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SPRING / SUMMER 2009<br />

Success story<br />

continues...


ENGINEERING<br />

KARACHI - Pakistan<br />

KUWAIT<br />

9th Floor Business Avenue, 26-A Block- <strong>Descon</strong> Engineering FZE<br />

6, P.E.C.H.S, Building No. 14, Street No. 13,<br />

Main Shahrah-e-Faisal, Karachi, 75400 - Block -3, Mangaf, Kuwait<br />

Pakistan Phone: +965-237.304.71, 237.302.04<br />

Phone: +92.21.454.4481-4 Fax: Fax: +965-237.301.48<br />

+92.21.454.4480 Email: zuhasan@descon.com.pk<br />

E-mail: desconkarachi@descon.com.pk<br />

ABU DHABI, UAE<br />

QATAR<br />

Mussafah Industrial Area, ME-14<br />

43 - Naeeja Wadi Al-Raha Off D-Ring United Bank Limited Building, UAE<br />

Road, P.O. Box 46821<br />

P.O. Box 23364, Doha - Qatar Ph. +971-2-5555807 Fax: +971-2-<br />

Phone: +974.456.9127 Fax: 5555784<br />

+974.465.9126 E-mail: descon@emirates.net.ae<br />

E-mail: descon@qatar.net.qa<br />

JOINT VENTURE COMPANIES<br />

JGC - <strong>Descon</strong> (Pvt.) Ltd., Pakistan Olayan <strong>Descon</strong> Industrial Co. Ltd.,<br />

18-km Ferozepur Road, Lahore-54760, Jubail - Saudi Arabia<br />

Pakistan<br />

P.O.Box 10108, Jubail Industrial City<br />

Phone: +92.42.581.2263-6 Fax:<br />

31961, Kingdom of Saudi Arabia<br />

+92.42.581.0867 Phone: +966.3.341.0671<br />

E-mail: info@jgc-descon.com.pk Fax: +966.3.341.0950<br />

E-mail: odico@olayandescon.com<br />

Presson <strong>Descon</strong> International<br />

(Pvt.) Ltd., Pakistan<br />

18-km Ferozepur Road, Lahore-54760,<br />

Pakistan<br />

Phone: +92.42.5923.710-16 Fax: +92.42.<br />

5923.719-20<br />

E-mail: info@pdil.com<br />

MANUFACTURING WORKSHOPS<br />

DESCON HEADQUARTERS<br />

18 km., Ferozepur Road, Lahore-54760, Pakistan<br />

Tel: (9242)5990034, 5805134,<br />

UAN: (9242)111-DES-CON<br />

Fax: (9242)5811005, 5811135,<br />

Email: descon@descon.com.pk<br />

w w w . d e s c o n . c o m<br />

HAMRIYAH<br />

KARACHI - Pakistan<br />

<strong>Descon</strong> Engineering FZE<br />

Plot # A-40 & A-41, Eastern Industrial<br />

Plot No. HE- 5, 6, 7 &19, P.O.Box 42576, Zone, Port Qasim Authority, Port<br />

Hamriyah Free Zone, Sharjah, U.A.E Qasim, Karachi, Pakistan<br />

Phone: +971.6.563.7187, 563.7203 Phone: +92.21.454.4481-84 Fax:<br />

Fax: +971.6.563.7646 +92.21.454.4480<br />

E-mail: desconhf@desconfze.ae<br />

E-mail: sjaved@descon.com.pk<br />

ABU DHABI<br />

LAHORE - Pakistan<br />

P.O Box 46821, Ghayathi Road,<br />

2 km Defense Road, off 24 km Multan<br />

Ruwais Industrial Area, Abu Dhabi, UAE Road, Lahore, 53800 Pakistan<br />

Phone: +971.2.876.0390 Fax:<br />

Phone: +92.42.754.0361-66 Fax:<br />

+971.2.877.2994 +92.42.754.0367<br />

E-mail: adin@descon.ae<br />

E-mail: manufacturing@descon.com.pk<br />

POWER<br />

Rousch (Pakistan) Power Limited<br />

39-C/IV, Block-6,<br />

P.E.C.H.S, Karachi-75400<br />

Tel: +92.21.453.0641-2, 453.4545-5,<br />

455.6755-6<br />

Fax: +92.21.453.5484<br />

E-mail: rousch@rouschpak.com<br />

Altern Energy Limited<br />

5 km Kohat Road,<br />

Fateh Jang<br />

District Attock<br />

CHEMICALS & TRADING<br />

<strong>Descon</strong> Chemicals (Pvt.) Ltd.<br />

<strong>Descon</strong> Oxychem Ltd.<br />

<strong>Descon</strong> Corporation (Pvt.) Ltd.<br />

Nimir Resins Limited<br />

18-km Ferozepur Road, Lahore, 54760,<br />

Pakistan<br />

Phone: +92.42. 5923.721-27,<br />

Fax: +92.42.5923.749<br />

E-mail: hoffice@desconchemicals.com<br />

Web: www.desconchemicals.com


<strong>Spring</strong>/Summer 2009<br />

Success story continues...<br />

INSIDE<br />

New Projects 04<br />

Be Safe, Be Smart 06<br />

Manufacturing 08<br />

Hamriyah<br />

Lahore<br />

Karachi<br />

Ghayathi<br />

Saudi Arabia<br />

Its just keeps getting better<br />

Deson Oxychem 14<br />

Maintaining your worth 16<br />

The good gets better 20<br />

What's happening @ <strong>Descon</strong><br />

Chemicals 22<br />

<strong>Descon</strong> Power Solutions 24<br />

<strong>News</strong> from Presson <strong>Descon</strong> 26<br />

Editor's Note<br />

Dear Readers,<br />

Welcome to the Summer 09 issue of <strong>Descon</strong> <strong>News</strong>. This issue talks about the many<br />

successes <strong>Descon</strong> has met during last few months. Business in gulf region has<br />

boomed with the award of mega projects like ASU Mirfa I, ADGAS shutdown and<br />

may more. Manufacturing business has also seen newer heights with shop floors<br />

being busier than ever.<br />

The chemicals business is taking exciting turns with introduction of new products.<br />

The younger companies, <strong>Descon</strong> Oxychem and <strong>Descon</strong> Power Solutions are now<br />

firmly established. Read about all this and more success stories in the next pages.<br />

Happy Reading,<br />

Beenish Rai<br />

Editor<br />

<strong>News</strong> from JGC <strong>Descon</strong> 28<br />

Happenings 30<br />

Bridging the gaps 32<br />

CSR 34<br />

Editorial Team<br />

Aamer Hadi Khan<br />

Beenish Rai<br />

Rozina Bhatti<br />

Ch.Muzaffar Ali<br />

Anam Hasan<br />

Abbreviations<br />

DEL: <strong>Descon</strong> Engineering Limited<br />

DCH: <strong>Descon</strong> Chemicals Limited<br />

PDIL: Presson <strong>Descon</strong> International Limited<br />

JDL: JGC <strong>Descon</strong> Limited<br />

ODICO: Olayan <strong>Descon</strong> Industrial Company<br />

BD: Business Development<br />

BA Business Area<br />

EPC: Engineering, Procurement, Construction<br />

KSA: Kingdom of Saudi Arabia<br />

TPD: Tons per Day<br />

BPD: Barrels per Day<br />

QHSE: Quality, Health, Safety and Enviourment<br />

CSR: Corporate Social Responsiblity<br />

CDR: Carbon di-oxide Recovery<br />

LTI: Loss Time Injury<br />

HRSG: Heat Recovery Steam Generator


New Projects at <strong>Descon</strong><br />

<strong>Descon</strong> wins ASU project in UAE<br />

lixier a JV of ADNOC and Linde has manhours. injection into the onshore condensate<br />

Eawarded <strong>Descon</strong> the civil and The Linde Group and ADNOC have field in Habshan in the Emirate of Abu<br />

mechanical works of ASU Mirfa 1 Project decided to construct two large air Dhabi to free natural gas for the national<br />

in Abu Dhabi. Work on the project is separation units (ASU) through their grid. The two air separation plants will<br />

scheduled to start in July and will be joint venture Elixier. The new plants will have a total nitrogen capacity of 670,000<br />

completed in the first quarter of 2011. be connected to the utility and pipeline standard cubic meters per hour.<br />

The project will involve 3.6 million direct network and will supply nitrogen for<br />

<strong>Descon</strong> <strong>News</strong> <strong>Spring</strong> / Summer 2009


Fertil Shutdown<br />

Fertil has awarded a Shutdown for Ammonia, Urea and Utilities. The<br />

Shutdown is planned in June 2009. Total direct manpower required for<br />

Turnaround is 1000.<br />

Sea Water Return Culvert<br />

Upgrade<br />

<strong>Descon</strong> has been awarded the up gradation of<br />

Sea Water return culvert. The Job is to be started<br />

in June 2009 and will be finished in February<br />

2010.<br />

IWPP Power Project in Qatar<br />

<strong>Descon</strong> has been awarded MEI works for<br />

Desalination plant of Ras Laffan “C” IWPP<br />

Power Project by Sidem, France for Qatar<br />

Electricity & Water Company (QEWC),<br />

Qatar. The project will be completed in the<br />

first half of 2010 by utilizing peak manpower<br />

of around 1800. Works include mechanical,<br />

electrical and instrumentation.<br />

This is the third IWPP being step up by Ras<br />

Laffan Power Company. This plant will provide 2,730MW of<br />

electricity and more than 286,000 cubic meters of desalinated<br />

water a day, making it the largest such plant in Qatar.<br />

1200 tons crane<br />

<strong>Descon</strong> has recently added a heavy crane1200 tons (Gottwald AK912) to its vast<br />

resource base of equipment. This truck mounted crane is a strategic asset for the<br />

company and would be of great advantage for heavy lifts and rigging projects for the<br />

end users in the region. The crane is currently deployed at Bosicor Refinery<br />

Pakistan and it will later be moved to Engro Chemicals Pakistan where<br />

construction works are underway for the largest Ammonia Urea Complex in Asia.<br />

<strong>Descon</strong> is proud to be among the very few companies in the region that own such a<br />

large crane. Ownership of the crane will be of strategic benefit to our clients and<br />

the end users in future<br />

We look forward to serve the needs of our customers more effectively and<br />

reliably. This acquisition is one of the few steps the company feels would help<br />

secure the project requirements using maximum in-house resources.<br />

In the days to come we shall be continuously enhancing our skills for execution of<br />

projects from design to construction to O&M.<br />

Rumaitha Turnaround<br />

ADCO has awarded the Rumaitha Field T/A 2009 to<br />

<strong>Descon</strong>. The project is to be started in June 2009 and<br />

duration is 75 days including works in pre-shutdown and<br />

during shutdown phase.<br />

Main Plant Overhaul - ADGAS:<br />

ADGAS has extended its contract with <strong>Descon</strong> for 'Main Plant Ovehaul' beyond 2008 for another three years from 2009 to<br />

2011. <strong>Descon</strong> is already carrying out a three year shutdown maintenance term contract with ADGAS at Das Island. There are<br />

three gas Trains which go under shutdown maintenance one after the other each year. The scope of work mainly includes major<br />

overhaul of static and rotating equipments, repair and recommendations for pipes, piping modifications, steam leaks, valve<br />

replacements and fugitive emissions. The award of this project manifests client's trust and satisfaction with <strong>Descon</strong>.<br />

