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DESIGN OF COMPOSITE COLUMNS MADE OF CONCRETE FILLED<br />

TUBES WITH INNER MASSIVE CORE PROFILES AND HIGH<br />

STRENGTH MATERIALS<br />

Univ.-Pr<strong>of</strong>. Dr.-Ing. G. Hanswille<br />

Institute for Steel and Composite Structures, University <strong>of</strong> Wuppertal<br />

Wuppertal, Germany<br />

stahlbau@uni-wuppertal.de<br />

Dipl.-Ing. M. Lippes<br />

Gevelsberg, Germany<br />

lippes@email.de<br />

ABSTRACT<br />

This paper deals with the <strong>design</strong> <strong>of</strong> <strong>composite</strong> <strong>columns</strong> <strong>made</strong> <strong>of</strong> <strong>concrete</strong> filled tubes with inner<br />

massive core pr<strong>of</strong>iles as well as high strength steel and high strength <strong>concrete</strong>. New research<br />

work is presented regarding the effect <strong>of</strong> residual stresses in inner core pr<strong>of</strong>iles resulting from<br />

the cooling process during fabrication. Based on Finite Element studies new models are<br />

presented for the determination <strong>of</strong> the distribution <strong>of</strong> residual stresses in solid round steel bars<br />

taking into account the steel grade, the dimensions <strong>of</strong> the core pr<strong>of</strong>iles and the cooling<br />

conditions during fabrication. Additional theoretical investigations are presented to estimate the<br />

effects <strong>of</strong> creep and shrinkage under long term loading. Finally recommendations are given for<br />

the <strong>design</strong> <strong>of</strong> this type <strong>of</strong> <strong>composite</strong> column based on the methods given in Eurocode 4-1-1.<br />

1 INTRODUCTION<br />

The use <strong>of</strong> <strong>composite</strong> <strong>columns</strong> <strong>made</strong> <strong>of</strong> high strength steel and high strength <strong>concrete</strong> is<br />

beneficial in order to realise a high resistance in combination with small dimensions <strong>of</strong> cross<br />

sections. At present the <strong>design</strong> <strong>of</strong> <strong>composite</strong> <strong>columns</strong> according to Eurocode 4 Part 1-1 /1/ is<br />

applicable only for steel grades up to S460 and <strong>concrete</strong> strengths up to C50/60 because no<br />

sufficient test data are available for higher strength. In the following new test results and<br />

analytical investigations are presented to open the scope in Eurocode 4-1-1 especially for high<br />

strength <strong>concrete</strong>. To fulfil the demand for more slender <strong>columns</strong> the use <strong>of</strong> <strong>concrete</strong> filled tubes<br />

with additional massive inner core pr<strong>of</strong>iles is very<br />

effective. Due to limited information about the effects <strong>of</strong><br />

residual stresses in massive core pr<strong>of</strong>iles which<br />

develop during production, the use <strong>of</strong> massive round<br />

steel cores in general is also not yet covered by the<br />

standards. Therefore numerical investigations for the<br />

determination <strong>of</strong> residual stresses in massive round<br />

steel bars had been <strong>made</strong> in order to widen the scope<br />

in EN 1994-1-1 /1/ for this type <strong>of</strong> column.<br />

Fig. 1- Composite column with inner<br />

massive core pr<strong>of</strong>ile


2 NEW TESTS AND EXPERIMENTAL SETUP<br />

The test program comprises 6 <strong>columns</strong> with <strong>concrete</strong> filled tubes (series C1) and further 6<br />

<strong>columns</strong> with additional massive inner core pr<strong>of</strong>iles with a diameter <strong>of</strong> 70 mm (series C2).<br />

Columns in axial compression and with uniaxial bending due to end eccentricity e o <strong>of</strong> 5mm,<br />

20 mm and 60 mm were performed. <strong>Information</strong> about the test specimen and the test program<br />

is given in Figure 2 and Table 1. The <strong>concrete</strong> cylinder strength was 95 N/mm 2 , the yield<br />

strength <strong>of</strong> the tubes 333 N/mm 2 and the yield strength <strong>of</strong> the massive round core was 411<br />

N/mm 2 in the centre <strong>of</strong> the pr<strong>of</strong>ile and 447 N/mm 2 at the surface.<br />

test series C1<br />

tube 323,9 x 4<br />

F<br />

e o<br />

crushing <strong>of</strong> <strong>concrete</strong><br />

test series C2<br />

240<br />

plate<br />

480x360x80<br />

3792 mm<br />

longitudinal cracks<br />

local buckling<br />

core ∅ 70<br />

e o<br />

100<br />

centring bar<br />

360<br />

cracks in the<br />

tension zone<br />

80<br />

r=30<br />

e o<br />

480<br />

Fig. 2 – Test setup<br />

Fig. 3 – typical failure mode<br />

According to EC4-1-1 appendix B the <strong>columns</strong> were preloaded. First the load was applied in<br />

increments up to approximately 50% <strong>of</strong> the expected failure load and then cycled 150 times<br />

between 25% and 50% <strong>of</strong> the expected failure load. During the cyclic loading the load was<br />

applied force controlled. After this procedure the load was increased and applied displacement<br />

controlled up to the failure load. Each test was held at specific load levels for more than 15<br />

minutes to get information about relaxation. In this manner the ultimate static load considering<br />

relaxation effects could be determined. In all tests a nearly constant reduction <strong>of</strong> approximately<br />

