Pit-to-port presentation - Investing in African ... - Royal Haskoning

Pit to Port
“A complete consulting and design service from mine
through the logistics chain to shipping”
www.royalhaskoningdhv.com/mining

Contacts
Andrew (Jim) Pooley
General Manager Mining
andrew.pooley@rhhdv.com
Frederik Mabesoone
Business Development Director
Port Development – Region Africa
frederik.mabesoone@rhdhv.com
Nyami Mandindi
Business Line Director Southern and Eastern Africa
nyami.mandindi@rhdhv.com
Berte Simons
Director Business Unit Mining and Heavy Industry
berte.simons@rhdhv.com
Royal HaskoningDHV - Pit to Port
Mining Indaba February 2013 – South Africa
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Royal HaskoningDHV
Royal HaskoningDHV - Pit to Port
Mining Indaba February 2013 – South Africa
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A global player (with more than 100 offices across 35 countries)
Royal HaskoningDHV - Pit to Port
Mining Indaba February 2013 – South Africa
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Why Royal HaskoningDHV Mining?
• Global consultancy, design, engineering and project
management service provider with local knowledge and
delivery
• Comprehensive, integrated and multi-disciplinary services
• “One stop shop” for all Pit to Port required services
• Complete Mineral Supply Chain Optimized Solution
• Deliver sustainable, innovative and flexible solutions
• Give back through corporate responsibility
• We enhance society together in partnership with our
Clients
Royal HaskoningDHV - Pit to Port
Mining Indaba February 2013 – South Africa
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History of Turgis
• DHV acquired Turgis in 2008
• Rebranded in July 2012 from Turgis to Royal HaskoningDHV
• Independent consulting engineering firm
• Over 22 years of experience in the mining industry
• 2 Offices operating in RSA and UK
• Satellite offices in Saudi Arabia and Mozambique
• Entirely value driven (value not effort)
• Consistency in innovation
• Delivery on time & on budget
Royal HaskoningDHV - Pit to Port
Mining Indaba February 2013 – South Africa
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Scope and Services
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Mining Indaba February 2013 – South Africa
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Pit to Port – Project Cycle
• We understand the complete logistic chain from mine to the
final destination.
• We can provide the optimal integral solution whilst
involving all stakeholders and all disciplines.
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Mining Indaba February 2013 – South Africa
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Pit to port - Disciplines
• Market Research
• Master Planning
• Mining
• Mineral Processing
• Materials Handling
• Rails
• Inland Waterways
• Hauling Roads
• Dry Bulk Terminals
• Port Development
• Port Facilities
• Coastal Engineering
• Shipping
• License to Operate
• Financial Analysis
• Logistics & Transport Modality Analysis
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Mining Indaba February 2013 – South Africa
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Pit to Port - Services
• Market Studies / Forecasting
• Feasibility & Due Diligence Studies
• Master Planning & Strategic Advice
• Location Studies / Logistics / EI&A
• Logistical (Simulation) Studies
• Permitting / Compliance
• Emission Management
• Project Definition / Conceptual Engineering
• Basic Engineering
• Detail Engineering
• Front-end Loading and Managing
Collaborative Engineering
• Tendering & Procurement
• Project Implementation (Project
Management, Client Representative, Site &
Construction Supervision, QHSE
Assistance, Cost Control, Planning)
• Production / Operational / Technology
Analysis
• End of Life Cycle
• EPCM Services (Revamp, Greenfield,
Brownfield, Fast-track & Plant Copy
Projects)
Royal HaskoningDHV - Pit to Port
Mining Indaba February 2013 – South Africa
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PROJECT MANAGEMENT TEAM
CUSTOMER
Royal HaskoningDHV Cost Control – Scheduling –Design Reviews –Project Audits –Document Control –Risk Management
PROJECT
CONCEPT
PROJECT
DEFINITION
BASIC
DESIGN
DETAIL ENGINEERING
AND PROCUREMENT
CONSTRUCTION
AND COMMISSIONING
Product Demand Analysis
Economic Analysis
Sales Forecast
New Technologies
Operating Concept
Masterplanning
Planning / Scheduling
Investment
Contracting Strategy
Environmental Studies
PDF’s
Material Balance
Prel. Layout
Pre. Planning
Project Description
Draft P&ID’s
Draft Line List
Estimate +/‐ 25%
P&ID’s
Equipment List
Data Sheets
Layout Studies
Plot Plan
Line List
Instr. Schedule
Control Sys . Spec .
