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Gas Turbine Efficiency - overcoming your power problems

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PROMOTING ON-SITE POWER AND COGENERATIONwww.gmp.uk.com/<strong>power</strong>Don’t forget to register for theIP&EE/ElectrexConference & Exhibitionat the NEC onJune 8th-10th, 2010www.gmp.uk.com/ipeeWORLDWIDE INDEPENDENT POWER<strong>Gas</strong> <strong>Turbine</strong><strong>Efficiency</strong> -<strong>overcoming</strong> <strong>your</strong><strong>power</strong> <strong>problems</strong>MARCH 2010


Editor:Aidan Turnbull<strong>power</strong>editorial@gmp.uk.comSales Director:Neb Saricnsaric@gmp.uk.comPublisher:Richard Teasdalerteasdale@gmp.uk.comJournal Assistant:Zoë Taylorztaylor@gmp.uk.comAccounts Division:Linda Applinaccounts@gmp.uk.comFar East Sales:C H Park,Far East Marketing Incfemchp@unitec.co.krGerman/Danish/Swedish Sales:Mario Dobreskomdobresko@gmp.uk.comRussia Sales:Sergy Stanovkinstanovkin@dars.ruUS Sales & Subscriptions:Alex Carteracarter@gmp.uk.comAsia-Pacific Correspondent:John Gossjohn.goss@ceejay.com.hkContributorsGE Energy, Aggreko, DEIF, Siemens,WELtec BioPower, MWM, EnergetixPerkins, ABB, Doosan, ABSL, MAN-Diesel, GTE, APG, UPS Ltd, CresseallResistors, Schutte & Koerting, DEIF,Foster Wheeler AG, AlstomPublished by:Global Media Publishing LtdGlobal House, 13 Market Square,Horsham, West Sussex, RH12 1EU,UK. Tel: +44 (0)1403 220750Fax: +44 (0)1403 220751Website: www.gmp.uk.com© Worldwide Independent Power(ISSN 1468-7100).Subscription price £120 (UK),£180 (overseas) per year.Please send address changes toWorldwide Independent Power,Global House, 13 Market Square,Horsham, RH12 1EU, UK.Printed by Manor Creative, UKIn the next issue• CHP & Cogeneration• Diesel Engines• Maintenance• Gen-Sets• Controls & Monitoring• Alternators• Rental• Filtration• Software & SimulationGMPGlobal Media Publishing LtdM A R C H 2 0 1 0C O N T E N T SDiesel engines 14We feature the MAN Diesel TCS-PTG18 <strong>power</strong> turbine systems.<strong>Gas</strong> turbines 16GTE, ECOMAX and the Gila River Power Station in Arizona.<strong>Gas</strong> turbine repairs 18The Allied Power Group in Houston, Texas, has a new facility.Hire & Rental 20Julian Ford of Aggreko International reports on today’s options.Loadbank testing 22Alan Luscombe looks at how to test <strong>power</strong> protection systems.Loadbanks in Canada 24Peter Duncan reveals more about Montreal’s giant loadbank.Gen-sets 26WIP looks at the latest Perkins 404D-22G genset family.Gen-sets for Bangladesh 28MWM has shipped 15 gas gen-sets to Bangladesh, WIP reports.Valves & pumps 31WIP puts the spotlight on 4 valves from Schutte & Koerting.Switchgear 32Steve Evans reflects on the positive evolution of switchgear.HRSG technology 34Foster Wheeler is building an HRSG in Spain for REPSOL.Emissions 35Alstom is building Russia’s very first desulphurisation system.IP&EE Conference 37Outline of the speakers at the UK’s top Conference.R E G U L A R SNews/Sharewatch 6Contracts/Products 38www.gmp.uk.com/<strong>power</strong>PROMOTING ON-SITE POWER AND COGENERATIONWORLDWIDE INDEPENDENT POWER<strong>Gas</strong> <strong>Turbine</strong><strong>Efficiency</strong> -<strong>overcoming</strong> <strong>your</strong><strong>power</strong> <strong>problems</strong>GTE provided the ECOMAX systemfor Entegra’s Gila River plant. p16.Our <strong>power</strong> portfolio includes:W O R L D W I D E I N D E P E N D E N T P O W E RMARCH 2010<strong>Gas</strong> <strong>Turbine</strong><strong>Efficiency</strong> -<strong>overcoming</strong><strong>your</strong> <strong>power</strong><strong>problems</strong>ECOMAX sites are supported by GTE’sproprietary Monitoring andDiagnostics (M&D) center, whichprovides the <strong>power</strong> plant operatorwith a proactive method ofmonitoring major equipment.Full report: Perkins’ new 404D-22Ggen-set, Tier 4 Certified. p26.8-10 June - NEC - BirminghamIP&EE2010Independent Power & Energy EuropeM I D D L E E A S T P O W E R


EDITOR’S LETTERWELCOMEA warm welcome to this month’sissue of Worldwide IndependentPower - as always bringing youcloser to the stories and issuesaffecting on-site <strong>power</strong> andcogeneration around the world.For editorial comments, please donot hesitate to contact the editor.Aidan Turnbull- EditorBIENVENUESoyez le bienvenu à cette issue deWorldwide Independent Power.Comme d'habitude, nous vousapportons toujours plus près dessujets qui affectent l'énergie et laco-generation sur place autour dumonde.N'hésitez pas contacter lerédacteur pour des commentaireséditoriaux.WILLKOMMENHerzlich Willkommen zur Ausgabedieses Monates von WorldwideIndependent Power. Wie immerbringen wir Sie näher heran an dieEreignisse und Geschichten derStromerzeugungsindustrie rund umdie Welt.Für redaktionelle Kommentare undAnregungen wenden Sie sich bittean den Autor.BIENVENIDOBienvenido a esta edición deWorldwide Independent Power.Como siempre, acercándolo a lostemas que afectan a la energía y ala cogeneración in-situ. No dudeen contactar con nuestro editorpara cualquier cuestión editorial.BENVENUTIBenvenuti a questa nuova edizionedi Worldwide Independent Power.Come sempre cercheremo dioffrirvi storie e questioniriguardanti on-site <strong>power</strong> ecogeneration a livello globale. Percommenti editoriali, si prega dicontattare l'editore.October 2010 could signal the start of one of the mostremarkable energy-generating experiments in historywhen US scientists will use the world's most <strong>power</strong>fullaser to try and initiate a sustained fusion reaction.It’s all happening at the £2 billion National Ignition Facility(NIF) at Lawrence Livermore National Laboratory in California,USA, which opened last year. Here,192 laser beams will focuson a target the size of a peppercorn to trigger a self-sustaining fusion reaction, achieving 1.8megajoules through the combined energy of the beams.Some experts are calling this the ‘beginning of a revolution which could change the science andpolitics of energy generation forever’.When the nuclei of atoms are crushed so tightly together that they fuse to form a heavierparticle, nuclear fusion happens. A self-sustaining chain reaction occurs as more atomic nucleicollide, releasing huge amounts of energy in the process, in line with Einstein’s prediction, E=MC2.All stars are driven by nuclear fusion but nobody has achieved a sustained fusion reaction undercontrolled conditions because of the vast temperatures and extreme pressures required in aconfined space. Self-sustaining fusion requires conditions more intense than at the centre of theSun, with temperatures in excess of a 100° million Centigrade.Working at the NIF, the team leader Dr Siegfried Glenzer and his colleagues have reported thatearlier experiments - in which all 192 of the lasers were tested on targets empty of fuel - achieveda beam energy of about 40% the NIF's maximum. This is a very encouraging result, says Dr Glenzer.Bulletins from the NIF confirm that the preliminary attempts in the laboratory to produce a selfsustainingfusion reaction designed to generate ‘clean <strong>power</strong>’ will begin in May 2010.For more information on thisUS experiments could make clean, renewableenergy a reality? Don’t miss the real ‘stars’talking at the Joint Energy Conference atthe IP&EE Show, June 8th-10th, 2010.experiment - and a host ofother technical issues whichare more directly affectingthe cogeneration and backupsectors - don’t miss the JointEnergy Conference whereWorldwide IndependentPower and The ClavertonGroup join forces at theIndependent Power & EnergyEurope Show, held at theNEC, Birmingham, 8-10 June2010 [see page 37 for fulldetails].Everything today's energyprofessional could possiblywant can be found in onededicated exhibition complex- the UK's NEC. This is theshow which is attracting thereal focus of the the world'sbackup energy sectors.EUROPE ASIA-PACIFIC MIDDLE EASTAFRICAAMERICASW ORLDWIDE I NDEPENDENT P OWER • MARCH 20105


NEWSIn brief...Big wind for ScotlandFluor Limited, and SSE(Scottish and SouthernEnergy plc), have beenawarded exclusive rightsby The Crown Estate todevelop the Round 3 offshorewind farm zone inthe Firth of Forth, off thecoast of Scotland.The proposed zone is 22kilometres from the Eastcoast of Scotland, andcovers an area of 2,852square kilometres in theouter Firth of Forth. Thezone has a potentialinstalled capacity of up to3.4 gigawatts which wouldalmost double Scotland'sentire existing renewablescapacity.New Houston basefor APGAllied Power Group hasopened its new Houstonfacility, a 70,000 sq.ft. HQto handle sales, repairsand warehousing in onelocation. Allied's productline now includesWestinghouse 501F and GEFrame 7FA+e turbines forparts & repair. See p.18.Biofuel deal by BABritish Airways has strucka deal to build the firstplant in Europe toproduce jet fuel fromwaste matter. Some500,000 tonnes of wastewill be used by a UKfacility each year toproduce 16 million gallonsof fuel. Construction ofthe plant in east Londonwill start within twoyears. It is set to producefuel from 2014, creatingup to 1,200 jobs. Thewaste is fed into a hightemperature ‘gasifier’ toproduce BioSyn<strong>Gas</strong>.Waste products from theprocess can be used to<strong>power</strong> the plant as well assupply 20MW of electricityto the national grid.Energetix signs with US GridEnergetix Group plc, a group ofcompanies with three cost-effectiveproducts (Pnu Power, Genlec andVPhase) to meet the growing demandfor alternative energy, hasannounced a new deal with theNational Grid US.Through its US associate companyEnergetix Technologies Inc., the newcontract from National Grid US willinvolve testing its compressed-airbackup <strong>power</strong> system for utilityswitching applications.According to Energetix the successfuloperation of the trial unit will leadto full deployment of Pnu Power atanother National Grid US site.The first Pnu Power unit will beinstalled on a trial basis at a NationalGrid electricity substation in RhodeIsland.The company believes that the trial will prove thesystem's suitability for use in substations and otherapplications where lead-acid batteries and chargersare conventionally used.It also anticipates that the system will result insignificant savings for the National Grid US in termsof both installation and operating costs. NationalGrid US delivers electricity to approximately 3.3million customers in the US, in New York,Massachusetts, New Hampshire and Rhode Island.It is part of National Grid plc, which is alreadytesting a Pnu Power unit at an electricitysub-station in Cheshire UK.Biogas plant making <strong>power</strong> for CzechsThere’s currently a boom in theCzech republic for renewableenergies involved with <strong>power</strong>production. One of those workingin the region is the biogas plantmanufacturer, WELtec BioPowerGmbH, which has built more than200 biogas plants, with exportsaccounting for more than 20%. In2009, WELtec BioPower receivedWELtec BioPower plant.WPnu Power system installation.an order for a biogas plant inLiberec, Northern Bohemia,where the chosen feedstock wasmaize, manure, and grass silage.The €1.2-million plant, which hasbeen operational for just eightweeks, features two fermentersof about 88,000 cubic feet eachand two final storage units with avolume of 141,000 cubic feet.At the combinedheat and <strong>power</strong>plant, a 536-kWgas-enginegen-set nowproducess greenenergy sufficientto meet the fullequivalentneeds of 1,000three-personhouseholds.Both the EU andthe Czechgovernment currently providespecial investment incentives forall biogas plant projects in theCzech Republic.As the per-capita carbon-dioxideemissions in the Czech Republicfeature high on the agenda, thereis a compelling need for areduction in CO2 emissions. Inline with the EU climateprotection goals, the governmentintends to generate 10% of theenergy from alternative sourcesby mid-2010.Back in early 2008, this ratio wasonly about 4% for the CzechRepublic. However, the Europeanfund now offers €5 billion forenvironmental projects until2013. Moreover, the EuropeanAgricultural Fund for RuralDevelopment backs a relatedrural development programme forfuel stuffs.6MARCH 2010 • WORLDWIDE I NDEPENDENT P OWER