4% <strong>of</strong> the ultimate short time static load could be observed. When reaching the ultimate load all<br />

tests failed in the middle third <strong>of</strong> the column by crushing <strong>of</strong> <strong>concrete</strong> and local buckling <strong>of</strong> the<br />

steel tube (Figure 3).<br />

Two <strong>columns</strong> did not reach the expected failure load. The unexpected failure was caused by<br />

airlocks due to an inefficient compaction <strong>of</strong> the <strong>concrete</strong> in the middle <strong>of</strong> the column and under<br />

the end plates. The <strong>concrete</strong> had been filled from the top. Based on the results it can be stated<br />

that this method and a rapid settling <strong>of</strong> the <strong>concrete</strong> leads to the risk <strong>of</strong> an insufficient<br />

compaction <strong>of</strong> the <strong>concrete</strong> especially when using high strength <strong>concrete</strong>. Because <strong>of</strong> the<br />

unexpected results these <strong>columns</strong> were excluded from further analyses. The horizontal<br />

deflection under maximum loads and the strains measured in the middle <strong>of</strong> the <strong>columns</strong> were<br />

used to determine the internal forces and the effective load eccentricity at failure load. Using the<br />

experimental stress-strain curves the bending moment in the middle <strong>of</strong> the column was<br />

calculated with the assumption that the cross section remains plain. The evaluation <strong>of</strong> the


tangential strains in the tubes indicated that the confinement effect <strong>of</strong> the tube on the<br />

compressive strength <strong>of</strong> <strong>concrete</strong> can be neglected.<br />

The evaluation <strong>of</strong> the internal forces showed that the effective eccentricity e x for the<br />

recalculation <strong>of</strong> the <strong>columns</strong> depends on the load level and is given by e x = e o +Δe x according to<br />

Figure 4. At the beginning <strong>of</strong> loading the effective eccentricity was approximately equal to the<br />

distance between the axis <strong>of</strong> the load introduction and the centre line <strong>of</strong> the centring bar. By<br />

increasing the load and also the rotation at the bearing <strong>of</strong> the column the eccentricity moved to<br />

the edge <strong>of</strong> the centring bar. The evaluation showed that the effective eccentricity converges to<br />

a value Δe x,u with increasing loading so that the load eccentricity at failure could be exactly<br />

determined (Figure 4).<br />

Table 1 – Experimental and calculated ultimate loads and corresponding horizontal<br />

deformations<br />

test series C1<br />

test series C2<br />

test 1 3 4 5 6 1 2 3 4 6<br />

experimental values<br />

e 0 [mm] 20 60 60 5 5 20 20 60 60 5<br />

F u [kN] 5439 3192 2986 5980 5903 5560 5322 3392 3277 7359<br />

Δe x,u [mm] 10 14 15 13 15 10 17 10 11 7<br />

u x (F u ) [mm] 12.4 20.2 19.6 15.1 11.6 16.0 16.1 23.8 23.2 15.0<br />

e x,u =e o +Δe xu +u x 42.4 94.2 94.6 33.1 30.6 46.0 53.1 93.8 94.2 27.0<br />

results <strong>of</strong> the recalculation with the FE - model<br />

e o,cal [mm] 30 74 75 18 20 30 37 70 71 12<br />

F u [kN] 4981 3247 3188 6182 5938 5493 5094 3401 3409 6969<br />

u x (F u ) [mm] 17.5 26.5 25.4 17.4 17.9 20.5 22.2 28.4 29.6 14.<br />

e x,u =e o,cal +u x 47.5 100.5 100.4 35.4 37.9 50.5 59.2 98.4 100.6 26.3<br />

Δe x [mm]<br />

F<br />

F<br />

40<br />

30<br />

20<br />

e x<br />

u x<br />

10<br />

0,2<br />

0,4<br />

0,6<br />

0,8<br />

Δe x,u F<br />

1,0 F u<br />

Δe x<br />

e o<br />

e x<br />

Fig. 4 – Relation between the effective eccentricity and the load level


3 NUMERICAL INVESTIGATIONS AND EVALUATION OF TEST RESULTS<br />

For the recalculation <strong>of</strong> the <strong>columns</strong> a 3-dimensional model with cuboid elements <strong>of</strong> the FEprogram<br />

