Electrical Distribution Solutions for MMM (pdf 1 ... - Schneider Electric
Electrical Distribution Solutions for MMM (pdf 1 ... - Schneider Electric
Electrical Distribution Solutions for MMM (pdf 1 ... - Schneider Electric
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<strong>Distribution</strong> solutions <strong>for</strong> mining<br />
Gérard LE GOUEFFLEC<br />
Mining, Metals, Minerals<br />
Energy B.U.
Foreword<br />
From Products to Equipments & <strong>Solutions</strong><br />
Utility <strong>Solutions</strong> applied to Mines<br />
Specific <strong>Solutions</strong><br />
<strong>for</strong> Electro-intensive industries<br />
Energy management<br />
<strong>Schneider</strong> <strong>Electric</strong> - Energy – <strong>Electric</strong> Smart Solution Conference- Johannesburg ZAR - October 2011<br />
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The Energy business: global presence<br />
Specialist in Energy<br />
Management & Efficiency<br />
billion euro sales in 2009<br />
people in 50+ countries<br />
Close to your business:<br />
76<br />
Production<br />
facilities<br />
AND<br />
26<br />
Service<br />
centers<br />
Our offer<br />
Best-in-class solutions,<br />
products and services:<br />
• Primary and secondary distribution<br />
• <strong>Distribution</strong> trans<strong>for</strong>mers<br />
• Substation and feeder automation<br />
• Energy management services<br />
Dedicated solutions <strong>for</strong>:<br />
• Utilities<br />
• Oil and gas<br />
• <strong><strong>Electric</strong>al</strong> intensive industries<br />
Committed<br />
to our<br />
customers:<br />
Quality<br />
Competitiveness<br />
On-time delivery<br />
<strong>Schneider</strong> <strong>Electric</strong> - Energy – <strong>Electric</strong> Smart Solution Conference- Johannesburg ZAR - October 2011<br />
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Our vision: Become THE energy manager<br />
<strong>for</strong> Utility and Electro-intensive customers<br />
Segment<br />
focus<br />
ENERGY<br />
MANAGEMENT<br />
Best-in-class<br />
products<br />
<strong>Solutions</strong><br />
and services<br />
<strong>Schneider</strong> <strong>Electric</strong> - Energy – <strong>Electric</strong> Smart Solution Conference- Johannesburg ZAR - October 2011<br />
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How to Win the Word Rugby Cup ?<br />
Best players<br />
● They are all “best of the class” players<br />
● All posts are represented<br />
● They are very Mobile and Robust<br />
Excellent in communication and combination<br />
● The team is often together and they understand each other<br />
● They perfectly execute field combinations<br />
● They leave no gap or loophole in any phase of the game<br />
Beyond the skills and combinations, they have a strategy …<br />
● The goal is perfectly know and the strategy serves it<br />
● Giving the most anytime when needed, while preserving one’s <strong>for</strong>ces all along<br />
the match<br />
● Coach and Captain constantly adapt and lead the team to victory<br />
<strong>Schneider</strong> <strong>Electric</strong> - Energy – <strong>Electric</strong> Smart Solution Conference- Johannesburg ZAR - October 2011<br />
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Foreword<br />
From Products to Equipments & <strong>Solutions</strong><br />
Utility <strong>Solutions</strong> applied to Mines<br />
Specific <strong>Solutions</strong><br />
<strong>for</strong> Electro-intensive industries<br />
Energy management<br />
<strong>Schneider</strong> <strong>Electric</strong> - Energy – <strong>Electric</strong> Smart Solution Conference- Johannesburg ZAR - October 2011<br />
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A large product range ...<br />
The players<br />
● Power trans<strong>for</strong>mers<br />
● AIS/GIS<br />
Switchgears<br />
● <strong>Distribution</strong><br />
trans<strong>for</strong>mers<br />
● MV/LV cubicles<br />
● Various<br />
Components<br />
<strong>Schneider</strong> <strong>Electric</strong> - Energy – <strong>Electric</strong> Smart Solution Conference- Johannesburg ZAR - October 2011<br />
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From Products to Equipments ...<br />
Product offers:<br />
● Stand-alone products<br />
● Dedicated services<br />
Dedicated equipments:<br />
● HV/MV & MV/LV Substations / Automation<br />
● Network Management Systems /<br />
SCADA<br />
● Integrated, customized solutions (turn-key<br />
systems, equipment)<br />