New Projects at <strong>Descon</strong> 04 I 05


Be SAFE,<br />

Be SMART<br />

By Madiha Shafiq<br />

Safety requisites for maintenance projects<br />

aintenance of equipment is essential for efficient<br />

Moperations. Many routine maintenance tasks can be<br />

carried out during normal operations. However, for<br />

inspection and maintenance of major equipment, it is<br />

necessary to shut the process down periodically. Such a<br />

shutdown is typically referred to as a turnaround (T/A). It can<br />

be planned or unplanned and either major or minor.<br />

whichever the case, the process is shutdown, inspection,<br />

repair and / or maintenance work completed and the unit<br />

brought back on streams. The time involved can vary from few<br />

days to a month or more.<br />

Employee may, in some situations, be exposed to hazards<br />

during preparation for shutdown procedure, while turn<br />

around work is being carried out, and during start up. The<br />

facility personnel and contractors who do the work should<br />

be aware of the hazardous materials to which they may be<br />

exposed and aware of the appropriate measures to reduce<br />

exposure.<br />

Tasks that are carried out before shutdown may include;<br />

checking for leaks, determining pump maintenance needs,<br />

measuring metal erosion/ corrosion, identifying areas where<br />

painting is needed, determining the orientation of trays in<br />

distillation towers, checking the condition of furnace burners,<br />

tubes, firebricks etc. scaffold erection, evaluating the<br />

condition of insulation, inspecting rotary equipment etc.<br />

Those doing this work may be exposed to various<br />

contaminants during the Pre-Shutdown Period. Personnel<br />

need to be aware of the potential for exposure to these<br />

hazards, the procedure to follow to perform the task and the<br />

measures to take to minimize their exposure.<br />

During the Shutdown Period, pumps, towers, drums and all<br />

equipment to be worked on are isolated, drained, cleaned and<br />

vented before issuing a permit for additional work to be done.<br />

The potential for the exposure to hazards during this phase<br />

of a T/A can be minimized or controlled if established<br />

procedures/ work practices/ confined space entry<br />

requirements are followed and the prescribed protective<br />

equipment is used.<br />

Pre-task safety plans are developed with every changing task,<br />

often resulting in several such plans being developed by a<br />

single crew in a typical workday. These plans are also<br />

documented and monitored by other personnel on site. For<br />

MD <strong>Descon</strong> and GM Fertil visit project site<br />

Mr. Mohammed R. Al Rashid General Manager<br />

Ruwais Fertilizer Industries and Shaikh Azhar<br />

Ali CEO & Managing Director <strong>Descon</strong><br />

Engineering visited the Urea Debottlenecking<br />

Project Site on in April 2009.<br />

During the visit General Manager FFRTIL<br />

presented an advanced Evacuation Mask,<br />

Sundstorm escape hood SR77-2, to Shaikh<br />

Azhar Ali for introducing it on <strong>Descon</strong><br />

Projects. It is a full faced Mask and its filter has a<br />

resistant time of 130 minutes for Ammonia<br />

Gas (1000 ppm). The evacuation time is<br />

considerably high as compared to the other<br />

masks. Additionally it also provides protection<br />

against other hazardous gases like Carbon<br />

Monoxide, Hydrogen Sulfide, Hydrogen<br />

cyanide and Chlorine. <strong>Descon</strong> is considering<br />

introducing this Mask on its Projects.<br />

exemplary safety performance, workers for the T/A and<br />

shutdown should be familiar with the shutdown work. For best<br />

safety results, scheduling must be done in greater detail, in terms<br />

of hours as opposed to shifts or days. Thorough planning and preshutdown<br />

preparations can assist considerably in reducing the<br />

actual shutdown period.<br />

<strong>Descon</strong> <strong>News</strong> <strong>Spring</strong> / Summer 2009


The individuals within the teams are the key to success. They needed to be<br />

aligned with the shutdown objectives and be encouraged to develop a strong<br />

sense of ownership regarding their areas of responsibility.<br />

It is essential that the appropriate level of performance. entry etc.<br />

training be offered to all jobsite For a successful T/A and shutdown work Availability of paramedic preferably<br />

personnel, including training provided for all aspects of health, safety and doctor<br />

supervisory and managerial personnel. environment must be considered. It may Good arrangements of drinking<br />

The Process Safety Management (PSM) include; water and other essential daily<br />

function should be involved in T/A<br />

needs.<br />

planning in order to effectively provide Written HSE Plan with specific HSE Daily toolbox talks and regular HSE<br />

support during the safe pre-shutdown, Organogram for fulfilling the HSE Meetings<br />

shutdown, T/A and start up periods. Only requirements. The individuals within the Ensuring PPE compliance<br />

those facility employees should involve in teams are the key to success. They Ensuring appropriate emergency<br />

T/A work who have complete training on needed to be aligned with the shutdown equipment with back up is available<br />

hazard awareness and respirator. Other objectives and be encouraged to develop (deluge shower/ eye wash fountains,<br />

necessary training includes the a strong sense of ownership regarding respiratory protective equipment,<br />

dissemination of information on confined their areas of responsibility. communication system like radios,<br />

spaces, lockout/ tagout procedures, hot Following points must be given due speakers, walky talky etc.<br />

work, fire watch, and emergency attention. Good housekeeping practices<br />

procedures. Industry should also C l a r i f i c a t i o n o f r o l e s & Display of additional signs,<br />

provide advisory role for the contractor responsibilities of whole staff based barricades and protective<br />

staff and must periodically check to on JSA. equipment in work area.<br />

determine whether the contractor is Identification of root causes of<br />

adhering to good workplace health incidents through Process Hazard Reviewing previous T/A and shut down<br />

protection practices and complying Analysis (PHA) tools. experiences helps a lot in achieving safe<br />

regulatory requirements. Identifying workplace health performance. A monitoring plan should<br />

concerns associated with work to be followed to comply and ensure all HSE<br />

Better safety performances are also be done procedures. General procedures, work<br />

achieved when shutdowns are for Waste management plan & other practices, personal protective equipment<br />

shorter durations and when the p r o c e d u r a l & p l a n n e d usage, and available controls should be<br />

workweeks are not as long. Thus, fatigue requirements. reviewed to determine their adequacy<br />

impact is also very important. It is Prior training of all staff involved in for minimizing exposure to the<br />

calculated by employee working hours T/A and shutdown projects. hazardous materials and physical agents<br />

per day. Schedule over an extended Implementation of procedures like associated with the task to be performed.<br />

period has a negative impact on safety Permit to Work, Confined space<br />

Be Safe Be Smart 06 I 07


MANUFACTURING<br />

Updates from the<br />

By Rafael Mardiyev<br />

Shop Floors<br />

Hamriyah<br />

Columns for Fertil, UAE<br />

One of the remarkable achievements of the project execution<br />

was delivery of 4 Nos. columns to Fertil UDB project site by<br />

the end of January 2009. The internal diameter of columns<br />

varied from 2M to 4.2M and length from 25M to 41M. All<br />

columns were shipped by barge from Hamriyah sea port which<br />

resulted in a good experience gained in terms of fabrication<br />

and supply of heavy equipments.<br />

completed and delivered to Al Shaheen – Oil Block 5<br />

Development project in Qatar.<br />

Steel Structure & Plate Work For Kuwait<br />

Cement Company<br />

In January 2009 Expansion of new KCC Line 2 job was awarded<br />

to <strong>Descon</strong>. The scope of work includes fabrication and supply<br />

of<br />

Aluminium Smelter Furnaces for Maesaeeed,<br />

Qatar.<br />

Fabrication and supply of 11 aluminum smelter furnaces for<br />

QATALUM project in Qatar was completed in April 09 and<br />

delivered to the project site in Measaed, Qatar. The weight of<br />

each furnace was 38 tons. <strong>Descon</strong> Engineering FZE fabricated<br />

smelter furnaces, which is specialized equipment to be used in<br />

aluminum plant whereas. The client was SOLIOS THERMAL<br />

specializes in construction of aluminum smelter plants. The<br />

total weight of equipment fabricated and supplied was 418<br />

tons.<br />

GDU & FGT Skid Packages for Adgas, UAE &<br />

Maersk Oil, Qatar<br />

In January 2009, gas conditioning package for Maersk Oil was<br />

<strong>Descon</strong> <strong>News</strong> <strong>Spring</strong> / Summer 2009


Skid Packages for ADGAS<br />

Two of three skid-packages,1 Fuel Gas Treatment (FGTP) & 1 Glycol Dehydration (GDP) packages, fabricated in<br />

<strong>Descon</strong> Engineering FZE were successfully dispatched from Hamriyah Port to Das Island for ADGAS-Offshore<br />

Associated Gas Project . The job was awarded to <strong>Descon</strong> Engineering FZE by COMART, Italy, which acted as plant<br />

supplier. Technip, France is a main contractor for this project. The weight & dimensions of FGTP are 350ton, height<br />

22M, width 11M & length 12M.The weight & dimensions of GDP are 115 ton, height 11M, width 6M, length 14M. The<br />

successful competition of these jobs put <strong>Descon</strong> Engineering FZE in range of a few pre-engineered skid<br />

manufacturers in the region.<br />

6500 tons of steel structure and 2500 P r o j e c t M a n a g e m e n t by a large number of delegates<br />

tons of plates. The fabrication of plate Congress<br />

attending the event. Project<br />

work started in April 2009.<br />

<strong>Descon</strong> participated in Alleem Project Management professionals from<br />

Management Congress, which was different companies showed their<br />

O T H E R O N G O I N G headed by Dr. Rashid Alleem, Director interest in working with <strong>Descon</strong> and<br />

PROJECTS<br />

General Hamriyah Free Zone appreciated the company's capabilities<br />

Fabrication of 34 pressure vessels & Authority. The congress was well and resources.<br />

columns for QAFCO 5 project in attended by the notable companies of<br />

Qatar is in the progress. These the region. <strong>Descon</strong>'s stall was visited<br />

equipment will be delivered to site by<br />

the end of August 2009.The total<br />

weight of equipments is about 280<br />

tons.<br />

On storage tanks job for QAFCO 5,<br />

fabrication activities for six (6) storage<br />

tanks with total weight of 650 tons is<br />

completed. Totally, 40 storage tanks<br />

are to be fabricated and supplied to<br />

SAIPEM who is the EPC contractor on<br />

QAFCO V project.<br />

Five of the 12 steam transformers for<br />

Fujairah IWPP project in UAE were<br />

delivered to the site for SIDEM,<br />

France. The sixth steam transformer<br />

will be transported on site by the end<br />

of April 2009.The completion of the<br />

work is scheduled on 10th June 2009.<br />

Participation in Alleem<br />

Updates from the Shop Floors 08 I 09


Lahore Manufacturing<br />

Works<br />

By Haseeb Malik<br />

client. This project was awarded to <strong>Descon</strong> by Turbomach –<br />

Switzerland, who were EPC contractor & supplier of gas<br />

turbine to Saudi Paper Mills. The project has been<br />

commissioned to utmost satisfaction of EPC Contractor &<br />

end user and all the performance guarantees & parameters<br />

have been met.<br />

Water Tube boiler for Packages Kasur Factory<br />

The 200 TPH Water tube boiler for Packages Kasur Factory<br />

has been commissioned. It is a power boiler with 03 stage<br />

super heater steam & a steam flow of 200 Tons per hour, at a<br />

pressure of 96 Barg & temperature of 535°C. It is aligned with<br />

a 41 MW Condensing Extraction type steam turbine provided<br />

by Siemens. The boiler is in operation & generating steam &<br />

power as per client's requirement.<br />

HRSG for Engro Chemicals, Daharki,<br />

under mechanical erection<br />

Supply of Direct Fired Boilers for Bosicor Oil<br />

Pakistan Limited<br />

Bosicor Oil Pakistan Limited have shown their confidence in<br />

<strong>Descon</strong> LMW by placing the order of 3 x 50 TPH Direct Fired<br />