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NEWSIn brief...Europe‘s <strong>power</strong>equipment needsEurope needs 35,000kms ofnew transmission lines and7,000 km of existing lineupgrades to meet its goals,according to the EuropeanNetwork of TransmissionSystem Operators forElectricity.The <strong>power</strong> grid grouplooked at a report on 500projects across 34 countriesfor the next five years,worth between €23 to €28billion.Out of the total 42,000 kmof cables, which represents14% of the existingtransmission lines,operators plan to complete44% in the next five yearsand the rest in thefollowing five-year period,the Brussels-based groupsaid.AD MEPSO busy inGreeceAD MEPSO (MacedonianTransmission SystemOperator) invested over€1m in the maintenance ofits <strong>power</strong> transformerstations in 2009.MEPSO teams carried outthe monitoring, inspections,repair and replacement ofpart of primary high-voltageequipment in 51 <strong>power</strong>transformer stations in thecountry in the period fromMarch to December 09.It ran 90 thermovisioninspections in <strong>power</strong>transformer stations. Theprogramme also involvedmore than 100 check-ups inmeasuring transformers inhigh-voltage fields of <strong>power</strong>transformer stations, aswell as other inspectionsinvolving work security.China spend US $1trillion on <strong>power</strong>China will be the worldleader in <strong>power</strong> plantpurchases during the 2010-20 period. It will spendmore than US$1 trillion toexpand its generatingcapacity. This is the latestMcIlvaine forecast based ondata appearing in fourMcIlvaine online reports.The largest expenditure willbe on new coal-fired <strong>power</strong>plants.UK developing 4GW of wind farms by 2020The SMart Wind consortium, ledby Mainstream Renewable Powerand Siemens Project Ventures(SPV), a division company ofSiemens Financial Services, hasbeen awarded a contract todevelop 4GW of wind farms by2020 as part of The CrownEstate's Round 3 offshore windABB’s US$15m Vietnam contractABB, the leading <strong>power</strong> andautomation technology group, hasbegun work on an order worthUS$15 million from LilamaCorporation for an outdoorsubstation and transformers as anintegral part of an electricalbalance of plant (eBoP) solutionfor the Vung Ang 1 <strong>power</strong> plant inVietnam. The project is scheduledto be completed by 2013.Lilama is the engineering,procurement and construction(EPC) contractor appointed tobuild the thermal <strong>power</strong> plant forPetrovietnam, the country'sleading oil and gas company. Theplant has a capacity of 2x600 MW(megawatts) and is located in theHa Tinh province, south of thecapital Hanoi.ABB will be responsible for theengineering and supply of a 240kV (kilovolts) outdoor substationwith 12 bays and will also supplythe 240 MVA transformers."Our technology strengths, domainexpertise and project managementcapabilities will help us todeliver an integrated solution tofacilitate efficiency and totalfarm programme. SMart Wind willdevelop projects in the Hornseazone, comprising 4,735 squarekilometres off the UK's Yorkshirecoast. Hornsea is one of ninezones to be developed in the seasaround Great Britain as part ofThe Crown Estate's Round 3programme, and with a totalplanned installed capacity of32GW this is enough to meet aquarter of the UK's electricityneeds.Key to the financial developmentof the the wind farms in theHornsea zone, Siemens ProjectVentures GmbH and MainstreamRenewable Power created SMartWind Limited, a company inwhich each partner holds a 50%stake.The contract for Hornsea wasreliability," Franz-Josef Mengede,head of the global PowerGeneration business, a part ofABB's Power Systems division, tellsWIP.Pham Hung, President and CEO ofLilama (Vietnam MachineryErection Corporation) told WIP’sEditor: "We believe that with itsvast experience and expertise asan integrated solution provider,ABB is best suited to support uswith the electrical balance ofplant solution for this project."signed in London on December22, 2009. Siemens ProjectVentures and MainstreamRenewable Power developed avertically-integrated strategywhich will take a modularapproach to project design,development and delivery.A spokesman commented: “Thetwo companies have broughttogether their expertise inoffshore wind-farm development,consenting, construction,operations and maintenance aswell as large-scale infrastructureproject financing.”With a total investment of morethan €111bn (£100bn) for all ninezones, the wind farms willbecome part of the world'slargest energy infrastructureprogramme.Doosan names EnergySystems as new supplierDoosan Infracore Portable Powerhas named Energy Systems ofStockton, California as anauthorised dealer of its IngersollRand-branded line of mobilegenerators for north-centralCalifornia.Energy Systems is a full-serviceturnkey company providing sales,service and rental of <strong>power</strong>generation systems. EnergySystems offers systems forvarious applications, ranging from10 kW to 2 MW. It adds to itsfleet the 10 models of generatorsfrom Doosan Infracore PortablePower ranging from 25 kVA to 570kVA."We had a dual need for ourbusiness," said Don Ritcher, ownerof Energy Systems. "We needed tosupplement our rental fleet andalso provide portable generatorsfor customers who require mobile<strong>power</strong>."Energy Systems has been inbusiness since 1992, serving thewestern United States and thecountries of the Pacific Rim.Besides providing <strong>power</strong>generation equipment, EnergySystems has an expansive partsand 24-hour service department.All service technicians are fullycertified and able to service anymake of generator, says ES.8MARCH 2010 • WORLDWIDE I NDEPENDENT P OWER


www.fpt<strong>power</strong>train.comSOUNDPROOFED GENSET, 400 KVA.WHERE YOU SEE A GENERATOR SET, WE SEE AN ENGINE.At Fiat Powertrain Technologies, we believe that what provides value to a generating set is its engine. That’s why we build it with themost advanced technologies and are driven by constant search for excellence. In order to assure you the highest performances, carefor the environment and an accurate and prompt service assistance. Innovation starts here. We will keep devoting all our energy to it.POWER GENERATIONAUTOMOTIVEINDUSTRIALMARINEAGRICULTURE


NEWSIn brief...WorleyParson & AVEVAplant solutionsAmerican AVEVA Group plcis one of the world's leadingproviders of engineeringdata and design IT systems.It has announced thatWorleyParsons, a globalprovider of technical,project and operationalsupport services, hasrecently signed a contractto significantly increase thecompany's usage of AVEVAPlant solutions.This new contractsupplements a 2-year globalcontract for AVEVA Plantsolutions placed byWorleyParsons' KualaLumpur office in mid-2008.With both contracts, AVEVAPlant solutions will be usedin WorleyParsons centres inSingapore, Brunei, Jakarta,Bangkok, Abu Dhabi, Lagos,Perth, Melbourne, Chile,Trinidad, Houston, Beijingand London.Nooter/Eriksen signsnew licensee, BGREnergy Systems inIndiaBGR Energy Systems, anEPC Company serving thePower and PetroleumIndustries, has entered intoa License Agreement withNooter/Eriksen, Inc. to useN/E technology for thesupply of Heat RecoverySteam Generators for theIndia, Bangladesh and SirLanka markets. BGR islocated in Chennai India.Over the past 25 years BGRhas grown from anequipment manufacturer toa major Engineering,Procurement andConstruction ( EPC) firmserving the <strong>power</strong> industryin India.Siemens suppliesTurkeySiemens AG will supplycomponents to a <strong>power</strong>plant in Denizli, Turkey, in adeal valued at €110 million($150 million).Siemens, based in Munich,said it would supply onesteam turbine, two gasturbines, three generatorsand electrical equipment, &instrumentation.Aggreko units at the Glastonbury Festival 2010Aggreko is once again providingmore than 27 megawatts of <strong>power</strong>at this year's Glastonbury Festival,June 23rd-27th, 2010.To meet the Festival's request forthe use of renewable energy,Aggreko has provided bio-dieselgenerators, which require morethan 60,000 litres of fuel madefrom waste vegetable oil, to runthroughout the event.Aggreko also laid 24km of festoonlighting with time clocks toreduce the <strong>power</strong> requirementduring the day. Areas <strong>power</strong>ed byAggreko included the broadcastcompound for the BBC, themarket areas, the medical centre,APRIL* Energy Hannover, Germany,April 19th, 20th, 21st & 22nd.* POWER-GEN India & CentralAsia to be held on April 21-23,2010, in Mumbai, India.* ICAE 2010 InternationalConference on Applied Energy,21-23rd April, 2010, organised bythe University of Singapore.* Gulf Water & Power Forum,Bahrain, April 25th, 26th & 27th.* AEBIOM & RENEXPO, Brussels,Belgium, April 28th & 29th.MAY* International EnergyConference, Istanbul, Turkey onMay 12, 13th & 14th.* 18th World Hydrogen EnergyConference, May 16 - 21st, Essen.* EXOPOWER, Poznan, Poland onMay 18th, 19th & 20th.* Wind<strong>power</strong> 2010 Conference &Exhibition, Dallas, TX, USA, onMay 23rd-26th, 2010.* Carbon Expo, Cologne,Germany, May 26th, 27th & 28th.* RENEXPO Trade Fair &Congress, Budapest, Hungary, May27th, 28th & 29th.JUNE* Bangalore Bio India, Bangalore,India, June 2nd, 3rd & 4th.* Renewable Energy Asia,Bangkok, Thailand, June 2nd, 3rd,4th & 5th.the police compound, the securitycompound and the corporatehospitality centres. With theexperience of previous years, theAggreko team is well-prepared forany weather conditions and 4 x 4tankers will be on standby toEnergy Conference & exhibition dates for 2010* IP&EE (Independent Power &Energy Europe), 8th - 10th June,NEC Birmingham, UK. ThisConference & Exhibition will runconcurrently with Electrex2010, one of the UK's top tradeshows. Both highly-regardedExhibitions are being organisedby Global Media Publishing Ltd.More info? Visit:www.gmp.uk.com* POWER-GEN Europe 2010 onJune 8-10, 2010, Amsterdam, TheNetherlands, is being co-locatedwith Renewable Energy WorldEurope also being held on June 8-10, 2010, in Amsterdam.Alongside this is POWERGRIDEurope - also in Amsterdam.* ASME TURBO Expo, Glasgow,UK, June 14th, 15th, 16th, 17th &18th.* 26th CIMAC World Congress onCombustion Energy Technology,Bergen, Norway, June 14th - 18th.* 5th International EGESympoisum & Exhibition, Denzili,Turkey, June 27th, 28th, 29th &30th.JULY* Heat Transfer 2010 - 11thInternational Conference, Tallinn,Estonia, July 14th, 15th & 16th.* Hydrovision2010. Charlotte,NC, USA. July 26th-30th.ensure a secure fuel supply.To cope with the huge temporary<strong>power</strong> demands of Glastonbury2009, last year Aggreko suppliedmore than 230 generators for 750traders who were on-site andrequired electrical <strong>power</strong>.AUGUST* 2nd International Conferenceon Oli Palm Biomass, Bangkok,Thailand. August 2nd & 3rd.* COAL-GEN 2010, Pittsburgh,USA. August 10th, 11th & 12th.SEPTEMBER* 25th Photovoltaic SOLARENERGY Conference & Exhibition,Valencia, Spain. September 6th -10th.* 21st World Energy Congress,WEC Montreal, Canada.September 12th - 16th.* 10th International CleanEnergy Conference, Famagusta,Cyprus. September 15th-17th.OCTOBER* POWER-GEN Middle East onOctober 4-6, 2010, held in Doha,Qatar.* ENERGY INDIA, Mumbai, India.October 7th-9th.* EP CHINA, EPA, ECEPT CHINA,ELECTRICAL CHINA 2010 - Beijing,China. October 19th-21st.NOVEMBER* POWER-GEN INTERNATIONAL,Singapore. November 2nd - 4th.* VENICE 2010 - 3rd InternationalSymposium on Energy fromBiomass, Venice, Italy. 4-day showto be held on November 8th, 9th,10th & 11th.10MARCH 2010 • WORLDWIDE I NDEPENDENT P OWER


NEWSLithium-ion technology visitsMars’ 2nd moon, PhobosThey’re compact, reliable andable to survive the blistering heatof the sun unshielded byatmosphere. They can evensurvive the deep cold of space foryears on end - and still deliver theright charge when required.We’re talking about Lithium-ionpolymer batteries.Their extensive use in the Marsmissions have been pioneeringsteps in the progress of higherenergy densities, performance,overall quality and extendedcalendar life for energy storage inspace.Produced by ABSL Space Products,the Lithium-ion batteries providea greatly reduced mass to energydensityratio and no 'memoryeffect' found in other batterychemistries. Their design allowsthem to fully recharge every timeand gives them a greateroperating temperature range -allowing them to function even inorbit or on the surface of Mars.On March 1st, 2010, ESA's MarsExpress skimmed the surface ofMars' largest moon Phobos, passingby at an altitude of 67 km. Thanksto the onboard <strong>power</strong> supply, theMars Express engaged in a seriesof 12 flybys of Phobos. At eachclose pass, different instrumentswere trained towards themysterious space rock, gainingnew information. From closerange, Mars Express was pulled'off-course' by the gravitationalfield of Phobos. This amounted tono more than a few millimetresevery second and did not affectthe mission in any way.However, for the tracking teamson Earth, it allowed a unique lookinside the moon to see how itsmass is distributed throughout.It turns out Phobos may have aninterior with the hollowconsistency of a ‘Malteser’.Phobos - a place with zeroatmosphere.The MarsExpress - till boldly going - all thanks tolithium ion batteries [see pic below].Lithium-ion units continue to be inthe news.On 22nd October 2009, the ESAPROBA spacecraft <strong>power</strong>ed byABSL lithium-ion achieved itseighth year in orbit. This reflectsgreat credit on a new technologywhich already has a number ofnew applications with Earth-based<strong>power</strong> systems.ABSL’s Lithium-ion unit.In brief...China builds 600MWin TurpanSADoChina Huaneng Group,China's biggest <strong>power</strong>producer, will build two600MW <strong>power</strong> units in thefar western Xinjiang UygurAutonomous Region. TheTurpan <strong>power</strong> plant willhelp to meet rising <strong>power</strong>demand in Turpan andsouthern Xinjiang and isalso a major <strong>power</strong> sourcefor the country's west-eastelectricity transmissionproject.Bharat signs deal withMetson in IndiaBharat Heavy ElectricalsLimited (BHEL) of India andMetso have signed theextension to the ongoingTechnology CollaborationAgreement (TCA) betweenthe two companies forDistributed Control System(DCS). The TCA extension isfor a period of 10 years.BHEL is India’s largestsupplier of <strong>power</strong>equipment. BHEL-suppliedequipment contributesaround 73% of the total<strong>power</strong> generated in India.The cumulative capacitiesof <strong>power</strong> projects installedby BHEL have exceeded138,000 MW. The TCAextension is an importantmilestone event in thegrowth path of Metso'sEnergy Automation BHEL'sAutomation business.Solar Taurus T60MOBILE GEN SETS5.2 MW• Solar Maintained• 7 Units (Gen 1) & (Gen 2)• All Natural <strong>Gas</strong>• Mobile PCR U.G. Switch gear• Low Nox 25 ppm• 60 Hz • 13.8 kV• 50 Hz Conversion Available205-590-3505 Tel205-590-3885 FaxWesley: wtuggle@maegen.comArt: asigler@maegen.comGreg: gposey@maegen.comKeith: kcoleman@maegen.comW ORLDWIDE I NDEPENDENT P OWER • MARCH 201011