<strong>Schneider</strong> <strong>Electric</strong> - Energy – <strong>Electric</strong> Smart Solution Conference- Johannesburg ZAR - October 2011<br />
8
Foreword<br />
From Products to Equipments & <strong>Solutions</strong><br />
Utility <strong>Solutions</strong> applied to Mines<br />
Specific <strong>Solutions</strong><br />
<strong>for</strong> Electro-intensive industries<br />
Energy management<br />
<strong>Schneider</strong> <strong>Electric</strong> - Energy – <strong>Electric</strong> Smart Solution Conference- Johannesburg ZAR - October 2011<br />
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Go <strong>for</strong> complete <strong><strong>Electric</strong>al</strong> MV <strong>Distribution</strong><br />
<strong>Solutions</strong> & even leveraging HV agreement<br />
Main receiving S/st<br />
220 / 132 / 66 kV…<br />
HV Package<br />
MV switching s/st<br />
66 / 33 … kV<br />
MV Package<br />
Full electrical<br />
distribution solution<br />
> MV switchgears<br />
Mining<br />
>150<br />
Ore<br />
treatment<br />
> MV / LV trans<strong>for</strong>mers<br />
> LV panels and MCCs<br />
> MV / LV motors and<br />
drives<br />
> PLCs, lighting, cables<br />
> Automation systems<br />
MaterialT<br />
ransp.<br />
<strong>Distribution</strong><br />
packages<br />
<strong>Schneider</strong> <strong>Electric</strong> - Energy – <strong>Electric</strong> Smart Solution Conference- Johannesburg ZAR - October 2011<br />
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Connecting your mine to the transmission grid<br />
Solution offer<br />
● Substation Automation and Protection Systems<br />
● Multi-sites automation<br />
● Systems: Design, Engineering, Installation,<br />
Maintenance<br />
Key benefits<br />
● Complete project management<br />
● Increased continuity of service<br />
● People and installation safety<br />
● Simple and reliable operation<br />
Main references<br />
● Over 700 substations automation,<br />
including supervisory, control, protection<br />
and metering systems in Brazil, India,<br />
Turkey, Indonesia, USA, etc.<br />
<strong>Schneider</strong> <strong>Electric</strong> - Energy – <strong>Electric</strong> Smart Solution Conference- Johannesburg ZAR - October 2011<br />
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Improving efficiency with MV/LV Substations<br />
Solution offer<br />
● Services: License contracts, dedicated<br />
support team<br />
● Substations: Walk-in, non walk-in and halfburied<br />
– with external operation, underground<br />
kiosk<br />
Key benefits…<br />
● Safety <strong>for</strong> operators<br />
● Cost savings: factory assembled and type tested<br />
● Time savings: plug and play solution<br />
● Faster time-to-market: immediate availability<br />
Main references<br />
● 80 substations in Brazil –<br />
Light & Celesc<br />
● 400 substations in Tatarstan,<br />
Russia with TATEK<br />
● 200 substations in Iran with<br />
Tabesh Tablou<br />
● 500 substations in India<br />
Sudhir Gensets Ltd<br />
<strong>Schneider</strong> <strong>Electric</strong> - Energy – <strong>Electric</strong> Smart Solution Conference- Johannesburg ZAR - October 2011<br />
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Controlling your network through <strong>Distribution</strong><br />
Automation Systems<br />
Solution offer<br />
● Network Management and Planning<br />
● Up-to-date in<strong>for</strong>mation flow<br />
● Assistance <strong>for</strong> complex switching operations<br />
● Links with user in<strong>for</strong>mation<br />
Key benefits<br />
Main references<br />
● Unión Eléctrica – CUBA – SCADA / DMS<br />
● Régie Electrique de Tignes – FRANCE<br />
● Service de l’<strong>Electric</strong>ité de Lausanne –<br />
SWITZERLAND – SCADA / DMS<br />
● Improve reliability and quality of service<br />
● Lower operational and maintenance costs<br />
● Defer capital expenditures through<br />
step-by-step and easy implementation<br />
<strong>Schneider</strong> <strong>Electric</strong> - Energy – <strong>Electric</strong> Smart Solution Conference- Johannesburg ZAR - October 2011<br />
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Connecting renewable energy to your grid<br />
Wind<br />
power plant<br />
Solar<br />
power plant<br />
Hydro<br />
power plant<br />
Solution offer<br />
● Trans<strong>for</strong>mers, switchboards, panels<br />
● Digital control solution<br />
● SCADA<br />
● Factory assembled sub-stations<br />
Key benefits<br />
● Compliance with CE and UL<br />
