CONTACTRON Hybrid motor starter, solid-state contactors and ...
CONTACTRON Hybrid motor starter, solid-state contactors and ...
CONTACTRON Hybrid motor starter, solid-state contactors and ...
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<strong>CONTACTRON</strong><br />
<strong>Hybrid</strong> <strong>motor</strong> <strong>starter</strong>,<br />
<strong>solid</strong>-<strong>state</strong> <strong>contactors</strong><br />
<strong>and</strong> <strong>motor</strong> management
<strong>CONTACTRON</strong> hybrid <strong>motor</strong> <strong>starter</strong> –<br />
Select up to four functions<br />
Switch <strong>motor</strong>s the modern way – with<br />
<strong>CONTACTRON</strong> hybrid <strong>motor</strong> <strong>starter</strong>s.<br />
They are considerably more durable than<br />
mechanical <strong>contactors</strong>, save a lot of space<br />
<strong>and</strong> are fast to wire. The hybrid <strong>motor</strong><br />
<strong>starter</strong>s offer up to four functions for your<br />
<strong>motor</strong> in a single device. Simply select:<br />
From the simple “1 in 1” direct <strong>starter</strong><br />
up to the “4 in 1” reversing <strong>starter</strong> with<br />
<strong>motor</strong> protection <strong>and</strong> emergency stop –<br />
<strong>CONTACTRON</strong> switches <strong>motor</strong>s up to<br />
4 kW quickly <strong>and</strong> reliably.<br />
Advantages:<br />
• Up to 75% less space required<br />
• Up to 75% less wiring time<br />
• Service life ten times longer<br />
• One device – up to four functions<br />
<strong>Hybrid</strong> technology<br />
What makes the <strong>CONTACTRON</strong> hybrid<br />
<strong>motor</strong> <strong>starter</strong> so durable? A microprocessorcontrolled<br />
combination of wear-free<br />
semiconductor technology with rugged relay<br />
technology enables wear-reduced switching.<br />
This relieves the load on relay contacts<br />
considerably <strong>and</strong> thus increases their service<br />
life by at least 10 times compared to purely<br />
mechanical st<strong>and</strong>ard solutions.<br />
2 Phoenix ContaCt
Select your variants:<br />
4 in 1<br />
3 in 1 or<br />
or<br />
2 in 1<br />
or<br />
or<br />
1 in 1<br />
SIL 3<br />
IEC<br />
IEC<br />
61508<br />
61508<br />
PL e<br />
ISO<br />
ISO<br />
13849-1<br />
13849-1<br />
Forward running<br />
Easy control via a 24 V DC or a<br />
230 V AC signal.<br />
Reverse running<br />
Optional: Reversing function<br />
including locking circuit <strong>and</strong> load<br />
wiring.<br />
Motor protection<br />
Easy protection using electronic<br />
<strong>motor</strong> protection relay with<br />
an automatic <strong>and</strong> remote reset<br />
function.<br />
Emergency stop<br />
Kat.3<br />
EN<br />
EN<br />
954-1<br />
954-1<br />
Integrated safety function for use<br />
in safety applications.<br />
Phoenix ContaCt 3
Solid-<strong>state</strong> <strong>contactors</strong> –<br />
Wear-free switching<br />
You can switch fast, frequently <strong>and</strong><br />
wear-free using <strong>solid</strong>-<strong>state</strong> <strong>contactors</strong><br />
– for example <strong>motor</strong>s or heaters.<br />
<strong>CONTACTRON</strong> <strong>solid</strong>-<strong>state</strong> <strong>contactors</strong><br />
are insensitive with respect to shock<br />
load, vibration <strong>and</strong> aggressive polluted<br />
environment. They are also available as<br />
1-phase or 3- phase devices with reversing<br />
function, depending on the type.<br />
Advantages:<br />
• Fast<br />