SHAREWATCHIs the UK recession really over?Economic analyst Christopher Hopkins considers whether the UK economy has trulyrecovered from the effects of recession - or if this is just a cruel illusion?It seems the predictions were wrong,but the commentators are inevitablyright. The BBC last month reportedthe Office of National Statistics' joyousnews that the UK economy has finallyrecovered from recession. This wasslightly earlier than some predictions hadexpected since it refered to the delayedanalysis of the final quarter of 2009,which showed the UK grew by a tentative1%. But, as cautioned back in December,the growth of the economy and an officialend to one of the longest recessions inliving memory is only the beginning.According to the same reportsunemployment has only recently peakedand begun to fall; or, indeed, bottomedout depending on how you feel aboutglass half full/empty analogies.The response from the UK governmentwas reserved for the most part, andunderstandably so considering the growthwas lower than expected, to the extentthat even Alistair 'Optimism' Darling had awary word or two:"We are on a path torecovery...I'm confident but I'll alwaysremain cautious."Meanwhile, Darling's arch-nemesisGeorge Osborne showed his Oxbridgeeducation didn't go to waste with someinformative economic analysis, "Let's beclear - this [1%] is about as weak growthas you can get."Thanks George. Where would we bewithout such incisive counting skills in ourelected epresentatives?To the sound of relieved sighs inDowning St, the UK's growth was revisedupward two weeks back - from 1% to ancomparatively impressive 3% .This was particularly good newsconsidering there was some doubt as towhether the UK would indeed stay in theblack after the revision - which wouldhave been an embarrassing back track tosay the least!In other economic news, banks wereweighing up the merits of tax or insurancelevy as the way to protect financialinstitutions from collapse in a prospectiveCompany(Currency)Monthlyshare pricefuture crisis . It seems that the formertax option has favour in the EU, whilebankers in the US are lobbying for theinsurance option.The UK hasn't firmly planted its foot ineither camp, with only tacit approval ofthe levy option coming from DavidCameron. "We would work for a new52 weekhigh/lowABB (CHF) 22.03 12.85/22.56Ansaldo (EUR) 14.35 9.85/14.69Atlas Copco (SEK) 94.45 51.25/97.85Caterpillar (USD) 58.25 21.71/64.42Chloride (GBX) 187.60 114.25/194.00Cummins (USD) 58.20 18.34/58.63Doosan HeavyIndustries (KRW)Foster Wheeler(USD)87300 53000/9700024.40 12.73/35.82GE (USD) 16.00 5.73/17.52John Deere (EUR) 1350 999.00/1500Kirloskar (INR) 154.75 35.60/178.40MAN (EUR) 53.78 29.83/62.44Mitsubishi (JPY) 2240 1080/2542MTU DetroitDiesel (EUR)38.33 16.45/40.70Rolls-Royce (GBX) 560.00 252.50/565.00Siemens (EUR) 64.70 37.32/69.39Volvo Penta (SEK) 61.90 35.30/73.05Wärtsilä (EUR) 35.19 15.90/35.19Change overmonthChangeover yearChange sinceJan. 2008+13.26% +56.69% -21.04%+3.46% +41.24% +66.09%+4.48% +70.95% +7.03%+9.00% +136.69% -18.83%+1.24% +42.93% +5.84%+25.40% +179.81% +23.99%+2.11% +45.50%-18.96% +62.23% -66.02%-1.84% +88.01% -55.75%0.00% -10.00% +9.31%-6.21% +315.99%Monthly figures taken at the end of February 2010+7.09% +64.62% -34.20%+4.67% +80.06% -17.65%+2.75% +88.24% +14.08%+18.02% +93.10% +15.17%-4.74% +55.30% -27.62%-0.56% +60.78% -31.03%+2.74% +91.25% -18.69%international levy on banks to protect thetaxpayer from footing the bill for bankingcrises..."Whatever else though, it's clear that theeconomy and its handling will be the keyissue for the now defiantly-going-tohappenUK general election in May.WIP12MARCH 2010 • WORLDWIDE I NDEPENDENT P OWER


Engine andgeneratorcontrollersENGINE PROTECTIONCONTROLLERSVersions with <strong>power</strong> keyswitch, LCD display for hourcounting and Hz/Rpmreadings, communication portfor easy and fast set-up.STAND ALONE GEN-SETCONTROLLERSPowerful controllers for standalone Gen-Set, with fullmetering facilities built in,communication port for easyand fast set-up, expandibleavailable also with analoginputs.LOVATO ELECTRIC S.P.A.CONTROL SOLUTIONSFOR INDUSTRYVIA DON E. MAZZA, 1224020 GORLE (BG) ITALYTel.: +39 035 4282111Fax: +39 035 4282400E-mail: info@LovatoElectric.comAUTOMATIC MAINSFAILURE (AMF)GEN-SET CONTROLLERSComplete series of AMF units,from the low cost RGAM10 tothe most sophisticated RGK60,providing remote supervision,expandibilty, CANbus-J1939interface.www.LovatoElectric.com


DIESEL ENGINESTwo TCS-PTG systems boostefficiency of green <strong>power</strong> plantsTwo MAN Diesel TCS-PTG18 Power <strong>Turbine</strong> systems from MAN Diesel'sTurbocharger Business Unit have just been ordered by Poland-based H. Cegielski -Poznan S.A, one of the world's top manufacturers of machines and equipment for theshipbuilding industry. WIP has the full story.This latest London order is animpressive development - it’s thefirst for a newly-developedgeneration of <strong>power</strong> turbines based on thenew TCR turbocharger series from MANDiesel .H. Cegielski - Poznan S.A’s new dieselTCS-PTG18 <strong>power</strong> turbine systems havebeen designed to boost the efficiency oftwo environmentally- friendly, diesel<strong>power</strong> plants. These will be constructedby Land & Marine for the renewableenergy company Blue-NG, based inLondon.At the core of each plant will be an A H.Cegielski-built MAN B&W 7K60MC-S engineproducing 13.9 MW. Blue-NG regards itselfas being committed to being ‘best-inclass’at building the most efficient <strong>power</strong>plants. It plans to use five generatorsinstalled in five cycles to accumulate atotal of 18.3 MW (electrical <strong>power</strong>) ateach plant.The new high-efficiency TCAturbochargers have been specially builtto divert more exhaust gas to <strong>power</strong>turbine-based, energy-recovery systems.The <strong>power</strong> turbine is inserted into theexhaust-gas system parallel to theturbocharger. From here it drives anelectrical generator via a reduction[Below] 7K60MC-S engine with TCA77turbocharger - highlighted is the TCS-PTG18 waste-heat recovery system.[Opposite]Schematicshowing howthe London<strong>power</strong> plantswill be setup.gearbox and receives The TCS-PTG18 wasteup to 13% of the recovery system with<strong>power</strong> turbine, gearexhaust-gas flow,coupling and asynchronousdiverted from the generator mounted on amain-engine <strong>power</strong>. base frame.A TCS-PTG18 will beemployed at each ofthe projected plants,based on the newlydeveloped, highefficiencyturbine ofa TCR18 turbocharger.A high-speed gearboxwill reduce turbinespeed to generator speed, with thegenerator and gearbox connected to eachother by a highly flexible coupling.The TCS-PTG will supply up to 570 kW tothe Grid and increase the <strong>power</strong> plant'soverall efficiency by some 3%.At lower engine loads, the TCS-PTG willbe shut down. Control valves and fastactingemergency valves for emergencyshutdown are installed in the exhaustsystem to ensure reliable, safe operation.MAN Diesel sees good potential forfurther applications of TCS-PTG wasteheatrecovery systems in diesel <strong>power</strong>plants and marine applications."The dramatic increase in fuel prices in2008 has revived interests in systems thatmaximise overall system efficiency," Dr.Antonio Fernandez of MAN DieselTurbocharger, tells WIP.“The ongoing CO2-debate, and the factthat more and more companies areconsidering environmental issues in theirnew build projects, will make the wasteheatrecovery system an interestingoption,” he comments.“MAN Diesel also offers thermoefficiencysystems including steamturbines, <strong>power</strong> turbines and generatorsfrom one source. These systems will addmore than 10% extra <strong>power</strong> relative tomain-engine <strong>power</strong>," he concludes.Internet linkwww.mandiesel.comTCS-PTG.WIP14MARCH 2010 • WORLDWIDE I NDEPENDENT P OWER


VOLSPECMARINE&INDUSTRIAL ENGINEERS”TAKING YOU FROMKNOW-HOW TO SHOW-HOW”WORLDBIOENERGY2010GENERATOR SPECIALISTSVOLVO PENTA SALES & SERVICECENTREemail: sales@volspec.co.uk www.volspec.co.uk25-27 MAY 2010JÖNKÖPING, SWEDENWWW.WORLDBIOENERGY.COMTEL:01621 869756 FAX:01621 868859WOODROLFE ROAD TOLLESBURY ESSEXTheindependenttr rental choiceWhyrestrict<strong>your</strong>selfto just onerentalsegment?TheAGC-3gives you full segment independence and optimum applicationationperformance.Pre-installedand integrated edfunctions allowyouto changeapplications as you please– no pc software needed. Analogueloadsharing allows for easycommunication with non-DEIF F units. uForadditional requirements regarding rentaldesign, services,support and training, DEIF is i s <strong>your</strong> global partner.Application examples:•Construction•Temporary <strong>power</strong> plants•Events•Emergencies(incl. natural disasters)•Utilities (incl. transformermaintenance)The DEIF Group – Head office in Denmark with subsidiaries inGermany, Norway, UK, France, China, USA, Brazil and IndiaDEIF A/S·Frisenborgvej 33· DK-7800 Skive· Tel.: +45 9614 9614 4·Fax: +45 9614 9615·info@deif.com· www.deif.com


GAS TURBINES<strong>Gas</strong> <strong>Turbine</strong> <strong>Efficiency</strong>& the Gila River Power StationThe Entegra Power Group's Gila River Power Station in Gila Bend, AZ, features theECOMAX system which has provided Entegra with solutions to control emissions,manage dynamics and provide increased output without exceeding OEM design limits.<strong>Gas</strong> <strong>Turbine</strong> <strong>Efficiency</strong> plc is at theforefront of a quiet revolution. ItsECOMAX gas turbine optimisationsystem, currently in place at EntegraPower Group's Gila River Power Station inGila Bend, AZ, represents a state-of-theart technology with the highestenvironmental credentials.The ECOMAX system has effectivelyprovided Entegra with a suite of solutionsto control emissions, manage dynamicsand provide increased output withoutexceeding OEM design limits.With OEM operational enhancements ata premium, Entegra sought GTE'sexpertise to enhance the performance ofits gas turbines. Other <strong>power</strong> producershave too, as there have been manyinstallations of the system in addition tothe Entegra site.GTE's ECOMAX product line offers a fullyautomated solution that can optimise gasturbine combustion system performancein near real-time. As an automated tuningsystem, ECOMAX can increase <strong>power</strong>potential and maintain operationalflexibility while remaining compliant inemissions regulations.By installing ECOMAX, gas turbineoperators select predefined parametersthat allow for greater flexibilityin matching turbine performancewith operational goals. If themarket price of <strong>power</strong> spikes, anoperator could change his or hergoal to maximise output from lowheat rate, and when the marketprice of <strong>power</strong> declines, the highefficiencygoal to conserve fuelcan be re-established.ECOMAX is typically evaluatedby the performance of a siteaudit. The site audit identifiesoperational goals and outlines a baselinedeployment of the system to allowdetermination of benefits in terms ofincreased output, improved efficiency aswell as management of emissions andcombustion dynamics. Derived benefitsare typically used by the operator tojustify the ECOMAX deployment. Thesystems have currently been applied toLean Premixed Combustion systems,typically termed Dry Lo NOx ( DLN ) orDry Low Emission ( DLE ) systems. ECOMAXmanages emissions to operator-definedlimits.<strong>Gas</strong> turbines equipped with the ECOMAXsystem can avoid seasonal tuning byproviding near real time tuning - a clearThe Gila River Power Station.[Pic: courtesy of GTE]advantage for <strong>power</strong> plant operators, saysthe company. ECOMAX sites are alsosupported by GTE's proprietary Monitoringand Diagnostics (M&D) centre, whichprovides the <strong>power</strong> plant operator with aproactive method of monitoring theirmajor equipment.Since the implementation of the M&Dcentre in 2009, customers have avoidedunit trips or service interruption andimproved efficiency through plantconfiguration management.This has increased the effectiveness ofplant manoeuvers and tests - all of whichhas improved revenue for the client,reports GTE. In addition, it providesreal-time monitoring and notificationservices for identification of emergingissues, says the company.<strong>Gas</strong> <strong>Turbine</strong> <strong>Efficiency</strong> is well-known forits designs and cleantech energy savingand performance-enhancing solutions. Itspatented cleantech solutions save fuel,reduce emissions and extend turbine lifeand it also provides solutions for burning awider variety of fuels such as liquefiednatural gas, clean coal and alternativefuel blends.Internet linkwww.gtefficiency.comWIP16MARCH 2010 • WORLDWIDE I NDEPENDENT P OWER


GAS ENGINESSloecentrale’s CCPP developmentSiemens Energy has handed over the Sloecentrale combined cycle <strong>power</strong> plant located inthe Dutch town of Vlissingen-Oost as part of a joint venture deal between Delta Energy,Sloecentrale - The Netherland’s latestcombined cycle <strong>power</strong> plant - isimpressive in so many ways. Firstly,the natural-gas-fired plant has a very highefficiency level (59%), maximisedflexibility and features low nitrogen-oxideemissions. It will supply more than twomillion Dutch households with eco-friendlyelectricity.The plant has an installed capacity of870 megawatts achieves very low CO2emissions. Thanks to the state-of-the-artburner technology used the plant’s nitrogenoxide emissions are also very low at


GAS TURBINESWhen <strong>your</strong> gas turbine needsfixing - who will you call first?Welding a F/7EA2nd stage bucket.The Allied Power Group, based in Houston, Texas, US, offers industrial gas turbineowners a complete package of parts, repairs and service-from one reliable provider. WIPlooks at recent developments which have certainly put the spotlight on APG.Holding one of the world's largestinventories of GE and Westinghousecomponents, the Allied PowerGroup specialises in the repair of IGTcomponents including hot gas path andcombustion components from GE,Westinghouse and other leading OEMs.A new development for the companyhas been the recent opening of its newHouston facility, a 70,000 sq. ft. buildingwhich centralises the company HQ, sales,repairs and warehousing in one location.A company spokesman told WIP: “AlliedPower Group has invested significant timeand capital into qualifying processes toRepaired and recoated F/7 FA+etransition piece.F/7 - 3rd stage buckets repaired andfinal dimension inspection in theturbine disc.repair W501F and Frame7FA+e combustionturbines, includingpioneering the repair ofseveral key parts,including W501F ringsegments. At this time,no other repair vendor -including the originalequipmentmanufacturer - isrepairing these parts,”he said.Alan Lovelace, P.E,Engineering Manager explained what hesees as the company’s unique capabilities:"With the added space and new layout atthis facility, Allied is able to performrepairs on Westinghouse 501F and GE 7FAturbine components more efficiently."More space also means the ability toadd larger machining equipment to handlelarger components,” he said.Keith Marler, the President & CE,confirmed: "We plan to accellerate thecompany's already substantial repaircapabilities in GE F-Class technologyframes."One of the significant steps made by thecompany was the appointment in July2009 of Aaron Frost as Technical Director.Frost has been at the heart of the USindustrial gas turbine industry for the last17 years.His experience encompasses manyaspects involving both the directmanufacturing and repair of industrial gasturbines. He has developed andimplemented repair processes for GE andWestinghouse frames.He also developed welding and brazingprocedures used during the originalmanufacture of multiple GE frames (5,6B, FA, 7E, 7F, 9E, 9F and 9H series HPTF/7 FA+e transition piece - full set simulator (14pcs).F/7 B transition piece - singlefixture.components), reports APG.Tim Lambright is the company’s newSales and Repair Specialist. Involved inthe industry for 25 years, he has workedhis way up from sandblaster to CustomerService Supervisor before moving toanother company as a Senior RepairSpecialist.He has worked through a variety ofareas, from mechanic to leadman, andfrom sales representative to Director ofSales and Marketing."I look forward to expanding the areas ofsales and repair - for everything from theGE Frame 3 to the Frame 7FA, andanything up to 501F on the Westinghouseside,” concludes Lambright.Internet linkwww.alliedpg.comWIP18MARCH 2010 • WORLDWIDE I NDEPENDENT P OWER