Key One ‐line Diagr.
Area Classification
Load List
Main Equip. Spec’s
Prel. Civil Design
Bulk MTO’s
Planning
Update Proj. Descr .
Estimate +/‐ 10%
Det. Design Drawings
Equip. Spec’s
Material Spec’s
MTO’s
Construction (Sub‐)Contracts
Enquiries
Purchase orders
Value Engineering
HAZOP
Constr. Management
Safety Management
Safety Supervision
Field Supervision
Field Engineering
Subcontract Managem.
Planning
Pre‐Commissioning
Commissioning
Start‐up Assistance
Handover Documentation
Authority Coordination
Royal HaskoningDHV Consultants / Engineers / Designers
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Expertise
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Logistics Expertise
Pit to Port Transportation
• Modal Selection Studies
• Logistics Simulations
• Pit-to-Port Supply Chain Simulations &
Optimizations
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Pit Expertise
Open Cast & Underground Mining
• Geotechnical Design
• Mine Design
• Mine Support Infrastructure
• Bulk Supply
• Materials Handling and Storage
• Dewatering
• Auxiliary Infrastructure
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Mining Engineering Capability
• Open Pit Mining
• Underground Mining
• Shaft Engineering
• Geology/Mining Engineering
• Mechanical Engineering
• Electrical Engineering
• Ventilation and Cooling
• Geotechnical
• Metallurgy
• Environmental
• Technology Selection &
Implementation
• Project Management
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Processing Expertise
Metallurgical Processing
• Metallurgical Process
• Metallurgical Plant
• Materials Handling and Storage
• Auxiliary Infrastructure
• Environmental Studies Air and Noise
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Transport Expertise
Pit to Port Transportation
• Conveyor Systems
• Railway Systems
• Road Haul Systems
• Slurry Pipeline Systems
• Inland Waterways
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Port Expertise
Dry Bulk Terminals
• Import & Export Terminals
• Floating Transhipment (terminals)
• Materials Handling and Storage
Equipment
• Logistical & Supply Chain Simulation
& Optimisations
• Port & Maritime Facilities
• Inland Waterways
• Coastal Engineering
• Masterplanning
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Mining Indaba February 2013 – South Africa
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Shipping Expertise
Bulk Commodity Shipping
• Shipping Expertise
• Tracking
• Traffic and Trade Forecasting
• Financial Analysis
• Trade Forecasts and Market Assessments
• Tariff and Institutional Structuring
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Mining Indaba February 2013 – South Africa
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Environmental Expertise
• Environmental Permitting & Licences
• Authority Consultation
• Environmental & Social Scoping Studies
• Baseline Studies
• Public Participation
• ESIA & EMP
• Reviews, Audits and Valuation Assignments
• Specialist Studies – Air, Noise, Soils, Bio-diversity, Avifauna,
Freshwater, Wetland Delineation, Floodline Delineation
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Water at Mining Sites
Experience in:
• Ground Water
• Fissure Water
• Process Water – Demi Water - Desalination
• Cooling Water
• Domestic Wastewater (sites / camps)
• Mining Wastewater (AMD)
• Water Recycling
• Site Sewage
• Water Issue at Mine Closures
• Dams and Ponds
• Pumping Stations
• Water Distribution – Pipelines
• Intakes and Outfalls
Demineralisation
Chemical/biological
Membrane filtration
Cooling water
Biotreaters
Surface water
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Water Treatment Products for Mining Sites
Proven Technologies and Products, like:
Carrousel ® , ABR ® , Crystalactor ® , IEX, UF, RO, WaterScan
Pilot Crystalactor® for water reuse at Gold Fields Driefontein site
Carrousel® 1000 package for Cloud Break Mine
Operational Excellence, a combination of:
‣Operational Knowhow and Experience:
•Trouble Shooting
•Training
•Evaluations
‣Tools:
•Process Automation