• Durable<br />
• Robust<br />
Forward running | reverse running<br />
Easy control via a 24 V DC or a 230 V AC<br />
signal. Locking circuit <strong>and</strong> load wiring<br />
included.<br />
4 Phoenix ContaCt
<strong>CONTACTRON</strong> <strong>motor</strong> manager –<br />
Protects <strong>motor</strong> <strong>and</strong> system<br />
More than <strong>motor</strong> protection, the <strong>motor</strong><br />
manager also protects the system mechanics.<br />
The <strong>motor</strong> manager detects critical load<br />
statuses by permanent power measurement<br />
<strong>and</strong> switches off the <strong>motor</strong>, if required.<br />
The <strong>motor</strong> manager also optimizes the<br />
maintenance <strong>and</strong> provides support during<br />
startup.<br />
Advantages:<br />
• Integrated full <strong>motor</strong> protection<br />
• Protection of highly valuable system<br />
components<br />
• High level of system availability<br />
• Complex sensor systems not required<br />
• Easy configuration <strong>and</strong> diagnostics<br />
Motor protection<br />
• Thermistor evaluation<br />
• Electronic <strong>motor</strong> protection relay<br />
• Adjustable trigger curves<br />
PROFIBUS connection<br />
• Optional auxiliary device<br />
• Up to 32 EMM per gateway<br />
• Easy coupling via T-BUS connector<br />
Monitoring<br />
• Overload <strong>and</strong> underload detection<br />
• Wear detection<br />
• Energy consumption <strong>and</strong> operating<br />
data acquisition<br />
cos<br />
P mot<br />
How does the <strong>CONTACTRON</strong> <strong>motor</strong><br />
manager protect the system?<br />
The <strong>motor</strong> manager detects all critical load<br />
statuses by measuring the effective power of<br />
the <strong>motor</strong>. If required, it switches off the drive<br />
to protect the <strong>motor</strong> <strong>and</strong> your valuable system.<br />
A cos relay only records underload statuses<br />
<strong>and</strong> a <strong>motor</strong> protection relay only records<br />
overload statuses.<br />
I<br />
load<br />
Phoenix ContaCt 5
<strong>CONTACTRON</strong> product range –<br />
Switch <strong>and</strong> protect <strong>motor</strong>s<br />
Switch <strong>and</strong> protect <strong>motor</strong>s the modern<br />
way using <strong>CONTACTRON</strong>. The <strong>solid</strong><strong>state</strong><br />
<strong>contactors</strong> <strong>and</strong> hybrid <strong>motor</strong> <strong>starter</strong>s<br />
are fast, robust <strong>and</strong> above all a durable<br />
alternative to mechanical <strong>contactors</strong>. The<br />
<strong>motor</strong> manager protects <strong>motor</strong>s <strong>and</strong> the<br />
expensive system mechanics.<br />
Regardless of whether you want to switch<br />
<strong>motor</strong>s or control heaters accurately <strong>and</strong><br />
quickly – <strong>CONTACTRON</strong> devices ensure<br />
high productivity <strong>and</strong> increase your system<br />
availability.<br />
<strong>CONTACTRON</strong> –<br />
Added value for your system<br />
1. Solid-<strong>state</strong> <strong>contactors</strong> switch<br />
quickly <strong>and</strong> wear-free – that<br />
lowers maintenance costs <strong>and</strong><br />
increases productivity.<br />
2. The <strong>motor</strong> manager has verload<br />
<strong>and</strong> underload detection in one<br />
device. That not only protects<br />
the <strong>motor</strong>, but also the system<br />
– without complex sensor<br />
systems.<br />
