the</strong> Qurayyah Independent Power Project<br />

and a look at Loadbanks from Crestchic (Middle East).<br />

Control.&.Monitoring 26<br />

Iraq’s Khor Al Zubair Power Plant project & Fluor.<br />

Power.Project 27<br />

Az Zour South CCP & ABB’s ongoing US$22m power<br />

upgrade for Kuwait.<br />

www.g m p .uk.com/p ower<br />

What’s <strong>new</strong>?<br />

<strong>Ask</strong> <strong>the</strong> <strong>inventors</strong>.<br />

What’s<br />

<strong>new</strong>?<br />

<strong>Ask</strong> <strong>the</strong><br />

<strong>inventors</strong>.<br />

With more than 1,300 employees,<br />

11 subsidiaries & 2 representation<br />

offices, MWM GmbH is one of <strong>the</strong><br />

world's leading providers of highly<br />

efficient, eco-friendly plants for<br />

decentralised energy generation. It<br />

is based in Mannheim, Germany.<br />

The SGT-300 from Siemens - just<br />

<strong>the</strong> gas turbine you need for<br />

power generation. See Page 8.<br />

Saudi Arabia’s Wasit Gas Project<br />

depends on 4 MHI M501F gas<br />

turbines. See Page 12.<br />

Our power portfolio includes<br />

M I D D L E E A S T P O W E R


FG Wilson invites you to join us…<br />

…at Middle East Electricity 2012<br />

Date: 7 – 9th February 2012<br />

Location: Dubai International Exhibition Centre<br />

Stand: 6C30, Hall 6<br />

Middle East Electricity (MEE) is widely recognised as <strong>the</strong> world’s leading energy event.<br />

FG Wilson (Engineering) <strong>Ltd</strong> is a global leader in <strong>the</strong> supply of diesel and gas generator sets. We offer:<br />

• Open and enclosed generator sets for prime and standby power<br />

• Extensive product range from 6.8 – 2,500 kVA<br />

• Solutions capability to meet individual power requirements<br />

• <strong>Global</strong> dealer network providing local expertise, delivery and support<br />

At MEE 2012, FG Wilson will be introducing our <strong>new</strong> range of<br />

455 – 750 kVA generating sets featuring exciting <strong>new</strong> design<br />

enhancements – be one of <strong>the</strong> first to see this industry<br />

leading product!<br />

For more information about us, please visit: www.FGWilson.com/MEE<br />

www.FGWilson.com


EDITOR’S LETTER<br />

WELCOME<br />

A warm welcome to <strong>the</strong> first 2012<br />

issue of Middle East Power - as<br />

always bringing you closer to <strong>the</strong><br />

stories and issues affecting on-site<br />

power and cogeneration around<br />

<strong>the</strong> Middle East & associated<br />

nations.<br />

For editorial comments, please do<br />

not hesitate to contact <strong>the</strong> editor.<br />

BIENVENUE<br />

Soyez le bienvenu à cette issue de<br />

Middle East Power 2012. Comme<br />

d'habitude, nous vous apportons<br />

toujours plus près des sujets qui<br />

affectent l'énergie et la co-generation<br />

sur place autour du monde.<br />

N'hésitez pas contacter le<br />

rédacteur pour des commentaires<br />

éditoriaux.<br />

WILLKOMMEN<br />

Herzlich Willkommen zur Ausgabe<br />

dieses Monates von Middle East<br />

Power 2012. Wie immer bringen<br />

wir Sie näher heran an die<br />

Ereignisse und Geschichten der<br />

Stromerzeugungsindustrie rund um<br />

die Welt.<br />

Für redaktionelle Kommentare und<br />

Anregungen wenden Sie sich bitte<br />

an den Autor.<br />

BIENVENIDO<br />

Bienvenido a esta edición de<br />

Middle East Power 2012. Como<br />

siempre, acercándolo a los temas<br />

que afectan a la energía y a la<br />

cogeneración in-situ. No dude en<br />

contactar con nuestro editor para<br />

cualquier cuestión editorial.<br />

BENVENUTI<br />

Benvenuti a questa nuova edizione<br />

di Middle East Power 2012. Come<br />

sempre cercheremo di offrirvi storie<br />

e questioni riguardanti on-site<br />

power e cogeneration a livello<br />

globale. Per commenti editoriali, si<br />

prega di contattare l'editore.<br />

Aidan Turnbull<br />

- Editor<br />

Masdar - a true vision of <strong>the</strong> future?<br />

For some years now <strong>the</strong> Emirate of Abu Dhabi, capital of <strong>the</strong> United Arab Emirates, has been<br />

investing in long-term strategic development of sustainable future energy technologies.<br />

The Masdar Initiative, established by His Highness Sheikh Mohammed bin Zayed Al Nahyan,<br />

<strong>the</strong> Crown Prince of Abu Dhabi, has been designed to reflect <strong>the</strong> Emirate’s long-standing commitment<br />

to a sound environmental strategy and continuing economic diversification.<br />

Masdar is currently building a zero carbon, zero waste city, investing in a range of <strong>new</strong> energy<br />

technologies, establishing a post-graduate research institution and developing a carbon<br />

management unit.<br />

Are projects like this real - or merely political 'greenwashing'?<br />

Masdar City is powered entirely by clean energy by day, getting 14MW from a nearby solar plant<br />

which is already connected to <strong>the</strong> grid. The plant is currently yielding a power surplus, after<br />

powering <strong>the</strong> city and its construction operations and sending energy back to <strong>the</strong> grid. Clearly,<br />

not all of <strong>the</strong> construction materials - cement, steel - being used in <strong>the</strong> structures are carbonfree,<br />

but Masdar claims it's making a concerted effort to use recycled and salvaged materials to<br />

<strong>the</strong> greatest extent possible.<br />

For transportation, <strong>the</strong>re's a small Personal Rapid Transit system that's already in operation,<br />

with a handful of electric pods ferrying residents about <strong>the</strong> tiny complex. Masdar was originally<br />

designed to be a pedestrian city, with a multitude of mass transit options -- now, however,<br />

electric vehicles will now be allowed within <strong>the</strong> city.<br />

In place are some real innovations. A giant cooling tower draws wind down into <strong>the</strong> compound,<br />

adds a fine mist, and keeps <strong>the</strong> outside temperature 5 or 6 degrees Centigrade colder than <strong>the</strong><br />

outside desert. LED lights line <strong>the</strong> tower, and broadcast how energy efficient <strong>the</strong> adjacent<br />

community's behaviour is at a particular moment. Finally, <strong>the</strong>re are a handful of re<strong>new</strong>able<br />

energy research projects scattered around <strong>the</strong><br />

perimeter - a small concentrated solar power<br />

plant, and a prototype of a solar cooling plant.<br />

Masdar is committed to expansion, seeking to<br />

attract thousands of live-in residents and over<br />

10,000 commuters by 2015. The nature of this<br />

expansion remains unclear although <strong>the</strong> plan is<br />

to achieve this through partnerships with<br />

international companies and foreign<br />

governments.<br />

Could this be <strong>the</strong> real energy model for <strong>the</strong><br />