Ansys was used. The mechanical properties <strong>of</strong> steel were represented by a multi-linear<br />

elastic-plastic stress-strain relationship on the basis <strong>of</strong> the von Mises yield criterion. For the<br />

mechanical properties <strong>of</strong> <strong>concrete</strong> an additional condition was used to model the low resistance<br />

against tension stresses more accurately /3/. In order to take into account the bond behaviour<br />

between steel and <strong>concrete</strong> in the interfaces between steel and <strong>concrete</strong> contact elements were<br />

used with a friction coefficient µ = 0.5. The model allows to consider initial bow imperfections<br />

and additional eccentric positions <strong>of</strong> the massive inner steel core. A typical relation between the<br />

normal force and the bending moment at midspan is shown in Figure 6. The measured and<br />

calculated strains in Figure 6 demonstrate that for <strong>design</strong> it can be assumed that the cross<br />

section remains plain.<br />

In order to check the safety level in comparison with the simplified <strong>design</strong> methods in Eurocode<br />

4 the general <strong>design</strong> method in Eurocode 4 has to be used. Regarding the safety concept in<br />

case <strong>of</strong> non linear finite element analysis the Eurocodes for <strong>composite</strong> structures give no clear<br />

guidance. Therefore the method developed in /4, 5/ was used, where for the resistance an<br />

overall safety factor γ R has to be determined which depends on the relation between the acting<br />

normal force and the acting bending moment. The safety factor γ R can be determined using the<br />

full plastic cross-section interaction curve <strong>of</strong> the section. As shown in Figure 5, the interaction<br />

curve using the mean values (measured values in case <strong>of</strong> tests) for the material strength as well<br />

as the curve using the <strong>design</strong> values according to Eurocode 4 have to be calculated. For the<br />

determination <strong>of</strong> the interaction curve based on <strong>design</strong> values the partial factor 1.5 for <strong>concrete</strong>,<br />

1.1 for structural steel and 1.15 for reinforcement have to be used. For a given combination <strong>of</strong><br />

internal forces N Ed and M Ed the safety factor γ R is given by the ratio <strong>of</strong> the vectors R pl,m and R pl,d .<br />

The incremental finite element analysis has to be performed using an initial geometrical bow<br />

imperfection and considering residual stresses in the massive inner core pr<strong>of</strong>ile. It has to be<br />

verified, that the load amplification factor λ u is greater than the overall safety factor γ R for the<br />

resistance.<br />

σ c<br />

f cm<br />

σ s<br />

0,4 f c<br />

E cm<br />

ε c1<br />

ε c1u<br />

N Ed<br />

N<br />

f ct<br />

E d<br />

R pl,d<br />

R pl,m<br />

B<br />

M Ed<br />

<strong>concrete</strong><br />

A<br />

ε c<br />

f sm<br />

M<br />

f tm<br />

E s<br />

reinforcement<br />

σ a<br />

E v<br />

Rpl,m<br />

γR<br />

=<br />

Rpl,d<br />

- ε s<br />

F d<br />

F<br />

w d<br />

F u,m<br />

= λ u<br />

F d<br />

w u<br />

f u<br />

+<br />

f y<br />

w<br />

-<br />

E a<br />

ε v<br />

geometrical<br />

imperfection<br />

F<br />

e o<br />

w o =L/1000<br />

structural steel<br />

w o<br />

ε a<br />

residual<br />

stresses in the<br />

core pr<strong>of</strong>ile<br />

σ E<br />

-<br />

d K<br />

d K<br />

d<br />

Fig. 5 – Safety concept in case <strong>of</strong> non linear <strong>design</strong> <strong>of</strong> <strong>composite</strong> <strong>columns</strong> /4,5/


The test results were evaluated based on the statistical method given in EN 1990, Appendix D<br />

in order to determine characteristic and <strong>design</strong> values. This method is based on a comparison<br />

<strong>of</strong> the experimental F u,exp and theoretical F u,cal values <strong>of</strong> the ultimate load, where the theoretical<br />

values result from a mechanical model. For the <strong>columns</strong> the theoretical values F u,cal were<br />

determined by help <strong>of</strong> a finite element analysis taking into account the measured stress strain<br />

relations from the tests and considering residual stress in the core pr<strong>of</strong>iles determined according<br />

to the following chapter 4. For the calculation <strong>of</strong> the ultimate load F um in addition to the end<br />

eccentricities acc. to Table 1 geometrical bow imperfections with a parabolic shape and a<br />

maximum value L/1000 were assumed. The results <strong>of</strong> the statistical evaluation <strong>of</strong> the test results<br />

acc. to EN 1990 are shown in Figure 7. The characteristic values are given by F R,k = 0.9 F u,m<br />

and the appropriate <strong>design</strong> value result to F R,d = 0.79 F u,m . For comparison in Figure 7 also the<br />