3. Motor managers, <strong>solid</strong>-<strong>state</strong><br />
<strong>contactors</strong> <strong>and</strong> hybrid <strong>motor</strong><br />
<strong>starter</strong>s can be ideally combined<br />
to form fast, cost-saving <strong>and</strong><br />
durable <strong>motor</strong> controls – if<br />
necessary, also with a fieldbus<br />
connection.<br />
Plastic injection molding systems<br />
Plastic injection molding requires a<br />
constant temperature in the heating<br />
zones <strong>and</strong> exact regulation by means of<br />
frequent switching on <strong>and</strong> off. Solid-<strong>state</strong><br />
<strong>contactors</strong> can fulfill this switching task<br />
reliably <strong>and</strong> long-term.<br />
Pumps<br />
Dangerous dry running or blockage due<br />
to foreign objects: The <strong>motor</strong> manager<br />
switches the <strong>motor</strong> off immediately,<br />
reliably protecting the pump <strong>and</strong><br />
<strong>motor</strong> from the consequences of<br />
such malfunctions.<br />
Machines<br />
The space-saving hybrid <strong>motor</strong><br />
<strong>starter</strong>s are excellently suited<br />
for <strong>motor</strong>s in auxiliary drives,<br />
e.g. coolant pumps or chip<br />
conveyors.<br />
6 Phoenix ContaCt
<strong>Hybrid</strong> <strong>motor</strong> <strong>starter</strong><br />
The modern way to switch <strong>motor</strong>s:<br />
<strong>CONTACTRON</strong> hybrid <strong>motor</strong> <strong>starter</strong>.<br />
• Up to four functions in one compact device: Right contactor, left<br />
contactor, <strong>motor</strong> protection relay <strong>and</strong> emergency stop contactor<br />
up to category 3.<br />
• Service life of 30 million switching cycles<br />
• Input voltage 24 V DC or 230 V AC<br />
• Three performance classes for <strong>motor</strong>s up to 4 kW<br />
Solid-<strong>state</strong> <strong>contactors</strong> <strong>and</strong> reversing <strong>contactors</strong><br />
ELR <strong>solid</strong>-<strong>state</strong> <strong>contactors</strong> are considerably superior to mechanical<br />
<strong>contactors</strong> in switching speed, service life <strong>and</strong> robustness.<br />
• Fully electronic, wear-free<br />
• 1-phase devices up to 50 A<br />
• 3-phase devices up to 18.5 kW, also with reversing function<br />
• For inductive <strong>and</strong> ohmic loads<br />
Motor manager<br />
The <strong>CONTACTRON</strong> <strong>motor</strong> manager EMM protects <strong>motor</strong> <strong>and</strong> system<br />
from critical overload <strong>and</strong> underload statuses.<br />
• Optional: PROFIBUS gateway for connecting up to 32 EMM via<br />
T-BUS connector<br />
• With or without internal current transformer<br />
• Permanent active power measurement<br />
• Operating data <strong>and</strong> energy consumption acquisition<br />
• Parameterization using software (FDT/DTM)<br />
Device functions:<br />
Motor starting<br />
One direction<br />
of rotation<br />
Motor starting<br />
<strong>and</strong> reversing<br />
Two directions<br />
of rotation<br />
Motor protection<br />
Safety function<br />
Emergency stop<br />
Monitoring<br />
of systems<br />
Profibus<br />
connection<br />
Phoenix ContaCt 7
<strong>Hybrid</strong> <strong>motor</strong> <strong>starter</strong> – up to four functions in one device<br />
Motor <strong>starter</strong> plus <strong>motor</strong> protection/Emergency stop<br />
“4 in 1” “3 in 1”<br />
Max. load current<br />
Housing width<br />
Reversing <strong>starter</strong><br />
+ Emergency stop<br />