(Data Management , Data Storage, Dashboard, Reporting)
•BioWatch (Data & Microscopic Analysis)
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Project References
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Mining Due Diligence/Review
JPM/SBSA IER & on-going review for iron ore mine in Sweden
SBSA IER & on-going review for gold mine in CAR
Unicredit IER and on-going review of coal operation in Ukraine
ENRC High level review (IER) of iron ore project in Uruguay
Glencore Due diligence of Xstrata’s Southern African Operations
ECR Minerals High level review of Au/Cu project in Armenia
Xstrata Peer review of iron ore project in Congo
Fluormin High level review of fluorite mine in UK
Investec Fatal flaw analysis on bauxite mine Guinea
Mitsui High level review (IER) on a uranium mine Namibia
Montero High level review on phosphate deposits in RSA
Endeavour High level review on a gold mine in Fiji
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Mining Study Work
Ferrexpo Iron ore open pit in Ukraine (DFS)
Ferrexpo Iron ore u/g mine in Ukraine (Concept)
GoldOne Various gold mines in RSA (Concept, PFS and DFS)
PAM Manganese Mine in Burkina Faso (Scoping/Engineering)
Barrick Various Au mine projects in Tanzania (Concept to DFS)
Booyton Platinum mine in RSA (DFS)
Metorex Copper mine in DRC (Concept)
Metorex Copper mine in Zambia (PFS)
Rand Gold Gold u/g mine in Mali (PFS)
Holgoun Coal open cast in RSA (DFS)
Wits Gold Gold mine in RSA (DFS)
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Simulation of Bulk Handling Operations
Country:
Client:
Commodity
Year:
Brief
Description
:
South Africa, Mpumalanga
The Mbuyelo Group
Coal
2012
Royal HaskoningDHV was
appointed by the Mbuyelo
Group to simulate the proposed
bulk handling operations of their
multiple thermal coal mining
operations from pit to coal
pantry and on to various
specified power plants.
Royal HaskoningDHV - Pit to Port
Mining Indaba February 2013 – South Africa
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Review, Design and Simulation of Bulk
Handling Operations
Country:
Client:
Commodity:
Year:
Brief Description:
South Africa, Mpumalanga
Optimum Colliery
Coal
2010 – 2012
Royal HaskoningDHV has been appointed by Optimum
Colliery to undertake a number of process plant and
complex conveyor system designs, reviews and
simulations for bulk coal processing and handling.
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Mining Indaba February 2013 – South Africa
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Co-ordination of Feasibility Study of
Mining Operation
Country:
Client:
Commodity:
Year:
Brief
Description:
South Africa, Mpumalanga
Umsimbithi Mining
Coal
2010-2011
Royal HaskoningDHV was
appointed by Umsimbithi Mining to
co-ordinate the definitive feasibility
study for the green-fields, opencast
and under-ground colliery for the
Wonderfontein Coal Project.
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Mining Indaba February 2013 – South Africa
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Logistic Chain Analysis of Coal
Handling Operation
Country:
Client:
Commodity:
Year:
Brief
Description:
India
Inland Water Authority of India
Coal
2011
Royal HaskoningDHV has been
employed to:
• Perform logistic chain analysis
• Design coal handling operations
(including transhipper and barge
terminal)
• Estimate of supply chain costs
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Mining Indaba February 2013 – South Africa
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Koumbia Bauxite Project
Country:
Client:
Commodity:
Brief
Description:
Republic of Guinea
AMC
Coal
Royal HaskoningDHV has been
employed to study and assess the
financial viability of the Inland Water
Transport for the transport of the
Bauxite from mines to deep sea
vessels in/or around the Kamsar
port area.
The feasibility study included a port
location study, various logistic chain
analyses, a bathymetric survey of
the river, and a barging capacity
analysis of the river.