Boilers for their Hub, Balochistan plant. LMW will act as a one<br />

window supplier for these boilers in co-ordination with<br />

<strong>Descon</strong> PC & S, which will be responsible for erection and<br />

installation of boilers. The first boiler will be commissioned by<br />

April, 2010, the second boiler by July, 2010 and the 3rd boiler by<br />

March, 2011.<br />

Boilers Projects underway…<br />

01 x 150 TPH, 48 kg/cm2, 350ºC Heat Recovery Steam<br />

Generator (HRSG) for Engro Chemicals Pakistan Urea<br />

Expansion project is under final erection stages & pre<br />

commissioning activities will commence shortly.<br />

01 x 46 TPH HRSG for Dawood Hercules Chemicals.<br />

Hydotest of boiler block is completed & ready for<br />

shipment.<br />

1 x 145000 lbs/hr, 70 Psi, Water Tube Boiler for OGDCL<br />

at UCH site, is under final stages of mechanical erection<br />

Fresh air firing for 01 x 46 TPH HRSG for<br />

Dawood Hercules Chemicals Limited (DHCL)<br />

DHCL has awarded LMW with additional work for existing<br />

order of 01 x 46 TPH, HRSG. The additional scope includes<br />

Fresh Air Firing System including 02 Ducts, FD Fan with Motor,<br />

FD Fan Damper, Burner, Additional Stop valves (Solenoid),<br />

cable trays & instruments.<br />

Fire Tube Boiler for Proctor & Gamble (P & G)<br />

Pakistan<br />

The project for 1 x 1.5 TPH, 10 Barg, Wet Back, 03 pass, Fire<br />

Tube Boiler has been awarded to LMW by Proctor & Gamble<br />

Pakistan. The scope includes design, fabrication, supply, erection<br />

& commissioning of the boiler. The project is expected to be<br />

completed by October 2009.<br />

HRSG for Saudi Paper Mill<br />

01 x 25 TPH, 16 Barg, Fire tube type HRSG behind a TITAN 130<br />

gas turbine from Turbomach, for Saudi Paper mills, Damam,<br />

KSA has been successfully commissioned and handed over to<br />

HRSG for Saudi Paper Mill, Damam, KSA<br />

Boiler projects completed…<br />

The 08 TPH Boiler for Lahore Plant of Coca Cola has been<br />

successfully commissioned & handed over to client.<br />

Supply of membrane wall for 30 TPH boiler for Vimpex Syria<br />

Supply of Flue gas boiler element for SABIC Hadeed<br />

<strong>Descon</strong> <strong>News</strong> <strong>Spring</strong> / Summer 2009


Process equipment<br />

PPL Kandhkot Gas Compression Project<br />

3 Phase 1 First Stage Suction Scrubbers with shell & head<br />

thickness of 70 mm,<br />

3 Phase 1 Inter Stage Suction Scrubbers with shell & head<br />

thickness of 62 mm<br />

3 Phase 1 Second Stage Discharge Scrubbers with shell &<br />

head thickness of 58mm<br />

OMV Sawan Gas Compression Project<br />

1 LP Slug Catcher with shell & head thickness of 88 mm.<br />

1 Diesel Storage Tank<br />

3 Nitrogen, Instrument & Service Air receiver vessels.<br />

1 Open Drain Collecting vessel.<br />

TAJJAL-1 Extended Well Test Facility<br />

Development<br />

1 Slug Catcher with shell & head thickness of 59 mm.<br />

Ruwais Fertil Project.<br />

2 New Recirculation Heater & Additional LP Condenser.<br />

1 New 1st Stage Evaporator<br />

1 Steam Condensate Cooler<br />

3 Regenerator Condenser, Regenerator Reboiler &<br />

Reclaimer<br />

1 NH3 Condenser Refrig. Unit<br />

Presson Enerflex for MOL Surface facility<br />

Project<br />

2 TEG Contactors<br />

2 Cold Separators with thickness of 68 mm.<br />

2 Low Temperature Separators with thickness of 50 mm.<br />

Borouge 2 Project Abu Dhabi for Technicas<br />

Reunidas<br />

3 Heat Exchangers had been delivered to site whereas<br />

<strong>Descon</strong>'s scope of work includes design, fabrication and supply.<br />

Whereas the EPC contractor for this project is Technicas<br />

Reunidas<br />

Karachi<br />

Manufacturing<br />

Works<br />

The newly built Karachi Manufacturing<br />

works has been recently authorized for S,<br />

PP, A U and U2 stamps by ASME and R<br />

stamps by NBIC. The spirit and<br />

performance demonstrated by the KMW-<br />

Execution team to achieve this historic<br />

milestone in a very short time is highly<br />

appreciated.<br />

Lahore Manufacturing Works 10 I 11


By Khalid Yaqoob<br />

Abu Dhabi<br />

Manufacturing Works<br />

Works underway….<br />

Steel Works for Steam Reformer Ruwais (SELAS LINDE)<br />

Hose Inspection, Repairs and Testing Services for Ruwais<br />

Petrochemical Plant (Takreer, Fertil, Borouge & Gasco)<br />

Fabrication of Large Bore Pipe Spools for ADGAS OAG 1<br />

Project (<strong>Descon</strong>)<br />

Construction of Air Separation Unit at GASCO Ruwais<br />

(LINDE) Piping Fabrication for CCIC<br />

Air Separation Unit Package-B GASCO (EPC) ELIXIER<br />

OSBL<br />

Manpwer Supply to Snamprogetti at GASCO (Saipem)<br />

Fabrication of Piping for Borouge 2 (Tecnimont)<br />

<strong>Descon</strong> <strong>News</strong> <strong>Spring</strong> / Summer 2009


By M. Naveed<br />

Olayan <strong>Descon</strong><br />

SASREF Long Term Maintenance Contract<br />

Saudi Aramco Shell Refinery Co. (SASREF),entrusted Olayan<br />

<strong>Descon</strong> with the award of long term maintenance contract<br />

for the next four years.<br />

Saudi Aramco, world's largest oil company, decided to go<br />

ahead with complete Riyadh Refinery Turnaround for the<br />

first time in its history. Olayan <strong>Descon</strong> was given a major<br />

chunk of the total maintenance activities.<br />

EPC Contracts<br />

At present, Olayan <strong>Descon</strong> is executing two EPC projects at<br />

SHARQ & IBN SINA (SABICAffiliates). These projects are<br />

the first EPC jobs being executed by Olayan <strong>Descon</strong>.<br />

Aramco's waste water upgrade expansion at Abu Ali,<br />

Tanajib and Safaniyah projects.<br />

Assembly of 19 Heat Exchanger bundles for Saudi<br />

Aramco Mobil Refinery Co. Ltd. -( SAMREF).<br />

Complete fabrication/installation of 150 tons of Steel<br />

Structure for El Swedi cables.<br />

Successful completion of shut downs at Saudi Aramco<br />

Yanbu Refinery, Marafiq, Qasim cement and YANPET.<br />

Job awarded by United Gypsem (mining) for Mechanical,<br />

E & I installation of 750 tons of equipment.<br />

Addition of Fresh Feed Butane Dryer System<br />

Scope of work includes thermal design verification,<br />

mechanical design (equipment & piping), finite element<br />

analysis, civil / structural design, instrument / electrical design<br />

and all drawing work, procurement & fabrication of all the<br />

material and supply of ASME code Stamp & NB registration,<br />

installation of foundation for the new dryer and piping,<br />

erection of the newly fabricated dryer & the associated<br />

piping as per isometric drawings, installation of insulation for<br />

dryer & piping and heavy lifting.<br />

Modification of Thermo Syphon Line Of 1-Eg<br />

Reactors<br />

Scope of work includes: Detailed design/engineering works<br />

including flexibility & finite element analysis, procurement of<br />

material (CS), pre-fabrication work of thermo syphone,<br />

removal of existing thermo syphone piping from reactors<br />

tee to drum nozzle. NDT of welded joints, hydro testing of<br />

steam drum & piping and calibration of instruments.<br />

Manufacturing<br />

The manufacturing unit has augmented machining and plasma<br />

/ oxy fuel cutting facilities plate rolling capacity (up to 150<br />

mm) and hydraulic press (up to 1000 tons).<br />

Recent achievements include:<br />

Award of 2 sets of Dome roof 15/11.5m dia Storage Tanks<br />

from Daelim for Saudi Kayan HDPE project, Jubail.<br />

Mechanical design, supply, fabrication, testing and<br />

paintings are the core contents of the scope .<br />

Award of 5 API Tanks from Siemens for Saudi Aramco's<br />

Tanajib and Safaniya projects.<br />

Job for Design, supply, fabrication, erection, testing and<br />

painting of 4 Tanks has been awarded to Olayan <strong>Descon</strong><br />

from Al-Suwaidi Industrial Services Co. Ltd. for Saudi<br />

Olayan <strong>Descon</strong> 12 I 13


<strong>Descon</strong> Oxychem<br />

It just keeps getting better!<br />

By Mehwash Faruqi<br />

e are living in a business environment that is continuously changing. Just<br />

Wrecently, the <strong>Descon</strong> Oxychem Limited underwent a radical<br />

transformation. In order to synergize functions across the chemical business, the<br />

departments at <strong>Descon</strong> Chemicals and <strong>Descon</strong> Oxychem were restructured. This<br />

step was taken to open up doors for enhanced learning opportunities, faster<br />

sharing of information, smooth operations and a viable work environment.<br />

Mr. Azeem Iftikhar will now be heading the Marketing & Sales departments of<br />

both companies as the General Manager Sales & Marketing Chemicals<br />

Business. Mr. Azeem's portfolio highlights years of marketing management<br />

expertise and resourceful insight into strategic marketing methodologies, with a<br />

track record of working with high-growth chemical companies. He brings in a great<br />

mix of leadership, inspiration, operational experience, technical breadth, and<br />

passion for customer care.<br />

There's been a change in the business lines as well. Mr. Najam-ul-Hassan, will now<br />

be looking after the textile chemical business in the capacity of Sales Manager<br />

Textiles for Lahore & Faisalabad. Mr. Aamir Munir's designation has been changed to<br />

Sales Manager Paper & Food for all regions. Similarly, Arsalan Sohaib Mateen will be<br />

looking after the South region as Sales Manager South for Chemical Business. Lastly,<br />

Mr. Faisal Bin Yahya will be looking after exports for both companies as Manager<br />

Trading for Chemical Business.<br />

<strong>Descon</strong> <strong>News</strong> <strong>Spring</strong> / Summer 2009


Building a Greener<br />

Future<br />

escon Oxychem Limited, an successfully selling our food grade Investigation Procedure<br />

Daddition to the <strong>Descon</strong> Chemical product to the local industries. Trained employees in:<br />