regulation<br />
● Uninterrupted connectivity of<br />
intermittent and instable sources<br />
● World-class warranties<br />
<strong>Schneider</strong> <strong>Electric</strong> - Energy – <strong>Electric</strong> Smart Solution Conference- Johannesburg ZAR - October 2011<br />
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Providing comprehensive range of services<br />
Services offer<br />
● Asset management through prevention and prediction services<br />
● Maintenance and retrofitting Power system assessments and<br />
uptime audits<br />
● Consultancy: network planning, distribution installation, demand<br />
management<br />
● On-site and off-site monitoring solutions<br />
Key benefits<br />
● Peace of mind - minimized risk of<br />
power supply disruption<br />
● Increased asset productivity<br />
● Improved energy efficiency through<br />
more accurate per<strong>for</strong>mance<br />
management<br />
Main references<br />
New England Utility (USA): RETX<br />
and ION demand response<br />
<strong>Schneider</strong> <strong>Electric</strong> - Energy – <strong>Electric</strong> Smart Solution Conference- Johannesburg ZAR - October 2011<br />
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Foreword<br />
From Products to Equipments & <strong>Solutions</strong><br />
Utility <strong>Solutions</strong> applied to Mines<br />
Specific <strong>Solutions</strong><br />
<strong>for</strong> Electro-intensive industries<br />
Energy management<br />
<strong>Schneider</strong> <strong>Electric</strong> - Energy – <strong>Electric</strong> Smart Solution Conference- Johannesburg ZAR - October 2011<br />
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<strong>Solutions</strong> addressing specific requirements of …<br />
Mining and mineral processing operations<br />
• Open-pit or underground mines<br />
• Crushing, grinding, screening, filtration, flotation<br />
Ferrous and non-ferrous metals production<br />
• Electrometallurgy<br />
• Electrolysis<br />
Secondary trans<strong>for</strong>mation<br />
• Rolling, extruding, casting<br />
• Alloying, mixing<br />
Materials production<br />
• Cement<br />
• Glass<br />
<strong>Schneider</strong> <strong>Electric</strong> - Energy – <strong>Electric</strong> Smart Solution Conference- Johannesburg ZAR - October 2011<br />
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…by providing:<br />
Fully integrated electrical distribution solutions<br />
From HV substation to LV point of use, on turnkey or<br />
package basis<br />
Dedicated and customized solutions<br />
For mining: mobile substations, explosion-proof<br />
switchgears<br />
For metals: switchgears, SVC systems <strong>for</strong> arc furnace,<br />
non-ferrous electrolysis<br />
Energy management system<br />
A solution that optimizes the validity of energy while<br />
ensuring reduction of energy related costs<br />
<strong>Schneider</strong> <strong>Electric</strong> - Energy – <strong>Electric</strong> Smart Solution Conference- Johannesburg ZAR - October 2011<br />
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<strong>MMM</strong> basic offering<br />
● Turnkey electrics & automation <strong>for</strong> <strong>MMM</strong> industries<br />
Energy<br />
power<br />
Industry<br />
Turnkey<br />
electrics<br />
HV / MV<br />
substation<br />
LV<br />
distribution<br />
Automation &<br />
control<br />
Scope of supply<br />
● Basic and detail engineering of HV / MV substation, Mv switchgears, trans<strong>for</strong>mers, LV distribution<br />
boards and MCC, AC drives, motors, illumination, automation level 1…<br />
● <strong><strong>Electric</strong>al</strong> SLD layout and sections<br />
● Power cable engineering and detail cable engineering <strong>for</strong> control and automation<br />
● Software development<br />
● Procurement of materials<br />
equipment and services<br />
● Project management<br />
● Installation, commissioning…<br />
<strong>Schneider</strong> <strong>Electric</strong> - Energy – <strong>Electric</strong> Smart Solution Conference- Johannesburg ZAR - October 2011<br />
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<strong>MMM</strong> dedicated offering <strong>for</strong> mining<br />
● Mining<br />
● Mobile substations to supply mobile equipment on site: excavators,<br />
pumping stations…and specific solutions <strong>for</strong> coal mining with explosionproof<br />
switchgears<br />
<strong>Solutions</strong> <strong>for</strong><br />
mining<br />