future? Only time will tell.<br />

EUROPE ASIA-PACIFIC MIDDLE EAST<br />

AFRICA<br />

AMERICAS<br />

M IDDLE E AST P OWER • JANUARY 2011<br />

5


NEWS<br />

In brief...<br />

Empower doing well<br />

in Dubai, says CEO<br />

Dubai’s Empower – also<br />

known as <strong>the</strong> Emirates<br />

Central Cooling Systems<br />

Corporation – expects to<br />

become <strong>the</strong> Gulf’s largest<br />

district cooling provider in<br />

terms of customers by mid-<br />

2012. Empower’s client<br />

base is now soaring in line<br />

with an upturn in <strong>the</strong> Dubai<br />

economy and its<br />

construction sector, which<br />

had slowed in 2008 and<br />

early 2009 after <strong>the</strong><br />

international economic<br />

crisis affected <strong>the</strong> emirate’s<br />

commercial and residential<br />

property sectors.<br />

Several suspended projects<br />

have now restarted and it is<br />

thought that Empower’s<br />

<strong>new</strong> projects, ei<strong>the</strong>r in<br />

hand or awaiting<br />

confirmation, are equivalent<br />

to about one third of<br />

its present district cooling<br />

capacity.<br />

“Empower has succeeded in<br />

boosting <strong>the</strong> demand for<br />

district cooling services<br />

through a well-rounded<br />

community outreach<br />

strategy,” said Empower<br />

CEO, Ahmad Bin Shafar.<br />

Empower is a joint venture<br />

between government-owned<br />

Dubai Electric and Water<br />

Authority (DEWA) and Dubai<br />

Technology and <strong>Media</strong> Free<br />

Zone (TECOM Investments)<br />

under Dubai Holding.<br />

MHI proceeds with<br />

steam turbine order<br />

Mitsubishi Heavy Industries<br />

(MHI) is proceeding with an<br />

order for two steamturbines,<br />

350 MW each, to<br />

be installed at two largescale<br />

coal fired <strong>the</strong>rmal<br />

power plants in Morocco,<br />

which Jorf Lasfar Energy<br />

Company 5&6 (JLEC 5&6), a<br />

power plant company<br />

owned by Abu Dhabi<br />

National Energy Company<br />

(TAQA), is to build. The<br />

turbines will be delivered to<br />

a consortium formed by<br />

Daewoo Engineering &<br />

Construction Co., <strong>Ltd</strong>.<br />

Egypt’s North Giza plan under scrutiny<br />

Deals struck in 2011 by Egypt and<br />

<strong>the</strong> World Bank - namely those<br />

loan agreements totalling $820m<br />

to finance <strong>the</strong> construction of a<br />

gas fired power plant and a wind<br />

farm - could be under threat<br />

following <strong>the</strong> regime change in<br />

Cairo.<br />

A $600m agreement for a 1500<br />

MW combined-cycle gas turbine<br />

power plant in North Giza, near<br />

Cairo, and $220m for a wind<br />

power project may be<br />

reconsidered, claim some <strong>new</strong>s<br />

sources. Egypt boasts some of<br />

<strong>the</strong> world’s best wind power<br />

resources, particularly in <strong>the</strong> Gulf<br />

of Suez, where at least 7200 MW<br />

could be developed by 2022, said<br />

NPCC in transmission deal<br />

Pakistan’s National Power<br />

Construction Corporation (NPCC)<br />

has won <strong>the</strong> contract for Turnkey<br />

Construction of 380kV<br />

Transmission Line associated with<br />

Sanabl in <strong>the</strong> western region of<br />

Royal Kingdom of Saudi Arabia.<br />

The Federal Minister for Water<br />

and Power Naveed Qamar has<br />

said that <strong>the</strong> award of <strong>the</strong><br />

contract involved competitive<br />

international bidding. Candidates<br />

included NPCC and four o<strong>the</strong>r<br />

pre-qualified Saudi, Korean and<br />

Indian companies which<br />

submitted bids in September,<br />

2011.<br />

The NPCC, flag-bearer of<br />

Pakistan’s construction industry<br />

has been actively engaged since<br />

1977 in execution of power<br />

projects in Saudi Arabia and also<br />

undertook rehabilitation of power<br />

network in Kuwait in early 1990s.<br />

<strong>the</strong> World Bank.<br />

In January 2011 <strong>the</strong> <strong>the</strong>n<br />

government invited companies to<br />

bid to build <strong>the</strong> Giza North plant.<br />

Construction had been expected<br />

to start from March 2011 for completion<br />

by 2014.<br />

The plant was expected to cost<br />

about $1.4bn. The situation<br />

hinges on a deal involving a<br />

€300m ($390m) loan from <strong>the</strong><br />

Egyptian Electricity Holding<br />

Company which had been<br />

previously signed with <strong>the</strong><br />

European Investment Bank.<br />

Some banking analysts have<br />

expressed confidence that <strong>the</strong><br />

deals are likely to proceed<br />

regardless of <strong>the</strong> regime change.<br />

The projects included High<br />

Voltage Transmission Lines;<br />

Substations, Underground Cable<br />

Networks, Rural Electrification in<br />

<strong>the</strong> regions of Al-Kharj; Wadi Al-<br />

Dawasar; Tabouk; Qaseem,<br />

Yanbu; Makkah Al Mukarramah<br />

and Madinah Al Munawwrah.<br />

NPCC earned recognition of a<br />

highly professional outfit and its<br />

performance has been<br />

continuously praised by Saudi<br />

authorities.<br />

A spokesman commented: “NPCC<br />

has - all along - been a selffinancing<br />

unit making reliable<br />

contribution to <strong>the</strong> national<br />

exchequer and providing overseas<br />

employment to a large number of<br />

Pakistani managers, engineers,<br />

technical and unskilled staff and<br />

thus a big source of foreign<br />

exchange earnings for <strong>the</strong><br />

country.”<br />

MHI turbine order<br />

Mitsubishi Heavy Industries (MHI) is<br />

proceeding with an order for two<br />

steam turbines, 350 MW each, to be<br />

installed at two large-scale coal fired<br />

<strong>the</strong>rmal power plants in Morocco,<br />

which Jorf Lasfar Energy Company<br />

5&6 (JLEC 5&6), a power plant company<br />

owned by Abu Dhabi National<br />

Energy Company (TAQA), is to build.<br />

The turbines will be delivered to a<br />

consortium formed by Daewoo<br />

Engineering & Construction Co., <strong>Ltd</strong>.<br />

and Mitsui & Co., <strong>Ltd</strong>. for <strong>the</strong><br />

construction project.<br />

The large-scale coal fired power<br />

plants, in which <strong>the</strong> steam turbines<br />

are to be installed, will be built in<br />

<strong>the</strong> existing power station in <strong>the</strong> Jorf<br />

Lasfar district, near El Jadida, in <strong>the</strong><br />

southwest of Casablanca. The two<br />

<strong>new</strong> power plants will be built as <strong>the</strong><br />

No.5 and No.6 units to expand <strong>the</strong><br />

station and adjoin existing power<br />

plants operated by Jorf Lasfar Energy<br />

Company (JLEC), also a subsidiary of<br />

TAQA. In addition to supplying <strong>the</strong><br />

turbines, MHI will also be sending<br />

technical advisors. In 2008, about<br />

56% of <strong>the</strong> electricity source of<br />

Morocco came from coal.<br />

However, a <strong>new</strong> law passed encouraging<br />

Moroccans to use more re<strong>new</strong>able<br />

resources. The Moroccan government<br />

has launched a project to<br />

build a solar <strong>the</strong>rmal energy power<br />

plant.<br />

6<br />

J ANUARY 2012 • MIDDLE E AST P OWER


NEWS<br />

Dubai in US$3.27bn PV/CSP energy initiative<br />

January 2012 sees <strong>the</strong> launch of<br />

<strong>the</strong> UAE’s US$3.27 billion solar<br />

photovoltaic (PV) & concentrated<br />

solar power (CSP) project.<br />

Looking to diversify its energy<br />

mix and economy by increasing<br />

use of re<strong>new</strong>able energy, His<br />

Highness Shaikh Mohammad Bin<br />

Rashid Al Maktoum, Dubai’s ruler<br />

and vice president and prime<br />

minister of <strong>the</strong> United Arab<br />

Emirates (UAE), has officially<br />

launched <strong>the</strong> 12-billion<br />

UAE dirham programme.<br />

Named in his<br />

honour, <strong>the</strong> Mohammad<br />

Bin Rashid Al Maktoum<br />

Solar Park will employ<br />

both PV and CSP<br />

technologies. It is<br />

planned to grow to 1<br />

gigawatt (GW) of clean,<br />

re<strong>new</strong>able powergenerating<br />

capacity,<br />

according to a Gulf<br />

News report.<br />

The plant will be managed and<br />

operated by state-owned power<br />

utility Dubai Electricity and Water<br />

Authority (Dewa).. The first 10MW<br />

phase of <strong>the</strong> project is due to be<br />

completed in 4Q 2013. Final<br />

completion is scheduled for 2030.<br />

The solar power park will rise on<br />

a 48-square-kilometer (18-squaremile)<br />

plot of land.<br />

The best known of seven Arabian<br />

emirates that form <strong>the</strong> United<br />

Arab Emirates, <strong>the</strong> Dubai<br />

Integrated Energy Strategy 2030<br />

calls for re<strong>new</strong>able energy to<br />

supply a very modest 1% of <strong>the</strong><br />

state’s energy by 2020 and 5% by<br />

2030. Currently, in Dubai, 4.5-MW<br />

of electrical power is produced<br />

via solar energy.<br />

In brief...<br />

Future Energy Summit<br />

in Abu Dhabi<br />

The fifth World Future<br />

Energy Summit (WFES), <strong>the</strong><br />

world's foremost annual<br />

energy efficiency event will<br />

be held from 16-19 January,<br />

2012 at <strong>the</strong> Abu Dhabi<br />

National Exhibition Centre<br />

(ADNEC).<br />

This year's high-profile<br />

summit is slated to draw<br />

<strong>the</strong> participation of key<br />

political, business, finance,<br />

academic and industry<br />

leaders including <strong>the</strong><br />

Chinese Premier Wen<br />

Jiabao. In 2011, WFES<br />

attracted over 26,000<br />

visitors from 137 nations.<br />

Subiya II 2nd phase<br />

online in June 2012<br />

In September 2009,<br />

Kuwait’s Energy<br />

Ministry awarded a<br />

US$2.6bn contract<br />

to a consortium of<br />

Al-Rashed Group for<br />

Projects Holding,<br />

GE and Hyundai<br />

Heavy Industries<br />

(HHI) to build <strong>the</strong><br />

Subiya II power<br />

plant. The first<br />

phase with a<br />

1,300MW capacity<br />

became operational<br />

in 2011. A fur<strong>the</strong>r<br />

700MW will now be<br />

added in <strong>the</strong><br />

second phase,<br />

which is scheduled<br />

to come online in<br />

June 2012. Site<br />

preparation works<br />

began in October<br />

2009.<br />

Engineering, procurement<br />

and construction<br />

(EPC) is<br />

being undertaken<br />

by HHI. Under <strong>the</strong><br />

contract share of<br />

US$1.3bn, GE hassupplied<br />

six Frame<br />

9FA gas turbines,<br />

three steam<br />

turbines, nine<br />

generators and<br />

control protection<br />

systems. GE is also<br />

responsible for<br />

operating and<br />

maintaining <strong>the</strong><br />

plant for seven<br />

years.<br />

A study by <strong>the</strong><br />

Kuwait Institute for<br />

Scientific Research<br />

helped <strong>the</strong> design<br />

of <strong>the</strong> intake<br />

channel to Subiya.<br />

It was designed to<br />

carry a maximum<br />

water supply of<br />

148m³/s with a<br />

maximum velocity<br />

of 0.16m/s, to<br />

avoid resuspension<br />

of sediment and<br />

avoid scouring <strong>the</strong><br />

channel banks.<br />

The model study<br />

showed that <strong>the</strong><br />

proposed bellmouth<br />

intake<br />

channel needed 14<br />

guide vanes at <strong>the</strong><br />

entrance oriented<br />

at different angles.<br />

The end result is<br />

said to be one of<br />

<strong>the</strong> most advanced<br />

power plants in <strong>the</strong><br />

region. Full<br />

generating capacity<br />

will be reached in<br />

2012, says KISR.<br />

Saudi Aramco in US$200bn<br />

expansion programme<br />

Saudi Aramco has signed two engineering and project management services contracts as<br />

part of its General Engineering Services Plus (GES+) initiative. Saudi Aramco’s GES+<br />

initiative requires that <strong>the</strong> majority of its engineering services requirements be conducted<br />

in Saudi Arabia and has been designed to enhance <strong>the</strong> development of training and<br />

domestic employment opportunities.<br />

Two consortiums were selected following a competitive bidding process. Accordingly,<br />

following contract development, Saudi Aramco has said it has identified qualified<br />

contractors capable of carrying out front end engineering design (FEED), detailed design,<br />

material procurement, and project management services (PMS) to support its capital<br />

program.The GES+ contracts cover <strong>the</strong> next 4 years, until 2016, with options available for<br />

extensions.<br />

The construction of 10 <strong>new</strong> power plants is also on <strong>the</strong> cards as <strong>the</strong> Saudi Arabian Oil Co.<br />

plans to build refineries in China and Indonesia in a $200 billion spending program to<br />

double refining capacity and explore for oil and natural gas during <strong>the</strong> next decade.<br />