Business, was set up for the i. Fire Fighting<br />

manufacturing of Hydrogen Peroxide Our Product Line<br />

ii. First Aid<br />

(H2O2). Our goal is to become a Technical Grade Hydrogen Peroxide 50 iii. PTW system<br />

diversified chemical company that % (Wt/Wt) for textiles and paper<br />

harnesses the power of innovation, industry<br />

science and technology to constantly 1. Technical Grade Hydrogen<br />

improve what is essential to human Peroxide 35 % (Wt/Wt) for textiles<br />

progress and improvement. Built on a only<br />

commitment to its principles of 2. Food Grade Hydrogen Peroxide 35<br />

sustainability, DOL aims to establish a % (Wt/Wt) for aseptic packaging of<br />

Greener & Even Better Future.<br />

food products<br />

Our Potential<br />

Hydrogen Peroxide is mainly used in<br />

bleaching cotton & wood pulp and for<br />

aseptic packaging of food items.<br />

Hydrogen Peroxide is readily replacing<br />

chlorine based bleaching agents in textile<br />

and paper industries all over the world. In<br />

Pakistan, this trend has been accepted by<br />

the textile industry on larger scale due to<br />

its export based business but for pulp and<br />

paper its use is limited to only de-inking<br />

of imported paper for tissue paper<br />

manufacturing. Otherwise, this industry<br />

mainly uses chlorine based compounds<br />

for bleaching purpose. Chlorine based<br />

compounds pose harm to the<br />

environment so local and international<br />

regulatory agencies are twisting their<br />

muscles to mount pressure on such<br />

industries that are still using it. So, this<br />

area has a lot of potential regarding use of<br />

hydrogen peroxide for bleaching<br />

purpose.<br />

Other larger area for the use of hydrogen<br />

peroxide is in aseptic packaging of food<br />

items specially juices and dairy products.<br />

Total need in this area is being fulfilled by<br />

imports as there was no plant in Pakistan<br />

before 'Oxychem' for the manufacturing<br />

of food grade hydrogen peroxide.<br />

<strong>Descon</strong> Oxychem is the proud pioneer<br />

of food grade hydrogen peroxide<br />

production in Pakistan. We are<br />

We've gone global!!<br />

We have successfully started exporting<br />

Hydrogen Peroxide to outside world.<br />

<strong>Descon</strong> Oxychem's first export order<br />

was sent to Turkey. We have also<br />

exported our product to India, Iran,<br />

Bangladesh and Sri Lanka. Currently, we<br />

are in the phase of final negotiations of<br />

exporting our product to South Africa,<br />

Egypt, and Turkmenistan.<br />

We are Caretakers of the<br />

Environment!<br />

<strong>Descon</strong> Oxychem Limited is committed<br />

to protecting the environment, health<br />

and safety of its employees their families<br />

and the public. The core values of Health,<br />

Safety, and Security and Environmental<br />

performance are embodied within the<br />

company and its employees.<br />

We believe in “ZERO HARM”<br />

which is…<br />

Zero loss to humanity<br />

Zero loss to environment<br />

Zero loss to property<br />

We have successfully…<br />

Implemented:<br />

Emergency Response System<br />

i. Fire Control System<br />

ii. Permit to Work System<br />

iii. I n c i d e n t R e p o r t i n g &<br />

Building a Greener Future 14 I 15


By Sharf Javed<br />

Omer Ashraf<br />

Waqas Mehmood Rana<br />

MAINTAINING<br />

YOUR WORTH<br />

For over three decades <strong>Descon</strong> has continually served<br />

its clients in providing quality and reliable maintenance<br />

services at their worthy industrial plants<br />

escon has been providing world under the patronage of highly skilled and kind of maintenance jobs. The first major<br />

class maintenance services to all experienced personnel. maintenance job undertaken by <strong>Descon</strong><br />

Dmajor industrial sectors in Pakistan and<br />

was<br />

Middle East. Though today established as Today, <strong>Descon</strong> provides maintenance Maintenance and Repair of<br />

an EPC company, not many know that services particularly to the Oil & Gas, Compressors and Valves for ESSO<br />

<strong>Descon</strong> started off in 1977 as Fertilizer, Power, Petrochemicals, and Chemicals, Dharaki (now Engro<br />

maintenance services providing company Chemical Sectors in Pakistan, UAE, Saudi Chemicals) in 1980.<br />

in Pakistan. Gradually the company grew Arabia and Qatar. In these regions Specialized teams are based at all <strong>Descon</strong><br />

in the fields of engineering and Established Independent Departments of establishments in the region specifically<br />

construction while plant maintenance Plant Services exist and each department for maintenance jobs. <strong>Descon</strong> provides<br />

developed as an independent domain has ample resources to carry out any plant operation & maintenance services<br />

in mechanical, electrical, instrumentation<br />

and other related fields.<br />

Complete maintenance services are<br />

provided through state of the art<br />

planning and scheduling tools, site<br />

management and field execution systems<br />

developed in-house and practiced<br />

consistently. When a maintenance project<br />

is awarded A Core Team which consist<br />

Project Manager, Planning, QA/QC and<br />

HSE, Stores, Administration Personnel is<br />

deployed to assess and finalize the actual<br />

job scope, for arrangement of required<br />

skilled manpower, tool & tackle,<br />

equipment, spares and other resources,<br />

to make arrangements for the<br />

accommodation of manpower. Then for<br />

safe execution of job experienced<br />

appropriate maintenance workforce and<br />

other support facilities are managed.<br />

Other Maintenance Services offered by<br />

<strong>Descon</strong> <strong>News</strong> <strong>Spring</strong> / Summer 2009


<strong>Descon</strong> are unique in its area of operations which include Piping, Insulation,<br />

Painting, Maintenance of furnaces, Catalyst Replacement, Repair and<br />

Maintenance of Electrical Equipment and Instruments Overhauling etc. Apart<br />

from this <strong>Descon</strong> Plant Services has carried out several De-bottlenecking and<br />

BMR Projects for number of clients in Pakistan and in Middle East.<br />

Regular Maintenance Services which are carried out during Turnarounds and<br />

Shutdowns Includes identification of Probable Mechanical faults in<br />

Equipments., Erection, Installation of Plant Equipment both stationary and Skid<br />

Mounted. Modification of Piping, New Piping and Pipe Supports’ Fabrication,<br />

Steel Structures, Retrofits<br />

The success in the maintenance<br />

projects is a result of the thorough<br />

efforts of Project Manager, Methodical<br />

and Systematic vigilance of the Planning<br />

Team, which monitors project progress<br />

on hourly basis. Painstaking and<br />

Comprehensive Execution by<br />

experienced maintenance staff who<br />

undertake to accomplish umpteen<br />

challenges within a stipulated and strict<br />

time frame of a Turnaround and<br />

Shutdown. Subsequent Successful<br />

commissioning and start-up leads to a<br />

stable plant operation. ‘Qualified<br />

personnel capable of meeting the<br />

critical timeline of Shutdowns<br />

and Subsequent Commissioning of the Plant are the most valuable<br />

asset of <strong>Descon</strong> Plant Services’<br />

In-charge <strong>Descon</strong> Plant Services, Pakistan says “<strong>Descon</strong> is known in the<br />

market as "the right address" for plant maintenance on Lump sum Basis and<br />

specific equipment maintenance. Beside new business and expanding our<br />

horizon in 2008-2009, Plant Services was a major contributor in providing<br />

opportunity to young engineers to work with experienced craft on small scale<br />

high productivity Jobs, which has helped them to take up effective roles at<br />

other Construction and Maintenance Projects. Our team is looking forward to<br />

undertake new challenges by venturing into areas considered as specialized<br />

jobs. We are focused on implementing TMS (Turnaround Maintenance System)<br />

during 2009-2010.”<br />

Various Specialized Maintenance<br />

Services Competencies are<br />

acquired by <strong>Descon</strong> after<br />

successful completion of diverse<br />

maintenance jobs over the period<br />

of last thirty (30) years, these<br />

Specialized Services includes<br />

Hot Tapping<br />

Chemical Cleaning<br />

HP Jetting<br />

Bolt Tensioning<br />

Bolt Torquing<br />

Cold Cutting<br />

Flange Facing<br />

C a t a lyst L o a d i n g &<br />

Unloading<br />

Overhauling of Rotary<br />

Equipment<br />

Critical Rigging<br />

Refurbishment of Static and<br />

Rotary Equipment<br />

Re-tubing of Furnaces<br />

Furnace Revamping<br />

M e c h a n i z e d B u n d l e<br />

Replacement and Re-Tubing<br />

of Heat Exchangers<br />

Maintenance of Plate Type<br />

Heat Exchangers<br />

Trays Replacement / Repairs<br />

and Modification of Towers<br />

Repair and Maintenance of<br />

Control Valves<br />

Repair and Maintenance of<br />

Pressure Safety Valves<br />

Repair and Maintenance of<br />

DCS<br />

Loop Testing<br />

Maintaining your Worth 16 I 17


Middle East is an exciting market, the commissioning and startup at Raslaffan. variety of shutdown/maintenance<br />

excessive industrialization in the region With <strong>Descon</strong>'s continuous brilliant projects at four different plants. The<br />

provides opportunity and challenges in performance in Qatar Gas, the company maintenance activities involved were<br />

the field of engineering, construction has recently been awarded EPC contract Furnace Re-Tubing, Reactor Repair,<br />

manufacturing and maintenance. on call-off for three years duration. The Internal Installation, Reactor Transfer<br />

<strong>Descon</strong>'s track record as maintenance work includes execution of small and Line Replacement.<br />

providing company has earned it trust of medium size projects involving<br />

the Leading Names of Oil & Gas, Power, engineering, procure, construction, Recently Saudi Aramco, the world's<br />

Fertilizer, Chemical and Petrochemical commissioning and assistance in start-up largest Oil Company, decided to go<br />

Sector in the region. for both onshore and offshore facilities in ahead with complete Riyadh Refinery<br />

Qatar Gas.<br />

Turnaround, notably, first time in the<br />

In Abu Dhabi, <strong>Descon</strong> has been<br />

history of Saudi Aramco. Olayan <strong>Descon</strong><br />

successfully undertaking maintenance Waseem Khan In-charge Plant was awarded the major chunk of the<br />

projects since over two decades. A Services, Qatar expresses his keen total maintenance activities. With total<br />

recent achievement is the Successful, interest in providing best possible manpower of 1700 personnel Olayan<br />

Safe and Quality execution of a 3 year maintenance services to the industry in <strong>Descon</strong> topped the progress among all<br />

Long Term Maintenance Contract with the region. He says “<strong>Descon</strong> has been six contractors and completed the job<br />

ADGAS at Das Island. From Year 2006 to able to build a relationship of trust with ahead of time. Saudi Aramco Shell<br />

2008, project involved successful and safe the clients. We are fully geared up to Refinery Co. (SASREF) has also<br />

completion of around Two (2) Million establish long term maintenance entrusted Olayan <strong>Descon</strong> with the<br />

Man-hours. Heavy lifting and erection of contracts with companies like Shell, award of long term maintenance<br />

PGA column was one of the notable Qatar Gas, Ras Gas, Oryx, Dolphin, contract for the next four years.<br />

achievements during 2007 & 2008. The Qatar Petroleum and many others. Our<br />

Gas Plant 3 Gas Trains which go under team is all set to take up the future<br />

routine shutdown maintenance one after challenges. With the new philosophy of<br />

the other each year. The job is being partnership ventures being set forth by<br />

carried out on an island making timely operating companies we are looking<br />

mobilization of resources a tough forward to gain exposure and<br />

challenge; however the job was experience of working in a tough<br />

completed 30 days ahead of schedule. In environment.”<br />

trains 1 & 2 heavy lifting was involved for<br />

the equipment replacements and <strong>Descon</strong>'s joint venture company, Olayan<br />

relocation, piping modifications, overhaul <strong>Descon</strong> is the leading maintenance<br />

of static and rotating equipment. services in Saudi Arabia. Safe and<br />

Contract with <strong>Descon</strong> has been retained Successful Completion, keeping up with<br />

to carry out the planning for the forth the Set Quality Standards, HSE<br />

coming overhaul for Train-3 scheduled in compliant services have remained a hall<br />

the last quarter of 2009.<br />

mark for Olayan <strong>Descon</strong> Maintenance<br />

division ever since its establishment. In<br />

In Qatar, Qatar Gas’ world's largest GTL December 2008 Olayan <strong>Descon</strong> proved<br />

and LNG plants are in phases of its strength by simultaneously handling<br />

<strong>Descon</strong> <strong>News</strong> <strong>Spring</strong> / Summer 2009


