Gyrmatic 350/500 - Air Liquide Welding

GYRMATIC 350/500
Lathes and turntables for circular welds.
Straightforward, easy and low-cost automation
of your production.
3100-002
www.airliquide-welding.com

ALW GYRMATIC
Straightforward, modular, low-cost equipment for automating
or mechanizing a wide range of circular welding applications.
2002-437
The GYRMATIC 350 & 500
are modular systems designed
to adapt easily and quickly to all
conditions for circular welding
around a horizontal or vertical axis or
in intermediate positions set using a
manual tilt device.
They are designed for manual
or automatic MIG / MAG or TIG
welding of circular parts
secured to the turntable
or between tailstocks.
They are currently used
to manufacture a wide range
of products:
• gas bottles
• fire extinguishers
• compressors
• pipe flange welds
• cylinder bodies
•rims
• dampers
• exhaust pipes, etc.,
GYRMATIC systems provide
a straightforward, efficient
and low-cost solution
for automated welding
of all circular parts,
guaranteeing:
• increased productivity
• high-quality repetitive welds
• operator comfort.
2

Some examples of Gyrmatic configuration
GYRMATIC 350:
Standard configuration:
Torch on manual support
Customized configuration:
Tailstock on CTP beam
+ double push button
GYRMATIC 500:
Standard configuration:
Torch on manual support
Customized configuration:
Torch on structure with carriage + removed control box
3

GYRMATIC 350
For workpieces up to 20 kg: refer to load curves for the rotation and tilting capacity.
GYRMATIC 350
1 Machined turntable
Dia. 350 mm to secure the part.
2 Tilt device
Manual no-tool tilt device with automatic
indexing for 6 positions at 15° intervals.
3 Switch
Power ON/OFF switch.
4 Control unit
Built into case (can be operated from remote unit)
2
1
3
2000-240
C
4
E
B
D
2000-236
F
A
GYRMATIC 350
assembly with add-ons:
A stand
B torch support with PROMIG torch
collar or automatic torch collar
C pneumatic torch retraction facility
D remote control unit
E rotation speed display
F back gas.
4

GYRMATIC 500
For workpieces up to 100 kg.
• without tailstock: refer to load curves for the rotation and tilting capacity.
• with tailstock (manual or pneumatic): Workpiece dimensions with standard equipment:
- maxi diameter 500 mm,
- maxi length 800 mm,
GYRMATIC 500
1
6
7
1
2
3
4
5
Torch support
with manual retraction system for
easier loading and unloading of
workpiece. Automatic torch retraction
system can be fitted as option.
Operating comfort
provided by electrical controls
with automatic cycle built into
support frame.
Support frame
with cradle tilting to 7 fixed
positions at 15° intervals for
welding under optimum conditions.
Manual welding
with optional footpedal for
controlling the turntable(plug-in
connector for quick connection).
Workpiece secured
on machined turntable,
diameter 490 mm.
4
2
3
5
6
7
8
8
Fine adjustment system
for accurate positioning
of the torch in the joint.
Add-ons
for manual tailstock (80 mm travel)
or pneumatic tailstock
(100 mm travel) with rotating point.
Linear positioning
with handle for locking
the tailstock to the support beam,
allowing fast adjustment to the
length of the workpiece.
Vertical axis
configuration.
45° axis
configuration.
GYRMATIC 500
basic version
fitted with
retractable torch
support add-on.
1210-28
1210-33
GYRMATIC 500
fitted with torch
support and
pneumatic
tailstock
add-ons with
support beam.
1210-29
5

GYRMATIC 350
The synoptic of the GYRMATIC 350 gives an overview of the elements able to be
mounted on the base.
Synoptic GYRMATIC 350
6
5
14
4
3
19
13
11
12 10
9
17
1
18
16
15
2
7
8
6