<strong>design</strong> values resulting from the general <strong>design</strong> method in Eurocode 4-1-1 are shown. These<br />

values calculated with the partial factors acc. to Eurocode 4-1-1 and the safety concept are<br />

shown in Figure 5. It can be seen that the general <strong>design</strong> method in Eurocode 4-1-1 leads to<br />

safe results also in case <strong>of</strong> high strength materials.<br />

F [kN]<br />

Test C2-6<br />

Strains at midspan<br />

F u,exp , F d [MN]<br />

8000<br />

6000<br />

4000<br />

FEM<br />

ε [‰] strain gauges<br />

F 2<br />

F 1<br />

-4<br />

FE-model<br />

F<br />

-3<br />

-2<br />

F 2 = 6969 kN<br />

-1<br />

F 1 = 6000 kN<br />

8,0<br />

6,0<br />

4,0<br />

characteristic<br />

values F Rk<br />

<strong>design</strong> values F Rd<br />

mean values F um<br />

2000<br />

Test<br />

100<br />

200<br />

M [kNm]<br />

N<br />

M<br />

strain<br />

gauges<br />

2,0<br />

statistical evaluation acc.<br />

to EN 1990<br />

<strong>design</strong> values based on<br />

the general <strong>design</strong><br />

method in EN 1994-1-1<br />

2,0<br />

4,0<br />

6,0<br />

8,0<br />

F u,cal<br />

Fig. 6 - Relation between the normal force and the<br />

bending moment at midspan<br />

and strain distribution<br />

Fig. 7 – Comparison <strong>of</strong> the experimental<br />

and theoretical ultimate loads and test<br />

evaluation acc. to EN 1990<br />

4 RESIDUAL STRESSES IN MASSIVE ROUND STEEL BARS<br />

As mentioned before for the determination <strong>of</strong> ultimate loads <strong>of</strong> <strong>columns</strong>, structural and<br />

geometrical imperfections must be taken into account. For <strong>composite</strong> <strong>columns</strong> with inner<br />

massive core pr<strong>of</strong>iles especially the residual stresses in the steel cores have to be considered.<br />

Residual stresses arise during production due to the uneven temperature distribution while the<br />

steel bar is cooling <strong>of</strong>f. The surface areas are cooling down and hardening faster with ongoing<br />

cooling. The later cooling <strong>of</strong> the inner parts causes then compression in the already hardened<br />

part near the surface and tension stresses in the inner parts <strong>of</strong> the cross section. In <strong>composite</strong><br />

<strong>columns</strong> these residual stresses cause a reduction <strong>of</strong> flexural stiffness and a reduction <strong>of</strong> the<br />

ultimate load due to earlier yielding <strong>of</strong> structural steel and increasing yielding zones in the<br />

structural steel section.


The simplified <strong>design</strong> method in Eurocode 4-1-1 covers the influence <strong>of</strong> residual stresses by<br />

equivalent initial bow imperfections where the distribution <strong>of</strong> residual stresses in structural steel<br />

sections is taken into account by different buckling curves. For <strong>columns</strong> with round inner core<br />

pr<strong>of</strong>iles until now no information is given in Eurocode 4-1-1 regarding the relevant buckling<br />

curve and the corresponding member imperfections. Up to now only a few experimental<br />

investigations are known which give information about the distribution <strong>of</strong> residual stresses in<br />

massive round steel bars /6/.<br />

To obtain more detailed information about the stress distribution and the maximum stresses, the<br />

cooling process was simulated using the FE-program ANSYS. The residual stresses were<br />

calculated for different diameters and steel grades. The temperature dependent material<br />

properties were taken from DIN EN 1993-1-2 /7/. Furthermore it was assumed, that there is no<br />

subsequent treatment to diminish the residual stresses.<br />

First <strong>of</strong> all the time-dependent temperature distribution was determined. The calculations were<br />

performed for the period <strong>of</strong> cooling after the final rolling <strong>of</strong> the steel. Thereby the convective and<br />

radiative heat transmission coefficients and the initial temperature <strong>of</strong> the massive pr<strong>of</strong>ile were<br />

the most important parameters which influence the distribution and values <strong>of</strong> the residual<br />

stresses. The simulations were performed with two different cooling conditions. Additional to<br />

normal cooling conditions unfavourable environmental conditions were examined. To achieve<br />

this, the convective heat transfer coefficient was determined for different continuous air flow. For<br />

the normal cooling conditions an air flow rate <strong>of</strong> w=1 m/s was assumed. With an air flow rate <strong>of</strong><br />

w=5 m/s extremely unfavourable cooling conditions were taken into account. This extreme<br />

cooling condition was used, to get information about the relation between the residual stresses<br />

and the different cooling conditions. The interaction between convection and radiation was not<br />

considered because this leads to a more slowly cooling and therefore to smaller residual<br />

stresses. Considering the interval <strong>of</strong> cooling from the initial state down to 100 °C the<br />

environmental conditions lead to cooling durations as shown in Figure 8. Figure 9 shows the<br />

development <strong>of</strong> the temperature in the centre and at the surface for a solid bar with a diameter<br />