For Plant Services <strong>Descon</strong> has a very bright future in<br />

maintenance jobs. We have a desire to strive to accomplish the<br />

goals in best possible manner. Our Management is well aware<br />

of the needs and requirements of Plant Services Department<br />

and currently in Pakistan <strong>Descon</strong> Plant Services is working to<br />

develop its capacities by procuring Latest Equipment for;<br />

‘'We are not desirous of having things done quickly. We do not<br />

look at small advantages. Desire to have things done quickly<br />

prevents their being done thoroughly. Looking at small<br />

advantages prevents great affairs from being accomplished''<br />

Living up to the Clients’ expectations of Safe, Quality and<br />

Successful timely Completion of Maintenance Projects is the<br />

and has always been the foremost important goal of <strong>Descon</strong><br />

In-Situ Machining<br />

Formaniting Machines<br />

Valves Lapping<br />

Tube Bundle Carriers<br />

Flange Facing<br />

By Sharaf Javed/ Faisal Rehmeen<br />

Annual Turnaround<br />

at Engro-the seven<br />

days challenge<br />

<strong>Descon</strong> was awarded the Advance Cost Energy Saving Process (ACES) Urea<br />

Piping Weld Repair Job and Annual Turnaround by Engro Chemicals at Dharaki<br />

Pakistan. The objective was to complete the 768 Dia-Inches of Urea Grade SS<br />

316-L Piping Repairs at ACES Tower and Maintenance Jobs of plant equipments<br />

during the turnaround within seven days.<br />

From fabrication and welding perspective, completing ACES Piping Weld Repairs which had corroded<br />

beyond OPT* and DPT* within just seven days was a huge challenge. With no such precedence available<br />

prior to that, however the management to deploy the best mechanized resources like Plasma Cutting<br />

Machine, Pneumatic Beveling Machines, Cranes and other such equipments.<br />

Arranging almost fifty best of the trade welders and best available fabrication team was the first difficult<br />

task, which was accomplished successfully by inputs of ever dedicated senior supervisors of Plant Services.<br />

Pre-Qualifying them to the standards of ECPL was the next step to be realized, which was again completed<br />

effectively. A well developed and detailed plan, dedicated management, experienced executors and vigilant<br />

progress monitoring enabled <strong>Descon</strong> to move closer to completion. New weld joints had to be 100%<br />

Radiographed; this was again achieved without any repair at all. One step after the other <strong>Descon</strong> held onto<br />

its grandeur by completing the job successfully and added another glory to its magnificence.<br />

We took this decision, keeping in view the capacities and capabilities of Plant Services in Maintenance Jobs.<br />

Our aim was to gain and retain the confidence of Engro Chemicals' Management in our Plant Services<br />

Department' said Muhammad Iqbal Khan – Head PC&S. 'We are Proud of Plant Services Team for their<br />

achievement under such critical constraints' he added further.<br />

<strong>Descon</strong> has completed the job keeping best quality with flying colors within stipulated time frame' quoted<br />

Abbas Shahani – Unit Manager Planning, Engro Chemicals<br />

By all means Plant Services contributes a fair deal in the business development of <strong>Descon</strong>. Timely<br />

completion of jobs and fulfillment of all requirements of Quality and Safety by Plant Services enhances the<br />

trust and confidence of clients in <strong>Descon</strong>'s capabilities.<br />

*OPT = Operating Pressure Thickness<br />

*DPT = Design Pressure Thickness<br />

How it Began 18 I 19


The good gets better<br />

The old adage 'When the going gets trainees focus on learning and challenges. He also showed his pleasure<br />

tough, the tough gets going' is understanding the business processes for the senior executives like Mr. Ilyas<br />

particularly appropriate for starting from business acquisition to Sajjad for being at <strong>Descon</strong>'s Trainers'<br />

today's engineering & construction handing over of the project to client. Panel.<br />

industry. During the ongoing financial<br />

crisis it is important that the companies<br />

should continue to invest in training of<br />

Graduate Trainee Programs Effective Communication<br />

The combined closing ceremony of Skills<br />

their employees so as to enhance Graduate Engineers Training Program – Effective communication, whether<br />

productivity and ensure optimum GETP (Batch 22) and Project Engineers written, verbal or non-verbal, is the life<br />

utilization of resources. Skilled, motivated Leadership Program – PELP (Batch 3) blood of any organization. A two-day<br />

people capable of delivering both held on January 23, 2009 at DHQ. The training program on Effective<br />

performance and profitability give Chairman Mr. Abdul Razak Dawood Communication Skills was conducted on<br />

organizations an edge. At <strong>Descon</strong> we participated as Chief Guest. Souvenirs February 3 – 4, 2009 by Mr. Zafar Ali Khan<br />

believe that training increases the worth were distributed among trainers and (In Charge Training & Development). A<br />

of not only the employees but company trainees of GETP-22 and PELP-3. Ms. total of 25 <strong>Descon</strong> employees were<br />

as a whole. Bushra Sajid of PELP-3 and Mr. Ariel trained on this course. The course was<br />

<strong>Descon</strong>'s Corporate Training & Ocampo of GETP-22 were declared the conducted like a workshop where<br />

Development (T&D) department has trainees-of-the-batch. lectures, case studies, communication<br />

taken several initiatives in order to In his address to the audience, the games, self evaluating exercises and other<br />

ensure intellectual development of Chairman advised the Trainee Engineers such techniques were used to make the<br />

<strong>Descon</strong> Engineering Limited. One of<br />

these initiatives is “In-house Training<br />

Administration & Customization<br />

Capacity Building Program”. Under this<br />

program, T&D has adopted a focused<br />

approach towards enhancing the<br />

organizational capacity to design,<br />

administer and deliver in-house training<br />

programs through internal trainers. To<br />

provide due support to this program,<br />

another program titled “In-house Faculty<br />

Development Program” has been<br />

designed, so that potential trainers from<br />

within the company are identified and<br />

groomed.<br />

To provide a continuous stream of fresh<br />

graduate engineers who will become part<br />

of our future leadership, various fresh<br />

graduate training programs are organized<br />

at DEL e.g. GETP (Graduate Engineers<br />

Training Program) and PELP (Project<br />

Engineers Leadership Program).<br />

In these training programs, trainer and<br />

to prepare themselves for future<br />

By Agha Khalid Ameen<br />

Uzma Nadia<br />

Inhouse Training Encouraged<br />

<strong>Descon</strong> <strong>News</strong> <strong>Spring</strong> / Summer 2009


A t w o - d a y proper contracts management can<br />

t r a i n i n g maintain and increase the planned<br />

program on profitability.<br />

“Finance for<br />

Non Finance ASME Pressure Vessel Design<br />

M a n a g e r s ” Pressure vessels are one of the key<br />

conducted on products of our Manufacturing Business<br />

February 24-25, Area. Design of pressure vessels is critical<br />

2009 proved to as well as demanding. Pressure vessels are<br />

be quite helpful typically designed, fabricated, installed,<br />

f o r t h e inspected, and tested in accordance with<br />

members of the ASME (American Society of<br />

<strong>Descon</strong> Team. It Mechanical Engineers) Code Section VIII.<br />

h e l p e d t h e In order to augment the technical skills of<br />

technical and our professionals for pressure vessels<br />

non-technical design, a two day training course on<br />

participants understand the significance<br />

people to understand the commercial “ASME Pressure Vessels Design – Section<br />

and importance of this skill.<br />

aspect and implications of all business VIII” was held on March 27 – 28, 2009 by<br />

activities and execution. All transactions Mr. Ilyas Ahmed Sajjad at DHQ. This<br />

HR for Line Managers<br />

whether they relate to QC, HR, Planning, course outlined the main differences<br />

It is a well-known fact that when Execution, HSE, Administration, etc. among the divisions. It concentrated on<br />

employees have positive feelings about certainly have a financial impact on the and presented an overview of Division I.<br />

their relationship with their managers, Company's prime objective of Several relevant items that are not<br />

they are more likely to have higher levels maximizing profitability, and this program included in Division I were also<br />

of job satisfaction, commitment and is well designed to cope with the similar discussed.<br />

loyalty which are associated with higher requirements to develop the Financial<br />

levels of performance or discretionary and Commercial consciousness among Performance Management<br />

behavior. Keeping in view this spirit, the the participants. This sort of sessions help A one-day workshop was conducted for<br />

two-day training program on “HR for the Non-Finance Professionals to grasp a HR professionals by Mr. Syed Zakir<br />

Line Managers” was designed and certain degree of knowledge of Financial Hussain on “Performance Management”<br />

delivered successfully by Syed Zakir discipline for better value addition in on March 31, 2009. The workshop<br />

Hussain on February 18-19, 2009. It was financial and commercial terms. provided comprehensive guidelines to<br />

helpful for the participants to understand<br />

the participants on designing effective<br />

how to manage human resources in ways Contracts Management performance management system.<br />

that truly add value to the organization.<br />

A two-day training program on Discussions held on the importance of<br />

Incharges of <strong>Descon</strong> Engineering Limited,<br />

“Contracts Management” conducted on having a common set of core<br />

PDIL and JGC-<strong>Descon</strong> Engineering<br />

March 11-12, 2009 by Mr. Azman Zain competencies, a common rating scale,<br />

Limited participated in the training<br />

Ahmed (Head Contracts Management and shared language as the foundation for<br />

program. They learned HR practices of<br />

Department) proved to be quite helpful developing strategies. The workshop<br />

performance management, talent hunt,<br />

for the senior members of <strong>Descon</strong> team. helped our HR professionals to<br />

training, coaching and guidance,<br />

The program was planned in such a way understand the ways in which the<br />

employee engagement and employee<br />

that participants easily grasped the existing system of Performance<br />

recognition.<br />

concepts and objectives of various types Management of <strong>Descon</strong> could be<br />