Training for the<strong>power</strong> industry<strong>Gas</strong> turbine technologyshort coursesCranfield University offers a wide rangeof short course training opportunities in thefields of <strong>power</strong> & propulsion.Short courses in gas turbine technology•••••••••Combined Heat & PowerCombined Cycle <strong>Gas</strong> <strong>Turbine</strong>s<strong>Gas</strong> <strong>Turbine</strong> Performance<strong>Gas</strong> <strong>Turbine</strong> Appreciation<strong>Gas</strong> <strong>Turbine</strong> Combustion<strong>Gas</strong> <strong>Turbine</strong> Design & Performance<strong>Gas</strong> <strong>Turbine</strong> Transient PerformanceMechanical Integrity of <strong>Gas</strong> <strong>Turbine</strong>s<strong>Gas</strong> <strong>Turbine</strong> Technology for Operations & Maintenance EngineersCustomised in-company courses can be arranged on application.EnquiriesFOR SALE / RENT5.2 MW MOBILE GEN SETSCALL: 800-704-2002SOLARTAURUS 60• GAS - LOW NOx (OIL)• 60 Hz - 13.8KV or 50 Hz - 11KV• LOW HOUR - SOLAR SERVICEDDIESELS • TURBINES • BOILERS24/7 EMERGENCY SERVICEIMMEDIATE DELIVERYwww.wabash<strong>power</strong>.com | info@wabash<strong>power</strong>.comPhone: 847-541-5600 Fax: 847-541-1279Mrs Claire BellisDepartment of Power and PropulsionT: +44 (0)1234 754683www.cranfield.ac.uk/soe444 Carpenter Avenue, Wheeling, IL 60090JAMES DRING POWER PLANTLIMITEDEstablished in 1964, we have generating setsoperating in almost every country in the world.No matter what <strong>your</strong> requirement we canprovide a generating set to meet <strong>your</strong> needs.We design and build in our own purpose builtfactory.Four 1MW single screw fuel gas compressors, Kuwait 2009JAMES DRING POWER PLANT LIMITED8 Eagle Road, Quarry Hill Industrial Park,Ilkeston, Derbyshire DE7 4RB UKTel: 0115 9440072 Fax: 0115 9440235Email:james.dring@talk21.com www.jamesdring.co.uk


HIRE & RENTAL EQUIPMENTPower on demand: the role ofhire & rental equipmentCan purchasing <strong>power</strong>-generating equipment truly be cost-effective or does it createsignificant liabilities? Julian Ford, Marketing and Sales Development Director, AggrekoInternational, talks to WIP about the dichotomies which exist.Julian Ford, Marketing and SalesDevelopment Director, AggrekoInternational, is well used toproviding heavy-duty equipment forcompanies around the world. He tellsWIP: "Now more than ever, companiesneed to give very careful consideration tothe options for securing additional <strong>power</strong>supplies.It is all too easy to follow the purchaseoption and we have seen many companieswho have ignored the hidden costs ofmaintenance and operation, only todiscover that their purchase has become aliability, costing significantly more thananticipated and crucially, not providingthe <strong>power</strong> they need.”The decision to be made betweenpurchasing a <strong>power</strong> system or employing<strong>power</strong> rentals will depend largely uponthe urgency of finding a solution to the<strong>power</strong> problem being faced and thelength of time the <strong>power</strong> solution will beneeded for.The current needs of companies tocontrol capital costs whilst not neglectingtheir company's business needs is creatingnew interest in <strong>power</strong> rentals as rentalsoffer financial benefits.An immediate benefit of <strong>power</strong> rentals isthat they avoid the need for large capitalexpenditure. In most cases, the financialAggreko recently won two contracts to hire215MW of temporary <strong>power</strong> from companies inOman and Panama. The combined worth of thehire contracts is US$75m.benefits of <strong>power</strong> rentalswill compare favourablyagainst the large fixedcosts of a <strong>power</strong> plantthat will tie up largeamounts of a company'sworking capital.There are many otheradvantageous featureswhich make theproposition of renting<strong>power</strong> suppliesincreasingly attractive,such as improved cashflow and the speed bywhich the much needed <strong>power</strong> can besupplied to the user.Other key factors: there are no downpayments for a loan for <strong>power</strong> plantpurchase required and <strong>power</strong> rentals havea guaranteed payments schedule over theagreed term, with options to extend therental period if required.Additionally, the <strong>power</strong> rentals optionprovides the end user with operationaland maintenance services from thespecialist <strong>power</strong> rentals company.The decision to rent <strong>power</strong> simply meansthat the company transfers the costuncertainties and the risks of <strong>power</strong>equipment ownership onto the <strong>power</strong>rental company.During an economic upturn,the lead-time for the purchaseof generation equipment canbe anywhere up to two years,meaning that companies whichneed <strong>power</strong> urgently will finda rental option veryattractive, due to the 'fasttrack'aspect of rentals.However, the currentfinancial turmoil isencouraging companies to60MW of <strong>power</strong> - units hired out by Aggreko.consider rental for different reasons, suchas how to better utilise working capitaland to ensure that it is not tied up inlarge capital purchases for items such as<strong>power</strong> plants.When deciding between <strong>power</strong> plantpurchase or <strong>power</strong> rentals, a companyshould first evaluate the many hiddencosts that are incurred with purchasing a<strong>power</strong> plant.Insurance is one key item which is oftenoverlooked by companies seeking topurchase such equipment. Also, with<strong>power</strong> plants there are a multitude ofspare parts and ancillary items that needto be purchased regularly to ensure thatthe <strong>power</strong> system is operable.Not only do spare parts need to bepurchased, but they also require storagespace and skilled engineers to install thespares.With <strong>power</strong> rentals all plant spares andancillary items are the responsibility ofthe rental provider, thus enabling thecustomer to budget more effectively.Internet linkwww.aggreko.comWIP20MARCH 2010 • WORLDWIDE I NDEPENDENT P OWER


TURBOTECT ADDS VALUEFOR MORE THAN 30 YEARS


LOADBANK TESTINGWhat is loadbank testing -and how does it work?Alan LuscombeAlan Luscombe, Sales & Marketing Director of Uninterruptible Power Supplies Ltd,explains the technicalities behind testing the <strong>power</strong> protection system under loadconditions without risking the supply to the protected loads.AUPS (uninterruptible <strong>power</strong> supply)sits between an alternative sourceof <strong>power</strong> - such as a standby dieselgenerator - and protected loads. Most UPSare designed to <strong>power</strong> connected loadscontinuously via their inverter, which alsoenables conditioning of mains supplyvoltage and insurance of a break-freesupply of electrical energy in the even ofa mains failure. In most applications, UPSare considered critical to businesscontinuity without which loads would notbe able to operate during a <strong>power</strong> outage.For this reason, loadbank testing isimplemented to ensure UPS can meet therequirements of their intended functionwhen most needed.Loadbank testing is a way of validatingthe correct operational performance andbattery autonomy of the UPS system. Ittests the UPS and generator under loadconditions. It is most often carried outduring preventative maintenance.As a UPS battery set is only as strong asits weakest battery cell, loadbank testingcan also be used to ascertain thecondition of UPS batteries and batterysets (or 'strings' as they are also known) toindicate if any individual cells areapproaching the end of their working lifeGood preventative maintenance isessential, says Alan Luscombe.and not holding a chargeor about to fail. Thisenables them to bereplaced in advance ofcritical application.Loadbank testing isoffered as a service bysuppliers of <strong>power</strong>protection equipment.Some suppliers offer loadbanktesting as part ofthe UPS commissioningprocess but caution mustbe exercised: ideally it should be carriedout at least one week after the UPS hasbeen commissioned to permit the voltageacross the battery blocks to equalise andbatteries to be fully charged. Loadbanktesting prior to this will not yield accurateresults, or give a true picture of how thesystem is running, and thus be a waste oftime and money.Suppliers of loadbank testing normallycarry their own small loadbanks (typically100kW or less) and will hire in largerdummy sets to test larger UPS systems asrequired. These loadbanks are typicallyresistive (neither inductive nor capacitiveand with no initial switch-on surge).Current rises immediately to a steadystate. Loadbanks like these are availablefor either ac or dc systems.An ac loadbank is used to test entire UPSsystems, whereas a dc loadbank will beused to test batteries. Reactive loadbanksare also available (typically with a lagging<strong>power</strong> factor 0.8) but they tend to belarger and heavier in design.The point is to test the <strong>power</strong> protectionsystem (and component parts) under loadconditions but without risking supply toprotected loads. A loadbank should besupplied with suitably-rated cables, whichenable it to be placed no more than 20UPS system and battery systems.metres from the UPS terminals or output<strong>power</strong> distribution unit (PDU).A loadbank test will provide timelyidentification of <strong>problems</strong> with thegenerator and UPS and an indication ofremedial actions that should be taken.In the case of a standby generator, aloadbank test will indicate the engine'sability to provide the required <strong>power</strong>; thealternator's capability to provide therequired voltage stability; stablefrequency; efficiency of control systemsunder varying conditions of load;performance of the whole system; oil andfuel pressure. It will also help removedeposits from pistons, engine castings andexhausts, identify potential weaknessesand record results and any work required.Loadbank testing costs include the hireof the equipment (for larger systems)where applicable, engineer time andtemporary cable provision andconnection.Loadbank testing itself should be carriedout prudently and with caution as it canreduce system resilience, dischargebatteries and may, in that case, placeconnected loads at risk.WIPInternet linkwww.ups<strong>power</strong>.co.uk22MARCH 2010 • WORLDWIDE I NDEPENDENT P OWER


WORLDWIDE LOADBANK SPECIALISTSCrestchic loadbanks maximum <strong>power</strong>when you really need it■SALES ■ RENTAL ■When <strong>power</strong> generation is vital, when backupsystems must be fully tested to make surethey’re up to the job - you need a stable,continuous and variable <strong>power</strong> generationtest to imitate real loads, in real time. Youneed a load test solution you can rely on.No other company specialises in worldwideload test solutions like Crestchic.Manufacturing loadbanks for sale and rentalfor over 20 years, we have delivered reliableand effective test solutions to all sevencontinents.Crestchic Tailor-made load testsolutions from 30kW to 100MVAWhy look anywhere else?For more information, contact us on(+44) 01283 531645Or find us on the Internet at www.crestchic.co.ukYou can also email us: sales@crestchic.co.ukor hires@crestchic.co.uk


LOADBANKSCool running for snowboundloadbanks in CanadaPeter Duncan, managing director of Leicester-based Cressall Resistors, tells WIP how hiscompany tackled the major task of installing a giant loadbank at a Rolls Royceinstallation in Montreal, Canada’s second largest city.Rolls Royce’s 86MW loadbank is thelargest ever produced by Cressalland is used in one of thedevelopment facilities for testing gasturbines.At 60-metres long the loadbank isaround five and half times the length of adouble-decker bus and is cooled entirelyby convection. Despite its gargantuanproportions it is almost completely silentin use - an important consideration in asuburban location which represents thesixth largest conurbation in Canada andthe U.S. The loadbank has been installedat Rolls-Royce Canada’s Test Cell No. 7,beside the Lachine Canal in Atwater; asuburb of Montreal.The loadbank is used for thedevelopment and final production tests ofRolls-Royces’ Trent Industrial gas turbinegenerator packages. Suitable for13.8kV/60 Hz and 11kV/50 Hz testing, itallows turbines for markets outside NorthAmerica to be developed and testedalongside products for use in the U.S.The new modular loadbank has 21separate enclosures, each rated 4.11MWat 13.8kV continuous <strong>power</strong> dissipation.The 21 modules are arranged in groups ofthree, providing seven independentlyswitchable sections and a total installedcapacity of 86MW.The loadbank is installed on a purposebuiltsteel platform, five metres high, toensure adequate flow of cooling air up toand through the gratings on the platformThe Cressall loadbank has beeninstalled at Rolls-Royce Canada’sTest Cell No. 7 in Montreal.and into the base of the loadbank. Thereis provision on the platform for the futureinstallation of three more modules toraise the total capacity to 98MW. Eachmodule is a double-decker construction5m long by 3m deep and 8m high,weighing 8.5 tonnes. The platform layoutis designed to ensure equal cooling forupper and lower modules while makingthe whole structure as compact aspossible.Internet linkwww.cressall.comWIPPROBLEMSOLVEDHelp! All mytransmissionpylons havecollapsed.When Hydro-Québec needed a resistorsolution for the de-icer that prevents icebuild up on its <strong>power</strong> lines, and freezingduring ice storms, Cressall had the answer.Our compact, type-tested designs forhigh voltage filter applications are alsoused by Siemens, Areva and the NationalGrid Company.CressallIf anyone can help, Cressall canCressall Resistors Ltd, Evington Valley Road, Leicester, LE5 5LZ, U.K. • Tel: (+44) (0) 116 2733633 • Email: info@ cressall.com • www.cressall.com24MARCH 2010 • WORLDWIDE I NDEPENDENT P OWER


Oil& <strong>Gas</strong> Telecoms Data Centers Power GenerationAC & DC Load banksUK & UAE Hire FleetFor Testing:UPS SystemsStandby BatteriesGeneratorsFuel Cellswww.hillstone.co.uksales@hillstone.co.ukUK Tel: +44(0) 161 763 3100 UAE Tel: +971 4 2588 155