Saudi Aramco is preparing for talks about ‘final terms’ for a Chinese refinery and is still<br />

waiting for ‘good terms to be put on <strong>the</strong> table’ for a processing plant in Indonesia, Chief<br />

Executive Officer Khalid al-Falih said in a recent interview. Aramco will probably decide<br />

soon whe<strong>the</strong>r to invest in expanding a plant it operates with Japan’s Sumitomo Chemical<br />

Co., he said.<br />

Aramco, <strong>the</strong> world’s largest crude exporter, is expanding refining and petrochemical<br />

production to meet domestic demand and export refined products which can fetch higher<br />

prices than oil. The company plans to boost its global refining capacity to 8 million barrels<br />

a day in 10 years, including projects yet to be announced, al-Falih said.<br />

“It’s an aspiration for a longer-term growth objective,” he said of <strong>the</strong> refining-capacity<br />

target in <strong>the</strong> interview at company headquarters in <strong>the</strong> eastern Saudi city of Dhahran.<br />

Aramco also plans to invest in power generation plants inside <strong>the</strong> Kingdom and in petrochemicals<br />

production and o<strong>the</strong>r downstream activities, say industry analysts.<br />

M IDDLE E AST P OWER • JANUARY 2012<br />

7


GAS TURBINES<br />

Gas turbine will be<br />

powering Iraq’s petrochem sector<br />

A <strong>new</strong> gas turbine - <strong>the</strong> 7.9MW SGT-300 from Siemens - is one of three bought by China for<br />

power generation in Iraq. Particularly suited for Combined Heat & Power applications it offers<br />

an electrical efficiency of 30.6%, reports WIP.<br />

Siemens has shipped its 100th SGT-300<br />

industrial gas turbine from its<br />

manufacturing plant in Lincoln, UK,<br />

and this will be used for cogeneration<br />

applications in Iraq’s oil & gas sector.<br />

The 100th turbine is part of an order of<br />

three from Petrochina Company Limited<br />

for <strong>the</strong> end user China National Petroleum<br />

Corporation (CNPC) and is destined for<br />

Iraq. All three turbines will generate<br />

power and process heat for <strong>the</strong> oil & gas<br />

industry.<br />

Since <strong>the</strong> first SGT-300 turbine was<br />

delivered in 1996, it has been employed<br />

for power generation and in cogeneration<br />

in a wide range of industrial applications.<br />

Siemens says part of <strong>the</strong> success of <strong>the</strong><br />

SGT-300 is because of its high resilience<br />

to hydrogen sulphide, allowing it to<br />

operate on sour gas, minimising gas<br />

processing costs.<br />

The power generation model is a singleshaft<br />

7.9 MW gas turbine featuring a Dry<br />

Low Emissions (DLE) system. An 8.2 MW<br />

(approximately 11,000 hp) twin-shaft<br />

version of <strong>the</strong> SGT-300 is also available for<br />

mechanical drive applications.<br />

The SGT-300 gas turbine is said to<br />

combine advanced technology with a<br />

The SGT-780, one of <strong>the</strong> 9 in <strong>the</strong> Siemens turbine range.<br />

The SGT-300 package is part of a designed and engineered power plant on<br />

<strong>the</strong> island Psyttalia, off <strong>the</strong> coast of A<strong>the</strong>ns.<br />

rugged industrial design. The single-shaft<br />

version for power generation has a power<br />

output of 7.90 MW(e) and is available as a<br />

factory-assembled package.<br />

The 8.2 MW twin-shaft version is used<br />

primarily as a mechanical drive.<br />

The SGT-300 is designed to operate on a<br />

wide range of gaseous and liquid fuels.<br />

For industrial power generation, this<br />

proven gas turbine is particularly well<br />

suited to combined<br />

heat and power<br />

applications. The<br />

compact arrangement,<br />

its full,<br />

onsite technical<br />

maintainability and<br />

inherent reliability<br />

have made it <strong>the</strong><br />

gas turbine of<br />

choice for <strong>the</strong> oil<br />

and gas industry,<br />

says <strong>the</strong> company.<br />

Specifications are<br />

as follows:<br />

Power generation 7.90MW(e)<br />

• Fuel: Natural gas<br />

• Frequency: 50/60Hz<br />

• Electrical efficiency: 30.6 %<br />

• Heat rate: 11,773kJ/kWh<br />

(11,158Btu/kWh)<br />

• Turbine speed: 14,010 rpm<br />

• Compressor pressure ratio: 13.7:1<br />

• Exhaust gas flow: 30.2kg/s (66.6lb/s)<br />

• Exhaust temperature: 542° C (1008° F)<br />

• NOx emissions (with DLE, corrected<br />

to 15 % O2 dry): ≤ 15ppmV<br />

The SGT-300 provides Dry Low Emission<br />

(DLE) combustion which has been<br />

designed to minimise NOx emissions and<br />

ensure that turbines comply with Iraq’s<br />

regional emission regulations.<br />

“ The SGT-300’s leading-edge turbine<br />

technology offers broad fuel flexibility<br />

and outstanding efficiencies for economic<br />

fuel consumption and low CO2 emissions,”<br />

commented a Siemens spokesman.<br />

Internet link<br />

www.siemens.com<br />

MEP<br />

8<br />

J ANUARY 2012 • MIDDLE E AST P OWER


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GEN-SETS<br />

New Wärtsilä generating<br />

sets bound for Saudi Arabia<br />

During 2012 <strong>the</strong> Saudi Arabian cement manufacturer - Hail Cement - will take delivery of<br />

seven 20V32 generating sets providing more than 52MW of energy. With power demand in <strong>the</strong><br />

Kingdom increasing by 7%, <strong>the</strong> additional capacity will certainly be welcome, reports WIP.<br />

Wärtsilä has been awarded a<br />

contract to supply <strong>the</strong> bulk of<br />

engineering, equipment and<br />

construction elements for an on-site<br />

power plant to be delivered to Saudi<br />

Arabian cement manufacturer Hail<br />

Cement.<br />

The Finnish engine OEM will supply<br />

seven 20V32 generating sets, providing a<br />

total output of 52 MW. The engines will<br />

run on heavy fuel oil but can switch to<br />

light fuel oil as a back-up fuel.<br />

The equipment is scheduled to be<br />

delivered during 2012, and construction of<br />

<strong>the</strong> plant is scheduled to take around 15<br />

months.<br />

Wärtsilä already has a strong presence in<br />

Saudi Arabia, with almost 1400 MW of<br />

capacity installed and around 70% of <strong>the</strong><br />

Kingdom’s cement manufacturing facilities<br />

are powered by its plants. Wärtsilä<br />

believes this number is likely to increase,<br />

given that power demand in Saudi Arabia<br />

is increasing by more than 7% a year, and<br />

<strong>new</strong> generating capacity is being added.<br />

The seven 20V32 engines have <strong>the</strong><br />

capacity to produce up to 8.7 MWs of<br />

electrical power from each engine.<br />

The units are state-of-<strong>the</strong>-art and signify<br />

not only a major step towards reducing<br />

diesel consumption, but will also reduce<br />

Wartsila 20V32 engine.<br />

Wartsila 20 Powerskid.<br />

exhaust emissions and have a lower<br />

environmental footprint.<br />

Wärtsilä has a reputation for being<br />

innovative with its power generation<br />

technology. The company also makes <strong>the</strong><br />

20 Powerskid which represents a <strong>new</strong><br />

concept for <strong>the</strong> 1–15 MW power plant<br />

range. The compact design is based on<br />

premanufactured modules which ensure<br />

fast and easy installation.<br />

The basic design comprisesa generating<br />

set based on a 6-, 8- or 9-cylinder<br />

Wärtsilä 20 engine fuel, lube oil cooling<br />

and control system mounted on a<br />

common skid.<br />

The Wärtsilä 20 Powerskid containerised<br />

power plant has been developed in<br />

response to <strong>the</strong> increasing demand for<br />

small diesel power plants running on<br />

heavy fuel oil or liquid biofuel. Designed<br />

to meet a flexible power demand, <strong>the</strong><br />

container power plant contains all <strong>the</strong><br />

essential systems and equipment for <strong>the</strong><br />

power plant in two 40-foot high<br />

containers. The <strong>new</strong> Wärtsilä OilCube is<br />

based on <strong>the</strong> Wärtsilä 20V32 generating<br />

New power plant design from<br />

Wartsila.<br />

set. This is a complete power plant unit<br />

designed to meet a power demand of 5 to<br />

30 MW.<br />

The OilCube is said to be an extremely<br />

flexible, streamlined and exceptionally<br />

cost-efficient solution for power<br />

production. It offers high electrical<br />

efficiency through minimising <strong>the</strong> plant’s<br />

own consumption. According to Wärtsilä,<br />

factors such as <strong>the</strong> simple and reliable<br />

technical solutions and compact, preengineered<br />

design of <strong>the</strong> OilCube are said<br />

to make it ‘perfect’ for EPC deliveries<br />

even to areas lacking infrastructure.<br />

Internet link<br />

www.wartsila.com<br />

MEP<br />

10<br />

J ANUARY 2012 • MIDDLE E AST P OWER


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GENERATORS<br />

Generators for Saudi<br />

Arabia’s Wasit Gas Project<br />

The Wasit Gas Plant, located in eastern Saudi Arabia, is <strong>the</strong> site of Saudi-Aramco’s ambitious<br />

<strong>new</strong> cogeneration project designed to provide process gas into energy for <strong>the</strong> Grid. Four MHI<br />

M501F gas turbines will be at <strong>the</strong> heart of <strong>the</strong> development, reports WIP.<br />