of contracts, the application of risk improved.<br />

Finance for non Finance management in managing contracts and<br />

Managers<br />

most importantly understanding how<br />

The goods gets better 20 I 21


What's Happening<br />

@<br />

<strong>Descon</strong> Chemicals ?<br />

By Mehwash Faruqi<br />

Launch of Ecocryl-A<br />

In April 09, <strong>Descon</strong>'s Adhesive & Sealants<br />

Business Area, unveiled their business<br />

plan for a recently engineered product,<br />

Ecocryl-A.<br />

This product is an outcome of constant<br />

efforts of the product development and<br />

market research teams and support of<br />

the top management.<br />

This year NPD is in process of<br />

engineering a very vital class of Acrylic<br />

Polymers. Presently, the team, comprising<br />

of Nasir Mahmood and Lubna Bashir, is<br />

vigorously working on thermoplastics,<br />

thermosets and Acrylic Polyols for 2K-<br />

Systems.<br />

Thermoplastic acrylics have been<br />

launched as trials in the market and<br />

customer feedback is still awaited. Two<br />

Acrylic Polyols are undergoing lab<br />

evaluation and will be launched in near<br />

future but the Thermoset Acrylic resins<br />

will be ready for market evaluation in<br />

near future.<br />

The main applications of these products<br />

are in Metal & Wood Finishes, Plastic<br />

Coatings, OEM Paints for Auto Industry,<br />

Auto Finishes & Re-Finishes.<br />

With addition of these resins to our<br />

product line, <strong>Descon</strong> Chemicals has once<br />

Ecocryl-A is a water-based adhesive that<br />

is designed to serve the growing local<br />

printing and packaging market. The<br />

company will initially focus on waterbased<br />

adhesives as <strong>Descon</strong> is the only<br />

company to manufacture this 'eco-<br />

friendly' product in Pakistan. It is hoped<br />

that this new product will be welcomed<br />

by the industry.<br />

Development of Solvent Based<br />

Acrylic Polymers<br />

<strong>Descon</strong> Chemicals has an extensive<br />

history of developing performance<br />

products through examining current<br />

trends in the world markets and latest<br />

technologies. The New Product<br />

Development department constantly<br />

scouts for new opportunities and<br />

delivers timely innovative solutions.<br />

again fulfilled its commitment to serve<br />

their customers with value-added<br />

products and to compete with global<br />

players in quality and product range.<br />

<strong>Descon</strong> Corporation spreads<br />

its wings<br />

DCL has recently developed new<br />

Specialty Chemical sources in the Far<br />

East. The response has been very<br />

encouraging especially from the Pesticide<br />

Industry. DCL has successfully provided<br />

raw material solutions to two new<br />

leading paint manufacturers, Nippon &<br />

Kansai.<br />

<strong>Descon</strong> Rules<br />

Last year, the Marketing Department<br />

underwent a radical transformation,<br />

aspiring to catalyze progression with<br />

'Changing Mindsets, Increasing Profits'.<br />

The initiative of the team was “<strong>Descon</strong><br />

Rules” – an open forum, dedicated to<br />

exploring unconventional opinions that<br />

go against mainstream thinking. The<br />

department was restructured with<br />

Marketing and Research Team on one<br />

side and hardcore Sales Team on the<br />

other. Strong focus was laid on effectively<br />

reinforcing the brand in the market and<br />

devising innovative methods for its<br />

execution.<br />

<strong>Descon</strong> Rules engaged and motivated the<br />

team to do things in a different and more<br />

effective way. The slogan 'Why good<br />

when you have the ability to be<br />

great' was an instant hit and proved to<br />

be impetus for change among employees.<br />

Candid and interactive round-table<br />

meeting served as a platform for them to<br />

speak openly and share different ideas.<br />

Because it entailed introducing<br />

something new and substantially<br />

different from what prevailed in the<br />

existing culture, 'cultural innovation' was<br />

highlighted in the forum. Objective of<br />

the entire show was to inculcate a sense<br />

of originality and uniqueness in the team<br />

and to believe that 'This is NOT the<br />

ONLY way it can be DONE'.<br />

The new Marketing team set pace for<br />

other departments, both at head office<br />

and works, to follow the theme of<br />

<strong>Descon</strong> Rules.<br />

Changing Dynamics<br />

<strong>Descon</strong> Chemicals IT team, led by Mr.<br />

Nauman Majeed, is efficiently working in<br />

Software Development, Networks,<br />

S e c u r i t y, S u p p o r t a n d E R P<br />

Implementation functions at different<br />

locations.<br />

“<strong>Descon</strong>-ERP1” was initiated in year<br />

2007 for implementation of ERP, based on<br />

Oracle E-Business Suite, with the<br />

objective of completely automating all<br />

business functions of the entire chemical<br />

and power areas. Under this project,<br />

Oracle EBS R11 Financials, Inventory,<br />

<strong>Descon</strong> <strong>News</strong> <strong>Spring</strong> / Summer 2009


Purchasing & Order Management implementation. <strong>Descon</strong> has become The in-house projects include a<br />

Modules has been successfully pioneer of the first successful upgrade in contemporary attendance system at all<br />

implemented all over thereby completely Pakistan. Currently, R12 Inventory, DCBA locations with one central<br />

integrating Finance, Supply Chain and Purchasing & Order Management database server. The attendance system is<br />

Marketing Department activities. Modules implementation is under based on Non Contact Bar Code<br />

progress at <strong>Descon</strong> Power Solution. Readers and Biometric machines have<br />

IT team also upgraded Oracle EBS Oracle Process Manufacturing (OPM) been recently installed at all offices<br />

Release 11 to Oracle EBS Release 12 as it module Implementation in <strong>Descon</strong> except for Karachi. Virtualization has<br />

was prerequisite to map current business Chemicals, NIMIR and <strong>Descon</strong> Oxychem been implemented to save hardware cost<br />

process & requirements for OPM is underway. of Data Center with disaster recovery<br />

that will lead toward minimum downtime<br />

The Des Icon<br />

<strong>Descon</strong> has initiated the "Des Icon Employee of the Quarter Award". Line<br />

managers will submit nominations based on an individual team member's<br />

exceptional performance. Final selection would be made<br />

by an Executive Committee from among these<br />

nominations & the Des Icon Merit Certificate would be<br />

awarded to the candidate with the most exceptional<br />

achievement. Along with Merit Certificate and a token<br />

prize, the winners will have their pictures displayed along<br />

the entrance corridor in the main building for the entire<br />

year.<br />

Finance Department identified Nadeem Ashraf, In-charge<br />

Accounts Payable, as their Des Icon for the last quarter<br />

Oct-Dec 2008. For the first quarter of 09 Adnan Khalid,<br />

Unit Incharge at Works, was awarded the Des Icon Merit<br />

Certificate for his outstanding contribution in<br />

modification of PVA-402 secondary condenser return<br />

line due to which product yield has been increased, and<br />

chances of product contamination have been reduced<br />

considerably.<br />

of production environment. Disaster<br />

Recovery Management is in place all over.<br />

Keep up the good work, team!<br />

FUN and Games<br />

A Family Fun Day for staff and their<br />

families was organized in April to enjoy<br />

last days of spring. Employees had a good<br />

time playing sports, boating and chilling<br />

out with colleagues.<br />

<strong>Descon</strong> Chemicals also participated in<br />

the Corporate Paint Ball Competition<br />

under the pseudonym "<strong>Descon</strong> Dare<br />

Devils" at the DAWN Lifestyles Expo at<br />

Fortress Stadium, in February.<br />

<strong>Descon</strong> played against Nippon Paints.<br />

The Lucky Draw<br />

As per custom, Umrah balloting is performed every year among employees. During the<br />

Long service award distribution ceremony at the head office, there was also a lucky draw in<br />

which the lucky contestant, Miss Nazia Mughal, from Supply Chain, won an Umrah Ticket.<br />

The Management extends its heartiest congratulations to her for the opportunity<br />

bestowed upon her by Almighty Allah.<br />

What’s Happening at <strong>Descon</strong> Chemicals? 22 I 23


<strong>Descon</strong><br />

Power Solutions<br />

Redefining Potential – Feat at complete power solutions, DPS has done in Fateh Jang. O&M, annual maintenance<br />

Sitara<br />

a major inspection and overhaul job at and troubleshooting are also being<br />

In a very short time DPS has proved its Latif Mills that involved replacement of provided through DPS's MWM certified<br />

commitment to provide its clients with the Short Block – a critical component service engineers.<br />

the best products and services, this is why required for engine's smooth running.<br />

Sitara chose to work with DPS at their<br />

Bringing Engines To Life - Al<br />

chemicals plant. Sitara Chemicals opted Setting Examples at Home - Abbas Cement<br />

to utilize two 4 MW MWM units Altern Energy Limited Al-Abbas required a major rehabilitation<br />

(TCG2032 V16 Gensets) at their site. DPS is supporting its sister concern, task for the 3.3 MW BVM 640 HFO<br />

Altern Energy Limited, with its products based Gensets. Team DPS re-engineered<br />

Setting Global Standards - and services. 8 Natural Gas Gensets both units, from inspection to<br />

DPS Channels World's 2nd (reciprocating 4 MW TCG2032 V16 restoration of the lifeless engines.<br />

each) have been deployed at AEL's plant<br />

O L S G e n s e t a t S i t a r a<br />

PerOxide<br />

At Sitara Per Oxide, DPS has successfully<br />

initiated Phase I of a 3 MW CPP project<br />

based on TCG2020 V16 OLS. These<br />

Gensets have torque taking ability, an<br />

ingredient critical for the production of<br />

Hydrogen Peroxide which caters for<br />

heavy torque load.<br />

Empowering Businesses -<br />

Ghani Group<br />

Team DPS has installed two Natural Gas<br />

Gensets of 2 MW TCG2020 V20 each in<br />

addition to Ghani Table Ware's<br />

requirement of 3 MW CPP which was<br />

met by stationing two additional units of<br />

TCD2020 V16 G3 at their site.<br />

Providing Nothing But The<br />

Best Solution - Latif Fiber Mills<br />

In pursuit of our vision to provide<br />

By Afrah Shahzad<br />

<strong>Descon</strong> <strong>News</strong> <strong>Spring</strong> / Summer 2009


In collaboration with MWM, <strong>Descon</strong><br />

Power Solutions (DPS) has<br />

facilitated several industrial units in<br />

becoming self-reliant in power<br />

generation by equipping them with<br />

the finest power technology<br />

available. Here's how:<br />

Marketing Power<br />

DPS alongside MWM, participated at the ITIF Power Asia 2009<br />

in March at the Karachi Expo Centre<br />

As the exhibition attracted journalists, media, politicians and<br />

other 'movers and shakers' in particular fields. DPS stall was<br />

visited by many potential customers who showed interest in<br />

products and services offered by DPS.<br />

Listening…<br />

The HR team ensures that employee needs are well looked<br />

after and constant feedback is sought. Recently, Bilal Malik and<br />

Usman Ahmad, HR representatives, along with the CEO, Mr.<br />

Sabeeh Faruqui, visited the Altern Energy Plant (Fateh Jang) in<br />

order to interact with O&M team to identify issues and<br />

generate solutions.<br />

Our People – The Lifeline Of DPS!<br />

Preparation…<br />

In addition to in-house trainings, a recurring training feature of<br />

the company, DPS sent three of its employees (Razaq Gillani,<br />

Muhammad Hazar and Zeshan Akram from Service Team) for a<br />

training session to Manheim, Germany, in March 09 at MWM<br />

HQ. The exposure gained from training will allow them to<br />

deliver the highest quality after sale services to clients.<br />

Freshies…<br />

DPS hosted an on-boarding ceremony to welcome the new<br />

members. The orientation program provides a platform for<br />

new and existing employees to interact and blend into the<br />

corporate environment.<br />

Excelling…<br />

To evaluate and streamline various job functions at DPS, a job<br />

evaluation analysis is being launched to benchmark all<br />

positions. The objective of this analysis is to establish "Relative<br />

Internal Equity" amongst various positions.<br />

Automating HR…<br />

With continuous support from the IT team, Human Resource<br />

Management System (HRMS) has been successfully<br />

implemented. Facilities include submitting online leave<br />

application, accessing help desk, monitoring attendance and<br />

leave records on an individual level. Furthermore, the Online<br />

Payroll System will go live soon.<br />

<strong>Descon</strong> Power Solutions 24 I 25


<strong>News</strong> from<br />

Presson <strong>Descon</strong><br />

Contributing to the Country's<br />

Energy Needs<br />

Pakistan's energy resources are being<br />

challenged by its ever-increasing demand.<br />

PDIL is proud to contribute towards<br />

meeting these demands by putting up<br />

large sized and critical natural gas<br />

processing facilities. Recently it has<br />

successfully completed 100% equipment<br />

installation & construction for first gas at<br />

Manzalai Gas Field Development Project.<br />

The Pre-commissioning activities are in<br />

progress. The project holds critical<br />

importance for Pakistan because of its<br />

strategic location in NWFP and also<br />

because of the large capacities of Natural<br />

Gas it would be able to process. The last year. PDIL engaged Ortloff Engineers<br />

capacity would be 300 Million Cubic Feet of USA; as the technology partners of<br />

of gas every day and 2850 barrels of PDIL for undertaking this project.<br />

condensate per day. MOL Pakistan the PDIL has been successful in meeting all<br />

operators of the TAL Block in NWFP, had the progress milestones during the<br />

awarded this project to the Consortium execution phase of project. Engineering is<br />

of PDIL, <strong>Descon</strong> and Enerflex in Nov near completion. Piping Plans have been<br />