References and characteristics GYRMATIC 350
Turntables
Rotation speed 0.9 to 18.5 tr/min 0.29 to 7.4 tr/min
1 Base Gyrmatic W 000 315 895 W 000 315 276
Characteristics
Machined turntable diameter
Ø 350 mm
Max. rotation torque 1 m/daN 2 m/daN
Maxi load in vertical axis (load) centered
20 kg
Possible Manual Tilt
From 0° to 90° (7 positions at 15° intervals)
Dimensions (L x H x D)
430 x 508 x 408 mm
Unloaded weight without welding equipment
38 kg
Power supply
230V / 50-60 Hz
Support table / horizontal turntable height of 930 mm
2 Support table W 000 315 282
Torch support column
3 Torch support column (fastens on support table) W 000 315 281
Add-ons depending on use: Horizontal slide, 50 mm travel W 000 315 508
4 PROMIG torch support collar W 000 315 263
Pneumatic torch retraction facility
5 Pneumatic slide, 100 mm travel W 000 315 478
6 Pneumatic slide, 200 mm travel W 000 315 479
7 Pneumatic power cabinet W 000 275 357
8 Addition panel for pneumatic torch retraction W 000 315 500
Intermittent welding
9 Cam for intermittent welding W 000 315 277
Chuck
10 Adapter for dia. 125 mm chuck W 000 275 304
11 3-jaw chuck, diameter 125 W 000 315 315
12 Adapter for dia. 250 mm chuck W 000 275 310
13 3-jaw chuck, diameter 250 W 000 274 993
Remote control
14 Remote control unit W 000 315 280
Other add-ons
Primary circuit box for welding application / CE-compliant cut-off W 000 315 502
15 Control footpedal W 000 315 442
16 GYRMATIC speed display option W 000 315 278
17 Tachy on rotation motor W 000 315 279
18 Rotating gas joint for back gas protection W 000 315 283
19 Additional 250 A rotating earth clip (total 500 A) W 000 315 267
7

GYRMATIC 500
The synoptic of the GYRMATIC 500 gives an overview of the elements able to be
mounted on the base.
Synoptic GYRMATIC 500
4
5
18
17
2
10
21
3
20
15
11
16
22
14
23
13
9
12
1
19
24
6
7
8

References and characteristics GYRMATIC 500
Turntables
Rotation speed 0.25 to 4.5 tr/min 0.5 to 10 tr/min
1 Base Gyrmatic W 000 315 265 W 000 315 269
Characteristics
Machined turntable diameter
Ø 490 mm
Max. rotation torque 10 m/daN 5 m/daN
Maxi load in vertical axis (load centered)
Possible Manual Tilt
Max workpiece diameter with tailstock
Max workpiece length with tailstock
Dimensions (LxHxD)
Unloaded weight without welding equipment
Power supply
Torch support column
150 kg
From 0° to 90° (7 positions at 15° intervals)
Ø 500 mm
800 mm
600 x 1150 x 750 mm
140 kg
230V / 50-60 Hz
2 Torch support column (fastens on support table) W 000 315 272
Add-ons depending on use: Horizontal slide, 50 mm travel W 000 315 508
3 PROMIG torch support collar W 000 315 263
Pneumatic torch retraction facility
4 Pneumatic slide, 100 mm travel W 000 315 478
5 Pneumatic slide, 200 mm travel W 000 315 479
6 Pneumatic power cabinet W 000 275 357
7 Addition panel for pneumatic torch retraction W 000 315 500
Use with manual or pneumatic tailstock
8 Tailstock support beam W 000 315 270
9 Manual tailstock, travel 80 mm W 000 315 286
10 Pneumatic tailstock, travel 100 mm includ pneumatic supply fittings W 000 315 262
11 Large tailstock point, diameter 50 mm W 000 315 266
Intermittent welding
12 Cam for intermittent welding W 000 315 271
Chuck
13 Adapter for dia. 125 mm chuck W 000 275 303
14 3-jaw chuck, diameter 125 W 000 315 315
15 Adapter for dia. 250 mm chuck W 000 275 309
16 3-jaw chuck, diameter 250 W 000 274 993
Remote control
17 Remote control unit W 000 315 280
Other add-ons
Primary circuit box for welding application / CE-compliant cut-off W 000 315 502
18 X-support W 000 315 264
19 Control footpedal W 000 315 442
20 GYRMATIC speed display option W 000 315 278
21 Tachy on rotation motor W 000 315 279
22 Rotating gas joint for back gas protection W 000 275 383
23 Additional 250 A rotating earth clip (total 500 A) W 000 315 267
24 Support for torch set-up W 000 315 268
9

