ÐÐ°ÑÐ°Ð»Ð¾Ð³ Weidmuller: RockStarÂ® â Heavy Duty Connectors

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Technical data Overview HDC Connection systems A Weidmüller offers RockStar ® connectors with five different connection systems: Tension clamp, screw, crimp, axial screw and PUSH IN wire connections Tension clamp connection The Weidmüller tension clamp system functions similarly to the triedand-tested clamping yoke. Here again, the mechanical and electrical functions are kept separate. The tension spring, made from high-quality rustproof and acid-proof steel, pulls the conductor against the tin-plated copper current bar. Treating the copper in this way ensures low contact resistance and high corrosion resistance. The compensating effect of the tension spring ensures a secure contact for the lifetime of the terminal. The tension-clamp wire connections are resistant to vibrations and have a high wire pull-out force. Screw connection Screw connection systems are easy to handle and are known worldwide; this is an important point to consider for mounting and maintenance tasks which are spread throughout the world. Screw connections which are based on a clamping-type body offer a gas-tight, vibration-proof connection for connected wires. They also feature excellent contact force. This system is therefore perfectly suited for use in corrosive environments. The passivated silver surfaces ensure even more resistance against corrosion. The Weidmüller clamping-style body is perfectly suited for connecting solid-core and flexible stranded conductors. A wire-protection frame ensures that finely-stranded wires will not splice off. The advantage of the axial screw connection is the small space taken up by the contact. The axial screw connection is also extremely easy to use. To make up the connection, the tool and conductor are held in a line. Just three steps are needed for a secure connection: strip the conductor, insert the wire into the contact chamber, screw in the contact – that’s all! PUSH IN connection technology With the PUSH IN connection system, the stripped solid-core conductor is simply inserted into the terminal point until it butts against the end stop. And then it is ready. No tool is required and the result is a reliable, vibration-resistant and gas-tight connection. Even flexible conductors with crimped wire end ferrules or ultrasonic-welded conductors can be connected without any problems. A stainless steel compression spring, which is fitted in a separate housing, guarantees a high contact force between the conductor and the current bar (tin-plated copper). The pull-out force for this system is even higher than that for the tension clamp system. Spring and conductor stops in a steel housing ensure optimum connection conditions and a guide for the screwdriver needed to detach the conductor. In the crimping method, the wires are fed into a metal sleeve, which is then squeezed together with a special tool. This means the connection is now corrosion and vibration proof. The contacts can be crimped on the conductor outside of the connector and then inserted into the connector. A.12 1282180000 – 2012/2013
Technical data Overview HDC An overview of the wire connection types for our fixed-pole connector inserts Products Tension clamp connection PUSH IN connection Axial screw connection Screw connection Screw connection with wire protection mechanism Crimp connection A HDC HA (3-4 pole) HDC HA (10-48 pole) HDC HE HDC HEE HDC HD HDC HDD HDC HVE HDC HSB HDC HQ HDC S4 HDC S4/0 HDC S4/2 HDC S6/12 HDC S4/8 HDC S3/36 HDC S8/24 HDC S12/2 HDC S6/6 HDC S8/0 HDC HighPower 250 A HDC HighPower 550 A 1282180000 – 2012/2013 A.13
Page 1 and 2: C A T A L O G U E 3 2012|2013 RockS
Page 3 and 4: C A T A L O G U E 3 RockStar ® - H
Page 5 and 6: Product overview RockStar ® - Heav
Page 7 and 8: Contents Overview HDC Overview HDC
Page 9 and 10: Overview HDC Part codes for inserts
Page 11 and 12: Overview HDC Overview of sizes 2, 5
Page 13 and 14: Overview HDC Overview HDC A S4 S4/0
Page 15 and 16: Overview HDC A 1282180000 - 2012/20
Page 17: Overview HDC Overview of sizes 3, 4
Page 21 and 22: Technical data Overview HDC Overvie
Page 23 and 24: Technical data Tightening torques a
Page 25 and 26: Overview HDC Overview HDC Housing I
Page 27 and 28: Overview HDC Part codes for housing
Page 29 and 30: Overview HDC Part codes for housing
Page 31 and 32: Overview HDC Panel cut-out Housings
Page 33 and 34: Technical data Overview HDC Influen
Page 35 and 36: Technical data Overview HDC The der
Page 37 and 38: Technical data Overview HDC In orde
Page 39 and 40: Technical data IP class of protecti
Page 41 and 42: Technical data Chemical resistance
Page 43 and 44: Contents RockStar ® inserts RockSt
Page 45 and 46: Introduction Consistency One plasti
Page 47 and 48: HA series - the slim connectors Roc
Page 49 and 50: HA series - the slim connectors Hou
Page 61 and 62: HE series - the universal connector
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HE series - the universal connector
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HEE series - high contact density R
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HEE series - high contact density H
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HD series - the flexible connectors
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a b HD series - the flexible connec
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a b HD series - the flexible connec
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HDD series - the compact connectors
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HVE series - exciting voltage RockS
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HVE series - exciting voltage Housi
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HSB series - the heavy-duty connect
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HQ series - the powerful little con
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MixMate series - the high-capacity
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RockStar ® inserts B 1282180000 -
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Contents RockStar ® HighPower Rock
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Introduction RockStar ® HighPower
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RockStar ® HighPower RockStar ® H
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RockStar ® HighPower C 1282180000
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Contents RockStar ® ConCept modula
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Introduction RockStar ® ConCept mo
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ConCept modules CM-HE Concept modul
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ConCept modules CM-5 Concept module
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ConCept modules CM-3 HV Technical d
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RockStar ® ConCept modular system
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ConCept bus modules RockStar ® Con
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ConCept bus modules Bus connector w
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ConCept bus modules Female contact
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RockStar ® ConCept modular system
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15.9 15.6 ConCept ST ConCept ST Mod
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ConCept pneumatic modules CM pneuma
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ConCept module frame Selection of H