2007. This would also be one of the finalized & isometrics are in progress by J-<br />

largest projects undertaken by the DEL; whereas all major process<br />

Consortium, in oil& gas sector in equipment including Boiler & Boiler<br />

Pakistan.<br />

Accessories are being manufactured in<br />

Lahore Manufacturing Works. The unit is<br />

Sulfur Recovery Unit for expected to produce 90 tons of sulfur<br />

OGDCL<br />

per day, in the solid droplet shape.<br />

The Sulfur Recovery Unit (SRU),<br />

currently under execution, diversifies the PDIL's Activities at Kandhkot<br />

PDIL's experience and Field of PPL<br />

capability in oil and gas PDIL was awarded Standby Dehydration<br />

industry. It signifies Unit (SDHU) Project of 130 MMSCFD at<br />

PDIL's achievements of Kandhkot, Sindh by Pakistan Petroleum<br />

expanding its products Limited; last year on Engineering,<br />

and services for its Procurement, Construction and<br />

clients. The project, Commissioning (EPCC) basis.<br />

located at Dhakni; was The progress on the project has been<br />

awarded to PDIL by steady along with the HAZOP;<br />

O G D C L o n successfully completed. The detailed<br />

E n g i n e e r i n g , engineering is in progress by J-DEL. Major<br />

P ro c u re m e n t , a n d fabrication works are being done in<br />

Commissioning basis Canada, by Enerflex; while and the<br />

<strong>Descon</strong> <strong>News</strong> <strong>Spring</strong> / Summer 2009


PDIL Day Out 2009<br />

PDIL arranged a fun filled family day for its employees and their families at the Lahore Country Club. The event offered fun for<br />

everyone. The elderly enjoyed as much as kids did playing games all day long. Those who wanted relax went for boating in the<br />

nearby lake and tonga riding while others played cricket, football,<br />

tug of war and table tennis. Children loved watching puppet<br />

show and magic show. Delicious food was served throughout<br />

the day to keep the taste buds kicking.<br />

PDIL employee's monthly birthday party was also celebrated<br />

and gifts were distributed among the participants.<br />

project completion is expected during 2009.<br />

PDIL in Qatar<br />

In order to target international business, PDIL concentrated its<br />

efforts of establishing a foothold in the Qatar market. In<br />

continuation to these efforts; the 7th Doha Natural Gas<br />

Conference and Exhibition was attended by PDIL in order to<br />

get itself acquainted with the key players; including companies<br />

like Qatar Petroleum and Qatar Gas. The goal was not only to<br />

attend the exhibition and conference but to also develop on its<br />

relations with key players in the Qatari market.<br />

PDIL, along with <strong>Descon</strong> Qatar, is already targeting EPC<br />

business in the oil & gas sector and has submitted two<br />

proposals with the largest state-owned company; Qatar<br />

Petroleum.<br />

design models were presented to OGDCL at beginning of the<br />

project. Presently separators are under fabrication at LMW.<br />

PDIL BOD Meeting<br />

On the 5th of June 2009 the 13th bi-annual Board of<br />

Directors meeting of Presson <strong>Descon</strong> International (Pvt)<br />

Limited (PDIL) was held at the Corporate Head Office.<br />

Amongst the main topics of discussion was the Business<br />

First Aid Training<br />

Strategy for the company and the approval of the budget for<br />

First aid training was given to PDIL employees so that could the year 2009-10. One of the highlights of the meeting was<br />

counter any emergency situation at office or at the worksite. the appointment of the new chairman of the board; Sheikh<br />

Services of Pakistan Red Crescent Society were acquired and a Azhar Ali and the recognition and appreciation of the<br />

four day First Aid training course along with CPR (Cardio contributions of Mr. Steven Charles Graham during his two<br />

Preliminary Resuscitation) form was arranged. Trained years tenure as the chairman of PDIL.<br />

employees are now also able to offer volunteer services in case<br />

of any disaster.<br />

In addition to the meeting the new office premises of PDIL<br />

at 18th KM Ferozepur Road, Lahore was also formally<br />

OGDCL 3-Phase Separators<br />

PDIL successfully acquired repeated supply orders from Oil<br />

and Gas Development Company Limited (OGDCL), which<br />

manifests clients trust in the organization.<br />

PDIL is successfully executing supply order of eleven 3-phase<br />

separators for Oil and Gas Development Company Limited.<br />

PDIL acquired 3-D modeling capability and 3-D separators<br />

inaugurated by Mr. John Blair Goertzen; CEO & MD of<br />

Enerflex Systems Ltd and Director of PDIL .<br />

<strong>News</strong> from PDIL 26 I 27


<strong>News</strong> from<br />

JGC DESCON<br />

By Zeeshan Gondal<br />

Ruwais Fertilizer's Urea De-bottlenecking Project<br />

JGC-<strong>Descon</strong> is working with <strong>Descon</strong> on Urea de-bottlenecking project. The objective of<br />

the project is to increase production capacity of existing Urea plant from 1500 MTPD to<br />

2500 MTPD. The engineering work including change orders and modifications is<br />

complete. During the course of time FERTIL's representative visited Pakistan for 30%,<br />

60% and then 90% 3D plant model review, during which the Client was escorted through<br />

the plant and now staff members from different departments of JGC-<strong>Descon</strong> have been mobilized to site<br />

for field engineering support. The plant is planned to commission in September 2009.<br />

PAKISTAN'S (ECPL) - CO2 RECOVERY UNIT<br />

PROJECT<br />

JGC-<strong>Descon</strong> is working hands in hands with <strong>Descon</strong> in executing the<br />

ENGRO's CO2 recovery unit project. ENGRO representatives visited<br />

<strong>Descon</strong> in March 09 for 60% complete 3D plant model review, at that time<br />

they walked through their facilities and checked the consistency in<br />

different systems of the plant. 90% complete, 3D model review is<br />

scheduled in June 2009. The detail engineering for this project is expected<br />

to complete by end of September this year.<br />

SEC's - Sharourah Power Plant Project<br />

JGC-<strong>Descon</strong> is at the final stage of completing engineering phase of the Saudi<br />

Electric Company's 51 MW Sharourah Power Plant extension project. The<br />

project was awarded to Alfanar Construction Company, and JGC-<strong>Descon</strong> was<br />

providing engineering support to DAR Engineering (a subsidiary of Alfanar).<br />

This is the first ever project which JGC-<strong>Descon</strong> is doing in collaboration with<br />

DAR Engineering. As a result of this project DAR Engineering has shown keen<br />

interest in joining hands with JGC-<strong>Descon</strong> for future projects as well. Both<br />

companies have already started working on different projects in the Kingdom<br />

of Saudi Arabia.<br />

BP Pakistan Design<br />

House<br />

One successful year has passed after signing of<br />

3 year contract between BP and JGC-<strong>Descon</strong>,<br />

to provide engineering design services<br />

exclusively to BP Pakistan. As a result a Design<br />

House was established in Karachi and a team of<br />

professionals were deputed specifically to<br />

provide these services. The upcoming event in<br />

BP design house is the annual performance<br />

review. Customer is delighted with the<br />

performance of work and both companies are<br />

in process of negotiating for new projects as<br />

well.<br />

<strong>Descon</strong> <strong>News</strong> <strong>Spring</strong> / Summer 2009


Pak American Fertilizers Limited<br />

JGC-<strong>Descon</strong> has been working closely with Pak-American Fertilizers Ltd. on different projects. The collaboration started<br />

last year when JGC-<strong>Descon</strong> was awarded project for FEED document preparation for Ammonia revamp project by Johnson<br />

Mathey through ABB. After in time<br />

preparation of FEED document the<br />

PAFL awarded Detail Engineering<br />

for Ammonia Plant revamp,<br />

Evaluation of urea reactor<br />

structure and Consultancy services<br />

of civil works for urea / ammonia<br />

plant revamp. These projects are<br />

expected to finish by end of June 09.<br />

In the mean time PAFL has already<br />

awarded additional projects;<br />

indicating a flourishing relationship<br />

between the two companies.<br />

The Board Meeting<br />

18th board meeting of JGC-<strong>Descon</strong><br />

was held earlier this year. This year<br />

the meeting was attended by:<br />

M r. T. I s h i z u k a ( M D J G C<br />

Corporation), Mr. T. Ando (GM No. 1<br />

Project Division) and Mr. K. Yamane<br />

(Head Controlling Department)<br />

from JGC Corporation Japan<br />

specially flew over to Pakistan for<br />

this occasion. Sheikh Azhar Ali (MD<br />

<strong>Descon</strong>), Dr. Salman Zakria (Head<br />

EPC BA) and Syed Zamanat Abbas<br />

(CFO of <strong>Descon</strong>) participated from<br />

<strong>Descon</strong>.<br />

Annual Presidential Address<br />

In line with the traditions of company and in order to have the staff on board regarding the<br />

current situation and last year's performance of company the President Mr. Azusa Uchida<br />

and Executive Vice President Mr. Hassan Nazir Ud Din Ansari addressed the staff in Lahore<br />

and Karachi offices. Both of them congratulated the staff for their performance and efforts<br />

towards making the company successful.<br />

At the same time, staff members were awarded with certificates and gifts for their<br />

achievements in different developmental as well as extra curricular activities. The awards<br />

were presented for innovation, punctuality, winners in different sports activities as well as<br />

to the committee members of different activities.<br />

Gifts for Fellow Countrymen from SWAT<br />

JGC-<strong>Descon</strong> organized a campaign to welcome our guests from SWAT residing in Mardan. Staff of JGC-<strong>Descon</strong> and <strong>Descon</strong><br />

Engineering Limited contributed a lot in the campaign, even the staff members who are posted abroad, they participated with<br />

great enthusiasm. A team of JDL staff members went all the way to Mardan to hand over these gifts to the intended people. A<br />

total of 140 families (almost 1200 people) were given relief items and cash. Children were entertained through games, question<br />

answer sessions, and distribution of candies / sweets. The event was organized in such a way that the people enjoyed being<br />

there at the same time they were presented with sufficient amount of basic necessities. The main objective was to make them<br />

smile, which was achieved with great satisfaction.<br />

<strong>News</strong> from JGC <strong>Descon</strong> 28 I 29


Happenings<br />

Shiekh Fahed Bin Mohamed Althani visits<br />

<strong>Descon</strong> Headquarters Lahore<br />

Shiekh Fahed Bin Mohamed Althani, Royal family member of<br />

Qatar visited <strong>Descon</strong> Headquarters, Lahore accompanied by<br />

Mr. Muhammad Hamad Alkhayareen, Mr. Mohsen Saif Al Deen<br />

Raslan and Shiekh Abdullah.<br />

The guests were received by the Chairman and MD/CEO of<br />

<strong>Descon</strong> Engineering and a presentation a combined<br />

presentation was delivered on <strong>Descon</strong>, PDIL and JGC-<strong>Descon</strong>,<br />

explaining the current business scenario, future project plans<br />

and overseas business areas business state of affairs. After the<br />

presentation, guests visited other group company offices. To<br />

mark the occasion the management of <strong>Descon</strong> requested the<br />

worthy guests to participate in a tree plantation ceremony.<br />

Shiekh Fahed Bin Mohamed Althani planted a tree in the front<br />

lawn of <strong>Descon</strong> building.<br />

A joint discussion session was held where views were<br />

exchanged on the future strategies, business opportunities and<br />

extension of cooperation between both sides. Visit to Lahore is<br />

Shaikh Azhar Ali, MD and CEO <strong>Descon</strong><br />

Engineering participated in the Forum for<br />

Interaction with Scholars and<br />

Professionals (FISP) organized in Houston<br />

upon nomination of the Pakistani Consul<br />

General Mr Aqil Nadeem.<br />

never complete with good food, in the evenings the delegation<br />

enjoyed the dinners hosted by <strong>Descon</strong> management in the<br />

traditional restaurants of the city.<br />

Aitchison College visits <strong>Descon</strong><br />

A group of 20 students from Aitchison College, Lahore, accompanied by<br />

their professor visited <strong>Descon</strong> in April. The purpose of this study tour was<br />

to equip students with working dynamics of a large organization and to help<br />

them chalk out a plan for their career in future<br />

Aamer Hadi Khan Head Business Development formally greeted the group<br />

with a welcome note. Presentations were delivered to make the students<br />

familiarize about insight working life and management culture. The<br />

MD/CEO Shaikh Azhar Ali later joined the group and addressed the young<br />

students emphasizing upon the vital role they can play in bringing good<br />

name to the country through higher education, hard work and<br />

commitment.<br />

<strong>Descon</strong> <strong>News</strong> <strong>Spring</strong> / Summer 2009