GEN-SETSGen-set <strong>power</strong> solutions for EUStage 2 and EPA Tier 4 controlsPerkins has released the 404D-22G, part of its 400D Tier 4 certified genset family. Awater-cooled, naturally-aspirated, turbo-charged and turbo-aftercooled engine, this trulyis ‘the business’ and was featured at the recent Power Gen Show in Las Vegas.Perkins’ popular 404D-22G ElectropaKdiesel engine range provides genset<strong>power</strong> solutions for unregulated, EUStage 2 and EPA Tier 4 interim emissionscontrolled territories.If you’re keen on numbers - there arenumbers aplenty associated with thisdevelopment. The engine, for example,produces outputs of 20.2 kVA prime <strong>power</strong>and 22.3 kVA standby <strong>power</strong> at 1500 rpm.In the 50hz model line up, the 404D-22TG, produces outputs of 26.7 kVA prime<strong>power</strong> and 29.6 kVA standby <strong>power</strong> at1500rpm.The 400D Tier 4 Interim certified rangeincludes 1.1, 1.5 and 2.2 litre models,which cover the 10 to 29.6 kVA standby<strong>power</strong> range at 1500 rpm.The 404D-22TG is capable of producing<strong>power</strong> outputs of 26.7 KVA prime and 29.6kVA standby at 1500 rpm and 25.5 kWeprime and 28.3 kWe standby at 1800 rpm,while the 404D-22TAG is capable of producing<strong>power</strong> outputs of 28.4kWe primeand 31.4 kWe standby at 1800 rpm.The 400D family builds on the classleading 400C Series Tier 2 genset rangeand offers superior <strong>power</strong> density withThe same family: the 1106D-E66TAG3 ElectropaK offers 135 kWeprime and 150 kWe standby at 1800rpm (60 Hz).Perkins’ 404D-22G produces outputs of 20.2 kVA prime<strong>power</strong> and 22.3 kVA standby <strong>power</strong> at 1500 rpm.the addition of turbo and turbo aftercoolingtechnologies, low emissions andlow operating costs in a small, efficientpackage.The 400 Series Electropakengines provide optimum<strong>power</strong> density, making bothdirect installation andtransportation easier and lessexpensive.Durable and economic touse, the unit operation andmaintenance costs arereduced thanks to theeconomical consumption offuel and oil, while whole lifecosts are enhanced by the500-hr service intervals and atwo-year warranty.All ElectropaK specifications aresupplied fully fitted with suitableradiators, charge coolers, air cleaners,pipes, hoses and mounting feet to providea fully engineered turnkey package thatcan be installed very easily.Mike Reinhart, Perkins' marketingmanager, told WIP: "Over the yearsPerkins' products have proved to be popularwith our customers in the <strong>power</strong> generationindustry, and the 400 Series is noexception. The 400D Series' turbo andturbo aftercooled models, deliver the<strong>power</strong> nodes our customers require whileproviding excellent value in terms of costper kW."Internet linkwww.perkins.comWIP26MARCH 2010 • WORLDWIDE I NDEPENDENT P OWER


The Worldwide Load Bank ExpertsAvtron Portable Load Banks feature thehighest capacity for their size in the industry!Reliable Manual OperationOver-Temperature ProtectionOver-Current ProtectionNo Cool Down PeriodFull Digital MeteringReal-Time Data Logging1400 kW at 400 V50 Hz, 4500 kg300 kW at 400 V50 Hz, 338 kg500 kW at 400 V50 Hz, 522 kg80 kW at 400 V50 Hz, 48 kgAvtron Load Banks arethe standard of excellencewith thousands of unitsinstalled worldwide onall seven continents! Pleasevisit www.load-bank.comfor complete productinformation.6255 Halle Drive, Cleveland, OH, U.S.A. 44125 • Phone: 001-216-573-7600 • Fax: 001-216-573-5953 • Email: LBsales@avtron.com


GEN-SETSPower revolution: the new gasgen-sets for BangladeshJust eight weeks ago Mannheim-based MWM shipped 15 new gas gen-sets - each withan output of 4 MWel - to Bangladesh. They are being installed in a <strong>power</strong> plantbelonging to the Precision Energy Ltd consortium, reports WIP.With its 15 large gas gen-sets, thenatural gas-<strong>power</strong>ed plant inAshugong, Bangladesh, will begenerating a total of 60 MWel, all ofwhich will be fed into the public gridwithin three months.Bangladesh, with its population of about150 million, is one of the most denselypopulated countries in the world. Its dailydemand for electricity has grown to 5,200MW, compared to no more than 4,000 MWactually produced.Investments worth $US15 billion areneeded by 2020 in order to prevent the<strong>power</strong> industry from becoming animpediment to the country's development,say industry analysts."The project also contributes to thepromotion of the required investments forthe maintenance and expansion of <strong>power</strong>production in Bangladesh", explains Dr.Ruprecht Lattermann, President and CEOof MWM Asia Pacific.The 15 gas gen-sets which arrived inBangladesh covered a total distance ofabout 16,000 km (10,000 miles). About 40low-bed trailers wereneeded for tranporting thisheavy equipment from theport in Chittagong to thedestination.The project was rolledout with Kaltimex EnergyPvt. Ltd. from Dhaka,Bangladesh, which hasalready successfullyimplemented numerouslocal projects with MWMand has established anefficient sales andcustomer serviceorganisation in recentyears. According to theMWM headquarters inMannheim, Germany, thecommercial launch of the new <strong>power</strong>plant Ashugong is scheduled for the firsthalf of 2010.With their open combustion chamber,both the medium-size and large engineoptions from MWM can be used incombined heat and <strong>power</strong> plants (CHP) toMWM and Kaltimex Energy Pvt. Ltd. of Dhaka, Bangladesh, co-operated in theorder for 15 gas gen-sets. Ashugong should be generating <strong>power</strong> with these byJune 2010.MWM recently shipped out 15 gas gensets with anoutput of 4 MWel each to Bangladesh.convert naturalgas as well asany special gastypes, such asbiogas.The productrange includesthe following The TCG 2032 gas<strong>power</strong>edgen-setseries (50Hz):* TCG 2016: from MWM.electrical output400kW/gen-set – 800kW/gen-set* TCG 2020: electrical output* 1,125W/gen-set – 2,000kW/gen-set* TCG 2032: electricaloutput3,333kW/gen-set – 4,300kW/gen-setMWM reports that these engines have ahigher efficiency than conventionalengines of <strong>power</strong> generation plants, whichmeans lower fuel consumption and loweremissions for customers.Internet linkwww.mwm.netWIP28MARCH 2010 • WORLDWIDE I NDEPENDENT P OWER


Loss of Mains ProtectionELECTRONIC CONTROL AND INSTRUMENTATIONwww.megacon.comMegacon's products for use in Loss of Mains or MainsDecoupling applications are built on the very latest digitaldesigns and meet all the requirements of TWO stage tripping.All the technical requirements are covered: Check Sync,Reverse Power, Loss of Mains G59/1 & G59/2, Neutral VoltageDisplacement, Phase Current Imbalance and AutomaticSynchronisation.Each and every product is built on a digital design platform withease of installation and simplicity of use at it's core.The KCG597/8 Loss of Mains Relay covers all the G59/1 & G59/2requirements for Volts, Frequency, ROCOF, Vector Shift and PhaseImbalance in one unit. It is programmed either via a PC or a HandHeld Programmer. Once the chosen method of programming isfinished and removed the unit is totally tamper proof and is asecure installation.Simpler it couldn't be - Megacon it is.MEGACON AS, NORWAYTel: +47 5511 7510Fax: +47 5511 7530Email: megacon@megacon.comMEGACON AS, UNITED KINGDOMTel: +44 (0) 1206 767655Fax: +44 (0) 1206 574345Email: tony.robinson@megacon.comwww.megacon.comMEGACON AS, DENMARKTel: +45 3542 6969Fax: +45 3542 6959Email: pns@megacon.com


VALVESValves for <strong>power</strong> systems -what’s new and what’s hot?[Above] 3-way valve schematic.Used extensively in extraction lines from steam turbines, feedwater heaters, heatingsystems, process equipment, lines from heat exchangers, valves form an essential part oftoday’s energy production systems, reports Schutte & Koerting.Ask any <strong>power</strong> systems engineer andhe or she will tell you that valvescan be the Achilles’ heel of anyequipment. That’s why you’ve got tochoose the best.Let’s consider four of the industry’sleading valve designs in relation to theirfunctions.Dual Plug Valves are primarily used todivert, restrict or completely shut offflow in oil cooler in <strong>power</strong> plantapplications. Pressure Relief Valves arequick-opening, quick-closing valves usedto protect equipment from gas pressurebuild-up or pressure surges.Check Valves have been developed toprevent backflow in steam, air, or waterlines. These are used extensively inextraction lines from steam turbines,feedwater heaters, heating systems,process equipment and lines from heatexchangers and auxiliaries.In the example pictured below, theThrottle Trip Valves made by Schutte &Koerting are dual-function valves designedto control the flow to steam turbinesThrottle Trip Valves provideeffective flow control and anemergency shut-off facility.during start-up and shut-down. Theseprovide emergency protection by closingautomatically and instantaneously when atrip condition is detected). Throttle TripValves provide effective flow control andemergency shut-off operation in a single,highly reliable valve assembly. As throttlevalves, they are used to regulate flow ofsteam and gas in large, high-pressure pipelines, such as the main steam line servinga large, high-pressure turbine or aturboexpander gas supply line.As trip valves, they add a measure ofsafety critical to these applications,without the expense of a separate tripvalve. When tripped either manually orautomatically, the valves rapidly shutdown flow to protect valuable equipment.S&K Throttle Trip Valves feature aninternal pilot valve arrangement torelieve pressure on the main disc as thevalve is opened.The seal-welded seat ring is shrink-fittedto the body and includes an expansiongroove, to prevent distortion of theseating face. Durable materials improveperformance and reduce wear.Flexitallic-type gaskets provide positivesealing at all cover joints, designed forsimple on-line adjustment of the yoke andlatching assembly.Optional ball bearing, threaded spindleand latching mechanisms are available toprovide mechanical assist for reliable lowfrictionoperation. Venturi seats can beprovided in high-pressure applications,reducing space requirements and allowinguse of smaller operators.Valves may be specified with weldedends or ANSI flange connections for directconnection to steam turbines.Three-Way Valves are primarily designedto handle high pressure applications suchas boiler feedwater service in steamDual function valvesare designed tocontrol the flowto steam turbinesduring start-up andshut-down. Made bySchutte & Koertingthis item adds ameasure of safetycritical to theseapplications,without theexpense of aseparate tripvalve.<strong>power</strong> plants. Three-Way Valves alsoprovide a convenient and economicalmeans of diverting flow from one pipelineto another. They are often used in bypassarrangements in steam generating plantsand process applications where they cansave users a great deal of money byeliminating conventional gate valves,bypass accessories and customfabrications.WIPInternet linkwww.s-k.comS&K 3-wayvalve.W ORLDWIDE I NDEPENDENT P OWER • MARCH 201031


SWITCHGEARSave size and money with <strong>your</strong> next<strong>power</strong> generation switchgearUtilising modern technologies can save space and money for <strong>your</strong> next project, reportsindustry professional, Steve Evans, the CEO and General Manager of DEIF's NorthAmerican operation, based in Fort Collins, Colorado. WIP has the story.Just as <strong>your</strong> cellphone has morphedfrom a bag to a brick to amicro-computer, modern advancedcontrollers have dramatically reduced insize and increased their functionality.Reducing the quantity of componentsand dramatically simplifying the wiringalso has the benefit of greatly reducedinstallation and start up times, a betterMean Time Between Failures, and - whenusing remote control devices - evenincreased safety compliance to NFPA 70EArc Flash.With all the controls at the generator,the switchgear can now be standard OEMstyle switchgear that can be ordered integralwith the rest of <strong>your</strong> distribution gearinstead of separate emergency <strong>power</strong>system switchgear. This will result in asmaller footprint and also substantial costsavings over traditional layouts with boththe distribution switchgear and separateemergency <strong>power</strong> system switchgear.Multiply these savings by 144 and you willsee why Sotreq, a Caterpillar dealer inStandard distribution switchgearfeatures simple components likecurrent transformers and potentialtransformers.South America, decided onthis approach for theinstallation of 144Caterpillar C32 gensets allrunning in parallel.Connected in 9 groups of16, the banks of 16 unitsare dispatched by a hostcomputer with all theparalleling, synchronising,protection and advanced<strong>power</strong> managementfeatures like fueloptimisation, run time management &equalisation, peak shaving, import orexport control, zero <strong>power</strong> transfer, closebefore excitation, and load dependentgenerator start/stop being done by theDEIF AGC controller mounted at eachgenerator.Modern distributed <strong>power</strong> generationcontrollers are often distinguished by twobasic types: open-transition controllersand paralleling controllers. Commonfeatures available with both types ofmodern controllers includecommunications with both the engine andthe building management and/orautomation system, and basic electricalprotection (over and under volts, over andunder frequency, over current, overspeed, and engine protection like overtemperature, low oil pressure, etc.).Open transition controllers operate likethe basic automatic transfer switch: theymonitor the utility <strong>power</strong> and - in theevent of an outage - start the generatorand automatically operate the switches tobring the <strong>power</strong> back to critical loads.The two sources - utility and on-siteemergency <strong>power</strong> generators - neveroperate in parallel. There must be atleast a momentary loss of <strong>power</strong>, thus theIn the event of an outage - start the generator andautomatically operate the switches to bring the<strong>power</strong> back to critical loads.term - open transition.Paralleling controllers carry out thefunctions of the open transitioncontrollers plus they add the ability toparallel multiple generators and/or one ormore generators with the utility <strong>power</strong>system.Parallel operation requires severaladditional and complex features includingexpanded protection (reverse and forward<strong>power</strong>, loss of excitation, loss of a phase,loss of utility detection, etc.), voltageand speed (Hz) matching, and real andreactive <strong>power</strong> (KW and KVAR) sharing.The best way to keep the operators safeis to get them away from the high <strong>power</strong>switching components. Operators withexperience in <strong>power</strong> generation arebecoming harder to find, resulting in mostend users having to rely heavily uponautomatic control systems.Most systems utilise the N+1 or 2Ntheories of system design, increasingredundancy and thus reliability with extrageneration capacity instead of expensivemanual systems no one is trained tooperate.Internet linkwww.deif.comWIP32MARCH 2010 • WORLDWIDE I NDEPENDENT P OWER


Noise Control That Exceeds ExpectationsAcoustic EnclosuresAcoustic ISO ContainersAcoustic Drop-Over CanopiesLoose Acoustics forPlantroomsEngine Exhaust SilencersTurbo Charger Air FilterSilencersGenerator Installation/Fit-OutElectrical Installation/Fit-Out<strong>Turbine</strong> Intake, Exhaust& Ventilation SystemsHigh Pressure In-LineSilencersSteam Vent & BlowDown SilencersRetro-Fit Anti-IcingSystemsRetro-Fit CoolingSystemsSecondary AcousticBuilding Design &ConstructionEnvironmental NoiseSurveys, Analysis& Data AcquisitionThe World’sLeading Specialist inNoiseControlSolutionsfor Power GenerationIndustriesIAC Power DivisionTel: +44 (0)1962 873000Fax: +44 (0)1962 873111E-mail: info@iacl.co.ukWeb: www.iacl.co.uk