<strong>of</strong> 200 mm.<br />

ΔT [K]<br />

T [°C]<br />

T R<br />

T i<br />

T a<br />

w<br />

300<br />

1200<br />

ΔT = T i –T R.<br />

24<br />

16<br />

12<br />

6<br />

d K<br />

t (T R = 100 o C) [h]<br />

Case 1:<br />

T i = 1000°C,<br />

T a = 20°C and<br />

α c (w = 5 m/s)<br />

Case 2:<br />

T i = 1200°C,<br />

T a = 20°C and<br />

α c (w = 1 m/s)<br />

d k [mm]<br />

200 400 600<br />

Fig. 8 –Duration <strong>of</strong> cooling down to a<br />

temperature T R =100 o C at the surface<br />

<strong>of</strong> the solid pr<strong>of</strong>ile<br />

250<br />

200<br />

150<br />

100<br />

50<br />

1000<br />

800<br />

600<br />

400<br />

200<br />

temperature T i<br />

temperature<br />

difference ΔT<br />

0 1 2 3 4 5 6 7<br />

T i<br />

d k =200mm<br />

T R<br />

normal cooling conditions<br />

extreme cooling conditions<br />

t [h]<br />

Fig. 9 – Time dependent development <strong>of</strong> the<br />

temperature and the temperature difference for a solid<br />

bar with a diameter d k = 200 mm


With the temperature dependent stress-strain relationships according to /7/ the distributions <strong>of</strong><br />

the residual stresses can be determined from the calculated time-dependent temperature<br />

distributions. Different environmental conditions affect the residual stresses significantly. For<br />

normal cooling conditions the distribution is characterised by nearly constant tensile stresses in<br />

the inner part <strong>of</strong> the cross section. When the cooling speed is increased the stress distribution<br />

can be approximated by a parabolic function. The area with constant tensile stresses in the<br />

centre becomes more distinctive for higher steel grades (Figure 10).<br />

σ E (r) [N/mm 2 ]<br />

200<br />

100<br />

0<br />

-100<br />

-200<br />

S235<br />

S460<br />

approximation<br />

S355<br />

r<br />

r K<br />

0,2 0,4 0,6 0,8 1,0<br />

d k = 200 mm<br />

-400<br />

-300<br />

-200<br />

-100<br />

σ ED [N/mm 2 ]<br />

extreme cooling<br />

conditions<br />

S460<br />

approximation<br />

S355<br />

S235<br />

normal cooling<br />

conditions<br />

σ ED -<br />

+<br />

r<br />

r<br />

r K<br />

d K<br />

Approximation:<br />

dK<br />

2<br />

σED<br />

= σED,o<br />

[N/ mm ]<br />

200<br />

2<br />

σED,o<br />

= −125<br />

N/ mm<br />

⎡ 2<br />

2r ⎤<br />

σ E (r) =σ ED ⎢1<br />

−<br />

2 ⎥<br />

⎢⎣<br />

r K ⎥⎦<br />

200 400 600<br />

d k [mm]<br />

Fig. 10 – Influence <strong>of</strong> the steel<br />

grade on the distribution <strong>of</strong> residual<br />

stresses in solid round bars<br />

Fig. 11 – Maximum compressive residual stresses at the<br />

surface <strong>of</strong> the cross section as a function <strong>of</strong> the steel<br />

grade and the diameter d k<br />

Figure 11 shows that the approximation for maximum residual compressive stress at the surface<br />

<strong>of</strong> solid bars and the distribution <strong>of</strong> the residual stresses is in good agreement with the more<br />

accurate values. Because the residual stresses near the surface are mainly responsible for the<br />

reduction <strong>of</strong> the ultimate loads for the recalculation <strong>of</strong> the tests the approximation was used.<br />

5 INFLUENCES OF CREEP AND SHRINKAGE<br />

Under permanent loads creep and shrinkage <strong>of</strong> <strong>concrete</strong> in <strong>composite</strong> members cause a<br />

redistribution <strong>of</strong> the sectional internal forces from the <strong>concrete</strong> section to the structural steel<br />

section. This can lead in case <strong>of</strong> further loading to an earlier yielding in the steel section, to<br />

larger yielding zones and therefore to a significant reduction <strong>of</strong> the flexural stiffness at ultimate<br />

limit states. For <strong>columns</strong> in compression and bending the decrease <strong>of</strong> the flexural stiffness<br />

causes increasing horizontal deformations and additional second order effects. Eurocode 4-1-1<br />

takes into account these effects by a reduction <strong>of</strong> the flexural stiffness <strong>of</strong> the column. The tests<br />

were subjected to short-term loading only. To obtain information about the influence <strong>of</strong> creep<br />

and shrinkage more exact calculations were done, where the creep function for high strength<br />

<strong>concrete</strong> according to Eurocode 2-1 /8/ and the test results in /9/ were used. The tests with<br />