In one of <strong>the</strong> first technology deliveries<br />

for 2012, Mitsubishi Heavy Industries<br />

(MHI) will shortly provide four sets of<br />

its natural gas-fired, 150 MW M501F gas<br />

turbines and generators to Canada’s SNC-<br />

Lavalin International.<br />

These gas turbines and generators will<br />

form <strong>the</strong> core of a proposed cogeneration<br />

facility for <strong>the</strong> Wasit gas plant project, a<br />

large-scale gas processing project by<br />

Saudi Aramco, <strong>the</strong> Kingdom of Saudi<br />

Arabia's government-owned company.<br />

The gas turbines and generators will be<br />

installed at Wasit Gas Plant, located in<br />

<strong>the</strong> eastern province of Saudi Arabia to<br />

process <strong>the</strong> gas produced from <strong>the</strong> Hasbah<br />

and Arabiyah non-associated gas fields.<br />

MHI will supply <strong>the</strong> four M501F gas<br />

turbines and Mitsubishi Electric<br />

Corporation will provide <strong>the</strong> four<br />

generators.<br />

This latest order will bring <strong>the</strong><br />

cumulative number of M501F gas<br />

turbines ordered for Saudi Aramco to<br />

11 units, says MHI.<br />

With more than 171 units installed<br />

and being commissioned, and over 5.5<br />

million hours of collective operation in<br />

<strong>the</strong> field, Mitsubishi’s F Series turbines are<br />

said to be among <strong>the</strong> world’s most proven<br />

gas turbine designs. Progressive design<br />

updates and enhancements have helped<br />

to keep <strong>the</strong> Mitsubishi F Series at <strong>the</strong> top<br />

of its class for more than 20 years, says<br />

<strong>the</strong> company.<br />

Design features of <strong>the</strong> M501F include a<br />

two-bearing single-shaft construction, a<br />

Cold-End Power Drive, an Axial Exhaust,<br />

Above: Tuxpan-V is located about<br />

250km north-east of Mexico City. It is a<br />

500 MW, 2+1 combined-cycle power<br />

plant with M501F gas turbines.<br />

Power Output Heat Rate-LHV CC Output* CC Heat Rate-LHV*<br />

M501F3 185 MW 9,230 Btu/kWh 285 MW 5,976 kcal/kWh<br />

M701F3 312 MW 8,683 Btu/kWh 465 MW 5,935 kcal/kWh<br />

and a 4-Stage Turbine with individual<br />

combustors. O<strong>the</strong>r features include Single<br />

Row 1 Vanes and cooled & filtered Rotor<br />

Air. The M501F’s double shell casing<br />

construction prevents rubbing between<br />

stationary and rotating parts. It is made<br />

from high strength durable and repairable<br />

hot gas path materials instead of more<br />

expensive single crystal parts.<br />

The M501F has advanced pre-mix DLN<br />

combustor technology with 9 or 15 ppm<br />

NOx emissions. There is also active on-line<br />

combustor sensor technology for<br />

protection against combustion flame<br />

instabilities<br />

Internet link<br />

www.mhi.co.jp<br />

MEP<br />

12<br />

J ANUARY 2012 • MIDDLE E AST P OWER


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GAS ENGINES<br />

Shuweihat 2 & <strong>new</strong> gas<br />

engines in Abu Dhabi<br />

Start-up of <strong>the</strong> Shuweihat 2 plant has begun in Abu Dhabi, located in <strong>the</strong> west of <strong>the</strong><br />

Emirate. Shuweihat 2 is a greenfield, natural gas-fired installation delivering 1500 MW of<br />

electricity and 454,610 cu.m./day of water, run by GDF Suez, reports MEP.<br />

GDF Suez has signed a 20-year<br />

power and water purchase<br />

agreement for <strong>the</strong> Shuweihat 2<br />

power generation & seawater desalination<br />

plant, a major independent power and<br />

water project in Abu Dhabi, United Arab<br />

Emirates.<br />

GDF Suez owns 40% of Shuweihat 2, with<br />

<strong>the</strong> remaining 60% owned by Abu Dhabi<br />

Water and Electricity Authority (ADWEA).<br />

An affiliate of ADWEA, <strong>the</strong> Abu Dhabi<br />

Water and Electricity Company (ADWEC) is<br />

<strong>the</strong> sole off-taker of <strong>the</strong> output in <strong>the</strong><br />

plant.<br />

Dirk Beeuwsaert, CEO of GDF Suez<br />

Energy International, commented on <strong>the</strong><br />

Shuweihat Project: 'We firmly believe in<br />

<strong>the</strong> energy and water opportunities in <strong>the</strong><br />

Gulf, which offer long-term off-take<br />

contracts within a well-developed legal<br />

framework in a region with strong<br />

growth.'<br />

The power plant section of <strong>the</strong> site<br />

includes <strong>the</strong> following major equipment:<br />

* Five Siemens V94.3A2 gas turbine<br />

generator sets equipped with 40m exhaust<br />

gas bypass stacks and bypass dampers;<br />

* Five Siemens two pressure heat<br />

recovery steam generators (HRSG) with<br />

55m stacks;<br />

* Two Siemens back pressure steam<br />

turbine generator sets. The power plant<br />

comprises two blocks of gas turbines. The<br />

first block comprises two large industrial<br />

frame gas turbines with bypass stacks and<br />

bypass dampers, exhausting into<br />

associated heat recovery steam<br />

generators (HRSGs).<br />

This pair of gas turbines delivers power<br />

to <strong>the</strong> 220kV substation.<br />

The second block<br />

of three gas<br />

turbines exhaust<br />

directly into <strong>the</strong>ir<br />

associated HRSGs<br />

and deliver power<br />

to <strong>the</strong> 400kV<br />

substation.<br />

Each gas turbine<br />

is rated at 222MW<br />

gross at reference<br />

site conditions of<br />

46°C, 42% relative<br />

humidity. The heat recovery steam<br />

generators are of a two-pressure design.<br />

Supplementary firing is used to enhance<br />

and provide flexibility in steam<br />

production, with an operational<br />

philosophy of supporting supplementary<br />

firing at all loads o<strong>the</strong>r than base load.<br />

Two back pressure steam turbines at<br />

Shuweihat are each rated at 251.4MW<br />

gross generate power from <strong>the</strong> high<br />

pressure steam flow before exhausting to<br />

<strong>the</strong> process steam main. The steam<br />

turbines deliver power to <strong>the</strong> 400kV<br />

substation.<br />

Power export from <strong>the</strong> power island is<br />

by cables at 220kV and 400kV to <strong>the</strong><br />

Shuweihat electrical special facility where<br />

<strong>new</strong> 220kV and 400kV substations provide<br />

connections to <strong>the</strong> corresponding<br />

electricity transmission systems. They<br />

deliver a 1,500MW load.<br />

Internet link<br />

www.gdfsuez.com<br />

MEP<br />

14<br />

J ANUARY 2012 • MIDDLE E AST P OWER


RENEWABLES<br />

Re<strong>new</strong>ables: why <strong>the</strong> sun<br />

will prove <strong>the</strong> best investment<br />

The Middle East feels <strong>the</strong> negative impact of fluctuating oil prices, particularly as it consumes oil<br />

for its own air-conditioning, electricity & drinking water. However, an alternative energy solution<br />

is directly overhead - <strong>the</strong> sun, say <strong>the</strong> A.T. Kearney team of management consultants.<br />

The majority of <strong>the</strong> Middle East’s<br />

energy projects have focused on<br />

fossil fuels. There are <strong>new</strong> coal<br />

plants in Dubai and Oman and a ‘sour gas’<br />

project (using natural gas with high<br />

sulphur content) in Abu Dhabi. There is<br />

only one major solar energy project under<br />

construction, <strong>the</strong> sprawling Masdar<br />

Initiative in Abu Dhabi.<br />

Dubbed <strong>the</strong> Sustainability City, Masdar<br />

will rely entirely on re<strong>new</strong>able energy<br />

sources, primarily solar energy plants,<br />

with a sustainable, zero-carbon, zerowaste<br />

ecology. Additional power will be<br />

generated by photovoltaic modules placed<br />

on rooftops throughout <strong>the</strong> city, wind<br />

farms and geo<strong>the</strong>rmal. When completed<br />

in 2014, Masdar will be home to 50,000<br />

residents, 1,500 businesses and one<br />

university.<br />

O<strong>the</strong>r MENA countries have already<br />

announced plans for solar energy<br />

projects. Morocco is currently considering<br />

two solar power plants as a first phase in<br />

its plan to become an energy provider for<br />

Europe. Saudi Arabia has pledged money<br />

for re<strong>new</strong>able energy research, and Dubai<br />

has passed a Clean Energy Act and is<br />

actively hiring alternative energy<br />

researchers. These projects and a handful<br />

of o<strong>the</strong>rs, however, barely scratch <strong>the</strong><br />

surface of possibilities. International<br />

investors are eager to tap into <strong>the</strong><br />

opportunity, primarily because among all<br />

forms of alternative energy, solar power is<br />

perhaps <strong>the</strong> most advanced in terms of<br />

technology and profitability. Compared<br />

with standard forms of electricity<br />

generation, such as natural gas and<br />

nuclear, solar power plants can be built<br />

faster. As <strong>the</strong> technology improves, solar<br />

energy costs are also becoming more<br />

competitive with traditional methods.<br />

Although solar energy has had a<br />

reputation for being overly complex and<br />

expensive, more experts are asserting it<br />

has a bright future. For instance,<br />

scientists in Europe<br />

believe that by<br />

installing state-of<strong>the</strong>-art<br />

solar panels<br />

in <strong>the</strong> Sahara<br />

Desert, <strong>the</strong> entire<br />

continent of Europe<br />

could be powered<br />

by <strong>the</strong> sun. The<br />

necessary longdistance<br />

transmission<br />

technologies<br />

already exist,<br />

and <strong>the</strong> European power grid is being<br />

connected to <strong>the</strong> Middle East across <strong>the</strong><br />

Strait of Gibraltar and o<strong>the</strong>r sea crossings.<br />

At <strong>the</strong> same time, <strong>the</strong> countries of <strong>the</strong><br />

Gulf region are rapidly integrating <strong>the</strong>ir<br />

power grids to export energy to Europe.<br />

The next step is to foster international<br />

collaboration and raise <strong>the</strong> necessary<br />

funds to implement a true solar power<br />

network.<br />

IThe Middle East, and in particular <strong>the</strong><br />

nations of <strong>the</strong> Gulf region, have extensive<br />

experience drawing foreign investment<br />

into <strong>the</strong> area. Bahrain and Dubai have<br />

opened <strong>the</strong>ir previously closed power<br />

industries to foreign investors.<br />

Elsewhere, special investment zones and<br />

<strong>the</strong> Masdar Initiative have drawn foreign<br />

interest and investments.<br />

A.T. Kearney is well-known for its FDI<br />

Confidence Index Forecasts. Conducted<br />

over <strong>the</strong> last 13 years by this global<br />

management consulting firm, <strong>the</strong> Index<br />

provides a unique look at <strong>the</strong> present &<br />

future prospects for international<br />

investment flows.<br />

Internet link<br />

www.atkearney.com<br />

MEP<br />

16<br />

J ANUARY 2012 • MIDDLE E AST P OWER


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CHP/COGENERATION<br />

Combustion gas turbines<br />

& heat recovery at Manifa<br />

The US$12bn Manifa Cogeneration and Main Substations Project in Saudi Arabia has just<br />

benefitted from a plan to install <strong>new</strong> cogeneration facilities comprising a Combustion Gas Turbine<br />

