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IVECO Daily 29 L11 - 35 S13 - TOP DRIVE SYSTEM

IVECO Daily 29 L11 - 35 S13 - TOP DRIVE SYSTEM

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4.0441-IM-ENG-VB<br />

Distributed by :<br />

VB air suspension<br />

Varsseveld-Holland<br />

Frankenweg 3<br />

Varsseveld-Holland<br />

This leaflet is purely for illustrative purposes and may not reflect correctly the supplied parts. The manufacturer reserves<br />

to amend the contents of it whenever necessary and without notice.<br />

VB-Airsuspension ref.<br />

1520109001<br />

Rear integrative pneumatic<br />

suspension<br />

for<br />

<strong>IVECO</strong> <strong>Daily</strong><br />

<strong>29</strong> <strong>L11</strong> - <strong>35</strong> <strong>S13</strong><br />

Since 1999<br />

Single wheel - Light van version


INSTALLATION INSTRUCTIONS<br />

PACKAGE CONTENT<br />

Ø15x28 (4X)<br />

M10x<strong>35</strong> (8X)<br />

M8x20 (2X)<br />

M6x16 (1X)<br />

M8x45 (2X)<br />

M14 (4X)<br />

Ø6 (1X)<br />

Fast pipe fitting for<br />

differential gearbox<br />

breather (1x)<br />

Plate (2x)<br />

M6 (1X)<br />

(1X)<br />

M10 (8X) M8 (3X)<br />

Ø8 (1X)<br />

M14x70 (2x)<br />

SMALL HARDWARE KIT<br />

Ø10 (8X)<br />

Right suspension (1x)<br />

Left suspension (1x)<br />

Ringnut<br />

Support<br />

plate<br />

Valve body<br />

<strong>TOP</strong> <strong>DRIVE</strong><br />

CONTROL<br />

Pressures stick (1X).<br />

cap<br />

RILSAN KIT PIPE composed by:<br />

• Red pipe (6 m);<br />

• Black pipe (6 m).<br />

MANOMETERS box composed<br />

by:<br />

• Manometers with plastic<br />

ringnut (2x);<br />

• Inflating valves (2x);<br />

• Caps (for manometers) (2x).<br />

• Gauge support (1x)<br />

PRESSURE CONTROL KIT<br />

Composed by:<br />

• Valve body with pipe fittings<br />

(2x);<br />

• Caps (6x);<br />

• Support plate (2x);<br />

• Ringnut (2x).<br />

CLIPS KIT<br />

Composed by:<br />

• Plastic clips (20x).<br />

Pneumatic system<br />

instructions (1x)<br />

nuts FRONT<br />

SIDE OF<br />

1<br />

Wear indicator plug<br />

2<br />

3 4<br />

<strong>DRIVE</strong><br />

Fit rilsan pipe in the pipe fittings:<br />

• Red for right side;<br />

• Black for left side.<br />

Unscrew support nuts (external<br />

side of chassis) and disconnect<br />

wear indicator plug (left and right<br />

side).<br />

Place suspension between axle and chassis. Put the upper linking<br />

system on the chassis, as showed, and use the upper hole to pass<br />

wear indicator through chassis and suspension.<br />

A<br />

5<br />

B 6 7<br />

Fit bottom side of suspension using nuts and washers issued.<br />

B point of support for spacer plate.<br />

Adjust, according to leaf spring thickness, length “A” whit adjuster<br />

screw and lock it with lock nut.<br />

REAR BRAKE REGULATOR MODIFICATIONS INSTRUCTIONS<br />

Unscrew lower screw of rod and replace<br />

it using 45x20 plate (with Ø 6<br />

mm holes), using M6x16 screw and M6<br />

nut and Ø6 washer.<br />

Brake regulator rod<br />

Use M6x16<br />

screw and nut<br />

and washer.<br />

Bend support pipe fitting plate,<br />

welded at the axle, in direction<br />

of the ground, becoming it<br />

plane, as showed.<br />

Use M8 screw and respective<br />

nut and washer.<br />

T pipe fittings brake.<br />

Move T brake pipe fittings using 60x20<br />

plate and M8 screw, nut and washer.<br />

NOTE: if the vehicle has two T<br />

brake pipe fittings repeat this operation<br />

using other 60x20 plate.<br />

DIFFERENTIAL GEARBOX BREATHER<br />

LEFT SIDE<br />

1<br />

2<br />

Install pipe<br />

fitting issued.<br />

3<br />

Differential side<br />

Remove pipe<br />

fittings<br />

Oil differential<br />

breather<br />

Modify differential oil breather placed in the left side of axle. Unscrew existing<br />

breather (pict. 1) and place L pipe fittings issued rotating the exit in directions of the<br />

centre of vehicle (pict. 3). Fit, approx 40 cm of pipe, in the pipe fitting and lock the<br />

other side in the upper side of differential gearbox.<br />

Put the work pressure stick in a place visible for the driver, in the<br />

cabin.<br />

NOTE: for the execution of pneumatic system, follow specific<br />

instructions not included in this manual. See the “pneumatic<br />

system: installation instructions” form (see picture right).<br />

WARNING : For the execution of the pneumatic system, please strictly refer the specific given instructions. In fact , the system may vary according<br />

to the chosen version (manual, self levelling or electrical); so than the instructions for the pneumatic system are stated in the<br />

apposite handbook enclosed at the purchased kit.<br />

IMPORTANT: do NOT use liquid Teflon®, hemp, paints etc. .In case of problem and/or information, contact our technical office. In case you fail to<br />

comply at this indications, societies EUROSERVICE s.r.l. and ESI Italia s.r.l. aren’t responsible for eventually damages derivates. For further information<br />

contact us.

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