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Lever 2000® - Keiper

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Products<br />

Passenger Cars<br />

Components<br />

<strong>Lever</strong> 2000 ® Disk<br />

<strong>Lever</strong> 2000 ®<br />

<strong>Lever</strong> 2000 ® Disk High<br />

<strong>Lever</strong> 2000 ®<br />

Quality<br />

• Process reliable mass production,<br />

based on millions of parts manufactured<br />

• Worldwide standards of quality assurance<br />

Availability<br />

• Modular product kit for minimized engineering cycles<br />

• Global production network<br />

• Local customer services<br />

Advantages<br />

• Excellent price/performance ratio<br />

• Best-in-class system<br />

• High safety standards<br />

• Maximum standardization with add-on modules for<br />

individualized solutions<br />

• Implementation across entire platforms<br />

• Low weight<br />

• Two load classes to meet all vehicle-specific demands


Basic Versions <strong>Lever</strong> 2000 ®<br />

<strong>Lever</strong> 2000 ® System Features<br />

• Direct determination of the backrest position<br />

• Locking segmentation of less than 2° allows virtually<br />

any position to be selected<br />

• Backrest compensation spring eliminates free-play<br />

• High static strength<br />

• Available for front and rear seats<br />

<strong>Lever</strong> 2000 ® Free Swing<br />

• Operation either with existing lever or additional control<br />

elements on the backrest<br />

• Unlocking in defined swing range allows free movement<br />

of the backrest<br />

• Locking in preset position when the backrest is returned<br />

• Free swing range adaptable to customer specifications<br />

• Only one additional component in the recliner core<br />

• Two-door vehicle solution with table function<br />

<strong>Lever</strong> 2000 ® Free Swing<br />

with Easy-Entry Function<br />

• Same features as <strong>Lever</strong> 2000 ® Free Swing<br />

• Two-door vehicle solution<br />

• Customer-specific solution for track release


Functional Variations and Adaptations <strong>Lever</strong> 2000 ®<br />

<strong>Lever</strong> 2000 ® Free Swing Memory<br />

• Activation by means of an additional control element<br />

• Possibility of malfunction resulting from simultaneous<br />

operation of control elements eliminated (mutual<br />

blocking function)<br />

• Unlocking over the entire swing range allows<br />

free movement of the backrest to the front and rear<br />

• Backrest locks in previously stored position<br />

(memory)<br />

• Intelligent assembly solution with clip-on unit (simplifies<br />

handling and logistics, saves costs)<br />

• Two-door vehicle solution<br />

<strong>Lever</strong> 2000 ® Table Function<br />

• Additional components not necessary<br />

• Adaptable to customer specifications<br />

<strong>Lever</strong> 2000 ® Adaptations<br />

• Welding<br />

• Rivets<br />

• Bolts


Basic and Functional Variations <strong>Lever</strong> 2000 ® Disk<br />

<strong>Lever</strong> 2000 ® Disk<br />

5<br />

<strong>Lever</strong> 2000 ® Disk<br />

<strong>Lever</strong> 2000 ® Disk High<br />

<strong>Lever</strong> 2000 ® Disk and<br />

<strong>Lever</strong> 2000 ® Disk High system features<br />

• Attachment to seat structure without supplemental<br />

adapters possible<br />

• Minimal space requirements<br />

• 360° adjustment possible<br />

• Same outstanding technical features qualities as<br />

Taumel 2000 ® and <strong>Lever</strong> 2000 ® Basic versions<br />

• Static stability ≥ 2,000 Nm on <strong>Lever</strong> 200 0 ® Disk<br />

single recliner<br />

• Static stability ≥ 4,000 Nm on <strong>Lever</strong> 200 0 ® Disk High<br />

single recliner<br />

• Multiple application options with adjusting or folding<br />

hinge<br />

Disk interface<br />

• Standardized interface for Taumel 2000 ® Disk<br />

Power, <strong>Lever</strong> 2000 ® Disk and <strong>Lever</strong> 2000 ® Disk High<br />

• Simple attachment geometry<br />

• Configured for subsequent processing with laser or<br />

MAG welding<br />

• Minimum scope of supply: recliner with laser-welded<br />

retainer ring plus transfer element<br />

Disk attachment variations<br />

• Optional with lower and/or upper customer-spec adapters<br />

• Connection to lower part takes place in a single operation<br />

with the laser welding of retainer ring<br />

• Reinforcement can be directly attached for thin-wall<br />

upper adaptations,<br />

• Lower part also available with partial retainer (min. 50°)


Functional Variations and Adaptations <strong>Lever</strong> 2000 ® Disk<br />

Disk attachment Laser welded<br />

• Connection parts with simple round hole and<br />

stamped edge<br />

• Laser technology enables higher precision with<br />

minimal thermal impact on the assembly<br />

Disk attachment MAG welded<br />

• Connection parts with shaped hole and stamped<br />

edge<br />

• Conventional welding technology with corresponding<br />

seam and connection geometry possible<br />

Folding table function<br />

• Variety of table and cargo floor functions possible<br />

by combining a <strong>Lever</strong> 2000 ® Disk module as folding<br />

hinge with a rotating or ratchet backrest recliner<br />

6


Applications <strong>Lever</strong> 2000 ®<br />

<strong>Lever</strong> 2000 ® : Mercedes-Benz SLK <strong>Lever</strong> 2000 ® : Dodge Durango<br />

<strong>Lever</strong> 2000 ® : Peugeot 407<br />

<strong>Lever</strong> 2000 ® : Mitsubishi Diamante<br />

<strong>Lever</strong> 2000 ® : Ford Mustang (S 197)<br />

<strong>Lever</strong> 2000 ® Free Swing with Table Fuction: Scania Sting<br />

<strong>Lever</strong> 2000 ® : KIA Spectra


Integration options <strong>Lever</strong> 2000 ® Disk Module<br />

Integration into the seat structure<br />

The compact design of the disk recliners enables complete integration into the seat structure.<br />

Integration into a specific lower section<br />

The function of the retainer ring can be integrated into a lower part if necessary.<br />

8


KEIPER GmbH & Co. KG | Components Engineering | Büchelstraße 54 – 58 | 42855 Remscheid | Germany<br />

Phone: +49 (0) 2 9 / 4-40 00 | Fax +49 (0) 2 9 / 4-43 44 | www.keiper.com<br />

Information:<br />

product.info@keiper.com<br />

Published by:<br />

KEIPER Communications<br />

Concept, Editing, Design and Production:<br />

DIE WORTWERKSTATT GmbH,Tübingen, Germany<br />

September 2007<br />

Technical changes reserved

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