Generator, Heat Recovery Steam Generator and a Steam Turbine Generator, reports MEP.<br />

Asubsidiary of Foster Wheeler's global<br />

power group has delivered<br />

equipment to supply two separate<br />

contracts by Tecnicas Reunidas Power of<br />

Madrid, Spain.<br />

Power generation systems have been<br />

installed at <strong>the</strong> Manifa Cogeneration and<br />

Main Substations Project in Saudi Arabia.<br />

One contract is for <strong>the</strong> design and supply<br />

of two heat recovery steam generators;<br />

<strong>the</strong> o<strong>the</strong>r is for <strong>the</strong> design and supply of<br />

two package-type steam generators. The<br />

equipment was installed by Tecnicas<br />

Reunidas for Saudi Aramco.<br />

The Manifa program - likely to be completed<br />

in 2015 - will support Saudi Arabia's<br />

plan to raise production capacity beyond<br />

<strong>the</strong> 12.5 million b/d from just above 11<br />

million b/d. Manifa project will have a<br />

capacity to process 900,000 barrels/day<br />

crude oil, 120 million cubic feet of associated<br />

sour gas and 50,000 b/d of condensate.<br />

The Manifa Project is both an Offshore<br />

and Onshore development. The Manifa<br />

Field is located in shallow waters and <strong>the</strong><br />

development involved <strong>the</strong> construction of<br />

27 drilling production islands and 2 water<br />

injection islands linked by a Causeway to<br />

<strong>the</strong> <strong>new</strong> Onshore Processing Facilities. The<br />

scheme also includes <strong>the</strong> construction of<br />

associated pipelines and a water<br />

supply system.<br />

The Arabian Heavy crude will<br />

be exported from Aramco's Al-<br />

Juaymah and Ras Tanura terminals,<br />

while <strong>the</strong> gas and <strong>the</strong> condensate<br />

will be processed at <strong>the</strong><br />

Khursaniyah gas plant, which is<br />

being expanded as part of <strong>the</strong><br />

Manifa program.<br />

The Cogeneration Facilities<br />

include a Combustion Gas<br />

Turbine Generator (CGTG),<br />

aSteam Turbine Generator (STG)<br />

and a Heat Recovery Steam<br />

Generator, (HRSG).<br />

In <strong>the</strong> latter, <strong>the</strong> hot exhaust<br />

from a gas turbine is fed to an<br />

HRSG to generate steam which, in turn,<br />

drives a steam turbine. This combination<br />

produces electricity more efficiently than<br />

ei<strong>the</strong>r <strong>the</strong> gasturbine or steam turbine<br />

alone. The HRSG is also an important<br />

component in cogeneration plants.<br />

Cogeneration plants typically have a<br />

higher overall efficiency in comparison to<br />

a combined cycle plant.<br />

This is due to <strong>the</strong> loss of energy associated<br />

with <strong>the</strong> steam turbine. Modular<br />

HRSG GAHRSGs consist of four major components:<br />

<strong>the</strong> Economizer, Evaporator,<br />

Superheater and Water preheater. The different<br />

components are put toge<strong>the</strong>r to<br />

meet <strong>the</strong> operating requirements of <strong>the</strong><br />

unit. Tecnicas Reunidas, <strong>the</strong> EPC<br />

Contractor for this package also<br />

contracted Foster Wheeler for <strong>the</strong> design<br />

and supply of two heat recovery steam<br />

generators (HRSG) and two package-type<br />

steam generators.<br />

Internet link<br />

www.tecnicasreunidas.es<br />

MEP<br />

18<br />

J ANUARY 2012 • MIDDLE E AST P OWER


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CONTROLS & MONITORING<br />

Monitoring gen-sets via<br />

your own mobile<br />

The <strong>new</strong> ComAp WebSupervisor iPhone has been designed to<br />

bring you a simple and easy way to monitor systems and equipment<br />

wherever you may be in <strong>the</strong> world, reports WIP.<br />

The operation and maintenance of<br />

power generation equipment is a<br />

costly business, monitoring of that<br />

equipment is often key to keeping such<br />

costs under control, explains ComAp.<br />

ComAp recognises that while some<br />

companies have <strong>the</strong> luxury of centralised<br />

monitoring and control suites, sometimes<br />

it is important to get information directly<br />

to people on <strong>the</strong> move.<br />

This is where <strong>the</strong> <strong>new</strong> ComAp<br />

WebSupervisor iPhone app comes in.<br />

Simply visit <strong>the</strong> Apple App store and<br />

download <strong>the</strong> app onto your iPhone.<br />

Within minutes you are able to monitor<br />

your registered gen-sets directly from<br />

your iPhone.<br />

Has that rental set you have on <strong>the</strong><br />

building project in town flagged up that<br />

maintenance is due? The WebSupervisor<br />

iPhone app will alert you.<br />

Is someone stealing fuel from your<br />

remote cell-tower standby generator up in<br />

hills? The WebSupervisor iPhone app will<br />

alert you.<br />

What if a Low Oil pressure alarm came<br />

up during automatic test on <strong>the</strong> standby<br />

set you maintain at <strong>the</strong> local shopping<br />

centre? The WebSupervisor iPhone app<br />

will alert you.<br />

The WebSupervisor iPhone app uses<br />

Apple’s ‘push notification’ technology to<br />

get you regular updates from your<br />

monitored sets direct to <strong>the</strong> application.<br />

This gives you <strong>the</strong> eassurance that your<br />

power generation assets are performing<br />

correctly - right in your pocket.<br />

If you want more information or simply<br />

want to review <strong>the</strong> fleet at any time, <strong>the</strong><br />

WebSupervisor iPhone App gives you direct<br />

access to your WebSupervisor account and<br />

all registered sets from anywhere your<br />

iPhone has a signal.<br />

The WebSupervisor iPhone app is part of<br />

ComAp extensive range of modern<br />

communications products and options all<br />

aimed at getting you ‘simply connected’,<br />

so you can focus on <strong>the</strong> important things,<br />

such as controlling costs or quickly fixing<br />

<strong>the</strong> problems as <strong>the</strong>y arise.<br />

The simple interface makes at a glance<br />

review of assets easy. Fleet managers,<br />

site engineers, infrastructure managers,<br />

equipment owners, investors, service<br />

managers or service engineers all benefit<br />

from this highly connected approach to<br />

management of equipment.<br />

ComAp generator and engine controllers<br />

offer a choice of plug in modules and on<br />

board connections give wide choice for<br />

wired E<strong>the</strong>rnet or cellular based wireless<br />

connections for your generators.<br />

ComAp’s unique AirGate technology connects<br />

those assets painlessly to <strong>the</strong> internet<br />

avoiding typical issues encountered<br />

when trying to establish communication<br />

systems of this nature. Airgate provides<br />

truly plug and play connectivity.<br />

WebSupervisor allows users of ComAp<br />

control equipment to monitor and record<br />

operational histories from many distributed<br />

assets simultaneously. Alarm notification<br />

and response can be managed from<br />

ei<strong>the</strong>r centralised control point or distributed<br />

to <strong>the</strong> engineering teams in <strong>the</strong><br />

field. A basic user account is FREE and<br />

provides users with most of <strong>the</strong>ir monitoring<br />

requirements. Monitor from any PC or<br />

web enabled device anywhere.<br />

WebSupervisor iPhone app puts your<br />

entire fleet in your pocket. Peace of<br />

mind wherever you are; on road, on site,<br />

at <strong>the</strong> office, at home. Visit <strong>the</strong> Apple<br />

app store and download your FREE<br />

WebSupervisor iPhone app.<br />

View <strong>the</strong> WebSupervisor video at<br />

http://www.youtube.com/watch?v=RVcQL<br />

vkcAoY<br />

Internet link<br />

www.compa.cz<br />

MEP<br />

20<br />

J ANUARY 2012 • MIDDLE E AST P OWER


www.bnfa.eu<br />

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Uptimax Ni-Cd battery<br />

The maintenance-free<br />

vital support<br />

for critical systems<br />

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Uptimax now becomes maintenance-free (1) . It delivers <strong>the</strong><br />

vital power to ensure <strong>the</strong> continuity of mission-critical loads,<br />

to facilitate safe shutdown processes, to bridge to standby<br />

power, thus safeguarding vital industrial equipment.<br />

• Maintenance-free (1) design reduces battery service costs<br />

• Enhanced performance optimizes battery life cycle cost<br />

• Good chargeability minimizes battery down-time<br />

• Total reliability ensures safe operation in <strong>the</strong> most<br />

demanding operating conditions<br />

(1) The term maintenance-free means that no addition of water is necessary during <strong>the</strong> life time<br />

of <strong>the</strong> product when operating under Saft’s recommended conditions.<br />

www.saftbatteries.com


COMBINED CYCLE<br />

Combined Cycle Plant -<br />

Saudi Arabia’s Qurayyah IPP<br />

A consortium led by ACWA Power - and includes Samsung C&T and MENA Fund - is<br />

going ahead with <strong>the</strong> construction of <strong>the</strong> largest independent power generation project in <strong>the</strong> world<br />

- <strong>the</strong> Qurayyah Independent Power Project (IPP) in Saudi Arabia.reports MEP.<br />