<strong>concrete</strong> filled hollow sections in /9/ show that for <strong>concrete</strong> filled tubes a reduced creep<br />

coefficient can be assumed, which is in the range <strong>of</strong> 25% <strong>of</strong> the value for a cross section with its


surface fully exposed to the ambient environmental conditions. In a first step the redistribution <strong>of</strong><br />

sectional forces and the horizontal deformations were determined for permanent loads by an<br />

incremental analysis taking into account second order effects. In a second step the ultimate<br />

loads were determined by a non-linear calculation taking into account the redistribution <strong>of</strong><br />

internal forces and the additional deformations caused by creep and shrinkage due to<br />

permanent loads and the effects <strong>of</strong> residual stresses, geometrical imperfections and non-linear<br />

material behaviour. The calculations were carried out for a nominally pinned column in axial<br />

compression with a representative cross-section with a <strong>concrete</strong> filled steel tube 406.4 x 8.8,<br />

steel grade S355 and <strong>concrete</strong> strengths <strong>of</strong> 60 N/mm² and 100 N/mm². Table 2 shows the<br />

results <strong>of</strong> four <strong>columns</strong> with a related slenderness <strong>of</strong> 1.0 and 2.0 where F Rd,c+s is the <strong>design</strong><br />

value <strong>of</strong> the ultimate load taking into account creep and shrinkage and F Rd is the ultimate load<br />

without creep and shrinkage effects. It can be seen that in case <strong>of</strong> <strong>concrete</strong> filled tubes with high<br />

strength <strong>concrete</strong> the effects <strong>of</strong> creep and shrinkage lead to a reduction <strong>of</strong> the ultimate load less<br />

than 5% even if the column has a high related slenderness. Comparative results can be<br />

achieved by using the simplified <strong>design</strong> method given in EC4-1-1.<br />

Table 2 – Effects <strong>of</strong> creep and shrinkage and comparison with the simplified <strong>design</strong> method in<br />

EN 1994-1-1<br />

compressive<br />

cylinder strength<br />

f c<br />

related<br />

slenderness<br />

λ k<br />

f c = 60 N/mm 2 1.0<br />

f c = 60 N/mm 2 2.0<br />

f c = 100 N/mm 2 1.0<br />

f c = 100 N/mm 2 2.0<br />

creep<br />

coefficient<br />

ϕ(t ∞ ,t 0 )<br />

Exact non-linear<br />

calculation<br />

F Rd<br />

[kN]<br />

F +<br />

L/w o<br />

Rd,c s<br />

FRd<br />

Simplified method acc. to<br />

Eurocode 4-1-1 with equivalent<br />

imperfections w o acc. to chapter 6<br />

F Rd<br />

[kN]<br />

0 5912 5679<br />

0.97 360<br />

0.25x 1.34 5722<br />

5555<br />

0 2112 2037<br />

0.98 440<br />

0.25x 1.34 2077<br />

1941<br />

0 7425 7437<br />

0.97 360<br />

0.25x 0.873 7224<br />

7324<br />

0 2869 2842<br />

0.98 440<br />

0.25x 0.873 2844<br />

2724<br />

F Rd,c + s<br />

FRd<br />

0.98<br />

0.95<br />

0.98<br />

0.96<br />

6 PROPOSALS FOR A SIMPLIFIED DESIGN METHOD BASED ON EUROCODE 4<br />

The use <strong>of</strong> the general <strong>design</strong> method in Eurocode 4 based on a geometric and physical<br />

nonlinear calculation can not be recommended for practical <strong>design</strong> because <strong>of</strong> an enormous<br />

calculation effort. In the following a simplified method is presented which is based on the<br />

simplified <strong>design</strong> method in Eurocode 4-1-1 and shown in Figure 12. Internal forces have to be<br />

determined by second order linear elastic analysis with an effective flexural stiffness (EI) eff,II .<br />

This stiffness accounts for the cracking <strong>of</strong> <strong>concrete</strong> and the yield zones in the structural steel<br />

section (factors K o and K e,II in Fig. 12). The influence <strong>of</strong> geometrical and structural imperfections<br />

is taken into account by equivalent geometrical bow imperfections, which depend on the type <strong>of</strong><br />

cross-section. In case <strong>of</strong> axial compression and bending it has to be verified that in the critical<br />

cross-section the <strong>design</strong> value <strong>of</strong> the second order bending moment M Ed does not exceed the<br />

<strong>design</strong> value <strong>of</strong> bending resistance M Rd <strong>of</strong> the cross-section. The bending resistance results<br />

from the plastic M-N interaction curve <strong>of</strong> the cross-section and an additional correction factor α M<br />

which takes into account the difference between the plastic and the non-linear bending<br />

resistance with strain limitations.