HRSGHeat recovery steam generators -core technology in actionHRSG is essentially an energy recovery heat exchanger which recovers heat from a hotgas stream - and now Foster Wheeler AG, a subsidiary of its Global Power Group, hasbeen tasked with designing, supplying and building one in Spain. WIP has the story.Aheat recovery steam generator is abit of a mouthful to say - but askanyone working at REPSOLPETROLEO S.A.and they will tell you it’san absolutely key piece of equipment. Infact, it’s central to the cogeneration plantbeing built at the REPSOL CartagenaRefinery in Murcia, Spain.A HRSG is essentially an energy recoveryheat exchanger which recovers heat froma hot gas stream. It produces steam thatcan be used in a process or used to drivea steam turbine.A common application for an HRSG is ina combined-cycle <strong>power</strong> station, wherehot exhaust from a gas turbine is fed toan HRSG to generate steam which in turndrives a steam turbine. This combinationproduces electricity more efficiently thaneither the gas turbine or steam turbinealone. Another application for an HRSG isin diesel engine combined cycle <strong>power</strong>plants, where hot exhaust from a dieselengine is fed to an HRSG to generatesteam which in turn drives a steamturbine. The HRSG is also an importantThe Whitegate450MW combinedcycle plant in Cork,Ireland, features anHRSG from CMI HeatRecovery Systems.component in cogenerationplants. Cogeneration plantstypically have a higher overallefficiency in comparisonto a combined cycle plant.This is due to the loss ofenergy associated with thesteam turbineHRSGs consist of threemajor components. They arethe Evaporator, Superheater,and Economiser. Thedifferent components are puttogether to meet theoperating requirements ofthe unit.Foster Wheeler AG, asubsidiary of the GlobalPower Group, has beenawarded a contract to design,supply and build this kind ofHRSG for REPSOL. The HRSGand its auxiliary equipmentwill be fully integrated in theplant’s structure in about 20month’s time. Foster Wheelerwill also provide start-up supervisionservices.The HRSG will be coupled with a GeneralElectric PG-6581 gas turbine and recoverheat from the gas discharge stream,producing high pressure and mediumpressure steam for use in refineryprocesses and electricity generation atthe Cartagena facility. The unit will beequipped with a bypass stack anddiverter, as well as post-firing and freshair capability, for continuous operationeven after a combustion turbine trip."This boiler is the seventh HRSG awardedto Foster Wheeler by REPSOL, a truetestimony that Foster Wheeler meets thehigh degree of design and qualityHRSG uni t design for Murcia,Spain. [Pic courtesy of FosterWheeler AG]standards demanded by REPSOL," EricSvendsen, chief executive officer ofFoster Wheeler Energia in Madrid, toldWIP.Two years ago the Portugueseconsortium, MECI-Somague awardedFoster Wheeler a contract for the designand supply of two HRSGs.These were coupled with GeneralElectric's LM-2500 combustion turbines ina cogeneration <strong>power</strong> plant that MECI-Somague built at the Portucel Soporcelmanufacturing complex in Setubal,Portugal.Internet linkwww.fwc.comWIP34MARCH 2010 • WORLDWIDE I NDEPENDENT P OWER


EMISSIONSMaking harmful emissionsimpossibleAbove: Janikowo <strong>power</strong> plant in Poland -another FGD contract for Alstom.In 2012 and 2013, Alstom will be commissioning the largest environmental <strong>power</strong>plant project in Europe by building Russia’s first desulphurisation system at units 1&2of the Cherepetskaya <strong>power</strong> plant in the Tula region. WIP has the story.Alstom, the world’s leading supplierof air quality control systems(AQCS) for <strong>power</strong> plants has beenawarded contracts in excess of €170m forenvironmental control systems to be usedin the <strong>power</strong> generating sector.The company currently boasts theworld’s largest installed base in airpollution control systems with over100,000 MW of wet, seawater and dry fluegas desulphurisation systems (FGD)installed worldwide.It has also installed more than 210,000MW of electrostatic precipitators (ESP)worldwide. Alstom’s FGD systems removesulphur-dioxide released from coal-fired<strong>power</strong> plants and ESPs are used to removeash particles created during thecombustion process.Recently introduced regulations onpollutants are fuelling the growth of theenvironmental control systems marketworldwide. This trend is set to continue,says Alstom, due to the large number ofinstalled coal-fired <strong>power</strong> plants in NorthAmerica and Europe and the numerousnew fossil-fired <strong>power</strong> plants being builtin Asia, particularly in India and China.This is a result of high demand from thesefast-growing economies.In Estonia Alstom has won an order fromthe state-owned utility Eesti Energia toCherepetskaya: OGK-3, the <strong>power</strong>plant operator. now complies withRussia’s strict dust and SOxemissions regulations for newplants.supply and install twoFGD systems at NarvaSteam Power Plants inEstonia, as part of anational drive to reduceemissions of sulphurdioxide.Last year a contractwas signed betweenAlstom and Eesti Energiato install two FGDsystems on two ofNarva’s twelve 200 MWunits. Two more identicalsystems are on order.Alstom has previouslysupplied enhanced dust removal systems(electrostatic precipitators) to EestiEnergia and has a long term serviceagreement in place with Narva PowerPlants since 2000. The Narva PowerPlants <strong>power</strong> generation complex, basednear Narva in Estonia, consists of theworld's two largest oil shale-fired thermal<strong>power</strong> plants, which together generateabout 95% of the country’s total <strong>power</strong>production.In 2012 and 2013, Alstom will beginbuilding Russia’s first desulphurisationsystem at units 1&2 of the Cherepetskaya<strong>power</strong> plant in the Tula region.Alstom will build an integrated dry fluegas desulphurisation system with electrostaticprecipitators for two new 225 MWcoal-fired boilers. Under the terms of thecontract with EPC contractorTechnopromexport, with whom Alstom hasworked in the past on projects in Europeand Asia. Alstom will supply theengineering, equipment, erection andcommissioning supervision, as well asproviding training. Alstom's FGD systemsare market reference worldwide and willenable OGK-3, the <strong>power</strong> plant operator,Cherepetskaya <strong>power</strong> plant: Alstom will build anintegrated dry flue gas desulphurisation systemwith electrostatic precipitators for two new 225MW coal-fired boilers.Narva, Estonia.to comply with Russia’s strict dust andSOx emissions regulations for new plantsin a cost-effective way.Andreas Lusch, Senior Vice President andHead of Thermal Systems at Alstom toldWIP: “Alstom is fully committed tosupplying efficient, cost-effective airquality control systems for all types offossil-fired <strong>power</strong> plants. These latestawards are further proofs that <strong>power</strong>plant operators worldwide value ourenvironmental control technologies.”Flue gas desulphurisation (FGD) systemsremove sulphur-dioxide and particulatematter released from coal-fired steamgenerators.W ORLDWIDE I NDEPENDENT P OWER • MARCH 201035


EMISSIONSAlstom’s technology is central to arecent contract involving Mexico - whichis currently dedicated to reducing its CO2emissions.In January 2010 Alstom announced it hadsigned a turnkey geothermal <strong>power</strong> plantcontract with Mexico's Comisión Federalde Electricidad (CFE) in the Puebla stateof Mexico.The contract for the 25 MW Los HumerosII Phase B plant, worth over €30 million,follows the Los Humeros II Phase A <strong>power</strong>plant contract signed by Alstom in May2009. When completed in just two monthstime - May 2012 - the Los Humeros IIplants will produce more than 400 GWh ofreliable, cost-effective and clean electricity,enough to <strong>power</strong> 100,000 homes inMexico's eastern Puebla state.Guy Chardon, Senior Vice PresidentAlstom Thermal Products, said: "As aleading supplier of low-carbon <strong>power</strong>generation solutions, we are proud thatCFE has again chosen Alstom's geothermaltechnology to help Mexico add generationcapacity while reducing CO2 emissions."Under the terms of the contract, Alstomwill supply the complete engineering,procurement and construction (EPC) solutionincluding the steam turbine, aircooled turbogenerator, turbine controland distributed control system (thisproject will use Alstom's state-of the artALSPA Series. The turbine will be producedat Alstom's local manufacturingfacility in the municipality of Morelia,Michoacan state.Mexico is the fourth largest geothermalenergy producer worldwide after the USA,the Philippines and Indonesia. This projectis Alstom's second since its recent returnto the fast-growing geothermal market. Inthe past, CFE contracted Alstom forNarva Unit4-4.Over the last 20 years, CFE hascontracted Alstom to build, retrofit andservice <strong>power</strong> generation plants andequipment spanning a wide variety ofthermal and renewable energy sourcesincluding fossil-fired (fuel-oil, coal, gas),hydro<strong>power</strong> and geothermal capacity.Since 1988, Alstom has installed 10,000MW in Mexico, providing 20% of CFE's<strong>power</strong> generation capacity. In 2007, CFEcontracted Alstom to retrofit the two 820MW units of the Laguna Verde nuclearfacility, located in the state of Veracruz.Call theexperts forpracticaladvice anda quotationwithoutobligationGeothermal hotspots in Baja - location of Las TresVirgenes plant in Baja California Sur.Specialists in Noise Controland Ventilation Systemsfor all types of applicationsAcoustic Canopies andContainers,Exhaust Silencers,Weatherlouvresand Dampers,Attenuators, Doorsand Ducting.Full Design andInstallation as required.ColchesterEngineeringSystemsUnit 5 Chancers Farm, Fossetts Lane, Fordham,Colchester, Essex, CO6 3NY, Englandtel 01206 240788 fax 01206 240099email: colengsys@aol.comwww.colchesterengineering.comNoise Control and Ventilation System Engineersseveral geothermalcontracts including thebuilding of four 25 MWunits at the Los Azufresgeothermal <strong>power</strong> plantin Michoacan state in2000, and the supply oftwo 5 MW units to the LasTres Virgenes geothermal<strong>power</strong> plant in BajaCalifornia Sur in 1998.The retrofit of the turbines, generatorand auxiliaries will increase the plant'sefficiency and availability, as well asincrease output by 20%. Most recently, inAugust 2009, Alstom won a contract toinstall air quality control systems on units1, 2 and 3 of the Mazatlán <strong>power</strong> plant inthe state of Sinaloa, Mexico.Internet linkwww.alstom.comWIP36MARCH 2010 • WORLDWIDE I NDEPENDENT P OWER


CONTRACTS & APPLICATIONSCMI’s HRSG orderCMI Energy has beenawarded a new orderto provide a triplepressurewithreheat, natural gasfiredhorizontalHRSG for a combinedcycle <strong>power</strong> stationin Elektrenai,Lithuania.Plant operator,Lietuvos Elektrine,and Spanish utilityIberdrola, who willbuild the station,anticipatecompletion of theproject by 2012.Pressure is on formore energy sincethe Ignalina nuclearplant closed.GE wins HDECUS$200m contractGE Oil & <strong>Gas</strong> hasbeen awarded acontract worth over$200 million, byHyundai Engineering& ConstructionCompany (HDEC), tosupply 8 gas turbinesand related servicesfor the Abu Dhabi<strong>Gas</strong> Industries(GASCO) integratedgas development(IGD) project atHabshan in AbuDhabi.GABB wins US$18morder from indiaABB has won anorder worth $18 millionfrom Power GridCorporation of India(PGCIL) for 765 kV(kilovolt) <strong>power</strong>transformers. PGCILis India's centralgovernment-owned<strong>power</strong> transmissionutility and amongthe largest in theworld. Thetransformers will beinstalled at PowerGrid's Satnasubstation in thecentral Indian stateof Madhya Pradesh.Vasilikos Power Station, phase IV, unit 5contract awarded to NEM BVNEM BV HAS secured a new orderfor Vasilikos Power Station, phaseIV, unit 5. Modular HRSG Systemshas by now already started theengineering for this project.The new order is a continuation ofthe successful partnership betweenIUB and J&P AVAX. Earlier, IUB suppliedtwo HRSGs for unit 4 (photoattached), which have recentlybeen commissioned.The principal, J&P AVAX, is a GreekEPC contractor. The end customer isElectrical Authority of Cyprus, themost important electricity supplierof the south part of Cyprus. NEMwill supply two two pressure levelHRSGs, each behind a GE frame6FA. The gas turbines run on diesel,but in the future it is expected thatgas will be available. Two steamturbines convert the steam producedinto electricity. The HRSGswill work with highly variable loads, in a so-called'start-stop' operation. The order includes two bypasssystems to be supplied by NEM Power-Systems.NEM BVM manufactures equipment for <strong>power</strong> generationindustry. The company’s products include heatrecovery steam generators, fired boilers, processboilers, industrial and utility boilers,components/stacks and dampers, feed watersystems, DCS systems, and components for <strong>power</strong>plants. It also provides boiler manufacturingservices. The company offers its products for variousfossil fuel-based <strong>power</strong> generation technologiescovering oil and natural gas, coal, waste, and heatand gas coming from industrial processes. NEM bvwas founded in 1929 and is headquartered inLeiden, the Netherlands.Sweco takes on €1.2mAfrican <strong>power</strong> contractSweco’ engineers are studying thepotential and present proposalsfor the interconnection of the<strong>power</strong> grids between Uganda andTanzania in order to reduce thecurrent shortage of <strong>power</strong> in theregion. The contract is worthapproximately €1.2m.The assignment is being carriedout on behalf of UgandaElectricity Transmission withfinancing from the World Bank.The company is already involvedin similar assignments in countrieslike Botswana, Ethiopia,Mozambique, Angola andTanzania. Sweco has said that, byinterconnecting the <strong>power</strong> gridsaround Lake Victoria, it is possibleto reduce the shortage and ensurea stable electricity supply in theregion.Eva Nygren, president of SwecoSweden, said: "Over the past 50years Swecohas worked inmany Africancountries toimprove accessto electricityin both urbanand ruralareas."Sweco is aconsultinggroup withexpertise inengineering, environmentaltechnology and architecture.Sweco is also behind the developmentof a new city in China,Caofeidian, located in theTangshan region of Eastern China[see bottom left].Based around 200km south-east ofBeijing the new eco-city willhouse a million inhabitants and isbeing built with the aim ofbecoming one of China’s mostenvironmentally-friendly cities.The city plan of the first section,a 30 sq.km area, has beendeveloped by a team of Sweco’splanners, architects, engineersand technology consultants.Here, Sweco is aiming to createone of the most environmentallyfriendly cities in the world. Thenew eco-city will be carbondioxideneutral and should evengenerate a surplus of energy forthe rest of the grid.38MARCH • WORLDWIDE I NDEPENDENT P OWER


