Key Point

Yamazumi Chart Actual (After + Kaizen)
MCM-04
W
MCM-09
CLM-05
BEND
MCM-08
W
S
BEND
W
D
INSPEC
INSPEC
INSPEC
Retainer,
Oil Seal
Cycle Time (sec.)
100”
80”
60”
40”
20”
(88”)
25”
63”
CLM-05
(87”)
41”
Wash
Pin As
46”
MLM-04
(63”)
3”
60”
Inspec
Man Power = 3 pers.
T.T. = 90”
Cycle Time (sec.)
100”
95”
90”
85”
80”
70”
65”
0”
0.20”
7.41”
4.02”
Max= 92”
6.60” Max= 90”
4”
3”
Min =88” Min =87”
CLM-05
MLM-04
Man Power = 3 pers.
T.T. = 90”
Max= 67”
6.20” 4”
Inspec. Min =63”
MCM-04
W
MCM-09
CLM-05
BEND
MCM-08
W
S
BEND
W
D
INSPEC
INSPEC
INSPEC
Cover,
Upper
Cycle Time (sec.)
100”
80”
60”
40”
20”
(87”) T.T. = 90”
81” 14”
31”
Inspec.
42”
MCM-09
Bend
Wash
Man Power = 2 pers.
Cycle Time (sec.)
100”
95”
90”
85”
80”
70”
65”
0”
Max= 96”
6.20” 9”
4.14”
Max= 87”
Min =87”
6.60” 6”
Min =81”
CLM-09
Inspec.
Man Power = 2 pers.
T.T. = 90”
MCM-04
W
CLM-05
BEND
MCM-09
W
MCM-08
D
S
INSPEC
BEND
W
INSPEC
INSPEC
Total Man Power = 11 pers.
Fuel
Filter
Cycle Time (sec.)
120”
100”
80”
60”
40”
20”
(84”)
18”
66”
Wash
MCM-08
Man Power = 1 pers.
T.T. = 103”
100”
Total Man Power = 6 pers. (Reduce = 5 pers. , 45%)
Cycle Time (sec.)
120”
80”
60”
40”
20”
9.13”
CLM-09
Max= 89”
5”
Min =84”
Man Power = 1 pers.
T.T. = 103”
31