<strong><strong>Electric</strong>al</strong> package in enclosure, including:<br />
● AIS and GIS switchgears<br />
Powerhouse<br />
Mobile s/st<br />
● Power trans<strong>for</strong>mers limited to around 15 MVA (40MVA <strong>for</strong> containerized solution)<br />
● MV/LV distribution trans<strong>for</strong>mers from 100KVA up to 2 MVA<br />
● MV Motor starter<br />
● LV MCC / LV switchgears<br />
● Other Equipment : Battery Charger, air conditioning, LV wiring, Heating & lighting, safety<br />
indication, safety systems, fire detection, extinguisher, ...<br />
Flameproof<br />
Switchgears<br />
<strong>Schneider</strong> <strong>Electric</strong> - Energy – <strong>Electric</strong> Smart Solution Conference- Johannesburg ZAR - October 2011<br />
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<strong>MMM</strong> dedicated offering <strong>for</strong> metals<br />
●Steel making<br />
● <strong>Solutions</strong> <strong>for</strong> electric arc furnace<br />
Energy Energy Energy<br />
<strong>Solutions</strong> <strong>for</strong><br />
EAF<br />
EAF<br />
trans<strong>for</strong>mers<br />
SVC<br />
Compensation<br />
MV<br />
switchgears<br />
●Non-ferrous electrolysis<br />
● <strong>Solutions</strong> <strong>for</strong> non-ferrous electrolysis<br />
Energy Energy Industry<br />
<strong>Solutions</strong><br />
<strong>for</strong> Electrolysis<br />
Rectifier<br />
Rectifier<br />
trans<strong>for</strong>mers<br />
Automation Control &<br />
control<br />
<strong>Schneider</strong> <strong>Electric</strong> - Energy – <strong>Electric</strong> Smart Solution Conference- Johannesburg ZAR - October 2011<br />
21
Foreword<br />
From Products to Equipments & <strong>Solutions</strong><br />
Utility <strong>Solutions</strong> applied to Mines<br />
Specific <strong>Solutions</strong><br />
<strong>for</strong> Electro-intensive industries<br />
Toward more Energy management<br />
<strong>Schneider</strong> <strong>Electric</strong> - Energy – <strong>Electric</strong> Smart Solution Conference- Johannesburg ZAR - October 2011<br />
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From <strong>Solutions</strong> to Energy Management...<br />
Complete offer <strong>for</strong>:<br />
● HV/MV & MV/LV Substations /<br />
Automation<br />
● Network Management Systems / SCADA<br />
● Integrated, customized & specific<br />
solutions (turn-key systems, equipment)<br />
Delivered & used as:<br />
● Site integrated & customized<br />
solutions<br />
● Economic & Environmental oriented<br />
operations<br />
● All-in-One Services & Partnership<br />
<strong>Schneider</strong> <strong>Electric</strong> - Energy – <strong>Electric</strong> Smart Solution Conference- Johannesburg ZAR - October 2011<br />
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Smart grids with active energy management<br />
solutions is a very hot topic<br />
Centralized<br />
generation<br />
Energy flow<br />
Energy flow<br />
Industry<br />
Building<br />
<strong>Electric</strong> vehicles and<br />
energy storage<br />
Residential<br />
Demand/supply management:<br />
Active energy efficiency<br />
Energy visibility<br />
Energy control and optimization<br />
Transmission<br />
Renewable<br />
energy<br />
plants<br />
> 1MW<br />
<strong>Distribution</strong><br />
Datacenter<br />
• New sources of distributed renewable generation<br />
• Real time management, grid automation and<br />
micro grid<br />
Commercial and industrial<br />
• New roles and contribution (prosumers, aggregators...)<br />
• Optimized energy management everywhere<br />
Communication and<br />
software at all levels<br />
of the “Smart Grid”<br />
Decentralized<br />
distributed<br />
generation<br />
Smart grid : a challenge at large scale<br />
Most if not All equipments to be upgraded<br />
Communication protocols<br />
Acceptance of Remote control by third parties<br />
Timing of new investment & upgrade decisions<br />
Users & producers’ involvement<br />
Definition of the high-priority users<br />
Adjustments between consumers and producers<br />
Social implications including communities’ satisfaction<br />
Financial balances<br />
Incentives <strong>for</strong> the good players<br />
Penalties <strong>for</strong> the non-compliant players<br />
Guaranty of positive ROI at all levels <strong>for</strong> all actors<br />
<strong>Schneider</strong> <strong>Electric</strong> - Energy – <strong>Electric</strong> Smart Solution Conference- Johannesburg ZAR - October 2011<br />