PRODUCTS AND SERVICESGreenbank monitor for ChinaThe Greenbank Group has announced it haswon a commercial contract with DatangGuiguan Heshan Power Generation Co. Ltd,one of the largest <strong>power</strong> generationcompanies in China. Greenbank will besupplying its G-CAM Carbon-In-Ash Monitor,an on-line analyser which uses cuttingedge microwave techniques to measure the amount of un-burnt coalremaining during the <strong>power</strong> generation process. Greenbank’s G-CAManalysers will be installed and commissioned on two of the HeshanPower Station’s coal-fired boilers early in 2011.www.greenbankgroup.comNew Boltight valve offers improved safety advantagesBoltight, a global leader in bolt tensioning systems, says it is findingmore customers are opting to have an integral tamper proof pressurerelief valve fitted to air pumps supplied for bolt tensioningapplications. The Boltight safety valve is a cost-effective way of minimisingthe risk of equipment failure during tensioning. It is fitted tothe high- pressure system. The benefit of fitting pressure reliefvalves to air pumps has been highlighted by a number of incidents inthe industry. Incorrect use of bolt tensioning equipment or inadequatetraining can sometimes lead an operator to build up excesspressure in the system when manuallytensioning a bolt to precise measurements.With a safety valve fitted to the systemthe pressure cannot increase beyond a safeoperating level.www.boltight.comRugged computing <strong>power</strong> in the energy field from JTLRuncorn-based JLT Mobile Computers, is reporting a significant boostin sales over the last year. Figures show an increase of 50 per centreflecting the demand for the company's class-leading rugged mobilecomputers. JLT's tablet PCs and in-vehicle / fixed-mount PCs areused in a wide range ofdemanding and harshenvironments.Some of the recentapplications of JLT devicesinclude integrating touchscreen PCs into nondestructivetestingequipment, and directinstallation in field servicevehicles while tablet PCsare providing the mobile computing <strong>power</strong> required by industry."Our rugged products present an excellent return on investment forend users. JLT has been developing rugged PCs for the <strong>power</strong> industrywhich demands the highest levels of reliability and ruggedness,"comments company Mark Muslek.The JLT fixed-mount PCs incorporate an aircraft-grade aluminiumchassis with a high-tech outer casing that resists chemical attack andprovides a waterproof and dust proof seal. All models in the rangeare subject to strict testing including water-sealing tests up to IP67,humidity, vibration, shock and exceed MIL STD 810F.www.jltmobile.co.ukNew cover for plug & socket connections from AUMAdesigned for actuators & controlsAUMA Riester GmbH & Co. has developed a new cover for plug andsocket connections for its electric actuators and controls used forvalve control in the <strong>power</strong> industry.The S-105 cover provides more space for cable gland/conduitassembly. Increased interior capacity makes cable connection easierand accommodates thicker cabling. Based on AUMA’s modularactuator design philosophy, the cover - which is 15 mm higher thanthe company’s previous model - is fully compatible with itsprevious version, ensuring that early generation products can beincorporated. As standard, AUMA actuators are equipped with aplug/socket connector for motor and control cables.AUMA reports that the significantadvantage of thistype of connection is that,once connected, wiringremains undisturbed, evenif the actuator has to beremoved from the valve,e.g. for maintenancepurposes. The new plugcover is designed for allAUMA weather-proof andexplosion-proof actuatorswith or without controls.www.auma.comNew Chromalox cable gets Fm & CSA ratingsChromalox’s Mineral Insulated (MI) Heating Cable has achieved aseries of major global certifications, including CSA, and FactoryMutual. Chromalox MI Cable uses the highest grade nickel-alloy metalsheath to enable the cable to maintain temperaturesup to 1100 degrees F, making it ideal for the alternativefuels & <strong>power</strong> generation industries. Chromalox MIcable is suitable for applications where operating temperaturesare too high for plastic cables, such as steamlines used in <strong>power</strong> generationwww.chromalox.comNw test terminal disconnect blocks from PhoenixThe new ME test disconnectterminal blocks from PhoenixContact provide safe disconnectcapability between measuringtransducers and safety equipmentin current transformer (CT) shortingapplications. The screw-freedisconnect lever provides visualindication of the switch’s position.Designed for use in such industriesas <strong>power</strong> generation, utilities andsemiconductor manufacturing, theME terminals can be used wherever high currents must be reducedusing current transformers, and where high voltages are reduced withvoltage transducers. To accomplish the safe disconnect, the operatorplaces switchable ME test disconnect terminal blocks before themeter for measurement and maintenance.www.phoenixcontact.com/meseriesMARCH • WORLDWIDE I NDEPENDENT P OWER39


CLASSIFIEDDIRECTORY OF EQUIPMENT AND SERVICESTurbochargers UKSpare parts, replacementturbochargers, overhauls –check, clean, balance andreconditioning.Hortonwood 37, TelfordTF1 7XT. Great BritainTel: + 44 1952 607200 (24hr)Fax: + 44 1952 677179Email: turbo@gb.abb.comWeb: www.abb.com/turbochargingManufacturer of <strong>Gas</strong>oline,Diesel and Natural <strong>Gas</strong>/ LPGGenerating Sets2.2 to 3000 kVAAksa International (UK) Ltd.Unit 6, Pine CourtWalker RoadBardon HillCoalville LeicestershireLE67 I52 UKTel: + 44 1530 837 472Fax: + 44 1530 519 577E-mail: sales@aksa-uk.comwww.aksa.com.trAPROVISEnergy Systems GmbHYour CHP partner for :• Exhaust <strong>Gas</strong> Heat Exchanger• Heat Recovery Steam GeneratorAPROVIS EnergySystems GmbHD-91746 WeidenbachTel. +49 9826 6559 - 0Fax: +49 9826 6559 - 19e-mail:info@aprovis-gmbh.dewww.aprovis-gmbh.deBRADGATE CONTAINERS LTD,Leicester Road, Shepshed, Longborough,Leicestershire LE12 9EG, UK.Tel +44 (0)1509 508678Fax +44 (0)1509 504350E-mail: sales@bradgate.co.ukwww.bradgate.co.ukContact: Malcolm Cropley/ James BexonDesign, manufacture, fitting out, and siteinstallation of purpose built modules (Onshore and off shore), and acoustic containersfor the electrical and allied industriesAirfield Industrial Estate,Hixon, Stafford, Staffordshire ST18 0PFTel: 01889 272200Fax: 01889 272220Email: info@broadcrown.co.ukStandard and bespokeComplete PowerGeneration Solutionsincluding full turnkey solutions.Single units from6.2kVA to 50MVA.Full aftersales servicewww.broadcrown.com +44 (0)1744 814444sales@burtonwoodgroup.comCranfieldUNIVERSITYManufacturersofbespokeandstandardDiesel/gasgeneratorcontrolpanelsLowvoltageswitchboardsPLCcontrol&monitoringsystemsControl&PowerSystemsLtd3DBurnistonIndustrialEstateScarboroughEnglandYO130HGTel:+44(0)1723871112Fax:+44(0)1723870625www.controland<strong>power</strong>.co.ukCovrad Heat Transfer LtdSir Henry Parkes RoadCanley, West MidlandsCoventry, CV5 6BNUKTel: +44(0)2476 675 544Fax: +44(0) 2476 676 029e-mail: sales@covrad.co.ukwww.covrad.co.ukSPECIALISED COURSES INGAS TURBINE TECHNOLOGYFOR ENGINEERS IN THEPOWER INDUSTRYFor information please contact:Mrs Claire BellisSchool of EngineeringCranfield UniversityTel: +44(0) 1234 754683Fax: +44(0) 1234 751566E-mail: c.bellis@cranfield.ac.ukSecond Avenue, Centrum 100Burton-on-TrentStaffs DE14 2WFManufacturers ofLoad banks for sale or hireAC/DC Resistive/Reactive2kVa–6000kVaContact: David Gould – Sales DirectorTel: 01283 531645Fax: 01283 510103E-mail: sales@crestchic.co.ukWebsite: www.crestchic.co.ukjamesDRING<strong>power</strong> plant limited• Builders of bespoke generator systems up to3,000kVA, single or multiple units.• Control and Distribution Panels.• Power Packs and Welding Sets.• Frequency Changers and Load Banks.• Commissioning and Full Service/Maintenance.ContactMr J. Martindale or Mr D. WalkerTel: +44 (0)115 9440072 Fax: +44 (0)115 9440235email: james.dring@talk21.comwebsite: www.jamesdring.co.ukJames Dring Power Plant Ltd,8 Eagle Road, Quarry Hill Industrial Park,Ilkeston, Derbyshire DE7 4RB, UKEurope’s leading energyequipment and servicesuppliersSpecialists in: Coal MineMethane, Combined Heat& Power, Landfill <strong>Gas</strong>,Sewage <strong>Gas</strong>, Bio <strong>Gas</strong>.T: +44 (0) 161 432 8833www.edinauk.comTHE ULTIMATE IN ACOUSTIC FOAMFoam Techniques Ltd, manufacturer andspecialist in producing acoustic and thermalinsulation foam products. A comprehensive rangeof insulation materials offer a solution to almostany problem, specification and budget. As amarket leader, we export our sound insulationproducts and services globally to the Gen-Setand Acoustic Enclosure MarketsFor further information, samples, specs, brochureand pricing, please call Neil Blythe quoting WIPOffice: 01933 400096 Mobile: 07801 469997Email: nblythe@foamtechniques.co.ukISO 9001Foam Techniques Ltd, 39 Booth Drive, Park Farm South,Wellingborough, Northants NN8 6GR UKTel: 01933 400096 Fax: 01933 400095www.foamtechniques.co.ukCall: +44 (0)1780 480033Tel: +44 (0)1926 466700Fax: +44 (0)1926 450473sales@fozmula.comwww.fozmula.comspecialists in all areas ofliquid level controlscontrol : gauge : monitorsense : switchfuel, oil and coolant tanksGenCatGRUPOSELECTRÓGENOSGENERATOR SETSTel.: +34 976 107 332export@gesan.comwww.gesan.comLoad banks for Sale or HireAC ratings: 10kW to 1000kWwith new controllers for parallel connection & controlDC range from 12V to 650Vavailable with low cost stock units,and microprocessor PC data loggingUK hire from regional depotsContact Paul Smethurst or visit on line for fulldata sheets & product detailsTel +44 (0)161 763 3100Fax +44 (0) 161 763 3158www.hillstone.co.uk sales@hillstone.co.ukLangenthal - SwitzerlandTel: +41 (0)62 916 50 30Fax: +41 (0)62 916 50 35sales@huegli-tech.comGAC Electronic GovernorsGen-set AutomationEngine Starters<strong>Gas</strong>engine Controlswww.huegli-tech.com


CLASSIFIEDDIRECTORY OF EQUIPMENT AND SERVICESide Systems manufacture an extensive rangeof industry dedicated electrical distributionequipment from portable <strong>power</strong> clustersthrough 3200A automatic changeover panels.With over 50 years combined experience inelectrical engineering, our qualified engineershave a high level of technical knowledge tofind solutions for <strong>your</strong> electrical distributionrequirementside Systems LtdUnit 6 Swaffield Park, Hyssop Close,Cannock, Staffs WS11 7FUT: 01543 574111 F: 01543 571444www.idesystems.co.ukMaximum performanceMinimum Fuss EXHAUST GAS SILENCERS PIPEWORK & ACCESORIES CATALYTIC CONVERTER UNITS NoX REDUCTION SYSTEMS ACOUSTIC CANOPIES INLET & EXTRACT ATTENUATORS ACOUSTIC DOORS ON-SITE INSTALLATIONSIndustrial & Marine Silencers Ltd.Tel: +44 (0) 1162 604985Email: sales@silencers.co.ukwww.silencers.co.ukThe single source for diesel & gas engine productsENGINE STARTINGENGINE CONTROLENGINE HEATINGENGINE SILENCINGENGINE FILTRATIONSINGLE SOURCINGT: +44 (0) 121 511 0400www.ipu.co.ukINTERPOWER INTERNATIONALLTDPO Box 70,Pickering,England YO18 7XUTel: +44 (0) 1751 474034Fax: +44 (0) 1751 476103Email: int<strong>power</strong>@aol.comWebsite: www.inter<strong>power</strong>.co.ukManufacturers of diesel and gasgenerator sets, containerised sets,chp systems, marine sets andbespoke systemsMECC ALTE S.p.A.Via Roma,20-36051 Creazzo, Vicenza, ItalyTel: +39 0444 396111Fax: +39 0444 396166E-mail: mecc-alte-spa@meccalte.itWebsite HTTP://www.meccalte.comContact: Mr Lino PravatoLeading independent manufacturer of ACAlternators from 1kva to 1560kva, 2 & 4Pole, 50 & 60Hz. Welders from 150Amp to500Amp AC & DCDesign, manufacture, service & distributionof standard & bespoke AC alternators to theWorld!MHI Equipment Europe B.V.PO Box 30101,1303 AC AlmereNetherlands.Tel: +31-36-5388311Fax: +31-36-5388342Web: www.mhimee.nlEuropean sales and service subsidiaryof Mitsubishi Heavy Industries Ltd,Japan.Contact: G. G. de WitMitsubishi diesel engines from 3.5 toapprox 3677kW and S.I. gas enginesfrom 245 to 2100kW.PowerElectricsGENERATOR SOLUTIONSRENTAL • SALESSERVICE • PARTSNATIONAL DEPOT NETWORK• Bristol • London• Cambridge • Stoke • South WalesTel: 0870 850 0858www.<strong>power</strong>electrics.comGeneratingSilenceiso containers, acoustic &weatherproof enclosures,CHP andplant room equipmentPowerplus EngineeringSchool Road, LanghamColchester, Essex CO4 5PBT: +44 (0)1206 271266F: +44 (0)1206 271208enquiries@<strong>power</strong>pluseng.co.ukwww.<strong>power</strong>pluseng.co.ukPOWER MODULESEnginuityPortableGridNew CQ 2000 KW EPA-TIER II compliantEnvironmental compliance in a worldclass U.S.A. built productCummins engine basedUtility class and “comfortably-quiet”Enginuity Portable Grid, Inc.3511 Silverside Road Suite 105Wilmington , DE 19180, USA1.301.691.4900 1.800.410.3610www.EPGinc.us info@EPGinc.usPrecision Controls LtdDistributors for:ENGINE GENERATORCONTROLS AIR &HYRAULIC STARTERSInstallation, commissioning,breakdown service, repair,site survey, technical supportand training.Contact:Susan CampbellTel: +44 (0)161 476 4606Fax: +44 (0)161 476 5639sales@precisioncontrols.co.ukwww.precisioncontrols.co.ukRASA Radyator Sanayi A.SBeylikduzu, Akcaburgaz Mevkii, San.Bir 4. Bolge 11. Cad. No. 23 Buyukcekmece,Istanbul – TurkeyTel. +90 212 886 85 81 (pbx)Fax. +90 212 886 80 78E-mail : eyerlikaya@rasa.com.trContact person : Ms. Ebru YerlikayaRASA designs, manufactures and suppliescooling radiators for water, air and oil invarious shapes and sizes to meet thespecifications of the gen-set industry. Undercertification ofISO 9001: 2000VOLSPECMARINE&INDUSTRIAL ENGINEERS• Generator Specialists• Volvo Penta Sales & ServiceWOODROLFE ROADTOLLESBURY ESSEXTEL: 01621 869756FAX: 01621 868859www.volspec.co.ukemail: sales@volspec.co.ukWatford ControlDesigners and Manufacturersof A.C. Voltage Stabilisersand Power ConditionersFor Further Information contactwww.watfordcontrol.comE-mail: sales@watfordcontrol.co.ukTel: +44(0)1536 401345Fax:+44(0)1536 401164Innovative access hardware forcanopies & large enclosuresFlush-fit latches, locks, grab handles,hinges, fuel caps & plant-on containerhardware.Full catalogue on web-sitewww.wbh.co.ukWeston Body Hardware Limited,P.O. Box 309, Redditch B98 7SNTel: 01527 516060 Fax: 01527 526060E-mail: lockmaster@wbh.co.ukunGLOBALADR APPROVED DOUBLE SKIN DIESELTRANSPORT IBC’S: 959-3000 LITREST + 44 (0)1454 227 277F + 44 (0)1454 227 549P.O. Box 546, 1970 AM IJmuidenThe NetherlandsT +31 255 530304 F +31 255 521587E-mail info@zwartijmuiden.nlwww.zwarttechniek.comTo advertise in theClassified Sectionplease contactour SalesDepartment on+44(0)1403 220750oremail<strong>power</strong>@gmp.uk.com