The Qurayyah Independent Power<br />

Project, to be developed on a BOO<br />

(build, own, operate) basis by 2014,<br />

will be located at Qurayyah, on <strong>the</strong><br />

eastern coast of Saudi Arabia adjacent to<br />

existing SEC facilities. The plan is<br />

to substantially increase power supplies to<br />

<strong>the</strong> Saudi power grid.<br />

The third project of its type, and <strong>the</strong><br />

largest, <strong>the</strong> IPP being developed by SEC<br />

represents ano<strong>the</strong>r major development in<br />

<strong>the</strong> Saudi power sector to help meet <strong>the</strong><br />

rapidly increasing power demand in Saudi<br />

Arabia.<br />

The project company Hajr Electricity<br />

Production Company (HAJR) was<br />

established by a consortium owning 50%<br />

and SEC owning <strong>the</strong> remaining 50%.<br />

Qurayyah IPP comprises six identical<br />

groups of equipment, each delivering net<br />

output of 654.5 MW.<br />

Each group comprises two Gas Turbines<br />

(GTS), two Heat Recovery Steam<br />

Generators (HRSG) and one steam turbine.<br />

The Qurayyah IPP Plant is designed and<br />

will be constructed to comply with all<br />

applicable environmental laws, guidelines,<br />

regulations and standards as per World<br />

Bank, IFC and Saudi Presidency of<br />

Meteorology and Environment (PME), says<br />

<strong>the</strong> consortium.<br />

Al Ezzel Combined Cycle Plant, Dubai, UAE.<br />

Al Taweelah Combvined Cycle Plant, UAE: built by Siemens.<br />

HRSG schematic.<br />

The project will deliver 3,927 MW of<br />

electricity to SEC under a 20 year Power<br />

Purchase Agreement (PPA) commencing on<br />

June 30th, 2014. Siemens will provide all<br />

major equipment and electrical systems<br />

and Samsung C&T will engineer, procure<br />

and construct <strong>the</strong> project as <strong>the</strong> EPC contractor<br />

to deliver <strong>the</strong> project.<br />

Once completed, <strong>the</strong> plant will be<br />

operated by The First National Operation<br />

& Maintenance<br />

Company (NOMAC)<br />

a subsidiary of<br />

ACWA Power under<br />

a long-term<br />

Operation &<br />

Maintenance<br />

contract with<br />

Siemens providing<br />

parts and services<br />

for <strong>the</strong> gas turbines<br />

under a Long-Term<br />

Service Agreement<br />

(LTSA) with NOMAC. Mr. Yousef AlOuhali,<br />

<strong>the</strong> EMO of Hajr, told MEP:<br />

“We are proud to be <strong>the</strong> Project Owner<br />

of Qurayyah IPP not only because it is <strong>the</strong><br />

world’s largest combined cycle IPP, but<br />

most importantly <strong>the</strong> project will provide<br />

major economic advantage for <strong>the</strong><br />

Kingdom of Saudi Arabia.<br />

“Firstly, <strong>the</strong> project was bid with <strong>the</strong><br />

lowest tariff possible (21% lower than <strong>the</strong><br />

nearest bidder), thus delivering over SAR<br />

2 billion of savings over 20 years to <strong>the</strong><br />

economy of <strong>the</strong> Kingdom.<br />

“Secondly, <strong>the</strong> project is designed with<br />

<strong>the</strong> highest <strong>the</strong>rmal performance possible,<br />

more than 52% efficiency, or 14% more<br />

efficient than <strong>the</strong> traditional steam power<br />

plant exist in <strong>the</strong> Kingdom now, which will<br />

make it <strong>the</strong> most efficient in Saudi<br />

Arabia."<br />

Internet link<br />

www.acwapower.com<br />

MEP<br />

22<br />

J ANUARY 2012 • MIDDLE E AST P OWER


Thinking ahead about innovation.<br />

Which gas engine is<br />

<strong>the</strong> right one for you?<br />

<strong>Ask</strong> <strong>the</strong> <strong>inventors</strong>.<br />

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gas engine, thus laying <strong>the</strong> foundation<br />

for <strong>the</strong> company MWM. Today we are <strong>the</strong><br />

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www.mwm.net


LOADBANKS<br />

Crucial to testing &<br />

servicing all power sources<br />

Loadbanks provide a means to commission, test and service all types of power sources, including<br />

generators, turbines, batteries and fuel cells. Here, MEP looks at Crestchic (Middle East) which<br />

offers load bank packages up to 40MW, at voltages varying from 380V up to 15kV.<br />

Crestchic (Middle East) offers a wide<br />

range of loadbanks for rental,<br />

exclusively manufactured by<br />

Crestchic <strong>Ltd</strong> (UK), a sister company.<br />

Crestchic is one of <strong>the</strong> largest specialist<br />

loadbank manufacturer in <strong>the</strong> world, with<br />

25 years’ experience.<br />

All loadbanks are built in <strong>the</strong> UK to BS<br />

EN ISO 9001 certified procedures. These<br />

loadbanks provide a means to commission,<br />

test and service all types of power<br />

sources, including generators, turbines,<br />

batteries and fuel cells.<br />

They do this by providing an electrical<br />

load which can be controlled remotely<br />

and simulate demand in real operating<br />

conditions.<br />

Loadbanks can provide a variable<br />

resistive load (kW), a resistive/reactive<br />

load (kVA) at a variable or fixed power<br />

factor or a DC load for <strong>the</strong> discharge of<br />

batteries.<br />

Crestchic (Middle East) Technical<br />

Services LLC was established in Jebel Ali<br />

Free Zone, United Arab Emirates, in 2007,<br />

and is a wholly owned subsidiary of<br />

Northbridge Industrial Services plc, UK.<br />

The main focus of <strong>the</strong> company is to<br />

provide for <strong>the</strong> sale and rental of load<br />

banksCrestchic (Middle East) Technical<br />

Services LLC has a current capability of<br />

Crestchic loadbank at a UK data centre (East Grinstead).<br />

1.0MVA resistive/reactive loadbank.<br />

providing load bank packages up to 40MW,<br />

at voltages varying from 380V up to 15kV,<br />

50/60Hz, as well as 12MVA,480V, 600V,<br />

660V, 690V, 785V, and 50Hz - 60Hz.<br />

Efficient power generation testing and<br />

system proving is essential, and loadbanks<br />

provide <strong>the</strong> stable, continuous and<br />

variable loads necessary to imitate real<br />

loads in real time. This gives operators a<br />

information about whe<strong>the</strong>r or not <strong>the</strong><br />

generating plant<br />

and associated<br />

electrical supply<br />

system under<br />

inspection is ‘fit for<br />

purpose’.<br />

Loadbanks are<br />

manufactured as<br />

resistive only,<br />

reactive (inductive)<br />

only, and resistive /<br />

reactive. Purely<br />

resistive loadbanks<br />

1.875MVA resistive/reactive loadbank.<br />

provide power at unity power factor,<br />

whilst <strong>the</strong> reactive types allow for <strong>the</strong><br />

power factor, hence kVA load to be varied.<br />

The standard design is for 50 / 60Hz, but<br />

specialised types can also be provided to<br />

suit <strong>the</strong> customer specification, e.g.<br />

suitable for operation at 400Hz, for<br />

testing aircraft ground power units.<br />

NME FZE has provided a 20MVA, 6.6kV,<br />

60Hz load bank package on a rental basis<br />

for Saipem at Drydocks World, Dubai, for<br />

testing <strong>the</strong> two 14MW, 6.6kV steam<br />

turbines installed on FPSO Gimboa.<br />

Internet link<br />

www.crestchic.me.com<br />

MEP<br />

24<br />

J ANUARY 2012 • MIDDLE E AST P OWER


POWER PLANTS<br />

UAE’s holistic plan: power<br />

infrastructure development<br />

There is insufficient power generation capacity in some parts of <strong>the</strong> UAE. Combined with <strong>the</strong><br />

non-existence of <strong>the</strong> national grid, this has resulted in <strong>the</strong> shortage of electricity in certain areas,<br />

says a report by Dr Vinesh Thiruchelvam, Senior Electrical Engineer, Atkins Middle East.<br />