Technical datas
Control panel description and Operating diagram.
Manual control
to start up part rotation
with direction selector.
Display
of rotation speed
(option).
Raise/lower
torch (option).
Automatic
cycle start/stop.
Selection
of part rotation
direction
in footpedal
control mode.
LED display
of current
cycle status.
Selection
of workpiece rotation
direction in automatic
mode.
Time-delays
controlling overlap
area and stop
time before reset.
Selection
of welding mode:
continuous or intermittent
Adjustment
of workpiece rotation speed
by potentiometer to guarantee
constant, regular movement.
2000-240
Selection
of automatic
cycle mode:
with or without
welding.
Selection
of one or two lathes.
Simplified operating diagram
10
0 + –
E21
E22
One-lathe continuous weld cycle
T1
T2
E21
E22
0 + –
Normal operation
intermittent cycle
E31
Key:
Auto cycle
command
Detection
of part weld origin
Intermittent welding
T1 Overlap time
T2 Time before return
Clockwise
rotation
Anti-clockwise
rotation
E31 Post-gas time
E21 Trigger command
E22 Welding arc present

The dimensions and load curves for tilting and rotation torque.
GYRMATIC 350
Dimensions:
Supported loads:
GYRMATIC 500
Dimensions:
Supported loads:
11

Contacts
BELGIUM
AIR LIQUIDE WELDING BELGIUM SA
Z.I. West Grijpen - Grijpenlaan 5 - 3300 TIENEN
Tel.: +32 16 80 48 20 - Fax: +32 16 78 29 22
CHINA
SAF SHANGHAI REP. OFF.
Rm. 722. Pine City Hotel
777 Zhao Jia Bang Lu - SHANGHAI 200032
Tel.: +86 21 64 43 89 69 - Fax: +86 21 64 43 58 97
CZECH REPUBLIC
AIR LIQUIDE WELDING CZ S.R.O.
Podnikatelská 565 - Areál SVUM
190 11 PRAHA 9 - Bûchovice
Tel.: +420 274 023 163 - Fax: +420 274 023 233
FRANCE
AIR LIQUIDE WELDING FRANCE
13, rue d’Épluches - BP 70024 Saint-Ouen l'Aumône
95315 CERGY PONTOISE Cedex
Tel.: +33 1 34 21 33 33 - Fax: +33 1 34 21 31 30
GERMANY
OERLIKON SCHWEISSTECHNIK GmbH
Industriestrasse 12 - D-67304 EISENBERG/PFALZ
Tel.: +49 6351 4760 - Fax: +49 6351 476 335
OERLIKON SCHWEISSTECHNIK GmbH
Automationszentrum Schneiden
Christinenstrasse 25 - D-40880 RATINGEN
Tel.: +49-(0)2102 -94216-0 - Fax: +49-(0)2166 -94216-91
HUNGARY
AIR LIQUIDE WELDING HUNGARY - Kft
Krisztina krt. 39/b - H-1013 Budapest
Tel.: +36 1 339 8650 - Fax: +36 1 339 8649
ITALY
AIR LIQUIDE WELDING ITALY
Via Torricelli 15/A - 37135 VERONA
Tel.: +39 045 82 91 511 - Fax: +39 045 82 91 536
LUXEMBOURG
AIR LIQUIDE WELDING LUXEMBOURG S.A.
5 rue de la Déportation - BP 1385 - L-1415 LUXEMBOURG
Tel.: +352 48 54 56 - Fax: +352 48 54 57
MALAYSIA
SAF-OERLIKON MALAYSIA SDN BHD
No 10, Jalan TPP 5/1 - Taman Perindustrian Puchong
47100 PUCHONG, SELANGOR
Tel.: +603 8060 8638 - Fax: +603 8061 620
NETHERLANDS
AIR LIQUIDE WELDING NETHERLANDS
Rudonk 6 B - NL 4824 AJ BREDA
Tel.: +31 76 541 00 80 - Fax: +31 76 541 58 96
POLAND
AIR LIQUIDE WELDING POLSKA - SP. Z.o.o
UL. Porcelanowa 10 - 40-246 KATOWICE
Tel.: +48 32 609 04 50 - Fax: +48 32 609 04 60
ALW
International Development Department
Italy
FRO - AIR LIQUIDE WELDING ITALIE
Via Torricelli15/A
37135 VERONA