School Established at Rousch Power Plant<br />

Children education has long been a challenge for staff working<br />

in the Rousch Power Plant since COD. On January 05, 2009, the<br />

challenge was met head on when Bloomfield Hall School<br />

Systems opened its doors on site from play group to class 5.<br />

The school has been set up in a renovated building meant for<br />

training of staff. Children will no longer have to travel 50km “In<br />

the past, children living in the plant colony had to travel a<br />

distance of 50km to Khanewal over bad roads in dangerous<br />

traffic conditions and unsatisfactory security situation.<br />

On this great auspicious occasion, CEO-RPPL, Fazal Asim<br />

expressed his views that we are pleased that now the facility<br />

for quality education to our children is available right here on<br />

our doorstep. He added that the Company offered to sponsor<br />

a school at Rousch plant site for use by all site staff with surplus<br />

places being offered to the local community. It was a fantastic<br />

idea and we were only too delighted to be part of this dream<br />

coming true.”<br />

The school, run by a well renowned school chain Bloomfield<br />

Hall School Systems, took this challenge of opening another<br />

community based branch on January 05 to children between<br />

the ages of 3 to 5. Older children aged between 6 and 10, have<br />

also been admitted to begin classes in April, increasing the<br />

school capacity to 50. Over the coming years, RPPL intends to<br />

establish a purpose built school on site, which will help<br />

progress children to grade-8 and may be to the 'O-Level'.<br />

Mr. Abdul Razak Dawood, Chairman-RPPL, inaugurated the<br />

school on 6th January 2009, showing strong commitment to<br />

furthering the cause of education. By all accounts, Rousch staff<br />

are delighted with the provision of the on site school and the<br />

children are especially happy to have a chance to attend a<br />

school besides their homes.<br />

School Established at Rousch Power Plant 30 I 31


Bridging the Gaps<br />

Effective manpower mobilization<br />

By Aamir Aziz<br />

Quality and efficiency of Qatar, Saudi Arabia, and The process of selection & Regretfully despite a huge<br />

manpower is the key to Kuwait. The company mobilization of manpower is population, our precious<br />

success of any project being databank is kept updated with managed very efficiently in human resource has not been<br />

undertaken especially in the credentials of efficient & cost o r d e r t o m e e t t h e able add any value to the<br />

engineering and construction effective manpower both at requirements of the clients. economic development. Our<br />

industry since its only men home and abroad through a Formalities of emigration, p r o b l e m i s l a c k o f<br />

who can make the machines system called Manpower logistics and completion of the concentration on skill<br />

work. Mobilization of Strength Control System internal documentation development of our human<br />

manpower is the most critical ( M P S C S ) . T h e t e a m s essential for mobilization are resource. <strong>Descon</strong> provides a<br />

step at the initial stage of any continually explore full met in an organized but fast platform that is striving to<br />

project. Over the years potential of labor markets in paced way.<br />

t r a n s f o r m u n - s k i l l e d<br />

<strong>Descon</strong> has become a symbol Pakistan, India, Bangladesh, At the local projects PP&A population to semi or skilled<br />

of trust for supply of skilled Egypt, Nepal, Sri Lanka and also provides the support and workforce that can earn their<br />

and semi skilled manpower in Philippines to find the best administrative function livelihood and serve the nation.<br />

the international market. manpower available. Recently through maintaining the After training efforts are made<br />

In <strong>Descon</strong> manpower supply is efforts have been directed to G a i n f u l D e p l o y m e n t to deploy these resources to<br />

taken care of by the Project tap the prospect markets like Management System (GDMS) various projects. Our success<br />

Personal and Administration Iran, Indonesia, Romania, for the manpower control at i s t h e r e f e r e n c e o f<br />

department (PP&A). The PP&A Thailand and Burma. In 2008 local sites, Camp Management, achievement which is evident<br />

team led by Abdul Khaliq Khan alone around eight thousand M a i n t a i n i n g I n d u s t r i a l in terms of thousands of<br />

has enjoyed a reputation of people were mobilized to relationship, Liaison with earning hands who are not<br />

placing the right people for the project in Middle East from Government departments, & only earning a respectable<br />

right jobs bridging gap Pakistan and around three Local Administration for livelihood but also a trust for<br />

between the needy labour t h o u s a n d f r o m o t h e r smooth operations of the D e s c o n a s a r e l i a b l e<br />

force and the industry. From countries. The figures of 2009 company projects.<br />

the platform of <strong>Descon</strong> show an increasing trend as Abdul Khaliq Khan, Head<br />

manpower is being supplied to only in the first quarter around PP&A says “Poverty alleviation<br />

<strong>Descon</strong>'s and other clients' three thousand personal have is the core need of the country<br />

projects in Pakistan, Abu Dhabi, been mobilized.<br />

for the sustained prosperity.<br />

manpower supplier.”<br />

<strong>Descon</strong> <strong>News</strong> <strong>Spring</strong> / Summer 2009


TWI-<strong>Descon</strong> and DTI<br />

TWI<br />

<strong>Descon</strong> is running its own training facility <strong>Descon</strong> Training Institute (DTI) situated in Lahore.<br />

Since its inception DTI had qualified more than eight thousand trainees in fourteen<br />

professional trades with certification from third party as well. DTI is also partner of The<br />

Welding Institute (TWI), UK and running international courses of CSWIP Series, NEBOSH,<br />

BGAS-CSWIP Painting, IOSH and NDT successfully. <strong>Descon</strong> is not only providing quality manpower to the Construction<br />

Industry but also playing vital role in upgrading the socio economic level and reduction of un-employment of the nation.<br />

DTI also provides a free of cost Computer Application Course for people with minor disabilities. The course enables<br />

them to earn a livelihood for themselves.<br />

Olayan <strong>Descon</strong> Training Institute<br />

Olayan <strong>Descon</strong> Training Institute (ODTI) is a venture by<br />

Olayan <strong>Descon</strong> established since in January 2009, to promote<br />

the vision of His Excellency, King Abdullah and the Management<br />

of <strong>Descon</strong> and Olayan to promote professional skill acquisition<br />

amongst Saudi nationals.<br />

This training is offered free of charge, moreover the trainees<br />

are permanent employees of the company, with all the benefits<br />

that accrue to them. They are also provided with a stipend and<br />

given a relevant position within the organization at the<br />

completion of their training.<br />

Each batch consists of up to 40 students. As yet we offer a<br />

choice of two training courses in Fabrication and Electrical,<br />

whereas English Language is taught to all trainees. One<br />

successful batch of 30 trainees has already begun work (On Job<br />

Site Training) in our Production and E & I department facilities.<br />

Recently Tahir Malik Head HR and Abdul Khalique Khan, Head<br />

Project Personnel and Administration <strong>Descon</strong> Engineering<br />

visited ODTI and appreciated the efforts. On this occasion<br />

Ahmed Salahuddin Osman (GM/CEO) Olayan <strong>Descon</strong> said<br />

that, “DTI is a means of community service by the organization<br />

to help impart professional skills and add welfare to the<br />

residents of the Kingdom; per annum 200 + Professionals shall<br />

pass out from ODTI armed with the skills & training to better<br />

enable them to compete in the global workplace.”<br />

Bridging the Gap 32 I 33


By Aamir Aziz<br />

<strong>Descon</strong> Computer Training Center<br />

computer training center has been established by <strong>Descon</strong><br />

in Kashmore District an underprivileged area in interior<br />

ASindh. The training center is established near Rainee Canal<br />

Project Site. The objective is to impart basic computer training<br />

to the local residents. The center can accommodate thirty<br />

students at one time. Classes are being given to both male and<br />

female students. All costs are born by <strong>Descon</strong>. Upon<br />

completion of Rainee Canal project the center will be handed<br />

over to local government for future management. <strong>Descon</strong><br />

management plans to work on more such projects so that the<br />

local community can be benefitted.<br />

<strong>Descon</strong> wins<br />

Environmental Excellence Award<br />

<strong>Descon</strong> has been declared winner of Environmental Excellence Award<br />

– 2009. This award reflects <strong>Descon</strong>'s commitment to continued better<br />

environmental performance. As proud winner, we look forward to our<br />

efforts in preserving and protecting the environment.<br />

The Celebration of the Environment Excellence Award was organized by the governing body of National Forum for<br />

Environment & Health (NFEH) and the award was presented in a graceful Ceremony held on 8th July, 2009, at Sheraton<br />

Karachi.<br />

Federal Minister for Environment was the Chief Guest while the Minister for Environment Sindh presided over the ceremony.<br />

City Nazim Karachi, Environmentalists, Experts, High Official of Government of Pakistan and Government of Sindh, prominent<br />

personalities belonging to the Corporate Sector, NGOs and Media adored the event with their presence.<br />

The award is in fact recognition of the long term process of continuous improvement in the field of health safety and<br />

environment protection.<br />

<strong>Descon</strong> <strong>News</strong> <strong>Spring</strong> / Summer 2009


<strong>Descon</strong> Chemicals<br />

New Office<br />

mployees feed off from the energy of their environment.<br />

Productivity is not always easy to maintain in an office<br />

Esetting. A simple office fit out can make people approach their<br />

jobs in a very enthused manner. <strong>Descon</strong> Chemical Business<br />

Area, recently, shifted to the Head Office at Ferozepur Road,<br />

Lahore. The new office is furnished to embody a bright and<br />

upbeat environment having a residual effect on the employees.<br />

Combining quality construction with comfort and style, the<br />

new office gives the ambiance of a fresh cultural change and<br />

spirit.<br />

A vibrant opening ceremony was held on May 12, 2009 to<br />

celebrate the occasion. All employees were dressed up in white<br />

shirts marked with the running slogan 'Why good when you<br />

have the ability to be great'. The proceedings were initiated by<br />

the recitation of the Holy Quran. Muhammad Razzak, the<br />

oldest employee and Fareeha Arooje Bhatti, the latest hire, cut<br />

the red ribbon. Balloons, party-poppers and confetti in the<br />

corporate colors were sent up soaring in the air making it a<br />

very colorful morning. The Chairman was given a tour of the<br />

new office followed by an inspiring speech by the Head<br />

Chemical Business and light refreshments. The ceremony was<br />

concluded by awarding tokens of appreciation to the support<br />

staff who made the shifting possible.<br />

Adding positive elements to the office provides positive energy,<br />

hence, immensely improving the scope of business. Change is<br />

the status quo at DCH so more changes are yet to come.<br />

Relief for Internally Displaced People (IDPs)<br />

large scale military operation is being undertaken by the Pakistani Army against militants in<br />

ASwat; a beautiful valley district in North Western Pakistan. Residents of the valley are worst<br />

affected by the situation as they are compelled to leave their homes in order to save their lives. They<br />

are now moving to the central parts of the country to find peace. The number of these homeless<br />

people has reached up to two and half million and is increasing day by day. These people are in dire<br />

need of food and shelter and other basic necessities of life. The government and NGOs and set up<br />

various rehabilitation schemes to help the victims of Swat Operation. <strong>Descon</strong> employees<br />

contributed their one day salary to help IDPs. The employees also contributed in form of useful<br />

items. These items were collected by the administration department and were duly distributed<br />

among four hundred deserving families.<br />

<strong>Descon</strong> Computer Training Center 34 I 35

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