The United Arab Emirates (UAE) has<br />

been far sighted in its approach<br />

towards developing an infrastructure<br />

which meets <strong>the</strong> demands of <strong>the</strong><br />

future. The expansive urban development<br />

in <strong>the</strong> UAE has caused <strong>the</strong> power demand<br />

to increase and <strong>the</strong>re will be an upwards<br />

shift for many years to come.<br />

Although <strong>the</strong> population pressures<br />

differ between <strong>the</strong> seven Emirates, Abu<br />

Dhabi and Dubai lead <strong>the</strong> way for current<br />

demands being met. The concerns,<br />

however, have shifted to <strong>the</strong> Nor<strong>the</strong>rn<br />

Emirates of Sharjah, Ajman, Umm al-<br />

Qaiwain, Ras Al Khaimah and Fujairah,<br />

which are all in <strong>the</strong> throes of major<br />

infrastructure development.<br />

Approximately 97% of <strong>the</strong> UAE’s power<br />

production is fuelled by natural gas, with<br />

<strong>the</strong> remaining 3% produced by diesel<br />

generation and steam turbines (primarily<br />

in <strong>the</strong> Nor<strong>the</strong>rn Emirates).<br />

The major players in <strong>the</strong> UAE’s powergeneration<br />

sectors are Abu Dhabi Water &<br />

Electricity Authority, which currently<br />

accounts for 53% of <strong>the</strong> capacity; Dubai<br />

Electricity and Water Authority (DEWA)<br />

(29%); Sharjah Electricity and Water<br />

Authority (SEWA) (11%) and <strong>the</strong> Federal<br />

Electricity and Water Authority (FEWA),<br />

which operates in <strong>the</strong> Nor<strong>the</strong>rn Emirates<br />

A desert solar farm.<br />

Existing distribution to - and into - Kadra.<br />

(7%). The escalating scale of urban<br />

development is impacting significantly on<br />

<strong>the</strong> demand for electricity. The demand<br />

for electricity in <strong>the</strong> UAE has been<br />

growing for many years and according to<br />

all estimates it will continue to do so until<br />

at least 2020. Although <strong>the</strong>y are not<br />

experiencing quite <strong>the</strong> same population<br />

pressures as Abu Dhabi and Dubai, <strong>the</strong><br />

Nor<strong>the</strong>rn Emirates of Sharjah, Ajman,<br />

Umm al-Qaiwain, Ras Al Khaimah and<br />

Fujairah are all in <strong>the</strong> throes of<br />

developing and expanding.<br />

In fact, <strong>the</strong> UAE and Saudi Arabia have<br />

<strong>the</strong> highest projected increase in demand<br />

within <strong>the</strong> Gulf Cooperation Council (GCC)<br />

region, which is expected to continue to<br />

grow at a minimum rate of<br />

10% per annum, far outstripping<br />

<strong>the</strong> world average<br />

of 3% per annum.<br />

There is currently an<br />

insuffi cient capacity of<br />

power generation in some<br />

parts of <strong>the</strong> UAE. Combined<br />

with <strong>the</strong> non-existence of<br />

<strong>the</strong> national grid, this has<br />

resulted in <strong>the</strong> shortage of<br />

electricity in certain areas.<br />

The current power supply<br />

distributed into <strong>the</strong> Fujairah and Ras Al<br />

Khaimah region predominantly is from two<br />

main power stations: (i) 1150MW via<br />

400kV transmission network lines distributed<br />

from Taweelah Power Station<br />

(ADWEA-Abu Dhabi) into Dhaid 400kV<br />

Substation;<br />

(ii) 861MW via 132kV transmission<br />

network lines distributed from Qidfa<br />

Power Station (FEWA-Fujairah) into Ras Al<br />

Khaimah and Fujairah regions including<br />

<strong>the</strong> 132kV substations at Dhaid and<br />

Tawain.<br />

The general distribution within a region<br />

or emirate is traditionally at 132kV unless<br />

it is direct from <strong>the</strong> power station at<br />

400kV. This is via overhead transmission<br />

lines. From a 132kV substation, <strong>the</strong><br />

power is stepped down to a medium voltage<br />

of 11kV which is <strong>the</strong>n distributed to<br />

any local development. In <strong>the</strong> towns or<br />

local housing areas <strong>the</strong> 11kV is fur<strong>the</strong>r<br />

stepped down to 400V usually via pocket<br />

substations.<br />

[Article courtesy of Atkins - one of <strong>the</strong><br />

world’s leading engineering & design<br />

consultancies].<br />

Internet link<br />

www.atkinsglobal.com<br />

MEP<br />

M IDDLE E AST P OWER • JANUARY 2012<br />

25


CONTROL & MONITORING<br />

Control & monitoring at<br />

<strong>the</strong> Khor Al Zubair Power Plant<br />

Iraq’s Khor Al Zubair Power Plant, which provides power to approximately 100,000 Iraqi<br />

homes, had its control & monitoring systems installed by Fluor. The Khor Al Zubair project was<br />

<strong>the</strong> largest U.S. Government-funded power-plant project ever undertaken in Iraq, reports MEP.<br />

In <strong>the</strong> years immediately following <strong>the</strong><br />

fall of Saddam Hussein’s regime, <strong>the</strong><br />

citizens of Iraq faced deteriorating<br />

infrastructure and a lack of basic utilities.<br />

Located in a remote region of sou<strong>the</strong>rn<br />

Iraq, <strong>the</strong> Khor Al Zubair gas-turbine power<br />

plant today supplies electricity for<br />

hundreds of thousands of Iraqis.<br />

The client organisation on this project<br />

was complex, due to <strong>the</strong> number of US<br />

and Iraqi stakeholders at a critical<br />

juncture in Iraq's progress towards<br />

democracy, reports Fluor.<br />

The primary client was <strong>the</strong> U.S. Army<br />

Corps of Engineers, although <strong>the</strong> ultimate<br />

customer was Iraq’s Ministry of Electricity.<br />

This project was implemented in a<br />

wartime security environment amidst<br />

three unprecedented nationwide free<br />

elections and to a more aggressive<br />

timetable than a typical fast-track US<br />

power-plant project.<br />

Fluor performed engineering,<br />

procurement, and construction services<br />

for <strong>the</strong> Khor Al Zubair Power Plant, which<br />

provides power to approximately 100,000<br />

Iraqi homes. The Fluor-led team trained<br />

Iraqi Ministry of Electricity employees on<br />

how to operate and maintain this modern<br />

facility. The Khor Al Zubair project was<br />

<strong>the</strong> largest U.S. Government-funded<br />

Fluor has recently completed work on <strong>the</strong> Shah Field development in Abu Dhabi<br />

for ADNOC.<br />

power-plant project undertaken in Iraq.<br />

The project management team installed<br />

controls & monitoring systems tailored to<br />

meet <strong>the</strong> projects’ unique challenges. The<br />

Khor Al Zubair project was completed<br />

ahead of schedule and under budget while<br />

achieving 1.7 million safe workhours.<br />

Each month <strong>the</strong> Khor Al Zubair project<br />

contributed US$1 million to <strong>the</strong> local Iraqi<br />

community through <strong>the</strong> purchase of daily<br />

goods, services, subcontracts, and<br />

construction materials.<br />

After completion, <strong>the</strong> Fluor team trained<br />

Iraqi Ministry of Electricity employees<br />

onsite to perform<br />

plant operations<br />

and maintenance.<br />

The project<br />

increased <strong>the</strong><br />

power generating<br />

capacity of <strong>the</strong><br />

sou<strong>the</strong>rn Iraq grid<br />

by 20%.<br />

Fluor is a<br />

FORTUNE 500<br />

company which<br />

delivers full<br />

engineering,<br />

procurement,<br />

construction,<br />

maintenance<br />

(EPCM), and<br />

project<br />

management<br />

to governments and clients in diverse<br />

industries around <strong>the</strong> world.<br />

Headquartered in Irving, Texas, Fluor<br />

maintains a network of offices in more<br />

than 25 countries across six continents,<br />

providing fast and efficient service<br />

delivery to any part of <strong>the</strong> world.<br />

Founded as a construction company in<br />

1912, Fluor has a reputation for applying<br />

innovative methods and performing<br />

precise engineering and construction work<br />

within <strong>the</strong> emerging petroleum industry.<br />

Today, Fluor continues to develop and<br />

implement innovative solutions for<br />

complex project issues in power,<br />

re<strong>new</strong>able energy & telecommunications<br />

infrastructure, amongst o<strong>the</strong>rs.<br />

Internet link<br />

www.fluor.com<br />

MEP<br />

26<br />

J ANUARY 2012 • MIDDLE E AST P OWER


POWER PROJECT<br />

Az Zour South CCP &<br />

ABB’s power upgrade for Kuwait<br />

By March 2012 ABB will have supplied all <strong>the</strong> electrical equipment & power systems for <strong>the</strong><br />

Az Zour South power plant project in Kuwait in a contract worth about US$22m, reports<br />

MEP. Previous work has enabled Kuwait’s Grid to be connected to neighbouring GCC nations.<br />

The completion of ABB’s US$22m<br />

order also involves a significant<br />

power generating upgrade for<br />

Kuwait. Around 400MW of generation<br />

capacity will also be added to <strong>the</strong> Az Zour<br />

combined cycle power plant, about 80km<br />

south of Kuwait City.<br />

“This additional capacity will help meet<br />

<strong>the</strong> growing need for power, especially<br />

during peak summer consumption<br />

periods,” Franz Josef Mengede, head of<br />

ABB’s Power Generation business within<br />

<strong>the</strong> Power Systems division, tells MEP.<br />

Electricity demand in Kuwait has been<br />

growing steadily, driven by construction<br />

activity and a rising population.<br />

ABB will be responsible for <strong>the</strong> electrical<br />

balance of plant, <strong>the</strong> DCS (distributed<br />

control system), field instrumentation and<br />

generator transformer.<br />

The project scope also includes <strong>the</strong><br />

extension of <strong>the</strong> 275kV GIS (gas-insulated<br />

switchgear) substation, medium- and lowvoltage<br />

equipment and <strong>the</strong> substation<br />

automation system. The project will be<br />

completed by March 2012.<br />

ABB is a leading provider of integrated<br />

power and automation solutions for all<br />

types of power generation and water<br />

plants. With an extensive offering that<br />

includes electrical balance of plant,<br />

One of ABB’s Az Zour South substations in Kuwait.<br />

ABB plant control system supplied to an emergency power plant with 5 gas<br />

turbines in Doha West, Kuwait.<br />

automation, instrumentation and control<br />

systems, plus a wide range of service<br />

offerings, ABB helps optimise<br />

performance, improve reliability, enhance<br />

efficiency and minimise environmental<br />

impact throughout <strong>the</strong> plant life cycle,<br />

says <strong>the</strong> company.<br />

In 2011, ABB completed an earlier order<br />

worth around US $400M from Kuwait's<br />

Ministry of Electricity and Water for three<br />

<strong>new</strong> substations to improve <strong>the</strong> country's<br />

electrical transmission grid.<br />

ABB designed,<br />

supplied, installed,<br />

tested and<br />

commissioned <strong>the</strong><br />

substations, which<br />

have increased<br />

transmission voltage<br />

from 300kV to<br />

400 kV.<br />

The higher voltage<br />

has helped to<br />

streng<strong>the</strong>n <strong>the</strong><br />

Grid's reliability and<br />

increase its capacity to meet rising<br />

demand for electricity in Kuwait.<br />

Key components include gas-insulated<br />

switchgear, 12 large power transformers<br />

(400 kV, 765 MVA), low-voltage auxiliary<br />

systems and network protection and control<br />

equipment.<br />

Increasing <strong>the</strong> transmission voltage has<br />

enabled Kuwait's Grid to be connected to<br />

neighbouring GCC (Gulf Cooperation<br />

Council) countries, already operating at<br />

400 kV.<br />

The first substation at this voltage in<br />

Kuwait was also built by ABB as part of<br />

<strong>the</strong> GCC initiative to interlink Gulf states.<br />

Kuwait’s substations now facilitate <strong>the</strong><br />

efficient transmission and distribution of<br />

electricity, and use equipment for <strong>the</strong><br />

protection and control of electrical power.<br />

ABB has so far delivered around 10,000 of<br />

<strong>the</strong>se substations worldwide, at voltages<br />

of up to 800 kV.<br />

Internet link<br />

www.abb.com<br />

MEP<br />

M IDDLE E AST P OWER • JANUARY 2012<br />

27


POWER PLANT<br />

New power plants to<br />

ease Iraq’s energy shortfall<br />

Baghdad Co. for Gas Turbines <strong>Ltd</strong>. has won a contract worth US$129.9m to build a 500MW<br />

power station in Najaf governorate in sou<strong>the</strong>rn Iraq. Turbines have been already bought by <strong>the</strong><br />

Iraqi government from <strong>the</strong> US-based General Electric Company, reports MEP.<br />