Tel: +39 045 82 91 511
Fax: +39 045 82 91 536
Email: export.alwitaly@airliquide.com
Contacts for other coutries
ALW
International Development Department
France
13, rue d'Epluches
BP 70024 Saint Ouen l'Aumône
95315 CERGY-PONTOISE Cedex
Tel: +33 1 34 21 33 33
Fax: +33 1 30 37 19 73
Email: export.alwfrance@airliquide.com
www.airliquidewelding.com
www.airliquide.com
PORTUGAL
AIR LIQUIDE SOLDADURA LDA
Rua Dr. António Loureiro Borges, 4-2° Arquiparque
Miraflores - 1495-131 ALGÉS
Tel: +351 21 41 64 900 - Fax: +351 21 41 69 40
ROMANIA
DUCTIL
Aleea Industriilor Nr 1 - 120224 BUZAU
Tel.: +40 238 722 058 - Fax: +40 238 716 861
RUSSIA
AIR LIQUIDE WELDING
17 Vorontsovskaya Str. - 109147 MOSCOW
Tel.: +7 495 641 28 98 - Fax: +7 495 641 28 91
SCANDINAVIA
OERLIKON SKANDINAVIEN AB
Krossverksgatan 7 - 216 16 LIMHAMN
Tel.: +46 (0)40 670 15 00 - Fax: +46 (0)40 670 15 01
SLOVAKIA
AIR LIQUIDE WELDING CENTRAL EUROPE S.R.O.
Hlohovecká 6 - 951 41 NITRA - LUŽIANKY
Tel.: +421 37 692 4610 - Fax : + 421 37 651 28 04
SPAIN
OERLIKON SOLDADURA SA
Poligono Industrial la Noria Carretera de Castellon
Km-15,500 - 50730 El Burgo de Ebro - ZARAGOZA
Tel.: +34 976 10 47 00 - Fax: +34 976 10 42 67
SWITZERLAND
OERLIKON - SCHWEISSTECHNIK-AG
Mandachstrasse 54 - CH 8155 NIEDERHASLI
Tel: + 41 44 307 61 11 - Fax: + 41 44 307 61 12
THAILAND
AIR LIQUIDE WELDING THAILAND Co Ltd
40 Moo 6 - Ramindra Road Km. 9.5
KHANNAYAO, BANGKOK 10230
Tel.: +66 2 9432250 - Fax: +66 2 9432256
U.A.E.
AIR LIQUIDE WELDING MIDDLE EAST FZE
Jebel Ali free zone warehouse No. FZS1AH05
P.O. BOX 18734 - Jebel Ali - DUBAI
Tel.: +971(0)48861606 - Fax: +971(0)48861608
U. K.
AIR LIQUIDE WELDING Ltd
Low March / London Road - DAVENTRY
Northants NN11 4SD
Tel.: +44 1 327 70 55 11 - Fax: +44 1 327 70 13 10
UKRAINE
AIR LIQUIDE WELDING UKRAINE, Llc.
1 rue Proskura - bureau 106A - 61070 KHARKOV
Tel.: +380 577 546 867 - Fax: +380 577 546 867
ALW
International Development Department
Switzerland
OERLIKON - SCHWEISSTECHNIK-AG
Mandachstrasse 54
CH 8155 NIEDERHASLI
Tel: + 41 44 307 61 11
Fax: + 41 44 307 61 12
Email: export.oerlikonwelding@airliquide.com
Air Liquide is the world leader in gases for industry, health and the environment, and is present in over 75 countries with 43,000 employees. Oxygen, nitrogen,
hydrogen and rare gases have been at the core of Air Liquide’s activities since its creation in 1902. Using these molecules, Air Liquide continuously reinvents its
business, anticipating the needs of current and future markets. The Group innovates to enable progress, to achieve dynamic growth and a consistent performance.
Air Liquide combines many products and technologies to develop valuable applications and services not only for its customers but also for society.
Air Liquide Welding France se réserve le droit de modifier ses appareils sans préavis.
Les illustrations, descriptions et caractéristiques sont données à titre indicatif et ne peuvent engager le constructeur.
© ALWF 1515-4240 - 11 2008 - S 0? Ed. 2
QB : 2462 - Photos : François