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Smart Grid far easier <strong>for</strong> large industrial site<br />
All equipments to be orderly upgraded<br />
Communications are largely coordinated<br />
Systems remote control seems an evidence<br />
There are timely corporate decisions <strong>for</strong> investments & upgrades<br />
Users & producers share their involvement<br />
The high-priority users are naturally selected<br />
The adjustments are management discussions & decisions<br />
Company interests outweigh difficulties<br />
Easier Financial balances<br />
Incentives and penalties are mutualized<br />
The combined profitability of the mine comes first<br />
<strong>Schneider</strong> <strong>Electric</strong> - Energy – <strong>Electric</strong> Smart Solution Conference- Johannesburg ZAR - October 2011<br />
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<strong>Solutions</strong> to provide uninterrupted<br />
supply <strong>for</strong> Private Network applications<br />
CUSTOMER ISSUES<br />
Interruption of critical service delivery<br />
due to energy outage<br />
Operational losses and potential asset<br />
damages (smelters…)<br />
References<br />
250 References - Microgrid Controllers<br />
installed in Industries<br />
KEY FUNCTIONALITIES<br />
Turnkey Solution: MicroGrid Controller<br />
islanding from the grid<br />
reconfiguration<br />
load shedding<br />
load and frequency management<br />
restoration<br />
KEY BENEFITS<br />
Island from the grid (w. no disturbances)<br />
and switch to local generation, in case of<br />
grid black-out<br />
Auto-reconfigure the local MV, in case<br />
of local issue<br />
Continuously self-balance the<br />
production and demand<br />
<strong>Schneider</strong> <strong>Electric</strong> - Energy – <strong>Electric</strong> Smart Solution Conference- Johannesburg ZAR - October 2011<br />
27
An integrated approach<br />
Internal Rules of Collaboration<br />
Internal consumers along Utility department<br />
Consumers accept new energy supply constraints<br />
Power supply not only available but cheaper and environmentally friendly<br />
Services & <strong>Solutions</strong> beyond Equipments<br />
SE can provide all the bricks of the system<br />
Operations and business constraints brought by the users<br />
The solution is built collaboratively and specifically on each site<br />
Company strategy <strong>for</strong> higher profitability<br />
All factors, including ST/MT/LT costs of power, high/low market demands,<br />
planned/unplanned events constantly taken into account<br />
Short-term and mid-term scenarios are computed<br />
Automated and manual procedures adapt power supply and influence<br />
operations in the most sustainable way<br />
<strong>Schneider</strong> <strong>Electric</strong> - Energy – <strong>Electric</strong> Smart Solution Conference- Johannesburg ZAR - October 2011<br />
28
Mining sector is uniquely positioned <strong>for</strong> private<br />
smart grid<br />
Today, Smart Grid<br />
…and new applications coming<br />
Mining companies have true assets <strong>for</strong> microgrids<br />
Proprietary networks from Power generation to End-users<br />
Constant reconfigurations because “a mine remains a mine”<br />
Deeply exposed to environmental and economic variations (weather,<br />
seasons, markets, …)<br />
<strong>Schneider</strong> <strong>Electric</strong> - Energy – <strong>Electric</strong> Smart Solution Conference- Johannesburg ZAR - October 2011<br />
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Conclusion<br />
SCHNEIDER ELECTRIC a full range supplier<br />
All products are in-house designed and produced<br />
Full MV/LV/Automation equipments<br />
World coverage<br />
Mining and electro-intensive solutions provider<br />
Range of specific equipments & solutions<br />
Local teams <strong>for</strong> customization, start-up and services<br />
And we share the future of mining …<br />
Today, <strong>Schneider</strong> <strong>Electric</strong> is building the bricks of Smart Grid<br />
The mining industry has major technical, economic and social challenges<br />
You & Us will make it work together with Smart µGrids<br />
<strong>Schneider</strong> <strong>Electric</strong> - Energy – <strong>Electric</strong> Smart Solution Conference- Johannesburg ZAR - October 2011<br />
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Thanks <strong>for</strong> your attention<br />
Make the most of<br />
your energy
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