Baghdad Company for Gas Turbines<br />

<strong>Ltd</strong>, has won a contract worth<br />

US$129.9mn to build a 500 MW<br />

power station in Najaf governorate in<br />

sou<strong>the</strong>rn Iraq in 2012.<br />

"The cabinet has decided to award a<br />

contract to Baghdad Co. for Gas Turbines<br />

<strong>Ltd</strong>. to build <strong>the</strong> gas-fired Al Haidariyah<br />

power station,” Mussab Al Mudaris, a<br />

spokesman for <strong>the</strong> Iraq Electricity Ministry<br />

told MEP.<br />

The project will be carried out on a<br />

turnkey basis and should be completed<br />

within 18 months from start of work (mid-<br />

2013). Turbines for <strong>the</strong> station have been<br />

already bought by <strong>the</strong> Iraqi government<br />

from General Electric Co (GE).<br />

"We look forward to delivering a stateof-<strong>the</strong>-art<br />

power project with <strong>the</strong> support<br />

of <strong>the</strong> Ministry of Electricity and Najaf<br />

Governorate," comments Mumtaz Rushdi,<br />

Baghdad Company's managing director.<br />

Iraq suffers from an acute power shortage<br />

and wants to at least double its power<br />

generation capacity, which stands at only<br />

6,500 MW which is less than half of <strong>the</strong><br />

country's actual electricity requirements.<br />

The Ministry has begun work building 50<br />

small power plants by <strong>the</strong> Summer of 2012<br />

to alleviate shortages. The units, costing<br />

US$6.25 billion, will be installed by a<br />

Siemens power generating turbine.<br />

GE-designed combined cycle plant.<br />

number of companies including Caterpillar<br />

Inc., MAN SE (MAGOY) of Germany and a<br />

number of South Korean firms.<br />

As of December 2011, <strong>the</strong> output of<br />

electricity sector in Iraq averages more<br />

than 8,500 MW, while <strong>the</strong> demand is<br />

typically more than 14,000 MW. In 2006,<br />

<strong>the</strong> average peak electricity supply was<br />

4,280 MW falling short of demand<br />

averaged 8,180 MW by about 3,950 MW.<br />

Demand for electricity has been fed by a<br />

growing economy<br />

and a surge in<br />

consumer purchases<br />

of appliances and<br />

electronics.<br />

Electricity is<br />

subsidised in Iraq,<br />

which has lead to<br />

increased demand.<br />

If <strong>the</strong> Ministry of<br />

Electricity’s master<br />

plan for 2006 to<br />

2015 to rehabilitate<br />

9FBGT gas turbine.<br />

and expand <strong>the</strong> national grid is successful,<br />

<strong>the</strong> Ministry estimates that Iraq will be<br />

able to meet its projected demand for<br />

electricity by <strong>the</strong> end of 2012.<br />

Despite being a holder of <strong>the</strong> world’s<br />

third-largest oil reserves, Iraq has<br />

struggled to raise electricity production.<br />

Iraqis currently receive power from <strong>the</strong><br />

national grid for about one in every five<br />

hours. Fortunately, power plants being<br />

built by General Electric Co. and Siemens<br />

AG are due to come online in 2012 and<br />

help resolve power shortages.<br />

Internet link<br />

www.baghdadcompany.com<br />

MEP<br />

28<br />

J ANUARY 2012 • MIDDLE E AST P OWER


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CONTRACTS & APPLICATIONS<br />

Turbine contract<br />

for Iraq fulfilled<br />

by Siemens<br />

As part of a major<br />

power contract Siemens<br />

has shipped three SGT-<br />

300 industrial gas turbines<br />

to Iraq to generate<br />

power and process<br />

heat for <strong>the</strong> oil & gas<br />

industry.<br />

Siemens says part of<br />

<strong>the</strong> success of <strong>the</strong> SGT-<br />

300 is because of its<br />

high resilience to<br />

hydrogen sulphide,<br />

allowing it to operate<br />

on sour gas, minimising<br />

gas processing costs.<br />

The power generation<br />

model is a single-shaft<br />

7.9 MW gas turbine<br />

featuring a Dry Low<br />

Emissions (DLE) system.<br />

An 8.2 MW twin-shaft<br />

version of <strong>the</strong> SGT-300<br />

is available for<br />

mechanical drive<br />

applications.<br />

Fujairah F2<br />

power plant<br />

maintenance<br />

contract<br />

Fujairah Asia Power<br />

Company will keep a<br />

contract to run and<br />

maintain <strong>the</strong> UAE’s<br />

largest power and<br />

desalination plant, <strong>the</strong><br />

2 GW Fujairah F2<br />

facility, says a report.<br />

The plant is <strong>the</strong> second<br />

largest of its type in<br />

<strong>the</strong> world, and took<br />

7600 people three<br />

years to construct.<br />

Completed 1 year ago<br />

it has been a major<br />

boost to <strong>the</strong> Abu Dhabi<br />

Water and Electricity<br />

Authority’s power and<br />

water network.<br />

The F2 plant has been<br />

operating successfully<br />

since January 2011,<br />

and is owned and maintained<br />

by <strong>the</strong> Fujairah<br />

Asia Power Company.<br />

The F2 plant is gas<br />

powered, and utilises<br />

three gas turbine<br />

combined-cycle blocks,<br />

which incorporate five<br />

gas turbines and three<br />

steam turbines, a 100<br />

MIGD Multiple Effect<br />

Distillation desalination<br />

plant based on 12, 8.3<br />

MIGD MED units, and a<br />

30 MIGD reverse<br />

osmosis desalination<br />

section.<br />

LS Industrial Systems wins two Iraq<br />

substation contracts worth US$115m<br />

LS Industrial Systems Co. has been awarded<br />

two contracts worth US$115 million from<br />

<strong>the</strong> Iraqi government to install electrical<br />

substations throughout <strong>the</strong> country. Under<br />

<strong>the</strong> deal, Korea’s top maker of electrical<br />

equipment will establish 35 medium-voltage<br />

substations in Baghdad within a year.<br />

It also plans to supply an additional four<br />

air-insulated switchgear substations,<br />

including transformers, in a separate order.<br />

The contracts come as part of <strong>the</strong> Middle<br />

Eastern country’s US$37 billion program to<br />

revamp infrastructure, which was<br />

devastated amid three decades of war,<br />

sanctions and looting.<br />

Iraq’s electricity ministry aims to establish<br />

100 substations over <strong>the</strong> next few years to set<br />

up a secure nationwide power grid.<br />

“Based on <strong>the</strong> successful deals as a steppingstone,<br />

we plan to bid not only for <strong>the</strong> remaining 65<br />

substations but also for future reconstruction projects<br />

in Iraq and o<strong>the</strong>r Arab countries,” said a<br />

spokesman.<br />

The Middle Eastern market stands on <strong>the</strong> verge of a<br />

boom as demand surges for housing, power stations,<br />

electric cables and o<strong>the</strong>r infrastructure following<br />

popular uprisings last year. Korean builders have<br />

beefed up <strong>the</strong>ir operations across <strong>the</strong> region in<br />

recent years, focusing on power plant construction.<br />

But Iraq has remained a nascent market for <strong>the</strong>m<br />

compared with such countries as <strong>the</strong> United Arab<br />

Emirates, Libya and Saudi Arabia.<br />

LSIS is <strong>the</strong> first Asia-based company company in 60<br />

years to win such a large electricity project in <strong>the</strong><br />

region, claim analysts. LSIS is also working on a deal<br />

to build power substations in Syria, current hampered<br />

by civil unrest.<br />

In May 2011, Hanwha Engineering & Construction<br />

won a US$7.25 billion order to build a <strong>new</strong> town in<br />

Iraq by 2021. LS Cable <strong>Ltd</strong>., ano<strong>the</strong>r LS Group subsidiary,<br />

secured a $200 million deal in 2009 with an<br />

Iraqi firm to set up telecommunications networks<br />

<strong>the</strong>re.<br />

“The Iraqi reconstruction market is projected to see<br />

explosive growth over <strong>the</strong> next three years,” said<br />

Park Joong-je, an analyst at Korea Investment.<br />

US$22m Bangladesh contract for R-R<br />

Rolls-Royce, <strong>the</strong> global power<br />

systems company, is 12 weeks into<br />

a US$22 million contract to supply<br />

eight Bergen B32:40 16V<br />

reciprocating engine generator<br />

sets to Baraka Patenga Power<br />

Limited (BPPL).<br />

The engines will power BPPL’s<br />

50MW power plant under<br />

construction at Patenga, 14km<br />

south of <strong>the</strong> port city of<br />

Chittagong in south-eastern<br />

Bangladesh.<br />

Mr Faisal Ahmed Chowdhury,<br />

Chairman, Baraka Patenga Power<br />

Limited said: "BPPL is delighted to<br />

award this important contract to<br />

Rolls-Royce who we selected due<br />

to <strong>the</strong>ir track-record of delivering<br />

efficient and reliable power<br />

generation technology and services<br />

across <strong>the</strong> globe. The Patenga<br />

power plant will play an<br />

important role in supporting <strong>the</strong><br />

development of <strong>the</strong> Bangladeshi<br />

local economy, supplying<br />

electricity to <strong>the</strong> national grid.”<br />

This order brings <strong>the</strong> Rolls-Royce<br />

fleet of B32:40 16V engines sold<br />

to customers in Bangladesh to 48<br />

units. These are capable of<br />

delivering over 300MW of power<br />

and valued at circa US$150m.<br />

In July 2011 BPPL signed a Power<br />

Purchase Agreement<br />

with Bangladesh<br />

Power Development<br />

Board to develop<br />

<strong>the</strong> 50 MW power<br />

plant project on a<br />

‘Build-Own-Operate’<br />

basis for a term of<br />

15 years. BPPL is a<br />

51 per cent<br />

subsidiary of<br />

Barakatullah Electro<br />

Dynamics Limited,<br />

<strong>the</strong> Dhaka listed<br />

Bangladeshi power<br />

generation company.<br />

Rolls-Royce has a broad customer<br />

base comprising more than 500<br />

airlines, and energy customers in<br />

nearly 120 countries, with an<br />

installed base of 54,000 gas<br />

turbines. Revenues were £10.8<br />

billion in 2010, of which more<br />

than half came from <strong>the</strong> provision<br />

of services. Orders stood at £61.4<br />

billion in mid-2011.<br />

30<br />

J ANUARY 2012 • M IDDLE E AST P OWER


Harsen Europe <strong>Ltd</strong><br />

Office A, 3 Pavilion Terrace, Scarborough, North Yorkshire, YO11 2JN, UK<br />

Tel: +44 (0) 1723 378889 sales@harseneurope.com www.harseneurope.com

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