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ModuFlex C Coupling frame Mounting
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RockStar ® Housings IP66 / NEMA Ty
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Introduction RockStar ® Housings I
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Metal housing Size 1 Base Bulkhead
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Plastic housing Size HQ Base Bulkhe
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Die cast zinc housing (EMC) Size HQ
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5 RockStar ® Housings IP66 / NEMA
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Contents RockStar ® Housings IP68
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Introduction Practical Laser labell
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RockStar ® Housings IP68 Screw con
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6 RockStar ® Housings IP68 Screw c
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RockStar ® Housings IP68 Screw con
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Screw connection Size 8, XXL Base B
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RockStar ® Heat Trace Connector Co
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Introduction RockStar ® Heat Trace
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RockStar ® Data Connectors Content
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Introduction RockStar ® Data Conne
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Male contact carrier Designation Ty
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Housing selection RockStar ® IP66
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Screw connection Size 1 Base Bulkhe
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Flange RockStar ® V5 - RJ45 Module
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Flange inserts RJ45 • Cat.6 A •
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Contents RockStar ® Kits RockStar
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Introduction RockStar ® Kits Easy
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Kits with HA inserts, 3 pole 250 V,
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Kits with HA inserts, 4 pole 250 V,
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Kits with HE inserts, 6 pole 500 V,
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Kits with HE inserts, 6-pole, PUSH
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Kits with HE inserts, 10 pole 500 V
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Contents RockStar ® accessories Ro
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Introduction Secure Solid, machined
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Crimp contacts Crimp contacts for f
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Crimp contacts Crimp contacts for H
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Crimp contacts For CM-10 modules an
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Crimp contacts Instructions for ass
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Coding Coding system with guiding f
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Coding HE coding pin Use the HE cod
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7 7 7 Shield lever Shield lever for
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7 7 7 7 7 7 Shield lever for the Co
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Other accessories HDC GRIP PANEL 8
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F 19 Other accessories HDC screw ad
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Other accessories Profile seals Gas
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Content Tools Tools Tools Introduct
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Introduction Tools Cutting Practica
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Cutting Cable cutter KT 45 R •
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Stripping Stripping and cutting too
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Stripping Ordering data Type Conduc
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Stripping Sheathing stripper for co
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Crimping Crimping tool for wire end
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Crimping Stripping and crimping mac
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Crimping Pressing tool TT 8 RS MP 8
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Crimping Tools for polymer optical
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Screwdrivers VDE-insulated torque s
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Screwdrivers Uninsulated screwdrive
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Miscellaneous Crimp removal tools C
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Contents Cable entries Cable entrie
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Introduction Cable entries You shou
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Standard cable glands - Plastic Cab
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Standard cable glands - Brass Cable
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Standard cable glands - Brass Brass
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EMC cable glands Cable glands - Bra
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Cable glands for Ex applications -
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Accessories - Flat IP washers Flat
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Sealing plugs Sealing plugs - Plast
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Contents Identification systems Ide
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Introduction Identification systems
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Markers SM The SwitchMark marker ha
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Markers LM MT 300 - self-adhesive p
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Markers Wire and cable markers Iden
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Printers MCP Plus The plotter MCP P
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Printers MCP Identification systems
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Software M-Print ® PRO Label Desig
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Contents Weidmüller Services Weidm
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Weidmüller Services V 1282180000 -
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RockStar ® individual services Wei
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Customer specific solutions Individ
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Customer specific solutions Custome
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Customer specific solutions Weidmü
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Digital support Product assistant f
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Contents Index Index Index Index Ty
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Type Order No. Page Type Order No.
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Order No. Type Page Order No. Type
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Index / Order No. X 1282180000 - 20
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Index X 1282180000 - 2012/2013 X.21
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Group companies Agency abroad Witho
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www.weidmueller.com Argentina Austr
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