ENGINEMANUFACTURERSGUIDEEdinaUnit 13 Rugby ParkBletchley RoadStockport SK4 3EFT +44 (0) 161 432 8833F +44 (0) 161 975 1499sales@edinauk.comwww.edinauk.comSole distributor of Deutz Power Systemsin the UK and Ireland.Electrical ElectricalModel Fuel Output <strong>Efficiency</strong>TCG2015 V6 g 171 (kW) 35.3%TCG2015 V8 g 230 (kW) 35.4%TCG2016 V8 K g 337 (kW) 36.9%TCG2016 V12 K g 508 (kW) 37.7%TCG2016 V16 K g 678 (kW) 37.8%TCG2016 V12 g 580 (kW) 40.8%TCG2016 V16 g 774 (kW) 41.1%TCG2020 V12 K g 1021 (kW) 40.1%TCG2020 V16 K g 1364 (kW) 40.2%TCG2020 V12 g 1169 (kW) 43.0%TCG2020 V16 g 1558 (kW) 42.5%TCG2020 V20 g 2014 (kW) 42.8%TCG2032 V12 g 2934 (kW) 41.9%TCG2032 V16 g 3916 (kW) 41.9%All engines are available for bothNatural <strong>Gas</strong> and Bio <strong>Gas</strong>.GE EnergyJenbacher gas engines HeadquartersA-6200 Jenbach (Austria)T +43 5244 600-0F +43 5244 600-527jenbacher.info@ge.comwww.gejenbacher.comManufacturer of gas driven generatorsets and cogeneration systems in a<strong>power</strong> range from 0.25 to 3 MW.Model Fuel rpm Pel PthJMS 208 GS g 1,500 330 358JMS 208 GS g 1,800 335 406JMS 312 GS g 1,500 625 731JMS 312 GS g 1,800 633 808JMS 316 GS g 1,500 834 988JMS 316 GS g 1,800 848 1,079JMS 320 GS g 1,500 1,063 1,190JMS 320 GS g 1,800 1,060 1,313JMS 412 GS g 1,500 844 892JMS 416 GS g 1,500 1,131 1,194JMS 420 GS g 1,500 1,415 1,492JMS 612 GS g 1,500 1,820 1,792JMS 616 GS g 1,500 2,433 2,399JMS 620 GS g 1,500 3,041 3,020Ratings natural gas standard, NOx ≤ 500mg/m 3 N. Dry exhaust gas; based on 5%O 2 . For engines with 1,200 rpm pleasecontact GE Energy’s Jenbacher productteam.TAD1242GE 352 409TAD1640GE 393 462TAD1641GE 433 509TAD1642GE 485 570MAN Nutzfahrzeug AGBusiness Unit EnginesDept. MVL, PO Box 44 02 58D-90207 Nuernberg, GermanyTel: +49-911-420-1745Fax: +49-911-420-1932E-mail:engines.components@de.man-mn.comhttp://www.man-mn.comContact: Dr. Ing. Marko Dekena, salesmanagerMAN Nutzfahrzeuge AG, Business UnitEngines developsand manufactures high speed dieselengines for gensets with ratings 225 upto 798 kW and gas engines forcogeneration with ratings 54-420 kW.MAN Diesel Engines for GensetsPRP Prime PowerModel rpm kWm kWeD0836 LE201 d 1500 225 200D2866 LE201 d 1500 280 249D2876 LE201 d 1500 355 318D2848 LE211 d 1500 405 362D2840 LE201 d 1500 451 409D2840 LE211 d 1500 495 452D2842 LE201 d 1500 543 502D2842 LE211 d 1500 590 543D0836 LE201 d 1800 252 219D2866 LE201 d 1800 322 285D2876 LE201 d 1800 405 357D2848 LE211 d 1800 460 407D2840 LE201 d 1800 515 462D2840 LE211 d 1800 565 498D2842 LE201 d 1800 620 566D2842 LE211 d 1800 695 633LTP Limited Time Running PowerModel rpm kWm kWeD0836 LE203 d 1500 248 220D2866 LE203 d 1500 360 325D2876 LE203 d 1500 451 410D2848 LE213 d 1500 495 450D2840 LE203 d 1500 545 500D2840 LE213 d 1500 610 560D2842 LE203 d 1500 633 580D2842 LE213 d 1500 702 650D0836 LE203 d 1800 277 240D2866 LE203 d 1800 400 360D2876 LE203 d 1800 507 450D2848 LE213 d 1800 539 480D2840 LE203 d 1800 585 530D2840 LE213 d 1800 660 600D2842 LE203 d 1800 718 660D2842 LE213 d 1800 798 735MAN <strong>Gas</strong> Engines for Cogeneration PlantsModel rpm kWmE0834 E302 g 1500 54E0836 E302 g 1500 75E0836 LE202 g 1500 110E2876 E312 g 1500 150E2876 TE302 g 1500 150E2876 LE302 g 1500 210E2842 E312 g 1500 250E2842 LE312 g 1500 400E0834 E302 g 1800 62E0836 E302 g 1800 85E0836 LE202 g 1800 110E2876 E312 g 1800 170E2876 TE302 g 1800 150E2876 LE302 g 1800 210E2842 E312 g 1800 280E2842 LE312 g 1800 420MHI EQUIPMENT EUROPE BVP.O. Box 30101,1303 AC Almere,Netherlands.Tel: + 31-36-5388311Fax: + 31-36-5388342www.mhimee.nlEuropean sales and servicesubsidiary of Mitsubishi HeavyIndustries Ltd. Japan.Contact: G. G. de WitMitsubishi diesel engines from 3.5to approx 3677 kW and S.I. gasengines from 245 to 2100 kW.Stand-by PrimekWm <strong>power</strong>kWmL2E d 3000 9.6 8.2L3E d 3000 14.7 12.6S3L d 3000 18.8 16.3S3L2 d 3000 20.6 17.7S4L d 3000 25 22.1S4L2 d 3000 27.6 24.1S4Q d 3000 36.8 33.5S4Q2 d 3000 39.7 36S4S d 1500 30.9 28S4S-DT d 1500 40.5 36.8S6S d 1500 45.6 41.2S6S-DT d 1500 59.6 54.1S4K-D d 1500 46 42S4K-DT d 1500 59 54S6K-D d 1500 69 63S6K-DT d 1500 88 806D16 d 1500 71 656D16T d 1500 117 1066D24 d 1500 125 1146D24T d 1500 185 1686D24TC d 1500 204 185S6B-PTA d 1500 261 235S6B-PTK d 1500 283 257S6B3-PTA d 1500 370 335S6B3-PTK d 1500 390 355S6A3-PTA d 1500 440 400S6A3-PTK d 1500 475 430S6R-PTA d 1500 570 515S6R-PTK d 1500 600 545S6R2-PTA d 1500 655 595S6R2-PTK d 1500 705 640S12A2-PTA d 1500 746 679S12A2-PTK d 1500 783 709S12H-PTA d 1500 1020 930S12H-PTK d 1500 1080 980S12R-PTA d 1500 1220 1110S12R-PTK d 1500 1230 1120S12R2-PTA d 1500 1315 1195S12R2-PTK d 1500 1350 1230S16R-PTA d 1500 1620 1480S16R-PTK d 1500 1650 1500S16R2-PTA d 1500 1790 1630S16R2-PTK d 1500 1945 1765S6U-PTA d 1000 1259 1143S6U-PTK d 1000 1351 1220S6U2-PTA d 1000 1395 1268S6U2-PTK d 1000 1485 1350S8U-PTA d 1000 1678 1524S8U-PTK d 1000 1802 1627S12U-PTA d 1000 2518 2286S12U-PTK d 1000 2703 2440S16U-PTA d 1000 3357 3048S16U-PTK d 1000 3604 3254continuousoutput kWmGS6A3-PTK g 1500 243GS12A2-PTK g 1500 441GS6R-PTK g 1500 338GS12R-PTK g 1500 676GS16R-PTK g 1500 900GS6U-PTK g 1000 790GS8U-PTK g 1000 1051GS12U-PTK g 1000 1581GS16U-PTK g 1000 2103MTU Friedrichshafen GmbH88040 FriedrichshafenGermanyPhone +49 7541 90-7006Fax +49 7541 90-7084<strong>power</strong>genregion1@mtu-online.comwww.mtu-online.comMTU Detroit Diesel Inc.13400 Outer Drive WestDetroit, Michigan 48239USAPhone +1 313 592 57 08Fax +1 313 592 51 58<strong>power</strong>genregion3@mtu-online.comwww.mtudetroitdiesel.comFuel rpm Hz kWm kWeDiesel engines50 Hz"Series 60 d 1500 50 280 260Series 60 d 1500 50 298 2758V 2000 G d 1500 50 303 2858V 2000 G d 1500 50 336 31512V 2000 G23 d 1500 50 452 43012V 2000 G63 d 1500 50 515 49016V 2000 G63 d 1500 50 655 62018V 2000 G63 d 1500 50 720 68512V 2000 G63 (U) d 1500 50 515 48516V 2000 G63 (U) d 1500 50 655 61518V 2000 G63 (U) d 1500 50 720 6758V 4000 G61 d 1500 50 735 70012V 4000 G61 d 1500 50 1095 104016V 4000 G61 d 1500 50 1450 138020V 4000 G62 d 1500 50 2000 19008V 4000 G61 (U) d 1500 50 735 70012V 4000 G61 (U) d 1500 50 1095 104016V 4000 G61 (U) d 1500 50 1450 138020V 4000 G62 (U) d 1500 50 2000 190012V 4000 P61 d 1500 50 1140 108516V 4000 P61 d 1500 50 1520 1445Diesel engines60 Hz"Series 60 d 1800 60 280 224Series 60 d 1800 60 354 2858V 2000 G d 1800 60 370 29512V 2000 G43 d 1800 60 561 45012V 2000 G83 d 1800 60 625 50016V 2000 G43 d 1800 60 743 59516V 2000 G83 d 1800 60 835 67018V 2000 G83 d 1800 60 900 7208V 4000 G81 d 1800 60 750 60012V 4000 G41 d 1800 60 1020 81512V 4000 G81 d 1800 60 1120 89516V 4000 G41 d 1800 60 1360 109016V 4000 G81 d 1800 60 1495 119520V 4000 G82 d 1800 60 2060 165012V 4000 P81 d 1800 60 1380 110516V 4000 P81 d 1800 60 1840 14701200 rpm / 60 Hz12V 4000 G71 d 1200 60 870 69516V 4000 G71 d 1200 60 1140 910<strong>Gas</strong> engines natural gas50 Hz"12V 2000 L60 1) g 1500 50 450 42512V 2000 L60 2) g 1500 50 480 45016V 2000 L60 1) g 1500 50 600 56516V 2000 L60 2) g 1500 50 640 60018V 2000 L60 1) g 1500 50 675 63518V 2000 L60 2) g 1500 50 720 67512V 4000 L61 2) g 1500 50 1200 113016V 4000 L61 2) g 1500 50 1600 1505NOx emission < 250mg/m3NOx emission < 500mg/m3"Series 60 d 1500 50 272 250Series 60 d 1500 50 313 290Series 60 d 1500 50 321 295Series 60 d 1500 50 362 335Series 60 d 1500 50 411 3808V 2000 G d 1500 50 330 3108V 2000 G d 1500 50 365 3458V 2000 G d 1500 50 409 38512V 2000 G23 d 1500 50 565 53012V 2000 G63 d 1500 50 625 59016V 2000 G23 d 1500 50 720 67516V 2000 G63 d 1500 50 805 75518V 2000 G63 d 1500 50 895 84012V 2000 G23 (U) d 1500 50 565 53012V 2000 G63 (U) d 1500 50 625 59016V 2000 G23 (U) d 1500 50 720 67516V 2000 G63 (U) d 1500 50 805 75518V 2000 G63 (U) d 1500 50 895 8408V 4000 G61 d 1500 50 895 85012V 4000 G21 d 1500 50 1205 114512V 4000 G61 d 1500 50 1330 126516V 4000 G21 d 1500 50 1600 152016V 4000 G61 d 1500 50 1760 167020V 4000 G22 d 1500 50 2200 2090SCANIA ENGINESSE-151 87 SodertaljeSwedenTel +468553 81000Fax +468553 898 12e-mail engines@scania.comWeb www.scania.comUK Contact Ian CooperScania GB ltdTel +441908 329385Fax +441908 329483E-mail ian.cooper@scania.comDiesel engines for <strong>power</strong> generationPrime Power 250 to 550kVAStand by Power 250 to 600kVAEngine Range Prime Power 50hzat (70% load factor)Model Spec RPM kWm kVADC9 65 (10-93) 1500 225 250DC9 65 (10-94) 1500 247 275DC9 65 (10-95) 1500 266 300DC12 59 (10-31) 1500 270 300DC12 59 (10-32) 1500 313 350DC12 59 (10-33) 1500 356 400DC12 59 (10-34) 1500 399 450DC16 45 (10-25) 1500 400 450DC16 45 (10-30) 1500 439 500DC16 44 (10-27) 1500 481 550Engines are also available for 1800RPM for 60hzBio DieselThe engine range above can be operatedwith bio-diesel providing the fuel meetsthe requirements of EN14214 standardGASTURBINEGUIDEMTU Friedrichshafen GmbH88040 FriedrichshafenGermanyPhone +49 7541 90-7006Fax +49 7541 90-7084<strong>power</strong>genregion1@mtu-online.comwww.mtu-online.comMTU Detroit Diesel Inc.13400 Outer Drive WestDetroit, Michigan 48239USAPhone +1 313 592 57 08Fax +1 313 592 51 58<strong>power</strong>genregion3@mtu-online.comwww.mtudetroitdiesel.com<strong>Gas</strong>turbinesFuel rpm Hz kWm kWeLM 2500 d/g 3600 50 22500LM 2500 STIG d/g 3600 50 27000LM 2500 + d/g 3600 50 31200

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