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Mining Indaba February 2013 – South Africa
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Ennore Bulk Terminal
Country:
Client:
Commodity:
Year:
Brief
Description:
Chennai, India
Chennai Port Trust
Coal
1994-2001
Royal HaskoningDHV was
appointed by the client for:
• Engineering design, technoeconomic
feasibility study for
coal transport facilities.
• The planning, design and
supervision of construction of a
new coal port near Chennai.
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Mining Indaba February 2013 – South Africa
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Second Chemical POL Berth
Country:
Client:
Commodity:
Year:
Brief Description:
Liberia
Government of Liberia
Iron Ore
2007- 2010
Royal HaskoningDHV has been employed by the
Government of Liberia, who is in the process of
negotiating a number of Iron Ore mining concessions with
several large international mining companies. Royal
Haskoning was retained by the Ministry of Land, Mines
and Energy to provide expert advice for all related port
aspects for these concessions, including existing port
facilities such as Buchanan and Monrovia as well as
Greenfield port developments. This was done both from a
high level national perspective as well as from a more
specific port planning perspective for the various
concessions.
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Rehabilitation and Extension of an
Industrial Jetty
Country:
Client:
Commodity:
Year:
Brief Description:
Jordan, Aqaba
Jordan Phosphates Mining Company
Dry bulk and fertilizer
2008 - Present
Royal HaskoningDHV was appointed by the client to
assess the rehabilitation & extension of an industrial
jetty, including equipment selection, financial modeling
and tendering of the works.
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Iron Ore Jetty
Country:
Client:
Commodity:
Brief Description:
Oman, Sohar
Vale
Iron ore
Royal HaskoningDHV was appointed by the client to make
a reference design for a iron ore import jetty, write the
tender documents, perform the tender evaluation and to
provide supervision during realization.
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Coal Handling Efficiency Improvement
Country:
Client:
Commodity:
Brief Description:
India, Gujarat
Gujarat Maritime Board
Coal
Royal HaskoningDHV was appointed by the client to:
• Analyse the coal handling operations in 4 different
ports;
• Provide recommendations on improvement of
efficiency, safety and environmental aspects.
• Implement new handling techniques;
• Perform a second opinion on the master plan
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Preliminary Design of Coal Import
Terminal
Country:
Client:
Commodity:
Year:
Brief Description:
India. Farakka
Jindal ITF
Coal
Royal HaskoningDHV was appointed by the client to:
- Perform a Coal discharge operational study
- Make preliminary designs and cost estimates
- Draft Specifications
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The Indarama Environmental Assessment
Project
Country:
Client:
Commodity:
Brief
Description:
Zimbabwe
Great Lakes Minerals
Gold
Royal HaskoningDHV was
appointed by the client to:
Conduct a detailed ESIA and EMP
in full compliance with International
Best Practice, IFC Performance
Standards and the Equator
Principles
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Independent Engineers Report
Country:
Client:
Commodity:
Year:
Brief Description:
Sweden
JP Morgan
Iron Ore
Royal HaskoningDHV was appointed by the client to:
Evaluate the level of compliance and identify the
environmental and social impacts that needed to be
monitored through the life of mine.
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Scoping Study of Manganese Mine
Country:
Client:
Commodity:
Brief Description:
Burkina Faso
PAM
Manganese
Royal HaskoningDHV was appointed by the client to:
Conduct an environmental and social scoping study which
included the assessment of the associated environmental
and social impacts, the magnitude thereof and the
mitigations methods needed to minimise the impacts.
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Mining Indaba February 2013 – South Africa
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Access and Mine Haul Road to Trekkopje
Uranium Mine
Country:
Client:
Commodity:
Year:
Brief Description:
Namibia
Areva Resources
Uranium
2009 - 2012
The proposed Trekkopje Access Road provides road access to
the mine from the National Route B2 (Swakopmund – Windhoek
Road) and the rail siding at Arandis.
The assignment entailed the preliminary and detail design for
the new mine access and haul road (±35km) plus the mine
railway siding to Trekkopje Mine, Royal HaskoningDHV
delivered the project requirements and took full responsibility for
the successful execution of the project. Work was done in
conjunction with a Namibian based company (CSA) for local
support and inputs where required.