+ Motor protection<br />
Reversing <strong>starter</strong><br />
+ Emergency stop<br />
Reversing <strong>starter</strong><br />
+ Motor protection<br />
Input<br />
voltage<br />
24 V DC<br />
ELR H5-IES-SC-24DC/500AC-0,6<br />
Order No. 2900582<br />
ELR H5-ES-SC-24DC/500AC-0,6<br />
Order No. 2900558<br />
ELR H5-I-SC-24DC/500AC-0,6<br />
Order No. 2900573<br />
0.6 A<br />
120/230 V AC<br />
ELR H5-IES-SC-230AC/500AC-0,6<br />
Order No. 2900692<br />
ELR H5-ES-SC-230AC/500AC-0,6<br />
Order No. 2900688<br />
ELR H5-I-SC-230AC/500AC-0,6<br />
Order No. 2900691<br />
2.4 A<br />
22.5 mm<br />
24 V DC<br />
120/230 V AC<br />
ELR H5-IES-SC-24DC/500AC-2<br />
Order No. 2900414<br />
ELR H5-IES-SC-230AC/500AC-2<br />
Order No. 2900420<br />
ELR H5-ES-SC-24DC/500AC-2<br />
Order No. 2900559<br />
ELR H5-ES-SC-230AC/500AC-2<br />
Order No. 2900560<br />
ELR H5-I-SC-24DC/500AC-2<br />
Order No. 2900574<br />
ELR H5-I-SC-230AC/500AC-2<br />
Order No. 2900575<br />
24 V DC<br />
ELR H5-IES-SC-24DC/500AC-9<br />
Order No. 2900421<br />
ELR H5-ES-SC-24DC/500AC-9<br />
Order No. 2900561<br />
ELR H5-I-SC-24DC/500AC-9<br />
Order No. 2900576<br />
9 A<br />
120/230 V AC<br />
ELR H5-IES-SC-230AC/500AC-9<br />
Order No. 2900422<br />
ELR H5-ES-SC-230AC/500AC-9<br />
Order No. 2900562<br />
ELR H5-I-SC-230AC/500AC-9<br />
Order No. 2900578<br />
8 Phoenix ContaCt
Starting /<br />
“2 in 1”<br />
“2 in 1”<br />
Max. load current<br />
Direct <strong>starter</strong><br />
+ Emergency stop<br />
+ Motor protection<br />
Direct <strong>starter</strong><br />
+ Emergency stop<br />
Direct <strong>starter</strong><br />
+ Motor protection<br />
Housing width<br />
Reversing <strong>starter</strong><br />
Input<br />
voltage<br />
ELR H3-IES-SC-24DC/500AC-0,6<br />
Order No. 2900566<br />
ELR H3-IES-SC-230AC/500AC-0,6<br />
Order No. 2900689<br />
ELR H3-ES-SC-24DC/500AC-0,6<br />
Order No. 2900550<br />
ELR H3-ES-SC-230AC/500AC-0,6<br />
Order No. 2900686<br />
ELR H3-I-SC-24DC/500AC-0,6<br />
Order No. 2900542<br />
ELR H3-I-SC-230AC/500AC-0,6<br />
Order No. 2900685<br />
9 A<br />
22.5 mm<br />
24 V DC<br />
120/230 V AC<br />
ELR H5-SC-24DC/500AC-9<br />
Order No. 2900538<br />
ELR H5-SC-230AC/500AC-9<br />
Order No. 2900539<br />
ELR H3-IES-SC-24DC/500AC-2<br />
Order No. 2900567<br />
ELR H3-ES-SC-24DC/500AC-2<br />
Order No. 2900552<br />
ELR H3-I-SC-24DC/500AC-2<br />
Order No. 2900543<br />
Bridge for hybrid <strong>motor</strong> <strong>starter</strong><br />
For looping through the 3-phase supply<br />
ELR H3-IES-SC-230AC/500AC-2<br />
Order No. 2900568<br />
ELR H3-ES-SC-230AC/500AC-2<br />
Order No. 2900553<br />
ELR H3-I-SC-230AC/500AC-2<br />
Order No. 2900544<br />
2x BRIDGE-2 Order No. 2900746<br />
3x BRIDGE-3 Order No. 2900747<br />
4x BRIDGE-4 Order No. 2900748<br />
ELR H3-IES-SC-24DC/500AC-9<br />
Order No. 2900569<br />
ELR H3-ES-SC-24DC/500AC-9<br />
Order No. 2900554<br />
ELR H3-I-SC-24DC/500AC-9<br />
Order No. 2900545<br />
5x BRIDGE-5 Order No. 2900749<br />
6x BRIDGE-6 Order No. 2900750<br />
7x BRIDGE-7 Order No. 2900751<br />
ELR H3-IES-SC-230AC/500AC-9<br />
Order No. 2900570<br />
ELR H3-ES-SC-230AC/500AC-9<br />
Order No. 2900555<br />
ELR H3-I-SC-230AC/500AC-9<br />
Order No. 2900546<br />
8x BRIDGE-8 Order No. 2900752<br />
9x BRIDGE-9 Order No. 2900753<br />
10x BRIDGE-10 Order No. 2900754
Solid-<strong>state</strong> <strong>contactors</strong> – wear-free switching<br />
Reversing<br />
“1 in 1”<br />
1-phase<br />
3-<br />
Max. load current<br />
Max. load current<br />
Direct <strong>starter</strong><br />