N pl,Rd<br />

N<br />

Non-linear resistance<br />

with strain limitation<br />

F Ed<br />

=N Ed<br />

μ M pl,Rd<br />

plastic<br />

interaction curve<br />

N Ed<br />

μα M<br />

M pl,Rd<br />

L<br />

w o<br />

M<br />

plastic distribution <strong>of</strong> stresses<br />

M pl,Rd<br />

f yd,R<br />

f yd,K f cd<br />

M pl,Rd,N<br />

-<br />

-<br />

-<br />

+<br />

N Ed<br />

stresses in case <strong>of</strong> strain limitation in <strong>concrete</strong><br />

(EJ) eff<br />

Effective flexural stiffness<br />

( EJ) eff = Ko<br />

(EaJa<br />

+ Ke,II<br />

Ecm<br />

Jc<br />

)<br />

Verification<br />

ε<br />

f yd,R<br />

f yd,K σ c<br />

-<br />

-<br />

-<br />

α M<br />

M pl,Rd,N<br />

N Ed<br />

αM<br />

MEd<br />

μ Mpl,Rd<br />

≤ 1,0<br />

Fig. 12 - Simplified <strong>design</strong> method according to Eurocode 4-1-1<br />

1,0<br />

0,8<br />

0,6<br />

0,4<br />

N<br />

N pl,Rd<br />

N pl,Rd tube 406,4x8,8 S235<br />

tube 406,4x8,8 S235 1,0<br />

core d k<br />

= 200 mm S235<br />

Concrete C30/37 0,8<br />

Concrete C30/37<br />

0,6<br />

0,4<br />

N<br />

0,2<br />

1,0<br />

0,8<br />

0,6<br />

0,2<br />

M<br />

M<br />

0,2 0,4 0,6 0,8 1,0 1,2 M pl,Rd 0,2 0,4 0,6 0,8 1,0 1,2 M pl,Rd<br />

N<br />

N<br />

N pl,Rd<br />

N pl,Rd tube 406,4x8,8 S460<br />

tube 406,4x8,8 S460 1,0<br />

core d k<br />

= 200 mm S460<br />

Concrete C100/115 0,8<br />

Concrete C100/115<br />

0,6<br />

0,4<br />

0,2<br />

with strain<br />

limitation<br />

plastic<br />

0,2 0,4 0,6 0,8 1,0 1,2<br />

M<br />

M pl,Rd<br />

0,4<br />

0,2<br />

M<br />

M<br />

0,2 0,4 0,6 0,8 1,0 1,2 pl,Rd<br />

Fig.13 – Plastic and non-linear M-N-interaction curve for two typical cross sections<br />

For high strength materials and <strong>concrete</strong> filled steel tubes with additional inner massive steel<br />

cores the interaction curve depends strongly on the strength <strong>of</strong> the used materials. The<br />

proportion between the plastic interaction curve and the interaction curve with strain limitation<br />

for the <strong>concrete</strong> can differ significantly. Figure 13 shows this for typical cross-sections.<br />

Therefore the constant values for the correction factor α M in Eurocode 4 can not be used for<br />

<strong>columns</strong> with high strength <strong>concrete</strong>. The analysis <strong>of</strong> various cross-sections leads to the<br />

following approximation for the correction factor α M .


N<br />

α<br />

Ed<br />

M = αMo<br />

− αN<br />

(1)<br />

Npl,Rd<br />

where the values α Mo and α N are given in table 3, N Ed is the <strong>design</strong> value <strong>of</strong> the normal force<br />

and N pl,Rd the plastic resistance to compression. Interim values can be determined by linear<br />

interpolation.<br />

Table 3 – values α Mo and α N<br />

steel grade f yd,core <strong>concrete</strong> f cd d K /d= 0 d K /d= 0,75<br />

<strong>of</strong> the core section [N/mm²] grade [N/mm²] α Mo α N α M0 α N<br />

C30/37 20 0,90 0,10 0,85 0,15<br />

S235 218 C 60/75 40 0,90 0,25 0,80 0,15<br />

C100/115 60 0,90 0,40 0,75 0,15<br />

C30/37 20 0,85 0,25 0,70 0,20<br />

S460 418 C 60/75 40 0,85 0,35 0,60 0,20<br />

C100/115 60 0,85 0,45 0,50 0,20<br />

Based on the correction factor α M the equivalent bow imperfection can be determined by<br />

comparison <strong>of</strong> the ultimate loads <strong>of</strong> the simplified method with the ultimate loads determined by<br />

an exact non-linear calculation taking into account a geometrical imperfection <strong>of</strong> L/1000 and<br />

structural imperfections according to chapter 4. The equivalent imperfections depend on the<br />

cross section geometry and on the slenderness as well as on the effective flexural stiffness /4,<br />

5/. The analysis <strong>of</strong> several <strong>columns</strong> covering different material strengths, buckling lengths,<br />

eccentricities and cross-sections gave the following equation (2) for the maximum value <strong>of</strong><br />

equivalent bow imperfection w o where the factors k i are given in Table 4. The factor k 1 takes into<br />

account the influence <strong>of</strong> the steel grade, the factor k 2 the influence <strong>of</strong> the diameter d k <strong>of</strong> the<br />

inner core cross-section and the factor k 3 the influence <strong>of</strong> the related slenderness.<br />