Services included: Route location and traffic study, participation
in public meeting, topographical survey, materials investigation
preliminary and detailed design and tender documentation.
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Nkomati Main Access and Haul Road
Country:
Client:
Commodity:
Year:
Brief Description:
Republic of South Africa
Anglovaal Mining Limited (Avmin)
Nickel
2001-2003
The project consist of the upgrading to paved standards of the
gravel main access and haul road to the Nkomati Mine.
The length of the road is 36.3km and the road traverses
rolling to mountainous terrain.
The project entailed the detailed design, materials investigation,
tender process and site supervision of the upgrading of the main
access and haul road to the Nkomati Mine.
The following services were provided: Feasibility study, Traffic
counts and analyse, Economic analyses, CL and materials
investigation, Geometric design, Hydrological design, Bridge
design, Pavement and materials design, Quantities and
specifications, Tender process and adjudication, Site supervision
and Project management.
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Feasibility Study for the Sadiola Mine
Overhead Bridge and Mine Haul Road
Country:
Client:
Commodity:
Year:
Brief Description:
Mali
SEMOS-SA / AngloGold Ashanti
Gold
2011 - 2012
The project involves the construction of a 40m bridge to provide a
grate separation structure to carry Sadiola mine haulage traffic
across a public road. The mine haulage is carried out by a
number of different vehicle the largest of which are CAT 785
dumpers which have a fully weight of 250 tons. These dumpers
also have a full laden height in the order of 10 metres.
The feasibility study included: Geometrics, Pavements and
Materials Design.
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Environmental Management Plan Update
for the KAO Diamond Mine
Country:
Client:
Commodity:
Year:
Brief Description:
Kingdom of Lesotho
Storm Mountain Diamond Mine
Diamonds
2010
Update and compile a construction and operational environmental
management plan for the Kao Diamond Mine to include the new
infrastructure to be developed on site.
This project also stems from a requirement outlined by the
Department of Environmental Affairs due to the change of
ownership of the mine.
Specialist studies which were undertaken during the assessment
included, air quality, noise quality, visual, biodiversity, freshwater
ecology, soils, geo-hydrology, social, heritage, wetland delineation.
Full public consultation was also undertaken.
New infrastructure development which was assessed included,
housing, a clean water dam, relocation of the existing tailings
facility, and the relocation of certain beneficiation processes on
site.
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Letseng Diamond Mine - ISO 14001 audit
Country:
Client:
Commodity:
Year:
Brief Description:
Kingdom of Lesotho
Gem Diamonds
Diamonds
2008-2009
ISO 14001 audit undertaken with improvement initiatives
proposed.
This audit was a legal requirement from the local environmental
authorities, as well as due to internal Mine Improvement initiatives
with the aim of achieving ISO 14001 certification.
Continued improvements were tacked over a 2 year period to
ensure certification became possible.
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Air Quality Impact Assessment for the
Veremo Iron Ore Mine in Limpopo
Country:
Client:
Commodity:
Year:
Brief Description:
South Africa
MSA Group Services
Iron
2011
As part of the air quality assessment for the proposed mine, a
baseline assessment is undertaken through a review of available
meteorological data. The potential impact of emissions from the
mine on the surrounding environment is evaluated through the
compilation of an emissions inventory and subsequent dispersion
modelling simulations using the AERMOD dispersion model.
Comparison with the South African ambient air quality standards is
made to determine compliance.
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Environmental Risk Assessment for a
Coal Terminal in Mauritius
Country:
Client:
Commodity:
Year:
Brief Description:
Mauritius
The Central Electricity Board of Mauritius
Coal
2009
Undertake an environmental risk assessment for the storage of
coal at Port Louis, Mauritius.
The proposed coal terminal was to be developed on reclaimed
land at the port adjacent to an existing coal terminal and fuel
storage farms, in order to service a coal fired power station
developed in the vicinity.
Risks associated with the addition of another coal terminal in such
close proximity to the fuel storage tanks on site needed to be
assess for explosive risk.
In addition the overall environmental impacts associated with air
quality, noise quality, marine impacts, visual impacts and overall
coastal degradation were assessed.
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