Housing width<br />
Switching<br />
Housing width<br />
Switching<br />
Input<br />
voltage<br />
Input<br />
voltage<br />
ELR H3-SC-24DC/500AC-9<br />
Order No. 2900530<br />
ELR H3-SC-230AC/500AC-9<br />
Order No. 2900531<br />
20 A<br />
30 A<br />
22.5 mm<br />
24 V DC<br />
120/230 V AC<br />
24 V DC<br />
120/230 V AC<br />
ELR 1- 24DC/600AC-20<br />
Order No. 2297138<br />
ELR 1-230AC/600AC-20<br />
Order No. 2297141<br />
ELR 1- 24DC/600AC-30<br />
Order No. 2297154<br />
ELR 1-230AC/600AC-30<br />
Order No. 2297167<br />
2 A<br />
9 A<br />
40 mm<br />
67.5 mm<br />
24 V DC<br />
120/230 V AC<br />
24 V DC<br />
120/230 V AC<br />
ELR 3-24DC/500AC-2<br />
Order No. 2297196<br />
ELR 3-230AC/500AC-2<br />
Order No. 2297206<br />
ELR 3-24DC/500AC-9<br />
Order No. 2297219<br />
ELR 3-230AC/500AC-9<br />
Order No. 2297222<br />
24 V DC<br />
ELR 1- 24DC/600AC-50<br />
Order No. 2297170<br />
24 V DC<br />
ELR 3-24DC/500AC-16<br />
Order No. 2297235<br />
50 A<br />
45 mm<br />
120/230 V AC<br />
ELR 1-230AC/600AC-50<br />
Order No. 2297183<br />
16 A<br />
147.5 mm<br />
120/230 V AC<br />
24 V DC<br />
ELR 3-230AC/500AC-16<br />
Order No. 2297248<br />
ELR 2+1-24DC/500AC-37<br />
Order No. 2297277<br />
37 A<br />
120/230 V AC<br />
ELR 2+1-230AC/500AC-37<br />
Order No. 2297280
Motor management – protects <strong>motor</strong> <strong>and</strong> system<br />
phase<br />
EMM <strong>motor</strong> manager<br />
Switching<br />
+ Reversing<br />
For external current<br />
transformers<br />
> 16 A<br />
With integrated current<br />
transformers<br />
< 16 A<br />
ELR W3-24DC/500AC-2<br />
Order No. 2297293<br />
24 V DC:<br />
EMM 3- 24DC/500AC-IFS<br />
Order No. 2297497<br />
24 V DC:<br />
EMM 3- 24DC/500AC-16-IFS<br />
Order No. 2297523<br />
ELR W3-230AC/500AC-2<br />
Order No. 2297303<br />
120/230 V AC:<br />
EMM 3-230AC/500AC-IFS<br />
Order No. 2297507<br />
120/230 V AC:<br />
EMM 3- 24DC/500AC-16-IFS<br />
Order No. 2297536<br />
ELR W3-24DC/500AC-9<br />
Order No. 2297316<br />
Profibus gateway<br />
Configuration package/software<br />
ELR W3-230AC/500AC-9<br />
Order No. 2297329<br />
ELR W3-24DC/500AC-16<br />
Order No. 2297332<br />
EM-PB-GATEWAY-IFS<br />
Order No. 2297620<br />
MM-CONF-SET<br />
Order No. 2297992<br />
ELR W3-230AC/500AC-16<br />
Order No. 2297345<br />
T-BUS connector<br />
USB programming adapter<br />
ELR W 2+1- 24DC/500AC-37<br />
Order No. 2297374<br />
ELR W 2+1-230AC/500AC-37<br />
Order No. 2297387<br />
ME 22,5 TBUS 1,5/ 5-ST-3,81 GN<br />
Order No. 2707437<br />
IFS-USB-PROG-ADAPTER<br />
Order No. 2811271<br />
Phoenix ContaCt 11
Further information on the products<br />
presented here <strong>and</strong> on the world of solutions<br />
from Phoenix Contact can be found at<br />
www.phoenixcontact.net/catalog<br />
Industrial Connection Technology,<br />
Marking Systems <strong>and</strong> Mounting Material<br />
CLIPLINE<br />
Connection Technology for<br />
Field Devices <strong>and</strong> Field Cabling<br />
PLUSCON<br />
Or contact us directly.<br />
Device Connection Technology<br />
<strong>and</strong> Electronic Housings<br />
COMBICON<br />
PHOENIX CONTACT GmbH & Co. KG<br />
D-32823 Blomberg, Germany<br />
Phone: +49/5235/3-00<br />
Fax: +49/5235/3-1 07 99<br />
www.phoenixcontact.com<br />
Components <strong>and</strong> Systems<br />
AUTOMATION<br />
Surge Protection<br />
TRABTECH<br />
Signal Converters, Switching Devices,<br />
Power Supplies<br />
INTERFACE<br />
MNR 52003803/01.01.2010-04 Printed in Germany © PHOENIX CONTACT 2010
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