L<br />

= 400 ⋅ k1<br />

⋅ k 2 ⋅ k3<br />

(2)<br />

w 0<br />

For two typical <strong>columns</strong> Figure 9 shows a comparison <strong>of</strong> ultimate loads determined with the<br />

general <strong>design</strong> method according to Eurocode 4-1-1 and the ultimate loads determined with the<br />

simplified <strong>design</strong> method according to Eurocode 4-1-1 but using the correction factor α M<br />

according to equation (1) and the equivalent bow imperfection acc. to equation (2). The<br />

comparison demonstrates that the proposed <strong>design</strong> method gives an excellent agreement with<br />

the exact general <strong>design</strong> method.<br />

Table 4 – Geometrical bow imperfection for <strong>concrete</strong> filled tubes with additional<br />

inner core pr<strong>of</strong>iles<br />

cr<br />

steel grade<br />

d k<br />

d diameter d k <strong>of</strong> core<br />

Npl,k<br />

λ K =<br />

related slenderness<br />

N<br />

S355 k 1 = 1<br />

S460 k 1 = 1,25<br />

≤ 200 mm<br />

d [mm]<br />

k 2 = 1+<br />

K<br />

400<br />

> 200 mm<br />

d [mm]<br />

k 2 = 2 − K<br />

400<br />

λ 0,5 k 3 = 0,8<br />

K ≤<br />

λ K > 0,5 k 3 = 0,7<br />

+ 0,2 λK


N Rd<br />

[MN]<br />

N Rd<br />

[MN]<br />

simplified <strong>design</strong> method<br />

80,0<br />

60,0<br />

40,0<br />

20,0<br />

tube 660x7,1<br />

d k<br />

= 200 and 400 mm<br />

S355 und S460<br />

C60/75<br />

40,0<br />

30,0<br />

20,0<br />

10,0<br />

tube 406,4x8,8<br />

d k<br />

= 90,110 and 300 mm<br />

S355 und S460<br />

C60/75<br />

N Rd,A<br />

[MN]<br />

20,0 40,0 60,0 80,0<br />

10,0 20,0 30,0<br />

N Rd,A<br />

[MN]<br />

.<br />

general <strong>design</strong> method<br />

Fig. 9 – Comparison <strong>of</strong> the ultimate loads determined with the general <strong>design</strong> method and the<br />

simplified <strong>design</strong> method acc. to Eurocode 4-1-1<br />

40,0<br />

7 REFERENCES<br />

[1] EN 1994-1-1: Eurocode 4: Design <strong>of</strong> <strong>composite</strong> steel and <strong>concrete</strong> structures<br />

Part 1-1: General rules and rules for buildings (2004)<br />

[2] EN 1990: Eurocode - Basis <strong>of</strong> structural <strong>design</strong> (2002)<br />

[3] Porsch, M: Modellierung von Schädigungsmechanismen zur Beurteilung der<br />

Lebensdauer von Verbundkonstruktionen aus Stahl und Beton, Dissertation,<br />

Fachbereich Bauingenieurwesen, Institut für Konstruktiven Ingenieurbau, Lehrstuhl für<br />

Stahlbau und Verbundkonstruktionen, Bergische Universität Wuppertal (2008)<br />

[4] Hanswille G.: Die Bemessung von Stahlverbundstützen nach nationalen und EU-Regeln,<br />

Der Prüfingenieur 22, (2003)<br />

[5] Bergmann, R.: Hanswille, G.: New <strong>design</strong> method for <strong>composite</strong> <strong>columns</strong> including High<br />

strength steel , ASCE, Proceedings <strong>of</strong> the 5th international conference Composite<br />

Construction in Steel and Concrete V, South Africa, 2004<br />

[6] Roik, K., Schaumann, P.: Tragverhalten von Vollpr<strong>of</strong>ilstützen – Fließgrenzenverteilung<br />

an Vollpr<strong>of</strong>ilquerschnitten, Institut für Konstruktiven Ingenieurbau, Ruhr-Universität<br />

Bochum, Juli 1980<br />

[7] EN 1993-1-2:2005: Eurocode 3: Design <strong>of</strong> steel structures, Part 1-2: General rules,<br />

Structural fire <strong>design</strong> (2005)<br />

[8] EN 1992 -1-1: Eurocode 2: Design <strong>of</strong> <strong>concrete</strong> structures, Part 1-1: General rules and<br />

rules for Buildings (2004)<br />

[9] Ichinose, L.H., Watanabe, E, Nakai, H.: An experimental study on creep <strong>of</strong> <strong>concrete</strong><br />

filled steel pipes, Journal <strong>of</strong> Constructional Steel Research 57 (2001), S. 453 – 466

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